Emerson Process Management Rosemount 5300 Users Manual Series Superior Performance Guided Wave Radar

5300 d797e15f-be25-484e-a044-b0e72a6668ed Emerson Process Management Marine RADAR 5300 User Guide |

2015-02-06

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www.rosemount.com
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Superior Performance Guided Wave Radar
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Rosemount 5300 Series
Guided Wave Radar Level and
Interface Transmitters
Cover Photo: 5300_coverphoto.tif
NOTICE
Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
Within the United States, Emerson Process Management has two toll-free assistance
numbers.
Customer Central: 1-800-999-9307(7:00 a.m. to 7:00 p.m. CST)
Technical support, quoting, and order-related questions.
North American Response Center:
Equipment service needs.
1-800-654-7768 (24 hours a day – Includes Canada)
For equipment service or support needs outside the United States, contact your local
Emerson Process Management representative.
The products described in this document are NOT designed for nuclear-qualified
applications.
Using non-nuclear qualified products in applications that require nuclear-qualified hardware
or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.
This product is designed to meet FCC and R&TTE requirements for a non-intentional
radiator. It does not require any licensing whatsoever and has no tank restrictions
associated with telecommunications issues.
This device complies with part 15 of the FCC rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference that may cause undesired
operation.
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Table of Contents
SECTION 1
Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Product Recycling/Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
SECTION 2
Transmitter Overview Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Components of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
System Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Probe Selection Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Transition Zones. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Process Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Foam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Vapor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Boiling Hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Measuring Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Heating Coils, Agitators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Tank Shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
SECTION 3
Mechanical Installation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Mounting Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Process Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Installation of Single Lead Probes in Non-metallic Vessels . . . . . . 3-5
Installation in Concrete Silos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Considerations for Solid Applications . . . . . . . . . . . . . . . . . . . . . . . 3-6
Mounting in Chamber/ Still Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Replacing a Displacer in an Existing Displacer Chamber . . . . . . 3-10
Free Space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Recommended Mounting Position for Liquids . . . . . . . . . . . . . . . 3-12
Recommended Mounting for Solids . . . . . . . . . . . . . . . . . . . . . . . 3-13
Insulated Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Flange Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Threaded Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Tri-Clamp Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Bracket Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Shortening the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Mounting a Centering Disc for Pipe Installations . . . . . . . . . . . . . 3-25
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
TOC-2
SECTION 4
Electrical Installation Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cable/conduit entries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Hazardous Areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
HART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Maximum Loop Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
FOUNDATION Fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Connecting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Non-Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Intrinsically Safe Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Optional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Tri-Loop HART to analog converter . . . . . . . . . . . . . . . . . . . . . . . 4-13
751 Field Signal Indicator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
SECTION 5
Configuration Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Basic Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Echo Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
LCD Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Basic Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Tank and Probe Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Volume Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Basic Configuration Using a 375 Field Communicator . . . . . . . . . . . 5-11
Basic Configuration Using Rosemount Radar Master . . . . . . . . . . . . 5-13
System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Help In RRM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Installing the RRM software for HART communication . . . . . . . . 5-14
Specifying the COM Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
To set the COM port buffers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Installing the RRM Software for FOUNDATION Fieldbus . . . . . . 5-16
Specifying Measurement Units. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Using the Setup Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Device Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Tank Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Analog Output (HART) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Finish Configuration Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Reference Manual
00809-0100-4530, Rev BA
July 2009
TOC-3
Rosemount 5300 Series
Device Specific Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Restart the Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
View Measured Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Basic Configuration Using AMS Suite (HART) . . . . . . . . . . . . . . . . . 5-30
Basic Configuration Using DeltaV . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
FOUNDATION Fieldbus Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . . . 5-36
Foundation Fieldbus Block Operation . . . . . . . . . . . . . . . . . . . . . 5-37
Configure the AI Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Application Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Application Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Application Example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Tri-Loop HART to Analog Converter . . . . . . . . . . . . . . . . . . . . . . . . . 5-45
HART Multi-drop Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-47
SECTION 6
Operation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Viewing Measurement Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Using the Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Specifying Display Panel Variables . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Viewing Measurement Data in RRM . . . . . . . . . . . . . . . . . . . . . . . 6-7
Viewing Measurement Data in AMS Suite . . . . . . . . . . . . . . . . . . . 6-8
Viewing Measurement Data in DeltaV . . . . . . . . . . . . . . . . . . . . . . 6-9
SECTION 7
Service and
Troubleshooting
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Analyzing the Measurement Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Surface Pulse Not Found. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Probe End Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6
Disturbance Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Amplitude Threshold Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Disturbances at the Top of the Tank . . . . . . . . . . . . . . . . . . . . . . . 7-7
Interface Pulse not Found . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Signal Quality Metrics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Using the Echo Curve Analyzer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
Using the Rosemount Radar Master . . . . . . . . . . . . . . . . . . . . . . 7-10
The Configuration Mode Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
The View/Record ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
The File ModeTab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Using the Echo Curve Analyzer with a 375 Field Communicator. 7-13
Interface Measurements with Fully Submerged Probes . . . . . . . . . . 7-15
Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Level and Distance Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Backing up the Transmitter Configuration . . . . . . . . . . . . . . . . . . . . . 7-20
Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21
Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Using the Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Write Protecting a Transmitter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Enter Service Mode in RRM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Viewing Input and Holding Registers. . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Removing the Transmitter Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
TOC-4
Changing a Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Probe and Firmware Compatibility . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Check Firmware and Probe Version. . . . . . . . . . . . . . . . . . . . . . . 7-30
Changing the Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Diagnostic Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Device Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Measurement Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Interface Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Volume Calculation Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Analog Output Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
LCD Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
LED Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Foundation Fieldbus Error Messages . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Resource Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Transducer Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Analog Input (AI) Function Block . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
SECTION 8
Safety Instrumented
Systems (4-20 mA only)
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Applicable Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Skill Level of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Alarm and Saturation Levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Write Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Site Acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Failure Rate Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Useful Lifetime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
APPENDIX A
Reference Data Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Process Temperature and Pressure Rating . . . . . . . . . . . . . . . . . .A-4
Flange Connection Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
Flange Rating Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
Ambient Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
Remote Housing Measuring Range . . . . . . . . . . . . . . . . . . . . . . . .A-8
Dimensional Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-21
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-30
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APPENDIX B
Product Certifications Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1
EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-2
European ATEX Directive Information. . . . . . . . . . . . . . . . . . . . . . . . .B-3
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-3
Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-6
National Supervision and Inspection Center for Explosion Protection
and Safety of Instrumentation (NEPSI) Approvals. . . . . . . . . . . . . . . .B-8
Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-11
Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-13
Canadian Standards Association (CSA) Approval. . . . . . . . . . . . . . .B-14
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-14
Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-16
IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-17
Intrinsic Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-17
Flameproof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-20
Combination Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-22
Approval Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-22
APPENDIX C
Advanced Configuration Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1
User Defined Upper Reference Point . . . . . . . . . . . . . . . . . . . . . . . . .C-3
Handling of Disturbances from Nozzle . . . . . . . . . . . . . . . . . . . . . . . .C-4
Trim Near Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-4
Changing the Upper Null Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . .C-7
Threshold Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-8
Probe End Projection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10
Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-12
Dielectric Constant Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14
Static Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14
Lower Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14
Dynamic Vapor Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-15
Installation Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-18
Signal Quality Metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-20
Viewing Signal Quality Metrics in RRM . . . . . . . . . . . . . . . . . . . .C-21
APPENDIX D
Remote Mounting Remote Housing, New Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-1
Remote Connection, Field Retrofit. . . . . . . . . . . . . . . . . . . . . . . . . . . .D-3
Remote Housing Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-4
APPENDIX E
Performing Proof Test Performing Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
375 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-1
Rosemount Radar Master (RRM) . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-3
AMS Suite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E-5
APPENDIX F
Level Transducer Block Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Definition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
Channel Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2
Supported Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
Unit Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-8
Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-9
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APPENDIX G
Register Transducer
Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G-1
Register Access Transducer Block Parameters. . . . . . . . . . . . . . .G-1
APPENDIX H
Advanced Configuration
Transducer Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H-1
Advanced Configuration Transducer Block Parameters. . . . . . . . .H-1
APPENDIX I
Resource Transducer
Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-1
PlantWeb™ Alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-5
Alarm Priority . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Process Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-7
Recommended Actions for PlantWeb Alerts . . . . . . . . . . . . . . . . . I-7
APPENDIX J
Analog-Input Block Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-3
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-4
Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-5
Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-6
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-7
Status Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8
Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-8
Configure the AI Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J-9
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Section 1 Introduction
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1
Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3
Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . page 1-4
SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional
perforations, compromise product integrity and safety. Equipment ratings and
certifications are no longer valid on any products that have been damaged or modified
without the prior written permission of Emerson Process Management. Any continued
use of product that has been damaged or modified without prior written authorization is
at the customer's sole risk and expense.
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MANUAL OVERVIEW This manual provides installation, configuration and maintenance information
for the Rosemount 5300 Series Radar Transmitter.
Section 2: Transmitter Overview
• Theory of operation
• Description of the transmitter
• Process and vessel characteristics
Section 3: Mechanical Installation
• Mounting considerations
• Mounting
Section 4: Electrical Installation
• Grounding
• Cable selection
• Power requirements
• Wiring
• Optional devices
Section 5: Configuration
• Basic configuration
• Configuration using the 375 Field Communicator
• Configuration using the RRM software
• Configuration using AMS Suite
• Configuration using DeltaV
• Foundation™ Fieldbus
Section 6: Operation
• Viewing measurement data
• Display functionality
Section 7: Service and Troubleshooting
• Service functions
• Diagnostic messages
• Error messages
Section 8: Safety Instrumented Systems (4-20 mA only)
• Functional specifications
• Installation
• Configuration
• Operation and maintenance
•Spare parts
Appendix A: Reference Data
• Specifications
• Dimensional drawings
• Ordering information
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Appendix B: Product Certifications
• Labels
• European ATEX Directive information
• NEPSI approvals
• FM approvals
• CSA approvals
• IECEx approvals
• Combination approvals
• Approval drawings
Appendix C: Advanced Configuration
• Advanced Tank Geometry
• Advanced Transmitter Configuration
• Dynamic Vapor Compensation
• Signal Quality Metrics
Appendix D: Remote Housing
• Remote Housing, New Units
• Remote Housing, Field Retrofit
• Remote Housing Configuration
Appendix E: Performing Proof Test
• Describes the process of performing proof test.
Appendix F: Level Transducer Block
Describes the operation and parameters of the Level transducer block.
Appendix G: Register Transducer Block
Describes the operation and parameters of the Register transducer block.
Appendix H: Advanced Configuration Transducer Block
Describes the operation and parameters of the Advanced Configuration
transducer block.
Appendix I: Resource Transducer Block
Describes the operation and parameters of the Resource transducer
block.
Appendix J: Analog-Input Transducer Block
Describes the operation and parameters of the Analog Input transducer
block.
SERVICE SUPPORT To expedite the return process outside of the United States, contact the
nearest Emerson Process Management representative.
Within the United States, call the Emerson Process Management Instrument
and Valves Response Center using the 1-800-654-RSMT (7768) toll-free
number. This center, available 24 hours a day, will assist you with any needed
information or materials.
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The center will ask for product model and serial numbers, and will provide a
Return Material Authorization (RMA) number. The center will also ask for the
process material to which the product was last exposed.
Emerson Process Management Instrument and Valves Response Center
representatives will explain the additional information and procedures
necessary to return goods exposed to hazardous substance can avoid injury if
they are informed of and understand the hazard. If the product being returned
was exposed to a hazardous substance as defined by OSHA, a copy of the
required Material Safety Data Sheet (MSDS) for each hazardous substance
identified must be included with the returned goods.
PRODUCT
RECYCLING/DISPOSAL Recycling of equipment and packaging should be taken into consideration
and disposed of in accordance with local and national legislation/regulations.
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www.rosemount.com
Section 2 Transmitter Overview
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2
Components of the Transmitter . . . . . . . . . . . . . . . . . . . . page 2-5
System Architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-7
Probe Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-9
Process Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-11
Vessel Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-14
Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-15
THEORY OF OPERATION The Rosemount 5300 Series Radar Transmitter is a smart, two-wire
continuous level transmitter based on Time Domain Reflectometry (TDR)
principles. Low power nano-second-pulses are guided along an immersed
probe. When a pulse reaches the surface, part of the energy is reflected back
to the transmitter, and the time difference between the generated and
reflected pulse is converted into a distance, which calculates the total level or
interface level (see below).
The reflectivity of the product is a key parameter for measurement
performance. Media with a high dielectric constant gives better reflection and
a longer measuring range.
Figure 2-1. Measurement
Principle.
Time
Reference Pulse
Level
Interface Level
Signal Amplitude
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APPLICATIONS The Rosemount 5300 Series Radar Transmitter series is suited for aggregate
(total) level measurements on most liquids, semi-liquids, solids, and
liquid/liquid interfaces.
Guided microwave technology offers the highest reliability and precision to
ensure measurements are virtually unaffected by temperature, pressure,
vapor gas mixtures, density, turbulence, bubbling/boiling, low level, varying
dielectric media, pH, and viscosity.
Guided wave radar technology in combination with advanced signal
processing makes the Rosemount 5300 transmitters suitable for a wide range
of applications:
Figure 2-2. Application
examples The Rosemount 5300 transmitter
works well in boiling conditions with
vapor and turbulence. If there are
disturbing objects in the vicinity of the
transmitter, the coaxial probe is
particularly suitable.
The Rosemount 5300 Series is well
suited for chamber applications, such
as distillation columns.
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The Rosemount 5302 measures both
level and interface level in a separator
tank.
The Rosemount 5300 Series is a
good choice for underground tanks. It
is installed on the top of the tank with
the radar pulse concentrated near the
probe. It can be equipped with probes
that are unaffected by high and
narrow openings or nearby objects.
Guided wave radar technology
provides reliable measurements in
ammonia, LNG and LPG tanks.
Oil
Oil Water
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Model 5303, with a flexible single lead
probe, is the solution for solids,
powders and granules.
It measures independently of dust,
angled surfaces etc.
The Rosemount 5300 with Dynamic
Vapor Compensation will
automatically compensate for
dielectric changes in high pressure
steam applications and maintain the
level accuracy.
5303
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COMPONENTS OF THE
TRANSMITTER The Rosemount 5300 Series Radar Transmitter has an aluminum or stainless
steel (SST) transmitter housing containing advanced electronics and software
for signal processing. SST housing is preferred for harsh environment
applications, such as off-shore platforms or other locations where the housing
can be exposed to corrodents, such as salt solutions and caustics.
The radar electronics produces an electromagnetic pulse that is guided by the
probe. It comes with flange, threaded or Tri-Clamp process connection.
There are different probe types available for various applications: Rigid Twin
Lead, Flexible Twin Lead, Rigid Single Lead, Flexible Single Lead, and
Coaxial.
Figure 2-3. Transmitter
components.
Radar Electronics
Probe
Dual Compartment Housing
Cable Entry:
½" NPT.
Optional adapters:
M20, eurofast,
minifast
Threaded
Process
Connections
Flanged
Process
Connections
BSP (G)
NPT
Coaxial
Flexible Twin Lead with weight
Rigid Twin Lead
Rigid Single Lead
Flexible Single Lead with weight
HTHP
Version
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Figure 2-4. Remote Housing
components. Remote Housing allows for the transmitter head to be mounted separately
from the probe.
Dual Compartment
Housing
U-bolt Bracket Clamping Brackets
Cable Remote Connection
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SYSTEM
ARCHITECTURE The Rosemount 5300 Series Radar Transmitter is loop-powered, and it uses
the same two wires for both power supply and output signal. The output is a
4-20 mA analog signal superimposed with a digital HART® or FOUNDATION™
Fieldbus signal.
By using the optional Rosemount 333 HART Tri-loop, the HART signal can
convert up to three additional 4-20 mA analog signals.
With the HART protocol multidrop configuration is possible. In this case,
communication is restricted to digital, since current is fixed to the 4 mA
minimum value.
The transmitter can be connected to a Rosemount 751 Field Signal Indicator,
or it can be equipped with an integral display.
The transmitter can easily be configured using a Rosemount 375 Field
Communicator or a PC with the Rosemount Radar Master software.
Rosemount 5300 Series transmitters can also be configured with the AMS®
Suite and DeltaV™ software, and other tools supporting Electronic Device
Description Language (EDDL) functionality.
For HART communication a minimum load resistance of 250 within the loop
is required.
Figure 2-5. HART system
architecture
4-20 mA/HART
Rosemount 751
Field Signal Indicator
Rosemount 375
Field
Communicator
HART modem
5300 SERIES
RADAR
TRANSMITTER DCS
Rosemount
333 HART
Tri-Loop
3 x 4-20 mA
Rosemount Radar Master
or
AMS Suite
Integral
Display
Note! For HART communication, a
minimum load resistance of
250 within the loop is required.
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Figure 2-6. FOUNDATION
Fieldbus system architecture
Host/DCS system (e.g. DeltaV®)
375 Field
Communicator
Maintenance
Rosemount 5300
Rosemount 5400
Rosemount 5600
PC with Rosemount
Radar Master
Fieldbus modem
H2 - High Speed Field Bus
H1 - Low Speed Field Bus
6234 ft (1900 m) maximum
(depending on cable
characteristics)
Display
Note:
Intrinsically safe
installations may
allow fewer devices
per I.S. barrier due to
current limitations.
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PROBE SELECTION
GUIDE The following guidelines should be used to choose the appropriate probe for
the Rosemount 5300 transmitter:
Table 2-1. Probe selection guide.
Rigid Single
Lead Flexible Single
Lead Coaxial Rigid Twin Lead Flexible Twin
Lead
G=Good
NR=Not Recommended
AD=Application Dependent
(consult your local Emerson
Process Management
representative)
Measurements
Level G G G G G
Interface (liquid/liquid) G G G G G
Process Medium Characteristics
Changing density G G G G G
Changing dielectric(1) GGGGG
Wide pH variations G G G G G
Pressure changes G G G G G
Temperature changes G G G G G
Condensing vapors G G G G G
Bubbling/boiling surfaces G AD G G G
Foam (mechanical avoidance) NR NR AD NR NR
Foam (top of foam measurement) AD AD NR AD AD
Foam (foam and liquid
measurement) AD AD NR AD AD
Clean liquids G G G G G
Liquid with very low dielectric
constants, see also Table 2-4. GG
(2) GGG
(2)
Coating/sticky liquids AD AD NR NR NR
Viscous liquids AD G NR AD AD
Crystallizing liquids AD AD NR NR NR
Solids, granules, powders AD G NR NR NR
Fibrous liquids G G NR NR NR
Tank Environment Considerations
Probe is close (<12 in./30 cm) to
tank wall / disturbing objects AD AD G G G
Probe might touch tank wall,
nozzle or disturbing objects NR NR G NR NR
Turbulence G AD G G AD
Turbulent conditions causing
breaking forces NR AD NR NR AD
Tall, narrow nozzles AD AD G AD AD
Angled or slanted surface
(viscous or solids materials) G G NR AD AD
Liquid or vapor spray might touch
probe above surface NR NR G NR NR
Disturbing Electromagnetic
interference in tank AD AD G AD AD
Cleanability of probe G G NR AD AD
(1) For overall level applications, a changing dielectric has no effect on the measurement. For interface measurements, a changing dielectric for the
top fluid will degrade the accuracy of the interface measurement.
(2) Limited measuring range.
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Transition Zones The measuring range depends on probe type and product properties, and is
limited by the Upper and Lower Transition Zones. In these zones,
measurement accuracy may be reduced. The Upper Transition Zone is the
minimum measurement distance between the upper reference point and the
product surface. At the end of the probe, the measuring accuracy is reduced
in the Lower Transition Zone. The Transition Zones vary depending on
probe type and product.
Figure 2-7 illustrates how the measuring range is related to the Transition
Zones:
Figure 2-7. Transition Zones
NOTE!
Measurements in the Transition Zones may be non-linear, or have reduced
accuracy. It is recommended the 4-20 mA points be set between the
Transition Zones.
Table 2-2. Transition Zones for
different probe types and dielectric
constants
Dielectric
Constant Rigid Single Lead Flexible Single Lead Coaxial Rigid Twin Lead Flexible Twin Lead
Upper(1)
Transition
Zone
80 4.3 in. (11 cm) 4.3 in. (11 cm) 4.3 in. (11 cm) 4.3 in. (11 cm) 4.7 in. (12 cm)
26.3 in. (16 cm) 7.1 in. (18 cm) 4.3 in. (11 cm) 5.5 in. (14 cm) 5.5 in. (14 cm)
Lower(2)
Transition
Zone
80 2 in. (5 cm) 0 in. (0 cm)(4)(3) 0.4 in. (1 cm) 1.2 in. (3 cm) 2 in. (5 cm)(4)
22.8 in. (7 cm)(5) 2 in. (5 cm) - long weight(4)
3.2 in. (8 cm) - short weight(4) 2 in. (5 cm) 4 in. (10 cm) 5.5 in. (14 cm)(4)
(1) The distance from the upper reference point where measurements have reduced accuracy, see picture above.
(2) The distance from the lower reference point where measurements have reduced accuracy, see picture above.
(3) The measuring range for the PTFE covered Flexible Single Lead probe includes the weight. For low dielectric media, special configuration may be
required.
(4) Note that the weight length adds to non-measurable area and is not included in the table. See “Dimensional Drawings” on page A-9.
(5) If using a metal centering disc, the lower transition zone is up to 8 in. (20 cm). If using a PTFE centering disc, the lower transition zone is not affected.
4mA
20mA
Upper Transition Zone
Lower Transition Zone
Range 0 -100 %
Maximum
Recommended
Measuring Range
Upper Reference Point
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Rosemount 5300 Series
PROCESS
CHARACTERISTICS The Rosemount 5300 Series has high sensitivity because of its advanced
signal processing and high signal to noise ratio. This makes it able to handle
various disturbances, however, the following circumstances should be
considered before mounting the transmitter.
Coating Heavy coating of the probe should be avoided since it may decrease the
sensitivity of the transmitter and lead to measurement errors. In viscous or
sticky applications, periodic cleaning may be required.
For viscous or sticky applications, it is important to choose a suitable probe:
Table 2-3. Probe type guide for
different product viscosity
Maximum measurement error due to coating is 1-10% depending on probe
type, dielectric constant, coating thickness and coating height above product
surface.
Signal Quality Metrics (SQM) diagnostic option can give an indication of how
good the surface signal is compared to the noise, and when to clean the
probe.
Bridging Heavy product coating results in bridging between the two probes in a twin
lead version, or between the pipe and inner rod for coaxial probes, and may
cause erroneous level readings, so it must be prevented. A single lead probe
is recommended in these situations.
Foam The Rosemount 5300 Series Radar Transmitter measurement in foamy
applications depends on the foam properties; light and airy or dense and
heavy, high or low dielectrics, etc. If the foam is conductive and creamy, the
transmitter may measure the surface of the foam. If the foam is less
conductive the microwaves may penetrate the foam and measure the liquid
surface.
Vapor In some applications, such as high pressure boiling water, there is a heavy
vapor above the product surface that could influence the level measurement.
The Rosemount 5300 Series Radar Transmitter can be configured to
compensate for the influence of vapor.
Boiling Hydrocarbons For products with very low dielectric constants, such as boiling hydrocarbons
and solids, the threshold may need to be lowered, and/or the Probe End
Projection (PEP) function activated.
Coaxial Twin Lead Single Lead
Maximum viscosity
500 cP 1500 cP 8000 cP(1)(2)
(1) Consult your local Emerson Process Management representatvie for agitation/turbulence and high
viscous products.
(2) Be precautious in HTHP viscous or crystallizing media applications where temperature at instrument
connection is significantly lower than process temperature with risk of coating in the upper part of
probe that may reduce the measurement signal. Consider using HP or STD probes in such
applications.
Coating/Build-up
Coating not recommended Thin coating allowed, but no
bridging
Coating allowed
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Measuring Range The measuring range differs depending on probe type and characteristics of
the application. Table 2-4 can be used as a guideline for clean liquids.
See Appendix A: Reference Data for the measuring range when using
Remote Housing.
Table 2-4. Measuring Range
The maximum measuring range differs based on application according to:
• Disturbing objects close to the probe
• Media with higher dielectric constant (r) has better reflection and a
longer measuring range
• Surface foam and particles in the tank atmosphere might affect
measuring performance
• Heavy coating / contamination on the probe may reduce the measuring
range and cause erroneous level readings
• Disturbing EMC environment in tank
• Tank material (e.g. concrete or plastic) for measurements with single
lead probes
Interface Rosemount 5302 is the ideal choice for measuring the level of oil, and the
interface of oil and water, or other liquids with significant dielectric differences.
Rosemount 5301 can also be used for interface measurement in applications
where the probe is fully submerged in the liquid.
Figure 2-8. Interface
measurement with a Rosemount
5302 and a Rosemount 5301
(fully submerged probe).
Rigid Single Lead Flexible Single Lead(1) Coaxial Rigid Twin Lead Flexible Twin Lead
Maximum Measuring Range
9 ft 10 in. (3 m) - for 8 mm probes
14 ft 9 in. (4.5 m) - for 13 mm probes
164 ft (50 m) 19 ft 8 in. (6 m) 9 ft 10 in. (3 m) 164 ft (50 m)
Minimum Dielectric Constant at Maximum Measuring Range
1.4 (1.25 if installed in a metallic
bypass or stilling well)(1)(2) 1.4, up to 49 ft (15 m)(1)
1.8, up to 82 ft (25 m)(1)
2.0, up to 115 ft (35 m)(1)
3, up to 138 ft (42 m)
4, up to 151 ft (46 m)
6, up to 164 ft (50 m)
1.2 (Standard)
1.4 (HP/C)
2.0 (HTHP)
1.4 1.4, up to 82 ft (25 m)(1)
2.0, up to 115 ft (35 m)(1)
2.5, up to 131 ft (40 m)(1)
3.5, up to 148 ft (45 m)
6, up to 164 ft (50 m)
(1) The probe end projection software function will improve the minimum dielectric constant. Consult you local Emerson Process Management representative
for details.
(2) Measuring range may be lower depending on installation.
Level
Interface Level
Level = Interface Level
5302 5301
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Rosemount 5300 Series
For measuring interface level, the transmitter uses the residual wave of the
first reflection. Part of the wave, not reflected at the upper product surface,
continues until it is reflected at the lower product surface. The speed of this
wave depends fully on the dielectric constant of the upper product.
To measure interface, the following criteria have to be fulfilled:
• The dielectric constant of the upper product must be known and should
be constant. The Rosemount Radar Master software has a built-in
dielectric constant calculator to assist in determining the dielectric
constant of the upper product. (see “Dielectric Constant/Dielectric
Range” on page 5-23)
• The upper product must have a lower dielectric constant than the lower
product to have a distinct reflection
• The difference between the dielectric constants for the two products
must be greater than 6
• The maximum dielectric constant for the upper product: 10 for the
coaxial probe, 7 for the twin lead, and 8 for the single lead probes
• The upper product thickness must be greater than 5.1 in. (0.13 m) for
all probes, except the HTHP coaxial probe, which requires 8 in. (0.2 m),
to distinguish the echoes of the two liquids
The maximum allowable upper product thickness/measuring range is
primarily determined by the dielectric constants of the two liquids.
Target applications include interfaces between oil / oil-like and water /
water-like liquids with a low (<3) dielectric constant for the upper product and
a high (>20) dielectric constant for the lower product.
For such applications, the maximum measuring range is limited by the length
of the coaxial, rigid twin, and rigid single lead probes.
For flexible probes, the maximum measuring range is reduced by the
maximum upper product thickness, according to the diagram below. However,
characteristics may vary between the different applications.
Figure 2-9. Maximum Upper
Product thickness for the
Flexible Single Lead probe.
1357911
0
16 (5)
33 (10)
49 (15)
66 (20)
82 (25)
98 (30)
115 (35)
80
40
20
10
Upper product dielectric constant
Maximum Upper Product
Thickness, ft (m)
Lower product
dielectric constant
Flexible Single Lead
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Figure 2-10. Maximum Upper
Product thickness for the
Flexible Twin Lead probe.
NOTE!
Maximum distance to the interface = 164 ft.(50 m) - Maximum Upper Product
Thickness.
Emulsion Layers
Sometimes an emulsion layer (mix of the products) forms between the two
products and can affect interface measurements. For assistance with
emulsion applications, consult your local Emerson Process Management
representative.
VESSEL
CHARACTERISTICS
Heating Coils, Agitators Because the radar signal is transmitted along a probe, the Rosemount 5300
Radar transmitter is generally not affected by objects in the tank. Avoid
physical contact with metallic objects when Twin Lead or Single Lead probes
are used.
Avoid physical contact between probes and agitators, as well as applications
with strong fluid movement, unless the probe is anchored. If the probe is able
to move 1 ft. (30 cm) from any object, such as an agitator, during operation,
the probe tie-down is recommended.
To stabilize the probe for side forces, a weight may be hung at the probe end
(flexible probes only) or fix/guide the probe to the tank bottom.
Tank Shape The guided wave radar transmitter is insensitive to tank shape. Since the
radar signal travels along a probe, the shape of the tank bottom has virtually
no effect on the measurement performance. The transmitter can handle flat or
dish-bottom tanks.
Lower product
dielectric constant
Upper product dielectric constant
Flexible Twin Lead
Maximum Upper Product
Thickness, ft (m)
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Rosemount 5300 Series
INSTALLATION
PROCEDURE Follow these steps for proper installation:
Review Mounting
Considerations
(see page 3-3)
Mount the transmitter
(see page 3-15)
Wire the transmitter
(see Section 4:
Electrical Installation)
Make sure covers
and cable/conduit
connections are tight
Power up the
transmitter
Configure the
transmitter
(see Section 5:
Configuration)
Verify measurements
Set the Write
Protection
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July 2009 Rosemount 5300 Series
www.rosemount.com
Section 3 Mechanical Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1
Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-15
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any services other than those contained in this manual unless you are
qualified.
Process leaks could result in death or serious injury.
Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas
might escape from the tank if the transmitter head is removed from the probe.
High voltage that may be present on leads could cause electrical shock:
Probes covered with plastic and/or with plastic discs may generate an ignition-capable
level of electrostatic charge under certain extreme conditions. Therefore, when the
probe is used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.
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Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional
perforations, compromise product integrity and safety. Equipment ratings and
certifications are no longer valid on any products that have been damaged or modified
without the prior written permission of Emerson Process Management. Any continued
use of product that has been damaged or modified without prior written authorization is
at the customer's sole risk and expense.
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Rosemount 5300 Series
MOUNTING
CONSIDERATIONS Before installing the Rosemount 5300 Series Radar Transmitter, consider
specific mounting requirements, vessel and process characteristics.
For Remote Housing installation see Appendix D: Remote Mounting.
Process Connection The Rosemount 5300 Series has a threaded connection for easy mounting on
a tank roof. It can also be mounted on a nozzle by using different flanges.
Threaded Connection
Figure 3-1. Mounting on tank
roof using threaded connection.
Flange Connection on Nozzles
Figure 3-2. Mounting in nozzles
Mounting on tank roof.
Avoid nozzles with reducer
(unless using Coaxial probe)
UNZ H
D
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The transmitter can be mounted in nozzles by using an appropriate flange.
The nozzle sizes given in Table 3-1 show the recommended dimensions. For
small nozzles, it may be necessary to increase the Upper Null Zone (UNZ) to
reduce the measuring range in the upper part of the tank. Amplitude
Threshold adjustments may also be needed in this case. A Trim Near Zone is
recommended in most nozzle installations, for example, when there are
disturbing obstacles in the near zone. See Appendix C: Handling of
Disturbances from Nozzle on page C-4.
NOTE!
The probe should not contact the nozzle, with the exception of the Coaxial
Probe. If the nozzle diameter is less than recommended, the measuring range
may be reduced.
Table 3-1. Nozzle
considerations Single (Rigid/Flexible) Coaxial Twin (Rigid/Flexible)
Recommended
Nozzle Diameter (D) 6 in. (150 mm) > Probe Diameter 4 in. (100 mm)
Minimum Nozzle
Diameter (D)(1)
(1) The Trim Near Zone function may be necessary or an Upper Null Zone setup may be required to mask
the nozzle.
2 in. (50 mm) > Probe Diameter 2 in. (50 mm)
Recommended
Nozzle Height (H)(2)
(2) Longer nozzles may be used in certain applications. Consult your local Emerson Process
Management representative for details.
4 in. + Nozzle Diameter(3)
(3) When using single flexible probes in tall nozzles, it is recommended to use the Long Stud (LS).
N/A 4 in. + Nozzle
Diameter
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Rosemount 5300 Series
A long stud - 10 in. (250 mm) - is recommended for single flexible probes in a
tall nozzle.
Figure 3-3. A single flexible
probe with a long stud.
NOTE!
For single lead probes, avoid 10-in. (250 mm)/DN250 or larger diameter
nozzles, especially in applications with low dielectric constant. An alternative
is to install a smaller nozzle inside the nozzle.
Installation of Single
Lead Probes in
Non-metallic Vessels
For optimal single lead probe performance in non-metallic (plastic) vessels,
the probe must be mounted with a metal flange, or screwed in to a metal
sheet (d>8 in./200 mm), if the threaded version is used.
Figure 3-4. Mounting in
non-metallic vessels.
Electromagnetic disturbances should be kept to a minimum since they may
affect measurement performance.
Metal flange Ø>2
in./DN50
Metal sheet
Ø>8 in./200 mm
Long Stud
10 in. (250 mm)
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3-6
Installation in Concrete
Silos
Considerations for Solid
Applications The flexible single lead probe is recommended for solids and is available in
two versions to handle different loads and lengths:
• 0.16 in. (4 mm) diameter
Tensile strength is minimum 2698 lb (12 kN)
Collapse load is maximum 3597 lb (16 kN)
• 0.24 in. (6 mm) diameter
Tensile strength is minimum 6519 lb (29 kN)
Collapse load is maximum 7868 lb (35 kN)
Keep the following in mind when planning installation of the Rosemount 5300
in solid applications:
• There might be considerable down-pull forces on silo roofs caused by
the media, so the silo roof must withstand the maximum probe tensile
load
• The tensile load depends on silo size, material density, and the friction
coefficient. Forces increase with the buried length, the silo, and probe
diameter
• In critical cases, such as for products with a risk for build-up, use a 0.24
in. (6 mm) probe
• Depending on position, forces on probes are two to ten times greater
on probes with tie-down, than on probes with ballast weights(1)
Guidelines for the tensile load from free-flowing solids acting on a suspended
probe without any tie-down or weight in a smooth metallic wall silo as shown
in Table 3-2. A safety factor of 2 is included for the figures. Consult your local
Emerson Process Management representative for more information.
Metal
(1) The weight should not be fixed for probe 100 ft (30 m) or longer.
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Rosemount 5300 Series
Table 3-2. Pulling force on probe installed in tanks with different products
NOTE!
For environments where electrostatic discharges (plastics) are likely to occur,
it is recommended that the probe end is grounded.
Mounting in Chamber/
Still Pipe The chamber is also known as bridle, side pipe, bypass pipe, and cage.
Dimensioning the chamber correctly and selecting the appropriate probe is
key to the success in these applications.
To prevent the probe from contacting the wall, centering discs are available
for the Rigid Single, Flexible Single, and Flexible Twin Lead Probes. The disc
is attached to the end of the probe, and thus keeps the probe centered in the
chamber. See also “Mounting a Centering Disc for Pipe Installations“ on
page 3-25.
NOTE!
To avoid disturbances from object near the pipe, metal-pipes are preferred,
especially in applications with low dielectric constant.
Material Tensile load for 0.16 in. (4 mm)
flexible single lead probe, lb (kN) Tensile load for 0.24 in. (6 mm)
flexible single lead probe, lb (kN)
Probe length 49 ft (15 m) Probe length 115 ft (35 m) Probe length 49 ft (15 m) Probe length 115 ft (35 m)
Tank Ø=
10 ft (3 m) Tank Ø=
39 ft (12 m) Tank Ø=
10 ft (3 m) Tank Ø=
39 ft (12 m) Tank Ø=
10 ft (3 m) Tank Ø=
39 ft (12 m) Tank Ø=
10 ft (3 m) Tank Ø=
39 ft (12 m)
Wheat 670 (3) 1120 (5) 1800 (8) 4500 (20)
Exceeds tensile
strength limit
900 (4) 1690 (7.5) 2810 (12.5) 6740 (30)
Exceeds tensile
strength limit
Polypropylene
Pellets 340 (1.5) 670 (3) 810 (3.6) 2360 (10.5) 450 (2) 920(4.1) 1190 (5.3) 3510 (15.6)
Cement 900 (4) 2020 (9) 2470 (11) 7310 (32.5)
Exceeds tensile
strength limit
1350 (6) 2920 (13) 3600 (16) 10790 (48)
Exceeds tensile
strength limit
Make sure that the probe
does not come into
contact with the chamber
wall, e.g. by using a
centering disk.
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Figure 3-5. Mounting Single
Probe in Chamber/Still Pipe
Inlet pipe diameter N<Ø. Effective measuring range L12 in. (300 mm).
Table 3-3. Recommended and
minimum chamber/still pipe
diameters for different probes.
The recommended chamber diameter is 3 in. (75 mm) or 4 in. (100 mm).
Chambers with a diameter less than 3 in. (75 mm) may cause problems with
build-up and it may also be difficult to avoid contact between chamber wall
and probe. Chambers larger than 6 in. (150 mm) can be used but provide no
advantages for radar measurement.
It is recommended that single probes are used with the Rosemount 5300
Series. Other probe types are more susceptible to build-up and are not
recommended.(1) An exception is with liquefied gas > 40 bar when the coaxial
probe should be used.
The probe must not touch the chamber wall, should extend the full height of
the chamber, but not touch the bottom of the chamber. Probe type selection
depends on probe length:
Less than 14.7 ft (4.5 m): Rigid Single Probe is recommended. Use a
centering disc for a probe > 3.3 ft. (1 m). If installation requires less
head-space, use a Flexible Single Probe with a weight and centering disc.(2)
More than 14.7 ft (4.5 m): Use Flexible Single Probe with a weight and
centering disc.
Rigid Single Flexible Single
N
L
ØØ
Probe Type Recommended Diameter Minimum Diameter
Rigid Single 3 or 4 in. (75 or 100 mm) 2 in. (50 mm)
Flexible Single 4 in. (100 mm) Consult your local Emerson
Process Management
representative
Rigid Twin(1)
(1) The center rod must be placed more than 0.6 in. (15 mm) away from the pipe wall.
3 or 4 in. (75 or 100 mm) 2 in. (50 mm)
Flexible Twin(1) 4 in. (100 mm) Consult your local Emerson
Process Management
representative
Coaxial 3 or 4 in. (75 or 100 mm) 1.5 in. (37.5 mm)
(1) The single probe creates a virtual coaxial probe with the chamber as the outer tube. The
extra gain provided by the twin and coaxial probes is not necessary; the electronics in the
Rosemount 5300 Series is very sensitive and is not a limiting factor.
(2) The transition zones and the height of the weight limit the use of single flexible probes
shorter than 3 ft. (1 m). If using the flexible probe, the short weight is recommended.
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Rosemount 5300 Series
A short weight for the single flexible 0.16 in. (4 mm) SST probe can be used
for measuring close to the probe end. The height is 2 in. (50 mm) and the
diameter is 1.5 in.
(37.5 mm). Option code W2.
For hot applications, the chamber should always be insulated to prevent
personal injuries and to reduce the amount of energy needed for heating. See
Figure 3-6. It is often an advantage, and sometimes even required, for the
radar measurement:
• In hot applications, insulation reduces the amount of condensation,
since it prevents the upper part of the chamber from becoming a cold
spot
• Insulation prevents product solidification inside the chamber, and
clogging of the inlet-pipes
Figure 3-6. Insulated Chamber.
See page 3-14 for more information.
When mounting in a Rosemount 9901 chamber, the probe length to use can
be calculated with these formulas:
Side-and-Side dimension: Probe length = Centre-to-Centre dimension +
19 in. (48 cm)
Side-and-Bottom dimension: Probe length = Centre-to-Centre dimension +
4 in. (10 cm)
Side-and-Side
dimension
Side-and-Bottom
dimension
Centre-to-Centre
Centre-to-Centre
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NOTE!
The formulas are not valid when using Dynamic Vapor Compensation probes.
Replacing a Displacer in
an Existing Displacer
Chamber
A Rosemount 5300 Series transmitter is the perfect replacement for an
existing displacer chamber. To simplify installation, proprietary flanges are
offered to allow for using the same chambers.
Rosemount 5300 benefits
• No moving parts: Less maintenance - dramatically reduced costs, and
as a result, improved measurement availability
• Reliable measurement, that is independent of density, turbulence, and
vibrations
Considerations when changing to Rosemount 5300
When changing from a displacer to a Rosemount 5300 Series transmitter,
make sure to correctly match the 5300 Series flange choice and probe length
to the chamber. Both standard ANSI and EN (DIN), as well as proprietary
chamber flanges are available.
Table 3-4 shows probe length guidelines.
Table 3-4. Required Probe
Length Depending on Chamber
Manufacturers
Replace
chamber flange
Displacer length
Probe
length
Chamber Manufacturer Probe Length(1)
(1) If flushing ring is used, add 1 in. (25 mm).
Major torque-tube manufacture (249B,
249C, 2449K, 249N, 259B)
Displacer + 9 in. (229 mm)
Masoneilan (Torque tube operated),
proprietary flange
Displacer + 8 in. (203 mm)
Others - torque tube(2)
(2) For other manufacturers, there are small variations. This is an approximate value,
actual length should be verified.
Displacer + 8 in. (203 mm)
Magnetrol (spring operated)(3)
(3) Lengths vary depending on model, SG and rating, and should be verified.
Displacer + between 7.8 in. (195 mm)
to 15 in. (383 mm)
Others - spring operated Displacer + 19.7 in. (500 mm)
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Rosemount 5300 Series
Free Space For easy access to the transmitter, make sure it is mounted with sufficient
service space. For maximum measurement performance, the transmitter
should not be mounted close to the tank wall or near other objects in the tank.
If the probe is mounted close to a wall, nozzle or other tank obstruction, noise
may appear in the level signal. The minimum clearance shown in Table 3-5
and Table 3-6 is recommended:
Figure 3-7. Free Space
Requirement
Table 3-5. Recommended
minimum free space L to tank
wall or other objects in the tank
Table 3-6. Recommended
minimum free space L to tank
wall or other objects in the tank
for Single Lead probes
Coaxial Rigid Twin Flexible Twin
0 in. (0 mm) 4 in. (100 mm) 4 in. (100 mm)
Rigid Single/Flexible Single
4 in. (100 mm) Smooth metal wall.
20 in. (500 mm)(1)
(1) When measuring in low DC (around 1.4). For higher DC, the recommended
free space is lower.
Disturbing objects such as pipes and beams,
concrete or plastic tank walls, rugged metal tank
walls.
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Recommended Mounting
Position for Liquids Tank conditions are recommended to be carefully considered when finding
the appropriate mounting position for the transmitter. The transmitter should
be mounted so the influence of disturbing objects is reduced to a minimum.
In case of turbulence, the probe may need to be anchored to the bottom. See
“Anchoring“ on page 3-22 for more information.
Figure 3-8. Mounting Position
When mounting the transmitter the following guidelines should be considered:
• Do not mount close to inlet pipes
• Do not mount close to agitators. If the probe can move to within 30 cm
away from an agitator, a probe tie-down is recommended
• If the probe tends to sway from the turbulent conditions in the tank, the
probe should be anchored to the tank bottom
• Avoid mounting near heating coils
• The nozzle should not extend into the tank
• The probe should not come into contact with the nozzle or other objects
in the tank
• Position the probe so it is subject to a minimum of lateral force
NOTE!
Violent fluid movements can cause forces that could break rigid probes.
Inlet pipe
Heating coils
Agitator
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-13
Rosemount 5300 Series
Recommended Mounting
for Solids
Consider the following guidelines when mounting the transmitter:
• Do not mount near inlet pipes in order to avoid product filling on the
probe
• Regularly check the probe for defects
• It is recommended that the vessel be empty during installation
• For concrete vessels, the distance (L) between the probe and the wall
should be at least 20 in. (500 mm)
• Stabilize the probe for side forces, by attaching the probe to the tank
bottom.
For solids, use the 0.24 in. (6 mm) probe, because of the higher tensile
strength. The probe should have a sag of 1 in./100 in. (1 cm/m) to
prevent probe damage. See “Anchoring“ on page 3-22 for more
information
• Avoid anchoring in solids tanks over 98 ft (30 m) in height since tensile
loads are much stronger for anchored probes, see “Considerations for
Solid Applications“ on page 3-6
• Product build-up on the silo walls near the probe may interfere with
measurements. Choose a mounting position where the probe is not in
contact with, or close to, the product build-up
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-14
Insulated Tanks When the Rosemount 5300 is installed in high temperature applications,
consider the maximum ambient temperature. Tank insulation should not
exceed 4 in. (10 cm).
Figure 3-9. Ambient temperature
vs. process temperature.
Tank insulation
HTHP version
-320 (-196)
-40 (-40)
-40 (-40)
-17 (-27)
Ambient Temperature °F (°C)
Process
Temperature °F (°C)
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-15
Rosemount 5300 Series
MOUNTING Mount the transmitter with flange on a nozzle on top of the tank. The
transmitter can also be mounted on a threaded connection. Make sure only
qualified personnel perform the installation.
NOTE!
If you need to remove the transmitter head from the probe, make sure that the
Process Seal is carefully protected from dust and water. See “Removing the
Transmitter Head“ on page 7-28 for further information.
NOTE!
PTFE covered probes must be handled carefully to prevent damage to the
coating.
Flange Connection
Figure 3-10. Tank connection
with flange.
Transmitter head
Gasket
Flange
Tank flange
Nut
Probe
Bolts
The transmitter is delivered with head, flange, and probe
assembled into one unit.
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe with flange into the
tank.
3. Tighten the bolts.
4. Loosen the nut that connects the transmitter housing to
the probe slightly.
5. Rotate the transmitter housing so the cable
entries/display face the desired direction.
6. Tighten the nut.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-16
Figure 3-11. Tank connection
with loose flange (“plate
design”).
Threaded Connection
Figure 3-12. Threaded tank
connection.
Transmitter head
Gasket
Flange
Tank flange
Probe
Flange nut
Bolts
Nut
Transmitters delivered with Alloy probes featuring plate
design are mounted as described below:
1. Place a gasket on top of the tank flange.
2. Mount(1) the flange on the probe and tighten the flange
nut.
3. Mount(1) the transmitter head.
4. Lower the transmitter and probe with flange into the
tank.
5. Tighten the bolts.
6. Loosen the nut that connects the transmitter housing to
the probe slightly.
7. Rotate the transmitter housing so the cable
entries/display face the desired direction.
8. Tighten the nut.
(1) Flange and transmitter head are normally mounted at the factory.
Sealant on threads or
gasket (for BSP/G threads)
Nut
Tank connection
Probe
1. For tank connections with BSP/G threads, place
a gasket on top of the tank flange, or use a
sealant on the threads of the tank connection.
2. Lower the transmitter and probe into the tank.
3. Screw the adapter into the process connection.
4. Loosen the nut that connects the transmitter
housing to the probe slightly.
5. Rotate the transmitter housing so the cable
entries/display face the desired direction.
6. Tighten the nut.
NOTE!
For adapters with NPT threads, pressure-tight joints
require a sealant.
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-17
Rosemount 5300 Series
Tri-Clamp Connection
Figure 3-13. Tri-Clamp tank
connection.
Tri-Clamp
Probe
Transmitter head
Gasket
Tank
1. Place a gasket on top of the tank flange.
2. Lower the transmitter and probe into the tank.
3. Fasten the Tri-Clamp to the tank with a clamp.
4. Loosen the nut that connects the transmitter
housing to the probe slightly.
5. Rotate the transmitter housing so the cable
entries/display face the desired direction.
6. Tighten the nut.
Nut
Clamp
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-18
Bracket Mounting
Mount the bracket to the pole
1. Put the two U-bolts through the
holes of the bracket. Several
holes are available for
vertical/horizontal pipe mounting.
2. Put the clamping brackets on the
U-bolts and around the pipe.
3. Use the supplied nuts to fasten
the bracket to the pipe.
Bracket
Clamping Brackets
M6 screw
Fasten the housing support to the
bracket
Fasten the housing support to the
bracket using the M6 screws. The
screws are threaded through the top of
the mounting bracket and into the
housing support.
Connect the transmitter head on the
probe
Connect the transmitter head on the
probe, making sure that the M50 nut is
properly tightened.
Pipe mounting
(vertical pipe) Pipe mounting
(horizontal mounting)
Wall
mounting
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-19
Rosemount 5300 Series
Shortening the Probe NOTE!
HTHP Coaxial and PTFE probes must not be shortened.
Flexible Twin/Single Lead
Rigid Single Lead
1. Cut the Single Lead probe to the desired length. The minimum probe
length is 15.7 in. (400 mm).
2. If a centering disc is used, follow the instructions on page 3-26.
3. Update the transmitter configuration to the new probe length, see “Tank
and Probe Geometry“ on page 5-4 and “Probe“ on page 5-21.
Allen
screws
Minimum:
1.6 in./
40 mm
Spacer
Cut
1. Mark off the required probe length. Add at least
1.6 in. (40 mm) to the required probe length to be
inserted into the weight.
2. Loosen the Allen screws.
3. Slide the weight upwards as much as needed in
order to cut the probe.
4. Cut the probe. If necessary, remove a spacer to make
room for the weight.
5. Slide the weight down to the required cable length.
6. Tighten the screws. Required torque:
M6: 7 Nm
M8: 15 Nm
M10: 25 Nm
7. Update the transmitter configuration to the new probe
length, see “Tank and Probe Geometry“ on page 5-4
and “Probe“ on page 5-21.
If the weight was removed from the cables when cutting,
make sure that at least 1.6 in. (40 mm) of the cable is
inserted when the weight is replaced.
NOTE!
If the screws are not tightened according to the required
torque, the weight may fall off. This is especially
important for solid applications with high tensile loads on
the probe.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-20
Rigid Twin Lead
The spacers are put closer together at the probe end. The maximum amount
that can be cut is related to the ordering length L.
To cut a Rigid Twin Lead probe:
1. Cut the rods to the desired length:
• You may cut up to 19.7 in.
(500 mm) from the probe end for
probe length L above 46.5 in.
(1180 mm)
• For probe length
20.5 to 46.5 in. (520 to 1180 mm)
the minimium length is
20.5 in. (520 mm)
• For probe length 15.7 to 20.5 in.
(400 to 520 mm) the minimium
length is 15.7 in. (400 mm)
2. Update the transmitter configuration
to the new probe length, see “Tank
and Probe Geometry“ on page 5-4
and “Probe“ on page 5-21.
Maximum shortening
length: 19.7 in. (500 mm)
L>46.5 in. (1180 mm)
L
20.5 < L<46.5 in.
Minimum probe length:
20.5 in. (520 mm)
L
(520 mm< L <1180 mm)
Minimum probe length:
15.7 in. (400 mm)
L
15.7< L<20.5 in.
(400< L<520 mm)
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-21
Rosemount 5300 Series
Coaxial
To cut a coaxial probe:
NOTE!
The HTHP coaxial probe must not
be cut in field.
1. Insert the centering piece.
(The centering piece is
delivered from factory and
should be used to prevent the
spacers centering the rod from
coming loose).
2. Cut the tube to the desired length.
3. Move the centering piece.
4. Cut the rod inside the tube. Make
sure that the rod is fixed with the
centering piece while cutting.
• Pipes longer than
49 in. (1250 mm) can be
shortened by as much as
23.6 in. (600 mm)
• Pipes shorter than
49 in. (1250 mm) can be cut as
long as the remaining length is not
less than
15.7 in. (400 mm)
5. Update the transmitter
configuration to the new probe
length, see “Tank and Probe
Geometry“ on page 5-4 and
“Probe“ on page 5-21.
Centering piece
Maximum shortening
23.6 in. (600 mm)
L>49 in. (1250 mm)
Minimum probe length
15.7 in. (400 mm)
L49 in. (1250 mm)
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-22
Anchoring In turbulent tanks, it may be necessary to fix the probe. Depending on the
probe type, different methods can be used to guide the probe to the tank
bottom. This may be needed to prevent the probe from hitting the tank wall or
other objects in the tank, as well as preventing a probe from breaking.
Flexible Twin/Single Lead probe
with weight and ring.
A ring (customer supplied) can be
attached to the weight in a threaded
(M8x14) hole at the end of the
weight. Attach the ring to a suitable
anchoring point.
Flexible Twin/Single Lead probe
with weight and magnet.
A magnet (customer supplied) can
be fastened in a threaded (M8x14)
hole at the end of the weight. The
probe can then be guided by placing
a suitable metal plate beneath the
magnet.
Coaxial probe fixed to the tank wall.
The coaxial probe can be guided to
the tank wall by fixtures fastened to
the tank wall. Fixtures are customer
supplied. Make sure the probe can
move freely due to thermal
expansion without getting stuck in
the fixture.
Weight with
internal threads
M8x14
Ring
Magnet
1.1 in. (28 mm)
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-23
Rosemount 5300 Series
Coaxial probe.
The Coaxial probe can be guided by
a tube welded on the tank bottom.
Tubes are customer supplied. Make
sure that the probe can move freely
in order to handle thermal expansion.
Rigid Twin Lead probe.
The Rigid Twin Lead probe can be
secured to the tank wall by cutting
the center rod and putting a fixture at
the end of the outer rod.
The fixture is customer supplied.
Make sure the probe is only guided
and not fastened in the fixture to be
able to move freely for thermal
expansion.
Flexible Single Lead probe.
The probe rope itself can be used for
anchoring. Pull the probe rope
through a suitable anchoring point,
e.g. a welded eye and fasten it with
two clamps.
The length of the loop will add to the
transition zone.The location of the
clamps will determine the beginning
of the transition zone. The probe
length should be configured as the
length from the underside of the
flange to the top clamp. See section
“Transition Zones“ on page 2-10 for
further information on Transition
Zones.
Drain
Ø 0.3 in. (8 mm)
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-24
Solid Applications
Pull the probe rope through a
suitable anchoring point, e.g. a
welded eye and fasten it with two
clamps. It is recommended that the
probe is slack in order to prevent
high tensile loads.
The sag should be at least
1.5 in./10 ft (1 cm/m) of the probe
length.
Alternative chuck for Flexible
Single Lead probes
Loosen the screws. Pull the probe
rope through a suitable anchoring
point, e.g. a welded eye.
Tighten the screws. The required
torque and hex key dimensions:
4 mm wire: 15 Nm, 4 mm
6 mm wire: 25 Nm, 5 mm
1cm/m
Reference Manual
00809-0100-4530, Rev BA
July 2009
3-25
Rosemount 5300 Series
Mounting a Centering
Disc for Pipe
Installations
To prevent the probe from contacting the bridle wall when replacing displacers
or installing in pipes, centering discs are available for rigid single, flexible
single, and flexible twin lead probes. The disc is attached to the end of the
probe and thus keeps the probe centered in the bridle. The discs are made of
stainless steel, Alloy C-276, or PTFE.
When mounting a centering disc, it is important that it fits correctly in the pipe.
See Table 3-7 for the appropriate disc diameters.
Table 3-7. Choose the right
centering disc diameter for a
particular Pipe Schedule.
This table shows the actual outer diameter for discs.
Table 3-8. Outer diameter for
discs according to disc size.
Mounting a Centering Disc on Flexible Single Probes
Pipe Schedule
Pipe Size 5s,5 10s,10 40s,40 80s,80 120 160
2 in. 2 in. 2 in. 2 in. 2 in. NA(1)
(1) Schedule is not available for pipe size.
NA(2)
(2) No centering disc is available.
3 in. 3 in. 3 in. 3 in. 3 in. NA(1) 2 in.
4 in. 4 in. 4 in. 4 in. 4 in. 4 in. 3 in.
5 in. 4 in. 4 in. 4 in. 4 in. 4 in. 4 in.
6 in. 6 in. 6 in. 6 in. 6 in. 4 in. 4 in.
7 in. NA(1) NA(1) 6 in. 6 in. NA(1) NA(1)
8 in. 8 in. 8 in. 8 in. 8 in. 6 in. 6 in.
Disc Size Actual Disc Diameter
2 in. 1.8 in. (45 mm)
3 in. 2.7 in. (68 mm)
4 in. 3.6 in. (92 mm)
6 in. 5.55 in. (141 mm)
8 in. 7.4 in. (188 mm)
Centering disc
Weight
Bolt
Tab washer
1. Mount the centering disc at the
end of the weight.
2. Make sure that the tab washer
is properly inserted in the
centering disc.
3. Fasten the centering disc with
the bolt.
4. Secure the bolt by folding the
tab washer.
NOTE!
When using centering discs made of
PTFE, note that the maximum
temperature is 392 °F (200 °C).
Tab washer
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
3-26
Mounting a Centering Disc on Rigid Single Probes
The mounting of a centering disc on a rigid single lead probe requires one
hole (8 mm probe) or two holes (13 mm probe) at certain distances from the
end of the lead. The drilling fixture included in your shipment should be used
to make the hole(s) according to Figure 3-14.
Table 3-9. Hole requirements on
probes for mounting a centering
disc.
Figure 3-14. Use drill template
for proper holes.
Rigid Single Lead probe (13 mm)
Probe Minimum distance to hole
from probe end Number of
holes Hole diameter
8 mm 5 mm 1 3.5 mm
13 mm 7 mm (first hole) 23.5 mm
1. Mount the centering disc
at the end of the probe.
2. Fasten the disc by
inserting the split pins
through the bushings and
the probe.
3. Adjust distance by shifting
hole for split pin in lower
lockring.
4. Secure the split pin.
8 mm
13 mm
Probe
Drilling fixtures
Split pin
Split pin
Bushing
Lower
lockring
Washer
Reference Manual
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July 2009
3-27
Rosemount 5300 Series
Rigid Single Lead probe (8 mm)
NOTE!
The washer should not be used if the disc material is C-276.
NOTE!
Centering discs may not be used with PTFE covered probes.
To avoid bending the probe (rigid probes), or twisting and coming into contact
with the chamber wall (flexible probes), a small clearance distance between
centering disk and chamber bottom is recommended. The clearance distance
of 1 in. (25 mm) is selected with a dome shaped chamber bottom in mind,
which may prevent the centering disk from reaching the bottom.
1. Mount the centering disc at the
end of the probe.
2. Fasten the disc by inserting the
split pin through the bushing
and the probe.
3. Secure the split pin.
Bushing
Split pin
A clearance distance
of 1 in. (25 mm)
between the probe
end and the chamber
bottom is
recommended.
Bushing
Reference Manual
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July 2009
Rosemount 5300 Series
3-28
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Section 4 Electrical Installation
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Cable/conduit entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
Cable Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
Hazardous Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3
HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4
FOUNDATION Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-8
Optional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-13
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART®-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Process leaks could result in death or serious injury.
Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas
might escape from the tank if the transmitter head is removed from the probe.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
4-2
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the main power to the Rosemount 5300 transmitter is off and the lines to any
other external power source are disconnected or not powered while wiring the gauge.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable
level of electrostatic charge under certain extreme conditions. Therefore, when the
probe is used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.
Reference Manual
00809-0100-4530, Rev BA
July 2009
4-3
Rosemount 5300 Series
CABLE/CONDUIT
ENTRIES The electronics housing has two entries for ½ - 14 NPT. Optional M20×1.5,
minifast and eurofast adapters are also available. The connections are made
in accordance with local or plant electrical codes.
Make sure that unused ports are properly sealed to prevent moisture or other
contamination from entering the terminal block compartment of the electronics
housing.
NOTE!
Use the enclosed metal plug to seal the unused port. The orange plastic plugs
mounted at delivery are not sufficient as seal!
GROUNDING The housing should always be grounded in accordance with national and
local electrical codes. Failure to do so may impair the protection provided by
the equipment. The most effective grounding method is direct connection to
earth ground with minimal impedance. There are two grounding screw
connections provided. One is inside the Field Terminal side of the housing
and the other is located on the housing. The internal ground screw is
identified by a ground symbol: .
NOTE!
Grounding the transmitter via threaded conduit connection may not provide
sufficient ground.
NOTE!
In the Explosion-proof/Flameproof version, the electronics is grounded via the
transmitter housing. After installation and commissioning make sure that no
ground currents exist due to high ground potential differences in the
installation.
CABLE SELECTION Use shielded twisted pair wiring for the Rosemount 5300 Series to comply
with EMC regulations. The cables must be suitable for the supply voltage and
approved for use in hazardous areas, where applicable. For instance, in the
U.S., explosion-proof conduits must be used in the vicinity of the vessel. For
the ATEX flameproof and the IECEx approval versions of the Rosemount
5300 Series, suitable conduits with sealing device or flameproof (EEx d) cable
glands must be used depending on local requirements.
Use 18 AWG to 12 AWG to minimize the voltage drop to the transmitter.
HAZARDOUS AREAS When the Rosemount 5300 transmitter is installed in a hazardous area, local
regulations and specifications in applicable certificates must be observed.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
4-4
HART
Power Requirements Terminals in the transmitter housing provide connections for signal cables.
The Rosemount 5300 transmitter is loop-powered and operates with the
following power supplies:
The input voltage for HART is 16-42.4 Vdc (16-30 Vdc in IS applications, and
20-42.4 Vdc in Explosion-proof / Flameproof applications).
Maximum Loop
Resistance The maximum current loop resistance (see Figure 4-5 and Figure 4-6) is
given by the following diagrams:
Figure 4-1. Explosion-proof
/Flameproof installations.
Figure 4-2. Non-hazardous
installations.
Figure 4-3. Intrinsically Safe
installations.
Current
3.75 mA 21.75 mA
Hazardous approval Minimum input voltage (UI)
Non-Hazardous Installations and
Intrinsically Safe Installations 16 Vdc 11 Vdc
Explosion-proof / Flameproof
Installations 20 Vdc 15.5 Vdc
External Power
Supply Voltage
NOTE
This diagram is only valid if the load resistance is at
the + side and if the - side is grounded, otherwise the
maximum load resistance is limited to 435 .
Operating
Region
External Power
Supply Voltage
Operating
Region
External Power
Supply Voltage
Operating
Region
Reference Manual
00809-0100-4530, Rev BA
July 2009
4-5
Rosemount 5300 Series
Connecting the
Transmitter To connect the Rosemount 5300 Series transmitter:
1. Make sure the power supply is switched off.
2. Remove the terminal block cover.
3. Pull the cable through the cable gland/conduit. Install wiring with a drip
loop. The bottom of the loop must be lower than the cable/conduit entry.
4. Connect wires according to Figure 4-5 for non-intrinsically safe power
supplies and according to Figure 4-6 for intrinsically safe power supplies.
5. Use the enclosed metal plug to seal any unused port.
6. Mount the cover and tighten the cable gland making sure the cover is
secure to meet explosion-proof requirements.
7. For ATEX, IECEx and NEPSI installations, lock the cover with the
Locking Screw .
8. Connect the power supply.
NOTE!
Use PTFE tape or other sealant at the NPT threads in the Cable Entries.
Figure 4-4. Terminal compartment and external ground screw.
Cable entries.
Internal Ground screw.
Terminals for signal and power supply.
Locking screw.
External Ground screw
1
1
3
2
5
4
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
4-6
Non-Intrinsically Safe
Output With non-intrinsically safe power supply in non-hazardous installations or
Explosion-proof/Flameproof installations, wire the transmitter as shown in
Figure 4-5.
NOTE!
Make sure that the power supply is off when connecting the transmitter.
Figure 4-5. Wiring diagram for
non-intrinsically safe
installations (HART).
For HART communication a minimum load resistance of 250 within the loop
is required. For maximum load resistance. See Figure 4-1
(Explosion/Flameproof) and Figure 4-2 (Non-hazardous installations).
For Explosion-proof/Flameproof applications the resistance between the
negative terminal on the transmitter and the power supply must not exceed
435 Ohm.
NOTE!
For Explosion-proof/Flameproof installations, make sure the transmitter is
grounded to the internal ground terminal inside the terminal compartment in
accordance with national and local electrical codes.
Load Resistance
Power
Supply
375 Field
Communicator Rosemount 5300 Series
Radar Transmitter
HART modem
RRM
AMS Suite
250
Reference Manual
00809-0100-4530, Rev BA
July 2009
4-7
Rosemount 5300 Series
Intrinsically Safe Output For intrinsically safe installations wire the transmitter as shown in Figure 4-6.
NOTE!
Make sure the instruments in the loop are installed in accordance with
intrinsically safe field wiring practices and System Control Drawings when
applicable.
Figure 4-6. Wiring diagram for
intrinsically safe installations
(HART).
For HART communication, a minimum load resistance of 250 within the
loop is required. For maximum load resistance see Figure 4-3.
The power supply voltage ranges from 16 Vdc to 30 Vdc.
IS parameters(1)
Ui=30 V.
Ii=130 mA.
Pi=1 W.
Ci=7.26 nF.
Li=0.
Load Resistance
Power
Supply
375 Field
Communicator Rosemount 5300 Series
Radar Transmitter
HART modem
RRM
AMS Suite
250
Approved IS Barrier
(1) See Section B: Product Certifications for more information.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
4-8
FOUNDATION FIELDBUS
Power Requirements Terminals in the transmitter housing provide connections for signal cables.
The Rosemount 5300 transmitter is powered over FOUNDATION Fieldbus with
standard fielbus power supplies. The transmitter operates with the following
power supplies:
Connecting the
Transmitter To connect the transmitter:
1. Make sure the power supply is switched off.
2. Remove the terminal block cover.
3. Pull the cable through the cable gland/conduit. Install wiring with a drip
loop. The bottom of the loop must be lower than the cable/conduit entry.
4. Connect wires according to Figure 4-9 for non-intrinsically safe power
supplies, and according to Figure 4-10 for intrinsically safe power
supplies.
5. Use the enclosed metal plug to seal any unused port.
6. Mount the cover and tighten the cable gland making sure the cover is
secure to meet explosion-proof requirements.
7. For ATEX, IECEx and NEPSI installations, lock the cover with the
Locking Screw .
8. Connect the power supply.
NOTE!
Use PTFE tape or other sealant at the NPT threads in the Cable Entries.
Approval Type Power Supply (Vdc)
IS 9 - 30
Explosion-Proof/Flameproof 16 - 32
None 9 - 32
FISCO; IS 9 - 17.5
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Rosemount 5300 Series
Figure 4-7. Terminal
compartment and external
ground screw.
Cable entries.
Internal Ground screw.
Terminals for signal and power supply.
Locking screw.
External Ground screw
Grounding - Foundation Fieldbus
Signal wiring of the fieldbus segment cannot be grounded. Grounding out one
of the signal wires will shut down the entire fieldbus segment.
Shield Wire Ground
To protect the fieldbus segment from noise, grounding techniques for shield
wire usually require a single grounding point for shield wire to avoid creating a
ground loop. The ground point is typically at the power supply.
1
1
3
2
5
4
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Rosemount 5300 Series
4-10
Connecting Fieldbus Devices
Figure 4-8. Rosemount 5300
Radar Transmitter field wiring.
Signal
Wiring
Power
Supply
FOUNDATION
Fieldbus
Configuration
Tool
Terminators
6234 ft (1900 m) maximum
(depending upon cable
characteristics)
Integrated Power
Conditioner
and Filter
(Trunk)
(Spur)
(Spur)
(The power supply,
filter, first
terminator, and
configuration tool
are typically located
in the control room.)
Fieldbus
Segment
Fieldbus
devices on
segment
*Intrinsically safe installations
may allow fewer devices per I.S.
barrier due to current
limitations.
Configuration with Rosemount Radar Master
(in a fieldbus system hooked up on Fieldbus
segment).
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Rosemount 5300 Series
Non-Intrinsically Safe
Output With non-intrinsically safe power supply in Non-hazardous installations or
Explosion-proof/Flameproof installations, wire the transmitter as shown in
Figure 4-9.
NOTE!
Make sure that the power supply is off when connecting the transmitter.
Figure 4-9. Wiring for
non-intrinsically safe power
supply (Foundation Fieldbus).
NOTE!
For Explosion Proof/Flameproof installations, make sure the transmitter is
grounded to the internal ground terminal inside the terminal compartment in
accordance with national and local electrical codes.
Power
supply
375 Field Communicator
Rosemount 5300 Series
Radar Transmitter
PC
Umax=250 V
Fieldbus Modem
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Rosemount 5300 Series
4-12
Intrinsically Safe Output When your power supply is intrinsically safe, wire the transmitter as shown in
Figure 4-10.
NOTE!
Make sure the instruments in the loop are installed in accordance with
intrinsically safe field wiring practices.
Figure 4-10. Wiring diagram for
intrinsically safe power supply
(Foundation Fieldbus).
IS parameters(1)
Ui=30 V.
Ii=300 mA.
Pi=1.5 W (ATEX), 1.3 W (FM)
Ci=7.26 nF.
Li=0.
FISCO IS parameters
Ui=17.5 V.
Ii=380 mA.
Pi=5.32 W.
Ci=0.
Li=0.
Power
supply
Rosemount 5300 Series
Radar Transmitter
Approved IS Barrier
375 Field Communicator PC
Fieldbus Modem
(1) See Section B: Product Certifications for more information.
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July 2009
4-13
Rosemount 5300 Series
OPTIONAL DEVICES
Tri-Loop HART to analog
converter The Rosemount 5300 transmitter outputs a HART signal with four process
variables. By using the Model 333 HART Tri-Loop, up to three additional
analog 4-20 mA outputs are provided.
Figure 4-11. Wiring diagram for
HART Tri-Loop.
Configure Channels 1, 2, and 3 to reflect the units as well as Upper Range
Values and Lower Range Values for your secondary, tertiary and fourth
variables (variable assignment is configured in the Rosemount 5300). It is
also possible to enable or disable a channel from this menu. See “Tri-Loop
HART to Analog Converter“ on page 5-45 for further information on how to
install a Tri-Loop.
Ch. 3
Ch. 2
Ch. 1
Each Tri-Loop
Channel
recieves power
from Control
Room
Channel 1 must
be powered for
the Tri-Loop to
operate
Device recieves
power from
Control Room
RL 250
HART Burst Command 3/
Analog Output
Intrinsically Safe Barrier
DIN Rail Mounted
HART Tri-Loop
Control Room
Burst Input
to Tri-Loop
Rosemount 5300 Series
Radar Transmitter
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Rosemount 5300 Series
4-14
751 Field Signal Indicator
Figure 4-12. Wiring diagram for
a Rosemount 5300 transmitter
with 751 Field Signal Indicator.
Power supply
Rosemount 5300 Series
Radar Transmitter Model 751 Field
Signal Indicator
Reference Manual
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July 2009 Rosemount 5300 Series
www.rosemount.com
Section 5 Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2
Basic Configuration Parameters . . . . . . . . . . . . . . . . . . . . page 5-4
Basic Configuration Using a 375 Field Communicator . . page 5-11
Basic Configuration Using Rosemount Radar Master . . page 5-13
Basic Configuration Using AMS Suite (HART) . . . . . . . . page 5-30
Basic Configuration Using DeltaV . . . . . . . . . . . . . . . . . . page 5-31
FOUNDATION Fieldbus Overview . . . . . . . . . . . . . . . . . . . . . page 5-36
Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-39
Tri-Loop HART to Analog Converter . . . . . . . . . . . . . . . . . page 5-45
HART Multi-drop Configuration . . . . . . . . . . . . . . . . . . . . . page 5-47
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the gauge is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART®-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit
is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
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Rosemount 5300 Series
5-2
OVERVIEW The configuration of a Rosemount 5300 transmitter is normally a simple and
straight-forward task. The complete configuration of a Rosemount 5300
transmitter includes Basic Configuration, Echo Tuning and Advanced
Configuration. This section describes Basic Configuration.
If the transmitter is pre-configured at the factory according to the ordering
specifications in the Configuration Data Sheet, no further Basic Configuration
is required unless tank conditions have changed. The Rosemount 5300
Series supports a set of advanced configuration options as well, which can be
used to handle special tank conditions and applications.
Basic Configuration The Basic Configuration includes parameters for a standard configuration
which is sufficient in most cases. The Basic Configuration comprises the
following items:
• Measurement Units
• Tank Configuration
- Tank Geometry
- Environment
- Volume
• Analog Output
Echo Tuning Amplitude thresholds can be adjusted in order to handle special situations
when, for example, objects in the tank cause disturbing echoes that are
stronger than the surface echo. A useful function is the so called Amplitude
Threshold Curve (ATC) which lets you filter out single disturbing echoes. See
Section 7: Service and Troubleshooting, and Appendix C: Advanced
Configuration for more information.
LCD Configuration It is possible to specify the variables to be presented on the Display Panel.
See also Section 6: Operation.
Advanced Configuration For some applications, further device specific configuration is needed in
addition to the Basic Configuration. This may be due to product properties or
tank shape. See Appendix C: Advanced Configuration for more information.
Configuration Tools There are several tools available for the configuration of a Rosemount 5300
transmitter:
• Rosemount Radar Master (RRM). Note that RRM is recommended for
advanced configuration features.
See “Basic Configuration Using Rosemount Radar Master” on
page 5-13 for information on how to use RRM for configuration of the
5300 Series
• Rosemount 375 Field Communicator.
See “Basic Configuration Using a 375 Field Communicator” on
page 5-11 for the Field Communicator Menu Tree
• AMS Suite software (for HART). See “Basic Configuration Using AMS
Suite (HART)” on page 5-30
• DeltaV (only for Foundation Fieldbus). See “Basic Configuration Using
DeltaV” on page 5-31
• Other tools that support Electronic Device Description Language
(EDDL) functionality
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Rosemount 5300 Series
RRM is a user-friendly, Windows® based software package including
waveform plots, off-line/on-line configuration Wizard, logging, and extensive
on-line help.
To communicate with the transmitter using RRM, a HART modem (part
number 03300-7004-0001 or 03300-7004-0002) or a FOUNDATION Fieldbus
modem (part number 03095-5108-0001 for PCMCIA) is required. For
FOUNDATION Fieldbus communication you will also need the National
Instruments Communication Manager software (see “Installing the RRM
Software for FOUNDATION Fieldbus” on page 5-16).
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Rosemount 5300 Series
5-4
BASIC CONFIGURATION
PARAMETERS This section describes basic configuration parameters for a Rosemount 5300
transmitter. Basic configuration is only needed for the 5300 Series
transmitters which are not pre-configured at the factory. Factory configuration
is normally specified in the Configuration Data Sheet.
Measurement Units Measurement units can be specified for presentation of Level/Interface Level,
Level Rate, Volume, and Temperature values.
Tank and Probe
Geometry The basic transmitter configuration includes setting the tank geometry
parameters.
Figure 5-1. Tank Geometry
Figure 5-2. Upper Reference
Point For the different tank connections the Upper Reference Point is located at the
underside of the threaded adapter or at the underside of the welded flange, as
illustrated in Figure 5-2:
Tank Height
Hold Off/
Upper Null Zone
Product Level
Upper Reference Point
Lower Reference Point
Interface
Level
Probe
Length
NPT BSP (G) Flange
Upper Reference Point
Adapter
Tri-Clamp
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Rosemount 5300 Series
Tank Height
The Tank Height is defined as the distance from the Upper Reference Point to
the Lower Reference Point. The transmitter measures the distance to the
product surface and subtracts this value from the Tank Height to determine
the product level. The Lower Reference Point can be set to any position in the
tank simply by adjusting the Tank Height.
Mounting Type
Enter the type of mounting for the device. This configuration optimizes the
device for the respective mounting type.
• Unknown – default factory setting for mounting type, and can also be
used if the mounting type is unknown
• Pipe/Chamber – select this option if the device is mounted on a
chamber/bridle or in a pipe. When selecting this alternative enter the
corresponding Inner Diameter as well
• Nozzle – select this if the device is installed on a nozzle. When
selecting this alternative, configure the Inner Diameter and the Nozzle
Height as well
• Direct/Bracket – when the device is mounted directly on the tank roof
with no traditional nozzle, this is the alternative to use. With this
selection no inner diameter or height is required, thus those selections
are disabled
Inner Diameter
Using with pipe, chamber - and nozzle installations.
Nozzle Height
For nozzle installations.
Probe Length
The probe length is the distance between the Upper Reference Point and the
end of the probe. If a weight is used at the end of the probe, it should not be
included.
For Flexible Single Lead probes anchored with clamps, the probe length
should be configured as the distance between the underside of the flange and
the upper clamp (see “Anchoring” on page 3-22).
This parameter is pre-configured at the factory. It must be changed if the
probe is shortened.
Probe Type
The transmitter is designed to optimize measurement performance for each
probe type.
This parameter is pre-configured at the factory. This value needs to be
changed if the probe type is changed.
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5-6
Hold Off/Upper Null Zone
This parameter should only be changed if there are measurement problems in
the upper part of the tank. Such problems may occur if there are disturbing
objects, such as a narrow nozzle with rough walls, close to the probe. By
adjusting the Hold Off/Upper Null Zone, the measuring range is reduced. See
“Handling of Disturbances from Nozzle” on page C-4 for further information.
Tank Environment Measurement Mode
Normally, the Measurement Mode does not need to be changed. The
transmitter is pre-configured according to the specified model:
Table 5-1. List of Measurement
Modes which can be used for
different 5300 models
Submerged is used for applications where the probe is fully submerged in
liquid. In this mode, the transmitter ignores the upper product level. See
“Interface Measurements with Fully Submerged Probes” on page 7-15” for
more information.
NOTE!
Only use Submerged for applications where the interface is measured with a
fully submerged probe.
Rapid Level Changes
Optimize the transmitter for measurement conditions where the level changes
quickly due to filling and emptying of the tank. As a default standard, a
Rosemount 5300 transmitter is able to track level changes of up to
1.5 in./s (40 mm/s). When the Rapid Level Changes check box is marked, the
transmitter can track level changes of up to 8 in./s (200 mm/s).
The Rapid Level Changes check-box should not be used in normal conditions
when the product surface moves slowly.
Dielectric Constant
For interface measurements, the dielectric constant of the upper product is
essential to obtain good accuracy. See “Interface” on page 2-12 for further
information on dielectric constants. If the dielectric constant of the lower
product is significantly smaller than the dielectric constant of water, you may
need to make special adjustments, see Appendix C: Advanced Configuration
for further information.
For level measurements, the Upper Product Dielectric parameter
corresponds to the actual dielectric constant of the product in the tank.
Model Measurement Mode
5301 • Liquid Product Level(1)
• Interface Level with Submerged probe
(1) Default setting
5302
• Liquid Product Level
• Product Level and Interface Level(1)
• Interface Level with Submerged probe
• Solid Product Level
5303 •Solid Product Level(1)
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Rosemount 5300 Series
Normally, this parameter does not need to be changed even if the actual
dielectric constant of the product deviates from the Upper Product Dielectric
parameter value. However, for some products, measurement performance
can be optimized by setting the proper product dielectric constant.
Volume Configuration For volume calculations, you can choose one of the standard tank shapes or
the strapping option. Choose None if volume calculation is not used. For the
standard tanks, a Volume Offset parameter can be specified which can be
used for a non-zero volume that corresponds to the zero level. This may be
useful, for example, if the user wants to include the product volume below the
zero level.
Tank Type
You can choose one of the following options:
• Strap table
• Vertical Cylinder
• Horizontal Cylinder
• Vertical Bullet
• Horizontal Bullet
• Sphere
•None
Strapping Table
Use a strapping table if a standard tank type does not provide sufficient
accuracy. Use most of the strapping points in regions where the tank shape is
non-linear. A maximum of 20 points can be added to the strapping table.
Figure 5-3. Strapping points
Actual tank bottom may look like this.
Using only 3 strapping points results in a level-to-volume profile
that is more angular than the actual shape.
Using 10-15 of the points at the bottom of the tank yields a
level-to-volume profile that is similar to the actual tank bottom.
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Rosemount 5300 Series
5-8
Standard Tank Shapes
Figure 5-4. Standard tank
shapes
Vertical Cylinder
Vertical Cylinder tanks are specified by
Diameter, Height, and Volume Offset.
Horizontal Cylinder
Horizontal Cylinders are specified by
Diameter, Height, and Volume Offset.
Vertical Bullet
Vertical Bullet tanks are specified by
Diameter, Height and Volume Offset.
The volume calculation model for this
tank type assumes that the radius of
the bullet end is equal to the
Diameter/2.
Horizontal Bullet
Horizontal Bullets are specified by
Diameter, Height, and Volume Offset.
The volume calculation model for this
tank type assumes that the radius of
the bullet end is equal to the
Diameter/2.
Sphere
Spherical tanks are specified by
Diameter and Volume Offset.
Diameter Height
Diameter
Height
Diameter Height
Diameter
Height
Diameter
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Rosemount 5300 Series
Analog Output (HART) The Output Source (Primary Value), Range Values and Alarm Mode are
specified for the analog output.
Figure 5-5. Example of Range
Value settings
Output Source/Primary Variable
Specify the source to control the analog output. Typically, the Primary Value is
configured to be the Product Level.
Upper/Lower Range Value
Enter the range values that correspond to the analog output values
4 and 20 mA. It is recommended that the 4 mA and 20 mA values are set
outside the Transition Zones. See “Transition Zones” on page 2-10 for more
information.
If a measured value goes beyond the measurement range, the transmitter
enters saturation mode (limit alarm is disabled) or alarm mode depending on
the current configuration.
Also make sure that the 20 mA value is below the Upper Null Zone (UNZ).
(This parameter may be used if there are measurement problems in the upper
part of the tank, see “Handling of Disturbances from Nozzle” on page C-4).
The UNZ is equal to zero in the default configuration.
20 mA Upper Range Value (URV) = 100%
Upper Transition Zone
Product Level
Lower Transition Zone
4 mA Lower Range Value
(LRV) = 0%
Upper Reference Point
Range 0-100%
Lower Reference Point (Level=0)
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5-10
Alarm Mode
The Alarm mode specifies the analog output state when there is a failure or a
measurement error:
High: the output current is set to the High Alarm Limit.
Low: the output current is set to the Low Alarm Limit.
Freeze Current: the output current is set to the last valid value at the time
when the error occurs.
Default settings for alarm mode:
• Measurement errors: Output current=High.
• Measured value out of range: transmitter enters saturation mode (if
Limit Alarm is disabled).
Table 5-2. Analog Output:
Standard Alarm Values vs.
Saturation Values
Table 5-3. Analog Output:
NAMUR-Compliant Alarm
Values vs. Saturation Values
Level 4–20 mA Saturation Values 4–20 mA Alarm Value
Low 3.9 mA 3.75 mA
High 20.8 mA 21.75 mA
Level 4–20 mA Saturation Values 4–20 mA Alarm Value
Low 3.8 mA 3.6 mA
High 20.5 mA 22.5 mA
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5-11
Rosemount 5300 Series
BASIC CONFIGURATION
USING A 375 FIELD
COMMUNICATOR
This section describes how to configure the 5300 transmitter by using a 375
Field Communicator.
The menu tree with the various configuration parameters is shown in Figure
5-7 on page 5-12. Section “Basic Configuration Parameters” on page 5-4
presents a description of the basic configuration parameters.
For information on all the capabilities, refer to the 375 Field Communicator
Product Manual (Document No. 00809-0100-4276).
Figure 5-6. The 375 Field
Communicator.
1. Check that the desired Measurement Units are selected.
2. Open the Process Variable menu and select Primary Variable. HART
command: [1,1]. Select the desired parameter.
3. Open the Basic Setup menu. HART command: [2, 1]. This menu
includes Probe, Tank Geometry, Environment, Volume, and Analog
Output settings.
4. Select Finish, Device Specific Setup to see if there is any additional
configuration that needs to be done.
5. Restart the transmitter. HART command: [3, 2, 1, 1].
See also “Guided Setup” on page 5-19 for further information on configuration
of the Rosemount 5300 transmitter.
Function Key
Navigation Keys
Alphanumeric Keys
Backlight adjustment key
Tab Key
Enter Key
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Rosemount 5300 Series
5-12
Figure 5-7. HART Communicator Menu Tree corresponding to Device Revision 3.
Process Variables
1 Process Variables
2Setup
3 Diagnostics
4 Primary Variable
Value
5 Analog Out
6 Distance
7 Signal Strength
1 Primary Variable
22nd
33rd
44th
5All variables
6 Signal Quality
Metrics
7 Identification
1Basic Setup
2Device
3Tank
4 Analog output
5 Echo Tuning
6 Echo Curve
7 Advanced
8Calibration
1 Diagnostics
2 Tools
1 Variable Mapping
2Probe
3 Geometry
4 Environment
5Volume
6 Analog output
7Finish
1 Identification
2 Variable Mapping
3LCD
4 Communication
5Alarm/Sat. Limits
1 Identification
2 Variable Mapping
3LCD
4 Communication
5Alarm/Sat. Limits
1 Probe
2 Geometry
3 Environment
4Volume
1 Analog Out
2Alarm/Sat. Limits
1 Echo Peaks
2 Thresholds
1 Echo Curve
1 Near Zone
2 Probe End Projection
3 Dynamic Vapor
Compensation
4 Signal Quality Metrics
5 Echo Tracking
Setup
Diagnostics/Tools
1 Primary Variable
22nd
33rd
44th
5 HART Digital Units
6 Damping Value
7 Device Status
1 Probe Type
2 Probe Length
3 Upper Null Zone
4Drawing
1 Tank Height
2 Mounting Type
3 Inner Diameter
4 Nozzle Height
5 Drawing
1 Measurement Mode
2 Product Diel. Range
3 Upper Prod. Dielectr.
4 Process Conditions
5 Drawing
1 Calculation Method
2 Tank Diameter
3 Tank Length
4 Volume Offset
5 Strapping Table
6Drawing
1 Primary Variable
2 Range Values
3 Alarm Mode
4 Sensor Limits
5 Alarm Mode Definit.
1Finish Setup
2 Device Specific Setup
3 After Setup Restart
F/W
4 Restart Device
1 Analog Output
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Rosemount 5300 Series
BASIC CONFIGURATION
USING ROSEMOUNT
RADAR MASTER
The Rosemount Radar Master (RRM) is a user-friendly software tool that
allows the user to configure the Rosemount 5300 Series transmitter. Choose
either of the following methods to configure a Rosemount 5300 Series
transmitter with RRM:
• Guided Setup if you are unfamiliar with the 5300 transmitter (see
page 5-19).
• Setup functions if you are already familiar with the configuration
process or for changes to the current settings (page 5-18).
System Requirements Hardware
Processor (minimum/recommended): Pentium 200 MHz/1 GHz
Memory (minimum/recommended): 64/128 MB RAM
COM Port: 1 serial COM port or 1 USB port
Graphical Card (minimum/recommended):
screen resolution 800 x 600/1024 x 768
Hard drive space: 100 MB
Software
Operating Systems supported:
Windows 2000 - Service Pack 3
Windows XP - Service Pack 2
Help In RRM Help is accessed by selecting the Contents option from the Help menu. Help
is also available from a Help button in most windows.
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5-14
Installing the RRM
software for HART
communication To install the Rosemount Radar Master:
1. Insert the installation CD into your CD-ROM drive.
2. If the installation program is not automatically started, choose Run from
the Windows Start bar.
3. Type D:\RRM\Setup.exe, where D is the CD-ROM drive.
4. Follow the instructions on the screen.
5. Make sure that HART is chosen as default protocol.
6. For Windows 2000/XP set COM Port Buffers to 1, see page 5-15.
Getting Started
1. From the Start menu click Programs>Rosemount>Rosemount Radar
Master or click the RRM icon in the Windows workspace.
2. If the Search Device window did not appear automatically, choose menu
option Device>Search.
3. In the Search Device window, choose communication protocol HART, and
click the Start Scan button (click the Advanced button if you want to specify
start and stop address).
Now RRM searches for the transmitter.
4. After a while the Search Device window presents a list of found
transmitters.
5. Select the desired transmitter and press OK to connect. If communication
does not work, check that the correct COM port is connected to the computer
and that the COM port is properly configured, see “Specifying the COM Port”
on page 5-15. You may also check in the Communication Preferences
window that HART communication is enabled.
6. In the RRM Status Bar verify that RRM communicates with the transmitter:
RRM communicates
with the transmitter
No communication
with the transmitter
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Rosemount 5300 Series
Specifying the COM Port If communication is not established, open the Communication Preferences
window and check that the correct COM Port is selected:
1. From the View menu select Communication Preferences in RRM.
Figure 5-8. Communication
Preferences.
2. Select the HART tab.
3. Make sure that HART communication is enabled.
4. Check which COM port the modem is connected to.
5. Choose the COM Port option that matches the actual COM Port on the PC
that the transmitter is connected to.
To set the COM port
buffers For Windows 2000/XP the COM port Receive Buffer and Transmit Buffer
need to be set to 1. To set the COM port buffers:
1. In the MS Windows Control Panel open the System option.
2. Choose the Hardware tab and click the Device Manager button.
3. Expand the Ports node in the tree view.
4. Click the right mouse button on the selected COM port and choose
Properties.
5. Select the Port Settings tab and click the Advanced button.
6. Drag the Receive Buffer and Transmit Buffer slides to 1.
7. Click the OK button.
8. Restart the computer.
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5-16
Installing the RRM
Software for
FOUNDATION Fieldbus To install the Rosemount Radar Master for FOUNDATION Fieldbus
communication:
1. Start by installing the National Instruments Communication Manager
software. See National Instruments manual (Getting started with your
PCMCIA-FBUS and the NI-FBUS™ software) for more information.
2. Insert the RRM installation CD into your CD-ROM drive.
3. If the installation program is not automatically started, choose Run from
the Windows Start bar.
4. Type D:\RRM\Setup.exe where D is the CD-ROM drive.
5. Follow the instructions on the screen.
6. Make sure that FOUNDATION Fieldbus is chosen as default protocol.
Getting Started
1. Before starting RRM make sure that appropriate settings are made with
the National Instruments Interface Configuration Utility:
If only Rosemount Radar Master is connected to the bus:
Device address=Fixed
Device Type=Link Master Device
Usage=NI-FBUS
If other host systems are connected to the bus:
Device address=Visitor
Device Type=Basic Device
Usage=NI-FBUS
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Rosemount 5300 Series
2. Start Rosemount Radar Master (RRM): from the Start menu click
Programs>Rosemount>Rosemount Radar Master or click the RRM icon
in the MS Windows workspace.
3. If the National Instruments Communication Manager server is not running,
click Yes when RRM displays a request for starting the server.
4. If the Search Device window did not appear automatically choose menu
option Device>Search.
5. In the Search Device window choose communication protocol
FOUNDATION Fieldbus (if not already selected) and click the Start Scan
button (click the Advanced button if you want to specify start and stop
dress).
Now RRM searches for the transmitter. After a while RRM shows the
transmitters found on the bus:
6. Select the desired transmitter and click OK to connect.
In the RRM Status Bar verify that RRM communicates with the
transmitter:
Specifying Measurement
Units Measurement units for data presentation in RRM can be specified when the
RRM program is installed. Units can also be changed as follows:
1. From the View menu, choose the Application Preferences option.
2. Select the Measurement Units tab.
3. Choose the desired units for Length, Level Rate, Volume, and
Temperature.
RRM communicates
with the transmitter
No communication
with the transmitter
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Using the Setup
Functions Use the Setup function if you are already familiar with the configuration
process for the Rosemount 5300 Series transmitter or for changes to the
current settings:
Figure 5-9. Setup functions in
RRM.
1. Start the RRM software.
2. In the RRM workspace choose the
appropriate icon for the configuration of
transmitter parameters:
•Wizard: the Wizard is a tool that
guides you through the basic
configuration procedure of a
Rosemount 5300 Series
transmitter
•General: configuration of general
settings such as measurement
units and communication
parameters. This window also lets
you configure which LCD variables
to be displayed, see Section 6:
Operation
•Tank: configuration of Tank
Geometry, Tank Environment, and
Volume
•Output: configuration of Analog
Output
•Echo Curve: disturbance echo
handling
•Advanced: advanced
configuration
General
Tank Geometry,
Environment,
Volume
Analog Output
Echo Curve
Advanced
Wizard
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Rosemount 5300 Series
Guided Setup The following description shows how to use the RRM Guided Setup. The
corresponding HART commands (375 Field Communicator Fast Key
Sequence) and FOUNDATION Fieldbus parameters are also shown.
The Guided Setup is useful if you are unfamiliar with the Rosemount 5300
Series transmitter.
1. Start the Guided Setup
Start RRM. It automatically presents a list of available transmitters. Select
the desired transmitter. Now the transmitter is connected and the Guided
Setup window appears automatically:
2. Start the Configuration Wizard
In the Guided Setup window, click the Run Wizard... button and follow the
instructions.
Now you will be guided through a short transmitter installation procedure.
NOTE!
The Guided Setup is an extended installation guide that includes more than
just the configuration Wizard. It can be disabled by deselecting the Show
Introduction Dialog after Connect check box in the Application Settings
window (see menu option View>Application Preferences).
Run Wizard
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Device Properties
3. Check the device properties
The first window in the configuration wizard presents general information
stored in the transmitter database such as device model, serial number,
probe type, probe length, communication protocol and device address.
Check that the information complies with the ordering information.
General Information
4. Enter Device Information
HART command: [2, 2, 1].
This window lets the user enter Tag, Message, Descriptor, and Date. The
information is not required for the operation of the transmitter and can be
left out if desired.
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Rosemount 5300 Series
Probe
5. Probe settings
HART command: [2, 1, 2].
FOUNDATION Fieldbus parameters:
TRANSDUCER 1100>PROBE_TYPE
TRANSDUCER 1100>PROBE_LENGTH
TRANSDUCER 1100>GEOM_HOLD_OFF_DIST
Check that the correct Probe Type is chosen. Normally, the Probe Type is
pre-configured at the factory, but if the current configuration does not match
the actual probe, choose the correct Probe Type from the list.
The Rosemount 5300 Series transmitter automatically makes some initial
calibrations based on the chosen Probe Type. The following Probe Types are
available:
• Rigid Twin
• Flexible Twin
• Coaxial, Coaxial HP, Coaxial HTHP
• Rigid Single, Rigid Single HTHP/HP/C, Rigid Single PTFE
• Flexible Single, Flexible Single HTHP/HP/C, Flexible Single PTFE
The Probe Length is the distance from the Upper Reference Point to the end
of the probe, see Figure 5-1. If the probe is anchored to a weight, do not
include the height of the weight. The Probe Length needs to be changed if, for
example, the probe is shortened.
The Hold Off Distance/Upper Null Zone (UNZ) should not be changed
unless there are disturbances at the top of the tank. By increasing the Upper
Null Zone, measurements in this region are avoided. See “Handling of
Disturbances from Nozzle” on page C-4 for more information on how to use
the UNZ. The UNZ is set to zero in the factory configuration.
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Geometry
6. Geometry
HART command: [2, 1, 3].
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>GEOM_TANK_HEIGHT
TRANSDUCER 1100>MOUNTING_TYPE
TRANSDUCER 1100>PIPE_DIAMETER
TRANSDUCER 1100>NOZZLE_HEIGHT
Tank Height is the distance from the Upper Reference Point to the Lower
Reference Point (see Figure 5-1 on page 5-4 and Figure 5-2 on page 5-4).
The Upper Reference Point is located at the bottom part of the threaded
adapter, or at the underside of the welded flange.
Make sure the Tank Height is as accurate as possible, since a Tank Height
error results in a corresponding Level value offset error.
When specifying the Tank Height, keep in mind that this value is used for all
level and volume measurements performed by the Rosemount 5300 Series
transmitter.
The Tank Height must be set in linear (level) units, such as feet or meters,
regardless of primary variable assignment.
Select the Mounting Type used.
Select Inner Diameter if using pipe, chamber or nozzle.
Type Nozzle Height if using nozzle.
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Tank Environment
7. Specify Tank Environment
HART command: [2, 1, 4].
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>MEAS_MODE
TRANSDUCER 1100>PRODUCT_DIELEC_RANGE
TRANSDUCER 1100>UPPER_PRODUCT_DC
TRANSDUCER 1100>ENV_ENVIRONMENT
Measurement Mode
Normally, the Measurement Mode does not need to be changed. The
transmitter is pre-configured according to the specified model. See “Basic
Configuration Parameters” on page 5-4 for more information.
Process Conditions
Select the Rapid Level Changes check-box only if the surface is moving
quickly up or down at rates over 1.5 in./s (40 mm/s).
Dielectric Constant/Dielectric Range
The dielectric constant of the product is used for setting the appropriate signal
amplitude thresholds, see Section 7: Service and Troubleshooting for more
information on amplitude threshold settings. Normally, this parameter does
not need to be changed for level measurements. However, for some products,
measurement performance can be optimized by setting the proper product
dielectric constant.
For Interface Level measurements, the dielectric constant of the upper
product is essential for calculating interface level and the upper product
thickness. By default, the Upper Product Dielectric parameter is about 2.
Set the Upper Product Dielectric Constant to a value that corresponds to
the current product.
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Rosemount Radar Master (RRM) includes tools to estimate the dielectric
constant of the current product:
•The Dielectric Chart lists the dielectric constant of a large number of
products. The Dielectric Chart can be opened with one of the following
methods:
- Choose the View>Dielectric Constant Chart menu option
- Click the Dielectric Chart button in the Configuration Wizard -
Environment window
- Choose the Setup>Tank menu option and click the Dielectric Chart
button in the Tank/Environment window
•The Dielectric Calculator lets you calculate the dielectric constant
of the Upper Product based on the following input:
- actual upper product thickness,
- the dielectric constant value stored in the transmitter, and
- the upper product thickness presented by the transmitter.
The Dielectric Calculator is available via the Dielectric Calculator
button in the Configuration Wizard - Environment window or the
Tank/Environment window.
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Volume
8. Choose Volume Calculation Method
HART command: [2, 1, 5].
FOUNDATION Fieldbus parameters:
Calculation method:
TRANSDUCER 1300>VOL_VOLUME_CALC_METHOD
Tank Diameter:
TRANSDUCER 1300>VOL_IDEAL_DIAMETER
Tank Length:
TRANSDUCER 1300>VOL_IDEAL_LENGTH
Volume Offset:
TRANSDUCER 1300>VOL_VOLUME_OFFSET
To use volume calculation, choose a pre-defined calculation method based on
the tank shape that best corresponds to the actual tank. See “Volume
Configuration” on page 5-7.
Use the Strapping Table option if the actual tank does not match any of the
available options for pre-defined tanks, or if higher calculation accuracy is
desired.
Choose None if volume calculation is not desired at all.
The following standard tank shapes are available:
• Vertical Cylinder
• Horizontal Cylinder
• Vertical Bullet
• Horizontal Bullet
• Sphere
•None
The following parameters must be entered for a standard tank shape:
• Tank diameter
• Tank height/length (not for spherical tanks)
• Volume Offset: use this parameter if you do not want zero volume and
zero level to match (for example if you want to include a volume below
the zero level)
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Analog Output (HART)
9. Configure the Analog Output
HART command: [2,1, 6].
Analog Output is not available for FOUNDATION Fieldbus.
Typically, the Primary Variable (PV) is configured to be Product Level,
Interface Level, or Volume. Other variables like Product Distance, Interface
Distance, Upper Product Thickness, etc. are available as well.
Specify the analog output range by setting the Lower Range Value (4 mA)
and the Upper Range Value (20 mA) to the desired values.
The Alarm Mode specifies the output state when a measurement error occurs.
See also “Analog Output (HART)” on page 5-9 for information on Analog
Output configuration.
Finish Configuration
Wizard
10. Finish the Configuration Wizard
This is the last window in the Configuration Wizard concluding the basic
configuration. The current configuration can be changed at any time by using
the Setup windows (General, Tank, Output etc., see “Using the Setup
Functions” on page 5-18).
The Setup windows contain further options not available in the configuration
wizard.
Click the Finish button and continue with the next step in the Guided Setup.
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Device Specific
Configuration
11. Click the Device specific setup button
12. This window will show if any additional configuration is needed. Proceed
to step 13 if no configuration is needed.
Trim Near Zone is described further in “Handling of Disturbances from
Nozzle” on page C-4.
Probe End Projection is described further in “Probe End Projection” on
page C-10.
Vapor Compensation is described further in “Dielectric Constant Settings” on
page C-14.
Choose the Tank Material if recommended.
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Restart the Transmitter
13. Restart the transmitter
When the transmitter is configured, it should be restarted to make sure that all
configuration changes are properly activated and the transmitter performs as
expected. It may take up to 60 seconds after the restart button is pressed until
measurement values are updated.
View Measured Values
14. Step three in the Guided Setup lets you view measurement values in order
to verify that the transmitter works correctly. If the measured values seem
incorrect, configuration settings may need to be adjusted.
Backup
15. When configuration is finished, it is recommended that the configuration is
saved to a backup file.
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This information may be useful for:
• installing another 5300 in a similar tank since the file can be directly
uploaded to a new device
• restoring the configuration, if for any reason, configuration data is lost
or accidentally modified making the device inoperable
The Configuration Report window appears automatically when the backup is
completed.
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BASIC CONFIGURATION
USING AMS SUITE
(HART)
The Rosemount 5300 transmitter can be configured by using the AMS Suite
software.
1. Start the AMS Device Manager and make sure that the transmitter
connects.
2. In the Device Connection View, click the right mouse button on the
transmitter icon.
3. Choose the Configure/Setup option.
4. Choose the Basic Setup option.
5. Configure the transmitter by selecting the appropriate tab. See “Basic
Configuration Parameters” on page 5-4 for information on the various
configuration parameters.
Configure/Setup
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BASIC CONFIGURATION
USING DELTAV The Rosemount 5300 Series supports DD Methods for DeltaV to facilitate
transmitter configuration. The following description shows how to use DeltaV
with the AMS application to configure the Rosemount 5300 Series. The
corresponding FOUNDATION Fieldbus commands are also shown.
To configure the Rosemount 5300 with DeltaV:
1. Select DeltaV>Engineering>DeltaV Explorer from the Start menu.
2. Navigate through the file structure to find the 5300 transmitter
3. Click the right mouse button on the 5300 transmitter icon and choose
Properties.
4. The Fieldbus Device Properties window lets you enter Device Tag and
Description. This information is not required for the operation of the
transmitter and can be left out if desired.
General information such as device type (5300), manufacturer, device ID are
presented. The Rosemount 5300 Series device ID consists of the following
components:
Manufacturer ID-Model-Serial Number.
Example: 0011515300 Radar T2-0x81413425.
Check that the information complies with the ordering information.
5. Select the desired transmitter in the DeltaV Explorer and choose the
Configure option.
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6. Select the TRANSDUCER1100 block and choose the Probe tab.
FOUNDATION Fieldbus parameters:
TRANSDUCER 1100>PROBE_TYPE
TRANSDUCER 1100>PROBE_LENGTH
TRANSDUCER 1100>GEOM_HOLD_OFF_DIST
Check that the correct Probe Type is chosen. Normally, the Probe Type is
pre-configured at the factory, but if the current configuration does not match
the actual probe, choose the correct Probe Type from the list.
The Rosemount 5300 Series transmitter automatically makes some initial
calibrations based on the chosen Probe Type. The following probes are
available:
• Rigid Twin
• Flexible Twin
• Coaxial, Coaxial HP, Coaxial HTHP
• Rigid Single, Rigid Single HTHP/HP/C, Rigid Single PTFE
• Flexible Single, Flexible Single HTHP/HP/C, Flexible Single PTFE
The Probe Length is the distance from the Upper Reference Point to the end
of the probe, see Figure 5-1. If the probe is anchored to a weight do not
include the height of the weight. The Probe Length needs to be changed if, for
example, the probe is shortened.
The Hold Off Distance/Upper Null Zone (UNZ) should not be changed
unless there are disturbances at the top of the tank. By increasing the Upper
Null Zone, measurements in this region are avoided. See “Handling of
Disturbances from Nozzle” on page C-4 for more information on how to use
the UNZ. The UNZ is equal to zero in the factory configuration.
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Rosemount 5300 Series
7. Select the TRANSDUCER1100 block and choose the Geometry tab.
8. Tank Height is the distance from the Upper Reference Point to the tank
bottom (see “Tank and Probe Geometry” on page 5-4). Make sure that this
number is as accurate as possible.
9. Select the Mounting Type used.
10. Select Inner Diameter if using pipe, chamber, or nozzle.
11. Type Nozzle Height if using nozzle.
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>GEOM_TANK_HEIGHT
TRANSDUCER 1100>MOUNTING_TYPE
TRANSDUCER 1100>PIPE_DIAMETER
TRANSDUCER 1100>NOZZLE_HEIGHT
12. Select the Environment tab.
13. Normally, the Measurement Mode does not need to be changed. The
transmitter is pre-configured according to the specified model.
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Submerged is used for applications where the probe is fully submerged in
liquid. In this mode, the transmitter ignores the upper product level. See
“Section 7: Interface Measurements with Fully Submerged Probes” for more
information.
NOTE!
Only use Submerged for applications where the interface is measured with a
fully submerged probe.
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>MEAS_MODE
Dielectric Constant/Dielectric Range
The dielectric constant of the product is used for setting the appropriate signal
amplitude thresholds, see Section 7: Service and Troubleshooting for more
information on amplitude threshold settings. Normally, this parameter does
not need to be changed for level measurements. However, for some products,
measurement performance can be optimized by setting the proper product
dielectric constant.
For Interface Level measurements, the dielectric constant of the upper
product is essential for calculating interface level and the upper product
thickness. By default, the Upper Product Dielectric parameter is about 2.
Set the Upper Product Dielectric Constant to a value that corresponds to
the current product.
FOUNDATION Fieldbus parameters:
TRANSDUCER 1100>PRODUCT_DIELEC_RANGE
TRANSDUCER 1100>UPPER_PRODUCT_DC
Process Conditions
Select the Rapid Level Changes check-box only if the surface is moving
quickly up or down at rates over 1.5 in./s (40 mm/s).
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>ENV_ENVIRONMENT
14. To configure volume calculation, select the TRANSDUCER1300 block and
choose the Volume tab.
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15. Choose a pre-defined calculation method based on a tank shape that
corresponds to the actual tank. Choose None if volume calculation is not
desired.
Use Volume Offset if you do not want zero volume and zero level to match
(for example if you want to include the product volume below the zero
level).
The Strapping Table option is used if the actual tank does not match any
of the available options for pre-defined tanks or if a higher calculation
accuracy is desired.
Calculation Method:
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>VOL_VOLUME_CALC_METHOD
Diameter:
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>VOL_IDEAL_DIAMETER
Tank Length:
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>VOL_IDEAL_LENGTH
Volume Offset:
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>VOL_VOLUME_OFFSET
See “Volume Configuration” on page 5-7 for more information.
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FOUNDATION FIELDBUS
OVERVIEW Figure 5-10 illustrates how the signals are channeled through the transmitter.
Figure 5-10. Function Block
Diagram for the Rosemount
5300 Series Radar Level
Transmitters with FOUNDATION
Fieldbus.
NOTE!
It is highly recommended that you limit the number of periodic writes to all
static or non-volatile parameters such as HI_HI_LIM, LOW_CUT, SP,
TRACK_IN_D, OUT, IO_OPTS, BIAS, STATUS_OPTS, SP_HI_LIM, and so
on. Static parameter writes increment the static revision counter, ST_REV,
and are written to the device's non-volatile memory. Fieldbus devices have a
non-volatile memory write limit. If a static or non-volatile parameter is
configured to be written periodically, the device can stop its normal operation
after it reaches its limit or fail to accept new values.
This section provides a brief overview of FOUNDATION Fieldbus block
operation with the Rosemount 5300 Series Level Transmitter.
For detailed information about FOUNDATION Fieldbus technology and function
blocks used in the Rosemount 5300 Series, refer to the FOUNDATION Fieldbus
Block Manual (Document No. 00809-0100-4783).
Assigning Device Tag
and Node Address A Rosemount 5300 Series transmitter is shipped with a blank tag and a
temporary address (unless specifically ordered with both) to allow a host to
automatically assign an address and a tag. If the tag or address need to be
changed, use the features of the configuration tool. The tool basically does
the following:
1. Changes the address to a temporary address (248-251).
2. Changes the tag to a new value.
3. Changes the address to a new address.
When the transmitter is at a temporary address, only the tag and address can
be changed or written to. The resource, transducer, and function blocks are all
disabled.
FOUNDATION
Fieldbus
Compliant
Communications
Stack
Level
Transducer
Block
Register
Transducer
Block
Resource Block
physical device
information
Advanced
Configuration
Block
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FOUNDATION Fieldbus
Block Operation Function blocks within the fieldbus device perform the various functions
required for process control. Function blocks perform process control
functions, such as analog input (AI) functions, as well as proportional-integral
derivative (PID) functions. The standard function blocks provide a common
structure for defining function block inputs, outputs, control parameters,
events, alarms, and modes, and combining them into a process that can be
implemented within a single device or over the fieldbus network. This
simplifies the identification of characteristics that are common to function
blocks.
In addition to function blocks, fieldbus devices contain two other block types
to support the function blocks. These are the Resource block and the
Transducer block.
Resource blocks contain the hardware specific characteristics associated with
a device; they have no input or output parameters. The algorithm within a
resource block monitors and controls the general operation of the physical
device hardware. There is only one resource block defined for a device.
Transducer blocks connect function blocks to local input/output functions.
They read sensor hardware and write to effector (actuator) hardware.
Level Transducer Block
The Level Transducer block contains transmitter information including
diagnostics and the ability to configure, set to factory defaults and restarting
the transmitter.
Register Transducer Block
The Register Transducer Block allows a service engineer to access all
database registers in the device.
Advanced Configuration Transducer Block
The Advanced Configuration Transducer Block contains functions such as
amplitude threshold settings for filtering of disturbing echoes and noise,
simulation of measurement values, and strapping table for volume
measurements.
Resource Block
The Resource block contains diagnostic, hardware, electronics, and mode
handling information. There are no linkable inputs or outputs to the Resource
Block.
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Analog Input Block
Figure 5-11. Analog-Input Block
The Analog Input (AI) function block processes field device measurements
and makes them available to other function blocks. The output value from the
AI block is in engineering units and contains a status indicating the quality of
the measurement. The measuring device may have several measurements or
derived values available in different channels. Use the channel number to
define the variable that the AI block processes and passes on to linked
blocks. For further information refer to Appendix J: Analog-Input Block.
For more information on the different function blocks refer to Appendix F:
Level Transducer Block, Appendix G: Register Transducer Block,
Appendix H: Advanced Configuration Transducer Block, Appendix I:
Resource Transducer Block and Appendix J: Analog-Input Block.
Function Block Summary
The following function blocks are available for the Rosemount 5300 Series:
• Analog Input (AI)
• Proportional/Integral/Derivative (PID)
• Input Selector (ISEL)
• Signal Characterizer (SGCR)
• Arithmetic (ARTH)
• Output Splitter (OS)
For detailed information about FOUNDATION Fieldbus technology and function
blocks used in the Rosemount 5300 Series, refer to the FOUNDATION Fieldbus
Block Manual (Document No. 00809-0100-4783).
OUT=The block output value and status
OUT_D=Discrete output that signals a selected
alarm condition
OUT_D
OUT
AI
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CONFIGURE THE AI
BLOCK A minimum of four parameters are required to configure the AI Block. The
parameters are described below with example configurations shown at the
end of this section.
CHANNEL
Select the channel that corresponds to the desired sensor measurement. The
Rosemount 5300 measures Level (channel 1), Distance (channel 2), Level
Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), Internal
Temperature (channel 6), Upper Product Volume (channel 7), Lower Product
Volume (channel 8), Interface Distance (channel 9), Upper Product Thickness
(channel 10), Interface Level (channel 11), Interface Level Rate (channel 12),
Interface Signal Strength (channel 13), Signal Quality (channel 14),
Surface/Noise Margin (channel 15), and Vapor DC (channel 16).
L_TYPE
The L_TYPE parameter defines the relationship of the transmitter
measurement (Level, Distance, Level Rate, Signal Strength, Volume, and
Average Temperature) to the desired output of the AI Block. The relationship
can be direct or indirect root.
Direct
Select direct when the desired output will be the same as the transmitter
measurement (Level, Distance, Level Rate, Signal Strength, Volume, and
Internal Temperature).
Indirect
Select indirect when the desired output is a calculated measurement
based on the transmitter measurement (Level, Distance, Level Rate,
Signal Strength, Volume, and Internal Temperature). The relationship
between the transmitter measurement and the calculated measurement
will be linear.
AI Block TB Channel Value Process Variable
Level 1 CHANNEL_RADAR_LEVEL
Ullage 2CHANNEL_RADAR_ULLAGE
Level Rate 3 CHANNEL_RADAR_LEVELRATE
Signal Strength 4CHANNEL_RADAR_SIGNAL_STRENGTH
Volume 5 CHANNEL_RADAR_VOLUME
Internal Temperature 6CHANNEL_RADAR_INTERNAL_TEMPERATURE
Upper Product
Volume
7 CHANNEL_UPPER_PRODUCT_VOLUME
Lower Product
Volume
8CHANNEL_LOWER_ PRODUCT_VOLUME
Interface Distance 9 CHANNEL_INTERFACE_ DISTANCE
Upper Product
Thickness
10 CHANNEL_UPPER_ PRODUCT_THICKNESS
Interface Level 11 CHANNEL_INTERFACE_LEVEL
Interface Level Rate 12 CHANNEL_INTERFACE_ LEVELRATE
Interface Signal
Strength
13 CHANNEL_INTERFACE_ SIGNALSTRENGTH
Signal Quality 14 CHANNEL_SIGNAL_QUALITY
Surface/Noise Margin 15 CHANNEL_ SURFACE_NOISE_MARGIN
Vapor DC 16 CHANNEL_VAPOR_DC
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Indirect Square Root
Select indirect square root when the desired output is an inferred
measurement based on the transmitter measurement and the relationship
between the sensor measurement and the inferred measurement is
square root (e.g. level).
XD_SCALE and OUT_SCALE
The XD_SCALE and OUT_SCALE each include three parameters: 0%,
100%, and engineering units. Set these based on the L_TYPE:
L_TYPE is Direct
When the desired output is the measured variable, set the XD_SCALE to
represent the operating range of the process. Set OUT_SCALE to match
XD_SCALE.
L_TYPE is Indirect
When an inferred measurement is made based on the sensor
measurement, set the XD_SCALE to represent the operating range that
the sensor will see in the process. Determine the inferred measurement
values that correspond to the XD_SCALE 0 and 100% points and set
these for the OUT_SCALE.
L_TYPE is Indirect Square Root
When an inferred measurement is made based on the transmitter
measurement and the relationship between the inferred measurement and
sensor measurement is square root, set the XD_SCALE to represent the
operating range that the sensor will see in the process. Determine the
inferred measurement values that correspond to the XD_SCALE 0 and
100% points and set these for the OUT_SCALE.
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Engineering Units
NOTE!
To avoid configuration errors, only select Engineering Units for XD_SCALE
and OUT_SCALE that are supported by the device.
The supported units are:
Table 5-4. Length
Table 5-5. Level Rate
Table 5-6. Temperature
Table 5-7. Signal Strength
Table 5-8. Volume
Display Description
mmeter
cm centimeter
mm millimeter
ft feet
in inch
Display Description
m/s meter per second
m/h meter per hour
ft/s feet per second
in/m inch per minute
Display Description
°C Degree Celsius
°F Degree Fahrenheit
Display Description
mV millivolt
Display Description
m3Cubic meter
LLiter
in3Cubic inch
ft3Cubic feet
Yd3Cubic yard
Gallon US gallon
ImpGall Imperial gallon
Bbl Barrel (oil, 42 US gallons)
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Application Example 1 Radar Level Transmitter, Level Value
A level transmitter is measuring the level in a 33 ft. (10 m) high tank.
Figure 5-12. Situation Diagram
Solution
Table 5-9 lists the appropriate configuration settings, and Figure 5-13
illustrates the correct function block configuration.
Table 5-9. Analog Input
Function Block Configuration for
a typical Level Transmitter
Figure 5-13. Analog Input
Function Block Diagram for a
typical Level Transmitter
33 ft
(10 m)
100%
0%
Parameter Configured Values
L_TYPE Direct
XD_SCALE Not Used
OUT_SCALE Not Used
CHANNEL CH1: Level
Level Measurement
To Another
Function Block
OUT_D
OUT
AI Function Block
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Application Example 2 Radar Level Gauge, Level value in percent (%)
The maximum level in the tank is 46 ft. (14 m). The level value is displayed in
percentage of the full span (see Figure 5-14).
Figure 5-14. Situation Diagram
Solution
Table 5-10 lists the appropriate configuration settings, and Figure 5-15
illustrates the correct function block configuration.
Table 5-10. Analog Input
Function Block Configuration for
a Level Transmitter where level
output is scaled between
0-100%
Figure 5-15. Function Block
Diagram for a Level Transmitter
where level output is scaled
between 0-100%
46 ft.
(14 m)
100%
0%
Parameter Configured Values
L_TYPE Indirect
XD_SCALE 0 to 14 m
OUT_SCALE 0 to 100%
CHANNEL CH1: Level
Level Measurement - percent
AI Function Block OUT_D
OUT 0 to 100%
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Rosemount 5300 Series
5-44
Application Example 3 Radar Level Transmitter, Product Level and Interface Level Value
A level transmitter is measuring the product level and the interface level in a
33 ft. (10 m) high tank. The maximum interface level is 10 ft. (3 m).
Figure 5-16. Situation Diagram
Solution
Table 5-11 lists the appropriate configuration settings, and Figure 5-17
illustrates the correct function block configuration.
Table 5-11. Analog Input
Function Block Configuration for
a Level and Interface
Transmitter
Figure 5-17. Analog Input
Function Block Diagram for a
Level and Interface Transmitter
10 ft
(3 m)
100%
0%
33 ft
(10 m)
100%
0%
AI Function Block Product Level AI Function Block Interface Level
Parameter Configured Values Parameter Configured Values
L_TYPE Direct L_TYPE Direct
XD_SCALE Not Used XD_SCALE Not Used
OUT_SCALE Not Used OUT_SCALE Not Used
CHANNEL CH1: Level CHANNEL CH11: Interface Level
Level Measurement
To Another
Function Block
OUT_D
OUT
AI Function Block
AI Function Block
(Product Level) To Another
Function Block
To Another
Function Block
OUT_D
OUT
AI Function Block
AI Function Block
(Interface Level) To Another
Function Block
Interface Level Measurement
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July 2009
5-45
Rosemount 5300 Series
TRI-LOOP HART TO
ANALOG CONVERTER The Rosemount 333 HART Tri-Loop HART-to-Analog Signal Converter is
capable of converting a digital HART burst signal into three additional
4-20 mA analog signals.
To set the Rosemount 5300 transmitter up for the HART Tri-Loop:
1. Make sure the Rosemount 5300 transmitter is properly configured.
2. Assign transmitter variables Primary Variable, Secondary Variable etc.
HART command [2,1,1].
RRM: Setup>Output/General.
3. Configure variable units: Length, Level Rate, Volume and Temperature.
HART command [2,2,2,5].
RRM: Setup>General/Units.
4. Set the 5300 in Burst mode.
HART command [2,2,4,2].
RRM: Setup>General/Communication.
5. Select Burst option 3=Process variables and current (Process vars/crnt).
HART command [2,2,4,2,2].
6. Install the Tri-Loop. Connect Channel 1 wires, and optionally wires for
Channel 2 and Channel 3.
Variables
Assignment
Variable
Units
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July 2009
Rosemount 5300 Series
5-46
7. Configure Tri-Loop Channel 1:
a. Assign variable: Tri-Loop HART command [1,2,2,1,1].
Make sure that the SV, TV, and QV match the configuration of the
5300 transmitter.
b. Assign units: Tri-Loop HART command [1,2,2,1,2]. Make sure that
the same units are used as for the 5300 transmitter.
c. Set the Upper Range Value and the Lower Range Value: Tri-Loop
HART command [1,2,2,1,3-4].
d. Enable the channel. Tri-Loop HART command [1,2,2,1,5].
8. (Optional) Repeat steps a-d for Channels 2 and 3.
9. Connect wires to Tri-Loop Burst Input.
10. Enter the desired tag, descriptor, and message information:
Tri-Loop HART command [1,2,3].
11. (Optional) If necessary, perform an analog output trim for Channel 1 (and
Channel 2 and 3 if they are used).
Tri-Loop HART command [1,1,4].
Figure 5-18. Tri-Loop wiring.
See the reference manual for the Model 333 HART Tri-Loop HART-to-Analog
Signal Converter for further information on how to install and configure the
Tri-Loop.
To turn off the Burst Mode
To turn off the Burst Mode, use one of the following options:
• The RRM program
• The Rosemount Burst Mode Switch software
• A 375 Field Communicator
• The AMS software
Each Tri-Loop
Channel
receives power
from Control
Room
Channel 1 must
be powered for
the Tri-Loop to
operate
Device receives
power from
Control Room
HART Burst Command 3/
Analog Output
Intrinsically Safe Barrier
DIN Rail Mounted
HART Tri-Loop
Control Room
QV
TV
SV
PV
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July 2009
5-47
Rosemount 5300 Series
HART MULTI-DROP
CONFIGURATION The 5300 transmitter can be run in multidrop mode. In the multidrop mode
each transmitter has a unique HART address.
Figure 5-19. Multidrop
connection
The poll address can be changed by using a 375 Field Communicator or by
using the Rosemount Radar Master software.
To change the poll address using a 375 Field Communicator, choose HART
command [2, 2, 4, 1].
To change the poll address using the Rosemount Radar Master (RRM)
software:
1. Choose the Setup>General option.
2. Select the Communication tab.
3. Set the desired address (between 1 and 15 for multidrop operation).
4. Click the Store button to save the new address.
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5-48
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Section 6 Operation
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1
Viewing Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . page 6-2
SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Refer to
the safety messages listed at the beginning of each section before performing
an operation preceded by this symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
High voltage that may be present on leads could cause electrical shock:
• Probes covered with plastic and/or with plastic discs may generate an
ignition-capable level of electrostatic charge under certain extreme conditions.
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional
perforations, compromise product integrity and safety. Equipment ratings and
certifications are no longer valid on any products that have been damaged or modified
without the prior written permission of Emerson Process Management. Any continued
use of product that has been damaged or modified without prior written authorization is
at the customer's sole risk and expense.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
6-2
VIEWING
MEASUREMENT DATA
Using the Display Panel The Rosemount 5300 transmitter uses an optional Display Panel for
presentation of measurement data. When the transmitter is switched on, the
Display Panel presents information such as transmitter model, measurement
frequency, software version, communication type (HART, FF), serial number,
HART identification tag, setting of write protection switch, and Analog Output
settings.
When the transmitter is up and running, the Display Panel presents Level,
Signal Amplitude, Volume, and other measurement data depending on the
Display Panel configuration (see “Specifying Display Panel Variables” on
page 6-3). The available LCD parameters are listed in Table 6-1 on page 6-6.
The display has two rows, the upper row shows the measurement value and
the lower row shows the parameter name and measurement unit. It toggles
between the different measurement values every 2 seconds. The lower row
toggles between parameter name and measurement unit each second.
Variables to be presented are configurable by using a 375 Handheld
Communicator, AMS, DeltaV or the Rosemount Radar Master software.
Figure 6-1. The 5300 Display
Panel.
Error messages are listed in section “LCD Error Messages” on page 7-42.
3
Measurement value
Toggling between
measurement
parameter and
measurement unit
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6-3
Rosemount 5300 Series
Specifying Display Panel
Variables It is possible to specify the variables to be presented on the Display Panel
(LCD).
Using a Handheld Communicator
For a 375 Handheld Communicator, the LCD settings are available with:
HART command [2, 2, 3].
FOUNDATION Fieldbus parameters:
TRANSDUCER 1100>LCD_PARAMETERS.
Using Rosemount Radar Master (RRM)
The LCD tab in the General window lets you specify which variables to view
on the Display Panel screen:
1. Choose the General option from the Setup menu, or
click the General icon in the Device Configuration window.
2. Select the LCD tab.
Figure 6-2. RRM lets you specify
variables for the 5300 Display
Panel.
3. Select the variables to be shown on the display panel. The LCD will
alternate between the selected items.
The available LCD parameters are listed in Table 6-1 on page 6-6.
4. Click the Store button to save the LCD settings in the transmitter
database.
Device Config
General
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Rosemount 5300 Series
6-4
Using AMS
The LCD tab in the Configure/Setup window lets you specify which variables
to view on the Display Panel screen:
1. Select the transmitter icon in the AMS Suite Device Connection View
window.
2. Click the right mouse button and choose the Configure/Setup/Device
option.
3. Select the LCD tab and choose the desired LCD parameters and LCD
measurement units. The available LCD parameters are listed in Table
6-1 on page 6-6.
4. Click the OK button to save the configuration and close the window.
Figure 6-3. The LCD tab in the
AMS Suite configuration window
lets you configure parameters to
be presented on the Display
Panel.
LCD tab
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July 2009
6-5
Rosemount 5300 Series
Using DeltaV
1. Click the right mouse button on the transmitter icon and choose the
Properties option.
2. Select the Transducer1100 block.
3. Select the LCD tab.
Figure 6-4. The Transducer
1100 block lets you specify
variables for the 5300 Display
Panel.
4. Choose the variables you want to appear on the Display Panel and the
corresponding measurement units.
You can specify the same measurement units as selected in the Product
Values tab and in the Interface Values tab by choosing the Auto option
for the LCD Unit.
The LCD will alternate between the selected display parameters.
The available LCD parameters are listed in Table 6-1 on page 6-6.
5. Click the OK button to save the LCD settings in the transmitter database.
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Rosemount 5300 Series
6-6
LCD Parameters
Table 6-1. LCD parameters and
presentation on display
Parameter Presentation on display Description
Level LEVEL Product level.
Distance DIST Distance from the upper reference point to the product surface.
Level Rate LRATE The speed of level movement up or down.
Signal Strength AMPL The signal amplitude of the surface echo.
Volume VOUME Total product volume.
Internal Temperature INTEMP Temperature inside the transmitter housing.
Analog Output Current ANOUT 4 -20 mA current.
Percent Range %RANGE Level value in percent of total measurement range.
Interface Level IFLVL Level of the lower product.
Interface Distance IFDIST Distance between the upper reference point and the interface
between the upper and lower product.
Interface Level Rate IFRATE The speed of interface level movement up or down.
Interface Signal Strength IFAMPL The signal amplitude of the interface echo.
Volume Lower VOL LO Product volume of lower product.
Volume Upper VOL UP Product volume of upper product.
Upper Product Thickness UPTKNS Thickness of the upper product.
Signal Quality SIG Q The signal quality.
Surface/Noise Margin SNM The relationship between the surface peak amplitude and the
strongest noise peak amplitude.
Vapor DC VAP DC The vapor dielectric constant.
Reference Manual
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July 2009
6-7
Rosemount 5300 Series
Viewing Measurement
Data in RRM To view measurement data such as Level, Signal Strength, etc. in Rosemount
Radar Master, choose the Tools>Device Display option and select the Level
tab:
Figure 6-5. Presentation of
measurement data in RRM.
To view the Analog Output signal, choose the Tools>Device Display option
and select the Analog Out tab:
Figure 6-6. Presentation of
Analog Output value in RRM.
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July 2009
Rosemount 5300 Series
6-8
Viewing Measurement
Data in AMS Suite To view measurement data such as Level, Signal Strength, etc. in the AMS
Suite:
1. Select the transmitter icon in the AMS Suite Device Connection View
window.
2. Click the right mouse button and choose the Process Variables option.
Figure 6-7. Presentation of
measurement data in AMS
Suite.
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July 2009
6-9
Rosemount 5300 Series
Viewing Measurement
Data in DeltaV 1. Click the right mouse button on the transmitter icon and choose the
Properties option.
2. Select the Transducer1100 block.
3. Select the Product Values tab.
For interface measurement, select the Interface Values tab.
Figure 6-8. Presentation of
measurement data in DeltaV for
the Rosemount 5300.
Level values
Interface Level values
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Rosemount 5300 Series
6-10
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Section 7 Service and Troubleshooting
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1
Analyzing the Measurement Signal . . . . . . . . . . . . . . . . . page 7-3
Surface Pulse Not Found . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-5
Disturbance Echo Handling . . . . . . . . . . . . . . . . . . . . . . . . page 7-7
Interface Pulse not Found . . . . . . . . . . . . . . . . . . . . . . . . . page 7-8
Using the Echo Curve Analyzer . . . . . . . . . . . . . . . . . . . . page 7-10
Interface Measurements with Fully Submerged Probes . page 7-15
Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . page 7-16
Level and Distance Calibration . . . . . . . . . . . . . . . . . . . . . page 7-17
Logging Measurement Data . . . . . . . . . . . . . . . . . . . . . . . . page 7-19
Backing up the Transmitter Configuration . . . . . . . . . . . . page 7-20
Configuration Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-21
Reset to Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . page 7-22
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-23
Using the Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . page 7-25
Write Protecting a Transmitter . . . . . . . . . . . . . . . . . . . . . page 7-26
Enter Service Mode in RRM . . . . . . . . . . . . . . . . . . . . . . . . page 7-26
Viewing Input and Holding Registers . . . . . . . . . . . . . . . . page 7-27
Removing the Transmitter Head . . . . . . . . . . . . . . . . . . . . page 7-28
Changing a Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-29
Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-33
LCD Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-42
LED Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-43
Foundation Fieldbus Error Messages . . . . . . . . . . . . . . . page 7-44
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
7-2
.
Explosions could result in death or serious injury.
Verify that the operating environment of the gauge is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the gauge cover in explosive atmospheres when the circuit is alive.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury.
Make sure only qualified personnel perform the installation.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
High voltage that may be present on leads could cause electrical shock.
Avoid contact with leads and terminals.
Make sure the main power to the Rosemount 5300 Transmitter is off and the lines to any
other external power source are disconnected or not powered while wiring
the gauge.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable
level of electrostatic charge under certain extreme conditions. Therefore, when the
probe is used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.
Process leaks could result in death or serious injury.
Make sure that the transmitter is handled carefully. If the Process Seal is damaged, gas
might escape from the tank if the transmitter head is removed from the probe.
Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional
perforations, compromise product integrity and safety. Equipment ratings and
certifications are no longer valid on any products that have been damaged or modified
without the prior written permission of Emerson Process Management. Any continued
use of product that has been damaged or modified without prior written authorization is
at the customer's sole risk and expense.
Reference Manual
00809-0100-4530, Rev BA
July 2009
7-3
Rosemount 5300 Series
ANALYZING THE
MEASUREMENT SIGNAL Rosemount Radar Master (RRM) and other tools using enhanced EDDL has
powerful functions for advanced troubleshooting. Using the Echo Curve plot
function, an instant view of the tank signal is shown. Measurement problems
can be solved by studying the position and amplitude of the different pulses.
Figure 7-1. The Echo Curve
presents all visible echoes
In a typical measurement situation, the following pulses appear in the
diagram:
Reference. This pulse is caused by the transition between transmitter head
and probe. It is used by the transmitter as a reference at level measurements.
The pulse amplitude depends on the probe type and installation geometry.
Product surface. This pulse is caused by a reflection on the product surface.
Interface. This pulse is caused by reflection on the interface between an
upper product and a bottom product with a relatively high dielectric constant.
This pulse is shown when the transmitter is in Measurement Mode=Level &
Interface.
Probe End. It is caused by reflection on the probe end. If the probe is
grounded, the pulse will be positive.
Different amplitude thresholds are used to filter out unwanted signals and to
pick up the different pulses. The transmitter uses certain criteria to decide
which type of pulse that is detected.
For example, counting from the top of the tank, the first echo found above the
Surface Threshold is considered as the product surface. Other pulses further
away from the top, although above the Surface Threshold, are ignored.
When the surface echo is found, the next pulse below the product surface and
with a signal strength above the Interface Threshold, is considered as the
Interface.
The following amplitude thresholds are used for the Rosemount 5300 Series
transmitter:
Reference Threshold - amplitude threshold for detection of the Reference
pulse.
3.0 4.0 5.0 6.0
Interface Threshold
Surface Threshold
(ATC)
Probe End Threshold
Reference Threshold
Full Tank Threshold
Amplitude, mV
Distance, m
Reference
P1 Surface
P2 Interface
Probe End
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Rosemount 5300 Series
7-4
Surface Threshold - amplitude threshold for detection of the Product level
peak. The surface threshold is designed as a number of individually
adjustable amplitude threshold points, the Amplitude Threshold Curve (ATC),
see “Amplitude Threshold Curve” on page 7-7.
Interface Threshold - amplitude threshold for detection of the Interface level
peak.
Full Tank Threshold - amplitude threshold that can be used to detect
whether the probe is fully submerged in the upper product or not.
Probe End Threshold - amplitude threshold for detection of the Probe End
peak.
Thresholds are recommended to be set to approximately 50% of the signal
peak amplitude. To adjust the Amplitude Thresholds see “Using the Echo
Curve Analyzer” on page 7-10.
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July 2009
7-5
Rosemount 5300 Series
SURFACE PULSE NOT
FOUND The amplitude thresholds are automatically adjusted to appropriate values to
filter out noise and other non-valid measurements from the measurement
signal.
The amplitude of the measurement signal, i.e. the amplitude of the signal that
is reflected by the product surface, is related to the actual dielectric constant
of the product. The amplitude threshold that is used by the transmitter is
based on the parameter configuration of the current product dielectric
constant (see “Basic Configuration Parameters” on page 5-4). Normally no
other threshold adjustment is needed, but if the transmitter still does not track
the product surface correctly, it may be necessary to adjust the threshold
values.
Rosemount Radar Master (RRM) has a plot function showing the reflections
along the probe (see “Using the Echo Curve Analyzer” on page 7-10).
If the amplitude threshold is too high, the product level will not be detected as
illustrated in Figure 7-2. In a situation like this, the amplitude threshold has to
be lowered so that the Surface peak is not filtered out.
Figure 7-2. Example 1: surface
threshold is too high.
If there are disturbing objects in the tank, the threshold must be carefully set
to avoid locking on the wrong amplitude peak. In Figure 7-3, the transmitter
has locked on a peak above the actual product surface, i.e. a disturbance was
interpreted as the product surface, whereas the actual product surface was
interpreted as the interface or the probe end.
3.0 5.0
The Surface Threshold is
above the Surface peak
Surface Threshold=
Amplitude Threshold
Curve (ATC)
Reference Threshold
Amplitude, mV
Distance, m
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Rosemount 5300 Series
7-6
Figure 7-3. Example 2: surface
threshold is too low.
By adjusting the surface threshold the product surface is properly detected as
illustrated in Figure 7-4:
Figure 7-4. Echo Curve after
surface threshold was adjusted
To adjust the amplitude thresholds, see “Using the Echo Curve Analyzer” on
page 7-10.
In the Echo Curve Analyzer in RRM, the amplitude thresholds can be easily
dragged to the desired values.
The surface and interface thresholds should be set to about 50% of the
measured signal amplitude of the product surface and the interface peaks,
respectively.
NOTE!
For interface measurements, check that the Upper Dielectric Constant
parameter setting is set to the actual dielectric constant value of the upper
product before changing the amplitude thresholds.
Probe End Projection Probe End Projection allows you to measure product level when the surface
pulse is too weak to be detected. For example, long measuring range and
products with very poor reflectivity (low dielectric constant).
See Appendix C: Advanced Configuration for information on how to use the
Probe End Projection function in Rosemount Radar Master.
3.0 5.0
Actual surface
Disturbing
echo
misinterpreted
as product
surface
Amplitude, mV
Distance, m
Reference Threshold
Surface Threshold=
Amplitude Threshold
Curve (ATC)
3.0 5.0
After Surface Threshold is
adjusted, the product surface is
correctly detected
Amplitude, mV
Distance, m
Reference Threshold
Surface Threshold=
Amplitude Threshold
Curve (ATC)
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July 2009
7-7
Rosemount 5300 Series
DISTURBANCE ECHO
HANDLING When the Basic Configuration is done, the transmitter may need a fine-tuning
to handle disturbing objects in the tank. The Amplitude Threshold Curve
(ATC) function can be used for disturbance echo handling with the
Rosemount 5300 Series transmitter.
Amplitude Threshold
Curve As shown in Figure 7-5, the ATC can be designed to filter out single disturbing
echoes by adapting the curve around the corresponding amplitude peak. It is
important in this case that the disturbance is fixed at a certain tank level.
Disturbing echoes which may appear different from time to time can be filtered
out by raising the whole ATC.
Figure 7-5. Disturbing echoes
can be filtered out by creating an
amplitude threshold.
Disturbances at the Top
of the Tank In addition to using the ATC, the Rosemount 5300 transmitter supports
alternative methods to filter out disturbances at the top of the tank, such as
the Trim Near Zone and the Upper Null Zone functions, which can be used to
handle disturbances from narrow nozzles or nozzles with rough edges. See
“Handling of Disturbances from Nozzle” on page C-4 for more information.
Amplitude Threshold Curve
Measurement signal
Amplitude, mV
Distance, m
Disturbing object
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Rosemount 5300 Series
7-8
INTERFACE PULSE NOT
FOUND In interface applications where the bottom product has a relatively low
dielectric constant (<40), or if the signal is attenuated in the upper product, the
amplitude of the reflected signal is relatively low and difficult for the transmitter
to detect. In such cases, it may be possible to detect the reflected signal if the
corresponding amplitude threshold is adjusted.
The Rosemount Radar Master (RRM) lets you view a waveform plot to
analyze the measurement signal. The plot shows the signal and the
thresholds used for the different amplitude peaks. By adjusting the Interface
Threshold, it is possible to detect even weak interface signals.
Guidelines for amplitude threshold settings:
• The Interface Threshold should be approximately 50% of the interface
signal amplitude.
• If possible, the Interface Threshold should be higher than the Surface
Threshold.
You can use the RRM software or a 375 Field Communicator to change the
amplitude thresholds. See “Using the Echo Curve Analyzer” on page 7-10 for
more information.
If the Lower Product Dielectric Constant is known, the corresponding
configuration parameter can be changed as an alternative to adjusting the
amplitude thresholds. See also “Dielectric Constant Settings” on page C-14.
Figure 7-6 illustrates a situation where the Interface Threshold is too high.
The signal amplitude peak at the interface between the upper and lower
products is not detected in this case.
Figure 7-6. Echo Curve plot
indicating that the amplitude
threshold for the interface peak
is too high.
By adjusting the Interface Threshold, the peak at the interface between the
upper and lower products is detected as illustrated in Figure 7-7:
3.0 5.0
The Interface Threshold is above
the interface peak
Amplitude, mV
Distance, m
Interface Threshold
Surface Threshold
Reference Threshold
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July 2009
7-9
Rosemount 5300 Series
Figure 7-7. After changing the
amplitude threshold the
transmitter detects the interface
Signal Quality Metrics Build up on the probe and different surface conditions are factors that can
affect signal and noise levels. Signal Quality Metrics can give an indication of
how good the surface signal is compared to the noise. See Signal Quality
Metrics page C-18 in Appendix C: Advanced Configuration.
3.0 5.0
The Interface Threshold is adjusted
below the peak to allow the
interface peak to be detected
Amplitude, mV
Distance, m
Interface Threshold
Surface Threshold
Reference Threshold
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USING THE ECHO
CURVE ANALYZER The Echo Curve Analyzer in Rosemount Radar Master (RRM) shows the
measurement signal amplitude from the top to the bottom of the tank. It
includes functions for viewing and recording the Echo Curve, and advanced
functions for configuration of amplitude thresholds
Using the Rosemount
Radar Master To plot the measurement signal:
1. Start RRM.
2. Open Device Config/Tools (or Device Config/Setup).
3. Click the Echo Curve icon (see Figure 7-8).
Figure 7-8. The Echo Curve
function is a useful tool for signal
analysis.
4. The Echo Curve Analyzer window appears with the View/Record Mode
tab (or the Configuration Mode tab) selected.
Tools
Device Config
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Rosemount 5300 Series
The Configuration Mode
Tab The Configuration Mode tab lets you adjust the different amplitude thresholds.
When clicking the Echo Curve icon under Device Config/Setup, the Echo
Curve Analyzer window appears with the Configuration Mode tab selected:
Figure 7-9. Echo Curve Analyzer
plot in Configuration mode.
The Measure and Learn function in RRM automatically creates an Amplitude
Threshold Curve (ATC) which is used by the Rosemount 5300 transmitter to
find the surface pulse. The ATC is adapted to the shape of the measurement
signal as described in “Disturbance Echo Handling” on page 7-7.
To create an Amplitude Threshold Curve (ATC), click the Learn button in the
Echo Curve Analyzer/Configuration Mode window. By clicking the Learn
button, the Measure and Learn function is activated, which creates an ATC
that filters out all disturbing echoes. The ATC can also be manually edited if
further fine tuning is needed.
The Configuration Mode window also allows you to manually change the
amplitude thresholds simply by dragging the corresponding anchoring points
in the plot to the desired positions. This option can be used to change the
Interface Threshold.
Note that by manually changing the amplitude thresholds in the Echo Curve
plot, the Automatic mode is disabled for the corresponding threshold (see
“Threshold Settings” on page C-8 for more information).
See “Surface Pulse Not Found” on page 7-5 for more information on threshold
settings.
The Set Thresholds button allows you to set the ATC to a fixed value based
on the configured Dielectric Constant of the product.
See also “Threshold Settings” on page C-8 for more information on how to
adjust amplitude thresholds.
Set threshold
Measure and Learn
See the RRM online-help for
descriptions of the various
display options in the Echo
Curve Analyzer window.
Measurement Output
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The current level Measurement Output from the device is presented with an
arrow at the top of the plot.
Normally, the measurement output points directly at the surface echo peak,
but if, for instance, the tank is empty, and there is no surface echo peak
detected, the Measurement Output is still presented indicating the distance to
the tank bottom.
In Figure 7-10, the interface output peak is pointing to the linear distance
based on corrections for the dielectric of the material. The actual interface
peak is at the electrical distance.
The View/Record
ModeTab The View/Record Mode tab presents a plot of the current tank conditions.
Each radar echo is displayed as a peak in the signal plot.
When clicking the Echo Curve icon under Device Config/Tools, the Echo
Curve Analyzer window appears with the View/Record Mode tab selected:
Figure 7-10. An Echo Curve plot
in View/Record mode.
Advanced
The Advanced button opens a list below the Echo Curve plot with information
about all echoes in the tank such as signal amplitude and position in the tank.
Play
When the Play button is clicked, the tank spectrum is continuously updated
without being stored.
Record tank spectra
Play (continuously updates the spectrum)
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Rosemount 5300 Series
Record Tank Spectra
This function allows you to record tank spectra over time. This can be a useful
function if, for example, you want to study the tank signal when filling or
emptying the tank.
The File ModeTab The File Mode tab lets you open files with saved snapshots/movies to be
presented in the spectrum plot. A movie file can be played to view the
amplitude plot at the desired update rate.
Using the Echo Curve
Analyzer with a 375 Field
Communicator
The 375 Field Communicator supports the Electronic Device Description
Language (EDDL) with enhancements that allows you to view the Echo
Curve, create an Amplitude Threshold Curve (ATC) and specify amplitude
thresholds such as the Surface Threshold, Interface Threshold, and
Reference Threshold.
Viewing the Echo Curve
To view the Echo Curve:
1. Select HART command [2, 6, 1].
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>AMPLITUDE_THRESHOLD_CURVE
The Echo Curve appears on the display:
2. Use the Hand and Zoom tools to view specific parts of the Echo Curve.
The drop down list allows you choose items, such as the different
amplitude thresholds, to be displayed in the plot.
The Echo Curve plot also shows an ATC if available. See “Threshold
Settings” on page 7-13 for information on how to create an ATC with the
Measure and Learn function.
Threshold Settings
To adjust the amplitude thresholds:
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1. Select HART command [2, 5, 2].
FOUNDATION Fieldbus parameter:
TRANSDUCER 1300>PROBE_END_THRESH
TRANSDUCER 1300>REFERENCE_THRESH
TRANSDUCER 1300>INTERFACE_THRESH
TRANSDUCER 1300>FULL_TANK_THRESH_OFFSET
The different threshold options appear on the display:
2. Open the desired option. For example, choosing option 2 Surface
Threshold Settings displays the following screen:
3. Option 1 Measure and Learn lets you create an Amplitude Threshold
Curve (ATC), see “Amplitude Threshold Curve” on page 7-7 for more
information.
Option 2 Set Threshold lets you specify a constant Surface Threshold.
See also “Analyzing the Measurement Signal” on page 7-3 and “Surface
Pulse Not Found” on page 7-5 for more information on how to use the
amplitude thresholds.
4. Click the SAVE button to store the new settings in the transmitter
database.
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Rosemount 5300 Series
INTERFACE
MEASUREMENTS WITH
FULLY SUBMERGED
PROBES
The Rosemount 5300 series has a measurement option which makes it
possible to handle interface measurements when the probe is fully
submerged into the upper product, see Figure 7-11, and only the interface
level is detected by the transmitter. Even if the upper product level drops, it is
ignored by the transmitter which continues to measure only the interface level,
but the measurement accuracy is reduced since the transmitter does not take
into account the influence of the air gap above the product surface. To
achieve high accuracy in this measurement mode, the probe must be fully
submerged, or a 5302 for Level and Interface measurements should be used.
The Measurement Mode parameter is available via the
HART command [2, 3, 3].
FOUNDATION Fieldbus parameter: TRANSDUCER 1100>MEAS_MODE
Choose the Interface Level with Submerged Probe option.
Measurement mode Interface Level with Submerged Probe can also be
activated in the RRM software:
1. In the RRM workspace, click the Tank icon.
2. Select the Environment tab.
3. Select the Measurement Mode Interface Level with Submerged Probe
option.
4. Click the OK button.
NOTE!
Do not use Measurement Mode Interface Level with Submerged Probe in
applications when both Interface Level and Product Level are available.
Figure 7-11. Interface Level
measurements in a full chamber.
NOTE!
Adjust Surface Threshold if the interface level pulse is not detected. Note that
in Submerged Mode the interface is picked up by the Surface Threshold. See
also “Using the Echo Curve Analyzer” on page 7-10.
Interface Distance
Interface Level
Product Level
is ignored
Interface Level is
measured
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ANALOG OUTPUT
CALIBRATION This function lets you calibrate the Analog Output by comparing the actual
output current with the nominal 4 mA and 20 mA currents. Calibration is done
at the factory and normally the transmitter does not need to be recalibrated.
The Analog Output Calibration function is available via the
HART command [2, 8, 1].
In RRM, this function is available via Setup>Output.
To calibrate the Analog Output current:
1. Start RRM and make sure that the transmitter communicates with the PC
(see Section 5: Basic Configuration Using Rosemount Radar Master).
2. Click the Output icon in the Device Config/Setup toolbar.
3. Select the Analog Out tab in the Output window.
4. Click the Calibrate DAC button.
5. Follow the instructions to calibrate the 4 mA and the 20 mA outputs.
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Rosemount 5300 Series
LEVEL AND DISTANCE
CALIBRATION Level and distance calibration may be necessary when using a nozzle or pipe
or if there are disturbances in the near zone caused by a physical object.
Non-metallic (e.g. plastic) vessels and installation geometry may introduce an
offset for the zero reference point. This offset may be up to ± 25 mm. The
offset can be compensated for using Distance Calibration.
When calibrating the transmitter, it is important that the product surface is
calm and that the tank is not being filled or emptied.
A complete calibration is performed in two steps:
1. Calibrate the Distance measurement by adjusting the Calibration Offset
parameter.
2. Calibrate the Level measurement by adjusting the Tank Height.
Distance calibration
1. Measure the actual distance between the Upper Reference Point and the
product surface.
2. Adjust the Calibration Distance so that the Distance measured by the
transmitter corresponds to the actual distance.
The Calibration Distance parameter is available via
HART command [2, 3, 2, 4, 1],
or
RRM:
a. Click the Tank icon under Device Config/Setup in the RRM
workspace.
b. In the Tank window, select the Geometry tab.
c. Click the Advanced button.
d. Enter the desired value in the Calibration Distance field and click
the Store button.
Level calibration
1. Measure the actual Product Level.
2. Adjust the Tank Height so the product level measured by the transmitter
corresponds to the actual product level.
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Figure 7-12. Distance and Level
calibration
Level
Reference Point
Reference Gauge
Height
Distance
Reference Point
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Rosemount 5300 Series
LOGGING
MEASUREMENT DATA By using the Log Device Registers function in the RRM software, you can log
Input and Holding registers over time. It is possible to choose from different
pre-defined sets of registers. This function is useful for verifying that the
transmitter works properly.
To log device registers, choose the Tools>Log Device Registers option to
open the Log Registers window:
Figure 7-13. The Log Registers
function can be used to verify
that the transmitter works
properly.
To start logging:
1. Click the Browse button, select a directory to store the log file, and type a
log file title.
2. Click the Select Register button and choose register type to be logged.
3. Select the desired registers to be logged. There are three options
available: Standard, Service, and Custom. Standard and Service refer to
pre-defined sets of registers. The Custom option lets you choose the
desired range of registers.
4. Enter the update rate. An update rate of for example 10 seconds means
that the plot will be updated every 10 seconds.
5. Click the Start Log button. The logging will proceed until stopped by
clicking the Stop Log button.
Start Log
Browse Select Register
Update rate
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BACKING UP THE
TRANSMITTER
CONFIGURATION
Use this RRM option to make a backup copy of the configuration parameters
in the transmitter database. The backup file can be used to restore the
transmitter configuration. It can also be used for configuration of a transmitter
in a similar application. Parameters in the saved file can be uploaded directly
to the new device.
The backup function is available from the Device menu in RRM:
1. From the Device menu, choose the Backup Config to File option.
2. Browse to the desired directory:
Figure 7-14. It is recommended
that the transmitter configuration
is stored in a backup file.
3. Type a name of the backup file and click the Save button.
Now the transmitter configuration is stored. The backup file can be used
at a later stage to restore a configuration which has been accidentally
changed. The backup file can also be used to quickly configure
transmitters which are installed on similar tanks.To upload a backup
configuration, choose the Upload Config to Device option from the
Device menu.
The backup file can be viewed by using the Backup File Reader which
is installed with the RRM software:
4. The backup file can also be viewed as a text file in a word processing
program such as the Notepad:
Figure 7-15. The configuration
backup file can be viewed in a
word processor program.
See also “Configuration Report” on page 7-21 for further information on
viewing backup files.
Backup File Reader
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Rosemount 5300 Series
CONFIGURATION
REPORT This function in RRM shows what configuration changes have been done to
the transmitter compared to the factory configuration. The report compares a
specified backup file with the default transmitter configuration.
To open the Configuration Report, choose the Tools>Configuration Report
menu option:
Figure 7-16. The Configuration
Report window in RRM.
Information on probe type, software versions, software and hardware
configuration, and unit code is presented.
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RESET TO FACTORY
SETTINGS This function resets all or a specific part of the holding registers to factory
settings.
NOTE!
It is recommended that a backup of the configuration is done before the
factory reset. Then the old transmitter configuration can be loaded if
necessary.
RRM: choose menu option Tools>Factory Settings:
Figure 7-17. The Reset to
Factory Settings window in
RRM.
AMS Suite: Tools/Service>Factory Settings.
HART Command: [3, 2, 1, 2].
DeltaV:
1. In the DeltaV Explorer, select the desired transmitter icon, and click the
right mouse button on the Transducer 1100 block icon:
2. Choose the Factory Settings option.
Factory Settings
TRANSDUCER1100
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Rosemount 5300 Series
DIAGNOSTICS The following information about the device can be retrieved:
• device status, see “Device Status” on page 7-35.
• device errors, see “Errors” on page 7-36.
• device warnings, see “Warnings” on page 7-37.
• measurement status, see “Measurement Status” on page 7-38.
• volume status, see “Volume Calculation Status” on page 7-40.
• analog output status, see “Analog Output Status” on page 7-41.
Rosemount Radar Master
To open the Diagnostics window in RRM, choose the Diagnostics option
from the Tools menu:
Figure 7-18. The Diagnostics
window in RRM.
AMS
To view the Diagnostics window in AMS Suite, click the right mouse button on
the desired transmitter, and choose the Device Diagnostics option:
Figure 7-19. Device Diagnostics
window in AMS Suite.
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DeltaV
1. In the DeltaV Explorer, select the desired transmitter icon, and click the
right mouse button on the Transducer 1100 block icon:
2. Choose the Status option.
3. Select the Device Status tab for information on measurement status.
Select the Errors/Warnings tab for information on errors and warnings.
Figure 7-20. The Status window
in DeltaV shows various status
information.
HART command
For a 375 Field Communicator, the corresponding HART command for the
Diagnostics option is [3, 1].
Status
TRANSDUCER1100
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USING THE SIMULATION
MODE This function can be used to simulate measurements and alarms.
RRM: choose menu option Tools>Simulation Mode:
Figure 7-21. The Simulation
Mode window in RRM.
AMS Suite: Tools>Service>Simulation Mode.
HART Command: [3, 2, 1, 3].
DeltaV:
1. In the DeltaV Explorer, select the desired transmitter icon, and click the
right mouse button on the Transducer 1300 block icon:
2. Choose the Simulation Mode option.
Simulation Mode
TRANSDUCER1300
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WRITE PROTECTING A
TRANSMITTER A Rosemount 5300 Series transmitter can be protected from unintentional
configuration changes by a password protected function. The default
password is 12345. It is recommended that this password is not changed to
facilitate service and maintenance of the transmitter.
RRM: Tools>Lock/Unlock Configuration Area.
AMS Suite: Tools>Service>Lock/Unlock Device.
HART Command: [3, 2, 1, 2].
DeltaV:
1. In the DeltaV Explorer, select the transmitter icon, and click the right
mouse button on the Transducer 1100 block icon.
2. Choose the Unlock/Lock Device option.
ENTER SERVICE MODE
IN RRM In RRM, service functions for advanced users are available for the
Rosemount 5300 Series transmitter. Setting RRM into Service Mode, all the
Service menu options in RRM are enabled. The default password for enabling
the Service Mode is “admin”. The password can be changed by selecting the
Change Password option from the Service menu.
Unlock/Lock
TRANSDUCER1100
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VIEWING INPUT AND
HOLDING REGISTERS Measured data is continuously stored in the Input Registers. Viewing the
contents of the Input Registers, advanced users can check that the
transmitter works properly.
The Holding Registers store various transmitter parameters, such as
configuration data, used to control the measurement performance.
Using RRM, most Holding Registers can be edited by simply typing a new
value in the appropriate Value input field. Some Holding Registers can be
edited in a separate window. In this case, you can change individual data bits.
To be able to view the Input/Holding registers in RRM, the Service Mode must
be activated:
1. Choose the Enter Service Mode option from the Service menu.
2. Type the password (default password is “admin”). Now the View Input
and View Holding Registers options are available.
3. Choose the View Input/Holding Registers option from the Service
menu.
4. Click the Read button. To change a Holding register value, just type a
new value in the corresponding Value field. The new value is not stored
until the Store button is clicked.
Figure 7-22. Holding and Input
Registers can be viewed in
RRM.
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REMOVING THE
TRANSMITTER HEAD
1. Loosen the nut that connects the
transmitter housing to the Process Seal.
2. Carefully lift the transmitter head.
3. Make sure the upper surface of the
Process Seal is clean and the
spring-loaded pin at the center of the
Process Seal is properly inserted (the pin
should move back when pushed into the
hole).
4. Attach the protection plug to the Process
Seal.
Nut
Process Seal
Put the protection
plug here!
FLANGE VERSION
NOTE!
Do not remove the Process Seal from the
adapter!
THREADED VERSION
Put the protection
plug here!
Nut
Process Seal
Adapter
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CHANGING A PROBE
Probe and Firmware
Compatibility Transmitter heads with a firmware version earlier than 1.A4 (manufacturing
date before 2008-06-18) are not compatible with HP/HTHP/C probes marked
with R2.
Transmitter heads with a firmware version 1.A4 or later are compatible with
HP/HTHP probes without the R2 marking when the Trim Near Zone function
is performed, as illustrated below.
Only probes with the VC marking are compatible with the Dynamic Vapor
Compensation function. See Appendix C: Advanced Configuration to
determine if the Dynamic Vapor Compensation function is supported by the
transmitter head.
Table 7-1. Compatibility
between probe type and
firmware version
Compatibility Between Probe Types and Firmware Versions
Firmware Version Probe Type
Standard HP / HTHP without
R2 marking HP / HTHP / C with
R2 marking only(1) HTHP with both
R2 and VC marking(1)
Firmware version earlier
than 1.A4 Yes Yes No No
Firmware version 1.A4 Yes Yes(2) Yes No
Firmware version 2.A2 or
later Yes Yes(2) Yes(3) Yes(4)
(1) The R2 marking is on the housing seal or the adapter as seen in the figure.
(2) Trim Near Zone function is required.
(3) When Dynamic Vapor Compensation is not used.
(4) The probe requires that Dynamic Vapor Compensation is activated in the device for full functionality.
R 2
R 2
R 2
R 2
R2 VC
R2 VC
R2
R2
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Check Firmware and
Probe Version 1. Check the manufacturing date on the transmitter head label.
2. Check the R2, VC marking on the probe.
NOTE!
In RRM, the software revision number can be checked either in Device
Explorer, or at the bottom of the RRM window, as shown in the screenshot
below.
Manufacturing Date Before 080618 (YYMMDD)
R 2
R 2
R2 Marking on the Probe
Device Explorer
Software Revision 1.A4
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Rosemount 5300 Series
Changing the Probe
1. Loosen the nut.
2. Remove the transmitter head from the old probe.
3. On the new probe, make sure that the protection plug is removed and the
upper surface of the Process Seal is clean. Also make sure that the
spring-loaded pin at the center of the Process Seal is properly inserted.
4. Mount the transmitter head on the new probe.
5. Fasten the nut again.
6. If the new probe is not of the same type as the old one, update the
transmitter configuration by setting the Probe Type parameter to the
appropriate value:
HART Fast Key sequence [2, 1, 2]
or
in RRM, click the Tank icon in the Device Config/Setup toolbar.
7. Measure the Probe length and enter the measured value:
HART Fast Key sequence [2, 1, 2],
or
in RRM, click the Tank icon in the Device Config/Setup toolbar, and
select the Probe tab in the Tank window.
8. In certain cases, a fine tune by using the Trim Near Zone function is
necessary.
In RRM Guided Setup > Device specific setup can be seen if it is
needed.
For 375, use HART Fast Key Sequence [2, 1, 7, 2].
When using the Trim Near Zone function, product level in the vessel
must be lowered beneath the Near Zone to get precise measurement
data (see Figure 7-23).
Transmitter
head
Nut
Process
seal
Probe
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Figure 7-23. Product level
lowered beneath the Near Zone.
Table 7-2. Near Zone definitions
depending on software releases
and probe type
9. Verify that the transmitter measures correct product level, otherwise see
“Level and Distance Calibration” on page 7-17.
Near Zone
5300 GWR Series Near Zone
Firmware Version Rigid Probes Flexible Probes
Firmware version earlier
than 1.A4 15 in. (0.37 m)
Firmware version 1.A4 or
2.A2 40 in. (1 m)
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DIAGNOSTIC
MESSAGES
Troubleshooting If there is a malfunction despite the absence of diagnostic messages, see
Table 7-3 for information on possible causes.
Table 7-3. Troubleshooting
chart
Symptom Possible cause Action
No level reading • Power disconnected
• Data communication cables
disconnected
• Probe is not connected
• Check the power supply
• Check the cables for serial data
communication
• View the Diagnostic window, see
“Diagnostics” on page 7-23 in order to
check active status messages
• Check if “Probe Missing” is active. If it is,
check the probe connection
No HART communication. • COM Port configuration does not match
the connected COM Port
• Cables may be disconnected
• Wrong HART address is used
• Hardware failure
•HART resistor
• Check that correct COM Port is selected in
the HART server (see “Specifying the COM
Port” on page 5-15
• Check wiring diagram
• Verify that the 250 resistor is in the loop.
• Check cables
• Make sure that correct HART short address
is used. Try address=0
• Check Analog Output current value to verify
that transmitter hardware works
• Check that the correct settings are used in
RRM. Select Device, Search from the
menu. Click Settings and HART tab. Make
sure the values are properly chosen. The
standard values are shown on page 5-10
Analog Out is set in Alarm. Measurement or transmitter failure. View the Diagnostic window, see
“Diagnostics” on page 7-23 to check active
error and status messages.
Both Surface pulse and Interface
Pulse are detected, but Interface
Level is reported as unknown in the
Echo Curve plot.
Measurement Mode is set to “Level Only”. Set Measurement Mode to “Level and
Interface” (see “Basic Configuration
Parameters” on page 5-4).
Both Surface pulse and Interface
pulse are detected, but Interface
Level is reported as unknown in the
Echo Curve plot.
• Interface pulse is identified as a double
bounce
• Surface pulse and Interface pulse are
very close
No action required. Use the Echo Curve plot
to verify that the surface and interface are
close, see “Analyzing the Measurement
Signal” on page 7-3.
Surface pulse is detected, but Level is
incorrectly reported as Full or Empty. • Wrong Probe Type set
• Bad Reference Threshold value
View the Diagnostics window, see
“Diagnostics” on page 7-23, to check active
messages and check if the warning “Full
Tank/Empty Tank” is active. If this is the case,
check that:
• the transmitter is configured with correct
probe type
• the reference pulse is below the reference
amplitude threshold. If not, adjust
reference threshold to an appropriate
value
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The reference pulse is not detected. • The tank is full
• The transmitter is configured with
wrong probe type
• Reference Amplitude Threshold is
incorrect
• Check the product level
• Check that correct probe type is configured
• Check Reference Amplitude Threshold
Incorrect Interface Level reading. • Interface threshold incorrect
• Upper Product Dielectric constant
incorrect
• Adjust Interface threshold, see “Interface
Pulse not Found” on page 7-8
• Check the Upper Product Dielectric
constant, see “Basic Configuration
Parameters” on page 5-4
Incorrect level reading. • Configuration error
• Disturbing objects in the tank
• Check the Tank Height parameter
• Check status information and diagnostic
information
• Check that the transmitter has not locked
on an interfering object, see “Disturbance
Echo Handling” on page 7-7
• Adjust the Surface amplitude threshold, see
“Surface Pulse Not Found” on page 7-5
Integral display does not work. • Check the display configuration
• Check loop power
• Check Display connection
• Contact Emerson Process Management
Service Department(1)
FOUNDATION Fieldbus Card to
Transmitter Communication Fault • Verify Device Mode setting, should be
FOUNDATION Fieldbus
(Parameter: ENV_DEVICE_MODE)
• Restart method from Resource Block
• Reboot gauge (Cycle Power)
Level Measurement Failure • Check Power Supply
• Check the gauge configuration (Transducer
Block)
• Check that the mechanical installation is
correct
Temperature Measurement Failure • Check ambient temperature(2)
• Restart gauge
• Contact Emerson Process Management
Service Department
Volume Measurement Failure • Restart gauge
• Check gauge configuration using PC Based
configuration tool
No surface echo • Check signal strength
• Restart transmitter
• See “Surface Pulse Not Found” on
page 7-5
DB Error/ Microwave Unit Error/
Configuration Error/ Other Error • Restart transmitter
• Set database to default; load default
Database
• Download Application Software
• Call Service Center
SW Error/ Display Error/ Analog Out
Error • Restart transmitter
• Call Service Center
(1) A malfunctioning display panel may only be replaced by service personnel at the Emerson Process Management Service Department. A display
must not be replaced when the transmitter is in operation.
(2) If the 5300 transmitter has been exposed to temperatures outside the specified limits, the device may stop its normal operation.
Symptom Possible cause Action
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Device Status Device Status messages that may appear on the Integral Display, on the 375
Field Communicator, or in RMM are shown in Table 7-4:
Table 7-4. Device status.
Message Description Action
Running Boot Software The application software could not be
started.
Contact Emerson Process
Management Service Department.
Device Warning A device warning is active. See Warning Messages for details.
Device Error A device error is active. See Error Messages for details.
Sim Mode 0 Active The simulation mode is active. Turn off the simulation mode in RRM,
select Tools, Simulation Mode, and
click the Stop button.
Advanced Simulation Mode
Active
The advanced simulation mode is
active.
To turn off the Advanced Simulation
mode, set Holding Register 3600=0
(see “Viewing Input and Holding
Registers” on page 7-27).
Interface Invalid The interface measurement is invalid. Check the Error Messages, Warning
Messages, and the Interface Status
for details.
Invalid Measurement The level measurement is invalid. Check Error Messages, Warning
Messages, and Measurement Status
for details.
User Register Area Write
Protected
The configuration registers are write
protected.
Use the Lock/Unlock function to turn
off the write protection (see “Write
Protecting a Transmitter” on
page 7-26).
Write Protected Jumper Set Write protection jumper on the display
is enabled.
Remove the write protection jumper.
Factory Settings Used The factory default configuration is
used.
The transmitter has lost its calibration.
Contact Emerson Process
Management Service Department.
Probe missing Probe is not detected. Check that the probe is correctly
mounted. Check the connection
between probe and transmitter head.
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Errors Error messages that may be displayed on the Integral Display, on a 375
Handheld Communicator, in AMS, or in RRM are shown in Table 7-5. Errors
normally result in Analog Output alarm.
Errors are indicated in RRM in the Diagnostics window.
Table 7-5. Error messages.
Message Description Action
RAM error An error in the gauge data memory
(RAM) has been detected during the
startup tests. Note: this automatically
resets the gauge.
Contact Emerson Process
Management Service Department.
FPROM error An error in the gauge program
memory (FPROM) has been detected
during the startup tests. Note: this
automatically resets the gauge.
Contact Emerson Process
Management Service Department.
Database (Hreg) error An error in the transmitter
configuration memory (EEPROM) has
been detected. The error is either a
checksum error that can be solved by
loading the default database or a
hardware error.
NOTE: the default values are used
until the problem is solved.
Load default database and restart the
transmitter. Contact Emerson
Process Management Service
Department if the problem persists.
Microwave Module error An error in the microwave module. Contact Emerson Process
Management Service Department.
LCD error An error in the LCD is detected. Contact Emerson Process
Management Service Department.
Modem error An error in the modem used for digital
communication has been detected.
Contact Emerson Process
Management Service Department.
Analog out error An error in the Analog Out Module. Contact Emerson Process
Management Service Department.
Internal temperature error An error in the internal temperature
measurement.
-40 ºC<Internal Temperature<85 ºC.
Contact Emerson Process
Management Service Department.
Other hardware error An unspecified hardware error has
been detected.
Contact Emerson Process
Management Service Department.
Measurement error A serious measurement error has
been detected.
Contact Emerson Process
Management Service Department.
Configuration error At least one configuration parameter
is outside allowed range.
NOTE: the default values are used
until the problem is solved.
• Load the default database and
restart the transmitter (see “Reset
to Factory Settings” on page 7-22)
• Configure the transmitter or upload
a backup configuration file (see
“Backing up the Transmitter
Configuration” on page 7-20)
• Contact Emerson Process
Management Service Department if
the problem persists
Software error An error has been detected in the
transmitter software.
Contact Emerson Process
Management Service Department.
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Rosemount 5300 Series
Warnings Table 7-6 shows a list of diagnostic messages that may be displayed on the
Integral Display, on the 375 Handheld Communicator, or in RRM. Warnings
are less serious than errors and in most cases do not result in Analog Output
alarms.
In RRM, warnings are indicated in the Diagnostics window.
Table 7-6. Warning messages.
Message Description Action
RAM warning
See Diagnostics (RRM: Tools>Diagnostics) for further information on a
warning message.
See also “Diagnostics” on page 7-23.
FPROM warning
Hreg warning
MWM warning
LCD warning
Modem warning
Analog out warning
Internal temperature warning
Other hardware warning
Measurement warning
Config warning
SW warning
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Measurement Status Measurement Status messages that may appear on the Integral Display, on
the 375 Handheld Communicator, in DeltaV, or in RRM are shown in
Table 7-7:
Table 7-7. Measurement status.
Message Description Action
Full tank The level measurement is in Full Tank
state. The transmitter waits for the surface
echo to be detected at the top of the tank.
No action needed.
Empty tank The level measurement is in Empty Tank
state. The transmitter waits for the surface
echo to be detected at the bottom of the
tank.
No action needed.
Probe missing Probe is not detected. Check that the probe is correctly
mounted. Check the connection between
probe and transmitter head.
Seal contaminated Suspected contamination of the seal has
been detected.
Check if the seal connection with the
probe is contaminated.
Reference pulse calculated The position of the reference pulse is
calculated from the internal reference
pulse.
No action needed.
Reference pulse invalid An error in the reference pulse in the last
sampled tank signal.
Check Warning messages. If MicroWave
Module (MWM) Warning is active, this
might indicate a transmitter error. Contact
Emerson Process Management Service
Department.
DeltaF not at setpoint The DeltaF is not correctly regulated. Check Warning Messages. If MicroWave
Module (MWM) Warning is active, this
might indicate a transmitter error. Contact
Emerson Process Management Service
Department.
Tank signal clip warning The last Tank Signal was clipped. Check Warning Messages. If MWM
Warning is active, this might indicate a
transmitter error. Contact Emerson
Process Management Service
Department.
No surface echo found The Surface Echo Pulse cannot be
detected.
Possible cause:
• Wrong surface threshold
• Liquid level in Transition Zone or
below probe end
Check if the configuration can be
changed so that the surface echo can be
tracked in this current region.
View the Echo Curve plot and check
surface threshold.
Predicted level The presented level is predicted. The
surface echo could not be detected.
Check if the configuration can be
changed so that the surface echo can be
tracked in this current region.
View the Echo Curve plot and check
surface threshold.
No reference echo The Surface Echo Pulse cannot be
detected.
Check if the configuration can be
changed so that the surface echo can be
tracked in this current region.
Reduced reference echo The reference echo has been found with
reduced amplitude.
No action needed.
In full tank state The level measurement is in the full tank
state, waiting for a surface echo detection
at the top of the tank.
No action needed.
Sampling failed The sampling of the last tank signal failed. Check Warning Messages.
Invalid volume value The given volume value is invalid. The
given measurements are simulated.
Check Volume Status for details.
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Sim mode 0 active The simulation mode is active. The given
measurements are simulated.
Turn off the simulation mode.
Advanced Simulation Mode
active
The advanced simulation mode is active. To turn off the Advanced Simulation
mode, set Holding Register 3600=0 (see
“Viewing Input and Holding Registers” on
page 7-27).
Invalid Lower Volume Value The given lower volume value is invalid. Check Lower Volume Status for details.
Invalid Upper Volume Value The given upper volume value is invalid. Check Upper Volume Status for details.
Using probe end projection
measurement
The probe end projection is active in the
transmitter software.
No action needed.
Reference echo present An echo has been detected in the
reference zone.
No action needed.
Sudden level jump detected This may result from various
measurement problems, such as:
1. Rapid level changes
2. Surface level within transition zone
3. Disturbing echo
Check the tank to find out what causes
problem to track the surface.
1. Set the Rapid Level Changes
parameter, see “Tank Environment” on
page 5-6.
2. In the Transition Zones, the level may
jump to Full Tank/End of Probe, see
“Transition Zones” on page 2-10.
3. See “Disturbance Echo Handling” on
page 7-7.
Nearzone echo present An echo has been detected in the
nearzone.
No action needed.
Nonlinear gain used The nonlinear gain is enabled. No action needed.
Nearzone measurement The current sweep can be used as a
measurement of the nearzone.
No action needed.
Message Description Action
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Interface Status Interface Status messages that may appear on the Integral Display, on the
375 Handheld Communicator, in DeltaV, or in RRM are shown in Table 7-8:
Table 7-8. Interface status.
Volume Calculation
Status Volume Calculation Status messages that may appear on the Integral Display,
on the 375 Handheld Communicator, or in RRM are shown in Table 7-9:
Table 7-9. Volume status.
Message Description Action
Interface not OK The interface measurement is not OK. Check other interface status messages
for reason.
Interface not found No interface available
Interface threshold to high
No action needed.
Adjust Interface threshold, see “Interface
Pulse not Found” on page 7-8.
Can't measure interface on
horizontal probe
Interface cannot be measured when the
probe is horizontally mounted.
Change the probe mounting or turn off
interface measurement by changing the
measurement mode.
Can't handle max possible
interface thickness
With the current configuration, the
maximum measurement range is too
short to guarantee that the interface echo
can always be found.
Accept the limitation or change the tank
environment and device configuration.
Interface thickness close to
max range
The interface is close to the limit where it
will be lost due to the limited maximum
measurement range.
No action needed but the interface echo
may be lost if the upper product thickness
increases.
Interface set to max thickness No interface echo found. The upper
product thickness is set the maximum
value of the current level measurement.
No action needed.
Interface thickness greater
than probe length
The interface was found below the probe
end.
The Upper Product Dielectric Constant is
probably incorrect.
Message Description Action
Level is below lowest strapping
point.
The measured level is below the
lowest point in the given strapping
table.
For a correct volume calculation in
this region, change the strapping
table.
Level is above highest strapping
point.
The measured level is above the
highest point in the given strapping
table.
For a correct volume calculation in
this region, change the strapping
table.
Level out of range. The measured level is outside the
given tank shape.
Check if the correct tank type is
chosen and check the configured
Tank Height.
Strap table length not valid. The configured strap table length is
too small or too large.
Change the strapping table size to a
valid number of strapping points. A
maximum number of 20 strapping
points can be entered.
Strap table not valid. The strapping table is not correctly
configured.
Check that both level and volume
values in the strapping table are
increasing with strapping table index.
Level not valid. The measured level is not valid. No
volume value can be calculated.
Check Measurement Status, Warning
and Error Messages.
Volume configuration missing. No volume calculation method is
chosen.
Do a volume configuration.
Volume not valid. The calculated volume is not valid. Check the other volume status
messages for the reason.
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Analog Output Status Analog Output Status messages that may appear on the Integral Display, on
the 375 Handheld Communicator, or in RRM are shown in Table 7-10:
Table 7-10. Analog Output
status.
Message Description Action
Not connected Analog output hardware is not
connected.
Alarm Mode The analog output is in Alarm Mode. Check Error and Warning Messages
to find the reason for the Alarm.
Saturated The analog output signal value is
saturated, i.e. equal to the saturation
value.
No action needed.
Multidrop The transmitter is in Multidrop Mode.
The analog output is fixed at 4 mA.
This is the normal setting when a
device is used in Multidrop
configuration.
Fixed Current mode The analog output is in fixed current
mode.
This mode is used when calibrating
the Analog Output channel.
PV out of Limits The Primary variable is out of range. Check the Upper and Lower Range
Value
Span Too Small The configured span is too small. Check the Upper and Lower Range
Value.
Invalid Limits The given Upper and Lower Sensor
Limits are invalid.
Check that the difference between the
Upper and Lower Sensor Limits is
greater than the Minimum Span.
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LCD ERROR MESSAGES
Figure 7-24. The 5300 Display
Panel displaying an error
message.
Table 7-11. Error messages
displayed on the 5300 Display
Panel.
For more information on errors, see “Errors” on page 7-36.
3
Error Message
Error Message Description
RAM FAIL
An error in the gauge data memory (RAM) has been
detected during the startup tests. Note: this resets the
gauge automatically.
FPROM FAIL
An error in the gauge program memory (FPROM) has
been detected during the startup tests. Note: this
resets the gauge automatically.
HREG FAIL
An error in the transmitter configuration memory
(EEPROM) has been detected. The error is either a
checksum error that can be solved by loading the
default database, or a hardware error.
NOTE: the default values are used until the problem is
solved.
OMEM FAIL
MWM FAIL An error in the microwave module.
DPLY FAIL An error in the LCD.
MODEM FAIL Modem hardware failure.
AOUT FAIL An error in the Analog Out Module.
OHW FAIL An unspecified hardware error has been detected.
ITEMP FAIL An error in the internal temperature measurement.
MEAS FAIL A serious measurement error has been detected.
CONFIG FAIL
At least one configuration parameter is outside the
allowed range.
NOTE: the default values are used until the problem is
solved.
SW FAIL An error has been detected in the transmitter software.
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Rosemount 5300 Series
LED ERROR MESSAGES For Rosemount 5300 transmitters without display, a flashing Light Emitting
Diode (LED) is used for presentation of error messages.
Figure 7-25. Rosemount 5300
transmitters without display use
a LED for presentation of error
messages.
In normal operation, the LED flashes once every other second. When an error
occurs, the LED flashes a sequence that corresponds to the Code number
followed by a five second pause. This sequence is continuously repeated.
The following errors can be displayed:
Table 7-12. LED error codes.
Example
Modem error (code 6) is displayed as the following flash sequence:
3
Flashing LED
Code Error
0Ram Failure
1FPROM
2HREG
4Microwave Module
5Display
6Modem
7Analog Out
8Internal Temperature
11 Hardware
12 Measurement
14 Configuration
15 Software
Seconds
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FOUNDATION FIELDBUS
ERROR MESSAGES
Resource Block This section describes error conditions found in the Resource block. Read
Table 7-13 through Table 7-15 to determine the appropriate corrective action.
Block Errors
Table 7-13 lists conditions reported in the BLOCK_ERR parameter.
Table 7-13. Resource Block
BLOCK_ERR messages
Table 7-14. Resource Block
SUMMARY_STATUS messages
Table 7-15. Resource Block
DETAILED_STATUS with
recommended action messages
Condition Name and Description
Other
Simulate Active: This indicates that the simulation switch is in place.
This is not an indication that the I/O blocks are using simulated data
Device Fault State Set
Device Needs Maintenance Soon
Memory Failure: A memory failure has occurred in FLASH, RAM, or EEPROM memory
Lost Static Data: Static data that is stored in non-volatile memory has been lost
Lost NV Data: Non-volatile data that is stored in non-volatile memory has been lost
Device Needs Maintenance Now
Out of Service: The actual mode is out of service
Condition Name
Uninitialized
No repair needed
Repairable
Call Service Center
Condition Name Recommended Action
LOI Transducer block error 1. Restart processor
2. Check display connection
3. Call service center
Sensor Transducer block error 1. Restart processor
2. Check Rosemount 5300 cable
3. Call service center
Mfg. Block integrity error 1. Restart processor
2. Call service center
Non-Volatile memory integrity error 1. Restart processor
2.Call service center
ROM integrity error 1. Restart processor
2. Call service center
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Rosemount 5300 Series
Transducer Block This section describes error conditions found in the Sensor Transducer Block.
Table 7-16. Transducer Block
BLOCK_ERR messages
Table 7-17. Transducer Block
XD_ERR messages
Analog Input (AI)
Function Block This section describes error conditions that are supported by the AI Block.
Read Table 7-19 to determine the appropriate corrective action.
Table 7-18. AI BLOCK_ERR
Conditions
.
Condition Name and Description
Other
Out of Service: The actual mode is out of service
Condition Name and Description
Electronics Failure: An electrical component failed
I/O Failure: An I/O failure occurred
Data Integrity Error: Data stored in the device is no longer valid due to a non-volatile memory
checksum failure, a data verify after write failure, etc.
Algorithm Error: The algorithm used in the transducer block produced an error due to
overflow, data reasonableness failure, etc.
Condition
Number Condition Name and Description
0 Other
1Block Configuration Error: the selected channel carries a measurement that
is incompatible with the engineering units selected in XD_SCALE, the L_TYPE
parameter is not configured, or CHANNEL = zero
3Simulate Active: Simulation is enabled and the block is using a simulated
value in its execution
7Input Failure/Process Variable has Bad Status: The hardware is bad, or a
bad status is being simulated
14 Power Up
15 Out of Service: The actual mode is out of service
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Table 7-19. Troubleshooting the
AI block
Symptom Possible Causes Recommended Actions
Bad or no level readings
(Read the AI “BLOCK_ERR” parameter)
BLOCK_ERR reads OUT OF
SERVICE (OOS)
1. AI Block target mode set to OOS.
2. Resource Block OUT OF SERVICE.
BLOCK_ERR reads
CONFIGURATION ERROR
1. Check CHANNEL parameter (see “CHANNEL” on
page 5-39).
2. Check L_TYPE parameter (see “L_TYPE” on page 5-39).
3. Check XD_SCALE engineering units. (see “XD_SCALE
and OUT_SCALE” on page 5-40.
BLOCK_ERR reads POWERUP Download Schedule into block. Refer to host for downloading
procedure.
BLOCK_ERR reads BAD INPUT 1. Sensor Transducer Block Out Of Service (OOS).
2. Resource Block Out of Service (OOS).
No BLOCK_ERR but readings
are not correct. If using Indirect
mode, scaling could be wrong
1. Check XD_SCALE parameter.
2. Check OUT_SCALE parameter.
(see “XD_SCALE and OUT_SCALE” on page 5-40).
OUT parameter status reads
UNCERTAIN and substatus reads
EngUnitRangViolation
Out_ScaleEU_0 and EU_100
settings are incorrect.
See “XD_SCALE and OUT_SCALE” on page 5-40.
Mode will not leave OOS Target mode not set Set target mode to something other than OOS.
Configuration error BLOCK_ERR will show the configuration error bit set. The
following are parameters that must be set before the block is
allowed out of OOS:
CHANNEL must be set to a valid value and cannot be left at
the initial value of 0.
XD_SCALE.UNITS_INDX must match the units in the
transducer block channel value.
L_TYPE must be set to Direct, Indirect, or Indirect Square
Root and cannot be left at the initial value of 0.
Resource block The actual mode of the Resource block is OOS. See
Resource Block Diagnostics for corrective action.
Schedule Block is not scheduled and therefore cannot execute to go to
Target Mode. Schedule the block to execute.
Process and/or block alarms will not work Features FEATURES_SEL does not have Alerts enabled. Enable the
Alerts bit.
Notification LIM_NOTIFY is not high enough. Set equal to MAX_NOTIFY.
Status Options STATUS_OPTS has Propagate Fault Forward bit set. This
should be cleared to cause an alarm to occur.
Value of output does not make sense Linearization Type L_TYPE must be set to Direct, Indirect, or Indirect Square
Root and cannot be left at the initial value of 0.
Scaling Scaling parameters are set incorrectly:
XD_SCALE.EU0 and EU100 should match that of the
transducer block channel value.
OUT_SCALE.EU0 and EU100 are not set properly.
Cannot set HI_LIMIT, HI_HI_LIMIT,
LO_LIMIT, or LO_LO_LIMIT Values
Scaling Limit values are outside the OUT_SCALE.EU0 and
OUT_SCALE.EU100 values. Change OUT_SCALE or set
values within range.
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July 2009 Rosemount 5300 Series
www.rosemount.com
Section 8 Safety Instrumented Systems (4-20 mA only)
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . page 8-4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-4
Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-4
Operation and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . page 8-5
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-7
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-7
Terms and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-7
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure safety of personnel performing the operations. Information that raises
potential safety issues is indicated by a warning symbol ( ). Refer to the
following safety messages before performing an operation preceded by this
symbol.
Failure to follow these installation guidelines could result in death or serious
injury.
• Make sure only qualified personnel perform the installation.
• Use the equipment only as specified in this manual. Failure to do so may
impair the protection provided by the equipment.
Explosions could result in death or serious injury.
• Verify that the operating environment of the transmitter is consistent with the
appropriate hazardous locations certifications.
• Before connecting a HART®-based communicator in an explosive atmosphere,
make sure the instruments in the loop are installed in accordance with
intrinsically safe or non-incendive field wiring practices.
Electrical shock could cause death or serious injury.
• Use extreme caution when making contact with the leads and terminals.
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Any substitution of non-authorized parts or repair, other than exchanging the complete
transmitter head or probe assembly, may jeopardize safety and is prohibited.
Unauthorized changes to the product are strictly prohibited as they may unintentionally
and unpredictably alter performance and jeopardize safety. Unauthorized changes that
interfere with the integrity of the welds or flanges, such as making additional
perforations, compromise product integrity and safety. Equipment ratings and
certifications are no longer valid on any products that have been damaged or modified
without the prior written permission of Emerson Process Management. Any continued
use of product that has been damaged or modified without prior written authorization is
at the customer's sole risk and expense.
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Rosemount 5300 Series
OVERVIEW The following section applies to the 4-20 mA Rosemount 5300 Prior-Use
option (Special certification: QS) transmitter used in Safety Instrumented
Systems (SIS) applications. The 5300 Prior-Use option with analog output
provides overfill and empty tank protection to improve the system safety. The
transmitter is classified as a Type B device. It contains self-diagnostics and is
programmed to send its output to either a high or low failure state upon
internal detection of a failure.
An independent FMEDA (hardware assessment) was conducted by Exida
according to IEC 61508. The FMEDA is performed to determine failure rates,
calculate the Safe Failure Fraction (SFF), and the average Probability of
Failure on Demand (PFDAVG). The hardware assessment is one of the steps
taken to achieve functional safety per IEC 61508.
NOTE:
Refer to the 5300 FMEDA(1) report for failure rate data, assessment details,
and assumptions regarding failure rate analysis.
Applicable Models Table 8-1 lists the versions of the Rosemount 5300 Series transmitter that
have been considered for the hardware assessment, to which this section
applies.
Table 8-1. Rosemount 5300
Series Prior-Use Option Model
Codes
To identify a 5300 Prior-Use option transmitter:
• Verify the option code QS in the model code, on the label affixed to the
outside of the transmitter head or
• 375 Field Communicator: HART Sequence [1, 7, 8]. Verify that
Prior-Use safety device is ON
• Open Rosemount Radar Master, right click on the device, and select
properties. Verify that the Safety Device (QS Option) is present
Skill Level of Personnel It is assumed that the personnel installing, configuring, and operating the
system have the knowledge equal or greater than that of a qualified
Instrument Technician familiar with safety-related systems, process control
applications and general instrument use.
(1) The 5300 FMEDA report is accessible at
www.emersonprocess.com/rosemount/safety/PriorUse.htm.
Prior-Use Option Model Codes
1 Model 5301HxxxxxxxxxxxxxxQS
2Model 5302HxxxxxxxxxxxxxxQS
3 Model 5303HxxxxxxxxxxxxxxQS
Safety Device (QS Option)
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8-4
NOTE!
The Rosemount 5300 transmitter is not safety-rated during maintenance
work, configuration changes, multidrop, loop test, or other activity that affects
the Safety Function. Alternative means should be used to ensure process
safety during such activities.
FUNCTIONAL
SPECIFICATIONS The Safety Function is based on the analog output 4-20 mA, used as the
safety variable. It is configured to activate the alarm function if an error occurs
or if the measured value goes beyond the measurement range set by the
user.
Only the 4-20 mA output can be used in the Safety Function. The HART
protocol can only be used for setup, calibration, and diagnostic purposes, not
for safety critical operation. The measurement signal used by the logic solver
must be the analog 4-20 mA signal proportional to the level generated.
INSTALLATION The device should be installed and configured as a level sensing device per
manufacturer’s instructions. The materials must be compatible with process
conditions and process fluids. No special installation is required in addition to
the standard installation practices outlined in this document.
Environmental limits are available in Appendix A: Reference Data.
The loop must be designed so the terminal voltage does not drop below the
minimum input voltage, see values in Table 8-2, when the transmitter output is
22.5 mA.
Table 8-2. Minimum input
voltage (Ui) at different currents
CONFIGURATION Use a HART-compliant master, such as Rosemount Radar Master or 375
Field Communicator, to communicate with and verify configuration of the
Rosemount 5300. A full review of configuration methods is available in
Section 5: Configuration. These instructions are applicable to the 5300
Prior-Use option with any differences noted.
Damping User adjusted damping will affect the transmitter’s ability to respond to
process changes. Therefore, the damping values + response time should not
exceed the loop requirements. For further information on damping, see “Echo
Tracking” on page C-12.
Hazardous
approval
Current
3.60 mA 3.75 mA 21.75 mA 22.50 mA
Minimum input voltage (UI)
Non-Hazardous
Installations and
Intrinsically Safe
Installations
16 Vdc 16 Vdc 11 Vdc 11 Vdc
Explosion-proof /
Flameproof
Installations
20 Vdc 20 Vdc 15.5 Vdc 15.5 Vdc
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Rosemount 5300 Series
Alarm and Saturation
Levels DCS or safety logic solver should be configured to match transmitter
configuration. Table 8-3 identifies the alarm levels available and their
operation values.(1)
Table 8-3. Alarm levels and
operation values
It is assumed that the current output signal is fed to a SIL2-compliant analog
input board of a safety logic solver. For instructions on alarm level settings
see “Analog Output (HART)” on page 5-9.
NOTE!
Only the High or Low Alarm Mode can be used for the Safety Function. Do not
choose Freeze Current as an error will not be announced in the current loop.
Write Protection A Rosemount 5300 transmitter can be protected from unintentional
configuration changes by a password protected function. It is recommended
to use write protection described in “Write Protecting a Transmitter” on
page 7-26.
Site Acceptance After the installation and configuration, proper operation of the transmitter
should be verified. A site acceptance test is therefore recommended. The
proof test outlined in this section can be used for this.
OPERATION AND
MAINTENANCE
General The Rosemount 5300 Series Prior-Use option must be tested at regular
intervals to confirm that the overfill and empty tank protection function result in
the desired system response. The required proof test intervals are dependant
on the configuration of the transmitter and the process environment. The
Rosemount 5300 is designed to have a 5-year proof test interval assuming it
represents the typical 35% of the SIF PFDAVG. However, it is the responsibility
of the operator/owner of the system to determine the sufficient time interval
and verify it is followed. See the FMEDA report for additional details or
references.
(1) In certain cases, the transmitter does not go into the user defined alarm state. For example,
in case of a short circuit, the transmitter goes into High Alarm state even if Low Alarm has
been configured.
Rosemount Alarm Level
Normal Operation
3.75 mA(1)
(1) Transmitter Failure, hardware or software alarm in Low position.
4 mA 21.75 mA(2)
3.9 mA
low saturation
20.8 mA
high saturation
Namur Alarm Level
Normal Operation
3.6 mA(1) 4 mA 22.5 mA(2)
(2) Transmitter Failure, hardware or software alarm in High position.
3.8 mA
low saturation
20.5 mA
high saturation
20 mA
20 mA
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July 2009
Rosemount 5300 Series
8-6
If the overfill and empty tank protection function cannot be tested by a
controlled filling to the response height, suitable simulation of the level or of
the physical measuring effect, e.g. by shorting the probe, must be used to
make the level sensor respond.
The following proof test is recommended. If an error is found in the safety
functionality, the measuring system must be switched out of service and the
process held in a safe state by means of other measures. Proof test results
and corrective actions taken must be documented at
www.emersonprocess.com/rosemount/safety.
Proof test
This test detects approximately 95% of the possible Dangerous Undetected
(DU) failures of the transmitter including the sensor element, not detected by
the transmitter’s automatic diagnostics. Instructions for performing the proof
test with the 375 Field Communicator, Rosemount Radar Master, or AMS, are
available in Appendix E: Performing Proof Test. Note that prior to this test, the
echo curve should be inspected to ensure that no disturbing echoes affecting
the measurement performance are present in the tank.
Required Tools: HART host/communicator and mA meter.
1. Bypass the logic solver or take other appropriate actions to avoid false
trip.
2. Disable write protection if the function is enabled.
3. Using Loop Test, enter the mA value representing a high alarm current
output and verify that the analog current reaches that value using the
reference meter.
This step tests for compliance voltage problems, such as low loop power
supply voltage or increased wiring resistance.
4. Using Loop Test, enter the mA value representing a low alarm current
output and verify that the analog current reaches that value using the
reference meter.
This step tests for possible quiescent current related failures.
5. Perform a two-point calibration check of the transmitter by applying the
level to two points on the probe within the measuring range(1). Verify that
the current output corresponds to the level input values using a known
reference measurement.
This step verifies that the analog output is correct in the operating range
and that the Primary Variable is properly configured.
6. Enable write protection.
7. Restore the loop to full operation.
8. Remove the bypass from the safety logic solver or otherwise restore
normal operation.
9. Document the test result for future reference.
For troubleshooting the transmitter, see “Service and Troubleshooting” on
page 7-1.
(1) For best performance, use the 4 - 20 mA range points as calibration points.
Reference Manual
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July 2009
8-7
Rosemount 5300 Series
Inspection Visual Inspection
It is recommended to inspect the probe for possible build up or clogging.
Special Tools
Not required.
Product Repair
The Rosemount 5300 is repairable by major component replacement. All
failures detected by the transmitter diagnostics or by the proof test must be
reported. Feedback can be submitted electronically at
www.emersonprocess.com/rosemount/safety (Contact Us).
REFERENCES
Specifications The Rosemount 5300 must be operated in accordance with the functional and
performance specifications provided in Appendix A: Reference Data.
Failure Rate Data The FMEDA report includes failure rates. The full report is accessible at
www.emersonprocess.com/rosemount/safety/PriorUse.htm.
Useful Lifetime The established failure rates of electrical components apply within the useful
lifetime, which should be based on experience. According to IEC 61508-2,
7.4.7.4, note 3, the useful lifetime often lies within a range of 8 to 12 years.
SPARE PARTS Additional spare parts are available in Appendix A: Reference Data.
TERMS AND
DEFINITIONS FMEDA: Failure Modes, Effects and Diagnostic Analysis
HART: Highway Addressable Remote Transducer
PFDAVG: Average Probability of Failure on Demand
SIF: Safety Instrumented Function
SIL: Safety Integrity Level, discrete level (one out of a possible four) for
specifying the safety integrity requirements of the safety functions to be
allocated to the E/E/PE safety-related systems, where Safety Integrity Level 4
has the highest level of safety integrity, and Safety Integrity Level 1 has the
lowest.
SIS: Safety Instrumented System – Implementation of one or more Safety
Instrumented Functions. A SIS is composed of any combination of sensor(s),
logic solver(s), and final element(s)
SFF: Safe Failure Fraction
Type B device: Complex device (using microcontrollers or programmable
logic)
Reference Manual
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July 2009
Rosemount 5300 Series
8-8
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Appendix A Reference Data
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1
Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-9
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-21
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-30
SPECIFICATIONS
General
Product Rosemount 5300 Series Guided Wave Radar Level and Interface Transmitter;
Model 5301, Liquid Level or Interface Transmitter (interface available for fully submerged probe).
Model 5302 Liquid Level and Interface Transmitter.
Model 5303 Solids Level Transmitter.
Measurement Principle Time Domain Reflectometry (TDR).
Reference Conditions Single Standard probe, 77°F (25°C) in water and ambient pressure.
Microwave Output Power Nominal 300 µW, Max. 45 mW.
CE-mark Complies with applicable directives (EMC, ATEX).
Safety Integrity Level 5300 FMEDA suitable for SIL2: The 5300 Series has been evaluated by Exida per hardware assessment
IEC61508. With a SFF > 90% it is Prior-use SIL2 suitable. For more information, go to:
http://www.emersonprocess.com/rosemount/safety/. Option code is QS.
Start-up Time < 40 s
Measuring Performance
Reference Accuracy ± 0.12 in. (3 mm) or 0.03% of measured distance, whichever is greatest.(1) (2) (3)
Repeatability ± 0.04 in. (1 mm).
Ambient Temperature
Effect
± 0.008 in. (0.2 mm) /°K or ± 30 ppm/°K of measured value, whichever is greatest.
Update Interval < 1 per second.
Measuring Range 16 in. (0.4 m) to 164 ft (50 m).
Display / Configuration
Integral Display The integral digital display can toggle between: level, distance, volume, internal temperature, interface distance,
interface level, peak amplitudes, interface thickness, percentage of range, analog current out.
Note! The display cannot be used for configuration purposes.
Output Variables All models: Level, Distance to Level, Volume, Level Rate, Signal Strength, Internal Temperature, Signal Quality,
Surface/Noise Margin, Vapor DC, Analog Output Current(4) and % of Range(4).
Model 5301 (in addition to the above for the case with fully submerged probe): Interface Level and Interface
Distance.
Model 5302 (in addition to the above): Interface Level, Interface Level Rate, Interface Distance, Upper Volume,
Lower Volume and Upper Product Thickness.
Output Units Level, Interface and Distance: ft, inches, m, cm or mm.
Level Rate: ft/s, m/s, in./min, m/h.
Volume: ft3, inch3, US gals, Imp gals, barrels, yd3, m3 or liters.
Temperature: °F and °C.
Configuration Tools HART: Rosemount Radar Master, Rosemount 375 Field Communicator, AMS Suite or any other DD (Device
Description) compatible host system.
FOUNDATION Fieldbus: Rosemount Radar Master, 375 Handheld Communicator, DeltaV® or any other DD
(Device Description) compatible host system.
FOUNDATION Fieldbus
Blocks
Resource block, 3 Transducer blocks, 6 AI blocks, PID block, ISEL block, SGCR block, ARTH block, and OS
block.
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Rosemount 5300 Series
A-2
Display / Configuration (continued)
FOUNDATION Fieldbus
Class (Basic or Link
Master)
Link Master (LAS).
FOUNDATION Fieldbus
Block Execution Time
AI-block: 30 ms. PID-block: 40 ms.
ARTH-, ISEL-, OSPL-block: 65 ms. CHAR-block: 75 ms.
FOUNDATION Fieldbus
Instantiation
No.
Conforming FOUNDATION
Fieldbus
ITK 5.0.
FOUNDATION Fieldbus
PlantWeb® Alert Support
Yes.
Damping 0-60 s (2 s, default value).
Electric
Power Supply HART: 16-42.4 Vdc (16-30 Vdc in IS applications, 20-42.4 Vdc in Explosion-proof / Flameproof applications).
FOUNDATION Fieldbus: 9-32 Vdc (9-30 Vdc in IS applications, and 16-32 Vdc in Explosionproof / Flameproof
applications).
FISCO, IS applications: 9-17.5 Vdc.
Internal Power
Consumption
< 50 mW in normal operation.
Output HART 4-20 mA current loop or FOUNDATION Fieldbus.
Quiescent Current Draw (
FOUNDATION Fieldbus)
21 mA
Signal on Alarm Standard : Low = 3.75 mA, High = 21.75 mA.
Namur NE 43: Low = 3.60 mA, High = 22.50 mA.
Saturation Levels Standard: Low = 3.9 mA, High = 20.8 mA.
Namur NE 43: Low = 3.8 mA, High = 20.5 mA.
IS Parameters See Appendix B: Product Certifications.
Cable Entry ½ - 14 NPT for cable glands or conduit entries.
Optional: M20 x 1.5 conduit / cable adapter, M12 4-pin male eurofast® connector or A size Mini 4-pin male
minifast® connector.
Output Cabling Twisted shielded pairs, 18-12 AWG.
Mechanical
Probes Coaxial: 1.3 ft (0.4 m) to 19.7 ft (6 m).
Rigid Twin Lead: 1.3 ft (0.4 m) to 9.8 ft (3 m).
Flexible Twin Lead: 3.3 ft (1 m) to 164 ft (50 m).
Rigid Single Lead (0.3 in./8 mm): 1.3 ft (0.4 m) to 9.8 ft (3 m)
Rigid Single Lead (0.5 in./13 mm): 1.3 ft (0.4 m) to 14.8 ft (4.5 m)
Flexible Single Lead: 3.3 ft (1 m) to 164 ft (50 m).
Tensile Strength 4 mm Flexible Single Lead probe (model code 5A, 5B): 2698 lb (12 kN)
6 mm Flexible Single Lead probe (model code 6A, 6B): 6519 lb (29 kN)
Flexible Twin Lead probe: 2023 lb (9 kN).
Collapse Load 4 mm Flexible Single Lead probe (model code 5A, 5B): 3597 lb (16 kN)
6 mm Flexible Single Lead probe (model code 6A, 6B): 7868 lb (35 kN)
Sideway Capacity Coaxial: 73.7 ft lbf or 3.7 lb at 19.7 ft (100 Nm or 1.67 kg at 6 m).
Rigid Twin Lead: 2.2 ft lbf or 0.22 lb at 9.8 ft (3 Nm or 0.1 kg at 3 m).
Rigid Single Lead: 4.4 ft lbf or 0.44 lb at 9.8 ft (6 Nm or 0.2 kg at 3 m).
Material Exposed to Tank
Atmosphere • 316L SST (EN 1.4404), PTFE, PFA(5) and O-ring materials (Standard Probe, Material model code 1) or
• Alloy C-276 (UNS N10276), PTFE, PFA(5) and O-ring materials (Standard Probe, Material model code 2) or
• Alloy 400 (UNS N04400), PTFE, PFA(5) and O-ring materials (Standard Probe, Material model code 3)
•PTFE
(6) (Standard Probe, Material model code 7) or
•PTFE
(6), 316 L SST (EN 1.4404) and O-ring materials (Standard Probe, Material model code 8)
• 316L SST (EN 1.4404), Ceramic (Al2O3), Graphite, Inconel (HTHP Probe, Material model code 1)
• Alloy C-276 (UNS N10276), Ceramic (Al2O3), Graphite, Inconel (HTHP Probe, Material model code 2 and H)
• 316L SST (EN 1.4404), Ceramic (Al2O3), Graphite, PFA, PTFE, Inconel (HP Probe, Material model code 1)
• Alloy C-276 (UNS N10276), Ceramic (Al2O3), Graphite, PFA, PTFE, Inconel (HP Probe, Material model code
2 and H)
• 316L SST (EN 1.4404), Ceramic (Al2O3), Graphite, PFA, PTFE, Inconel (C Probe, Material model code 1)
See “Ordering Information” on page A-21.
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A-3
Rosemount 5300 Series
Mechanical (continued)
Dimensions See “Dimensional Drawings” on page A-9.
Probe Angle 0 to 90 degrees.
Housing / Enclosure Polyurethane-covered Aluminum or SST Grade CF8M (ASTM A743).
Flanges, Threads See “Ordering Information” on page A-21.
Height Above Flange See “Ordering Information” on page A-21.
Weight Transmitter Head (TH): 4.4 lbs (2 kg). SST 10.8 lbs (4.9 kg).
Flange: depends on flange size.
Coaxial probe: 0.67 lbs/ft (1 kg/m).
Rigid Single Lead probe (0.3 in./8 mm): 0.27 lbs/ft (0.4 kg/m).
Rigid Single Lead probe (0.5 in./13 mm): 0.71 lbs/ft (1.06 kg/m).
Rigid Twin Lead probe: 0.40 lbs/ft (0.6 kg/m).
Flexible Single Lead probe: 0.05 lbs/ft (0.08 kg/m).
Flexible Twin Lead probe: 0.09 lbs/ft (0.14 kg/m).
End weight: 0.88 lbs (0.40 kg) for the 4 mm single lead probe, 1.2 lbs (0.55 kg) for the 6 mm single lead probe
and 1.3 lbs (0.60 kg) for twin lead probes.
Environment
Ambient Temperature Non-Hazardous, HART communication: -40°F to 176°F (-40°C to 80°C).
IS/EEx ia and XP/EEx d, HART communication: -58°F to 158°F (-50°C to 70°C).
IS/EEx ia and XP/EEx d, FOUNDATION Fieldbus: -58°F to 140°F (-50°C to 60°C).
LCD readable in: -4°F to 158°F (-20°C to 70°C).
Storage Temperature -58°F to 194°F (-50°C to 90°C). LCD: -40°F to 185°F (-40°C to 85°C).
Process Temperature(7) Standard: -40°F to +302°F ( -40°C to +150°C )
HTHP: -76°F to +752°F ( -60°C to +400°C )
HP: -76°F to +392°F ( -60°C to +200°C )
C: -320°F to +392°F (-196°C to +200 °C)
See temperature and pressure diagrams on page A-4.
Process Pressure(7) Standard: Full vacuum to 580 psig ( -1 to 40 Bar ).
HTHP: Full vacuum to 5000 psig (-1 to 345 Bar).
HP: Full vacuum to 5000 psig (-1 to 345 Bar).
C: Full vacuum to 5000 psig (-1 to 345 Bar).
See temperature and pressure diagrams on page A-4.
Humidity 0 - 100% Relative Humidity.
Ingress Protection NEMA 4X, IP 66 and IP67.
Telecommunication (FCC
and R&TTE)
FCC part 15 (1998) subpart B and R&TTE (EU directive 99/5/EC). Considered to be an unintentional radiator
under the Part 15 rules.
Factory Sealed Yes.
Vibration Resistance Aluminum housing: IEC 60770-1 Level 1. Stainless Steel housing: IACS E10.
Electromagnetic
Compatibility
Emission and Immunity: EMC directive 204/108/EC. EN61326-1: 2006. NAMUR recommendations NE21.
Built-in Lightning Protection EN61326, IEC 801-5, level 1 kV. T1 option: the transmitter complies with IEEE 587 Category B transient
protection and IEEE 472 surge protection
Pressure Equipment
Directive (PED)
Complies with 97/23/EC article 3.3.
(1) For probes with spacers, the accuracy may deviate close to the spacers.
(2) If the reference conditions are not met, an offset adjustment for the zero reference point may be necessary. The offset may be up to ± 25 mm.
(3) When using remote housing, the accuracy may be reduced.
(4) Not applicable for FOUNDATION Fieldbus.
(5) PFA is a fluoropolymer with properties similar to PTFE.
(6) 1 mm PTFE cover.
(7) Final rating may be lower depending on flange and O-ring selection.
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Rosemount 5300 Series
A-4
Process Temperature
and Pressure Rating The tank connection consists of a tank seal, a flange(1), Tri-Clamp(2) or NPT or
BSP/G threads(3). See “Ordering Information” on page A-21).
Flange mating face dimensions follow ANSI B 16.5, JIS B2220, and
EN 1092-1 standards for blind flanges. Fisher and Masoneilan flanges are
also available.
Certain models of flanged Alloy and PTFE covered probes have a tank
connection design with a protective plate of the same material as the probe, to
prevent the 316L / EN 1.4404 SST flange from being exposed to the tank
atmosphere.
The following diagrams give process temperature (maximum product
temperature at the lower part of the flange) and pressure ratings for tank
connections:
• Standard (Std)
• High Temperature and High Pressure (HTHP)
• High Pressure (HP)
• Cryogenic (C)
NOTE!
For standard tank connection, the final rating depends on flange and O-ring
selection.
The C version can manage lower temperatures (-321 °F/-196 °C) than the
Standard, HP, and HTHP versions.
Figure A-1. Maximum process
temperature and pressure
diagram for standard tank
connections.
(1) EN (DIN), ANSI, Fisher or Masoneilan.
(2) 1.5, 2, 3 or 4 in. for Single Lead probes.
(3) 1, 1.5, or 2 in. depending on probe type
Temperature °F (°C)
Pressure psig (bar)
PTFE covered probe and
flange (model code 7)
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Rosemount 5300 Series
Figure A-2. Maximum process
temperature and pressure
diagram for HTHP tank
connection.
Figure A-3. Maximum process
temperature and pressure
diagram for HP tank connection.
Figure A-4. Process
temperature and pressure
diagram for C tank connection
The HTHP, HP, and C versions have a ceramic tank seal, and graphite
gaskets - no O-rings are used. The final rating depends on flange selection.
A difference between the HP/C and HTHP coaxial versions is material for
some parts; PFA/PTFE for HP/C, and ceramics for HTHP. Ceramic spacers
allow for usage in applications with higher temperature.
The following table gives the temperature ranges for tank seal with different
O-ring material (applicable for the Standard Tank Connection):
Temperature
°F (°C)
Pressure psig (bar)
HTHP tank
connection
Temperature °F (°C)
Pressure psig (bar)
HP tank
connection
-200 (-129)
-320 (-196)
Pressure psig (bar)
C tank
connection
Temperature °F (°C)
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Rosemount 5300 Series
A-6
Table A-1. Temperature range
for different tank seal material.
For Tri-Clamps, the maximum pressure is 16 bar for 1.5 in. (37.5 mm) and
2 in. (50 mm) housing; and 10 bar for 3 in. (75 mm) and 4 in. (100 mm)
housing. The final rating depends on the clamp and gasket you are using.
Tri-Clamp is available for the Standard Temperature and Pressure seal.
Flange Connection
Rating Flange strength calculations are made with the following conditions:
• For 316L SST:
• For Alloy C-276:
Calculations show that the following applies.
Flange Rating Standards •ANSI:
316L SST Flanges according to ANSI B16.5 Table 2-2.3.
Standard: Max. 302 °F/580 psig
(150 °C/40 Bar).
HP/HTHP/C: Up to Class 2500.
Alloy C-276 (UNS N10276) flanges
according to ANSI B16.5 Table 2-3.8.
HP: Class 1500 up to max 200 °C or
max 100 °F/5000 psig (38°C/345 bar) and
392 °F/3500 psig (200 °C/243 bar)
HTHP: Class 1500 up to max 400 °C or max
100 °F/5000 psig (38 °C/345 bar) and
752 °F/2940 psig (400 °C/203 bar).
Tank Seal with different
O-ring material Min. Temperature
°F (°C) in air Max. Temperature
°F (°C) in air
Viton 5 (-15) 302 (150)
Ethylene Propylene (EPDM) -40 (-40) 266 (130)
Kalrez 6375 14 (-10) 302 (150)
Buna-N -31 (-35) 230 (110)
Bolting material Gasket Flange material Hub material
Standard/HTHP HP/HTHP/C
ANSI Stainless steel SA193
B8M C1.2
Soft (1a) with min.
thickness 1.6 mm.
Spiral wound gasket with
nonmetallic filler (1b) Stainless steel A182
Gr. F316L and
EN 10222-5-1.4404.
Stainless steel A479M
316L or
EN 10272-1.4404.
EN EN 1515-1/-2 group
13E0, A4-70.
Soft (EN 1514-1) with
min. thickness 1.6 mm.
Spiral wound gasket with
nonmetallic filler
(EN 1514-2)
Bolting material Gasket Flange material Hub material
HTHP HP/HTHP/C
ANSI
UNS N10276
Soft (1a) with min.
Thickness 1.6 mm
Spiral wound gasket with
nonmetallic filler (1b) SB462 Gr. N10276
(solution annealed
condition) or SB575 Gr.
N10276 (solution
annealed condition)
SB574 Gr. N10276
EN Soft (EN 1514-1) with
min. Thickness 1.6 mm
Spiral wound gasket with
nonmetallic filler (EN
1514-2)
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A-7
Rosemount 5300 Series
•EN:
316L SST according to EN 1092-1 Table 18, material group 13E0.
Standard: Max. 302 °F/580 psig
(150 °C/40 Bar).
HP/HTHP/C: Up to PN 320.
Alloy C-276 according to EN 1092-1 table 18 material group 12E0.
HP/HTHP: Up to PN320.
•Fisher & Masoneilan:
According to ANSI B16.5 Table 2-2.3.
Standard: Max. 302 °F/580 psig
(150 °C/40 Bar).
HP/HTHP/C: 32 °F/1199 psig (20 °C/82.7 Bar).
Up to Class 600, Table 2.3.
•JIS:
According to JIS B2220 Table 2.3
Standard: 10K/20K/150C.
HP/C: 10K/20K/200C.
HTHP: 10K/20K/400C
For Alloy C-276 HTHP/HP probes with flange plate design is available up to
Class 600/PN 63.
Ambient Temperature When the Rosemount 5300 is installed in high or low temperature
applications, it is important that the maximum/minimum ambient temperature
is considered. Nozzle insulation for the HTHP version should not exceed 4 in.
(10 cm).
The diagram below shows the ambient temperature vs. process temperature:
Figure A-5. Ambient
temperature vs. process
temperature.
NOTE!
The maximum ambient temperature also depends on hazardous locations
certfications.
-320 (-196)
-40 (-40)
-40 (-40)
-17 (-27)
Process
Temperature °F (°C)
Ambient Temperature °F (°C)
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Rosemount 5300 Series
A-8
Remote Housing
Measuring Range This table shows the maximum recommended measuring range with Remote
Housing for different RH lengths, installation types, Dielectric Constants, and
probe types.
Table A-2. Remote Housing
measuring range
Dielectric
Constant Rigid Single
8 mm Rigid Single
13 mm Flexible Single Coaxial Rigid Twin Flexible Twin
1 m
Remote
Housing
Chamber / pipe
installations ≤ 4 in.
(100 mm)
1.4
2
80
1.4
2
80
4 ft (1.25 m)
10 ft (3 m)(1)
10 ft (3 m)
4 ft (1.25 m)
4 ft (1.25 m)
10 ft (3 m)(1)
15 ft (4.5 m)(1)
15 ft (4.5 m)(1)
15 ft (4.5 m)(1)
4 ft (1.25 m)
4 ft (1.25 m)
10 ft (3 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
4 ft (1.25 m)
4 ft (1.25 m)
159 ft (48.5 m)(1)
19 ft
(6 m)
10 ft (3 m)(1)
10 ft (3 m)(1)
10 ft (3 m)(1)
4 ft (1.25 m)
4 ft (1.25 m)
10 ft (3 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
4 ft (1.25 m)
98 ft (30 m)(1)
159 ft (48.5 m)(1)
Tank installations
2 m
Remote
Housing
Chamber / pipe
installations ≤ 4 in.
(100 mm)
1.4
2
80
1.4
2
80
9 ft (2.75 m)
10 ft (3 m)(1)
10 ft (3 m)
9 ft (2.75 m)
9 ft (2.75 m)
10 ft (3 m)(1)
15 ft (4.5 m)(1)
15 ft (4.5 m)(1)
15 ft (4.5 m)
9 ft (2.75 m)
9 ft (2.75 m)
10 ft (3 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
9 ft (2.75 m)
9 ft (2.75 m)
154 ft (47 m)(1)
19 ft
(6 m)
10 ft (3 m)(1)
10 ft (3 m)(1)
10 ft (3 m)(1)
9 ft (2.75 m)
9 ft (2.75 m)
10 ft (3 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
9 ft (2.75 m)
98 ft (30 m)(1)
154 ft (47 m)(1)
Tank installations
3 m
Remote
Housing
Chamber / pipe
installations ≤ 4 in.
(100 mm)
1.4
2
80
1.4
2
80
10 ft (3 m)
15 ft (4.5 m)
15 ft (4.5 m)
15 ft (4.5 m)
14 ft (4.25 m)
14 ft (4.25 m)
15 ft (4.5 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
14 ft (4.25 m)
14 ft (4.25 m)
149 ft (45.5 m)(1)
19 ft
(6 m) 10 ft (3 m)(1)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
33 ft (10 m)(1) (2)
14 ft (4.25 m)
98 ft (30 m)(1)
149 ft (45.5 m)(1)
Tank installations
(1) Accuracy may be affected up to + 1.2 in. (30 mm).
(2) Required chamber/pipe size is 3 or 4 in. (75 -100 mm).
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-9
Rosemount 5300 Series
DIMENSIONAL
DRAWINGS Probe Type 4A, 4B
Figure A-6. Rigid Single Lead
Probe with Flange Connection
Dimensions are in inches (millimeters).
5.2 (133)
7.1 (180)
3.4 (87) 3.6 (92)
7.4 (188.5)
10.1 (257.5)
Ø 0.31 (8) or 0.51 (13):
SST and Alloy probes
Ø 0.47 (12):
PTFE covered probe
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
L 10 ft. (3 m)
for Ø 0.31 (8)
L 20 ft. (6 m)
for Ø 0.51 (13)
PTFE covered
probe and
protective plate
Alloy probe and
protective plate
The PTFE and
Alloy probes are
designed with a
protective plate.
HTHP/HP/C version
15.6 (397.5) 15.6 (397.5)
HTHP/HP Plate Design
(Option for Alloy versions)
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-10
Figure A-7. Rigid Single Lead
Probe with Tri-Clamp
Connection
Dimensions are in inches (millimeters).
PTFE covered probe
and protective plate
L 10 ft. (3 m) for Ø 0.31 (8)
L 20 ft. (6 m) for Ø 0.51 (13)
3.4 (87) 3.6 (92)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
Ø 0.31 (8) or 0.51 (13): SST and Alloy
probes
Ø 0.47 (12): PTFE covered probe
5.2 (133)
7.4 (188.5)
10.1 (257.5)
10.1 (257.5)
7.1 (180)
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-11
Rosemount 5300 Series
Figure A-8. Rigid Single Lead
with threaded connection
Dimensions are in inches (millimeters).
NPT 1/1½/2 inch NPT 1/1½/2 inch
5.2 (133)
2.4 (62)
7.1 (180)
1 in. / 1½ in.: s52
2 in.: s60
3.6 (92)3.4 (87)
Ø 0.31 (8) or 0.51 (13): SST and Alloy
probes
Ø 0.47 (12): PTFE covered probe
7.4 (188.5)
10.1 (257.5)
½ - 14 NPT
Optional
adapters:
M20x1.5, eurofast
and minifast
L 10 ft. (3 m) for Ø 0.31 (8)
L 20 ft. (6 m) for Ø 0.51 (13)
3.4 (87)
1.1 (27)
7.1 (180)
3.6 (92)
L 10 ft (3 m)
HTHP/HP/C version
15.6 (397.5)
10.1 (257.5)
Ø 0.31 (8) or 0.51 (13): SST and Alloy
probes
Ø 0.47 (12): PTFE covered probe
G 1/1½ inch NPT 1½, G 1½ inch
1 in.: s52
1½ in.: s60
NPT: s50
G: s60
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-12
Figure A-9. Flexible Single Lead
Probe with Flange Connection Probe Type 5A, 5B
Dimensions are in inches (millimeters).
5.2 (133)
7.1 (180)
3.4 (87) 3.6 (92)
L 164 feet (50 m)
7.4 (188.5)
10.1 (257.5)
Ø 0.16 (4): SST probe
Ø 0.24 (6): SST probe
Ø 0.28 (7): PTFE
covered probe 5.5 (140): 4 and 6 mm SST
probes
17.1 (434): PTFE covered
probe
0.86 (22): 4 mm SST probe
0.88 (22.5): PTFE covered probe
1.10 (28): 6 mm SST probe
½ - 14 NPT
Optional
adapters:
eurofast and
minifast
2 (50): 4 mm SST
probes
1.5 (37.5): 4 mm SST probes
The PTFE covered
probe is designed with
a protective plate.
Short weight
(option W2)
15.6 (397.5)
HTHP/HP/C version HTHP/HP/C Plate Design
(Option for Alloy versions)
15.6 (397.5)
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-13
Rosemount 5300 Series
Figure A-10. Flexible Single
Lead Probe with Tri-Clamp
Connection
Dimensions are in inches (millimeters).
7.1 (180)
3.4 (87) 3.6 (92)
½ - 14 NPT
Optional
adapters:
eurofast and
minifast
L 164 feet (50 m)
Ø 0.16 (4): SST probe
Ø 0.24 (6): SST probe
Ø 0.28 (7): PTFE
covered probe
5.2 (133)
7.4 (188.5)
5.5 (140): 4 and 6 mm SST
probes
17.1 (434): PTFE covered
probe
2 (50): 4 mm SST
probes
1.5 (37.5): 4 mm SST probes
The PTFE covered probe
is designed with a
protective plate.
10.1 (257.5)
Short weight
(option W2)
0.86 (22): 4 mm SST probe
0.88 (22.5): PTFE covered probe
1.10 (28): 6 mm SST probe
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-14
Figure A-11. Flexible Single
Lead with threaded connection
Dimensions are in inches (millimeters).
5.5 (140): 4 and 6 mm
SST probes
17.1 (434): PTFE
covered probe
5.2 (133)
2.4 (62)
7.1 (180)
1 in. / 1½ in.: s52
2 in.: s60
3.6 (92)
3.4 (87)
L 164 feet
(50 m)
0.86 (22): 4 mm SST probe
0.88 (22.5): PTFE covered probe
1.10 (28): 6 mm SST probe
10.1 (257.5)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
NPT 1/1½/2 inch NPT 1/1½/2 inch
7.4 (188.5)
2 (50): 4 mm SST probes
1.5 (37.5): 4 mm SST probes
Short weight
(option W2)
NPT 1½, G 1½ inch
G 1/1½ inch
L 164 feet
(50 m)
3.4 (87)
1.1 (27)
7.1 (180)
3.6 (92)
Ø 0.16 (4): SST probe
Ø 0.24 (6): SST probe
Ø 0.28 (7): PTFE covered probe
15.6 (397.5)
HTHP/HP/C version
10.1 (257.5)
NPT: s50
G: s60
1 in.: s52
1½ in.: s60
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-15
Rosemount 5300 Series
Figure A-12. Coaxial probe with
flange connection Probe Type 3A, 3B
Dimensions are in inches (millimeters).
L 20 feet (6 m)
10.1 (257.1)
5.2 (133)7.1 (180)
3.4 (87) 3.6 (92)
1.1 (28)
7.4 (188.5)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
The Alloy
probes are
designed with
a protective
plate.
HTHP/HP/C version
15.6 (397.5) 15.6 (397.5)
HTHP/HP Plate Design
(Option for Alloy versions)
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-16
Figure A-13. Coaxial probe with
threaded connection
Dimensions are in inches (millimeters).
L 20 feet (6 m)
NPT 1/1½/2 inch NPT 1/1½/2 inch
5.2 (133)
7.4 (188.5)
2.4 (62)
7.1 (180)
1 in., 1½ in.: s52
2 in.: s60
3.6 (92)3.4 (87)
1.1 (28)
10.1 (257.1)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
1.1 (28)
G 1/1½ inch
3.4 (87)
1.1 (27)
7.1 (180)
3.6 (92)
10.1 (257.1)
NPT: s50
G: s60
15.6 (397.5)
HTHP/HP/C version
L 20 feet (6 m)
NPT 1½, G 1½ inch
1 in.: s52
1½ in.: s60
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-17
Rosemount 5300 Series
Figure A-14. Rigid Twin Lead Probe Type 1A
Dimensions are in inches (millimeters).
1.0 (26)
s60
5.2 (133)
7.4 (188.5)
1.8 (45)
7.1 (180)
L 10 feet
(3 m)
3.4 (87)
Ø 0.24 (6)
Ø 0.31 (8)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
G 1½ inch NPT 1½ / 2 inch NPT 1½ / 2 inch
1½ in.: s52
2 in.: s60
1.1 (27)
7.1 (180)
3.6 (92) 3.6 (92)3.4 (87)
10.2 (259.5)
1.0 (26)
Ø 0.31 (8)
Ø 0.24 (6)
L 10 feet
(3 m)
10.2 (259.5)
Ø 0.24 (6)
Ø 0.31 (8)
Flange
3.4 (87) 3.6 (92)
7.1 (180) 5.2 (133)
7.4 (188.5)
1.0 (26)
L 10 feet
(3 m)
10.2 (259.5)
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-18
Figure A-15. Flexible Twin Lead Probe Type 2A
Dimensions are in inches (millimeters).
1.4 (35)
s60
3.5 (90) 3.5 (90)
Ø 0.16 (4)
Ø 0.16 (4)
1.4 (35)
5.2 (133)
7.4 (188.5)
1.8 (45)
L 164 feet
(50 m)
7.1 (180)
3.4 (87)
Ø 0.16 (4)
Ø 0.16 (4)
G 1½ inch NPT 1½ / 2 inch NPT 1½ / 2 inch
1½ in.: s52
2 in.: s60
1.1 (27)
7.1 (180)
3.6 (92) 3.6 (92)3.4 (87)
L 164 feet
(50 m)
10.2 (259.5) 10.2 (259.5)
½ - 14 NPT
Optional
adapters:
M20x1.5,
eurofast and
minifast
3.5 (90)
1.4 (35)
Ø 0.16 (4)
Ø 0.16 (4)
Flange
3.4 (87) 3.6 (92)
7.1 (180) 5.2 (133)
7.4 (188.5)
L 164 feet
(50 m)
10.2 (259.5)
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-19
Rosemount 5300 Series
Figure A-16. Bracket mounting.
Dimensions are in inches (millimeters).
Pipe diameter
max 2.5 in. (64 mm)
5.2 (133)
Pipe mounting
(vertical pipe)
Pipe mounting
(horizontal pipe)
Wall mounting
0.3 (7)
2.8 (70)
0.8 (20)
Hole pattern
wall mounting
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-20
Figure A-17. Remote housing.
Dimensions are in inches (millimeters).
5.2 (133)
5.2 (133)
7.4 (188.5)
7 (180)
3.4
(87)
3.6
(92)
Rmin 1.4 (35)
Hmin:
6.9 (175) Standard Variant
12.4 (315) HTHP/HP/C Variant
3, 6, 9 ft. (1, 2, or 3 m)
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-21
Rosemount 5300 Series
ORDERING INFORMATION
Model Code 5301 and 5302 Level and/or Interface in Liquids
Model Product Description
5301 Guided Wave Radar Liquid Level or Interface Transmitter (interface available for fully submerged probe)
5302 Guided Wave Radar Liquid Level and Interface Transmitter
Code Signal Output
H4-20 mA with HART communication
FF
OUNDATION fieldbus
Code Housing Material
A Polyurethane-covered Aluminum
SStainless Steel, Grade CF8M (ASTM A743)
Code Conduit / Cable Threads
1½ - 14 NPT
2 M20 x 1.5 adapter
EM12, 4-pin, Male connector (eurofast®)(1)
M A size Mini, 4-pin, Male connector (minifast®)(1)
Code Operating Temperature and Pressure(2) Probe Type
S - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C) All
HHigh Temperature / High Pressure(3):
2940 psi @ 752 °F and 5000 psi @ 100 °F (203 bar @ 400 °C and
345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 4U, 4V, 5A and 5B
P High Pressure(3):
Max 392 °F (200 °C): 3500 psi @ 392 °F and 5000 psi @ 100 °F (243 bar @ 200 °C
and 345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 5A, and 5B
CCryogenic Temperature(3) (4) -321 °F (-196 °C)
Max 392 °F (200 °C): 3500 psi @ 392 °F and 5000 psi @ 100 °F (243 bar @ 200 °C
and 345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 5A, 5B (only SST)
Code Material of Construction(5): Process
Connection / Probe Probe Type Valid Operation Temperature and Pressure
1316 L SST (EN 1.4404) All S, H, P, C
2Alloy C-276 (UNS N10276). With plate
design if flanged version. Up to class 600,
PN 63 for HTHP/HP probes.
3A, 3B, 4A S, H, P
3 Alloy 400 (UNS N04400). With plate design
if flanged version.
3A, 3B, 4A, 5A, 5B S
7PTFE covered probe and flange. With plate
design.
4A and 5A S
8 PTFE covered probe 4A and 5A S
HAlloy C-276 (UNS N10276) process
connection, flange and probe(6) 3A, 3B, 4A H, P
Code Sealing, O-ring Material (Consult the factory for other o-ring materials)
NNone
(7)
VViton® fluoroelastomer
E Ethylene Propylene
KKalrez® 6375 perfluoroelastomer
B Buna-N
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-22
Code Probe Type Process Connection Probe Lengths
1A Rigid Twin Lead(9) Flange / 1.5 in., 2 in.(9) Thread Min: 1 ft 4 in. (0.4 m). Max: 9 ft 10 in. (3 m)
2A Flexible Twin Lead with weight (9) Flange / 1.5 in., 2 in.(9) Thread Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
3A Coaxial (for level measurement)(8) Flange / 1 in.(9), 1.5 in., 2 in.(9) Thread Min: 1 ft 4 in. (0.4 m). Max: 19 ft 8 in. (6 m)
3B Coaxial, perforated. For level and interface
measurement, or easier cleaning.
Flange / 1 in,(9) 1.5 in., 2 in.(9) Thread Min: 1 ft 4 in. (0.4 m). Max: 19 ft 8 in. (6 m)
4A Rigid Single Lead (8 mm) Flange / 1 in.(9), 1.5 in., 2 in.(9) Thread
/ Tri-Clamp
Min: 1 ft 4 in. (0.4 m). Max: 9 ft 10 in. (3 m)
4B Rigid Single Lead (13 mm)(10) Flange / 1 in., 1.5 in., 2 in. Thread /
Tri-Clamp
Min: 1 ft 4 in. (0.4 m). Max: 14 ft 9 in. (4.5 m)
4U Vapor Single Rigid Probe for 2 in. pipes(11) Flange / 1.5 in. Thread Min: 2 ft 5 in. (0.76 m). Max: 13 ft (4 m)
4V Vapor Single Rigid Probe for 3-4 in. pipes(11) Flange / 1.5 in. Thread Min: 2 ft 5 in. (0.76 m). Max: 13 ft (4 m)
5A Flexible Single Lead with weight Flange / 1 in.(9), 1.5 in., 2 in.(9) Thread
/ Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
5B Flexible Single Lead with chuck(12) Flange / 1 in.(9), 1.5 in., 2 in.(9) Thread
/ Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
Code Probe Length Units
EEnglish (feet, in.)
MMetric (meters, centimeters)
Code Total Probe Length (13) (feet/m)
xxx 0-164 ft or 0-50 m
Code Total Probe Length (13) (in./cm)
xx 0-11 in. or 0-99 cm
Code Process Connection - Size / Type (consult factory for other process connections)
ANSI Flanges(14)
AA 2 in. ANSI, 150 lb
AB 2 in. ANSI, 300 lb
AC 2 in. ANSI, 600 lb. HTHP / HP units
AD 2 in. ANSI, 900 lb. HTHP / HP units
AE 2 in. ANSI, 1500 lb. HTHP / HP units
AI 2 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
AJ 2 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
AK 2 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
BA 3 in. ANSI, 150 lb
BB 3 in. ANSI, 300 lb
BC 3 in. ANSI, 600 lb. HTHP / HP units
BD 3 in. ANSI, 900 lb. HTHP / HP units
BE 3 in. ANSI, 1500 lb. HTHP / HP units
BI 3 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
BJ 3 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
BK 3 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
CA 4 in. ANSI, 150 lb
CB 4 in. ANSI, 300 lb
CC 4 in. ANSI, 600 lb. HTHP / HP units
CD 4 in. ANSI, 900 lb. HTHP / HP units
CE 4 in. ANSI, 1500 lb. HTHP / HP units
CI 4 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
CJ 4 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
CK 4 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
DA 6 in. ANSI, 150 lb
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-23
Rosemount 5300 Series
EN (DIN) Flanges(15)
HB DN50, PN40
HC DN50, PN63. HTHP / HP units
HD DN50, PN100. HTHP / HP units
HE DN50, PN160. HTHP / HP units
HF DN50, PN250. HTHP / HP units
IA DN80, PN16
IB DN80, PN40
IC DN80, PN63. HTHP / HP units
ID DN80, PN100. HTHP / HP units
IE DN80, PN160. HTHP / HP units
IF DN80, PN250. HTHP / HP units
JA DN100, PN16
JB DN100, PN40
JC DN100, PN63. HTHP / HP units
JD DN100, PN100. HTHP / HP units
JE DN100, PN160. HTHP / HP units
JF DN100, PN250. HTHP / HP units
KA DN150, PN16
JIS Flanges(15)
UA 50A, 10K
UB 50A, 20K
VA 80A, 10K
VB 80A, 20K
XA 100A, 10K
XB 100A, 20K
YA 150A, 10K
YB 150A, 20K
ZA 200A, 10K
ZB 200A, 20K
Threaded Connections(14) Probe Type
RA 1 ½ in. NPT thread All
RB 1 in. NPT thread 3A, 3B, 4A, 4B, 5A, 5B, standard
temperature and pressure
RC 2 in. NPT thread 3A, 3B, 4A, 4B, 5A, 5B, standard
temperature and pressure
SA 1 ½ in. BSP (G 1 ½ in.) thread All
SB 1 in. BSP (G 1 in.) thread 3A, 3B, 4A, 4B, 5A, 5B, standard
temperature and pressure
Tri-Clamp Fittings(14) Probe Type
FT 1 ½ in. Tri-Clamp 4A, 5A, 5B standard temperature and
pressure
AT 2 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
BT 3 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
CT 4 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
Proprietary Flanges
TF Fisher - proprietary 316L SST (for 249B cages) Torque Tube Flange
TT Fisher - proprietary 316L SST (for 249C cages) Torque Tube Flange
TM Masoneilan - proprietary 316L SST Torque Tube Flange
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-24
Code Hazardous Locations Certifications
NA No Hazardous Locations Certifications
E1 ATEX Flameproof(16)
E3 NEPSI Flameproof(16)
E5 FM Explosion-proof(16)
E6 CSA Explosion-proof(16)
E7 IECEx Flameproof(16)
I1 ATEX Intrinsic Safety
IA ATEX FISCO Intrinsic Safety(17)
I3 NEPSI Intrinsic Safety
IC NEPSI FISCO Intrinsic Safety(17)
I5 FM Intrinsic Safety and Non-Incendive
IE FM FISCO Intrinsic Safety(17)
I6 CSA Intrinsic Safety
IF CSA FISCO Intrinsic Safety(17)
I7 IECEx Intrinsic Safety
IG IECEx FISCO Intrinsic Safety(17)
KA ATEX, FM, CSA Flameproof/Explosion-proof(16)
KB ATEX, FM, IECEx Flameproof/Explosion-proof(16)
KC ATEX, CSA, IECEx Flameproof/Explosion-proof(16)
KD FM, CSA, IECEx Flameproof/Explosion-proof(16)
KE ATEX, FM, CSA Intrinsic Safety
KF ATEX, FM, IECEx Intrinsic Safety
KG ATEX, CSA, IECEx Intrinsic Safety
KH FM, CSA, IECEx Intrinsic Safety
KI FISCO - ATEX, FM, CSA Intrinsic Safety(17)
KJ FISCO - ATEX, FM, IECEx Intrinsic Safety(17)
KK FISCO - ATEX, CSA, IECEx Intrinsic Safety(17)
KL FISCO - FM, CSA, IECEx Intrinsic Safety(17)
Code Options
M1 Integral digital display
P1 Hydrostatic testing(18)
N2 NACE material recommendation per MR-0175 and MR-0103(19)
LS Long stud(20) 9.8 in (250 mm) for flexible single lead probe to prevent contact with wall/nozzle.
Standard height is 3.9 in (100 mm) for probes 5A and 5B
W2 Short weight for flexible single lead probe(21)
BR Mounting Bracket for 1.5 in. NPT Process Connection (RA)
T1 Transient Protection Terminal Block (standard with FISCO options)
U1 WHG Overfill Approval (pending, consult factory)
Special Configuration (Software)
C1 Factory configuration (CDS required with order)
C4 Namur alarm and saturation levels, high alarm
C5 Namur alarm and saturation levels, low alarm
C8 Low alarm (22) (standard Rosemount alarm and saturation levels)
Qx - Special Certifications
Q4 Calibration Data Certification
Q8 Material Traceability Certification per EN 10204 3.1(23)
QG GOST Primary Verification Certificate
QS Prior-use certificate of FMEDA Data. Only available with HART 4-20 mA output (output code H).
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-25
Rosemount 5300 Series
PlantWeb Diagnostic Functionality
D01 FOUNDATION fieldbus Diagnostics Suite
DA1 HART Diagnostics Suite
Centering Discs Outer Diameter
S2 2 in. Centering disc(24) 1.8 in. (45 mm)
S3 3 in. Centering disc(24) 2.7 in. (68 mm)
S4 4 in. Centering disc(24) 3.6 in. (92 mm)
S6 6 in. Centering disc(24) 5.55 in. (141 mm)
S8 8 in. Centering disc(24) 7.40 in. (188 mm)
P2 2 in. Centering disc PTFE(25) 1.8 in. (45 mm)
P3 3 in. Centering disc PTFE(25) 2.7 in. (68 mm)
P4 4 in. Centering disc PTFE(25) 3.6 in. (92 mm)
P6 6 in. Centering disc PTFE(25) 5.55 in. (141 mm)
P8 8 in. Centering disc PTFE(25) 7.40 in. (188 mm)
Remote Housing Mounting
B1 1 m / 3.2 ft. Remote Housing Mounting Cable and Bracket
B2 2 m / 6.5 ft. Remote Housing Mounting Cable and Bracket
B3 3 m / 9.8 ft. Remote Housing Mounting Cable and Bracket
Consolidate to Chamber
XC Consolidate to Chamber(26)
(1) Not available with Flame/Explosion-proof approvals (E1, E3, E5, E6, E7, KA, KB, KC, and KD)
(2) Process seal rating. Final rating depends on flange and O-ring selection.
(3) Requires option None for sealing (no O-ring).
(4) Welding Procedure Qualification Record Documentation will be supplied.
(5) For other materials, consult the factory.
(6) Consult the factory for this option.
(7) Requires High Temperature High Pressure (code H), High Pressure (code P), or Cryogenic (code C) probe.
(8) Requires model 5301.
(9) Only available with standard temperature and pressure (code S).
(10) Available in SST. Consult the factory for other materials.
(11) This is an HTHP probe.
(12) Extra length for fastening is added in factory.
(13) Probe weight included if applicable. Give the total probe length in feet and inches or meters and centimeters, depending on selected probe length unit.
If tank height is unknown, please round up to an even length when ordering. Probes can be cut to exact length in field. Maximum allowable length is
determined by process conditions.
(14) Available in 316L SST. For other materials consult the factory.
(15) Available in 316L SST (EN 1.4404). For other materials, consult the factory.
(16) Probes are intrinsically safe.
(17) Requires Foundation fieldbus signal output (Ui parameter listed in Appendix B: Product Certifications).
(18) For standard tank connection, only available with flange .
(19) For Material SST, Alloy C-276 and Alloy 400; Probe Type 3A, 3B, 4A, 4B, 4U, and 4V.
(20) Not available with PTFE covered probes.
(21) Only for Material of Construction code 1 and 3. For other materials, consult the factory.
(22) The standard alarm setting is high.
(23) Certificate includes all pressure retaining wetted parts.
(24) Available for SST and Alloy C-276 probe, type 2A, 4A, 4B, and 5A. Same disc material as probe material.
(25) Available for probe types 2A, 4A, 4B, and 5A, except for HTHP.
(26) Not available for Cryogenic probe.
Example Model String: 5301-H-A-1-S-1-V-1A-M-002-05-AA-I1-M1C1. E-002-05, means 2 ft and 5 in. probe length. M-002-05, means 2.05 m
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-26
Model Code 5303, Level for Solids
Model Product Description
5303 Guided Wave Solids Level Transmitter
Code Signal Output
H 4-20 mA with HART communication
F FOUNDATION fieldbus
Code Housing Material
APolyurethane-covered Aluminum
S Stainless Steel, Grade CF8M (ASTM A743)
Code Conduit / Cable Threads
1 ½ - 14 NPT
2M20 x 1.5 adapter
E M12, 4-pin, Male connector (eurofast®)(1)
MA size Mini, 4-pin, Male connector (minifast®)(1)
Code Operating Temperature and Pressure Probe Type
S - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C)(2) All
Code Material of Construction(3): Process Connection / Probe Probe Type
1316 L SST (EN 1.4404) All
Code Sealing, O-ring Material (Consult factory for other o-ring materials)
VViton® fluoroelastomer
E Ethylene Propylene
KKalrez® 6375 perfluoroelastomer
B Buna-N
Code Probe Type Process Connection Probe Lengths
5A Flexible Single Lead with weight, 4 mm Flange / 1 in., 1.5 in., 2 in. Thread
/ Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 115 ft (35 m)
5B Flexible Single Lead with chuck, 4 mm(4) Flange / 1 in., 1.5 in., 2 in. Thread
/ Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 115 ft (35 m)
6A Flexible Single Lead with weight, 6 mm Flange / 1 in., 1.5 in., 2 in. Thread
/ Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
6B Flexible Single Lead with chuck, 6 mm(4) Flange / 1 in., 1.5 in., 2 in. Thread
/Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
Code Probe Length Units
EEnglish (feet, in.)
MMetric (meters, centimeters)
Code Total Probe Length (5) (feet/m)
xxx 0-164 ft or 0-50 m
Code Total Probe Length (5) (in./cm)
xx 0-11 in. or 0-99 cm
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-27
Rosemount 5300 Series
Code Process Connection - Size / Type (consult the factory for other process connections)
ANSI Flanges(6)
AA 2 in. ANSI, 150 lb
AB 2 in. ANSI, 300 lb
BA 3 in. ANSI, 150 lb
BB 3 in. ANSI, 300 lb
CA 4 in. ANSI, 150 lb
CB 4 in. ANSI, 300 lb
DA 6 in. ANSI, 150 lb
EN (DIN) Flanges(7)
HB DN50, PN40
IA DN80, PN16
IB DN80, PN40
JA DN100, PN16
JB DN100, PN40
KA DN150, PN16
JIS Flanges(7)
UA 50A, 10K
UB 50A, 20K
VA 80A, 10K
VB 80A, 20K
XA 100A, 10K
XB 100A, 20K
YA 150A, 10K
YB 150A, 20K
ZA 200A, 10K
ZB 200A, 20K
Threaded Connections(6) Probe Type
RA 1 ½ in. NPT thread All
RB 1 in. NPT thread 5A, 5B, 6A, 6B, standard temperature and
pressure
RC 2 in. NPT thread All for standard temperature and pressure
SA 1 ½ in. BSP (G 1 ½ in.) thread All
SB 1 in. BSP (G 1 in.) thread 5A, 5B, 6A, 6B standard temperature and
pressure
Reference Manual
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July 2009
Rosemount 5300 Series
A-28
Code Hazardous Locations Certifications
NA No Hazardous Locations Certifications
E1 ATEX Flameproof
E3 NEPSI Flameproof
E5 FM Explosion-proof
E6 CSA Explosion-proof
E7 IECEx Flameproof
I1 ATEX Intrinsic Safety
IA ATEX FISCO Intrinsic Safety(8)
I3 NEPSI Intrinsic Safety
IC NEPSI FISCO Intrinsic Safety(8)
I5 FM Intrinsic Safety and Non-Incendive
IE FM FISCO Intrinsic Safety(8)
I6 CSA Intrinsic Safety
IF CSA FISCO Intrinsic Safety(8)
I7 IECEx Intrinsic Safety
IG IECEx FISCO Intrinsic Safety(8)
KA ATEX, FM, CSA Flameproof/Explosion-proof
KB ATEX, FM, IECEx Flameproof/Explosion-proof
KC ATEX, CSA, IECEx Flameproof/Explosion-proof
KD FM, CSA, IECEx Flameproof/Explosion-proof
KE ATEX, FM, CSA Intrinsic Safety
KF ATEX, FM, IECEx Intrinsic Safety
KG ATEX, CSA, IECEx Intrinsic Safety
KH FM, CSA, IECEx Intrinsic Safety
KI FISCO - ATEX, FM, CSA Intrinsic Safety(8)
KJ FISCO - ATEX, FM, IECEX Intrinsic Safety (8)
KK FISCO - ATEX, CSA, IECEX Intrinsic Safety(8)
KL FISCO - FM, CSA, IECEX Intrinsic Safety(8)
Code Options
M1 Integral digital display
P1 Hydrostatic testing(9)
LS Long stud 9.8 in (250 mm) for flexible single lead probe to prevent contact with wall/nozzle.
Standard height is 3.9 in (100 mm) for probes 5A and 5B; 5.9 in. (150 mm) for probes 6A and 6B.
T1 Transient Protection Terminal Block (standard with FISCO options)
BR Mounting Bracket for 1.5 in. NPT Process Connection (RA)(10)
U1 WHG Overfill Approval (pending, consult the factory)
Special Configuration (Software)
C1 Factory configuration (CDS required with order)
C4 Namur alarm and saturation levels, high alarm
C5 Namur alarm and saturation levels, low alarm
C8 Low alarm(11) (standard Rosemount alarm and saturation levels)
Special Certifications
Q4 Calibration Data Certification
Q8 Material Traceability Certification per EN 10204 3.1(12)
QG GOST Primary Verification Certificate
QS Prior-use certificate of FMEDA Data. Only available with HART 4-20 mA output (output code H).
Reference Manual
00809-0100-4530, Rev BA
July 2009
A-29
Rosemount 5300 Series
PlantWeb Diagnostic Functionality
D01 FOUNDATION fieldbus Diagnostics Suite
DA1 HART Diagnostics Suite
Remote Housing Mounting
B1 1 m / 3.2 ft. Remote Housing Mounting Cable and Bracket
B2 2 m / 6.5 ft. Remote Housing Mounting Cable and Bracket
B3 3 m / 9.8 ft. Remote Housing Mounting Cable and Bracket
(1) Not available with Flame/Explosion-proof approvals (E1, E3, E5, E6, E7, KA, KB, KC, and KD)
(2) Process seal rating. Final rating depends on flange and O-ring selection..
(3) For other materials, consult factory.
(4) Extra length for fastening is added in the factory.
(5) Probe weight included if applicable. Give the total probe length in feet and inches or meters and centimeters, depending on selected probe length
unit. If tank height is unknown, please round up to an even length when ordering. Probes can be cut to exact length in field. Maximum allowable
length is determined by process conditions. See “Mounting Considerations” on page 3-3 for more probe length guidance.
(6) Available in 316L SST. For other materials, consult the factory.
(7) Available in 316L SST (EN 1.4404). For other materials, consult the factory.
(8) Requires Foundation fieldbus signal output (Ui parameter listed in Appendix B: Product Certifications).
(9) Available for flanged connection.
(10) Only for Standard Temperature and Pressure.
(11) The standard alarm setting is high.
(12) Certificate includes all pressure retaining wetted parts.
Example Model String: 5303-H-A-1-S-1-V-6A-M-025-50-AA-I1-M1C1. E-025-05, means 25 ft and 5 in. probe length. M-025-50,
means 25.5 m.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
A-30
SPARE PARTS
Spare parts list Transmitter head Model 5301/5302/5303
Model Product Description
5301 Guided Wave Radar Liquid Level or Interface Transmitter (interface available for fully submerged probe)
5302 Guided Wave Radar Liquid Level and Interface Transmitter
5303 Guided Wave Radar Solid Level Transmitter
Code Signal Output
H 4-20 mA with HART communication
F FOUNDATION Fieldbus
Code Housing Material
A Polyurethane-covered Aluminum
SStainless Steel, Grade CF8M (ASTM A743)
Code Conduit / Cable Threads
1 ½ - 14 NPT
2M20 x 1.5 adapter
E M12, 4-pin, Male connector (eurofast®)(1)
MA size Mini, 4-pin, Male connector (minifast®)(1)
Code Operating Temperature and Pressure
N Not Applicable
Code Material of Construction: Process Connection / Probe
0Not Applicable
Code Sealing, O-ring Material (Consult factory for other o-ring materials)
N Not Applicable
Code Probe Type
0N None
Code Probe Length Units
NNot Applicable
Code Total Probe Length (feet/m)
00 Not Applicable
Code Total Probe Length (in./cm)
00 Not Applicable
Code Process Connection - Size / Type (consult the factory for other process connections)
NA Not Applicable
Code Hazardous Locations Certifications
NA No Hazardous Locations Certifications
E1 ATEX Flameproof(3)
E3 NEPSI Flameproof(3)
E5 FM Explosion-proof(3)
E6 CSA Explosion-proof(3)
E7 IECEx Flameproof(3)
I1 ATEX Intrinsic Safety
IA ATEX FISCO Intrinsic Safety(2)
I3 NEPSI Intrinsic Safety
IC NEPSI FISCO Intrinsic Safety(2)
I5 FM Intrinsic Safety and Non-Incendive
IE FM FISCO Intrinsic Safety(2)
I6 CSA Intrinsic Safety
Reference Manual
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July 2009
A-31
Rosemount 5300 Series
Code Hazardous Locations Certifications (continued)
IF CSA FISCO Intrinsic Safety(2)
I7 IECEx Intrinsic Safety
IG IECEx FISCO Intrinsic Safety(2)
KA ATEX, FM, CSA Flameproof/Explosion-proof(3)
KB ATEX, FM, IECEx Flameproof/Explosion-proof(3)
KC ATEX, CSA, IECEx Flameproof/Explosion-proof(3)
KD FM, CSA, IECEx Flameproof/Explosion-proof(3)
KE ATEX, FM, CSA Intrinsic Safety
KF ATEX, FM, IECEx Intrinsic Safety
KG ATEX, CSA, IECEx Intrinsic Safety
KH FM, CSA, IECEx Intrinsic Safety
KI FISCO - ATEX, FM, CSA Intrinsic Safety(2)
KJ FISCO - ATEX, FM, IECEX Intrinsic Safety(2)
KK FISCO - ATEX, CSA, IECEX Intrinsic Safety(2)
KL FISCO - FM, CSA, IECEX Intrinsic Safety(2)
Code Options
M1 Integral digital display
T1 Transient Protection Terminal Block (standard with FISCO options)
Remote Housing Mounting
B1 1 m / 3.2 ft. Remote Housing Mounting Cable and Bracket
B2 2 m / 6.5 ft. Remote Housing Mounting Cable and Bracket
B3 3 m / 9.8 ft. Remote Housing Mounting Cable and Bracket
Special Configuration (Software)
C1 Factory configuration (CDS required with order)
C4 Namur alarm and saturation levels, high alarm
C5 Namur alarm and saturation levels, low alarm
C8 Low alarm (4) (standard Rosemount alarm and saturation levels)
Special Certifications
Q4 Calibration Data Certification
QG GOST Primary Verification Certificate
QS Prior-use certificate of FMEDA Data. Only available with HART 4-20 mA output (output code H).
PlantWeb Diagnostic Functionality
D01 FOUNDATION fieldbus Diagnostics Suite
DA1 HART Diagnostics Suite
(1) Not available with Flame/Explosionproof approvals (E1, E3, E5, E6, E7, KA, KB, KC, and KD)
(2) Requires Foundation Fieldbus signal output.
(3) Probes are intrinsically safe.
(4) The standard alarm setting is high.
Reference Manual
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July 2009
Rosemount 5300 Series
A-32
Spare parts list Probe Model 5301/5302/5303
Model Product Description
5309 Spare probe
Code Signal Output
N Not Applicable
Code Housing Material
N Not Applicable
Code Conduit / Cable Threads
N Not Applicable
Code Operating Temperature and Pressure(1) Probe Type
S - 15 psig (-1bar) to 580 psig (40 bar) @ 302 °F (150 °C) All
HHigh Temp / High Pressure(2):
2940 psi @ 752 °F and 5000 psi @ 100 °F (203 bar @ 400 °C and
345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 4U, 4V, 5A and 5B
P High Pressure(2):
Max 392 °F (200 °C): 3500 psi @ 392 °F and 5000 psi @ 100 °F (243 bar @
200 °C and 345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 5A and 5B
CCryogenic Temperature(2) (3) -321 °F (-196 °C)
Max 392 °F (200 °C): 3500 psi @ 392 °F and 5000 psi @ 100 °F (243 bar
@ 200 °C and 345 bar @ 38 °C) according to ANSI Class 2500
3A, 3B, 4A, 5A, 5B (only SST)
Code Material of Construction(4): Process
Connection / Probe Probe Type Valid Operation Temperature and Pressure
1316 L SST (EN 1.4404) All S, H, P, C
2 Alloy C-276 (UNS N10276). With plate
design if flanged version. Up to class 600,
PN 63 for HTHP/HP probes.
3A, 3B, 4A S, H, P
3Alloy 400 (UNS N04400). With plate
design if flanged version.
3A, 3B, 4A, 5A, 5B S
7 PTFE covered probe and flange. With
plate design.
4A and 5A S
8PTFE covered probe. 4A and 5A S
H Alloy C-276 (UNS N10276) process
connection, flange and probe(5) 3A, 3B, 4A H, P
Code Sealing, O-ring Material (Consult factory for other o-ring materials)
NNone
(6)
VViton® fluoroelastomer
E Ethylene Propylene
KKalrez® 6375 perfluoroelastomer
B Buna-N
Code Probe Type Process Connection Probe Lengths
1A Rigid Twin Lead(7) Flange / 1.5 in., 2 in.(7) Thread Min: 1 ft 4 in. (0.4 m). Max: 9 ft 10 in. (3 m)
2A Flexible Twin Lead with weight(7) Flange / 1.5 in., 2 in.(7) Thread Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
3A Coaxial (for level measurement)(8) Flange / 1 in.(7), 1.5 in., 2 in.(7)
Thread
Min: 1 ft 4 in. (0.4 m). Max: 19 ft 8 in. (6 m)
3B Coaxial, perforated. For level and interface
measurement, or easier cleaning.
Flange / 1 in.(7), 1.5 in., 2 in.(7)
Thread
Min: 1 ft 4 in. (0.4 m). Max: 19 ft 8 in. (6 m)
4A Rigid Single Lead (8 mm) Flange / 1 in.(7), 1.5 in., 2 in.(7)
Thread / Tri-Clamp
Min: 1 ft 4 in. (0.4 m). Max: 9 ft 10 in. (3 m)
4B Rigid Single Lead (13 mm)(9) Flange / 1 in., 1.5 in., 2 in. Thread
/ Tri-Clamp
Min: 1 ft 4 in. (0.4 m). Max: 14 ft 9 in. (4.5 m)
4U Vapor Single Rigid Probe for 2 in. pipes(10) Flange / 1.5 in. Thread Min: 2 ft 5 in. (0.76 m). Max: 13 ft (4 m)
Reference Manual
00809-0100-4530, Rev BA
July 2009
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Rosemount 5300 Series
Code Probe Type Process Connection Probe Lengths
4V Vapor Single Rigid Probe for 3-4 in.
pipes(10) Flange / 1.5 in. Thread Min: 2 ft 5 in. (0.76 m). Max: 13 ft (4 m)
5A Flexible Single Lead with weight Flange / 1 in.(7), 1.5 in., 2 in.(7)
Thread / Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
5B Flexible Single Lead with chuck(11) Flange / 1 in.(7), 1.5 in., 2 in.(7)
Thread / Tri-Clamp
Min: 3 ft 4 in. (1 m). Max: 164 ft (50 m)
Code Probe Length Units
EEnglish (feet, in.)
MMetric (meters, centimeters)
Code Total Probe Length (12) (feet/m)
xxx 0-164 ft or 0-50 m
Code Total Probe Length (12) (in./cm)
xx 0-11 in. or 0-99 cm
Code Process Connection - Size / Type (consult factory for other process connections)
ANSI Flanges(15)
AA 2 in. ANSI, 150 lb
AB 2 in. ANSI, 300 lb
AC 2 in. ANSI, 600 lb. HTHP / HP units
AD 2 in. ANSI, 900 lb. HTHP / HP units
AE 2 in. ANSI, 1500 lb. HTHP / HP units
AI 2 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
AJ 2 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
AK 2 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
BA 3 in. ANSI, 150 lb
BB 3 in. ANSI, 300 lb
BC 3 in. ANSI, 600 lb. HTHP / HP units
BD 3 in. ANSI, 900 lb. HTHP / HP units
BE 3 in. ANSI, 1500 lb. HTHP / HP units
BI 3 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
BJ 3 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
BK 3 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
CA 4 in. ANSI, 150 lb
CB 4 in. ANSI, 300 lb
CC 4 in. ANSI, 600 lb. HTHP / HP units
CD 4 in. ANSI, 900 lb. HTHP / HP units
CE 4 in. ANSI, 1500 lb. HTHP / HP units
CI 4 in. ANSI, 600 lb, RTJ (Ring Type Joint). HTHP / HP units
CJ 4 in. ANSI, 900 lb, RTJ (Ring Type Joint). HTHP / HP units
CK 4 in. ANSI, 1500 lb, RTJ (Ring Type Joint). HTHP / HP units
DA 6 in. ANSI, 150 lb
EN (DIN) Flanges(13)
HB DN50, PN40
HC DN50, PN63. HTHP / HP units
HD DN50, PN100. HTHP / HP units
HE DN50, PN160. HTHP / HP units
HF DN50, PN250. HTHP / HP units
IA DN80, PN16
IB DN80, PN40
IC DN80, PN64 . HTHP / HP units
Reference Manual
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July 2009
Rosemount 5300 Series
A-34
EN (DIN) Flanges(14) (continued)
ID DN80, PN100. HTHP / HP units
IE DN80, PN160. HTHP / HP units
IF DN80, PN250. HTHP / HP units
JA DN100, PN16
JB DN100, PN40
JC DN100, PN64. HTHP / HP units
JD DN100, PN100. HTHP / HP units
JE DN100, PN160. HTHP / HP units
JF DN100, PN250. HTHP / HP units
KA DN150, PN16
JIS Flanges(13)
UA 50A, 10K
UB 50A, 20K
VA 80A, 10K
VB 80A, 20K
XA 100A, 10K
XB 100A, 20K
YA 150A, 10K
YB 150A, 20K
ZA 200A, 10K
ZB 200A, 20K
Threaded Connections(15) Probe Type
RA 1 ½ in. NPT thread All
RB 1 in. NPT thread 3A, 3B, 4A, 4B, 5A, 5B, standard temperature
and pressure
RC 2 in. NPT thread All for standard temperature and pressure
SA 1 ½ in. BSP (G 1 ½ in.) thread All
SB 1 in. BSP (G 1 in.) thread 3A, 3B, 4A, 4B, 5A, 5B, standard temperature
and pressure
Tri-Clamp Fittings(15) Probe Type
FT 1 ½ in. Tri-Clamp 4A, 5A, 5B standard temperature and pressure
AT 2 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
BT 3 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
CT 4 in. Tri-Clamp 4A, 4B, 5A, 5B standard temperature and
pressure
Proprietary Flanges
TF Fisher - proprietary 316L SST (for 249B cages) Torque Tube Flange
TT Fisher - proprietary 316L SST (for 249C cages) Torque Tube Flange
TM Masoneilan - proprietary 316L SST Torque Tube Flange
Special Process Connection
XX Special Process Connection
Code Hazardous Locations Certifications
NA Not Applicable
Code Options
P1 Hydrostatic testing(16)
N2 NACE material recommendation per MR 0175 (17)
LS Long stud(18) 9.8 in (250 mm) for flexible single lead probe to prevent contact with wall/nozzle.
Standard height is 3.9 in (100 mm) for probes 5A and 5B; 5.9 in. (150 mm) for probes 6A and 6B.
Reference Manual
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July 2009
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Rosemount 5300 Series
Code Options (continued)
W2 Short weight for flexible single lead probe(19)
BR Mounting Bracket for 1.5 in. NPT Process Connection (RA)(20)
Centering Discs Outer Diameter
S2 2 in. Centering disc(21) 1.8 in. (45 mm)
S3 3 in. Centering disc(21) 2.7 in. (68 mm)
S4 4 in. Centering disc(21) 3.6 in. (92 mm)
S6 6 in. Centering disc(21) 5.55 in. (141 mm)
S8 8 in. Centering disc(21) 7.40 in. (188 mm)
P2 2 in. Centering disc PTFE(22) 1.8 in. (45 mm)
P3 3 in. Centering disc PTFE(22) 2.7 in. (68 mm)
P4 4 in. Centering disc PTFE(22) 3.6 in. (92 mm)
P6 6 in. Centering disc PTFE(22) 5.55 in. (141 mm)
P8 8 in. Centering disc PTFE(22) 7.40 in. (188 mm)
Special Certifications
Q8 Material Traceability Certification per EN 10204 3.1(23)
(1) Process seal rating. Final rating depends on flange and O-ring selection.
(2) Requires option None for sealing (no O-ring).
(3) Welding Procedure Qualification Record Documentation will be supplied.
(4) For other materials, consult the factory.
(5) Consult the factory for this option.
(6) Requires High Temperature High Pressure (code H) or High Pressure (code P) probe.
(7) Only available with standard temperature and pressure (code S).
(8) Requires model 5301.
(9) Available in SST. Consult the factory for other materials.
(10) This is an HTHP probe.
(11) Extra length for fastening is added in factory.
(12) Probe weight included if applicable. Give the total probe length in feet and inches or meters and centimeters, depending on selected probe length unit.
If tank height is unknown, please round up to an even length when ordering. Probes can be cut to exact length in field. Maximum allowable length is
determined by process conditions. See “Mounting Considerations” on page 3-3 for more probe length guidance.
(13) Available in 316L SST (EN 1.4404). For other materials consult the factory.
(14) Available in 316L SST (EN 1.4404). For other materials consult the factory.
(15) Available in 316L SST. For other materials consult the factory.
(16) For standard tank connection only available with flange .
(17) For Material SST, Alloy C-276 and Alloy 400; Probe Type 3A, 3B, 4A, 4B, 4U, and 4V.
(18) Not available with PTFE covered probes.
(19) Only for Material of Construction code 1. For other materials, consult the factory.
(20) Only for Standard Temperature and Pressure.
(21) Available for SST and Alloy C-276 probes, type 2A, 4A, 4B, and 5A. Same disc material as probe material.
(22) Available for SST probes, type 2A, 4A, 4B, 5A and 6A except for HTHP.
(23) Certificate includes all pressure retaining wetted metal parts.
Reference Manual
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July 2009
Rosemount 5300 Series
A-36
Spare parts list Other Spares and Accessories Rosemount 5300 Series
Code Process Connection - Size/Type (consult factory for other process connections)
Other spares
03300-7001-0002 Weight kit Flexible Twin lead
03300-7001-0003 Weight kit Flexible 4 mm Single lead
03300-7001-0004 Weight kit Flexible 6 mm Single lead
Other accessories
03300-7004-0001 Viatec HART Modem and cables (RS 232 connection)
03300-7004-0002 Viatec HART Modem and cables (USB connection)
03300-2001-0001 Mounting Bracket for 1.5 in. NPT Process Connection (RA)
Centering discs(1) (2)
03300-1655-0001 Kit, 2 in. Centering Disk, SST, Rigid Single
03300-1655-0002 Kit, 3 in. Centering Disk, SST, Rigid Single
03300-1655-0003 Kit, 4 in. Centering Disk, SST, Rigid Single
03300-1655-0004 Kit, 6 in. Centering Disk, SST, Rigid Single
03300-1655-0005 Kit, 8 in. Centering Disk, SST, Rigid Single
03300-1655-0006 Kit, 2 in. Centering Disk, PTFE, Rigid Single
03300-1655-0007 Kit, 3 in. Centering Disk, PTFE, Rigid Single
03300-1655-0008 Kit, 4 in. Centering Disk, PTFE, Rigid Single
03300-1655-0009 Kit, 6 in. Centering Disk, PTFE, Rigid Single
03300-1655-0010 Kit, 8 in. Centering Disk, PTFE, Rigid Single
03300-1655-1001 Kit, 2 in. Centering Disk, SST, Single / Twin Flex Lead
03300-1655-1002 Kit, 3 in. Centering Disk, SST, Single / Twin Flex Lead
03300-1655-1003 Kit, 4 in. Centering Disk, SST, Single / Twin Flex Lead
03300-1655-1004 Kit, 6 in. Centering Disk, SST, Single / Twin Flex Lead
03300-1655-1005 Kit, 8 in. Centering Disk, SST, Single / Twin Flex Lead
03300-1655-1006 Kit, 2 in. Centering Disk, PTFE, Single / Twin Flex Lead
03300-1655-1007 Kit, 3 in. Centering Disk, PTFE, Single / Twin Flex Lead
03300-1655-1008 Kit, 4 in. Centering Disk, PTFE, Single / Twin Flex Lead
03300-1655-1009 Kit, 6 in. Centering Disk, PTFE, Single / Twin Flex Lead
03300-1655-1010 Kit, 8 in. Centering Disk, PTFE, Single / Twin Flex Lead
Remote Housing / Bracket Mounting
03300-3001-0001 1m / 3.2 ft Remote Housing Mounting Cable and Bracket
03300-3001-0002 2m / 6.5 ft Remote Housing Mounting Cable and Bracket
03300-3001-0003 3m / 9.8 ft Remote Housing Mounting Cable and Bracket
03300-3001-0004 1m / 3.2 ft Remote Housing Mounting Cable
03300-3001-0005 2m / 6.5 ft Remote Housing Mounting Cable
03300-3001-0006 3m / 9.8 ft Remote Housing Mounting Cable
Vented Flanges (3)
03300-1811-9001 Fisher 249B
03300-1811-9002 Fisher 249C
03300-1811-9003 Masoneilan
Flushing Connection Rings
DP0002-2111-S6 2 in. ANSI, ¼ in. NPT connection
DP0002-3111-S6 3 in. ANSI, ¼ in. NPT connection
DP0002-4111-S6 4 in. ANSI, ¼ in. NPT connection
DP0002-5111-S6 DN50, ¼ in. NPT connection
DP0002-8111-S6 DN80, ¼ in. NPT connection
Cable Glands
03300-7000-0001 Cable Gland 8-15mm, 1/2NPT Mo Brass Nickel Plated, KV1
03300-7000-0002 Cable Gland 4-8mm, 1/2NPT Brass, KVE7, EExd
03300-7000-0003 Cable Gland 8-11mm, 1/2NPT Brass, KVE8, EExd
03300-7000-0004 Cable Gland 6-12mm, 1/2 NPT Polyamide Grey
Reference Manual
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July 2009
A-37
Rosemount 5300 Series
(1) If a centering disc is required for a flanged probe the centering disc can be ordered with options CS or CP in the model code. If a centering disc is required
for a threaded connection or as a spare part it should be ordered using the item numbers listed below.
(2) To order a centering disc in a different material, consult the factory.
(3) 1½ in. NPT threaded connection (RA) is required.
Reference Manual
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July 2009
Rosemount 5300 Series
A-38
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Appendix B Product Certifications
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1
EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2
European ATEX Directive Information . . . . . . . . . . . . . . . page B-3
NEPSI Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-8
Factory Mutual (FM) Approvals . . . . . . . . . . . . . . . . . . . . . page B-11
Canadian Standards Association (CSA) Approval . . . . . page B-14
IECEx Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-17
Combination Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-22
Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-22
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-2
EU CONFORMITY The EC declaration of conformity for all applicable European directives for this
product can be found on the Rosemount website at www.rosemount.com. A
hard copy may be obtained by contacting our local sales representative.
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g.
substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the mains power to the Radar Transmitter is off and the lines to any other
external power source are disconnected or not powered while wiring
the transmitter.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable
level of electrostatic charge under certain extreme conditions. Therefore, when the
probe is used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-3
Rosemount 5300 Series
EUROPEAN ATEX
DIRECTIVE
INFORMATION
Intrinsic Safety The Rosemount 5300 Series Guided Wave Radar Level Transmitter that has
the following label attached has been certified to comply with Directive
94/9/EC of the European Parliament and the Council as published in the
Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Figure B-1. Approval Label
ATEX HART model
I1 The following information is provided as part of the label of the
transmitter:
• Name and address of the manufacturer (Rosemount).
• CE Conformity Marking
• Complete model number
• The serial number of the device
• Year of construction
• Marking for explosion protection:
• EEx ia IIC T4 (-50 °C Ta +70 °C)(1)
• 4-20 mA/HART model: Ui=30 V, Ii=130 mA, Pi=1.0 W, Ci=7.26 nF, Li=0.
• Nemko ATEX certificate number: Nemko 04ATEX1073X
• Installation Drawing: 9240 030-938
Special Conditions for Safe Use (X):
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible areas for Group
IIC and Category II 1G according to EN 50284 clause 4.4.3 (4 cm2).
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere
of the tank is made with light metal alloys and used in category II 1 G.
(1) Other temperature restrictions may apply, please refer to “Specifications” on page A-1.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-4
Figure B-2. Approval Label
ATEX Foundation Fieldbus
model
I1 The following information is provided as part of the label of the
transmitter:
• Name and address of the manufacturer (Rosemount).
• CE Conformity Marking
• Complete model number
• The serial number of the device
• Year of construction
• Marking for explosion protection:
• EEx ia IIC T4 (-50 °C Ta +60 °C)
•F
OUNDATION Fieldbus model: Ui=30 Vdc, Ii=300 mA, Pi=1.5 W,
Ci=0 nF, Li=0 H.
• Nemko ATEX certificate number: Nemko 04ATEX1073X
• Installation Drawing: 9240 030-938
Special Conditions for Safe Use (X):
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible areas for Group
IIC and Category II 1G according to EN 50284 clause 4.4.3 (4 cm2).
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere
of the tank is made with light metal alloys and used in category II 1 G.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-5
Rosemount 5300 Series
Figure B-3. Approval Label
ATEX FISCO model
IA The following information is provided as part of the label of the
transmitter:
• Name and address of the manufacturer (Rosemount).
• CE Conformity Marking
• Complete model number
• The serial number of the device
• Year of construction
• Marking for explosion protection:
• EEx ia IIC T4 (-50 °C Ta +60 °C)
• FISCO model: Ui=17.5 Vdc, Ii=380 mA, Pi=5.32 W, Li=Ci=0.
• Nemko ATEX certificate number: Nemko 04ATEX1073X
• Installation Drawing: 9240 030-938
Special Conditions for Safe Use (X):
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible areas for Group
IIC and Category II 1G according to EN 50284 clause 4.4.3 (4 cm2).
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere
of the tank is made with light metal alloys and used in category II 1 G.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-6
Flameproof The Rosemount 5300 Series Guided Wave Radar Level Transmitter that has
the following label attached has been certified to comply with Directive
94/9/EC of the European Parliament and the Council as published in the
Official Journal of the European Communities No. L 100/1 on 19-April-1994.
Figure B-4. Approval Label
ATEX HART model
E1 The following information is provided as part of the label of the
transmitter:
• Name and address of the manufacturer (Rosemount).
• CE Conformity Marking
• Complete model number
• The serial number of the device
• Year of construction
• Marking for explosion protection:
• EEx iad IIC T4 (-40 °C<Ta< +70 °C)
• Nemko ATEX certificate number: Nemko 04ATEX1073X
•U
m=250 VAC
Special Conditions for Safe Use (X):
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible areas for Group
IIC and Category II 1G according to EN 50284 clause 4.4.3 (4 cm2).
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere
of the tank is made with light metal alloys and used in category II 1 G.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-7
Rosemount 5300 Series
Figure B-5. Approval Label
ATEX Foundation Fieldbus
E1 The following information is provided as part of the label of the
transmitter:
• Name and address of the manufacturer (Rosemount).
• CE Conformity Marking
• Complete model number
• The serial number of the device
• Year of construction
• Marking for explosion protection:
• EEx iad IIC T4 (-40 °C<Ta< +60 °C)
• Nemko ATEX certificate number: Nemko 04ATEX1073X
•U
m=250 VAC
Special Conditions for Safe Use (X):
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible areas for Group
IIC and Category II 1G according to EN 50284 clause 4.4.3 (4 cm2).
Therefore, when the probe is used in a potentially explosive atmosphere,
appropriate measures must be taken to prevent electrostatic discharge.
Impact and friction hazards need then to be considered according to EN
50284 clause 4.3.1 when the transmitter exposed to the exterior atmosphere
of the tank is made with light metal alloys and used in category II 1 G.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-8
NATIONAL
SUPERVISION AND
INSPECTION CENTER
FOR EXPLOSION
PROTECTION
AND SAFETY OF
INSTRUMENTATION
(NEPSI) APPROVALS
Figure B-6. Approval Label
National Supervision and
Inspection Center for Explosion
Protection and Safety of
Instrumentation (NEPSI)
HART Model
E3 Flameproof:
Ex iad IIC T4 (- 40 °C < Ta < + 70 °C)
I3 Intrinsically Safe:
• Ex ia IIC T4 (- 50 °C < Ta < + 70 °C)
• 4-20 mA / HART model: Ui = 30 V, Ii = 130 mA, Pi = 1.0 W,
Ci = 7.25 nF, Li 0 
Special Conditions for Safe Use (X):
Refer to Certificates: GYJ081080X for Ex ia IIC T4 and GYJ081130X for
Ex iad IIC T4.
E3/HART
I3/HART
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-9
Rosemount 5300 Series
Figure B-7. Approval Label
National Supervision
and Inspection Center
for Explosion Protection
and Safety of
Instrumentation (NEPSI)
Foundation Fieldbus
Model
E3 Flameproof:
• Ex iad IIC T4 (- 40 °C < Ta < + 60 °C)
I3 Intrinsically Safe:
• Ex ia IIC T4 (- 50 °C < Ta < + 60 °C)
•U
i = 30 V, Ii = 300 mA, Pi = 1.5 W, Ci 0 nF, Li 0 
Special Conditions for Safe Use (X):
Refer to Certificates: GYJ081080X for Ex ia IIC T4 and GYJ081130X for
Ex iad IIC T4.
E3/FIELDBUS
I3/FIELDBUS
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-10
Figure B-8. Approval Label
National Supervision and
Inspection Center for Explosion
Protection and Safety of
Instrumentation (NEPSI)
FISCO Model
IC The following information is provided as part of the label of the
transmitter:
• Ex ia IIC T4 (- 50 °C < Ta < + 60 °C)
•U
i = 17.5 V, Ii = 380 mA, Pi = 5.32 W, Ci 0 nF, Li 0 
Special Conditions for Safe Use (X):
Refer to Certificates: GYJ081080X for Ex ia IIC T4 and GYJ081130X for
Ex iad IIC T4.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-11
Rosemount 5300 Series
FACTORY MUTUAL (FM)
APPROVALS The Rosemount 5300 Series Guided Wave Radar Level Transmitter that have
the following labels attached have been certified to comply with the
requirements of the approval agencies noted.
Intrinsic Safety
Figure B-9. Approval Labels
Factory Mutual (FM) HART
model
I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F
and G.
Class I, Zone 0, AEX ia IIC T4 when installed per Control Drawing:
9240030-936.
Non-incendive for Class I, Division 2, Groups A, B, C and D.
Suitable for Class II, III, Division 2, Groups F and G.
4-20 mA/HART model: Ui=30 V, Ii=130 mA, Pi=1.0 W, Ci=7.26 nF, Li=0.
Max operation 42.4 V, 25 mA.
Temperature code T4.
Ambient Temperature Limits: -50 °C to + 70 °C.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-12
Figure B-10. Approval Labels
Factory Mutual (FM) Foundation
Fieldbus model
I5 Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F
and G.
Class I, Zone 0, AEX ia IIC T4 when installed per Control Drawing:
9240030-936.
Non-incendive for Class I, Division 2, Groups A, B, C and D.
Suitable for Class II, III, Division 2, Groups F and G;
FOUNDATION Fieldbus model: Ui=30 Vdc, Ii=300 mA, Pi=1.3 W, Ci=0 nF,
Li=0 H. Max operation 32 V, 25 mA.
Temperature code T4.
Ambient Temperature Limits: -50 °C to + 60 °C
Figure B-11. Approval Labels
Factory Mutual (FM) FISCO
model
IE Intrinsically Safe for Class I, II, III, Division 1, Groups A, B, C, D, E, F
and G.
Class I, Zone 0, AEX ia IIC T4 when installed per Control Drawing:
9240030-936.
FISCO model: Ui=17.5 Vdc, Ii=380 mA, Pi=5.32 W, Li=Ci=0.
Temperature code T4.
Ambient Temperature Limits: -50 °C to + 60 °C
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-13
Rosemount 5300 Series
Explosion Proof
Figure B-12. Approval Labels
Factory Mutual (FM) HART
model
E5 Explosion-Proof for Class I, Division 1, Groups B, C and D.
Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G with
intrinsically safe connections to Class I, II, III, Div 1, Groups B, C, D, E, F
and G.
Temperature code T4.
Ambient temperature limits: -50 °C to + 70 °C.
Seal not required.
Figure B-13. Approval Label
Factory Mutual (FM) Foundation
Fieldbus model
E5 Explosion-Proof for Class I, Division 1, Groups B, C and D.
Dust-Ignition proof for Class II/III, Division 1, Groups E, F and G with
intrinsically safe connections to Class I, II, III, Div 1, Groups B, C, D, E, F
and G.
Temperature code T4.
Ambient temperature limits: -50°C to + 60°C.
Seal not required.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-14
CANADIAN STANDARDS
ASSOCIATION (CSA)
APPROVAL
This product meets the Dual Seal Requirements of ANSI/ISA 12.27.01-2003.
Dual seal annunciation
The breach of the secondary seal is annunciated via product leakage from the
antenna’s vents. The leakage will be visible and/or audible from the
transmitter head’s threads.
Dual seal maintenance
No maintenance required. Verify proper operation by keeping leak path free
from ice or contamination.
Cert. no. 1514653.
Intrinsic Safety
Figure B-14. Approval Label
Canadian Standards Association
(CSA) HART model
I6 Intrinsically Safe Ex ia.
Class I, Division 1, Groups A, B, C and D.
Temperature code T4.
4-20 mA/HART model: Ui=30 V, Ii=130 mA, Pi=1.0 W, Ci=7.26 nF, Li=0 H.
Installation Drawing: 9240 030-937.
Ambient temperature limits: -50 °C to + 70 °C.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-15
Rosemount 5300 Series
Figure B-15. Approval Label
Canadian Standards Association
(CSA) Foundation Fieldbus
model
I6 Intrinsically Safe Ex ia.
Class I, Division 1, Groups A, B, C and D.
Temperature code T4.
FOUNDATION Fieldbus model: Ui=30 Vdc, Ii=300 mA, Pi=1.3 W,
Ci=0 nF, Li=0 H.
Control Drawing: 9240 030-937.
Ambient temperature limits: -50 °C to + 60 °C
Figure B-16. Approval Label
Canadian Standards Association
(CSA) FISCO model
IF Intrinsically Safe Ex ia.
Class I, Division 1, Groups A, B, C and D.
Temperature code T4.
FISCO model: Ui=17.5 Vdc, Ii=380 mA, Pi=5.32 W,
Ci=0 nF, Li=0 H.
Control Drawing: 9240 030-937.
Ambient temperature limits: -50 °C to + 60 °C
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-16
Explosion Proof Cert. no. 1514653.
Figure B-17. Approval Label
Canadian Standards Association
(CSA) HART model
E6 Explosion-proof with internal Intrinsically Safe Circuits [Exia].
Class I, Div. 1, Groups B, C and D.
Temperature Code T4.
Class II, Div. 1 and 2, Groups E, F and G;
Class III, Div. 1
Ambient temperature limits -50 °C to +70 °C.
Factory sealed.
Figure B-18. Approval Label
Canadian Standards Association
(CSA) Foundation Fieldbus
model
E6 Explosion-proof with internal Intrinsically Safe Circuits [Exia].
Class I, Div. 1, Groups B, C and D.
Temperature Code T4.
Class II, Div. 1 and 2, Groups E, F and G;
Class III, Div. 1
Ambient temperature limits -50 °C to +60 °C.
Factory sealed.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-17
Rosemount 5300 Series
IECEX APPROVAL
Intrinsic Safety
Figure B-19. Approval Label
IECEx HART model
I7 Intrinsically Safe
Ex ia IIC T4 (Tamb -50 °C to +70 °C)(1).
IECEx NEM 06.0001X.
4-20 mA/HART: Ui=30 V, Ii=130 mA, Pi=1 W, Ci=7.26 nF, Li=0 mH.
Installation Drawing: 9240 030-938.
Conditions of Certification
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible area for Group
IIC accoring to IEC 60079-01 clause 7.3: 20 cm2 for Zone 1 and 4 cm2 for
Zone 0. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter exposed to the exterior
atmosphere of the tank is made with light metal alloys and used in Zone 0.
(1) Other temperature restrictions may apply, please refer to “Specifications” on page A-1.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-18
Figure B-20. Approval Label
IECEx Foundation Fieldbus
model
I7 Intrinsically Safe
Ex ia IIC T4 (Tamb -50 °C to +60 °C).
IECEx NEM 06.0001X.
FOUNDATION Fieldbus: Ui=30 V, Ii=300 mA, Pi=1.5 W, Ci=0 nF,
Li=0 mH.
Installation Drawing: 9240 030-938.
Conditions of Certification
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible area for Group
IIC accoring to IEC 60079-01 clause 7.3: 20 cm2 for Zone 1 and 4 cm2 for
Zone 0. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter exposed to the exterior
atmosphere of the tank is made with light metal alloys and used in Zone 0.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-19
Rosemount 5300 Series
Figure B-21. Approval Label
IECEx FISCO model
IG Intrinsically Safe
Ex ia IIC T4 (Tamb -50 °C to +60 °C).
IECEx NEM 06.0001X.
FISCO: Ui=17.5 V, Ii=380 mA, Pi=5.32 W, Ci=0 nF,
Li=0 mH.
Installation Drawing: 9240 030-938.
Conditions of Certification
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible area for Group
IIC accoring to IEC 60079-01 clause 7.3: 20 cm2 for Zone 1 and 4 cm2 for
Zone 0. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter exposed to the exterior
atmosphere of the tank is made with light metal alloys and used in Zone 0.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-20
Flameproof
Figure B-22. Approval Labels
IECEx HART
E7 Flameproof
Ex iad IIC T4 (Tamb :-40° C to +70 °C).
IECEx NEM 06.0001X.
Um=250 VAC
Conditions of Certification
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible area for Group
IIC accoring to IEC 60079-01 clause 7.3: 20 cm2 for Zone 1 and 4 cm2 for
Zone 0. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter exposed to the exterior
atmosphere of the tank is made with light metal alloys and used in Zone 0.
Reference Manual
00809-0100-4530, Rev BA
July 2009
B-21
Rosemount 5300 Series
Figure B-23. Approval Labels
IECEx Foundation Fieldbus
E7 Flameproof
Ex iad IIC T4 (Tamb :-40° C to +60 °C).
IECEx NEM 06.0001X.
Um=250 VAC
Conditions of Certification
The intrinsically safe circuits do not withstand the 500V AC test as specified in
EN 50020 clause 6.4.12.
Probes covered with plastic and/or with plastic discs will have a
non-conducting area that exceeds the maximum permissible area for Group
IIC accoring to IEC 60079-01 clause 7.3: 20 cm2 for Zone 1 and 4 cm2 for
Zone 0. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Impact and friction hazards need then to be considered according to IEC
60079-0 clause 8.1.2 when the transmitter exposed to the exterior
atmosphere of the tank is made with light metal alloys and used in Zone 0.
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
B-22
COMBINATION
APPROVALS KA ATEX, FM, CSA Flameproof/Explosion-proof
KB ATEX, FM, IECEx Flameproof/Explosion-proof
KC ATEX, CSA, IECEx Flameproof/Explosion-proof
KD FM, CSA, IECEx Flameproof/Explosion-proof
KE ATEX, FM, CSA Intrinsic Safety
KF ATEX, FM, IECEx Intrinsic Safety
KG ATEX, CSA, IECEx Intrinsic Safety
KH FM, CSA, IECEx Intrinsic Safety
KI FISCO - ATEX, FM, CSA Intrinsic Safety
KJ FISCO - ATEX, FM, IECEX Intrinsic Safety
KK FISCO - ATEX, CSA, IECEX Intrinsic Safety
KL FISCO - FM, CSA, IECEX Intrinsic Safety
APPROVAL DRAWINGS This section contains FM Approvals System Control Drawing and Canadian
Standards Association and IECEx/ATEX Installation Drawings. You must
follow the installation guidelines presented in order to maintain certified
ratings for installed transmitters.
This section contains the following drawings:
Rosemount drawing 9240030-936:
System Control Drawing for hazardous location installation of intrinsically safe
FM approved apparatus.
Rosemount drawing 9240030-937:
Installation Drawing for hazardous location installation of CSA approved
apparatus.
Rosemount drawing 9240030-938:
Installation Drawing for hazardous location installation of ATEX and IECEx
approved apparatus.
Reference Manual
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July 2009
B-23
Rosemount 5300 Series
Figure B-24. System Control Drawing for hazardous location installation of intrinsically safe FM approved
apparatus.
Reference Manual
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July 2009
Rosemount 5300 Series
B-24
Figure B-25. Installation Drawing for hazardous location installation of intrinsically safe CSA approved apparatus.
Reference Manual
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July 2009
B-25
Rosemount 5300 Series
Figure B-26. Installation Drawing for hazardous location installation of intrinsically safe ATEX and IECEx approved
apparatus.
Reference Manual
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July 2009
Rosemount 5300 Series
B-26
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Appendix C Advanced Configuration
Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1
User Defined Upper Reference Point . . . . . . . . . . . . . . . . page C-3
Handling of Disturbances from Nozzle . . . . . . . . . . . . . . . page C-4
Threshold Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-8
Probe End Projection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-10
Echo Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-12
Dielectric Constant Settings . . . . . . . . . . . . . . . . . . . . . . . page C-14
Dynamic Vapor Compensation . . . . . . . . . . . . . . . . . . . . . page C-15
Signal Quality Metrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-20
SAFETY MESSAGES Procedures and instructions in this section may require special precautions to
ensure the safety of the personnel performing the operations. Information that
raises potential safety issues is indicated by a warning symbol ( ). Please
refer to the following safety messages before performing an operation
preceded by this symbol.
Explosions could result in death or serious injury:
Verify that the operating environment of the transmitter is consistent with the appropriate
hazardous locations certifications.
Before connecting a HART-based communicator in an explosive atmosphere, make
sure the instruments in the loop are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
Do not remove the transmitter cover in explosive atmospheres when the circuit is alive.
Reference Manual
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July 2009
Rosemount 5300 Series
C-2
Failure to follow safe installation and servicing guidelines could result in death or
serious injury:
Make sure the transmitter is installed by qualified personnel and in accordance with
applicable code of practice.
Use the equipment only as specified in this manual. Failure to do so may impair the
protection provided by the equipment.
Do not perform any service other than those contained in this manual unless you are
qualified.
Any substitution of non-recognized spare parts may jeopardize safety. Repair, for e.g.
substitution of components etc. may also jeopardize safety and is under no
circumstances allowed.
To prevent ignition of flammable or combustible atmospheres, disconnect power before
servicing.
High voltage that may be present on leads could cause electrical shock:
Avoid contact with leads and terminals.
Make sure the mains power to the Radar Transmitter is off and the lines to any other
external power source are disconnected or not powered while wiring
the transmitter.
Probes covered with plastic and/or with plastic discs may generate an ignition-capable
level of electrostatic charge under certain extreme conditions. Therefore, when the
probe is used in a potentially explosive atmosphere, appropriate measures must be
taken to prevent electrostatic discharge.
Reference Manual
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July 2009
C-3
Rosemount 5300 Series
USER DEFINED UPPER
REFERENCE POINT An Upper Reference Point other than the standard Transmitter Reference
Point can be specified by setting the Calibration Offset parameter as
illustrated in Figure C-1:
Figure C-1. The Upper
Reference Point can be
specified by using the Distance
Offset parameter.
To set the desired upper reference point:
1. Adjust the Tank Height to the distance from the tank bottom to the
desired Upper Reference Point.
2. Add the distance between the Upper Reference Point and the
Transmitter Reference Point to the Distance Offset value that is
stored in the transmitter database.
With a 375 Handheld Communicator the Distance Offset is available as
HART Fast Key sequence [2, 3, 2, 4, 2].
FOUNDATION Fieldbus parameter:
TRANSDUCER 1100>GEOM_OFFSET_DIST
The Distance Offset is also available in RRM:
a. Click the Tank icon under Device Config/Setup in the RRM
workspace.
b. In the Tank window, select the Geometry tab.
c. Click the Advanced button.
Tank Height
Product Level
Upper Reference Point Transmitter
Reference Point
Distance
Offset
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July 2009
Rosemount 5300 Series
C-4
HANDLING OF
DISTURBANCES FROM
NOZZLE
Trim Near Zone Using the Trim Near Zone Function
For transmitters using the Guided Wave Radar technology the performance In
the Near Zone (referred to as the region between 0-3.3 ft. (0-1 m) below the
Upper Reference Point) is normally somewhat limited. However, the
Rosemount 5300 transmitter is equipped with a software functionality that
minimizes the Upper Transition Zone. The factory setting is normally sufficient
and doesn’t need to be repeated after installation.
However, since the setting is optimized depending on actual installation,
further trimming may be necessary in the case of unfavorable conditions. An
example is if there are disturbing obstacles in the Near Zone. Trimming
means that the measurement performance in the Near Zone is maintained
even under these conditions and prevents false echo indication.
NOTE!
Make sure that the product level is below the Near Zone region
(0-3.3 ft. (0-1 m) below the Upper Reference Point) before performing the
Trim Near Zone.
Figure C-2. Echo Curve before
and after Trim Near Zone.
NOTE!
The Trim Near Zone function should only be used for reducing impact from
stationary disturbances. It is not suitable for occasional disturbances.
Trim Near Zone can be done in RRM. The function can be reached from
Device Specific Configuration in the Guided Setup (if the command is
recommended) or from the Advanced Configuration window, Trim Near
Zone tab.
Trim Near Zone
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July 2009
C-5
Rosemount 5300 Series
NOTE!
Note that for firmware version 2.A2 the Trim Near Zone is not possible in
combination with Narrow Nozzles, as defined below:
50 mm< Nozzle height < 300 mm
Nozzle diameter < 2 in. for all single probes except 13 mm single rigid
Nozzle diameter < 3 in. for 13 mm single rigid
Figure C-3. Trim Near Zone
using RRM.
1. Click Trim Near Zone.
2. Select Trim near zone and click OK.
3. Click OK in the appearing dialog.
4. Wait 1 minute.
5. Restart the transmitter.
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July 2009
Rosemount 5300 Series
C-6
NOTE!
The Trim Near Zone function can be reset by selecting Reset near zone
trimming to factory settings in the previous dialog.
In 375 Field Communicator, the Trim Near Zone is reached with the [2, 1, 7, 2]
HART sequence (if the command is recommended) or from the [2, 7, 1] HART
sequence.
Wait 1 minute and restart the transmitter.
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July 2009
C-7
Rosemount 5300 Series
Changing the Upper Null
Zone Measurements are not performed within the Upper Null Zone (UNZ). By
setting the UNZ parameter to zero, measurements can be performed in the
region close to the flange (Near Zone).
If there are measurement problems in the upper part of the tank, you may use
the Trim Near Zone function as described above.
If the desired measurement range is below the Near Zone, or if disturbing
objects are located below the Near Zone, the Upper Null Zone parameter can
be used to avoid measurements above a certain level.
To set the Upper Null Zone with a 375 Field Communicator:
1. Select the HART command [2, 1, 2, 3].
2. Select the Upper Null Zone option.
3. Enter the desired value.
To set the Upper Null Zone with RRM:
1. Start RRM.
2. Click the Tank icon in the Device Config/Setup toolbar.
3. Select the Probe tab in the Tank window.
4. Type the desired value in the Upper Null Zone field.
5. Click the OK button. Now the Upper Null Zone is stored in the transmitter
memory.
Figure C-4. Upper Null Zone.
Figure C-5. Identifying the Upper
Null Zone in the Echo Curve plot
Reference Gauge Height
Upper Null
Zone
Product Level
Upper Reference Point
3.0 5.0
Upper Null Zone
Disturbance
Amplitude, mV
Distance, m
Reference Manual
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July 2009
Rosemount 5300 Series
C-8
THRESHOLD SETTINGS Measurement with the Rosemount 5300 is based on the fact that the radar
signal pulses are reflected by the product surface and the interface between
two liquids. Various signal amplitude thresholds are used to separate the
measurement signal from disturbing echoes and noise. Normally, the
amplitude thresholds are automatically set by the 5300 transmitter, and no
manual settings are needed. However, due to the properties of the product, it
may in rare cases be necessary to adjust the amplitude thresholds for
optimum measurement performance. RRM supports threshold settings in the
Advanced Configuration window:
1. Click the Advanced icon in the Device Config/Setup toolbar.
2. Select the Thresholds tab in the Advanced Configuration window.
Figure C-6. Threshold settings in
RRM.
Automatic threshold settings are enabled by default. In the Advanced
Configuration window the Interface, Reference, Probe End and Full Tank
thresholds can also be set manually.
Automatic Surface Threshold
When this check-box is selected, the transmitter automatically sets the
Surface threshold to a constant value based on the configured Dielectric
Constant of the product.
Note that by enabling the Automatic Surface threshold setting, the Amplitude
Threshold Curve (ATC) is replaced by a constant threshold value. See “Using
the Echo Curve Analyzer” on page 7-10 for more information on how to use
the ATC.
The Surface threshold can also be manually set by using the Set Threshold
function in the Echo Curve Analyzer/Configuration Mode window (see “The
Configuration Mode Tab” on page 7-11).
Interface Threshold
Amplitude threshold for detection of the Interface level peak.
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July 2009
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Rosemount 5300 Series
Reference Threshold
Amplitude threshold for detection of the Reference pulse.
Probe End Threshold
If the Probe End Projection function is used (see “Dielectric Constant
Settings” on page C-14), this threshold may need to be adjusted to make sure
that the probe end pulse is properly detected.
Full Tank Threshold Offset
The Full Tank threshold is related to the Reference Threshold, and can be
used for detecting that the tank is full. The given offset value determines the
gap between the Reference threshold and the Full Tank threshold. The
transmitter considers the tank full when the amplitude of the Reference Peak
has dropped to a value between the two threshold values.
If the amplitude of the Reference peak is below the Full Tank Threshold
(negative amplitude of the Reference peak), the tank is not considered full.
The Full Tank Threshold Offset should normally be set so that the Full Tank
Threshold coincides with an amplitude value equal to 90% of the Reference
Echo peak amplitude when the tank is not full.
Example
In the example below, the following assumptions are made (note the negative
sign):
Reference Echo peak amplitude = -2000 mV
Reference Threshold = -1000 mV
The target position for the Full Tank Threshold is at 10% below the Reference
Echo peak amplitude. In this example, it means that the Full Tank Threshold
should be located at 10% below the Reference peak at -2000 mV:
-2000 mV - (-200 mV)= -1800 mV
Since the Full Tank Threshold refers to the Reference Threshold, the resulting
offset value has to be expressed in terms of the distance to the Reference
Threshold:
Full Tank Threshold Offset = -1000 mV - (-1800 mV) = +800 mV.
Figure C-7. Example of how to
specify the Full Tank Threshold
By default, this value is 0 (function is not used). This is because highly
contaminated or condensed tank-seals, and turbulent or boiling surfaces,
which can cause splashing, may cause function to be triggered.
3.0 4.0 5.0
Amplitude (mV)
Reference Threshold
Full Tank Threshold
Offset=+800 mV
- 10% Reference Peak=-2000 mV
Surface Threshold
Interface Threshold
Distance (m)
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July 2009
Rosemount 5300 Series
C-10
PROBE END
PROJECTION Probe End Projection allows you to measure product level when the surface
pulse is too weak to be detected. For example, long measuring range and
products with very poor reflectivity (low dielectric constant).
A product with very low reflectivity is characterized by its low dielectric
constant. Such a product reflects relatively small amounts of the microwave
energy emitted from the Rosemount 5300 transmitter, and most of it is
transmitted through the product. Consequently, situations may occur where
the surface pulse is invisible to the transmitter at long measuring ranges. The
Probe End Projection function in the Rosemount 5300 transmitter makes it
possible to carry out accurate measurements even under such
circumstances.
When the microwaves emitted by the Rosemount 5300 transmitter propagate
through the product in the tank, the Probe End pulse appears to be located
below the actual probe end. The apparent displacement of the Probe End
pulse is a consequence of the reduced propagation speed of the
measurement signal through the product compared to the speed through air.
The displacement of the Probe End pulse can be observed by using the Echo
Curve Analyzer in the Rosemount Radar Master (see “Using the Echo Curve
Analyzer” on page 7-10).
For products with very low dielectric constants the product surface level can
be determined by comparing the actual probe end position as given by the
Probe Length value, with the apparent position of the Probe End pulse. The
difference is related to the properties of the product, i.e. the Dielectric
Constant, and the distance D travelled by the measurement signal through
the product, see Figure C-8.
Figure C-8. The properties of the
product makes the probe end
pulse appear to be below the
actual probe end.
Apparent Probe
End position
Surface pulse is
missing due to low
product reflectivity
Actual Probe
End position
D
Probe End pulse
The product Level is
given by the relation
between Probe End
displacement , the
Dielectric Constant of the
product, and distance D
Note! It is important that the
Probe Length and product
Dielectric Constant are given
with high accuracy.
Reference Manual
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July 2009
C-11
Rosemount 5300 Series
Probe End Projection is used to :
• Use the probe end echo as reference, in case the surface echo is lost,
to calculate the surface echo position
• Use the probe end echo as reference when the surface echo is close to
the probe end to enhance accuracy of the surface echo position
NOTE!
This function is only available for Liquid/solid product level measurement
modes (i.e. not available for interface or fully submersed interface
measurement modes) and a well defined probe end echo (i.e. ensure that the
probe end/centering disc/weight is either always in contact with the tank wall
or never in contact with the tank wall).
NOTE!
Assure that the Tank settings; Mounting Type, Probe Type, and Probe Length
have been assigned correct values before continuing.
Probe End Projection can be configured using a guide. When the tank is
empty, the guided setup will be able to accurately calibrate probe end offset
and probe end pulse polarity. You will be asked to insert an initial value for the
Product DC. This is the value for the product dielectric constant that the
device uses as a start point for estimation. This value must be as accurate to
the actual value of the dielectric constant as possible.
When the tank is filled, the guided setup will be able to estimate the Product
DC. This value is used as an initial value for future estimation of the Product
DC.
For best performance, complete the guided setup with an empty tank and
then a second time with a filled tank, but do not overwrite the empty tank
calibration.
Probe End Projection can be configured in RRM. This function can be
reached from the Device Specific Configuration in the Guided Setup (if the
configuration is recommended) or from the Advanced Configuration
window, Probe End Projection tab. Click Guided Probe End Projection
Setup to start the configuration.
Figure C-9. Probe End
Projection setup. In 375 Field Communicator, the Device Specific Configuration is reached with
sequence [2, 1, 7, 2] (if the configuration is recommended) or from the
sequence: [2, 7, 2].
Optional configurations:
DC Estimation Limit: This is a limit for the product dielectric constant
estimation. The limit is a percentage, saying how much the estimated product
DC is allowed to differ from the initial product DC value. If the estimation goes
outside this limit, a warning will be generated.
Used Product DC: This is the estimated product dielectric constant that the
device will use for Probe End Projection.
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July 2009
Rosemount 5300 Series
C-12
Reset DC Estimation: Resets DC estimation to the configured initial value,
forcing the device to start over estimating the product DC.
Use Static Product DC: Check this setting if you do not want the device to
estimate the product DC. This will force the device to use the configured initial
product DC.
ECHO TRACKING Measurement with the Rosemount 5300 is based on the fact that the radar
signal pulses are reflected by the product surface. Different parameters are
used to track the measurement signal to achieve a reliable and stable
measurement. Normally, the echo tracking parameters are automatically set
by the 5300 transmitter, and no manual settings are needed. However, due to
the properties of the product, in rare cases it may be necessary to adjust the
echo tracking settings for optimum measurement performance. RRM
supports echo tracking settings in the Advanced Configuration window,
Echo Tracking tab.
Figure C-10. Echo Tracking in
RRM.
Automatic echo tracking settings are enabled by default. In the Advanced
Configuration window the Echo Tracking settings Echo Timeout and Close
Distance can be also be set manually.
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July 2009
C-13
Rosemount 5300 Series
Use Automatic Echo Tracking Settings
When this check-box is selected, the transmitter automatically sets the echo
tracking parameters to a constant value based on the configured tank
environment and measurement mode.
Echo Timeout: defines the time in seconds before the device should start to
search for a surface echo outside the Close Distance window after it was lost.
After an echo was lost, the device does not start searching (or set Invalid
Level) until the specified time has elapsed. In some applications, especially
with solid products or applications with foam, the surface echo may disappear
for periods of time. This value can be increased to prevent the device from
entering alarm mode too early after the surface is lost.
Close Distance: defines a window centred at the current surface position
where new surface echo candidates can be selected. The size of the window
is ±Close Distance. Echoes outside this window will not be considered as
surface echoes. The device will without delay jump to the strongest echo
within this window. This value can be increased if there are rapid level
changes in the tank. If the value is too large the device might select an invalid
echo as the surface echo.
Damping
The Damping parameter defines how fast the device reacts to a change of the
level value (step response). A high value makes the level steady but the
device reacts slowly to level changes in the tank. A low value makes the
device react quickly to level changes but the presented level value can be
somewhat jumpy. The default value is 2 seconds. Note that increasing the
damping value will also prolong the system response time. The damping
value can also be changed from the Output, General tab.
Reference Manual
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July 2009
Rosemount 5300 Series
C-14
DIELECTRIC CONSTANT
SETTINGS
Static Vapor
Compensation In some applications, there is heavy vapor above the product surface having
a significant influence on the level measurement, for example, in the case of
saturated water steam under high pressure. In such cases, the vapor
dielectric can be entered to compensate for this effect.
For applications with a varying pressure and/or temperature, certain models
of the Rosemount 5300 Series have a built-in function that automatically
compensates for varying vapor dielectric constants. See “Dynamic Vapor
Compensation” on page C-15.
The default value is equal to 1 which corresponds to the dielectricity of
vacuum. Normally this value does not need to be changed since the effect on
measurement performance is very small for most vapors.
To change the Vapor Dielectric Constant:
1. Start RRM.
2. Click the Tank icon in the RRM workspace, or choose Tank from the
Setup menu.
3. Select the Environment tab and click the Advanced button.
Figure C-11. Dielectric constants
can be adjusted in the Tank
Environment window.
4. Type the desired value in the Vapor Dielectric Constant field. You may
also use the Vapor Dielectric Calculator or the Vapor Dielectric Chart to
find the correct value.
Lower Product If the dielectric constant of the lower product is significantly smaller than the
dielectric constant of water, you may need to adjust the Lower Product
Dielectric Range, see Figure C-11.
Special adjustments can also be made by trimming the appropriate amplitude
thresholds. See section “Interface Pulse not Found” on page 7-8 for further
information.
Vapor Dielectric Constant
Lower Product Dielectric
Constant
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July 2009
C-15
Rosemount 5300 Series
DYNAMIC VAPOR
COMPENSATION Rosemount 5300 Series is based on the Time Domain Reflectometry (TDR)
technology where low power nanosecond microwave pulses are guided down
a probe submerged in the process media. When a radar pulse reaches a
media with a different dielectric constant, part of the energy is reflected to the
transmitter. The time difference between the transmitted pulse and the
reflected pulse is converted into a distance from which the total level or
interface level is calculated.
For radar level gauging, the actual measured quantity is the propagation time
through the empty space between the radar level transmitter and the liquid
surface. For typical radar level transmitter accuracy, the propagation speed of
the radar signal should be close to the velocity of light in vacuum. However, in
some important cases, the deviation is not negligible and must be taken into
account for accuracy. High tank pressure in combination with certain gases is
an example.
High pressure water steam can influence radar level transmitter
measurements. This is due to the high pressure as well as the polar structure
of water molecules. In such cases, the Rosemount 5300 Series Level
transmitter can be configured for compensation for this effect.
Water has high critical temperature and pressure (705 ºF / 374 ºC and
140 bar, respectively). Level measurement may not be possible above these
limits. However, some applications, such as power plants, may use water
near the limits. In a closed vessel containing water liquid and water vapor,
existing databases (referred to as a Mollier diagram) have been used to
calculate pressure and vapor density, and deduce the dielectric constant of
the vapor from this. The dielectric constant changes as given in Figure C-12.
Figure C-12. Dielectric constant
versus temperature for
saturated water vapor.
The standard version of a Rosemount 5300 Series level transmitter can be
configured for static compensation of vapor by manually entering the
dielectric constant of vapor, see “Dielectric Constant Settings” on page C-14.
For applications with a varying pressure and/or temperature, certain models
of the Rosemount 5300 Series have a built-in function (Dynamic Vapor
Compensation) that automatically compensates for varying vapor dielectric
constants.
32 (0) 212 (100) 392 (200) 572 (300) 752 (400)32 (0) 212 (100) 392 (200) 572 (300) 752 (400)32 (0) 212 (100) 392 (200) 572 (300) 752 (400)
Pressure (Bar)
Dielectric constant
32 (0) 212 (100) 392 (200) 572 (300) 752 (400)
Temperature (oF/oC)
Dielectric constant
Pressure
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July 2009
Rosemount 5300 Series
C-16
The Rosemount 5300 uses a reference reflector mounted on the probe at a
certain distance to estimate the dielectric constant of the vapor. The
transmitter knows where the reference reflector pulse should have been if
there were no vapor present. However, since there is vapor in the tank, the
reference reflector pulse will appear beyond the actual reflector point. The
distance between the actual reflector point and the apparent reflector point
will be used to calculate the vapor dielectric constant. The calculated
dielectric constant is then dynamically used to compensate for changes in
vapor dielectric constant and eliminates the need to do any compensation in
the control system.
To check if the Dynamic Vapor Compensation function is supported, do one of
the following:
• If probe type 4U or 4V is mentioned in the model code on the label, the
device supports Vapor Compensation.
Model Code: 530xxxxxxx4Uxxxxxxxxx or 530xxxxxxx4Vxxxxxxxxx
•In RRM:
1. Connect to the device.
2. Right click on the device and select Properties.
Figure C-13. Check if Dynamic
Vapor Compensation is
supported.
3. If “Vapor Compensation” is mentioned in the Device Software
Configuration 2 list, the device supports Vapor Compensation.
• In 375 Field Communicator, if Vapor Compensation is supported, it can
be found with the [3, 2, 2, 1] HART sequence
NOTE!
Vapor compensation is supported for Product Level measurement mode only.
Vapor
Compensation
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July 2009
C-17
Rosemount 5300 Series
NOTE!
Single Rigid HTHP equipped with reference reflector is the only probe that
supports vapor compensation. The probe is marked “VC” as shown in
Figure C-14.
Figure C-14. Single Rigid HTHP
with VC marking on the probe.
• Probes up to 13.1 ft (4 m) length are supported
• Pipe / Chamber is the only supported mounting type. Supported pipe
inner diameters are 2, 3, and 4 in. (5, 7.5, and 10 cm)
• Probe End Projection is disabled when vapor compensation is enabled
• Trim near zone shall not be used when dynamic vapor compensation is
used.
Dynamic Vapor Compensation requires a minimum distance from the flange
to the surface level to measure the change in the vapor dielectric constant. If
the level rises within this area, the unit switches over to static compensation,
using the last known vapor dielectric constant. This minimum distance is
17.3 in. (440 mm) for probe length < 6.6 ft (2 m), and 28 in. (710 mm) for
probe length > 6.6 ft (2 m) (see X in figure below), to dynamically compensate
up to level 100%. The minimum measuring range for this functionality is 12 in.
(300 mm).
V C
V C
VC marking on tank seal
Reference Manual
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July 2009
Rosemount 5300 Series
C-18
Figure C-15. Minimum
requirements.
If a 5300 Series transmitter is ordered from Rosemount together with a 9901
Chamber, these space requirements are met. If an existing chamber is used,
which does not meet these space requirements, a spool piece can be added.
For an installation with a spool piece, it is important to make sure that the
reference reflector and the spool piece do not have the same length. The
spool piece needs to be at least 2 in. (50 mm) longer or shorter.
Installation Setup It is important that the vapor compensation function is calibrated after
installation. Before calibration:
• The surface level must be at least 19.7 in. (0.5 m) below the end of the
reflector (It is recommended to empty the pipe/chamber.)
• Perform the calibration at ambient pressure and temperature
conditions, i.e. when the vapor dielectric constant is close to 1.0
Level: 100%
Level: 0%
Measuring range:
min 12 in. / 300 mm
X
If a spool piece is used, it is
important that the reference
reflector and the spool piece do
not have the same length.
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July 2009
C-19
Rosemount 5300 Series
To calibrate Dynamic Vapor Compensation:
1. Either choose Device Specific Configuration in the Guided Setup (if
the configuration is recommended) or Setup, Advanced.
2. Select the Vapor Compensation tab.
Figure C-16. Calibrate Dynamic
Vapor Compensation.
3. Click the Calibrate Vapor Compensation button.
4. Make sure Use Vapor Compensation is selected.
5. The echo from the reference reflector end can be viewed in the Echo
Curve in RRM. Probes shorter than 6.6 ft. (2 m) will have the reflector
end at 0.75 ft. (0.23 m) distance and probes longer than 6.6 ft. (2 m) will
have the reflector end at 1.6 ft. (0.5 m).
6. Cycle power to finish.
In 375 Field Communicator, the calibration can be done by HART command
[2, 7, 3].
Reference Manual
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July 2009
Rosemount 5300 Series
C-20
SIGNAL QUALITY
METRICS Signal Quality Metrics indicates the surface signal integrity compared to the
noise. It can be used to schedule maintenance to clean the probe or detect
and monitor turbulence, boiling, foam and emulsions.
Figure C-17. Echo curve
showing surface peak
amplitude, noise peak
amplitude, and surface
threshold.
The following diagnostics measurements are available:
Signal Quality is a measurement of the surface peak amplitude (P1)
compared to the surface threshold (ATC) and the smallest marginal between
the noise and the ATC above the surface (indicated with a circle) compared to
the ATC.
The Signal Quality spans from 0 to 10, where 0 indicates a low margin, and 10
indicates a high margin. It indicates how much margin there is until the noise
peak is indicated as the surface level.
Surface / Noise Margin is the relationship between surface peak amplitude
and the amplitude of the strongest noise peak above the surface. The Surface
/ Noise Margin spans from 0 to 10, where 0 indicates a low margin, and 10
indicates a high margin. It indicates how much disturbance the device can
handle in the tank.
NOTE!
The signal amplitude and the noise margin depend on probe type and
application conditions, as well as the condition of the probe. Even if the probe
is clean, Signal Quality and Surface / Noise Margin may not be a 10.
To check if Signal Quality Metrics is supported, do one of the following:
• If “DA1” or “D01” is mentioned in the model code on the label, the
device supports Signal Quality Metrics.
Model Code: 530xxxxxxxxxxxxxxxxDA1 or
530xxxxxxxxxxxxxxxxD01xx
•In RRM:
1. Connect to the device.
2. Right click on the device and select Properties.
3.0 4.0 5.0 6.0
P1
Distance, m
Surface Threshold=
Amplitude Threshold
Curve (ATC)
Reference Threshold
Amplitude, mV
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July 2009
C-21
Rosemount 5300 Series
Figure C-18. Check if Signal
Quality Metrics is supported.
3. If “Diagnostics Suite” is mentioned in the Device Software
Configuration 2 list, the device supports Signal Quality Metrics.
• In 375 Field Communicator, if Signal Quality Metrics is supported, it can
be found with the [3, 2, 2, 1] sequence. Check if “Diagnostics Suite” is
present
Signal Quality Metrics can be enabled/disabled in RRM. Choose Tools,
Advanced, Signal Quality Metrics tab.
NOTE!
If Signal Quality Metrics is not supported or disabled, the Signal Quality and
Surface / Noise Margin will always be set to 0.
Viewing Signal Quality
Metrics in RRM To view Signal Quality Metrics in RRM, choose the Tools > Device Display
option and select the Signal Quality Metrics tab.
Figure C-19. View Signal Quality
Metrics Values.
Diagnostics
Suite
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July 2009
Rosemount 5300 Series
C-22
Signal Quality Metrics can be shown on the LCD panel. See “Operation” on
page 6-1.
Signal Quality Metrics can be assigned to Transmitter Variables (SV, TV, or
QV). In RRM, this can be done by selecting Setup, Output from the menu.
Figure C-20. Configure
Transmitter Variables for Signal
Quality Metrics.
Variables can be sent to Distributed Control System (DCS) to trigger an alarm.
Suitable trigger levels vary from application to application. Guidelines for
appropriate values can be determined by logging Signal Quality Metrics over
time and viewing minimum/maximum values. The Signal Quality alarm trigger
value should be at least 1, but a better guideline is 2-3.
Signal Quality
Surface / Noise Margin
Reference Manual
00809-0100-4530, Rev BA
July 2009
D-1
Rosemount 5300 Series
Appendix D Remote Mounting
Remote Housing, New Units . . . . . . . . . . . . . . . . . . . . . . . page D-1
Remote Connection, Field Retrofit . . . . . . . . . . . . . . . . . . page D-3
Remote Housing Configuration . . . . . . . . . . . . . . . . . . . . . page D-4
REMOTE HOUSING,
NEW UNITS Remote Housing can be used to place the head apart from the probe if it is in
a hot or vibrating place. With Remote Housing, you can place the transmitter
head in a better position to be able to read the display, for example.
The remote housing assembly is shipped with the transmitter head mounted
on the probe and the remote connection in a separate box.
The transmitter head must have the remote connection installed before
functioning.
The parts in the shipping unit consist of:
• Transmitter head mounted on probe
• Remote connection
• Bracket kit
- Bracket (1 pcs)
- Clamping bracket (4 pcs)
- U-bolt (2 pcs)
- M6 screw (3 pcs)
- M6 nut (4 pcs)
M50 nut
Remove the transmitter head from the
probe
Remove the transmitter head from the probe
by unscrewing the M50 nut.
Mount the probe in the tank
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Rosemount 5300 Series
D-2
M6 screw
Fasten the housing support to the bracket
Fasten the housing support to the bracket
using the M6 screws. The screws are
threaded through the top of the mounting
bracket and into the housing support.
M50 nut
Mount the probe housing on the probe
Mount the probe housing on the probe,
making sure that the M50 nut is properly
tightened.
Connect the transmitter head on the
housing support
Connect the transmitter head on the housing
support, making sure that the M50 nut is
properly tightened.
See “Remote Housing Configuration” on
page D-4 to check if the transmitter is
configured with remote housing.
Mount the bracket to the pole
Mount the bracket to the pole, making sure the
distance between the probe and bracket does
not exceed the length of the remote connection.
1. Put the two U-bolts through the holes of
the bracket. Several holes are available for
vertical/horizontal pipe mounting.
2. Put the clamping brackets on the U-bolts
and around the pipe.
3. Use the supplied nuts to fasten the bracket
to the pipe.
Bracket
Clamping Brackets
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July 2009
D-3
Rosemount 5300 Series
REMOTE CONNECTION,
FIELD RETROFIT To upgrade a currently installed Rosemount 5300 transmitter with a remote
housing, the embedded software needs revision 2.A2 or later, and the Spare
Part Kit (03300-3001-000X) must be ordered.
The Rosemount 5300 transmitter head must be configured for remote
housing to work.
The Spare Part Kit consists of:
• Remote connection
• Bracket kit
- Bracket (1 pcs)
- Clamping bracket (4 pcs)
- U-bolt (2 pcs)
- M6 screw (3 pcs)
- M6 nut (4 pcs)
Mount the bracket to the pole
Mount the bracket to the pole, making sure the distance between the probe
and bracket does not exceed the length of the remote connection.
1. Put the two U-bolts through the holes of the bracket. Several holes are
available for vertical/horizontal pipe mounting.
2. Put the clamping brackets on the U-bolts and around the pipe.
Use the supplied nuts to fasten the bracket to the pipe.
Fasten the housing support to the bracket
Fasten the housing support to the bracket using the M6 screws. The screws
are threaded through the top of the mounting bracket and into the housing
support.
Remove the transmitter head from the probe
Remove the transmitter head from the probe by unscrewing the M50 nut.
Mount the probe housing on the probe
Mount the probe housing on the probe, making sure that the M50 nut is
properly tightened.
Connect the transmitter head on the housing support
Connect the transmitter head on the housing support, making sure that the
M50 nut is properly tightened.
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July 2009
Rosemount 5300 Series
D-4
REMOTE HOUSING
CONFIGURATION When using remote housing, the remote connection length should be
configured. If the Remote Housing is ordered with a transmitter, it is
configured in the factory.
In Rosemount Radar Master, select Setup > Tank.
Under the Probe tab, Remote Housing length can be selected. Click the Store
button to save changes.
In the 375 Field Communicator, Remote Housing can be set with HART
command [2, 3, 1, 4, 2].
NOTE!
When disconnecting a remote housing cable from a probe in low
temperatures, -22 °F (-30 °C), Radar Master may not show that the probe is
missing.
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Appendix E Performing Proof Test
Performing Proof Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-1
375 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . . . page E-1
Rosemount Radar Master (RRM) . . . . . . . . . . . . . . . . . . . . page E-3
AMS Suite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-5
PERFORMING PROOF
TEST This test detects approximately 95% of the possible DU failures of the
transmitter including the sensor element. Here is a description of how to
perform the test using a 375 Field Communicator, Rosemount Radar Master
(RRM), or AMS Suite. Note that the transmitter is not safety-rated during proof
tests. Alternative means should be used to ensure process safety during such
activities.
Required tools: HART host/communicator and a mA meter.
375 FIELD
COMMUNICATOR Prior to this test, inspect the echo curve to ensure that no disturbing echoes
affecting the measurement performance are present.
375 HART Sequence: [2, 6, 1]
1. Bypass the safety PLC or take other appropriate actions to avoid false
trip.
2. Disable write protection if the function is enabled.
375 HART Sequence: [3, 2, 1, 2, 1]. Type the password.
3. Using loop test, enter the mA value representing the high alarm current.
Verify that the analog output current is correct using the reference meter.
This step tests for compliance voltage problems, such as low power
supply voltage or increased wiring resistance.
375 HART Sequence: [2, 4, 1, 7]. Select 3 Other. Enter the analog
output level representing the high alarm current. Press Enter and click
OK.
Verify that the analog output current is correct. Click Abort to end loop
test.
4. Using loop test, enter the mA value representing the low alarm current.
Verify that the analog output current is correct using the reference meter.
This step tests for possible quiescent current related failures.
375 HART Sequence: [2, 4, 1, 7]. Select 3 Other. Enter the analog
output level representing the low alarm current. Press Enter and click
OK.
Verify that the analog output current is correct. Click Abort to end loop
test. Verify that the Current output is restored to the original mode.
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Rosemount 5300 Series
E-2
Figure E-1. Range Values.
5. Perform a two-point calibration check of the transmitter by applying level
to two points on the probe within the measuring range. Verify that the
current output corresponds to the level input values using a known
reference measurement.
This step verifies that the analog output is correct in the operating range
and that the Primary Variable is properly configured.
Note that the applied level has to be between the Upper and Lower
Range values, otherwise the transmitter enters alarm mode. If the
applied level is outside the Maximum Measuring Range, the level
reading accuracy may be reduced. For best performance, use the
4-20 mA range points as calibration points. See Figure E-1.
6. Enable write protection.
375 HART Sequence: [3, 2, 1, 2, 1].
7. Restore the loop to full operation.
8. Remove the bypass from the safety PLC or otherwise restore normal
operation.
9. Document the test results for future reference.
4mA
20mA
Upper Transition Zone
Lower Transition Zone
Range 0 -100 %
Maximum
Measuring Range
Upper Range Value
Lower Range Value
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July 2009
E-3
Rosemount 5300 Series
ROSEMOUNT RADAR
MASTER (RRM) Prior to this test, inspect the echo curve to ensure that no disturbing echoes
affecting the measurement performance are present.
RRM: Tools / Echo Curve
1. Bypass the safety PLC or take other appropriate actions to avoid false
trip.
2. Disable write protection if the function is enabled.
RRM: Select Tools, Lock / Unlock Configuration Area from the menu.
Type the password being used for this device and click OK.
3. Set Alarm mode to High Current. Using loop test, enter the mA value
representing the high alarm current. Verify that the analog output current
is correct using the reference meter.
This step tests for compliance voltage problems, such as low power
supply voltage or increased wiring resistance.
RRM: Select Setup, Output from the menu.
Make sure Alarm Mode AOut 1 is set to High Current. Click Store to
save changes. Click Loop test... and enter the Current AOut 1 value
representing the high alarm current.
Click Start and verify that the output current is correct.
Click Stop to end loop test.
4. Set Alarm mode to Low Current. Using loop test, enter the mA value
representing the low alarm current. Verify that the analog output current
is correct using the reference meter.
This step tests for possible quiescent current related failures.
RRM: Set Alarm Mode AOut 1 to Low Current. Click Store to save
changes. Click Loop test... and enter the Current AOut 1 value
representing the low alarm current.
Click Start and verify that the output current is correct.
Click Stop to end loop test.
Alarm Mode AOut 1
Loop test...
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Rosemount 5300 Series
E-4
5. Restore the Alarm mode to the original mode used in the loop. Verify that
the analog output current is correct.
RRM: Set Alarm Mode AOut 1 to original mode. Click Store to save
changes.
Verify that the output current is correct.
6. Perform a two-point calibration check of the transmitter by applying level
to two points on the probe within the measuring range. Verify that the
current output corresponds to the level input values using a known
reference measurement.
This step verifies that the analog output is correct in the operating range
and that the Primary Variable is properly configured.
Note that the applied level has to be between the Upper and Lower
Range values, otherwise the transmitter enters alarm mode. If the
applied level is outside the Maximum Measuring Range, the level
reading accuracy may be reduced. For best performance, use the
4-20 mA range points as calibration points. See Figure E-1 on page E-2.
7. Enable write protection.
RRM: Select Tools, Lock / Unlock Configuration Area from the menu.
8. Restore the loop to full operation.
9. Remove the bypass from the safety PLC or otherwise restore normal
operation.
10. Document the test results for future reference.
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July 2009
E-5
Rosemount 5300 Series
AMS SUITE Prior to this test, inspect the echo curve to ensure that no disturbing echoes
affecting the measurement performance are present.
AMS: Click Configure / Setup / Echo Curve
1. Bypass the safety PLC or take other appropriate actions to avoid false
trip.
2. Disable write protection if the function is enabled.
AMS: Select Device Diagnostics / Tools from the left menu.
Click Write Protect... and follow the instructions. (Note that the
password cannot be written with letters.)
3. Using loop test, enter the mA value representing the high alarm current.
Verify that the analog output current is correct using the reference meter.
This step tests for compliance voltage problems, such as low power
supply voltage or increased wiring resistance.
AMS: Select Configure / Setup, Analog Output from the menu.
Click Loop Test... Select Other and enter the mA value representing the
high Analog Output Level and follow the instructions. Verify that the
output current is correct.
Write Protect...
Loop Test...
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Rosemount 5300 Series
E-6
4. Using loop test, enter the mA value representing the low alarm mode.
Verify that the analog output current is correct using the reference meter.
This step tests for possible quiescent current related failures.
AMS: Select Configure / Setup, Analog Output from the menu. Click
Loop Test... Select Other and enter the mA value representing the low
Analog Output Level and follow the instructions. Click OK to save
changes. Verify that the output current is correct.
Select End to stop loop test. Verify that the Current output is restored to
the original mode.
5. Perform a two-point calibration check of the transmitter by applying level
to two points on the probe within the measuring range. Verify that the
current output corresponds to the level input values using a known
reference measurement.
This step verifies that the analog output is correct in the operating range
and that the Primary Variable is properly configured.
Note that the applied level has to be between the Upper and Lower
Range values, otherwise the transmitter enters alarm mode. If the
applied level is outside the Maximum Measuring Range, the level
reading accuracy may be reduced. For best performance, use the
4-20 mA range points as calibration points. See Figure E-1 on page E-2.
6. Enable write protection.
AMS: Select Device Diagnostics / Tools from the menu, click Write
Protect... and follow the instructions. (Note that the password cannot be
written with letters.)
7. Restore the loop to full operation.
8. Remove the bypass from the safety PLC or otherwise restore normal
operation.
9. Document the test results for future reference.
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Appendix F Level Transducer Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . page F-2
Supported Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-8
Diagnostics Device Errors . . . . . . . . . . . . . . . . . . . . . . . . . page F-9
OVERVIEW This section contains information on the 5300 Level Transducer Block (TB).
Descriptions of all Transducer Block parameters, errors, and diagnostics are
listed.
Figure F-1. Transducer Block
Diagram
Definition The transducer block contains the actual measurement data, including a level
and distance reading. Channels 1–16 are assigned to these measurements
(see Figure F-1). The transducer block includes information about sensor
type, engineering units, and all parameters needed to configure the
transmitter.
Digital
Signal
Conversion
Diagnostics
Linearization
Temperature
Compensation
Damping
Units/Ranging
Channel 1
TB
2
3
4
5
6
Channel
Channel
Channel
Channel
Channel
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July 2009
Rosemount 5300 Series
F-2
Channel Definitions Each input has an assigned channel which can be linked to the AI block. The
channels for the Rosemount 5300 Series are the following:
Table F-1. Channel
Assignments
PARAMETERS AND
DESCRIPTIONS
Table F-2. Level Transducer
Block Parameters and
Descriptions.
Channel Name Channel
Number Process variable
Level 1 CHANNEL_RADAR_LEVEL
Ullage 2 CHANNEL_RADAR_ULLAGE
Level Rate 3 CHANNEL_RADAR_LEVELRATE
Signal Strength 4CHANNEL_RADAR_SIGNAL_STRENGTH
Volume 5 CHANNEL_RADAR_VOLUME
Internal Temperature 6CHANNEL_RADAR_INTERNAL_TEMPERATURE
Upper Product Volume 7 CHANNEL_UPPER_PRODUCT_VOLUME
Lower Product Volume 8CHANNEL_LOWER_ PRODUCT_VOLUME
Interface Distance 9 CHANNEL_INTERFACE_ DISTANCE
Upper Product Thickness 10 CHANNEL_UPPER_ PRODUCT_THICKNESS
Interface Level 11 CHANNEL_INTERFACE_LEVEL
Interface Level Rate 12 CHANNEL_INTERFACE_ LEVELRATE
Interface Signal Strength 13 CHANNEL_INTERFACE_ SIGNALSTRENGTH
Signal Quality 14 CHANNEL_SIGNAL_QUALITY
Surface/Noise Margin 15 CHANNEL_ SURFACE_NOISE_MARGIN
Vapor DC 16 CHANNEL_VAPOR_DC
Parameter Index Number Description
ST_REV 1 The revision level of the static data associated with the
function block. The revision value increments each time a
static parameter value in the block is changed.
TAG_DESC 2The user description of the intended application of the block.
STRATEGY 3 The strategy field can be used to identify grouping of blocks.
This data is not checked or processed by the block.
ALERT_KEY 4The identification number of the plant unit. This information
may be used in the host for sorting alarms, etc.
MODE_BLK 5 The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
BLOCK_ERR 6This parameter reflects the error status associated with the
hardware or software components associated with a block. It
is a bit string, so that multiple errors may be shown.
UPDATE_EVT 7 This alert is generated by any change to the static data.
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F-3
Rosemount 5300 Series
BLOCK_ALM 8The block alarm is used for all configuration, hardware,
connection failure or system problems in the block. The cause
of the alert is entered in the subcode field. The first alert to
become active will set the Active status in the Status
parameter. As soon as the Unreported status is cleared by the
alert reporting task, another block alert may be reported
without clearing the Active status, if the subcode has
changed.
TRANSDUCER_DIRECTORY 9 Directory that specifies the number and starting indices of the
transducers in the transducer block.
TRANSDUCER_TYPE 10 Identifies the transducer.
XD_ERROR 11 A transducer block alarm subcode.
COLLECTION_DIRECTORY 12 A directory that specifies the number, starting indices, and DD
Item ID’s of the data collections in each transducer within a
transducer block.
RADAR_LEVEL_TYPE 13 Not used
RADAR_LEVEL 14 Level
RADAR_LEVEL_RANGE 15 See Table J-4
RADAR_ULLAGE 16 Distance (Ullage)
RADAR_LEVELRATE 17 Level Rate
RADAR_LEVELRATE_RANGE 18 See Table J-5
RADAR_LEVEL_SIGNAL_STRENGTH 19 Signal strength
RADAR_LEVEL_SIGNAL_STRENGTH_RANGE 20 See Table J-7
RADAR_VOLUME 21 Volume
RADAR_VOLUME_RANGE 22 See Table J-8
RADAR_INTERNAL_TEMPERATURE 23 Internal Temperature
RADAR_INTERNAL_TEMPERATURE_
RANGE
24 Range, unit and number of decimals
VOLUME_UPPER 25 The calculated volume value of the upper product at the
current level and interface
VOLUME_LOWER 26 The calculated volume value of the lower product at the
current interface
INTERFACE_DISTANCE 27 The distance to the interface (from the upper reference point).
UPPER_PRODUCT_THICKNESS 28 The thickness of the upper product (from the surface value to
the interface value).
INTERFACE_LEVEL 29 The current interface level value (from the zero level reference
point and up to the interface).
INTERFACE_LEVELRATE 30 The current velocity at which the interface is moving. A
positive value indicates the interface is moving up.
INTERFACE_SIGNAL_STRENGTH 31 The current signal strength of the interface echo.
PROBE_TYPE 32 Select the type of probe that is mounted to this
device. Use User Defined probe if your probe can not be
found in the list or if you have done modifications to a
standard probe.
PROBE_LENGTH 33 Enter the length of the probe measured from the
device's upper reference point (normally the upper side of the
tank flange) down to the probe end. If a weight is used it shall
not be included in the length.
PROBE_ANGLE 34 Defines the angle compared to the plumb line at
which the device with probe is mounted (0°means that probe
is mounted vertically).
PROBE_END_PULSE_POLARITY 35 This parameter is used for User Defined probes only. Please
contact Emerson Process Management Service Department
for more information
PROBE_IMPEDANCE 36 This parameter is used for User Defined probes only. Please
contact Emerson Process Management Service Department
for more information
Parameter Index Number Description
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July 2009
Rosemount 5300 Series
F-4
TCL 37 This parameter is used for User Defined probes only. Please
contact Emerson Process Management Service Department
for more information
PROPAGATION_FACTOR 38 This parameter is used for User Defined probes only. Please
contact Emerson Process Management Service Department
for more information
REF_PULSE_AMPL 39 This parameter is used for User Defined probes only. Please
contact Emerson Process Management Service Department
for more information
GEOM_TANK_HEIGHT 40 Tank Height (R)
GEOM_HOLD_OFF_DIST 41 Hold off distance
VAPOR_DC 42 Enter the dielectric constant for the vapor gas in the tank. For
air at 20 degC and atmospherical pressure the vapor DC is
close to 1, but for high pressure/high temperature applications
the DC may increase and affect the accuracy of the
measurement
UPPER_PRODUCT_DC 43 Enter the Upper Product Dielectric Constant (DC) as dielectric
accurate as possible. This value affects the accuracy of the
interface level measurement
LOWER_PRODUCT_DC_RANGE 44 Enter the range of the dielectric constant (DC) for the lower
product in the tank. If you are uncertain about the value for
this parameter or are changing product in the tank on a
regular basis choose Unknown
PRODUCT_DIELEC_RANGE 45 Enter the range of the Product DC for the product in the tank.
If you are uncertain about the value for this parameter or are
changing product in the tank on a regular basis choose
Unknown
MEAS_MODE 46 Select the Measurement Mode to use in the device. Some
modes require software options to be enabled in the device.
You can upgrade the device to enable more software options
DAMP_VALUE 47 Damping value
GEOM_OFFSET_DIST 48 Distance Offset
GEOM_CALIBRATION_DIST 49 Calibration Distance
LCD_SETTINGS 50
LCD_PARAMETERS 51 Parameters to show
LCD_LANGUAGE 52 Language on display
LCD_LENGTH_UNIT 53 Length unit on display
LCD_VOLUME_UNIT 54 Volume unit on display
LCD_TEMPERATURE_UNIT 55 Temperature unit on display
LCD_VELOCITY_UNIT 56 Velocity unit on display
MAX_INTERNAL_TEMPERATURE 57 The maximum temperature that has been measured inside
the device during operation
MIN_INTERNAL_TEMPERATURE 58 The minimum temperature that has been measured inside the
device during operation
OPERATION TIME 59 The total number of hours the device has been in operation
ENV_ENVIRONMENT 60 Process Condition
ENV_PRESENTATION 61 Tank Presentation
ENV_DEVICE_MODE 62 Service mode
ENV_WRITE_PROTECT 63 Write protect
DIAGN_DEVICE_ALERT 64 Errors, Warnings, Status, Plant web alerts
DIAGN_VERSION 65 Gauge SW version
DIAGN_REVISION 66 P1451 revision
DIAGN_DEVICE_ID 67 Device ID for the gauge.
DIAGN_DEVICE_MODEL 68 Type of 5300. LF or HF
STATS_ATTEMPTS 69 The total number of messages sent to the transducer A/D
board
STATS_FAILURES 70 The total number of failed A/D board message attempts
Parameter Index Number Description
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F-5
Rosemount 5300 Series
Table F-3. Probe Type
STATS_TIMEOUTS 71 The total number of timed out A/D board message attempts
MAX_UPPER_PRODUCT_THICKNESS 72 This is the maximum thickness of the upper product that the
device is able to measure through. If the thickness of the
upper product is larger than this value, the device will not be
able to locate the interface echo
MEAS_STATUS 73
INTERFACE_STATUS 74
REMOTE_HOUSING 75
MEAS_VAPOR_DC 76 Measured Vapor Dielectric Constant
SPEC_CONFIG_TNZ 77 Configure Trim Near Zone
SPEC_CONFIG_PEP 78 Configure Probe End Projection
SPEC_CONFIG_TANK_MATERIAL 79 Configure Tank Material
SPEC_CONFIG_VC 80 Configure Vapor Compensation
VC_WARNING 81 Vapor Compensation Warning
PEP_STATUS 82 Probe End Projection Status
TANK_MATERIAL 83
SW_SUPPORT2 84 Defines what options are enabled in the device.
MOUNTING_TYPE 85
PIPE_DIAMETER 86
NOZZLE_HEIGHT 87
DEVICE_HW_CONFIG 88
DEVICE_STATUS 89
VOLUME_STATUS 90
MWM_WARNING 91
MEAS_WARNING 92
CONFIG_WARNING 93
VAPOR_COMP_STATUS 94 Vapor Compensation Status
Parameter Index Number Description
VALUE PROBE_TYPE
0 User defined
1Rigid Twin
2 Flexible Twin
3 Coaxial
4 Rigid Single 0.3 in. (8 mm)
5Flexible Single
10 Coaxial HTHP
11 Coaxial HP/C
12 Rigid Single HTHP/HP 0.3 in. (8 mm)
13 Flexible Single HTHP
20 Rigid Single PTFE
21 Flexible Single PTFE
30 Rigid Single HP/C 0.3 in. (8 mm)
31 Flexible Single HP
32 Flexible Single PA
33 Rigid Single 0.5 in. (13 mm)
40 Rigid Single HTHP 0.5 in. (13 mm)
41 Rigid Single HP/C 0.5 in. (13 mm)
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Rosemount 5300 Series
F-6
Table F-4. Device Mode
Table F-5. Environment
Table F-6. Presentation
Table F-7. LCD Parameters
VALUE ENV_DEVICE_MODE
0 Normal operation
1Spare
2 Restart device
3Set to factory default database
4Trim Near Zone
Bit Number Value of
ENV_ENVIRONMENT Description
2 0x00000004 Turbulent
30x00000008 Foam
28 0x10000000 Rapid Changes
Bit Number Value of
ENV_PRESENTATION Description
28 0x10000000 Do Not Use Full Tank State
20x00000002 Use 3300 Full and Empty Detect Areas
3 0x00000004 Disable PEP PE Sign Change Logic
80x00000100 Show Negative Level as Zero
10 0x00000400 Probe End Projection
11 0x00000800 Do Not Use Automatic PEP DC Estimation
12 0x00001000 Do Not Reject Possible Double Bounces
18 0x00040000 Use Jump Filter
22 0x00400000 Show Level below Probe End as Zero
23 0x00800000 Use Vapor Compensation
24 0x01000000 Calculate Signal Quality Metrics
Bit Number Value of
LCD_PARAMETERS Description
28 0x10000000 Level
10x00000002 Distance
2 0x00000004 Level Rate
30x00000008 Signal Strength
4 0x00000010 Volume
50x00000020 Internal Temperature
6 0x00000040 Analog Out Current
70x00000080 Percent Of Range
8 0x00000100 Com Quality
90x00000200 Interface Level
10 0x00000400 Interface Distance
11 0x00000800 Interface Level Rate
12 0x00001000 Interface Signal Strength
13 0x00002000 Upper Product Thickness
14 0x00004000 Lower Volume
15 0x00008000 Upper Volume
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Table F-8. Product Dielectrical
Range
Table F-9. Measurement Mode
16 0x00010000 Signal Quality
17 0x00020000 Surface Noise Margin
18 0x00040000 Vapor DC
Bit Number Value of
LCD_PARAMETERS Description
VALUE ENV_DIELECTR_CONST
0 1.4 - 1.9 (e.g. liquified gas, plastics)
11.9-2.5 (e.g. Oil Based)
2 2.5-4 (e.g. Oil Based)
34-10 (e.g. Alcohol, Acids)
4 >10 (e.g. Waterbased)
5Unknown
VALUE MEAS_MODE
0 Liquid Product Level
1Product Level and Interface Level
2 Solid Product Level
3Interface Level with Submerged Probe
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SUPPORTED UNITS
Unit Codes
Table F-10. Length
Table F-11. Level Rate
Table F-12. Temperature
Table F-13. Signal Strength
Table F-14. Volume
Table F-15. Time
Table F-16. Percent
Value Display Description
1010 m meter
1012 cm centimeter
1013 mm millimeter
1018 ft feet
1019 in inch
Value Display Description
1061 m/s meter per second
1063 m/h meter per hour
1067 ft/s feet per second
1069 in/m inch per minute
Value Display Description
1001 °C Degree Celsius
1002 °F Degree Fahrenheit
Value Display Description
1243 mV millivolt
Value Display Description
1034 m3Cubic meter
1038 LLiter
1042 in3Cubic inch
1043 ft3Cubic feet
1044 Yd3Cubic yard
1048 Gallon US gallon
1049 ImpGall Imperial gallon
1051 Bbl Barrel
Value Display Description
1054 s Second
Value Display Description
1342 % Percent
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Rosemount 5300 Series
DIAGNOSTICS DEVICE
ERRORS In addition to the BLOCK_ERR and XD_ERROR parameters, more detailed
information on the measurement status can be obtained via
DIAGN_DEV_ALERT. Table F-17 lists the potential errors and the possible
corrective actions for the given values. The corrective actions are in order of
increasing system level compromises. The first step should always be to reset
the gauge and then if the error persists, try the steps in Table F-17. Start with
the first corrective action and then try the second.
Table F-17. Device Errors
Diagnostics
Bit Number Value of
DIAGN_DEV_ALERT Description Corrective action
0No alarm active
0 0x00000001 Reserved
10x00000002 FF card to gauge comm fault Replace gauge
2 0x00000004 Level Measurement Failure Verify device installation and configuration
30x00000008 Temperature Measurement
Failure
Check ambient temperature. If ambient
temperature ok replace the device.
4 0x00000010 Volume measurement failure Check volume configuration
50x00000020 Database Error Load default database to the device and
reconfigure the device
6 0x00000040 HW Error Replace device
70x00000080 Microwave Unit Error Replace device
8 0x00000100 Configuration Error Load default database to the device and
reconfigure the device
90x00000200 SW Error Replace device
10 0x00000400 Invalid Strap Table Check the Strapping Table configuration
11 0x00000800 Internal Temp Warning Check ambient temperature at installation site
12 0x00001000 Database Warning Check the device configuration
13 0x00002000 HW Warning Check device installation and configuration
14 0x00004000 Microwave Unit Warning Check device installation and configuration
15 0x00008000 Configuration Warning Check the device configuration
16 0x00010000 SW Warning Check device installation and configuration
17 0x00020000 Simulation Mode Use Simulation Method under advanced
configuration tool to get the device out of
Simulation Mode
18 0x00040000 Volume Range Warning Verify Strapping Table
19 0x00080000 Software Write Protected
20 0x00100000 Vapor Compensation Not
Calibrated
21 0x00200000 Vapor DC Estimation Limited
22 0x00400000 Reference Reflector Not
Found
23 0x00800000 BaseLine too low
24 0x01000000 BaseLine too high
25 0x02000000 Gain control
26 0x04000000 Unsupported Combination of
Functions
27 0x08000000
28 0x10000000
29 0x20000000 Probe Missing Check probe connection
30 0x40000000 Interface Measurement
Failure
Check interface measurement configuration
31 0x80000000 Hardware Write Protected
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Appendix G Register Transducer Block
OVERVIEW The Register Transducer Block allows access to Database registers and Input
registers of the Rosemount 5300 transmitter. This makes it possible to read a
selected set of register directly by accessing the memory location.
The Register Transducer Block is only available with advanced service.
Register Access
Transducer Block
Parameters
Table G-1. Register Access
Transducer Block Parameters
Since this Register Transducer Block allows access to most registers in the transmitter,
which includes the registers set by the Methods and Configuration screens, in the Level
Transducer Block (see Appendix F: Level Transducer Block) it should be handled with care
and ONLY to be changed by trained and certified service personnel, or as guided by
Emerson Process Management, Rosemount Division support personnel.
Parameter Index
Number Description
ST_REV 1 The revision level of the static data associated with the function
block. The revision value increments each time a static parameter
value in the block is changed.
TAG_DESC 2The user description of the intended application of the block.
STRATEGY 3 The strategy field can be used to identify grouping of blocks. This
data is not checked or processed by the block.
ALERT_KEY 4The identification number of the plant unit. This information may
be used in the host for sorting alarms, etc.
MODE_BLK 5 The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
BLOCK_ERR 6This parameter reflects the error status associated with the
hardware or software components associated with a block. It is a
bit string, so that multiple errors may be shown.
UPDATE_EVT 7 This alert is generated by any change to the static data.
BLOCK_ALM 8The block alarm is used for all configuration, hardware, connection
failure or system problems in the block. The cause of the alert is
entered in the subcode field. The first alert to become active will
set the Active status in the Status parameter. As soon as the
Unreported status is cleared by the alert reporting task, another
block alert may be reported without clearing the Active status, if
the subcode has changed.
TRANSDUCER_DIRECTORY 9 Directory that specifies the number and starting indices of the
transducers in the transducer block.
TRANSDUCER_TYPE 10 Identifies the transducer.
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XD_ERROR 11 A transducer block alarm subcode.
COLLECTION_DIRECTORY 12
INP_SEARCH_START_NBR 13 Search start number for input registers
DB_SEARCH_START_NBR 14 Search start number for holding registers
INP_REG_1_TYPE 15 Register type
INP_REG_1_FLOAT 16 If the register contains a float value, it should be displayed here
INP_REG_1_INT_DEC 17 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_2_TYPE 18 Register type
INP_REG_2_FLOAT 19 If the register contains a float value, it should be displayed here
INP_REG_2_INT_DEC 20 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_3_TYPE 21 Register type
INP_REG_3_FLOAT 22 If the register contains a float value, it should be displayed here
INP_REG_3_INT_DEC 23 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_4_TYPE 24 Register type
INP_REG_4_FLOAT 25 If the register contains a float value, it should be displayed here
INP_REG_4_INT_DEC 26 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_5_TYPE 27 Register type
INP_REG_5_FLOAT 28 If the register contains a float value, it should be displayed here
INP_REG_5_INT_DEC 29 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_6_TYPE 30 Register type
INP_REG_6_FLOAT 31 If the register contains a float value, it should be displayed here
INP_REG_6_INT_DEC 32 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_7_TYPE 33 Register type
INP_REG_7_FLOAT 34 If the register contains a float value, it should be displayed here
INP_REG_7_INT_DEC 35 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_8_TYPE 36 Register type
INP_REG_8_FLOAT 37 If the register contains a float value, it should be displayed here
INP_REG_8_INT_DEC 38 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_9_TYPE 39 Register type
INP_REG_9_FLOAT 40 If the register contains a float value, it should be displayed here
INP_REG_9_INT_DEC 41 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
INP_REG_10_TYPE 42 Register type
INP_REG_10_FLOAT 43 If the register contains a float value, it should be displayed here
INP_REG_10_INT_DEC 44 If the register contains a DWORD value, and dec is chosen,
it should be displayed here
DB_REG_1_TYPE 45 Register type
DB_REG_1_FLOAT 46 If the register contains a float value, it should be displayed here
DB_REG_1_INT_DEC 47 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_2_TYPE 48 Register type
Parameter Index
Number Description
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DB_REG_2_FLOAT 49 If the register contains a float value, it should be displayed here
DB_REG_2_INT_DEC 50 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_3_TYPE 51 Register type
DB_REG_3_FLOAT 52 If the register contains a float value, it should be displayed here
DB_REG_3_INT_DEC 53 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_4_TYPE 54 Register type
DB_REG_4_FLOAT 55 If the register contains a float value, it should be displayed here
DB_REG_4_INT_DEC 56 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_5_TYPE 57 Register type
DB_REG_5_FLOAT 58 If the register contains a float value, it should be displayed here
DB_REG_5_INT_DEC 59 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_6_TYPE 60 Register type
DB_REG_6_FLOAT 61 If the register contains a float value, it should be displayed here
DB_REG_6_INT_DEC 62 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_7_TYPE 63 Register type
DB_REG_7_FLOAT 64 If the register contains a float value, it should be displayed here
DB_REG_7_INT_DEC 65 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_8_TYPE 66 Register type
DB_REG_8_FLOAT 67 If the register contains a float value, it should be displayed here
DB_REG_8_INT_DEC 68 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_9_TYPE 69 Register type
DB_REG_9_FLOAT 70 If the register contains a float value, it should be displayed here
DB_REG_9_INT_DEC 71 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
DB_REG_10_TYPE 72 Register type
DB_REG_10_FLOAT 73 If the register contains a float value, it should be displayed here
DB_REG_10_INT_DEC 74 If the register contains a DWORD value, and dec is chosen, it
should be displayed here
RM_COMMAND 75 Used to set what will be read or write from a secondary master.
RM_DATA 76 Data read/write from secondary master.
RM_STATUS 77 Status read by a secondary master.
Parameter Index
Number Description
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Appendix H Advanced Configuration
Transducer Block
OVERVIEW The Advanced Configuration Transducer Block contains functions for the
advanced configuration of the Rosemount 5300 transmitter. It includes
functions, such as amplitude threshold settings for filtering of disturbing
echoes and noise, simulation of measurement values, Empty Tank Handling
for optimizing measurements close to the tank bottom, and strapping table for
volume measurements.
Advanced Configuration
Transducer Block
Parameters
Table H-1. Advanced
Configuration Transducer Block
Parameters
Parameter Index
Number Description
ST_REV 1 The revision level of the static data associated with the function
block. The revision value increments each time a static parameter
value in the block is changed.
TAG_DESC 2The user description of the intended application of the block.
STRATEGY 3 The strategy field can be used to identify grouping of blocks. This
data is not checked or processed by the block.
ALERT_KEY 4The identification number of the plant unit. This information may
be used in the host for sorting alarms, etc.
MODE_BLK 5 The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
BLOCK_ERR 6This parameter reflects the error status associated with the
hardware or software components associated with a block. It is a
bit string, so that multiple errors may be shown.
UPDATE_EVT 7 This alert is generated by any change to the static data.
BLOCK_ALM 8The block alarm is used for all configuration, hardware, connection
failure or system problems in the block. The cause of the alert is
entered in the subcode field. The first alert to become active will
set the Active status in the Status parameter. As soon as the
Unreported status is cleared by the alert reporting task, another
block alert may be reported without clearing the Active status, if
the subcode has changed.
TRANSDUCER_DIRECTORY 9 Directory that specifies the number and starting indices of the
transducers in the transducer block.
TRANSDUCER_TYPE 10 Identifies the transducer.
100 = Standard pressure with calibration
XD_ERROR 11 A transducer block alarm subcode.
COLLECTION_DIRECTORY 12
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AMPLITUDE_THRESHOLD_CURVE 13 ATC: filters out weak disturbance echoes and noise.
SIMULATION_MODE 14 Simulation of measurement values.
SET_CONSTANT_THRESHOLD 15 A constant amplitude threshold can be used to filter out noise.
RADAR_LEVEL_RANGE 16
RADAR_LEVEL_SIGNAL_STRENGT
H_RANGE
17
RADAR_VOLUME_RANGE 18
ENV_PRESENTATION 19
PROBE_END_THRESH 20 This threshold is used to locate the probe end echo. The probe
end echo is used by the device to know when the tank is empty,
but is sometimes also useful when no surface echo can be found.
REFERENCE_THRESH 21 This threshold is used to locate the reference echo.
INTERFACE_THRESH 22 This threshold is used to block out disturbing echoes and noise
when locating the interface echo.
FULL_TANK_THRESH_OFFSET 23 By adding an offset to the Reference Threshold it is possible for
the device to determine when the tank is full. If the reference echo
amplitude is between the Reference Threshold and the Full Tank
Threshold then the tank is considered full.
PEP_PRODUCT_DC 24 Enter the product dielectric constant for the product in the tank.
AUTO_CONF_MEAS_FUNC 25
ECHO_TIME_OUT 26 Change this parameter to define the time in seconds before the
device should start to search for a surface echo after it has been
lost.
CLOSE_DIST 27 This parameter defines a window centered at the current surface
position where new surface echo candidates can be selected. The
size of the window is +/-Close Distance. Echoes outside this
window will not be considered as surface echoes.
USED_PROBE_END_THRESH 28 Probe End Threshold currently used in the device.
USED_REFERENCE_THRESH 29 Reference Threshold currently used in the device.
USED_INTERFACE_THRESH 30 Interface Threshold currently used in the device.
USED_TANK_PRESENTATION 31
USED_ECHO_TIME_OUT 32 Echo Timeout currently used in the device.
USED_CLOSE_DIST 33 Close Distance currently used in the device.
SW_SUPPORT2 34 Defines what options are enabled in the device.
USED_HOLD_OFF_DIST 35 The upper null zone distance currently used in the device.
USED_PEP_PRODUCT_DC 36 Product Dielectric currently used in the device.
START_CODE 37 This code determines what options are available in your device.
Do not change your Start Code unless you have received a valid
one. Use Enter Start Codes method to change it.
UNIT_CODE 38 Unit code 1 -4 can be sent to your local Emerson representative in
order to receive new Start Codes for upgrading your device.
ENV_SET_START_CODE 39 Set Start Code
PROBE_END_ANCHORING 40
PEP_PROBE_END_OFFSET 41
USED_PEP_ PROBE_END_OFFSET 42
VOL_VOLUME_CALC_METHOD 43 Choose what kind of volume calculation method to use.
VOL_IDEAL_DIAMETER 44 Diameter of the tank (only for ideal tank shapes).
VOL_IDEAL_LENGTH 45 Length/height of the tank (only for ideal tank shapes).
Parameter Index
Number Description
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VOL_VOLUME_OFFSET 46 Use this parameter to add a volume to each calculated volume
value. The volume can for instance correspond to a sump volume
that you wish to add to your calculation.
VOL_STRAP_TABLE_LENGTH 47 Number of points to use in the strapping table.
VOL_STRAP_LEVEL 48 Strap value level 1-20 points
VOL_STRAP_VOLUME 49 Strap value volume 1-20 points
ECHO_REG 50 Read Echo distance, amplitude and class from gauge. The Echo
Distance is the distance from the reference echo to the target echo
calculated by the radar from the plot and gauge configuration.
ECHO_WRITE 51 Echo Found/False Record
PEP_STATUS 52 Probe End Projection Status
PEP_PRODUCT_DC_LIMIT 53 Probe End Projection Dielectric Constant Limit
PROBE_END_PULSE_POLARITY 54
USED_MAX_VAPOR_DC 55
REF_REFLECTOR_TYPE 56 Reference Reflector Type
VAPOR_DC_FILTER_FACTOR 57 Vapor Dielectric Constant Filter Factor
SIGNAL_QUALITY 58
MIN_SIGNAL_QUALITY 59
MAX_SIGNAL_QUALITY 60
TIME_SINCE_LAST_RESET 61
SURFACE_NOISE_MARGIN 62 Surface/Noise Margin
MIN_SURFACE_NOISE_MARGIN 63 Minimum Surface/Noise Margin
MAX_SURFACE_NOISE_MARGIN 64 Maximum Surface/Noise Margin
VAPOR_COMP_STATUS 65 Vapor Compensation Status
DEVICE_COMMAND 66
DEVICE_COMMAND_STATUS 67
RADAR_INTERNAL_TEMPERATUR
E_RANGE
68
MAX_PRESSURE 69
MAX_TEMPERATURE 70
MAX_VAPOR_DC 71 Maximum Vapor Dielectric Constant
MEAS_STATUS 72 Measurement Status
CENTERING_DISC 73
PEP_TRIM_EMPTY_FAILURE 74 Probe End Projection - Trim Empty Failure
PEP_TRIM_FILL_FAILURE 75 Probe End Projection - Fill Failure
PEP_RAW_PRODUCT_DC_EST 76 Probe End Projection - Raw Product Dielectric Constant
Estimation
PEP_RAW_DC_EST_USED_DISTA
NCE
77
USE_PROBE_END_PROJECTION 78
USE_STATIC_PRODUCT_DC 79 Use Static Product Dielectric Constant
CALCULATE_SIGNAL_QUALITY_M
ETRICS
80
USE_VAPOR_COMPENSATION 81
SPEC_CONFIG_PEP 82 Configure Probe End Projection
SPEC_CONFIG_VC 83 Configure Vapor Compensation
Parameter Index
Number Description
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Appendix I Resource Transducer Block
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page I-1
Parameters and Descriptions . . . . . . . . . . . . . . . . . . . . . . page I-1
OVERVIEW This section contains information on the Rosemount 5300 Series Radar Level
Transmitter Resource Block. Descriptions of all Resource Block Parameters,
errors, and diagnostics are included. Also the modes, alarm detection, status
handling, and troubleshooting are discussed.
Definition
The resource block defines the physical resources of the device. The
resource block also handles functionality that is common across multiple
blocks. The block has no linkable inputs or outputs.
PARAMETERS AND
DESCRIPTIONS The table below lists all the configurable parameters of the Resource Block,
including the descriptions and index numbers for each.
Parameter Index
Number Description
ACK_OPTION 38 Selection of whether alarms associated with the function block will be
automatically acknowledged.
ADVISE_ACTIVE 82 Enumerated list of advisory conditions within a device.
ADVISE_ALM 83 Alarm indicating advisory alarms. These conditions do not have a direct impact on the
process or device integrity.
ADVISE_ENABLE 80 Enabled ADVISE_ALM alarm conditions. Corresponds bit for bit to the ADVISE_ACTIVE.
A bit on means that the corresponding alarm condition is enabled and will be detected. A
bit off means the corresponding alarm condition is disabled and will not be detected.
ADVISE_MASK 81 Mask of ADVISE_ALM. Corresponds bit of bit to ADVISE_ACTIVE. A bit on means that
the condition is masked out from alarming.
ADVISE_PRI 79 Designates the alarming priority of the ADVISE_ALM
ALARM_SUM 37 The current alert status, unacknowledged states, unreported states, and disabled states
of the alarms associated with the function block.
ALERT_KEY 04 The identification number of the plant unit.
BLOCK_ALM 36 The block alarm is used for all configuration, hardware, connection failure or system
problems in the block. The cause of the alert is entered in the subcode field. The first alert
to become active will set the Active status in the Status parameter. As soon as the
Unreported status is cleared by the alert reporting task, another block alert may be
reported without clearing the Active status, if the subcode has changed.
BLOCK_ERR 06 This parameter reflects the error status associated with the hardware or software
components associated with a block. It is a bit string, so that multiple errors may be
shown.
CLR_FSTATE 30 Writing a Clear to this parameter will clear the device FAIL_SAFE if the field condition has
cleared.
CONFIRM_TIME 33 The time the resource will wait for confirmation of receipt of a report before trying again.
Retry will not happen when CONFIRM_TIME=0.
CYCLE_SEL 20 Used to select the block execution method for this resource. The Rosemount 5300
supports the following:
Scheduled: Blocks are only executed based on the function block schedule.
Block Execution: A block may be executed by linking to another blocks completion.
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CYCLE_TYPE 19 Identifies the block execution methods available for this resource.
DD_RESOURCE 09 String identifying the tag of the resource which contains the Device Description for
this resource.
DD_REV 13 Revision of the DD associated with the resource - used by an interface device to locate
the DD file for the resource.
DEFINE_WRITE_LOCK 60 Allows the operator to select how WRITE_LOCK behaves. The initial value is “lock
everything”. If the value is set to “lock only physical device” then the resource and
transducer blocks of the device will be locked but changes to function blocks will be
allowed.
DETAILED_STATUS 55 Indicates the state of the transmitter. See Resource Block detailed status codes.
DEV_REV 12 Manufacturer revision number associated with the resource - used by an interface device
to locate the DD file for the resource.
DEV_STRING 43 This is used to load new licensing into the device. The value can be written but will
always read back with a value of 0.
DEV_TYPE 11 Manufacturer’s model number associated with the resource - used by interface devices
to locate the DD file for the resource.
DIAG_OPTION 46 Indicates which diagnostics licensing options are enabled.
DISTRIBUTOR 42 Reserved for use as distributor ID. No Foundation enumerations defined at this time.
DOWNLOAD_MODE 67 Gives access to the boot block code for over-the-wire downloads.
0 = Uninitialized
1 = Run mode
2 = Download mode
FAULT_STATE 28 Condition set by loss of communication to an output block, fault promoted to an output
block or physical contact. When FAIL_SAFE condition is set, then output function blocks
will perform their FAIL_SAFE actions.
FAILED_ACTIVE 72 Enumerated list of failure conditions within a device.
FAILED_ALM 73 Alarm indicating a failure within a device which makes the device non-operational.
FAILED_ENABLE 70 Enabled FAILED_ALM alarm conditions. Corresponds bit for bit to the FAILED_ACTIVE.
A bit on means that the corresponding alarm condition is enabled and will be detected. A
bit off means the corresponding alarm condition is disabled and will not be detected.
FAILED_MASK 71 Mask of FAILED_ALM. Corresponds bit of bit to FAILED_ACTIVE. A bit on means that
the condition is masked out from alarming.
FAILED_PRI 69 Designates the alarming priority of the FAILED_ALM.
FB_OPTION 45 Indicates which function block licensing options are enabled.
FEATURES 17 Used to show supported resource block options.
The supported features are: SOFT_WRITE_LOCK_SUPPORT,
HARD_WRITE_LOCK_SUPPORT, REPORTS, and UNICODE
FEATURES_SEL 18 Used to select resource block options.
FINAL_ASSY_NUM 54 The same final assembly number placed on the neck label.
FREE_SPACE 24 Percent of memory available for further configuration. Zero in a preconfigured device.
FREE_TIME 25 Percent of the block processing time that is free to process additional blocks.
GRANT_DENY 14 Options for controlling access of host computers and local control panels to operating,
tuning, and alarm parameters of the block. Not used by device.
HARD_TYPES 15 The types of hardware available as channel numbers.
HARDWARE_REV 52 Hardware revision of the hardware that has the resource block in it.
HEALTH_INDEX 84 Parameter representing the overall health of the device, 100 being perfect and 1 being
non-functioning. The value is based on the active PWA alarms.
ITK_VER 41 Major revision number of the inter operability test case used in certifying this device as
interoperable. The format and range are controlled by the Fieldbus Foundation.
LIM_NOTIFY 32 Maximum number of unconfirmed alert notify messages allowed.
MAINT_ACTIVE 77 Enumerated list of maintenance conditions within a device.
Parameter Index
Number Description
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MAINT_ALM 78 Alarm indicating the device needs maintenance soon. If the condition is ignored, the
device will eventually fail.
MAINT_ENABLE 75 Enabled MAINT_ALM alarm conditions. Corresponds bit for bit to the MAINT_ACTIVE. A
bit on means that the corresponding alarm condition is enabled and will be detected. A bit
off means the corresponding alarm condition is disabled and will not be detected.
MAINT_MASK 76 Mask of MAINT_ALM. Corresponds bit of bit to MAINT_ACTIVE. A bit on means that the
condition is masked out from alarming.
MAINT_PRI 74 Designates the alarming priority of the MAINT_ALM
MANUFAC_ID 10 Manufacturer identification number – used by an interface device to locate the DD file for
the resource.
MAX_NOTIFY 31 Maximum number of unconfirmed notify messages possible.
MEMORY_SIZE 22 Available configuration memory in the empty resource. To be checked before
attempting a download.
MESSAGE_DATE 57 Date associated with the MESSAGE_TEXT parameter.
MESSAGE_TEXT 58 Used to indicate changes made by the user to the device's installation, configuration,
or calibration.
MIN_CYCLE_T 21 Time duration of the shortest cycle interval of which the resource is capable.
MISC_OPTION 47 Indicates which miscellaneous licensing options are enabled.
MODE_BLK 05 The actual, target, permitted, and normal modes of the block:
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for actual
NV_CYCLE_T 23 Minimum time interval specified by the manufacturer for writing copies of NV parameters
to non-volatile memory. Zero means it will never be automatically copied. At the end of
NV_CYCLE_T, only those parameters which have changed need to be updated in
NVRAM.
OUTPUT_BOARD_SN 53 Output board serial number.
PWA_SIMULATE 85 Parameter allowing simulation of PWA alarms.
RB_SFTWR_REV_ALL 51 The string will contains the following fields:
Major rev: 1-3 characters, decimal number 0-255
Minor rev: 1-3 characters, decimal number 0-255
Build rev: 1-5 characters, decimal number 0-255
Time of build: 8 characters, xx:xx:xx, military time
Day of week of build: 3 characters, Sun, Mon,...
Month of build: 3 characters, Jan, Feb.
Day of month of build: 1-2 characters, decimal number 1-31
Year of build: 4 characters, decimal
Builder: 7 characters, login name of builder
RB_SFTWR_REV_BUILD 50 Build of software that the resource block was created with.
RB_SFTWR_REV_MAJOR 48 Major revision of software that the resource block was created with.
RB_SFTWR_REV_MINOR 49 Minor revision of software that the resource block was created with.
RECOMMENDED_ACTION 68 Enumerated list of recommended actions displayed with a device alert.
RESTART 16 Allows a manual restart to be initiated. Several degrees of restart are possible. They are
the following:
1 Run – nominal state when not restarting
2 Restart resource – not used
3 Restart with defaults – set parameters to default values. See
START_WITH_DEFAULTS below for which parameters are set.
4 Restart processor – does a warm start of CPU.
RS_STATE 07 State of the function block application state machine.
SAVE_CONFIG_BLOCKS 62 Number of EEPROM blocks that have been modified since last burn. This value will
count down to zero when the configuration is saved.
Parameter Index
Number Description
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SAVE_CONFIG_NOW 61 Allows the user to optionally save all non-volatile information immediately.
SECURITY_IO 65 Status of security switch.
SELF_TEST 59 Instructs resource block to perform self-test. Tests are device specific.
SET_FSTATE 29 Allows the FAIL_SAFE condition to be manually initiated by selecting Set.
SHED_RCAS 26 Time duration at which to give up on computer writes to function block RCas locations.
Shed from RCas shall never happen when SHED_ROUT = 0
SHED_ROUT 27 Time duration at which to give up on computer writes to function block ROut locations.
Shed from ROut shall never happen when SHED_ROUT = 0
SIMULATE_IO 64 Status of simulate switch.
SIMULATE_STATE 66 The state of the simulate switch:
0 = Uninitialized
1 = Switch off, simulation not allowed
2 = Switch on, simulation not allowed (need to cycle jumper/switch)
3 = Switch on, simulation allowed
ST_REV 01 The revision level of the static data associated with the function block.
START_WITH_DEFAULTS 63 0 = Uninitialized
1 = do not power-up with NV defaults
2 = power-up with default node address
3 = power-up with default pd_tag and node address
4 = power-up with default data for the entire communications stack (no application data)
STRATEGY 03 The strategy field can be used to identify grouping of blocks.
SUMMARY_STATUS 56 An enumerated value of repair analysis.
TAG_DESC 02 The user description of the intended application of the block.
TEST_RW 08 Read/write test parameter - used only for conformance testing.
UPDATE_EVT 35 This alert is generated by any change to the static data.
WRITE_ALM 40 This alert is generated if the write lock parameter is cleared.
WRITE_LOCK 34 When hardware write protection is selected, WRITE_LOCK becomes an indicator of the
jumper setting and is unavailable for software write protection.
When software write lock is selected, and WRITE_LOCK is set, no writings from
anywhere else are allowed, except to clear WRITE_LOCK. Block input will continue to be
updated.
WRITE_PRI 39 Priority of the alarm generated by clearing the write lock.
XD_OPTION 44 Indicates which transducer block licensing options are enabled.
Parameter Index
Number Description
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Rosemount 5300 Series
PlantWeb™ Alerts The Resource Block will act as a coordinator for PlantWeb alerts. There will
be three alarm parameters (FAILED_ALARM, MAINT_ALARM, and
ADVISE_ALARM) which will contain information regarding some of the device
errors which are detected by the transmitter software. There will be a
RECOMMENDED_ACTION parameter which will be used to display the
recommended action text for the highest priority alarm, and a
HEALTH_INDEX parameter (0 - 100) indicating the overall health of the
transmitter. FAILED_ALARM will have the highest priority followed by
MAINT_ALARM, and ADVISE_ALARM will be the lowest priority.
FAILED_ALARMS
A failure alarm indicates a failure within a device that will make the device or
some part of the device non-operational. This implies that the device is in
need of repair and must be fixed immediately. There are five parameters
associated with FAILED_ALARMS specifically, they are described below.
FAILED_ENABLED
This parameter contains a list of failures in the device which makes the
device non-operational that will cause an alert to be sent. Below is a list of
the failures:
1. Level / Interface Measurement Failure
2. Volume / Temperature Measurement Failure
3. Electronics Failure / Transducer Block
4. Probe Missing
5. Input / Output Failure
6. Non-Volatile Memory Failure
7. Electronics Failure / Output Board
Software Incompatibility ErrorFAILED_MASK
This parameter will mask any of the failed conditions listed in
FAILED_ENABLED. A bit on means that the condition is masked out from
alarming and will not be reported.
FAILED_PRI
Designates the alerting priority of the FAILED_ALM, see “Alarm Priority”
on page I-7. The default is 0 and the recommended values are between 8
and 15.
FAILED_ACTIVE
This parameter displays which of the alarms is active. Only the alarm with
the highest priority will be displayed. This priority is not the same as the
FAILED_PRI parameter described above. This priority is hard coded within
the device and is not user configurable.
FAILED_ALM
Alarm indicating a failure within a device which makes the device
non-operational.
MAINT_ALARMS
A maintenance alarm indicates that the device or some part of the device
needs maintenance soon. If the condition is ignored, the device will eventually
fail. There are five parameters associated with MAINT_ALARMS, they are
described below.
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MAINT_ENABLED
The MAINT_ENABLED parameter contains a list of conditions indicating
that the device or some part of the device needs maintenance soon.
Below is a list of the conditions:
1. Configuration Error
2. Configuration Warning
3. Simulation Mode
4. Volume / Temperature Measurement Warning
5. Vapor Compensation Warning
Probe ContaminationMAINT_MASK
The MAINT_MASK parameter will mask any of the failed conditions listed
in MAINT_ENABLED. A bit on means that the condition is masked out
from alarming and will not be reported.
MAINT_PRI
MAINT_PRI designates the alarming priority of the MAINT_ALM, see
“Process Alarms” on page I-7. The default is 0 and the recommended
values are 3 to 7.
MAINT_ACTIVE
The MAINT_ACTIVE parameter displays which of the alarms is active.
Only the condition with the highest priority will be displayed. This priority is
not the same as the MAINT_PRI parameter described above. This priority
is hard coded within the device and is not user configurable.
MAINT_ALM
An alarm indicating that the device needs maintenance soon. If the
condition is ignored, the device will eventually fail.
Advisory Alarms
An advisory alarm indicates informative conditions that do not have a direct
impact on the primary functions of the device. There are five parameters
associated with ADVISE_ALARMS, they are described below.
ADVISE_ENABLED
The ADVISE_ENABLED parameter contains a list of informative
conditions that do not have a direct impact on the primary functions of the
device. Below is a list of the advisories:
1. Non-Volatile Writes Deferred
2. Electronics Warning - Transducer Block
3. PlantWeb Alerts Simulation
ADVISE_MASK
The ADVISE_MASK parameter will mask any of the failed conditions listed
in ADVISE_ENABLED. A bit on means the condition is masked out from
alarming and will not be reported.
ADVISE_PRI
ADVISE_PRI designates the alarming priority of the ADVISE_ALM, see
“Process Alarms” on page I-7. The default is 0 and the recommended
values are 1 or 2.
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Rosemount 5300 Series
ADVISE_ACTIVE
The ADVISE_ACTIVE parameter displays which of the advisories is
active. Only the advisory with the highest priority will be displayed. This
priority is not the same as the ADVISE_PRI parameter described above.
This priority is hard coded within the device and is not user configurable.
ADVISE_ALM
ADVISE_ALM is an alarm indicating advisory alarms. These conditions do
not have a direct impact on the process or device integrity.
Alarm Priority Alarms are grouped into five levels of priority:
Process Alarms Process Alarm detection is based on the OUT value. Configure the alarm
limits of the following standard alarms:
• High (HI_LIM)
• High high (HI_HI_LIM)
• Low (LO_LIM)
• Low low (LO_LO_LIM)
To avoid alarm chattering when the variable is oscillating around the alarm
limit, an alarm hysteresis in percent of the PV span can be set using the
ALARM_HYS parameter. The priority of each alarm is set in the following
parameters:
•HI_PRI
•HI_HI_PRI
•LO_PRI
•LO_LO_PRI
Recommended Actions
for PlantWeb Alerts RECOMMENDED_ACTION
The RECOMMENDED_ACTION parameter displays a text string that will give
a recommended course of action to take based on which type and which
specific event of the PlantWeb alerts are active.
Priority
Number Priority Description
0 The alarm condition is not used.
1An alarm condition with a priority of 1 is recognized by the system, but is not
reported to the operator.
2 An alarm condition with a priority of 2 is reported to the operator.
3-7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority.
8-15 Alarm conditions of priority 8 to 15 are critical alarms of increasing priority.
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Table I-1.
RB.RECOMMENDED_ACTION
Alarm Type Failed/Maint/Advise
Active Event Recommended Action
Text String
PlantWeb Alerts
None None No action required
Advisory
Non-Volatile Writes Deferred Non-volatile writes have been deferred, leave
the device powered until the advisory goes
away.
Electronics Warning -
Transducer Block
Check device installation and configuration
PlantWeb Alerts Simulation Use the switch on the Fieldbus electronics
board to turn simulation on or off.
Maintenance
Probe Contamination Clean the probe.
Configuration Error Load default database to the device and
reconfigure it.
Configuration Warning Check device configuration
Simulation Mode Use Start / Stop Device Simulation to enable
or disable simulation.
Vapor Compensation
Warning
1. Recalibrate vapor compensation.
2. Check Vapor DC configuration.
3. Check that the correct probe is attached.
Volume/Temperature
Measurement Warning
1. Check volume configuration.
2. Check ambient temperature at installation
site.
3. If the surrounding temperature is OK, it
might indicate a hardware error producing
heat. Replace the transmitter head.
Failed
Level / Interface
Measurement Failure 1. Analyze echo curve for reason and check
device configuration.
2. Check device physical installation
(for instance probe contamination).
3. Load default database to the device and
reconfigure it.
4. If error persists, it might indicate a hardware
error. Replace the transmitter head.
Volume / Temperature
Measurement Failure 1. If Level Measurement Failure is active, clear
that alert first.
2. Check volume configuration.
3. Load default database to the device and
reconfigure it.
4. Check ambient temperature at installation site.
5. If error persists, it might indicate a hardware
error. Replace the transmitter head.
Electronics Failure -
Transducer Block
Replace transmitter head.
Probe Missing Check that the probe is properly connected.
Input / Output Failure Replace the transmitter.
Non-Volatile Memory Failure 1. Load default database to the device to clear
the error.
2. Download a device configuration.
3. If error persists, it may indicate a faulty
memory chip. Replace the transmitter head.
Electronics Failure - Output
Board
Replace the transmitter.
Software Incompatible Error Replace the device.
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Appendix J Analog-Input Block
Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-3
Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-4
Signal Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-5
Block Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-6
Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-6
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-7
Advanced Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-8
Configure the AI Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . page J-9
Figure J-1. Analog-Input Block
The Analog Input (AI) function block processes field device measurements
and makes them available to other function blocks. The output value from the
AI block is in engineering units and contains a status indicating the quality of
the measurement. The measuring device may have several measurements or
derived values available in different channels. Use the channel number to
define the variable that the AI block processes.
The AI block supports alarming, signal scaling, signal filtering, signal status
calculation, mode control, and simulation. In Automatic mode, the block’s
output parameter (OUT) reflects the process variable (PV) value and status.
In Manual mode, OUT may be set manually. The Manual mode is reflected on
the output status. A discrete output (OUT_D) is provided to indicate whether a
selected alarm condition is active. Alarm detection is based on the OUT value
and user specified alarm limits. Figure J-2 on page J-4 illustrates the internal
components of the AI function block, and Table J-1 lists the AI block
parameters and their units of measure, descriptions, and index numbers.
OUT=The block output value and status
OUT_D=Discrete output that signals a selected
alarm condition
OUT_D
AI OUT
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Table J-1. Definitions of Analog
Input Function Block System
Parameters
Parameter Index
Number Units Description
ACK_OPTION 23 None Used to set auto acknowledgment of alarms.
ALARM_HYS 24 Percent The amount the alarm value must return within the alarm limit before the associated
active alarm condition clears.
ALARM_SEL 38 None Used to select the process alarm conditions that will cause the OUT_D parameter
to be set.
ALARM_SUM 22 None The summary alarm is used for all process alarms in the block. The cause of the
alert is entered in the subcode field. The first alert to become active will set the
Active status in the Status parameter. As soon as the Unreported status is cleared
by the alert reporting task, another block alert may be reported without clearing the
Active status, if the subcode has changed.
ALERT_KEY 04 None The identification number of the plant unit. This information may be used in the host
for sorting alarms, etc.
BLOCK_ALM 21 None The block alarm is used for all configuration, hardware, connection failure or system
problems in the block. The cause of the alert is entered in the subcode field. The
first alert to become active will set the Active status in the Status parameter. As
soon as the Unreported status is cleared by the alert reporting task, another block
alert may be reported without clearing the Active status, if the subcode has
changed.
BLOCK_ERR 06 None This parameter reflects the error status associated with the hardware or software
components associated with a block. It is a bit string, so that multiple errors may be
shown.
CHANNEL 15 None The CHANNEL value is used to select the measurement value. Refer to the
appropriate device manual for information about the specific channels available in
each device.
You must configure the CHANNEL parameter before you can configure the
XD_SCALE parameter.
FIELD_VAL 19 Percent The value and status from the transducer block or from the simulated input when
simulation is enabled.
GRANT_DENY 12 None Options for controlling access of host computers and local control panels to
operating, tuning, and alarm parameters of the block. Not used by device.
HI_ALM 34 None The HI alarm data, which includes a value of the alarm, a timestamp of occurrence
and the state of the alarm.
HI_HI_ALM 33 None The HI HI alarm data, which includes a value of the alarm, a timestamp of
occurrence and the state of the alarm.
HI_HI_LIM 26 EU of PV_SCALE The setting for the alarm limit used to detect the HI HI alarm condition.
HI_HI_PRI 25 None The priority of the HI HI alarm.
HI_LIM 28 EU of PV_SCALE The setting for the alarm limit used to detect the HI alarm condition.
HI_PRI 27 None The priority of the HI alarm.
IO_OPTS 13 None Allows the selection of input/output options used to alter the PV. Low cutoff enabled
is the only selectable option.
L_TYPE 16 None Linearization type. Determines whether the field value is used directly (Direct) or is
converted linearly (Indirect).
LO_ALM 35 None The LO alarm data, which includes a value of the alarm, a timestamp of occurrence
and the state of the alarm.
LO_LIM 30 EU of PV_SCALE The setting for the alarm limit used to detect the LO alarm condition.
LO_LO_ALM 36 None The LO LO alarm data, which includes a value of the alarm, a timestamp of
occurrence and the state of the alarm.
LO_LO_LIM 32 EU of PV_SCALE The setting for the alarm limit used to detect the LO LO alarm condition.
LO_LO_PRI 31 None The priority of the LO LO alarm.
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SIMULATION To support testing, you can either change the mode of the block to manual
and adjust the output value, or you can enable simulation through the
configuration tool and manually enter a value for the measurement value and
its status. In both cases, you must first set the ENABLE jumper on the field
device.
NOTE!
All fieldbus instruments have a simulation jumper. As a safety measure, the
jumper has to be reset every time there is a power interruption. This measure
is to prevent devices that went through simulation in the staging process from
being installed with simulation enabled.
With simulation enabled, the actual measurement value has no impact on the
OUT value or the status.
LO_PRI 29 None The priority of the LO alarm.
LOW_CUT 17 % If percentage value of transducer input fails below this, PV = 0.
MODE_BLK 05 None The actual, target, permitted, and normal modes of the block.
Target: The mode to “go to”
Actual: The mode the “block is currently in”
Permitted: Allowed modes that target may take on
Normal: Most common mode for target
OUT 08 EU of OUT_SCALE The block output value and status.
OUT_D 37 None Discrete output to indicate a selected alarm condition.
OUT_SCALE 11 None The high and low scale values, engineering units code, and number of digits to the
right of the decimal point associated with OUT.
PV 07 EU of XD_SCALE The process variable used in block execution.
PV_FTIME 18 Seconds The time constant of the first-order PV filter. It is the time required for a 63% change
in the IN value.
SIMULATE 09 None A group of data that contains the current transducer value and status, the simulated
transducer value and status, and the enable/disable bit.
STRATEGY 03 None The strategy field can be used to identify grouping of blocks. This data is not
checked or processed by the block.
ST_REV 01 None The revision level of the static data associated with the function block. The revision
value will be incremented each time a static parameter value in the block is
changed.
TAG_DESC 02 None The user description of the intended application of the block.
UPDATE_EVT 20 None This alert is generated by any change to the static data.
VAR_INDEX 39 % of OUT Range The average absolute error between the PV and its previous mean value over that
evaluation time defined by VAR_SCAN.
VAR_SCAN 40 Seconds The time over which the VAR_INDEX is evaluated.
XD_SCALE 10 None The high and low scale values, engineering units code, and number of digits to the
right of the decimal point associated with the channel input value.
Parameter Index
Number Units Description
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Figure J-2. Analog Input
Function Block Schematic
Figure J-3. Analog Input
Function Block Timing Diagram
DAMPING The filtering feature changes the response time of the device to smooth
variations in output readings caused by rapid changes in input. You can adjust
the filter time constant (in seconds) using the PV_FTIME parameter. Set the
filter time constant to zero to disable the filter feature.
Analog
Measurement
Access
Analog
Meas.
CHANNEL
SIMULATE
OUT_SCALE
XD_SCALE
FIELD_VAL
L_TYPE
IO_OPTS
PV_FTIME MODE
STATUS_OPTS
HI_HI_LIM
HI_LIM
LO_LO_LIM
LO_LIM
ALARM_HYS
ALARM_TYPE
OUT_D
OUT
PV
Convert Cutoff Filter Status
Calc.
Alarm
Detection
NOTES:
OUT = block output value and status.
OUT_D = discrete output that signals a selected alarm condition.
LOW_CUT
PV_FTIME
63% of Change
OUT (mode in man)
OUT (mode in auto)
PV
Time (seconds)
FIELD_VAL
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SIGNAL CONVERSION You can set the signal conversion type with the Linearization Type (L_TYPE)
parameter. You can view the converted signal (in percent of XD_SCALE)
through the FIELD_VAL parameter.
You can choose from direct or indirect signal conversion with the L_TYPE
parameter.
Direct
Direct signal conversion allows the signal to pass through the accessed
channel input value (or the simulated value when simulation is enabled).
Indirect
Indirect signal conversion converts the signal linearly to the accessed channel
input value (or the simulated value when simulation is enabled) from its
specified range (XD_SCALE) to the range and units of the PV and OUT
parameters (OUT_SCALE).
Indirect Square Root
Indirect Square Root signal conversion takes the square root of the value
computed with the indirect signal conversion and scales it to the range and
units of the PV and OUT parameters..
When the converted input value is below the limit specified by the LOW_CUT
parameter, and the Low Cutoff I/O option (IO_OPTS) is enabled (True), a
value of zero is used for the converted value (PV). This option is useful to
eliminate false readings when the differential pressure measurement is close
to zero, and it may also be useful with zero-based measurement devices such
as flowmeters.
NOTE!
Low Cutoff is the only I/O option supported by the AI block. You can set the
I/O option in Manual or Out of Service mode only.
FIELD_VAL 100 Channel Value EU*@0%–
EU*@100% EU*@0%–
--------------------------------------------------------------------------------------------= * XD_SCALE values
PV Channel Value=
PV FIELD_VAL
100
-------------------------------


EU**@100% EU**@0%–EU**@0%+=
** OUT_SCALE values
PV FIELD_VAL
100


EU**@100% EU**@0%EU**@0%
** OUT_SCALE values
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BLOCK ERRORS Table J-2 lists conditions reported in the BLOCK_ERR parameter.
Table J-2. BLOCK_ERR
Conditions
MODES The AI Function Block supports three modes of operation as defined by the
MODE_BLK parameter:
•Manual (Man) The block output (OUT) may be set manually
•Automatic (Auto) OUT reflects the analog input measurement or the
simulated value when simulation is enabled
•Out of Service (O/S) The block is not processed. FIELD_VAL and PV
are not updated and the OUT status is set to Bad: Out of Service. The
BLOCK_ERR parameter shows Out of Service. In this mode, you can
make changes to all configurable parameters. The target mode of a
block may be restricted to one or more of the supported modes.
Condition
Number Condition Name and Description
0Other
1Block Configuration Error: the selected channel carries a measurement that
is incompatible with the engineering units selected in XD_SCALE, the
L_TYPE parameter is not configured, or CHANNEL = zero.
2 Link Configuration Error
3Simulate Active: Simulation is enabled and the block is using a simulated
value in its execution.
4 Local Override
5Device Fault State Set
6 Device Needs Maintenance Soon
7Input Failure/Process Variable has Bad Status: The hardware is bad, or a
bad status is being simulated.
8Output Failure: The output is bad based primarily upon a bad input.
9Memory Failure
10 Lost Static Data
11 Lost NV Data
12 Readback Check Failed
13 Device Needs Maintenance Now
14 Power Up
15 Out of Service: The actual mode is out of service.
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ALARM DETECTION A block alarm will be generated whenever the BLOCK_ERR has an error bit
set. The types of block error for the AI block are defined above.
Process Alarm detection is based on the OUT value. You can configure the
alarm limits of the following standard alarms:
• High (HI_LIM)
• High high (HI_HI_LIM)
• Low (LO_LIM)
• Low low (LO_LO_LIM)
In order to avoid alarm chattering when the variable is oscillating around the
alarm limit, an alarm hysteresis in percent of the PV span can be set using the
ALARM_HYS parameter. The priority of each alarm is set in the following
parameters:
•HI_PRI
•HI_HI_PRI
•LO_PRI
•LO_LO_PRI
Alarms are grouped into five levels of priority:
Table J-3. Alarm level priority Priority Number Priority Description
0 The priority of an alarm condition changes to 0 after the condition that
caused the alarm is corrected.
1An alarm condition with a priority of 1 is recognized by the system, but is
not reported to the operator.
2 An alarm condition with a priority of 2 is reported to the operator, but does
not require operator attention (such as diagnostics and system alerts).
3-7 Alarm conditions of priority 3 to 7 are advisory alarms of increasing priority.
8-15 Alarm conditions of priority 8 to 15 are critical alarms of increasing priority.
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Status Handling Normally, the status of the PV reflects the status of the measurement value,
the operating condition of the I/O card, and any active alarm condition. In Auto
mode, OUT reflects the value and status quality of the PV. In Man mode, the
OUT status constant limit is set to indicate that the value is a constant and the
OUT status is Good.
The Uncertain - EU range violation status is always set, and the PV status is
set high- or low-limited if the sensor limits for conversion are exceeded.
In the STATUS_OPTS parameter, you can select from the following options to
control the status handling:
BAD if Limited – sets the OUT status quality to Bad when the value is higher
or lower than the sensor limits.
Uncertain if Limited – sets the OUT status quality to Uncertain when the
value is higher or lower than the sensor limits.
Uncertain if in Manual mode – The status of the Output is set to Uncertain
when the mode is set to Manual.
NOTE!
The instrument must be in Manual or Out of Service mode to set the status
option.
The AI block only supports the BAD if Limited option. Unsupported options
are not grayed out; they appear on the screen in the same manner as
supported options.
ADVANCED FEATURES The AI function block provided with Fisher-Rosemount fieldbus devices
provides added capability through the addition of the following parameters:
ALARM_TYPE – Allows one or more of the process alarm conditions
detected by the AI function block to be used in setting its OUT_D parameter.
OUT_D – Discrete output of the AI function block based on the detection of
process alarm condition(s). This parameter may be linked to other function
blocks that require a discrete input based on the detected alarm condition.
VAR_SCAN – Time period in seconds over which the variability index
(VAR_INDEX) is computed.
VAR_INDEX – Process variability index measured as the integral of average
absolute error between PV and its mean value over the previous evaluation
period. This index is calculated as a percent of OUT span and is updated at
the end of the time period defined by VAR_SCAN.
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CONFIGURE THE AI
BLOCK A minimum of four parameters are required to configure the AI Block. The
parameters are described below with example configurations shown at the
end of this section.
CHANNEL
Select the channel that corresponds to the desired sensor measurement. The
Rosemount 5300 measures Level (channel 1), Distance (channel 2), Level
Rate (channel 3), Signal Strength (channel 4), Volume (channel 5), Internal
Temperature (channel 6), Upper Product Volume (channel 7), Lower Product
Volume (channel 8), Interface Distance (channel 9), Upper Product Thickness
(channel 10), Interface Level (channel 11), Interface Level Rate (channel 12),
and Interface Signal Strength (channel 13).
L_TYPE
The L_TYPE parameter defines the relationship of the transmitter
measurement (Level, Distance, Level Rate, Signal Strength, Volume, and
Average Temperature) to the desired output of the AI Block. The
relationship can be direct or indirect root.
Direct
Select direct when the desired output will be the same as the transmitter
measurement (Level, Distance, Level Rate, Signal Strength, Volume, and
Average Temperature).
Indirect
Select indirect when the desired output is a calculated measurement
based on the transmitter measurement (Level, Distance, Level Rate,
Signal Strength, Volume, and Average Temperature). The relationship
between the transmitter measurement and the calculated measurement
will be linear.
AI Block TB Channel Value Process Variable
Level 1 CHANNEL_RADAR_LEVEL
Ullage 2CHANNEL_RADAR_ULLAGE
Level Rate 3 CHANNEL_RADAR_LEVELRATE
Signal Strength 4CHANNEL_RADAR_SIGNAL_STRENGTH
Volume 5 CHANNEL_RADAR_VOLUME
Internal Temperature 6CHANNEL_RADAR_INTERNAL_TEMPERATURE
Upper Product
Volume
7 CHANNEL_UPPER_PRODUCT_VOLUME
Lower Product
Volume
8CHANNEL_LOWER_ PRODUCT_VOLUME
Interface Distance 9 CHANNEL_INTERFACE_ DISTANCE
Upper Product
Thickness
10 CHANNEL_UPPER_ PRODUCT_THICKNESS
Interface Level 11 CHANNEL_INTERFACE_LEVEL
Interface Level Rate 12 CHANNEL_INTERFACE_ LEVELRATE
Interface Signal
Strength
13 CHANNEL_INTERFACE_ SIGNALSTRENGTH
Signal Quality 14 CHANNEL_SIGNAL_QUALITY
Surface/Noise Margin 15 CHANNEL_ SURFACE_NOISE_MARGIN
Vapor DC 16 CHANNEL_VAPOR_DC
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
J-10
Indirect Square Root
Select indirect square root when the desired output is an inferred
measurement based on the transmitter measurement and the relationship
between the sensor measurement and the inferred measurement is
square root (e.g. level).
XD_SCALE and OUT_SCALE
The XD_SCALE and OUT_SCALE each include three parameters: 0%,
100%, and, engineering units. Set these based on the L_TYPE:
L_TYPE is Direct
When the desired output is the measured variable, set the XD_SCALE to
represent the operating range of the process. Set OUT_SCALE to match
XD_SCALE.
L_TYPE is Indirect
When an inferred measurement is made based on the sensor
measurement, set the XD_SCALE to represent the operating range that
the sensor will see in the process. Determine the inferred measurement
values that correspond to the XD_SCALE 0 and 100% points and set
these for the OUT_SCALE.
L_TYPE is Indirect Square Root
When an inferred measurement is made based on the transmitter
measurement and the relationship between the inferred measurement and
sensor measurement is square root, set the XD_SCALE to represent the
operating range that the sensor will see in the process. Determine the
inferred measurement values that correspond to the XD_SCALE 0 and
100% points and set these for the OUT_SCALE.
NOTE!
To avoid configuration errors, only select Engineering Units for XD_SCALE
and OUT_SCALE that are supported by the device. The supported units are:
Table J-4. Length
Table J-5. Level Rate
Display Description
m meter
cm centimeter
mm millimeter
ft feet
in inch
Display Description
m/s meter per second
m/h meter per hour
ft/s feet per second
in/m inch/minute
Reference Manual
00809-0100-4530, Rev BA
July 2009
J-11
Rosemount 5300 Series
Table J-6. Temperature
Table J-7. Signal Strength
Table J-8. Volume
Display Description
°C Degree Celsius
°F Degree Fahrenheit
Display Description
mV millivolt
Display Description
m3Cubic meter
LLiter
in3Cubic inch
ft3Cubic feet
Yd3Cubic yard
Gallon US gallon
ImpGall Imperial gallon
bbl barrel
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
J-12
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
www.rosemount.com
Index
Numerics
375 Field Communicator . . . . 5-11
751 Field Signal Indicator . . . . 4-14
A
Address
Temporary Node . . . . . . . 5-36
Agitators . . . . . . . . . . . . 2-14, 3-12
AI Block
Configuration . . . . . . . . . . 5-38
Parameters
ALARM_TYPE . . . . . . J-8
BLOCK_ERR . . . . . . . J-6
IO_OPTS . . . . . . . . . . J-5
L_TYPE . . . . . . . . . . . J-5
LOW_CUT . . . . . . . . . J-5
OUT_D . . . . . . . . . . . . J-8
OUT_SCALE . . . . . . . J-5
PV_FTIME . . . . . . . . . J-4
VAR_INDEX . . . . . . . . J-8
VAR_SCAN . . . . . . . . J-8
XD_SCALE . . . . . . . . J-5
Status . . . . . . . . . . . . . . . . J-8
Alarm Priority . . . . . . . . . . . . . . .I-7
ALARM_TYPE
AI Block . . . . . . . . . . . . . . . J-8
Alarms
Priorety . . . . . . . . . . . . . . . .I-7
Process . . . . . . . . . . . . . . . .I-7
Amplitude Thresholds . . . . . . . . 7-4
AMS Suit . . . . . . . . . . . . . 2-7, 5-30
Analog Input (AI) Block 5-38, 7-45, J-1
BLOCK_ERR . . . . . . . . . . 7-45
Troubleshooting . . . . . . . . 7-45
Analog Input (AI) Function Block 7-45
Analog Output
alarm values . . . . . . . . . . 5-10
saturation values . . . . . . . 5-10
Analog Output calibration . . . . 7-16
Applications . . . . . . . . . . . . . . . 2-2
Approval Drawings . . . . . . . . .B-22
B
Block Configuration
AI Block . . . . . . . . . . . . . . 5-38
Block Errors . . . . . . . . . . . . . . 7-45
BLOCK_ERR
AI Block . . . . . . . . . . 7-45, J-6
Resource Block . . . . . . . . 7-44
Bracket Mounting . . . . . . . . . . 3-18
Bridging . . . . . . . . . . . . . . . . . . 2-11
BSP/G threads . . . . . . . . . . . . 3-16
Burst Mode . . . . . . . . . . . . . . . 5-46
Burst mode . . . . . . . . . . . . . . . 5-45
Burst option . . . . . . . . . . . . . . . 5-45
C
Cable Selection . . . . . . . . . . . . . 4-3
Cable/conduit entries . . . . . . . . 4-3
Calculation Method . . . . . . . . . 5-35
Calibrating Dynamic Vapor
Compensation . . . . . . . . . . . . .C-18
Calibration . . . . . . . . . . . . . . . . 7-17
Calibration Offset . . . . . . . . . . .C-3
Canadian Standards Association
approval . . . . . . . . . . . . . .B-14
Centering piece . . . . . . . . . . . . 3-21
Changing the Probe . . . . . . . . 7-29
Channel . . . . . . . . . . 5-39, F-2, J-9
Channel Definitions
Level Transducer Block . . .F-2
Coating . . . . . . . . . . . . . . . . . . 2-11
COM Port . . . . . . . . . . . . . . . . 5-15
Configuration
Analog Input (AI) Function Block
OUT_SCALE . 5-40, J-10
XD_SCALE . . . 5-40, J-10
basic . . . . . . . . . . . . . . . . . 5-4
Channel . . . . . . . . . . 5-39, J-9
Direct . . . . . . . . . . . 5-40, J-10
Handheld Communicator .5-11
Indirect . . . . . . . . . . 5-40, J-10
L_TYPE . . . . . . . . . . 5-39, J-9
Direct . . . . . . . . 5-39, J-9
Indirect 5-39, 5-40, J-9, J-10
volume . . . . . . . . . . . . . . . . 5-7
Current loop resistance . . . . . . . 4-4
D
Device ID . . . . . . . . . . . . . . . . 5-31
Device Revision . . . . . . . . . . . 5-12
Device Tag . . . . . . . . . . . . . . . 5-36
diagnostics measurements . . .C-20
Dielectric Chart . . . . . . . . . . . . 5-24
Dielectric Constant . . . . 5-6, C-14
Dielectric Constant Calculator .5-24
Direct . . . . . . 5-39, 5-40, J-9, J-10
Direct Signal Conversion . . . . . .J-5
Display
presentation . . . . . . . . . . . .6-2
variables . . . . . . .5-2, 6-2, 6-3
Display Panel . . . . . . . . . . . . . .6-2
Display Panel Variables . . . . . .6-3
Dynamic Vapor Compensation C-18
E
Electrical installation
connecting the transmitter 4-5,
4-8
Intrinsically Safe Output 4-7, 4-12
Non-Intrinsically Safe Output 4-6,
4-11
Tri-Loop . . . . . . . . .4-13, 4-14
Emulsion layers . . . . . . . . . . . .2-14
European ATEX Directive Information
B-3
F
Factory Mutual
system control drawing . B-23
Field Communicator . . . . . . . . 5-11
Filtering
AI Block . . . . . . . . . . . . . . .J-4
Flange Connection . . . . . . . . . .3-3
Foam . . . . . . . . . . . . . . . . . . . . 2-11
Free Space . . . . . . . . . . . . . . . 3-11
G
Geometry . . . . . . . . . . . . . . . .5-33
Grounding . . . . . . . . . . . . . . . . .4-3
H
HART Communicator Menu Tree 5-12
Heating Coils . . . . . . . . . . . . . .2-14
Heating coils . . . . . . . . . . . . . .3-12
HI_HI_LIM . . . . . . . . . . . . . . . . . I-7
HI_HI_PRI . . . . . . . . . . . . . . . . . I-7
HI_LIM . . . . . . . . . . . . . . . . . . . . I-7
HI_PRI . . . . . . . . . . . . . . . . . . . . I-7
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Index-2
I
Indirect . . . . 5-39, 5-40, J-9, J-10
Indirect Signal Conversion . . . . J-5
Installation
cable selection . . . . . . . . . . 4-3
cable/conduit entries . . . . . 4-3
flange connection . . . . . . . 3-3
Free Space . . . . . . . . . . . 3-11
grounding . . . . . . . . . . . . . 4-3
mounting considerations . . 3-3
mounting position . . . . . . 3-12
power requirements . . 4-4, 4-8
procedure . . . . . . . . . . . . 2-15
shortening the probe . . . . 3-19
threaded connection . . . . . 3-3
Interface . . . . . . . . . . . . . . . . . 2-12
low dielectric constants . . . 7-8
IO_OPTS
AI Block . . . . . . . . . . . . . . . J-5
L
L_TYPE . . . . . . . . . . . . . 5-39, J-9
. . . . . . 5-39, 5-40, J-9, J-10
AI Block . . . . . . . . . . . . . . . J-5
LCD . . . . . . . . . . . . . . . . . . . . . 6-3
LCD variables . . . . . . . . . . . . . 5-18
Level and Distance Calibration 7-17
Level Transducer Block . . . . . 5-37
Channel Definitions . . . . . . F-2
LO_LIM . . . . . . . . . . . . . . . . . . . .I-7
LO_LO_LIM . . . . . . . . . . . . . . . .I-7
LO_LO_PRI . . . . . . . . . . . . . . . .I-7
LO_PRI . . . . . . . . . . . . . . . . . . . .I-7
Loop-powered . . . . . . . . . . . . . . 2-7
LOW_CUT
AI Block . . . . . . . . . . . . . . . J-5
Lower product
dielectric constant . . . . . .C-14
Lower Transition Zone . . . . . . 2-10
M
Maximum load resistance . 4-6, 4-7
Measurement Mode 5-6, 5-23, 5-33
Measurement Principle . . . . . . . 2-1
Measuring range . . . . . . . . . . . 2-12
Mounting Position . . . . . . . . . . 3-12
Multidrop connection . . . . . . . 5-47
Multidrop Mode . . . . . . . . . . . . 5-47
N
NAMUR-Compliant Alarm . . . . 5-10
NEPSI Approvals . . . . . . . . . . . B-8
Node Address . . . . . . . . . . . . . 5-36
Non-metallic tanks . . . . . . . . . . 3-5
NPT threads . . . . . . . . . . . . . . 3-16
O
OUT_D
AI Block . . . . . . . . . . . . . . . J-8
OUT_SCALE . . . . . . . . . 5-40, J-10
AI Block . . . . . . . . . . . . . . . J-5
L_TYPE
Direct . . . . . . . 5-40, J-10
Indirect . . . . . . 5-40, J-10
P
Parameter
BLOCK_ERR . . . . . 7-44, 7-45
CHANNEL . . . . . . . . 5-39, J-9
HI_HI_LIM . . . . . . . . . . . . . I-7
HI_HI_PRI . . . . . . . . . . . . . I-7
HI_LIM . . . . . . . . . . . . . . . . I-7
HI_PRI . . . . . . . . . . . . . . . . I-7
L_TYPE 5-39, 5-40, J-9, J-10
LO_LIM . . . . . . . . . . . . . . . I-7
LO_LO_LIM . . . . . . . . . . . . I-7
LO_LO_PRI . . . . . . . . . . . . I-7
LO_PRI . . . . . . . . . . . . . . . I-7
OUT_SCALE . . . . . 5-40, J-10
Resource Block . . . . . . . . . I-1
XD_SCALE . . . . . . 5-40, J-10
Pipe Installations
Centering Disc . . . . . . . . . 3-25
Plate design . . . . . . . . . . . . . . 3-16
Poll address . . . . . . . . . . . . . . 5-47
Power Requirements . . . . 4-4, 4-8
Power supply . . . . . . . . . . . . . . 4-4
Probe
anchoring . . . . . . . . . . . . . 3-22
changing . . . . . . . . . . . . . 7-31
shortening . . . . . . . . . . . . 3-19
Probe End Projection . . . . . . .C-10
Probe Length . . . . 5-5, 5-21, 5-32
Probe Type . . . . . . 5-5, 5-21, 5-32
Probe types . . . . . . . . . . . . . . . . 2-5
Process Alarms . . . . . . . . . . . . . I-7
Process connection . . . . . . . . . . 3-3
PV_FTIME
AI Block . . . . . . . . . . . . . . . J-4
R
Range Values . . . . . . . . . . . . . . 5-9
Rapid Level Changes . . . . . . . . 5-6
Recommended mounting position 3-12
Reference Threshold . . . . . . .C-20
Register Transducer Block . . . 5-37
Remote Housing . . . . . . . . . . . 3-19
Resource Block . . . 5-37, 7-44, I-1
Block Errors . . . . . . . . . . .7-44
Detailed Status . . . . . . . . .7-44
Parameters . . . . . . . . . . . . I-1
BLOCK_ERR . . . . . .7-44
PlantWeb Alerts
Recommended Actions I-7
PlantWeb™ Alerts . . . . . . . I-5
advisory alarms . . . . . . I-6
failed_alarms . . . . . . . I-5
maint_alarms . . . . . . . I-5
Summary Status . . . . . . .7-44
Rosemount 751 . . . . . . . . . . . . .2-7
Rosemount Radar Master . . . .5-13
RRM . . . . . . . . . . . . . . . . . . . .5-13
COM Port . . . . . . . . . . . . .5-15
Setup . . . . . . . . . . . . . . . .5-18
S
Signal Conversion
Direct . . . . . . . . . . . . . . . . . J-5
Indirect . . . . . . . . . . . . . . . .J-5
Signal Quality . . . . . . . . . . . . C-20
Signal Quality Metrics . . . . . . C-20
Simulation . . . . . . . . . . . . . . . . . J-3
Jumper . . . . . . . . . . . . . . . .J-3
Spacers . . . . . . . . . . . . . . . . . .3-20
Standard Tank Shapes . . . . . . .5-8
Static Compensation . . . . . . . C-15
static compensation . . . . . . . C-15
Status
AI Block . . . . . . . . . . . . . . .J-8
Strapping Table . . . . . . . .5-7, 5-35
Supported Units . . . . . . 5-41, J-10
Surface Noise Margin . . . . . . C-20
surface peak amplitude . . . . . C-20
surface threshold (ATC) . . . . C-20
System Architecture . . . . . . . . .2-7
T
Tag Device . . . . . . . . . . . . . . .5-36
Tank connection . . . . . . . . . . .3-15
flange . . . . . . . . . . .3-15, 3-16
threaded . . . . . . . . . . . . . .3-16
Tank Environment . . . . . . . . . . .5-6
Tank Geometry . . . . . . . . . . . . .5-4
Tank Height . . . . . . . . . . . . . . . .5-5
Tank shape . . . . . . . . . . . . . . .2-14
Tank Shapes . . . . . . . . . . . . . . .5-8
Tank Type . . . . . . . . . . . . . . . . .5-7
Threaded connection . . . . . . . .3-3
Time Domain Reflectometry . . .2-1
Transition Zones . . . . . . . . . . .2-10
Transmitter housing . . . . . . . . .2-5
Transmitter Reference Point . . C-3
Tri-Loop . . . . . . . . . . . . .4-13, 5-45
Reference Manual
00809-0100-4530, Rev BA
July 2009
Index-3
Rosemount 5300 Series
Tri-loop . . . . . . . . . . . . . . . . . . . 2-7
Troubleshooting . . . . . . . . . . . 7-33
Analog Input (AI) Block . . 7-45
Resource Block . . . . . . . . 7-44
Turbulent conditions . . . . . . . . 3-12
U
UNZ . . . . . . . . . . . . . . . . . 3-4, C-7
Upper Null Zone 3-4, 5-9, 5-21, 5-32,
C-7
Upper Product Dielectric constant 5-6
Upper Reference Point . . . 5-4, C-3
Upper Transition Zone . . . . . . 2-10
V
Vapor . . . . . . . . . . . . . .2-11, C-14
VAR_INDEX
AI Block . . . . . . . . . . . . . . . J-8
VAR_SCAN
AI Block . . . . . . . . . . . . . . . J-8
Vessel characteristics . . . . . . . 2-14
Volume Configuration . . . . . . . . 5-7
Volume Offset . . . . . . . . . . . . . 5-35
W
Waveform plot . . . . . . . . . . . . . .7-3
X
XD_SCALE . . . . . . . . . . 5-40, J-10
AI Block . . . . . . . . . . . . . . .J-5
L_TYPE
Direct . . . . . . . 5-40, J-10
Indirect . . . . . . 5-40, J-10
Reference Manual
00809-0100-4530, Rev BA
July 2009
Rosemount 5300 Series
Index-4
Reference Manual
00809-0100-4530, Rev BA
July 2009 Rosemount 5300 Series
00809-0100-4530 Rev BA, 06/09
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