Emerson Process Management Series 100 Gas Analyzers Hydros Users Manual ETC00781 BINOS Instruction
BINOS 100 M BINOS 100 2M to the manual 01b01516-1d3f-4c75-a4ce-d3c3f81bb112
2015-02-06
: Emerson-Process-Management Emerson-Process-Management-Series-100-Gas-Analyzers-Hydros-100-Users-Manual-540159 emerson-process-management-series-100-gas-analyzers-hydros-100-users-manual-540159 emerson-process-management pdf
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- Table of Contents
- Safety Summary
- I. Intended Use Statement
- II. Safety Symbols
- III. General
- V. Supply Voltage
- VI. Analyzer specific notes for the user
- VII. BINOS® 100 F specific notes for use in hazardous areas (EX Zones)
- VII.a Z purge for CSA-C/US Ex Zone 2 Non-Flammable Atmospheres
- VIII. Additional notes for service / maintenance
- VIIIa E
- IX.
- General Overview
- a) Software Versions
- b) Housing Versions
- Area Classification
- a) General Purpose
- b) Hazardous Areas
- Ex Zone 2
- Ex Zone 1
- 1. Technical Description
- 1.1 Front Panel
- 1.2 Rear Panel
- 1.3.1 Internal Gas Paths
- a) Gas Path Material
- b) Gas Path Layout (internal tubing)
- 2. Measuring Principle
- 2.1 IR Measurement
- 2.1.1 Interference Filter Correlation (IFC Principle)
- 2.1.2 Opto-Pneumatic Measuring Principle
- 2.1.3 Technique
- 2.2 Oxygen Measurement
- 2.2.1 Paramagnetic Measurement
- 2.2.2 Electrochemical Measurement
- 2.3 Thermal Conductivity Measurement
- 2.3.1 Sensor Design
- 2.3.2 Analysis Cell
- 2.3.3 Measurement Method
- 3.1 Photometer with Pyroelectrical Detector (Solid-state detector)
- 3.2 Photometer with Gas Detector
- 5. Preparation of Start-up
- 5.1 Installation Site
- 5.2 Gas Conditioning (Sample Handling)
- 5.2.1 Fine Dust Filter (Option BINOS® 100 2M/F)
- 5.2.2 Gas Sampling Pump (Option BINOS® 100 2M/F)
- 5.2.3 Pressure Sensor (Option)
- 5.2.4 Gas Flow
- 5.3 Gas Connections
- 5.3.1 Standard
- 5.3.2 Internal Solenoid Valves (Option BINOS® 100 2M/F)
- 5.3.3 Purge gas connection of BINOS® 100 F for Ex zones
- 5.4 Additional Hints to BINOS® 100 F (Field Housing)
- 5.4.1 Wall Mounting
- 5.4.2 Electrical Connections
- 6. Switching On
- 6.1 General
- 6.2 24 V DC Supply
- 6.3 230/120 V AC Supply
- 6.3.1 BINOS® 100 2M
- 6.3.2 BINOS® 100 F
- 7. Key Functions
- 7.1 FUNCTION
- 7.2 ENTER
- 7.3 INPUT - CONTROL
- 7.4 PUMP (BINOS® 100 2M/F only) 7 - 7
- 8.1 Pressure Correction
- 8.2 Cross Compensation (internal)
- 8.3 Cross Compensation Calibration (internal)
- 8.4 Hold
- 8.5 Automatic Calibration
- 8.6 Tolerance Check
- 8.7 Display Off
- 8.8 Analog Signal Outputs
- 8.9 Flushing Period
- 8.10 User Code
- 8.11 Response Time (t90)
- 8.12 Offset (Begin of range)
- 8.13 End of Range Value
- 8.14 Reset
- 8.15 Program Version
- 8.16 Serial - No.
- 8.17 Pump *)
- 8.18 Pump Control *)
- 9. Calibration
- 9.1 Manual Calibration
- 9.1.1 Zeroing
- 9.1.2 Spanning
- 9.2 Time-Controlled Calibration Mode (Option)
- 9.2.1 Zeroing
- 9.2.2 Combined Zeroing and Spanning
- 9.3 Remote-Controlled Calibration Mode (Option)
- 10.1 Measurement
- 10.2 Switching Off
- 11. Digital Outputs
- 11.1 Concentration Limits
- 11.2 Valve Control
- 11.3 Status Signals (Option non-voltage-carrying relay contacts)
- 12. Serial Interface (Option)
- 12.1 Upgrading Serial Interface / Status Signals
- 12.2 General
- 12.3 Start Up
- 12.3.1 RS 232 C
- 12.3.2 RS 485
- 12.3.3 Switching ON/OFF Interface Operation
- 12.3.4 Setting Interface Parameters
- 12.4 Telegram Syntax
- 12.4.1 Start Character ( "$" = Hex 24)
- 12.4.2 Terminate Character ( "CR" = Hex OD)
- 12.4.3 Instruction Code
- 12.4.4 Hyphen Character ( ";" = Hex 3B)
- 12.4.5 Status Telegram
- 12.4.6 Numerical Representations
- 12.4.7 Block Parity Check
- 12.5 Instruction Syntax
- 12.5.1 Instruction Listing
- 12.5.2 Response Telegrams
- 13. Digital Inputs / Foundation Fieldbus (BINOS® 100 2M/F option only)
- 13.1 Digital Inputs
- 13.1.1 General
- 13.1.2 Start of Calibration
- 13.1.3 Valve Control
- 13.1.4 Pump Control
- 13.2 Foundation Fieldbus *)
- 14. Cross Compensation / Setting of Respsonse time (TC Option only)
- 14.1 Cross Compensation
- 14.1.1 Preparing Actions
- 14.1.2 Adjustment Procedure
- 16. List of Failures
- 17. Measuring Points of BKS and OXS
- 17.1 Measuring points of BKS
- 17.1.1 Supply Voltage + 6 V
- 17.1.2 Reference Voltage positive
- 17.1.4 Motor Drive (for IR channel only)
- 17.1.5 Temperature Sensor
- 17.1.6 Light Barrier Signal
- 17.1.7 Analog Preamplifiering
- 17.2 Measuring points of OXS (EO2 measurement)
- 17.2.1 Sensor Signal
- 18. Plug Pin Allocation of Printed Circuit Boards
- 18.1 Plug Pin Allocation of BKS
- 18.1.1 IR measurement without oxygen channel
- 18.1.2 Oxygen Measurement without IR channel
- 18.1.3 IR / Oxygen Measurement combined
- 18.1.4 TC Measurement without IR channel
- 18.1.5 IR / TC Measurement combined
- 18.1.6 Oxygen / TC Measurement combined
- 18.2 Plug Pin Allocation OXS (EO2 measurement only)
- 18.3 Plug Pin Allocation WAP 100 (TC measurement only)
- 19. Jumper Allocation of BKS
- 22. Leak Testing 22 - 1
- 23. Housing
- 23.1 Cleaning of Housing Surface
- 23.2 Opening the Housing
- 23.2.1 1/4 19" Housing
- 23.2.2 BINOS® 100 2M
- a) Housing Cover
- b) Front Panel
- 23.2.3 BINOS® 100 F (Field Housing)
- 24. Replacement and Cleaning of Photometric Components
- 24.1 Taking out the Photometer Assembly 24 - 1
- 24.2 Light Source Replacement 24 - 2
- 24.3 Cleaning of Analysis Cells and Windows
- 24.3.1 Removal of Analysis Cells
- 24.3.2 Cleaning
- 24.3.3 Reinstalling the Analysis Cells
- 24.4 Chopper Replacement
- 24.5 Reinstalling of the Photometer Assembly 24 - 6
- 24.6 Physical Zeroing
- 24.6.1 Standard Photometer (not sealed version)
- 24.6.2 Sealed Photometer (Option)
- 25.1 Checking the Sensor 25 - 2
- 25.2 Replacing the Sensor
- 25.2.1 Remove the old Sensor
- a) Oxygen Measurement without IR - channel
- b) IR / Oxygen Measurement combined
- 25.2.2 Removing the Sensor
- 25.2.3 Reinstalling the Sensor
- a) Oxygen Measurement without IR - channel
- b) Combined IR / Oxygen Measurement
- 25.2.4 Basic settings for the Oxygen Sensor
- 27. Technical Data
- 27.1 Options
- 27.2 Housing
- 27.3 Signal Inputs / Outputs, Interfaces
- 27.4 General Specifications
- 27.5 Voltage Supply
- 27.5.1 Electrical Safety
- 27.5.2 Power Supplies [UPS 01 T / SL10 / SL5]
- 28. Replacing the EPROM
- 30.1 24 V DC Supply Cable
- 30.2 230/120 V AC Input (BINOS® 100 2M, UPS power supply)
- 30.3 Power Supply for Wall Mounted Analyzers (BINOS® 100 F)
- 30.3 Data / Signal Lines
- 30.3.1 Sub D Sockets, 9 pin
- 30.3.2 Sub D Plugs, 9 pin
- 32. Failure Check List