E TECH ETP-2200U ELECTRONIC BALLAST FOR INDUCTION LAMP User Manual 10 ETP 2200U hwp

ETECH ELECTRONIC BALLAST FOR INDUCTION LAMP 10 ETP 2200U hwp

User Manual

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Document ID1801327
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Date Submitted2012-09-25 00:00:00
Date Available2012-09-25 00:00:00
Creation Date2012-09-21 19:39:17
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Document Title10.User manual_ETP-2200U.hwp
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Induction lamp system of E•TECH
ELETRONIC BALLAST
FOR INDUCTION LAMP
Product Manual
Following instruction manual should be read carefully before
the use of induction lamp system for the safety.
This manual should be kept within operator's sight.
- 1 -
Induction lamp system of E•TECH
C O N T E N T S
1. Instructions for Safety
2. Unpacking and System Operation Condition
3. Check points during the installation
4. Structure and Specification
4.1. Name of the structure and main parts
4.2. Principle of Induction lamp
4.3. Features
4.4. Application of Induction Lamp System
4.5. Specification and Performance
10
5. Inspection and Maintenance
5.1 Inspection and Maintenance
11
5.2 Measures for troubles
11
6. Maintenance and Replacement
6.1 Replacement of electronic ballast
12
6.2 Replacement of induction lamp
12
● APPENDIXES
1. Technical drawings
- 2 -
Induction lamp system of E•TECH
WARNING!
• Please check the ground-state of the product before using
If the ground state is an unstable, it cause electric shock and serious injury
or death.
• Operation or inspection should be exclusively done by the only person who is
an expert on the system or instruction manual. If not, it may be a cause of
malfunction of the system or body injury.
• Ballast Temperature(Tcase) does not exceed 70℃
Ferrite Core temperature does not exceed 150℃
• Do not disconnect the connector between Lamps and ballasts, During power-on
state
• Inspection or maintenance should be done after cooling down of induction lamp
to the near ambient air temperature. If not, it may be a cause of a injury or burn.
• Debris(working tools, wire, or bolts) should be cleaned up from the system after
installation, inspection or maintenance. If not, it may be a cause of electric short
or fire.
• Turn off the power before an inspection or maintenance
If not, it may be a cause of electric shock.
CAUTION!
• When installing the lamp in a vertical position, Please install amalgam portion
facing down
• In order to get out of the lamp rated power(maximum of 90% or more),
amalgam temperature must be maintained between 55-125
• The distance between lamp and ballast must be separated enough
• Do not change circuit randomly. Malfunction and damage of the product may occur.
• Must store in a place that does not occur Moist or corrosive gases.
Products can become damaged.
• Ballast Output cable length(basic) : 320mm
(Do not change the length of the output cable without the consent of the
manufacturer)
• Should not damaged the insulation cable before installing the lamp.
(Please check the Connector connection.)
• If you need to restart the lamp, for maintaining the lamp and electronic ballast's
performance, turn them on after two minutes at least.(Recommendations)
• Must be sure to consult with the manufacturer employee, whether the system can
be applied in place before installing the application.
- 4 -
Induction lamp system of E•TECH
2. Unpacking and System Operation Condition
▶ Unpacking
1. Take care not to get damaged of main system, accessories and parts during unpacking
and check the parts described in this manual.
2. Confirm the product manual inside the package.
3. Contact an agent or an A/S center, when accessories and parts have been damaged.
4. If the damage is from improper delivery, claim damages to the related company.
▶ Operation Condition
1. General Condition
■ Ambient temperature
* Upper limit : +50℃ * Maximum average temperature for 24 hour : +40℃
* Lower limit : -20℃
■ Humidity
* Average humidity for 24 hour : Under 85%
* Average humidity for 1 month : Under 80%
2. Special Condition
The system is able to be used in the special conditions under the agreement with
ETECH Corporation.
Contact with ETECH Corp. before the use in the below special conditions.
■ Altitude and ambient temperature is out of the general range.
■ If power is unstable.(Where welding operations be often.)
■ If there is a lot of humidity.
■ If there is a lot of steam or oil vapor.
■ If there is explosive materials, flammable or toxic gas around the system.
■ If there is a lot of dust or dirt air around the system.
■ If there is abnormal vibration and physical impact.
■ If there is a lot of ice or snow around the system.
■ And the others special conditions.
- 5 -
Induction lamp system of E•TECH
3. Check points during the installation
▶ Check points before installation
1. Electric power : Connect the system within ±10V voltage deviation the system
capacity.
2. Check the connector connection of the Lamps and electronic ballasts.
If not according to connection diagram has a risk of fire or malfunction.
If you don't keep a connector length between electronic ballast to lamp, it can
cause a problem in lighting.
( Lamp + electronic ballast connection )
The above figure is the connection diagram of terminal in induction lamp
system.
For Stable running of the product, Please connect the ground.
( Terminal connection )
- 6 -
Induction lamp system of E•TECH
▶ Assembly of lamps and Luminaire. [ETL/S/R-Type]
① Luminaire and lamps coupled using
bolts(M4 TAP), please.
(Please be sure all 4 bolts)
M4 bolts
luminair
▶ Connector Assembly.[ETL/S/R-Type]
① In case of design or assembly of
fixtures , please consider the dimensions
of connector, Because Connector is
fixed to the lamp and ballast
② In case of the lamps and ballast
exchange or installation, please surely
Ballast connector
Lamp connector
disconnect after disconnect the power
connector
▶ Precautions when using the ramp vertical attached.[ETL/S/R-Type]
① the Amalgam is included in the
induction lamp, for maximum luminous
efficiency which maintains mercury vapor
properly.
② When installing the lamp in a vertical
position, Please check the amalgam
portion facing down
③ Please keep note of the above,
for safe use of the product,
Empty
Amalgam
parts
- 7 -
Induction lamp system of E•TECH
4. Structure and Specification
4.1 Name of the structure and main parts
Ground
Ballast body
Power input
line
Ballast Output
cable
Ballast Connector
Lamp input
cable
Lamp
connector
Core Bracket
Amalgam
Lamp Bulb
- 8 -
Induction lamp system of E•TECH
4.2 Principle and Structure of Induction lamp
1) Induction lamp system
- Ferrite core is built outside the bulb rather than inside electrodes(filament, glow tube)
Special inverter with which high frequency (250kHz) oscillating to ferrite core is
possible Energy is supplied from(electronic Ballast for Induction lamp)
Ultraviolet is generated as Electromagnetic field occurs in lamp and it responds to
filled gas inside the bulb.
Generated UV ray passes through three-wavelength fluorescent materials coated on
inside the bulb and finally it is emitted as visible rays.
Innovative lighting system of long duration, high efficiency and high color rendition
4.3 Features
1) Long-life
- Effective duration : 60 thousand hours(up to 70% compared to initia luminous flux)
2) high luminous flux maintenance factor.
3) It minimizes eye fatigue as it does not flicker due to its high frequency drive(250KHz)
and has low luminance as a surface light source.
4) Instant light-up and relighting is possible
5) Color rendering similar to natural color is realized as a three-wavelength lamp(above 80Ra)
6) High efficiency lamp (above 80lm/W)
7) EMC compliance with international standards
4.4 Application of Induction Lamp System
▶ Guard lamps, streetlights, and lighting for parks and other outdoor
▶ Lighting for places requiring low luminace high illumination such as department store
and shopping center
▶ Lighting for densely crowded area
▶ Guard lamps, streetlights, and lighting for parks and other outdoor
▶ Lighting for various underground facilities such as underground passages and tunnels
▶ Lighting for dangerous and high places difficult of access
- 9 -
Induction lamp system of E•TECH
4.5 Specification and Performance
1) Induction lamp Specification
Model
ETL
Rectangular
ETL
Type
ETL
ETL
Circle Type ETL
ETL
120W/S
150W/S
200W/S
120W/S
150W/S
200W/S
Power
Consumption
[W]
120
150
200
120
150
200
Luminous
Flux[lm]
≥ 9,000
≥11,250
≥15,000
≥ 9,000
≥11,250
≥15,000
Lamp
Efficiency
[lm/W]
≥75
≥75
≥75
≥75
≥75
≥75
Color
Rendition
[Ra]
≥80
≥80
≥80
≥80
≥80
≥80
2) Induction lamp Size
Model
ETL
Rectangular
ETL
Type
ETL
ETL
Circle Type ETL
ETL
L(mm)
W(mm)
H(mm)
350
410
495
304
345
395
133
133
140
268
300
350
74
74
74
74
74
74
120W/S
150W/S
200W/S
120W/S
150W/S
200W/S
3) Electrnoic Ballast Specification
Model
Power
Input
Consumption voltage
[W]
[V]
Input
current
[A]
Input
frequency
[Hz]
Driving
freguency
[Hz]
Power
factor
[PF]
ETP-2120U
120
277
0.44
50~60
250K
≥0.96
ETP-2150U
150
277
0.55
50~60
250K
≥0.96
ETP-2200U
200
277
0.73
50~60
250K
≥0.96
4) Electrnoic Ballast Size
Model
L(mm)
W(mm)
H(mm)
Weight(g)
ETP-2120U
ETP-2150U
ETP-2200U
242
242
242
115
115
115
57
57
57
1,100
1,100
1,100
- 10 -
Induction lamp system of E•TECH
5. Inspection and Maintenance
WARNING!
Be sure to cut off main power before product (system) repairing and inspection
Be sure to repair and inspect product(system) after temperature of the lamp goes
down to the ambient temperature
5.1 Inspection and maintenance
No.
Inspection
Items
Inspection
Period
Fixture
Cleaning
6 month
Check Points
When lots of dust & dirt
stacked on the luminaire
housing and front cover.
Measures
Remove dust & dirt
with a dry cloth.
5.2 Measures for troubles
No.
Items
Measures
When the ambient
temperature is below -20℃
Please keep the ambient temperature
above -10℃
If the part of amalgam
portion(at the end of the
lamp) is broken.
Lamp replacement is needed.
- 11 -
Note
Induction lamp system of E•TECH
6. Maintenance and Replacement
WARNING!
Main power must be "OFF" before maintenance and Replacement.
6.1 Replacement of electronic ballast
No.
Items
Replacement
Power Off
Turn off power, before open ballast case of the
luminaire.
And then disconnect the power cable connected in
terminal block or connector.
Disconnect
the Ballast
After disconnecting the output connector of ballast.
And then Release the ballast, after screw off the fixing
bolts.
Connect
the Ballast
Assemble the ballast & ballast case(Release ballasts in
reverse order), then connect the lamp input and ballast
output connector.
Check the
connection
and
operation
After connect the input ballast cable to terminal block.
And then Input rated power and check the operating
conditions.
Note
6.2 Replacement of induction lamp
No.
Items
Replacement
Power Off
Turn off power, before open ballast case of the
luminaire.
And then disconnect connector of the lamp and ballast
Disconnect
the Lamp
Open the front cover of the luminaire.
And then Release the lamp, after screw off the fixing
bolts.
Connect
the Lamp
Luminaire and lamps coupled using bolts M4 TAP.
(Please be sure all 4 bolts)
Connect
the
Connector
After the input line insert through a hole Inside the
luminaire, then connect to the connector of the ballast
output cables.
Check the
operation
After check the connector connection.
And then Input rated power and check the operating
conditions.
- 12 -
Note
Induction lamp system of E•TECH
APPENDIXES
( ETL-LAMP + ETP-BALLAST )
Product drawing
Induction lamp system of E•TECH
Induction lamp and ballast drawing
[ETL Lamp]
[ETL/R Lamp]
[ETP-Ballast]
Induction lamp system of E•TECH
Warranty of the product
Name of the product
Name of the Model
The date of purchase
Serial No.
Selling agency
Purchase amount of money
The term of the
guarantee is 2year
after the purchase.
Regarding services :
►We, Etech corporation, carry into effect the guarantee under the Korean Provision of the
Compensation for the Consumers (the Ministry of Finance and Economy notice No. 2005-21).
►The requested service will be provided by Etech corporation or its partners.
►The result of the compensation will be informed to users within 7 days of the date of the request,
and casualties compensation would be settled within 14 days.
►The term of components possession is 5 year
Free services
Types of the Consumers’ damages
In case of essential repair is required within 1 month after the purchase
The damages occurred during the transport or installation on the purchase
Malfunction that requires essential repair detected on the replaced product within
1month after the replacement
In case of malfunction
originated in normal
operating conditions by
product’s performance
or functions within the
term of components
possession
In case of the replacement could not be done
In case of malfunction originated up to 3times by same defect.
In case of
repair could In case of malfunction originated more than 4 times by same defect.
be done
In case of malfunction originated more than 5 times by different defects.
In case of businesses lost the product which was requested for a repair by
consumers
In case of the repair could not be done for the components for repairs are not
retained during the term of components possession
The expenditure of compensations
Within the warranty period
After the warranty period
Replace the product
or
component
Not applied
Repair at free of charge
Charged repair
Charged repair
Charged repair
Replace the product
or
component
Return the amount which is
applied the fixed depreciation and
added 10% of the depreciated
amount.
In case of product is beyond repair despite possession of the components for
repair.
In case of malfunction
originated by
consumers’ intention or
mistakes
Refund the amount which is
applied the fixed depreciation
In case of product is beyond repair
Replace the product after the
collection of the amount that is
equivalent to the Charged repair
Replace the product after the
collection of the amount that is
equivalent to the Charged repair
and balance between the product
price and the amount which is
applied fixed depreciation.
In case of product could be repaired
Charged repair
Charged repair
Charged services
In case of users request services not for malfunction, service charge will arise. Users should read the
operating manual.
1) Cleaning the fixture, adjustment, explanation of the use and so on, are
not included in free service.
► Should the product is beyond repair, separate regulation would be applied.
► Explanation of use or simple adjustment without any detaching process.
► In case of reinstallation which caused by incomplete installation by the store.
► In case of dust cleaning service or removal of something foreign inside
of the fixture.
► In case of incomplete installation which caused by carriage of the
product and so on.
► In case of reinstallation after the first installation which is requested by
clients on the purchase.
► In case of reinstallation caused by unskilled users’ first installation.
► In case of users request services caused by project something foreign
into the fixture or wrong cleaning.
2) In case of malfunction is originated by Consumers’ mistakes
► Malfunction is originated by negligent handling or wrong repair.
- In case of malfunction is originated by users’ wrong electric capacity use.
- In case of damages or malfunction is originated by drops during the installation or
transport.
- In case of malfunction is originated by the use of expendables or accessories that is not
appointed by Rayhouse incorporation.
- In case of malfunction is originated by the repair which is done by someone who is not
from Rayhouse incorporation or collaborating company.
3) In case of others
► In case of malfunction is originated by natural disasters such as fire, damages from sea
water, flood damage, earth quake and so on.
► In case of the expendable components are expended their life span, such as lamps,
ballast and so on.
Induction lamp system of E•TECH
Address
Head office & Factory : 862-12, Habuk-Dong, Jeongeup-City, 580-020,
Jeollabuk-Do, Korea
Tel : 82-63-536-7984
Fax : 82-63-536-7985
Research Institute : 729, Palbokdong 2-Ga Deokjin-gu, Jeonju-City, 561-844,
Jeollabuk-Do, Korea
Tel : 82-63-212-7983 ~ 4
Fax : 82-63-212-7985
Should you let us know your correct name of the product, status of malfunction
and contact address, we would provide you with our best counsel and agile
services regarding your doubtful point.

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