Emerson Fisher 1078 Data Sheet D101339X012_Jan09
2015-03-30
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Product Bulletin 61.8:1078 D101339X012 January 2009 1078 Manual Actuator Fisherr 1078 Declutchable Manual Actuator Fisherr 1078 manual actuators, figures 1 and 2, are declutchable actuators for manual operation of control valves and equipment that use power actuators. The 1078 manual actuator mounts directly to Fisher 1051 sizes 33, 40, and 60; 1052 sizes 33, 40, 60, and 70; 1061 sizes 30, 40, 60, 68, 80, and 100; and to all sizes of 1066 and 1066SR actuators. W6244−1/IL W6283/IL Figure 2. Fisherr 1078 Declutchable Manual Actuator Mounted on a 1052 Size 40 Actuator and V500 Valve (Optional Construction) D101339X012 Figure 1. Fisherr 1078 Declutchable Manual Actuator Mounted on a 1052 Size 33 Actuator (Standard Construction) For 1051 size 33, 1052 size 33, 1066, and 1066SR actuators, coupling to the power actuator is via a flatted shaft installed in the lever or hub. The dimensions of these shafts are the same as those used with H mounting adaptations. The stub shaft fits into a square broach in the manual actuator sector, and spacers secure the shaft in the appropriate position. www.Fisher.com Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Specifications Available Configurations Direct and reverse acting; see Handwheel Rotation and the Ordering Information section, (Standard construction is with the handwheel shaft pointing down away from the power actuator as shown in figure 1) Manual Actuator Sizes See tables 1, 2, 3 and 4 See figures 4 and 5 for dimensions Coupling Shaft Diameters See tables 1, 2, 3 and 4 Power Actuator Compatibility See tables 1, 2, 3 and 4 Maximum Torque Output See tables 1, 2, 3 and 4 Wheel-Rim Force See tables 1, 2, 3 and 4 Handwheel Rotation Clockwise handwheel rotation closes the valve. Direct-acting units produce output rotation matching input rotation; reverse-acting units produce output rotation opposite input rotation. Construction Materials Housing and Cover: Cast iron Drive Sleeve/Gear (Sector): Aluminum/bronze Worm Gear: Heat-treated steel Input Shaft and Eccentric: Low-carbon steel Pin Detent: 300 Series stainless steel Handwheel or Input Shaft Bearings: Bronze Standard Mounting Positions J1051 (size 33) or 1052 (size 33): Handwheel down (see figure 1) J1051 (size 40 and 60) (see figure 2) or 1052 (size 40, 60, and 70)(1): Handwheel down (std) or handwheel right-hand or left-hand mount (optional) J1061 (sizes 30, 40, 60, 68, 80, and 100)(1): Handwheel down (std) or handwheel right-hand or left-hand mount (optional) J1066 or 1066SR: Handwheel to left (see figure 3) or, with a 67AFR, handwheel down Approximate Weight Without Handwheel Size AAA: 2.7 kg (6 pounds) Size AA: 6.8 kg (15 pounds) Size A: 9.5 kg (21 pounds) Size 2A: 13.6 kg (30 pounds) Size 1A: 15.9 kg (35 pounds) Size B: 23.1 kg (51 pounds) Size C: 29.9 kg (66 pounds) Size D: 63.5 kg (140 pounds) Size II-FA: 81.6 kg (180 pounds) Handwheel Weight 6-inch: 1.8 kg (4 pounds) 8-inch: 2.3 kg (5 pounds) 12-inch: 3.2 kg (7 pounds) 16-inch: 6.8 kg (15 pounds) 24-inch: 5.4 kg (12 pounds) 30-inch: 6.4 kg (14 pounds) 36-inch: 7.3 kg (16 pounds) 1. If a positioner is used, the right-hand or left-hand mounting option will be limited to the side away from the positioner. 2 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator 41B0314-A / DOC Figure 3. Fisherr 1078 Declutchable Manual Actuator Mounted on a 1066 Actuator Features DDirect Attachment to the Power ActuatorDirect mounting to the actuator housing simplifies installation and eliminates the need for yokes and other brackets. DEngage Manual Actuator At Any Point of RotationA lever-operated eccentric bearing support on the input shaft allows engagement of the worm gear with the sector at any point of rotation. Because the travel indicator components are mounted on a through shaft, accurate travel indication is maintained during manual actuator disengagement or engagement. DPositive OperationThe disengagement lever is locked in both the engaged and disengaged positions by a detent mechanism, which must be released before the lever can be moved. This provision reduces the possibility of inadvertent or accidental operation. In addition, stop-pins at the fully engaged and fully disengaged positions provide positive limits for lever travel. (Note that stop pins are not available on 1078 size II-FA actuators.) 3 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Table 1. Fisherr 1051, 1052, and 1066SR Actuator Size Selection and Specifications for Sizes AAA, AA, and A MANUAL ACTUATOR SIZE (max output torque) AAA (2400 in.lbs) AA (4800 in.lbs) A (8200 in.lbs) SHAFT SIZE(1) mm Inch 12.7 15.9 19.1 (22.2, 25.4) 12.7 15.9 19.1 (22.2, 25.4) 12.7 15.9 19.1 (22.2, 25.4) 12.7 15.9 19.1 (22.2, 25.4) 1/2 5/8 3/4 (7/8, 1) 1/2 5/8 3/4 (7/8, 1) 1/2 5/8 3/4 (7/8, 1) 1/2 5/8 3/4 (7/8, 1) 12.7 22.2, 25.4) (31.8, 38.1) 3/4 (7/8, 1) (1-1/4, 1-1/2) POWER ACTUATOR(2) Type 1051 1052 1066SR 1066SR 1066SR Size STANDARD HANDWHEEL DIAMETER mm Inch 33 33 305 12 20 27 75 305 12 610 MAXIMUM TORQUE(3) HANDWHEEL TURNS FOR ROTATION WHEEL-RIM-FORCE For Maximum Torque N Pounds NSm LbfSin 143 223 271 271 1271 1981 2400 2400 157 245 298 298 35 55 67 67 190 270 271 271 1681 2391 2400 2400 209 297 298 298 47 66 67 67 169 249 271 271 1495 2205 2400 2400 186 274 298 298 42 61 67 67 283 363 464 541 2515 3225 4120 4800 218 279 357 416 49 63 81 94 717 926 6350 8200 299 385 66 85 926 8200 385 85 24 For Less Than Maximum Torque N Pounds Degrees 60 90 Divide NSm req’d by 0.91 Divide lbfSin req’d by 36 4 6 Divide NSm req’d by 1.3 Divide lbfSin req’d by 51 5.7 8.5 Divide NSm req’d by 2.4 Divide lbfSin req’d by 96 5.3 8 1. Requires flatted shaft as in the H mounting adaptation. 2. Field conversion of actuators for F and G mounting adaptations requires installation of new parts. The 1051 or 1052 Size 33 actuator requires installation of appropriate lever and stub shaft. The 1066 actuator requires installation of appropriate hub assembly. 3. Compare table value with torque requirements of the valve plus the torque required to compress the power actuator spring (from Fisher Catalog 14). Note that dynamic torque of the valve may have a positive or negative effect on total torque required. Table 2. Fisherr 1066 Actuator Size Selection and Specifications for Sizes AAA, AA, and A MANUAL ACTUATOR SIZE (max output torque) SHAFT SIZE(1) mm Inch AAA (2400 in.lbs) 12.7 15.9 19.1 (22.2, 25.4) 1/2 5/8 3/4 (7/8, 1) AA (4800 in.lbs) 12.7 15.9 19.1 (22.2, 25.4) 1/2 5/8 3/4 (7/8, 1) A (8200 in.lbs) 12.7 (22.2, 25.4) (31.8, 38.1) 3/4 (7/8, 1) (1-1/4, 1-1/2) POWER ACTUATOR(2) Type 1066 1066 1066 Size 20 27 75 STANDARD HANDWHEEL DIAMETER mm 305 305 610 Inch 12 12 MAXIMUM TORQUE(3) HANDWHEEL TURNS FOR ROTATION WHEEL-RIM-FORCE For Maximum Torque N Pounds For Less Than Maximum Torque N Pounds 60 90 Divide lbfSin req’d by 36 4 6 Divide NSm req’d by 1.3 Divide lbfSin req’d by 51 5.7 8.5 Divide NSm req’d by 2.4 Divide lbfSin req’d by 96 5.3 8 NSm LbfSin 58 138 239 271 515 1225 2120 2400 62 151 262 298 14 34 59 67 Divide NSm req’d by 0.91 58 138 239 467 515 1225 2120 4140 44 106 182 360 10 24 41 81 239 467 2120 4140 98 191 22 43 926 8200 385 85 24 Degrees 1. Requires flatted shaft as in the H mounting adaptation. 2. Field conversion of actuators for F and G mounting adaptations requires installation of new parts. The 1066 actuator requires installation of appropriate hub assembly. 3. Compare table value with torque requirements of the valve (from Fisher Catalog 14). Note that dynamic torque of the valve may have a positive or negative effect on total torque required. 4 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Table 3. Fisherr 1051and 1052 Actuator Size Selection and Specifications for Sizes 2A, 1A, B, and C MANUAL ACTUATOR SIZE (max output torque) SHAFT SIZE mm 2A (4800 in.lbs) 1A (8200 in.lbs) Inch 12.7 1/2 15.9, 14.3x 9.5 19.1 5/8, 9/16x 5/8 3/4(4) (22.2, 25.4) 31.8 POWER ACTUATOR(1) Type Size STANDARD HANDWHEEL DIAMETER mm LbfSin For Maximum Torque N Pounds 3365 441 99 460 4075 354 80 541 4800 416 94 (7/8,1) 467(4) 4140(4) 360 81 1-1/4 541 4800 416 94 429 3795 330 74 509 4505 392 88 541 4800 416 94 467(4) 4140(4) 360 81 541 4800 416 94 12.7 1/2 5/8, 9/16x 5/8 3/4(3) (22.2, 25.4) (7/8,1) 31.8 1-1/4 19.1 3/4 (22.2, 25.4) (7/8,1) 31.8 1-1/4 31.8, 28.6x 31/8 38.1 31.8x 38.1 (44.4, 50.8), 39.7 x44.5 1-1/4, 1-1/8x 1-1/4 1-1/2, 1-1/4x 1-1/2 (1-3/4, 2), 1-9/16 x1-3/4 31.8 7/8-1 1051 1052 40 305 1051 1052 8 NSm 40 305 12 12 1051 1052 1051 1052 40 60 1051 1052 40 60 1051 1052 60 70(5) 1051 1052 60 70 HANDWHEEL TURNS FOR ROTATION WHEEL-RIM-FORCE 380 15.9, 14.3x 9.5 19.1 203 Inch MAXIMUM TORQUE(2) For Less Than Maximum Torque N Pounds Divide NSm req’d by 0.86 Divide lbfSin req’d by 34 Divide NSm req’d by 1.3 Divide lbfSin req’d by 51 Divide NSm req’d by 1.3 Divide lbfSin req’d by 51 Degrees 60 90 5.7 8.5 610 24 929 8200 378 85 Divide NSm req’d by 2.4 Divide lbfSin req’d by 96 5.3 8 610 24 1356 12,000 369 83 Divide NSm req’d by 3.6 Divide lbfSin req’d by 144 6.7 10 1735 15,355 361 79 1839 16,275 383 84 2034 18,000 414 93 Divide NSm req’d by 4.8 9 13.5 2034 18,000 414 93 Divide lbfSin req’d by 194 3/4 B (12,000 in.lbs) C (18,000 in.lbs) 1-1/4 38.1, (44.4, 50.8) 1-1/2, (1-3/4, 2) 31.8 1-1/4 (44.4, 50.8) (1-3/4, 2) 1051 1052 60 70 610 24 1. Field conversion of actuators for F and G mounting adaptations requires installation of new parts. The 1051 or 1052 Size 33 actuator requires installation of appropriate lever and stub shaft. 2. Compare table value with torque requirements of the valve plus the torque required to compress the power actuator spring (from Fisher Catalog 14). Note that dynamic torque of the valve may have a positive or negative effect on total torque required. 3. 2A 3/4 inch shaft will also mount on the 1051 and 1052 size 60. 4. Maximum torque of connection between power and manual actuator. 5. If mounted on the 1051 and 1052 Size 70, the Travel is for only 60 Degrees. 5 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Table 4. Fisherr 1061 Actuator Size Selection and Specifications for Sizes 2A, 1A, B, C, D, and II-FA MANUAL ACTUATOR SIZE (max output torque) 2A (4800 in.lbs) SHAFT SIZE mm Inch 12.7 1/2 15.9, 14.3x 9.5 5/8, 9/16x 5/8 19.1 3/4(3) (22.2, 25.4) (7/8,1) 31.8 1-1/4 19.1 1A (8200 in.lbs) B (12,000 in.lbs) C (18,000 in.lbs) D (30,000 in.lbs) II-FA(2) (60,000 in.lbs) 3/4 (22.2, 25.4) (7/8,1) 31.8, 28.6x 31/8 1-1/4, 1-1/8x 1-1/4 38.1 31.8x 38.1 1-1/2, 1-1/4x 1-1/2 (44.4, 50.8), 39.7 x44.5 (1-3/4, 2), 1-9/16 x1-3/4 19.1 3/4 22.2, 25.4 7/8,1 31.8 1-1/4 38.1, (44.4, 50.8) 1-1/2, (1-3/4, 2) POWER ACTUATOR Type 1061 1051, 1061 1061 1061 Size 30 STANDARD HANDWHEEL DIAMETER mm Inch 152 6 203 8 305 12 40, 60, 68 305 40, 60, 68 610 1061 31.8 1-1/4 (44.4, 50.8) (1-3/4, 2) (44.4, 50.8) (1-3/4, 2) 54, 63.5 57.2x 63.5 2-1/8, 2-1/2, 2-1/4x 2-1/2 76x 63.5, 101.6x 63.5 3x2 1/2,4x 2 1/2 1061 76x 63.5, 101.6x 63.5 3x2 1/2,4x 2 1/2 1061 1061 40, 60, 68 610 WHEEL-RIM-FORCE For Maximum Torque N Pounds NSm LbfSin 58 515 89 20 138 1225 214 48 239 2120 276 62 467(4) 4140(4) 360 81 541 4800 416 94 239 2120 276 62 467 4140 382 86 929 8200 378 85 239 2120 66 15 468 4140 130 29 1109 9815 308 68 1356 12,000 377 83 12 24 1061 40, 60, 68 MAXIMUM TORQUE(1) 24 For Less Than Maximum Torque N Pounds 90 5.7 8.5 Divide NSm req’d by 0.86 Divide lbfSin req’d by 34 Divide NSm req’d by 1.3 Divide lbfSin req’d by 51 Divide NSm req’d by 1.2 Divide lbfSin req’d by 48 5.3 8 Divide NSm req’d by 2.4 Divide lbfSin req’d by 96 5.3 8 Divide NSm req’d by 3.6 Divide lbfSin req’d by 144 6.7 10 Divide NSm req’d by 4.8 Divide lbfSin req’d by 194 9 13.5 10.7 16 48 72 9815 231 51 18,000 424 93 30 2658 23,524 369 82 Divide NSm req’d by 7.2 Divide lbfSin req’d by 287 914 36 3390 30,000 394 87 Divide NSm req’d by 8.6 Divide lbfSin req’d by 345 406 16 6301 55,762 400 90 Divide NSm req’d by 15.7 Divide lbfSin req’d by 619 762 60 Divide lbfSin req’d by 26 1109 24 Degrees Divide NSm req’d by 0.66 2034 610 HANDWHEEL TURNS FOR ROTATION 1061 80, 100 80, 100 1. Compare table value with torque requirements of the valve (from Fisher Catalog 14). Note that dynamic torque of the valve may have a positive or negative effect on total torque required. 2. Has spur gear. 3. 2A 3/4 inch shaft will also mount on the 1061 size 40, 60, and 68. 4. Maximum torque of connection between power and manual actuator. 6 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Table 5. Dimensions for Actuator Sizes AAA, AA, and A 1078 Size ROTARY ACTUATOR SIZE A B C D AAA 20, 33 305 184 40 67 AA 27 305 203 56 70 A 75 610 381 68 83 F G H J Square Bolt Pattern Circular Bolt Pattern 178 204 106 46 51 57.1 SQ −−− 181 216 94 59 64 76.2 SQ −−− 337 378 238 67 73 88.9 SQ −−− E mm Inches AAA 20, 33 12.00 7.25 1.56 2.62 7.00 8.02 4.18 1.82 2.02 2.25 SQ −−− AA 27 12.00 8.00 2.19 2.75 7.12 8.50 3.69 2.31 2.50 3.00 SQ −−− A 75 24.00 15.00 2.69 3.25 13.25 14.88 9.38 2.63 2.88 3.50 SQ −−− 11B2634-C A5431-1 / IL Figure 4. Dimensions for Actuator Sizes AAA, AA, and A (also see table 5) 7 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Table 6. Dimensions for Actuator Sizes 2A, 1A, B, C, D, and II-FA 1078 Size A B C D 152 230 55.4 116 E F G H J 155 140 17.5 58.7 63.5 181 165 42.9 232 216 93.7 235 229 82.6 69.9 76.2 387 381 235 194 191 19.1 82.6 88.9 244 241 69.9 mm 2A 203 305 1A 305 68.3 124 610 203 B 229 229 84.1 140 305 610 C D II-FA 397 394 222 610 254 102 149 400 416 200 105 111 762 254 117 203 505 506 262 119 125 581 583 338 356 117 203 337 328 84 119 125 6.12 5.5 0.69 2.31 2.50 7.12 6.5 1.69 9.12 8.5 3.69 9.25 9.00 3.25 2.75 3.00 15.25 15.00 9.25 7.62 7.50 0.75 3.25 3.50 9.62 9.50 2.75 8.75 914 406 Inches 6.00 2A 8.00 2.18 4.56 8.00 12.00 1A 12.00 2.69 4.88 24.00 8.00 B 9.00 9.00 3.31 5.50 12.00 24.00 C D II-FA 8 15.62 15.50 24.00 10.00 4.00 5.88 15.75 16.38 7.88 4.12 4.38 30.00 10.00 4.62 8.00 20.25 19.94 10.31 4.69 4.94 23.25 22.94 13.31 13.25 12.94 3.31 4.69 4.94 36.00 16.00 14.00 4.62 8.00 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator E B C D DISENGAGED H ENGAGED G ENGAGED J DISENGAGED ENGAGED SIZES 2A, 1A, B, C, D B E C D DISENGAGED G ENGAGED 135_ H ENGAGED J DISENGAGED B2463 / IL SIZE II-FA ENGAGED Figure 5. Dimensions for Actuator Sizes 2A, 1A, B, C, D, and II-FA (also see table 6) 9 Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator Ordering Information Table 7. Handwheel/Valve Shaft Rotation 1078 ACTUATOR ACTION Whenever a power actuator is ordered with a 1078 manual actuator, all components are configured and mounted according to specifications of the order. Size AAA, AA, and A Field installation of the 1078 onto existing actuators with F or G mounting adaptations requires installation of new power actuator parts. (The F and G mounting adaptations are the mounting methods normally used to mount 1051, 1052, 1066 and 1066SR actuators on Fisher valves.) For the 1051 or 1052 size 33, a lever with stub shaft must be installed. For the 1066 or 1066SR actuator, a hub assembly with stub shaft must be installed. Field installation on power actuators with H mounting adaptations requires dual stub shaft construction (standard on the 1066 or 1066SR actuator). (The H mounting adaptation is the mounting method normally used to mount 1051, 1052, 1066 and 1066SR actuators on equipment and valves other than Fisher valves.) Installation of a valve to bypass cylinder or diaphragm pressure during manual operation is also recommended. Size 2A, 1A, B, C, D, and II-FA Field installation of the 1078 onto the following existing actuators with F or G mounting adaptations [1051 (sizes 40 and 60), 1052 (sizes 40, 60, and 70), and 1061 (sizes 30, 40, 60, 68, 80, and 100)] requires additional parts in most cases. Remove the cover and hub and then replace with the 1078 actuator. Most assemblies require a new lever and splined adaptor. 10 Actuator Mounting VALVE Right-Hand Left-Hand Left-Hand (Optional)(3) Direct Acting(1) Direct Acting NA Reverse Acting(2) Reverse Acting Direct Acting V250 Reverse Acting Direct Acting NA V500 and CV500 Reverse Acting Reverse Acting NA 8510, 8522, 8532, 8560, and 9500 V150, V200, and V300 1. Direct acting is when the clockwise handwheel rotation produces clockwise valve shaft rotation to close the valve. 2. Reverse acting is when the clockwise handwheel rotation produces counter clockwise valve shaft rotation to close the valve. 3. A left hand ball will be required for the NPS 3 through 12 series B and the NPS 14 through 20, with or without an attenuator. When ordering, specify: 1. Power actuator type and size, and valve shaft size. 2. Right or left hand mounting and desired mounting position. 3. Direct or reverse acting manual actuator construction. Refer to the mounting positions shown in the appropriate actuator bulletin and order according to the guidelines in table 7. Note Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user. Product Bulletin 61.8:1078 January 2009 1078 Manual Actuator 11 Product Bulletin 1078 Manual Actuator 61.8:1078 January 2009 Fisher is a mark owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end-user. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com 12 EFisher Controls International LLC 1989, 2009; All Rights Reserved
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