E TECH ETP-2200U ELECTRONIC BALLAST FOR INDUCTION LAMP User Manual 10 ETP 2200U hwp

ETECH ELECTRONIC BALLAST FOR INDUCTION LAMP 10 ETP 2200U hwp

User Manual

Induction  lamp  system  of  E•TECH-  1  -ELETRONIC  BALLAST FOR  INDUCTION  LAMPProduct  ManualFollowing  instruction  manual  should  be  read  carefully  before the  use  of  induction  lamp  system  for  the  safety.This  manual  should  be  kept  within  operator's  sight.
Induction  lamp  system  of  E•TECH-  2  -       CONTENTS1.  Instructions  for  Safety2.  Unpacking  and  System  Operation  Condition3.  Check  points  during  the  installation4.  Structure  and  Specification4.1. Name of the structure and main parts4.2.  Principle  of  Induction  lamp4.3.  Features4.4. Application of Induction Lamp System4.5.  Specification and Performance5.  Inspection  and  Maintenance5.1  Inspection  and  Maintenance5.2  Measures  for  troubles6.  Maintenance  and  Replacement6.1  Replacement  of  electronic  ballast6.2  Replacement  of  induction  lamp●  APPENDIXES      1.  Technical  drawings35689991011111212
Induction  lamp  system  of  E•TECH-  4  - WARNING! • Please check the ground-state of the product before using   If the ground state is an unstable, it cause electric shock and serious injury   or death.•  Operation  or  inspection  should  be  exclusively  done  by  the  only  person  who  is     an  expert  on  the  system  or  instruction  manual.  If  not,  it  may  be  a  cause  of     malfunction  of  the  system  or  body  injury.•  Ballast  Temperature(Tcase)  does  not  exceed  70℃     Ferrite  Core  temperature  does  not  exceed  150℃• Do not disconnect the connector between Lamps and ballasts, During  power-on  state•  Inspection  or  maintenance  should be done after cooling down of  induction  lamp     to  the  near  ambient  air  temperature.  If  not,  it  may  be  a  cause of a injury or burn.•  Debris(working  tools,  wire,  or  bolts)  should  be  cleaned  up  from  the  system  after     installation,  inspection  or  maintenance.  If  not,  it  may  be  a  cause  of  electric  short   or fire.• Turn off the power before an  inspection  or  maintenance  If not, it may be a cause of electric shock. CAUTION!•  When  installing  the  lamp  in  a  vertical  position,  Please  install  amalgam  portion    facing  down•  In  order  to  get  out  of  the  lamp  rated  power(maximum  of  90%  or more),     amalgam  temperature  must  be  maintained  between  55-125 •  The  distance  between  lamp  and  ballast  must  be  separated  enough•  Do  not  change  circuit  randomly.  Malfunction  and  damage  of  the  product  may  occur.•  Must  store  in  a  place  that  does  not  occur  Moist  or  corrosive  gases.    Products  can  become  damaged.•  Ballast  Output  cable  length(basic)  :  320mm    (Do  not  change  the  length  of  the  output  cable  without  the  consent  of  the manufacturer)•  Should  not  damaged  the  insulation  cable  before  installing  the lamp.    (Please  check  the  Connector  connection.)•  If  you  need  to  restart  the  lamp,  for  maintaining  the  lamp  and  electronic  ballast's    performance,  turn  them  on  after  two  minutes  at  least.(Recommendations)•  Must  be  sure  to  consult  with  the  manufacturer  employee,  whether  the  system  can    be  applied  in  place  before  installing  the  application.
Induction  lamp  system  of  E•TECH-  5  -2.  Unpacking  and  System  Operation  Condition▶  Unpacking1.  Take  care  not  to  get  damaged  of  main  system,  accessories  and  parts  during  unpacking and  check  the  parts  described  in  this  manual.2.  Confirm  the  product  manual  inside  the  package.3.  Contact  an  agent  or  an  A/S  center,  when  accessories  and  parts  have  been  damaged.4.  If  the  damage  is  from  improper  delivery,  claim  damages  to  the  related  company.▶  Operation  Condition1.  General  Condition■  Ambient  temperature* Upper limit : +50℃ * Maximum average temperature for 24 hour :  +40℃*  Lower  limit  :  -20℃■  Humidity*  Average  humidity  for  24  hour  :  Under  85%* Average humidity for 1 month : Under 80%2.  Special  ConditionThe  system  is  able  to  be  used  in  the  special  conditions  under  the  agreement  with ETECH  Corporation.Contact  with  ETECH  Corp.  before  the  use  in  the  below  special  conditions.■  Altitude  and  ambient  temperature  is  out  of  the  general  range.■  If  power  is  unstable.(Where  welding  operations  be  often.)■  If  there  is  a  lot  of  humidity.■  If  there  is  a  lot  of  steam  or  oil  vapor.■ If there is explosive materials,  flammable  or  toxic  gas  around  the  system.■  If  there  is  a  lot  of  dust  or  dirt  air  around  the  system.■  If  there  is  abnormal  vibration  and  physical  impact.■  If  there  is  a  lot  of  ice  or  snow  around  the  system.■  And  the  others  special  conditions.
Induction  lamp  system  of  E•TECH-  6  -3. Check points during the installation▶  Check  points  before  installation1.  Electric  power  :  Connect  the  system  within  ±10V  voltage  deviation  the  system capacity. 2.    Check  the  connector  connection  of  the  Lamps  and  electronic  ballasts.If  not  according  to  connection  diagram  has  a  risk  of  fire  or  malfunction.If  you  don't  keep  a  connector  length  between  electronic  ballast to lamp, it can cause  a  problem  in  lighting.( Lamp + electronic ballast connection )The  above  figure  is  the  connection  diagram  of  terminal  in  induction  lamp system.For  Stable  running  of  the  product,  Please  connect  the  ground.(  Terminal  connection  )
Induction  lamp  system  of  E•TECH-  7  -   ▶ Assembly of lamps and Luminaire. [ETL/S/R-Type] M4  bolts luminair①  Luminaire  and  lamps  coupled  using    bolts(M4 TAP), please.   (Please be sure all 4 bolts)   ▶ Connector Assembly.[ETL/S/R-Type]Ballast  connector Lamp  connector①  In  case  of  design  or  assembly  of fixtures  ,  please  consider  the  dimensions of  connector,  Because  Connector  is fixed  to  the  lamp  and  ballast② In case of  the lamps and ballast exchange  or  installation,  please  surely disconnect  after  disconnect the power connector    ▶ Precautions when using the ramp vertical attached.[ETL/S/R-Type]EmptyAmalgam parts①  the  Amalgam  is  included  in  the induction  lamp,  for  maximum  luminous efficiency  which  maintains  mercury  vapor properly.②  When  installing  the  lamp  in  a  vertical position,  Please  check  the  amalgam portion  facing  down③  Please  keep  note  of  the  above,     for  safe  use  of  the  product,
Induction  lamp  system  of  E•TECH-  8  -4. Structure and Specification4.1  Name  of  the  structure  and  main  partsBallast  ConnectorBallast  Output cableBallast  body Power  input lineGroundLamp connectorCore  BracketAmalgamLamp  BulbLamp  input cable
Induction  lamp  system  of  E•TECH-  9  -4.2  Principle  and  Structure  of  Induction  lamp 1) Induction lamp system    -  Ferrite  core  is  built  outside  the  bulb  rather  than  inside  electrodes(filament,  glow  tube)Special  inverter  with  which  high  frequency  (250kHz)  oscillating  to  ferrite  core  is possible  Energy  is  supplied  from(electronic  Ballast  for  Induction  lamp)Ultraviolet  is  generated  as  Electromagnetic  field  occurs  in  lamp  and  it  responds  to filled  gas  inside  the  bulb.Generated  UV  ray  passes  through  three-wavelength  fluorescent  materials  coated  on inside  the  bulb  and  finally  it  is  emitted  as  visible  rays.Innovative  lighting  system  of  long  duration,  high  efficiency  and  high  color  rendition4.3  Features  1)  Long-life     - Effective duration : 60 thousand  hours(up  to  70%  compared  to  initia  luminous  flux) 2) high luminous flux maintenance factor.  3)  It  minimizes  eye  fatigue  as  it  does  not  flicker  due  to  its  high  frequency  drive(250KHz)         and  has  low  luminance  as  a  surface  light  source.  4)  Instant  light-up  and  relighting  is  possible  5)  Color  rendering  similar  to  natural  color  is  realized  as  a  three-wavelength  lamp(above  80Ra)  6)  High  efficiency  lamp  (above  80lm/W)  7)  EMC  compliance  with  international  standards4.4  Application  of  Induction  Lamp  System ▶ Guard lamps, streetlights, and lighting for parks and other outdoor ▶ Lighting for places requiring low luminace high illumination such as department store         and  shopping  center  ▶  Lighting  for  densely  crowded  area ▶ Guard lamps, streetlights, and lighting for parks and other outdoor  ▶  Lighting  for  various  underground  facilities  such  as  underground  passages  and  tunnels  ▶  Lighting  for  dangerous  and  high  places  difficult  of  access
Induction  lamp  system  of  E•TECH-  10  -4.5  Specification and Performance1)  Induction  lamp  SpecificationModelPower Consumption[W]Luminous Flux[lm]Lamp Efficiency[lm/W]Color Rendition[Ra]Rectangular TypeETL  120W/S 120 ≥  9,000 ≥75 ≥80ETL  150W/S 150 ≥11,250 ≥75 ≥80ETL  200W/S 200 ≥15,000 ≥75 ≥80Circle  TypeETL  120W/S 120 ≥  9,000 ≥75 ≥80ETL  150W/S 150 ≥11,250 ≥75 ≥80ETL  200W/S 200 ≥15,000 ≥75 ≥802)  Induction  lamp  SizeModel L(mm) W(mm) H(mm)Rectangular TypeETL  120W/S 350 133 74ETL  150W/S 410 133 74ETL  200W/S 495 140 74Circle  TypeETL  120W/S 304 268 74ETL  150W/S 345 300 74ETL  200W/S 395 350 743)  Electrnoic  Ballast  SpecificationModelPower Consumption [W]Inputvoltage[V]Inputcurrent[A]Inputfrequency[Hz]Drivingfreguency[Hz]Power factor[PF]ETP-2120U 120 277 0.44 50~60 250K ≥0.96ETP-2150U 150 277 0.55 50~60 250K ≥0.96ETP-2200U 200 277 0.73 50~60 250K ≥0.964)  Electrnoic  Ballast  SizeModel L(mm) W(mm) H(mm) Weight(g)ETP-2120U 242 115 57 1,100ETP-2150U 242 115 57 1,100ETP-2200U 242 115 57 1,100
Induction  lamp  system  of  E•TECH-  11  -5.  Inspection  and  Maintenance  WARNING!     Be sure to cut off main power before product (system) repairing  and  inspection           Be  sure  to  repair  and  inspect  product(system)  after  temperature  of  the  lamp  goes     down  to  the  ambient  temperature5.1  Inspection  and  maintenanceNo. Inspection ItemsInspectionPeriod Check  Points Measures1Fixture Cleaning 6  monthWhen  lots  of  dust  &  dirt stacked  on  the  luminaire housing  and    front  cover.Remove  dust  &  dirt with a dry cloth.25.2  Measures  for  troublesNo. Items Measures Note1When  the  ambient temperature  is  below  -20℃Please  keep  the  ambient  temperature above  -10℃2If the part of amalgam portion(at the end of the lamp)  is  broken.Lamp replacement is needed.
Induction  lamp  system  of  E•TECH-  12  -6. Maintenance and Replacement   WARNING!      Main power must be "OFF" before maintenance and Replacement.6.1  Replacement  of  electronic  ballast   No. Items Replacement Note1Power  OffTurn  off  power,  before  open  ballast  case  of  the   luminaire.And  then  disconnect  the  power  cable  connected  in terminal block or connector.2Disconnectthe  BallastAfter  disconnecting  the  output  connector  of  ballast.And  then  Release  the  ballast,  after  screw  off  the  fixing bolts.3Connectthe  BallastAssemble the ballast & ballast case(Release ballasts in reverse  order),  then  connect  the  lamp  input  and  ballast output  connector.4Check  the connection and operationAfter connect the input ballast cable to terminal block.And then Input rated power and check the operating conditions.6.2  Replacement  of  induction  lampNo. Items Replacement Note1Power  OffTurn  off  power,  before  open  ballast  case  of  the   luminaire.And  then  disconnect  connector  of  the  lamp  and  ballast2Disconnectthe  LampOpen the front cover of the luminaire.And  then  Release  the  lamp,  after  screw  off  the  fixing bolts.3Connectthe  LampLuminaire  and  lamps  coupled  using  bolts  M4  TAP.(Please  be  sure  all  4  bolts)4Connect the ConnectorAfter  the  input  line  insert  through  a  hole  Inside  the luminaire, then connect to the connector of the ballast output  cables.5Check  the operationAfter  check  the  connector  connection.And then Input rated power and check the operating conditions.
Induction  lamp  system  of  E•TECH(  ETL-LAMP  +  ETP-BALLAST  )Product  drawingAPPENDIXES
Induction  lamp  system  of  E•TECHInduction lamp and ballast drawing                        [ETL Lamp]                           [ETL/R  Lamp]   [ETP-Ballast]
Induction  lamp  system  of  E•TECHWarranty of the productName of the product Name of the ModelThe date of purchase Serial No.Selling agency Purchase amount of money   The term of the guarantee is 2year after the purchase.Regarding  services  :►We,  Etech  corporation,  carry  into  effect  the  guarantee  under  the  Korean  Provision  of  the   Compensation for the Consumers (the Ministry of Finance and Economy  notice  No.  2005-21).►The  requested  service  will  be  provided  by  Etech  corporation  or  its  partners.►The result of the compensation will  be  informed  to  users  within  7  days  of  the  date  of  the  request,    and  casualties  compensation  would  be  settled  within  14  days.►The  term  of  components  possession  is  5  yearFree  servicesTypes  of  the  Consumers’  damages The  expenditure  of  compensationsWithin the  warranty period After the warranty  periodIn  case  of  malfunction originated  in normal operating  conditions  by product’s  performance or functions within the term  of components possessionIn case of essential repair is required within 1 month after the  purchaseReplace  the  productorcomponentNot  appliedThe  damages  occurred  during  the  transport  or  installation  on  the  purchaseMalfunction  that  requires  essential  repair  detected  on  the  replaced product within 1month after the replacementIn case of the replacement could not be doneIn  case of repair  could  be  doneIn  case  of  malfunction  originated  up  to  3times  by  same  defect. Repair at  free  of charge Charged repairIn case of malfunction originated more than 4 times by same defect.Replace  the  productorcomponentCharged  repairIn  case  of  malfunction  originated  more  than  5  times  by  different  defects.Charged  repairIn case of businesses lost the product which was requested for a  repair  by consumers Return  the  amount  which  is applied  the  fixed  depreciation  and added  10%  of  the  depreciated  amount.In  case  of  the  repair  could  not  be  done  for  the  components  for  repairs are  not retained  during  the term  of  components  possessionIn  case  of  product  is  beyond  repair  despite  possession  of  the  components  for repair.Refund the amount which is applied  the  fixed  depreciationIn  case  of  malfunction originated  by consumers’  intention  or mist akesIn  case  of  product  is  beyond  repairReplace  the  product  after  the collection  of  the  amount  that  is equivalent  to  the  Charged  repairReplace  the  product  after  the collection  of  the  amount  that  is equivalent  to  the  Charged  repair  and  balance  between  the  product price  and  the  amount  which  is  applied  fixed  depreciation.In  case  of  product  could  be  repaired Charged  repair Charged  repairCharged  servicesIn case of users request services not for malfunction, service charge will arise. Users should read the operating  manual.1)  Cleaning  the  fixture,  adjustment, explanation of  the use and so on, are    not included in free service.  ► Should the product is beyond repair, separate regulation would be  applied.  ► Explanation of use or simple adjustment without any detaching  process.  ► In case of reinstallation which caused by incomplete installation  by  the  store.  ► In case of dust cleaning service or removal of something foreign inside    of the fixture.  ► In case of incomplete installation which caused by carriage of the    product and so on.  ► In case of reinstallation after the first installation which is requested by     clients on the purchase.  ► In case of reinstallation caused by unskilled users’ first installation.  ► In case of users request services caused by project something  foreign      into the fixture or wrong cleaning.2) In case of malfunction is originated by Consumers’ mistakes  ► Malfunction is originated by negligent handling or wrong repair.   - In case of malfunction is originated by users’ wrong electric  capacity  use.   - In case of damages or malfunction is originated by drops during the  installation or     transport.   - In case of malfunction is originated by the use of expendables or accessories that is not     appointed by Rayhouse incorporation.   - In case of malfunction is originated by the repair which is done by someone who is not     from Rayhouse incorporation or collaborating company.3) In case of others  ► In case of malfunction is originated by natural disasters such  as  fire,  damages  from  sea    water, flood damage, earth quake and so on.  ► In case of the expendable components are expended their life  span,  such  as  lamps,    ballast and so on.
Induction  lamp  system  of  E•TECHAddress  Head office & Factory : 862-12,  Habuk-Dong,  Jeongeup-City,  580-020,                          Jeollabuk-Do, Korea                          Tel : 82-63-536-7984    Fax : 82-63-536-7985    Research  Institute  :  729,  Palbokdong  2-Ga  Deokjin-gu,  Jeonju-City,  561-844,                      Jeollabuk-Do, Korea                      Tel : 82-63-212-7983 ~ 4    Fax : 82-63-212-7985Should you let us know your correct name of the product, status of malfunctionand  contact  address,  we  would  provide  you  with  our  best  counsel and agileservices regarding your doubtful point.

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