Dr ger Safety and KGaA AAC00XX area monitor User Manual 9033112 02 2009 de

Dräger Safety AG & Co. KGaA area monitor 9033112 02 2009 de

UserMan

de Gebrauchsanweisung2en Instructions for Usefr Notice d’utilisationes Instrucciones de usoit Istruzioni per l'usonl Gebruiksaanwijzingda Brugsanvisningno BruksanvisningDräger X-zone 500003333112.epsDRAFT 02 - 08/02/10
2For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3What is what . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Switching on the instrument . . . . . . . . . . . . . . . . . .5Dräger X-am 5x00 info mode . . . . . . . . . . . . . . . . .6Switching off the device . . . . . . . . . . . . . . . . . . . .6Power supply for the Dräger X-am 5x00with NiMH battery in the Dräger X-zone 5000: . . .6Perform a function test with gas . . . . . . . . . . . . . .7Perform a connection test . . . . . . . . . . . . . . . . . . .7Safety housing . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Alarm-attenuation ring . . . . . . . . . . . . . . . . . . . . . .7Establishing a wireless connection . . . . . . . . . . . .8Connecting devices via a cable connection . . . . .10Relay output: . . . . . . . . . . . . . . . . . . . . . . . . . . . .11During operation . . . . . . . . . . . . . . . . . . . . . . . . .12Alarms (default settings) . . . . . . . . . . . . . . . . . . . .12Concentration pre-alarm A1 . . . . . . . . . . . . . . . . .13Concentration main alarm A2 . . . . . . . . . . . . . . .13Battery pre-alarm . . . . . . . . . . . . . . . . . . . . . . . . .13Battery main alarm . . . . . . . . . . . . . . . . . . . . . . . .13Device alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Operation with pump (optional) . . . . . . . . . . . . . .14Commissioning and performing themeasurement . . . . . . . . . . . . . . . . . . . . . . . . . . . .14Observe the following during measuringmode with pump . . . . . . . . . . . . . . . . . . . . . . . . .15Device configuration . . . . . . . . . . . . . . . . . . . . . . .15Faults, Cause, Remedy . . . . . . . . . . . . . . . . . . . . .16Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . 18Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19Maintenance intervals . . . . . . . . . . . . . . . . . . . . .19Replacing the batteries . . . . . . . . . . . . . . . . . . . .19Charging the batteries . . . . . . . . . . . . . . . . . . . . .20Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Disposing of the device . . . . . . . . . . . . . . . . . . . . .20Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Key allocation of Dräger X-zone 5000 . . . . . . . . . .22Status LED Overview . . . . . . . . . . . . . . . . . . . . . . .22Overview of LED Ring and Horn Signals . . . . . . .24Order List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25ContentsDRAFT 02 - 08/02/10
3For Your SafetyStrictly follow the Instructions for UseAny use of the device requires full understanding and strict observation of these Instructions for Use. The device is only to be used for the purposes specified here.MaintenanceThe device must be inspected and serviced regularly by trained service personnel. Repair of the device may only be carried out by trained service personnel.We recommend that a service contract be obtained with Dräger and that all repairs also be carried out by Dräger. Only genuine Dräger parts should be used for maintenance.Strictly follow the instructions in the chapter "Maintenance intervals" on Page 18.AccessoriesDo not use accessory parts other than those specified in the order list Page 24.Safe coupling with electrical devicesElectrical connections to devices which are not listed in these Instructions for Use should only be made following consultation with the respective manufacturers or an expert.Use in areas subject to explosion hazardsDevices or components for use in explosion-hazard areas which have been tested and approved according to national, European or international Explosion Protection Regulations may only be used under the conditions specified in the approval and with consideration of the relevant legal regulations.The equipment or components may not be modified in any manner. The use of faulty or incomplete parts is forbidden. The appropriate regulations must be observed at all times when carrying out repairs on these devices or components.Safety symbols used in these Instructions for UseThese Instructions for Use contain a number of warnings for risks and hazards which might occur when using the instrument. These warnings contain signal words which will alert you to the degree of hazard you may encounter. These signal words and corresponding hazards are as follows:Intended UseThe Dräger X-zone 5000 is an explosion-proof, portable alarm amplifier for the quasi-stationary monitoring of hazard areas. The Dräger X-zone 5000 can be used in combination with the Dräger X-am 5000/5600 gas detection instruments. Several Dräger X-zone 5000 devices can operate in a self-crosslinking network.DescriptionThe Dräger X-zone 5000 alarm amplifier is intended for use under industrial conditions within a specified temperature range for an uninterrupted operating period of up to 5 days. Via a wireless connection and/or communication cable, several Dräger X-zone 5000 devices can be grouped to form an alarm chain. In the event of an alarm, all connected Dräger X-zone 5000 devices will issue the alarm.The alarm is generated using the gas detection instrumentDräger X-am 5x00. The Dräger X-am 5x00 is connected via an infrared interfaceto the Dräger X-zone 5000. In addition to alarm generation, the Dräger X-am 5x00 is used as the user interface for the Dräger X-zone 5000. When the Dräger X-am 5x00 generates a gas alarm, this is transmitted to the Dräger X-zone 5000 and amplified acoustically and optically.DANGERIndicates an immediate hazardous situation which, if not avoided, could result in death or serious injury.WARNINGIndicates a potential hazardous situation which, if not avoided, could result in death or serious injury.CAUTIONIndicates a potential hazardous situation which, if not avoided, could result in injury or damage to property.It may also be used to alert against unsafe practices.NOTICEAdditional information on how to use the device.NOTICEThe Dräger X-zone 5000 is intended for detection in ambient air. Any increased exposure to certain hydrocarbons can result in restrictions in the detection quality of the electrochemical sensors.DRAFT 02 - 08/02/10
4What is whatFront1Carrying handle2LED indicators3LED alarm ring4Inductive charging station5Lock6Device receptacle7Dräger X-am 5x00 holder diffusion mode8Dräger X-am 5x00 holder pump mode (optional)Rear side9Quick-reference guide10 Switch relay connection / RS485 connection11 Charging port connection / RS485 connectionDisplay12 IR interface13 Battery LED14 Data transmission LED15 Pump LED16 Grouping LED17 /wireless network key18 key19 Power contacts for Dräger X-am 5x0020 Pump inlet (optional)21 Pump outlet (optional)OK1234567x-zone 500000133112.eps800233112.eps1011900333112.eps12171314151619201821DRAFT 02 - 08/02/10
5OperationSwitching on the instrumentSTANDBY modezPlace the Dräger X-am 5x00 into the device receptacle.zPlace the holder onto the housing.zFasten the lock at the holder.ON modezSwitch on the Dräger X-am 5x00 in accordance with the instructions for use.– The visual and the audible alarm will be activated for a short time.– The Dräger X-am 5x00 switches to the X-zone mode (refer to “X-zone mode:” on page 5).– The visual and acoustic life signal (green LED ring and single tone) is issued depending on the configuration (1 - 60 seconds; default setting: 2 seconds).– The Dräger X-zone 5000 is in the ON mode and ready for operation.– In ON mode, the alarm signals of the Dräger X-am 5x00 are evaluated, processed, and, if applicable, transmitted to other Dräger X-zone 5000 devices.X-zone mode:– The battery symbol on the Dräger X-am 5x00 is replaced by the X-zone mode symbol on the Dräger X-zone 5000.– The Dräger X-am 5x00 is supplied via the DrägerX-zone 5000 battery.– If the activated Dräger X-am 5x00 is removed from the Dräger X-zone 5000, the device will exit X-zone mode again after max. 10 seconds.NOTICEOnly Dräger X-am 5x00 devices of software version 3.5 and later are compatible with Dräger X-zone 5000.zRelease the lock onthe holder.zRemove the holder.zHold down the key on the Dräger X-zone 5000 for approx. 3 seconds.– The battery LED will be lit in green, red/green or red (refer to “Status LED Overview” on page 21) depending on the battery capacity.– The Dräger X-zone 5000 is in the STANDBY mode.NOTICEThe Dräger X-am 5x00 must be equipped with a NiMH battery.The clip on the Dräger X-am 5x00 must be connected.00433112.epsOK00533112.epsCAUTIONWhen switching on the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarm-attenuation ring (order no. 83 20 110) as the acoustic alarm is activated for a brief period.DRAFT 02 - 08/02/10
6Dräger X-am 5x00 info modezPress and hold the key of the Dräger X-am 5x00 for approx. 3 seconds in detection mode.– Press the key successively for the next display. The peak values and the exposition values TWA and STEV as well as additional X-zone information will be displayed. If there are warnings or faults, the corresponding notes or error codes (e. g. X01) are displayed (refer to “Fault messages” on page 17).Info window for Dräger X-am 5x00:1Station number in grouping mode:The station number is not currently supported by the Dräger X-zone 5000.2Wireless status: ON/OFF:Displays whether the wireless function of the DrägerX-zone 5000 is switched on or off.The wireless function can be switched on and off using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).3Network number:If independent radio networks are required, different network numbers must be assigned (refer to “Establishing a wireless connection” on page 8).The network number can be set using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).4Grouping ID:The grouping ID is not currently supported by the Dräger X-zone 5000.5X-zone mode symbolDisplays whether or not there is a connection between the Dräger X-zone 5000 and the Dräger X-am 5x00.– If no key is pressed for 10 seconds, the Dräger X-am 5x00 returns automatically to detection mode.Switching off the device STANDBY modezSwitch off the Dräger X-am 5x00 in the Dräger X-zone 5000 in accordance with the instructions for use.– The visual and the audible alarm will be activated for a short time before the Dräger X-zone 5000 switches off.– The Dräger X-zone 5000 switches to the STANDBY mode.OFF modezRelease the lock at the holder.zRemove the holder.zIf necessary, remove the Dräger X-am 5x00 from the device receptacle.zPress the key and the key on the Dräger X-zone 5000 and hold down for approx. 3 seconds.– The battery LED goes off.– The Dräger X-zone 5000 is switched off (OFF mode).Power supply for the Dräger X-am 5x00with NiMH battery in the Dräger X-zone 5000:OKOK02533112.epsRF:NET:P\N:ON--005FFFF12345CAUTIONWhen switching off the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarm-attenuation ring (order no. 83 20 110) as the acoustic alarm is activated for a brief period.Device mode Power supply for the Dräger X-am 5x00Dräger X-zone 5000: ON modeDräger X-am 5x00: Switched onDräger X-am 5x00 is permanently supplied with power.Dräger X-zone 5000: STANDBY modeDräger X-am 5x00: Switched offDräger X-am 5x00 is supplied with power via trickle charging.Dräger X-zone 5000: OFF modeDräger X-am 5x00: Switched offDräger X-am 5x00 is not supplied with power.OKDRAFT 02 - 08/02/10
7Perform a function test with gasThe function test can be carried out in two ways.Function test for the Dräger X-am 5x00:zPerform a function test in accordance with the instructions for use for the gas detection instrument before using with the Dräger X-zone 5000.Function test on the Dräger X-am 5x00 in combination with the Dräger X-zone 5000:zSwitching on Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5).zPlace adapter (1) (order no. 83 20 108) on the holder (diffusion).zConnect the test gas cylinder to the adapter (2).zOpen the test gas cylinder valve to let test gas flow over the sensors.zWait until the instrument displays the test gas concentration with sufficient tolerance:Ex: ±20 %1)O2: ±0.8 Vol.-%1)TOX: ±20 %1).– Depending on the test gas concentration, alarm A1 or A2 is issued when the alarm thresholds are exceeded.zClose the test gas cylinder valve and remove the adapter from the holder.If the displays are outside of the above-mentioned ranges: Have the Dräger X-am 5x00 calibrated by service personnel.Perform a connection testThe connection test can be used to check the correct connection to all Dräger X-zone 5000 devices.zPress the key on of the the Dräger X-am 5x00 devices being used three times in succession.A signal via a horn and LED ring is issued three times on every device connected wirelessly or via a cable.Safety housingIn exceptionally rough environments, and in very strong sunlight and high temperatures (> +40 °C), the use of the safety housing (order no. 83 21 519) is recommended.1Hose/cable holderAlarm-attenuation ringWhen switching on and off and during the function test of the Dräger X-zone 5000, Dräger recommends wearing hearing protection or using the alarm-attenuation ring (order no. 83 20 110) as the acoustic alarm is sounded for a short time.CAUTIONA function test must be carried out on every device before use.NOTICEThe function test can only be carried out with the Dräger X-am 5x00 holder diffusion mode (order no. 83 20 636).1) Upon application of the Dräger mixed gas (order no. 68 11 130) the displays should be within this range. Different concentrations can be set using the Dräger CC-Vision PC software provided.02733112.eps12WARNINGThe alarm-attenuation ring must not be used in explosion-hazard areas!OK02933112.eps103033112.epsDRAFT 02 - 08/02/10
8Establishing a wireless connectionUp to 25 devices can be connected on a wireless network via a wireless connection.The typical radio range is up to 100 m in industrial surroundings (environmental factors may affect the range).The devices can be operated in a chain, star or ring topology. It is possible to establish an open radio network or independent radio networks. All devices within radio range are automatically connected.Open wireless network (standard configuration):With an open wireless network, any number of Dräger X-zone 5000 devices (up to 25) can be added to or removed from a wireless network number.Independent radio networks:If independent radio networks are required, different network numbers need to be assigned for the relevant radio networks (refer to “Device configuration” on page 14).Example:Two independent radio networks each with three Dräger X-zone 5000 devices should be created. To do this, the Dräger CC-Vision PC software should be used to set NET:001 with three Dräger X-zone 5000 devices and NET:002 for three further Dräger X-zone 5000 devices.Sub-networks:1Sub-network 12Sub-network 23e. g. steel wall, wall, HGV, etc.Sub-networks are created via an unintentional division of the open network into two or more radio networks. This can occur if the user is running two activated Dräger X-zone 5000 (with the same network number). This means that the devices have permanently interconnected wireless connection (data transmission LED is lit in green). This means that the user can no longer tell whether or not the wireless connection is already set up with the devices already installed. To avoid sub-networks, the Dräger X-zone 5000 devices should always be set up and switched on in succession.Positioning the device:zSwitch on the first Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5) and position at the relevant location.WARNINGA maximum of 25 Dräger X-zone 5000 devices may be connected on a wireless network as otherwise it is not possible to ensure a reliable connection and alarm forwarding.CAUTIONFCC and IC:This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: – this device may not cause harmful interference, and – this device must accept any interference received, including interference that may cause undesired operation.Modifications not expressly approved by this companycould void the user's authority to operate the equipment. The internal / external antennas used for this mobile transmitter must provide a separation distance of at least 20 cm from all persons and must not be co-located or operating in conjunction with any other antenna or transmitter. This device and its antenna must not be co-located or operating in conjunction with any other antenna or transmitter.NOTICEIf the devices are in ON mode, they automatically establish the wireless connection.CAUTIONBefore positioning the devices, a function test (refer to “Perform a function test with gas” on page 7) must be conducted on every device.NOTICEThe gas supply must be connected at an angle of 360°.If required, use base (order no. 83 20 645) to raise the detection position by approx. 30 cm.NOTICEWhen positioning the devices, ensure that sub-networks are avoided. zSwitch on the second Dräger X-zone 5000 and position at a distance so that the data transmission LED is lit in green.– The wireless connection is established and the data transmission LED indicates the connection to at least one device within radio range.03533112.eps13201333112.epsDRAFT 02 - 08/02/10
9zPosition other Dräger X-zone 5000 devices using the same process.Examples of use:Setting A: Monitoring industrial tanks (Wireless alarm chain)Setting B: Area monitoring with pumpSetting C: Radio monitoring of pipelines(Wireless alarm chain)WARNINGIf the data transmission LED is lit in red, the distance from the next device must be reduced.NOTICEDräger recommends performing a function test (refer to “Perform a connection test” on page 7) after positioning all the devices.01833112.epsA01933112.epsB02033112.epsCDRAFT 02 - 08/02/10
10Connecting devices via a cable connectionIf radio connections are not allowed or blocked, the devices can be connected via communication cable. The maximum cable length between two devices is 25 m.zSwitching on Dräger X-zone 5000 (refer to “Switching on the instrument” on page 5).zPlug the communication cable into the charging port/RS485 connection (1) on the rear side of the device.zConnect the end of the communication cable to the switch relay/RS485 connection (2) of the second device.zIf required, connect further devices via communication cable as described above.Pin configuration XEXT1 / XEXT2 on the device:XEXT2 (male)RS4851PLUS2MINUS3GNDRelay output4Normally Closed (NC)5Normally Open (NO)6Closed Only (CO)7GNDXEXT1 (female)RS4851PLUS2MINUS3GNDCharger4Additional voltage (U-In)5GND2CAUTIONBefore positioning the devices, a function test (refer to “Perform a function test with gas” on page 7) must be conducted on every device.NOTICEDue to widely differing customer-specific requirements, Dräger does not provide any communication cables. All relevant cable parameters are described in this chapter.NOTICECombined wireless and cable operation is possible.– The data transmission LEDs of the coupled devices light green.WARNINGIf the data transmission LED is lit in red, check the cable connection.NOTICEDräger recommends performing a function test (refer to “Perform a connection test” on page 7) after positioning all the devices.01233112.eps2101333112.eps02133112.eps17625346715243XEXT2XEXT1DRAFT 02 - 08/02/10
11RS485 connection:1Plug (male):Housing: Souriau UTS6JC147P (male)Contacts: Souriau RM20M12K (male)2Plug (female):Housing: Souriau UTS6JC147S (female)Contacts: Souriau RC20M12K (female)3Cable type: Belden 3107A, 2 x 2 AWG 22Cable length: max. 25 m between 2 devicesRelay output:The relay output is intended for connection to an isolation amplifier with intrinsically safe output.1Plug (female):Housing: Souriau UTS6JC147S (female)Contacts: Souriau RC20M12K (female)2Configure the pin assignment separately depending on the application3Cable type: Belden 3107A, 2 x 2 AWG 22Cable length: max. 25 m between 2 devicesCAUTIONEnsure that the cable strands are not crossed!02333112.epsXEXT1XEXT212312312312312312303133112.eps2max. 25 m13WARNINGIt is essential that the parameters of the relay outputs are observed to prevent the circuit from jeopardising the intrinsic safety of the device.Only intrinsically safe circuits are permitted for connection.NOTICEThe person responsible for the use of the Dräger X-zone 5000 must prepare a system document to verify the intrinsic safety level.03433112.eps564NO CONC02433112.epsXEXT212365403233112.eps1max. 25 m23DRAFT 02 - 08/02/10
12Connection of the relay outputDuring operationDuring operation the values for each gas detected are displayed on the inserted Dräger X-am 5x00.The visual and acoustic life signal (LED ring green and single tone) is issued depending on the configuration(1 - 60 seconds; default setting every 2 seconds). The life signal can be configured using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).In the event of an alarm, the visual and the audible alarm will be activated (refer to “Alarms (default settings)” on page 11).The Dräger X-zone 500 will amplify the visual and audible alarm and will permanently transmit the alarm information, via a wireless connection or via cable, to further Dräger X-zone 5000 devices.Alarms (default settings)The Dräger X-zone 5000 is equipped with two different alarm generators:– Visual signal: LED ring (360°); Colours red, green; pulsing.– Acoustic signal: Intense horn (108 dB (A) in 1 m distance/120 dB (A) in 30 cm distance).Triggering device:As soon as a device detects an increased gas concentration, this device will become the triggering device.The triggering device forwards the alarms to all connected devices wirelessly and/or via communication cable.Receiving device:All devices that receive an alarm from the triggering device become receiving devices. The receiving devices generate a seconary alarm. If the receiving device does not receive any information from the triggering device, the secondary alarm on the receiving devices is cancelled after 10 seconds.Maximum voltage (Ui): 20 VMaximum continuous current (Ii): 0.15 AMaximum switching capacity (Pi): 3WFor ohmic loads only:Reactances: Ci ≤ 100 pF Li ≤ 10 µHNOTICEThe displays on the Dräger X-am 5x00 are described in the instructions for use for the gas detection instrument being used.NOTICEThe alarm settings (e. g. self-latching/acknowledgeable) can be configured using the Dräger CC-Vision PC software. The configuration of the Dräger X-am 5x00 is critical for the correct response of the DrägerX-zone 5000.NOTICEThe alarm-triggering device and the receiving devices give a different visual alarm.DRAFT 02 - 08/02/10
13Concentration pre-alarm A1The alarm is indicated by an intermittent alarm message:Display » A1 « and measured value alternating: not for O2!– The pre-alarm A1 is not self-latching and stops when the concentration has dropped below alarm threshold A1.The triggering device at A1:– A single tone sounds and the LED ring flashes red (main alarm).The receiving device at A1:– A single tone sounds and the LED ring flashes red/green (seconary alarm).Acknowledging the pre-alarm:zPress key on the Dräger X-am 5x00 of the triggering Dräger X-zone 5000.– Only the audible alarm will be switched off.Concentration main alarm A2The alarm is indicated by an intermittent alarm message:The triggering device at A2:– A double tone sounds and the LED ring flashes red twice (main alarm).A receiving device at A2:– A double tone sounds and the LED ring flashes red/green twice (seconary alarm).Only after the concentration has dropped below the alarm threshold A2:zPress key on the Dräger X-am 5x00 of the triggering Dräger X-zone 5000.– The alarm messages will be switched off.Battery pre-alarmThe alarm is indicated by an intermittent alarm message:Acknowledging the pre-alarm:– The Battery LED flashes red.zPress key on the Dräger X-am 5x00 of the Dräger X-zone 5000, only the acoustic alarm is switched off.– After the first battery pre-alarm the battery will last for another approx. 15 minutes.Battery main alarmThe alarm is indicated by an intermittent alarm message:The battery main alarm cannot be acknowledged acoustically:– The Battery LED flashes red.– The device automatically switches off after 10 seconds.The visual and the audible alarm will be activated for a short time before the device switches off.Device alarmThe alarm is indicated by an intermittent alarm message:– The device or one or more sensor channels are not ready for operation.– Remedies, refer to “Faults, Cause, Remedy” on page 15zIf necessary, commission the Dräger Safety Service Centre to eliminate the error.Acknowledge the device alarmzPress the key on the Dräger X-am 5x00 or on the Dräger X-zone 5000.DANGERDanger to life! Leave the area immediately. A main alarm is self-latching and cannot be acknowledged (see Dräger X-am 5x00 Instructions for Use).For O2:A1 = lack of oxygenA2 = excess oxygenWARNINGBefore the area may be entered again, a clearance measurement must be performed!OKOKNOTICEIndicates a malfunction of the Dräger X-zone 5000 or the Dräger X-am 5x00.OKOKDRAFT 02 - 08/02/10
14Operation with pump (optional)The Dräger X-zone 5000 is equipped with a pump as an option (refer to “Order List” on page 24.)Commissioning and performing themeasurementzRelease the lock on the holder.zRemove the holder.zPress the key of the Dräger X-zone 5000 and hold it for approx. 3 seconds.– The Dräger X-zone 5000 is in STANDBY mode.zPlace the Dräger X-am 5x00 into the device receptacle.zPlace the holder (pump) onto the housing.zFasten the lock at the holder (pump).zSwitch on the Dräger X-am 5x00 in accordance with the instructions for use.– If the device is in the ON mode, the pump will be automatically switched on via a switching contact on the holder (pump).– Pump LED flashes red/green.zA pump test will then need to be performed. The pump test will start automatically.Pump testIf the test was successful:If the test was not successful:Ending operationzSwitch off the Dräger X-am 5x00 in accordance with the instructions for use.– The visual and the audible alarm will be activated for a short time before the device switches off.– The Dräger X-zone 5000 switches to STANDBY mode.zUnscrew the sampling hose or the Dräger probe from the filter.zRemove the holder (pump) by releasing the lock.– The pump switches off.zPlace the holder onto the housing.zFasten the lock at the holder.CAUTIONPump operation only with filter (order no. 83 19 359)! Otherwise there is a risk of damage to the pump.If no filter is used during pump operation, the warranty on the pump becomes invalid.zConnect the sampling hose with the water trap for the hose set (order no. 68 05 473) and screw the connecting bush onto the filter in a clockwise direction.NOTICEThe pump test must be performed within 60 seconds otherwise a device alarm is issued.OK00633112.epsNOTICEPump test is performed in the same way as for the Dräger pump X-am 1/2/5000. During the pump test, in the default setting the acoustic alarm is automaticallyreduced to 80 dB (A).– The pump LED flashes red/green, accompanied by a signal tone.zSeal or kink the intake flange or sampling hose for approx. 2 seconds.– The pump LED lights red.– Unblock the intake flange/sampling hose.– The pump LED lights green, accompanied by an acoustic acknowledgment signal.– The pump LED lights red, accompanied by a continuous tone.– The pump switches off automatically.00733112.eps02633112.eps00833112.eps00933112.eps01033112.epsDRAFT 02 - 08/02/10
15Observe the following during measuringmode with pumpzWait for the flushing time to elapse:Before every measurement, flush the Dräger sampling hose or the Dräger probes with the air sample to be measured.– A flushing phase is necessary to eliminate or minimise all effects associated with the use of a sampling hose or a probe, e. g. absorption in the hose, dead volume.– The duration of the flushing phase depends on factors such as type and concentration of the gas or vapour to be measured, material, length, diameter, and age of the sampling hose or probe. Generally, when using a sampling hose (new, dry, clean), a typical flushing time of approx. 10 seconds is required for each metre. This flushing time applies in addition to the sensor response time (see the Instructions for Use for the gas detection instrument used).Example:– In the case of a 10 m sampling hose, the flushing time is approx. 100 seconds and the sensor response time is in addition approx. 60 seconds. Therefore, the total time before reading the gas detection instrument is approx. 90 seconds.– The flow-rate alarm is delayed by 10 to 30 seconds depending on the length of the hose.Replacing the filterzUnscrew the connecting bush from the filter.zUnfasten the lock at the holder (pump).zRemove the holder (pump).zPlace the holder (pump) onto the housing.zFasten the lock at the holder (pump).zScrew the connecting bush onto the new filter.Device configurationTo individually configure a standard-configuration device, connect the device to a PC.Communication is carried out via the USB DIRA dongle (order no. 83 17 409).The Dräger CC-Vision PC software is used to perform the configuration.The following settings can be configured, among others:– Horn volume– Wireless function– Alarm frequencies– Alarm pattern– Alarm forwarding– Life signal (light pattern, horn volume)– Bump test volume (Default setting: 80 dB (A))– Actions of the switch relayzUnscrew the filter anti-clockwise.zScrew a new filter (order no. 83 19 359) onto the device in a clockwise direction.01433112.epsNOTICEObserve the documentation and online help of Dräger CC Vision PC software.NOTICEA Dräger CC Vision version, which can be used for Dräger X-zone 5000 PC software, is supplied with the device on CD-ROM.02833112.epsIRDRAFT 02 - 08/02/10
16Faults, Cause, RemedyFault Cause RemedyDräger X-zone 5000 cannot be loaded. Charging unit plug is not in correct contact with the Dräger X-zone 5000.Ensure that the charging unit plug is correctly plugged in. Check the battery LED.Battery service life is low. Battery is not fully charged. Load battery for at least 12 h.Battery not regularly charged. Charge battery regularly even when switched off, at least every 2months.Outdoor temperature is too low. Warm up Dräger X-zone 5000.Outdoor temperature is very high. Use safety housing where appropriate.Battery is faulty. Have the battery checked by the Dräger service department.Inductive charging is not functioning correctly as the distance between the Dräger X-zone 5000 and the charging station is too great.Check the distance, remove any dirt if necessary.No wireless connection between the Dräger X-zone 5000 devices. Wireless function is not activated. Activate the wireless function using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).Dräger X-zone 5000 devices are very far apart. Position the Dräger X-zone 5000 devices more closely together. Position additional devices in the chain.Place Dräger X-zone 5000 at a higher position, use base (order no. 83 20 645) where appropriate.The wireless connection is made more difficult by an industrial environment: e. g. steel walls.Position the Dräger X-zone 5000 devices more closely together.Position additional devices in the chain.Connect the Dräger X-zone 5000 with a communication cable (refer to “Connecting devices via a cable connection” on page 9).Dräger X-zone 5000 are covered by conductive materials (e. g. metal grids).Ensure there are no obstructions.Network number of the Dräger X-zone 5000 is different. Use Dräger X-zone 5000 devices with the same network numbers. The network number can be configured using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).Wireless frequency of the Dräger X-zone 5000 devices is different. Use Dräger X-zone 5000 devices with the same radio frequency.Cable connection is not functioning. Cable plug is not correctly plugged in, cable assignment is incorrect or cable is broken.Check cable connection and assignment. Ensure that the cable plug is correctly plugged in.Alarm contact is not switching. Cable plug is not correctly plugged in, cable assignment is incorrect or cable is broken.Check cable connection and assignment. Ensure that the cable plug is correctly plugged in.Pump operation is not functioning. Incorrect holder (diffusion) in position. Position the holder (pump).DRAFT 02 - 08/02/10
17Pump fault during operation. Condensate formation with cold and damp intake air. Use hose set with water trap (order no. 83 21 527).Pump outside the specified range. Have the pump checked by the Dräger service department.Function test has failed. Incorrect holder (pump) in position. Use holder (diffusion).Adapter is incorrectly positioned on the holder (diffusion). Position adapter correctly on the holder (diffusion) (refer to “Perform a function test with gas” on page 7).Flow test has failed. Flow test has not been performed. Perform flow test, repeat if necessary.Holder (pump) is not correctly positioned. Re-position holder (pump) and check that it is correctly fitted.Horn is too quiet. Volume is set too low. Set the volume using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).Optical alarm signals not visible or poorly visible. Configuration or pattern incorrectly set. Configure the alarm signals using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).Life signal is not functioning. Configuration is set incorrectly. Configure the life signal using the Dräger CC-Vision PC software (refer to “Device configuration” on page 14).Gas detection instrument not detected. IR interface dirty. Clean IR interface.Incompatible gas detection instrument. Use Dräger X-am 5x00.Incorrect software version in the gas detection instrument. Have a software update performed by the Dräger service department.IR interface faulty, clip on gas detection instrument not correctly positioned.Close clip on Dräger X-am 5x00.Holder is not correctly positioned. Re-position holder and check that it is correctly fitted.Dräger X-am 5x00 switches off quickly; no power supply. Power contacts dirty or damp. Clean power contacts.Device defect displayed. Dräger X-am 5x00 moved away from Dräger X-zone 5000 during operation.Acknowledge alarm on Dräger X-zone 5000, switch off Dräger X-zone 5000.Fault Cause RemedyDRAFT 02 - 08/02/10
18Fault messagesSpecial symbol » « and displayed numerical code: Cause Remedy01 Dräger X-am 5x00 with alkali supply unit. Insert Dräger X-am 5x00 with battery power pack.02 Communication interrupted with Dräger X-zone 5000. Check IR interface on Dräger X-zone 5000 and on Dräger X-am 5x00.03 Communication error with battery controller Dräger X-zone 5000.Contact Dräger service department.04 Main battery alarm Dräger X-am 5x00. Check charging contacts on Dräger X-zone 5000 and on Dräger X-am 5x00.05 Battery pre-alarm Dräger X-am 5x00. Check charging contacts on Dräger X-zone 5000 and on Dräger X-am 5x00.06 Dräger X-am 5x00 charging current too low. Check charging contacts on Dräger X-zone 5000 and on Dräger X-am 5x00.07 Holder (pump) detected, but no pump fitted. Use holder for diffusion mode.08 Flow fault Check intake hose.09 Holder status change (pump) during operation. Check that the holder (pump) is securely positioned.10 Check sum error program code Contact Dräger service department.11 Check sum error operating parameter Contact Dräger service department.12 Check sum error operating parameter Contact Dräger service department.13 Check sum error operating parameter Contact Dräger service department.14 Working memory test error Contact Dräger service department.15 Faulty ADC conversion. Contact Dräger service department.16 No contact with switch box in grouping mode. Check wireless connection to switch box.17 Charging electronics faulty. Contact Dräger service department.18 Battery completely discharged. Charge Dräger X-zone 5000.19 Battery main alarm of the Dräger X-zone 5000. Charge Dräger X-zone 5000.20 Battery pre-alarm of the Dräger X-zone 5000. Charge Dräger X-zone 5000.21 Dräger X-am5x00 device error. Check Dräger X-am 5x00.22 Dräger X-am5x00 alarm pattern faulty. Contact Dräger service department.23 - X28 - -29 Battery main alarm Charge Dräger X-zone 5000.30 Battery completely discharged. Charge Dräger X-zone 5000.31 Charging electronics faulty. Contact Dräger service department.32 Communication error with battery controller Dräger X-zone 5000.Contact Dräger service department.DRAFT 02 - 08/02/10
19MaintenanceMaintenance intervalsThe device should be inspected annually by suitably qualified personnel.zCharge the lead battery after each application, at the latest however after the battery alarm has been triggered.zMaintenance by suitably qualified personnel – every year.– The inspection intervals must be established in each individual case and shortened if necessary, depending on technical safety considerations, engineering conditions, and the technical requirements of the equipment.– We recommend that a service agreement be concluded with Dräger Safety and that repairs also be carried out by Dräger.Replacing the batteriesOnly the following types may be used:– Battery pack, small - order no. 83 20 644– Battery pack, large - order no. 83 20 646zSwitch off the device (refer to “Switching off the device” on page 6).zEstablish plug connection to the bottom plate.zPlace the upper part of the housing on the bottom part (Note preferred position).zTighten the screws (M5 cylinder-head screw with internal hexagon) at the housing bottom (120 Ncm ±20 Ncm).NOTICEFor the gas detection instruments used, the maintenance intervals specified in the relevant instructions for use apply.WARNINGExplosion hazard!Do not replace the batteries in areas subject to explosion hazard! Batteries are part of the Ex approval.zUnfasten the screws (M5 cylinder-head screw with internal hexagon) on the bottom side of the housing.zLift the upper part of the housing and disconnect the plug connection from the bottom plate.01533112.epszRelease the four M5 nuts.zDisconnect the cable connections from the bottom plate.zReplace the old battery block with a new one.zRe-establish the cable connection to the bottom plate.zCheck the correctposition of the O-ring.zTighten the four M5 nuts.NOTICEIt is recommended to fully charge the device after the battery block has been replaced.WARNINGExplosion hazard!Do not throw used batteries into a fire and do not open them with force.Dispose of the batteries in accordance with national regulations.01633112.epsDRAFT 02 - 08/02/10
20Charging the batteriesTo maintain the lifetime of the batteries, charging is temperature controlled and only performed in a temperature range of 5 to 35 °C. When this temperature range is left, the charging is automatically interrupted and automatically continued after the temperature range has been reached again.During the charging, the battery LED flashes red, red/green or green, depending on the battery status, at a frequency of one Hz. As soon as the charging is completed, the battery LED will permanently light green.Inductive chargingzConnect the charging station to the mains using the power pack.zPlace the device onto the charging station.– The charging time is typically < 10 hours.Cabled chargingzPlug the charging cable into the charging port on the rear side of the device.zConnect the power pack to the mains.– The charging time is typically < 14 hours.CareThe device does not need any special care.zDirt and deposits can be removed from the device by washing it with cold water. A sponge can be used for wiping if necessary.zCarefully dry the device using a cloth.Disposing of the deviceDisposing of electric and electronic equipment:EC-wide regulations for the disposal of electric and electronic appliances which have been defined in the EC Directive 2002/96/EC and in national laws have been effective since August 2005 and apply to this instrument.Special collecting and recycling options have been established for households. However, as this device has not been registered for household usage, it must not be disposed of through these means. The device can be returned to your national Dräger Sales Organisation for disposal. Please do not hesitate to contact the above if you have any further questions on this issue.WARNINGExplosion hazard!Do not charge underground or in explosion-hazard areas.The chargers are not designed in accordance with the guidelines for firedamp and explosion protection.CAUTIONMains powered charging station should only be handled by persons wearing implants if the pacemakers and active implants conform to the relevant legal requirements. Dräger only guarantees conformity with Directive 2004/108/EC.NOTICEThe transmitter coil of the inductive charging station generates a weak magnetic alternating field. During operation, all requirements of the relevant standards regarding electromagnetic faults are observed. The legal requirements of Directive 2004/108/EC are met.NOTICEThe warranty on the battery becomes null and void if the device is not fully charged at least every 2 months when not in use.Dräger recommends storing devices in the charging station (order no. 83 20 626) even when not in use.NOTICEDräger recommends storing devices that are not in use in the charging station (order no. 83 20 626).DRAFT 02 - 08/02/10
21Technical DataFrequency ranges:Dimensions: approx. 490 x 300 x 300 mm (H x W D)Weight:with battery, 12 Ahwith battery, 24 Ah approx. 7 kgapprox. 10 kgAmbient conditions:During operationDuring storage -20°C to +50°C-20°C to +70°C700 to 1300 hPamax. 95% relative humidityAlarms:Visual, 360° LED green life signal;red life signal;green/red subsidiary alarmAudible, 360° 108 dB (A) at 1 m distance120 dB (A) at 30 cm distanceBattery:Operating time, 12 Ah(≥20 °C) 60 Hours at 15 minute alarm per day and ‚fully equipped Dräger X-am 5x00Operating time, 24 Ah(≥20 °C) 120 hours Charging time, 12 Ah < 6 hoursCharging time, 24 Ah < 10 hoursPump: up to 30 m hose 0.5 l/minNetworking of devices: Only service department can switch the frequency 429/433/868/915 MHz with a typical range of 100 m in industrial surroundings (environmental factors may affect the range).Automatic establishment of wireless connection.Up to 25 devices can be connected on a wireless network.Combined wireless/cable operation possible.Relay output:Max. voltage (Ui):Max. switching current (Ii ):Max. continuous current:Max. switching capacity (Pi ):For ohmic loads only:ReactancesNo connection with: 20 V0.25 A0.25 A3WCi ≤ 100 pF; Li ≤ 10 µHCapacitive or inductive loadsApprovals:ATEX: I M1 Ex ia I MaII 1G Ex ia IIC T3 GaIECEx: Ex ia I MaEx ia IIC T3 GbDetection range: see the Technical Manual for Dräger X-am 5x00Country, region Frequency range (MHz)EU, Switzerland, Norway, Turkey 868South Africa 868USA/Canada 915Singapore 868Australia 915India 915Japan 429Russia 433DRAFT 02 - 08/02/10
22Key allocation of Dräger X-zone 5000Status LED OverviewBattery LED(Indicates the battery status.)Data transmission LED(Indicates the connection status if multiple devices are coupled via wireless connection or communication cable.)The following key functions refer to the keys of the Dräger X-zone 5000 located underneath the holder.Action MeaningPressing key once Acknowledges Dräger X-zone 5000 device defectPressing key once Acknowledges Dräger X-zone 5000 battery pre-alarmPressing and holding key for 3 sec Switches from OFF to STANDBY mode.Pressing key once - Switches to grouping mode, possible in ON or STANDBY mode.- During grouping mode: Exits grouping mode.Pressing and holding and key for 3 sec Switches to the OFF mode.Pressing and holding key for 3 sec Deletes the grouping information.OKOKOKOKColour LED status Device mode Meaningoff off OFF mode Device is switched off.greenon ON/STANDBY modeBattery capacity of more than 66 %.red/green Battery capacity of more than 33 %.red Battery capacity of less than 33 %.redON/STANDBY modeBattery pre-alarmred Battery main alarm; Dräger X-zone 5000 switches off after 10 sec.red OFF mode Attempt to switch on in OFF mode when the battery is empty (on for 10 s).redON/STANDBY mode in charging stationDräger X-Zone 5000 is being charged, battery capacity less than 33 %.red/green Dräger X-Zone 5000 is being charged, battery capacity between 33 % and 66 %.green Dräger X-Zone 5000 is being charged, battery capacity greater than 66 %.green Dräger X-zone 5000 is fully charged.Colour LED status Device mode Meaningoff off ON/STANDBY mode Wireless connection deactivated.greenon ON modeAt least 1 other Dräger X-zone 5000 coupled via wireless connection or cable is detected.red No other Dräger X-zone 5000 coupled via wireless or cable connection is detected.DRAFT 02 - 08/02/10
23Pump LED(Indicates the pump status.)Grouping LEDNot currently active - for use with future functions!Colour LED status Device mode Meaningoff off STANDBY mode Device is in STANDBY mode.offON modeNo pump adapter detected.red/green Flow test required.red Performing flow test.green onFlow test successful/pump is running.red Flow error (e. g. due to lack of volume flow or no flow test).DRAFT 02 - 08/02/10
24Overview of LED Ring and Horn SignalsSignal name LED ring HornOFF mode Off OffSwitch-on signal and switch-off signal All red LEDs on for 1 s, then all green LEDs on for 1 sand all status LEDs on for 1 s.Continuous tone for 1 s with reduced1) volume1) Reduced volume for hearing protection: 80 dB (A) (default setting), the reduced volume must not exceed the "full" volume configuredby the customer.Dräger X-zone 5000 device defect, triggering device2)2) Device that triggered the alarm.Intermittent triple flashing of the red LEDs Intermittent triple tone at full 3) volume3) Full volume: Maximum volume configured by the customer (e. g. 108 dB (A)).Concentration main alarm, triggering device2) Intermittent double flashing of the red LEDs Intermittent double tone at full volume3)Concentration pre-alarm, triggering device2) Intermittent single flashing of the red LEDs Intermittent single tone at full 3) volumeDräger X-zone 5000 device defect, receiving device4)4) Device that has received the alarm from the triggering device.Intermittent triple flashing of the red+green LEDs5)5) If user has activated the forwarding of defects from the receiving device.Intermittent triple tone at full 3) volume 5)Concentration pre-alarm, receiving device4) Intermittent double flashing of the red and green LEDs5) Intermittent triple tone at full 2) volume 5)Concentration main alarm, receiving device4) Intermittent single flashing of the red and green LEDs5) Intermittent triple tone at full 1) volume 5)Acknowledgment signal - Sustained single tone at full 1) volumePrompting signal - Intermittent (1 Hz) single tone at reduced1) volumeLife signal (suppressed in pump test)Intermittent single flashing of the green LEDs Intermittent single tone at full 3) volume6)6) Frequency according to the user configuration.Switching on at battery capacity < battery main alarm - Intermittent triple tone at reduced1) volumeBattery pre-alarm of the Dräger X-zone 5000 Intermittent triple flashing of the red LEDs Intermittent triple tone at full 3) volumeBattery main alarm of the Dräger X-zone 5000 Intermittent triple flashing of the red LEDs for 10 s, after that the Dräger X-zone 5000 switches to the OFF modeIntermittent double tone with full3) volume for 10 s, afterwards the Dräger X-zone 5000 does to OFF modeFlow test prompt 1 Hz red Intermittent (1 Hz) single tone.flow test running - -Flow test successful LED ring green for 2 s -DRAFT 02 - 08/02/10
25Order ListName and Description Order No.Dräger X-zone 5000, 868 MHz, 12 Ah 83 20 740Dräger X-zone 5000, 868 MHz, 24 Ah 83 20 741Dräger X-zone 5000, 868 MHz, 12 Ah, pump 83 20 742Dräger X-zone 5000, 868 MHz, 24 Ah, pump 83 20 743Dräger X-zone 5000, 915 MHz, 12 Ah 83 20 744Dräger X-zone 5000, 915 MHz, 24 Ah 83 20 745Dräger X-zone 5000, 915 MHz, 12 Ah, pump 83 20 746Dräger X-zone 5000, 915 MHz, 24 Ah, pump 83 20 747Dräger X-zone 5000, 433 MHz, 12 Ah 83 20 104Dräger X-zone 5000, 433 MHz, 24 Ah 83 20 105Dräger X-zone 5000, 433 MHz, 12 Ah, pump 83 20 106Dräger X-zone 5000, 433 MHz, 24 Ah, pump 83 20 107Dräger X-zone 5000, 429 MHz, 12 Ah 83 20 710Dräger X-zone 5000, 429 MHz, 24 Ah 83 20 711Dräger X-zone 5000, 429 MHz, 12 Ah, pump 83 20 712Dräger X-zone 5000, 429 MHz, 24 Ah, pump 83 20 713Name and Description Order No.Chargers:Inductive charging station 83 20 626Plug charger 83 20 749Accessories:Battery pack, small (Dräger X-zone 5000) 83 20 644Battery pack, large(Dräger X-zone 5000) 83 20 646Alarm-attenuation ring (Dräger X-zone 5000) 83 20 110Safety housing(Dräger X-zone 5000) 83 21 519Base (Dräger X-zone 5000) 83 20 645Holder Dräger X-am 5x00 - Diffusion (Dräger X-zone 5000) 83 20 636Holder Dräger X-am 5x00 -Pump (Dräger X-Zone 5000) 83 20 704Adapter (Dräger X-zone 5000) 83 20 108Cap for charging and communication socket 18 93 632USB DIRA with USB cable (USB infrared adapter for Dräger X-zone 5000 – PC communication)83 17 409Pump accessoriesHose set (water trap, 10 cm Viton hose, filter) 83 21 527Filter, pump 83 19 359Water trap 68 05 473Float probe with accessories 83 18 371Viton hose 12 03 150Rubber hose (not suitable for H2S) 11 80 681Tygon hose 83 20 395DRAFT 02 - 08/02/10
90 33 112 - GA 4638.500© Dräger Safety AG & Co. KGaAEdition 02 - January 2010 (Edition 01 - October 2009)Subject to alterationDräger Safety AG & Co. KGaARevalstrasse 1D-23560 LübeckGermanyPhone +49 451 882-0Fax +49 451 882-20 80www.draeger.comDRAFT 02 - 08/02/10

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