Emerson Fisher D4 Data Sheet
2015-03-30
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Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Fisherr D4 Control Valve Assembly The Fisher D4 control valve is a compact, rugged globe valve designed primarily for high-pressure throttling applications using either pneumatic or electric control. This valve is ideal for use on pressure and flow control applications within the oil and gas production industry. The D4 is an excellent control valve for high-pressure separators, scrubbers, and other processing equipment. These valves are especially useful for either throttling or on/off control of liquids or gases which are gritty, sticky, or which have a tendency to build up on internal valve parts. If the control valve requires maintenance, the trim and packing can be maintained by removing the deep-bore hammer nut and lifting the actuator/bonnet assembly off the valve without disassembling the actuator. Features W9933-1 FISHER D4 CONTROL VALVE WITH easy-Drive™ ELECTRIC ACTUATOR (NPS 2 RF FLANGED END CONNECTION) Electric and Pneumatic Safer Bonnet / Valve Body Connection– Unique design provides additional protection if disassembly of bonnet/valve body connection is inadvertently started while there is still pressure in the valve body. Pins mounted in the valve bonnet help ensure the bonnet disengages from the valve body as the hammer nut is removed, while the threads are still engaged. Heavy-Duty Guiding–Massive guiding (figures 1 and 2) positively aligns the valve plug in the seat ring for reliable service. The screwed-in seat ring completely encloses the seat ring gasket. Live-loaded Packing System–The packing system provides an improved stem seal to help prevent the loss of valuable or hazardous process fluids or gases. It features Fisher ENVIRO-SEALt packing technology to provide reduced packing maintenance. www.Fisher.com W8531 FISHER D4 CONTROL VALVE (NPS 2 NPT END CONNECTION) Product Bulletin D4 Valve 51.2:D4 November 2013 Features (continued) D103039X012 Electric Low Power Consumption-- The Fisher easy-Drive electric actuator operates with 12 or 24VDC and less than 0.1 watt hours per operation, using Modbus, 4-20 mA, 1-5VDC, or dry contact control signals. Low Temperature-- The easy-Drive electric actuator design allows use in ambient temperatures as low as -20C (-4F) without use of a heater. Easy Installation--The compact design allows installation where space is a premium. Fisher easy-Drive calibrates by simply opening and closing the valve. Remote Monitoring and Configuration-- Loss of signal position is programmable over Modbus. Electric and Pneumatic NACE Constructions–NACE compatible trim is available with the D4 control valve. These constructions meet the metallurgical requirements of NACE MR0175 / ISO 15156. Quick-Change Valve Plug–Removable groove pin allows quick, easy valve plug replacement. Severe Service Capability with Tungsten Carbide Trim–D4 valves are available with tungsten carbide trim for erosive service. This trim is designed specifically for severe service applications in the oil and gas industry. Durable tungsten carbide trim may benefit your application by wearing better and lasting longer. Easy Installation–Compact design allows installation where space is a premium. Screwed valve bodies feature compact face-to-face dimensions while flanged valve bodies conform to ISA-75 standards for maximum versatility. Easy Maintenance–Hammer nut bonnet/body joint allows repair or maintenance with a minimum of tools, without removing the valve body from the piping system. Seat ring can be removed with the same service tools used with a Fisher D valve. Integral Bonnet Flange– Bonnet has an integral flange that accepts hammer nut force when making the bonnet-to-body connection. There are no snap rings subject to possible failure in sour service or in atmospheric corrosion. Standard Trim for Throttling or On-Off Service– Micro-Form trim is standard for throttling or on-off service at no extra cost. Application Flexibility–Choices of port diameters up to 31.8 mm (1.25 inches), end connections, and trim materials suit these valves to many applications, including sour service. 2 Pneumatic Low Temperature Materials--Valve construction materials allow use in applications as low as -40C (-40F) for the pneumatic actuator. Installation D4 control valves may be installed in any position, but normally the actuator is vertical and above the valve. Install the control valve so the flow direction arrow on the side of the valve body indicates the direction of the process flow. Dimensions are shown in tables 12 and 13 and figures 1 and 2. Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Valve Specifications Available Actuation Configurations Spring-To-Close Pneumatic Spring-To-Open Pneumatic Electric Valve Sizes and End Connection Styles(1) See table 3 Dimensions See tables 12 and 13 and figures 1 and 2. Face-to-face dimensions for flanged valves conform to ISA-75.03 (CL150-600) and ANSI/ISA-75.16 Short (CL900/1500) Maximum Inlet Pressures and Temperatures(1) Flanged connections are consistent with the ASME B16.34 pressure-temperature class, subject to Material Temperature Capabilities for the Valve Body Assembly (see following specification). For NPT end connections, the valve body rating is 4250 psig. Flow Coefficients See Fisher Catalog 12 Port Diameters See table 3 Construction Materials Valve Body and Bonnet: ASME SA 352 LCC Valve Plug and Seat: See table 5 Valve Stem: S20910 Actuator O-Rings: (HNBR) Hydrogenated Nitrile Bonnet O-Ring: Standard: HNBR Optional: Fluorocarbon Packing: PTFE/Carbon PTFE Packing Springs: N07718 Packing Retainer: S17400 Actuator Diaphragm: Chloroprene Actuator Spring: Painted steel Seat Ring Gasket: S31600 (316 SST) Spring Cover (Fail Up): PVC Maximum Pressure Drops(1) See tables 7, 8, 9, 10, and 11 Valve Plug Travel 19 mm (0.75 inch) Shutoff Classification per ANSI/FCI 70-2 and IEC 60534-4 Valve Plug Style Class IV Flow Characteristic Equal percentage Flow Direction Flow up only Micro-Form valve plug Material Temperature Capabilities Valve Body Assembly: Standard Bonnet O-Ring: -40 to 135C (-40 to 275F) Optional Bonnet Fluorocarbon O-Ring: -23 to 204C (-10 to 400F) 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 3 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Actuator Specifications ELECTRIC ACTUATOR Material Temperature Capabilities(1) Electric Actuator Assembly: -20 to 70C (-4 to 158F) ambient Electromagnetic Compatibility Meets EN 61326-1 (First Edition) Immunity: Industrial locations per table 2 of EN 61326-1 Standard. Performance is shown in table 2 Emmissions: Class A ISM Equipment Rating: Group 1, Class A Available Electric Actuator Configurations easy-Drive Electric On/Off easy-Drive Electric Positioning PNEUMATIC ACTUATOR Power Requirements Input Signal to Actuator 12 or 24VDC, minimum 4 amp power supply required (fuse to 5 amps) Maximum Current Draw 4 amps Conduit Connections Two 3/4 NPT connections Control Signals On/Off: Dry contact, Modbus RTU Positioning: 1-5VDC, 4-20 mA, Modbus RTU Electrical Classification Hazardous Area: CSA (C/US) – Explosion proof FM– Explosion proof (pending) ATEX– Flameproof (pending) IECEx– Flameproof (pending) Refer to table 1 for specific approval information Electrical Housing: CSA -- Type 4X FM -- NEMA 4X (pending) ATEX -- IP66 (pending) IECEx -- IP66 (pending) See tables 7, 8, 9, and 10 Material Temperature Capabilities(1) Actuator Assembly: Fail-Down, Spring-to-Close: -40 to 93C (-40 to 200F) Fail-Up, Spring-to-Open: -40 to 93C (-40 to 200F) Available Pneumatic Actuator Configurations Spring-to-Open Spring-to-Close Maximum Actuator Casing Pressure(1) 3.4 bar (50 psig) Actuator Diaphragm Effective Area 452 cm2 (69 square inches) Actuator Pressure Connections 1/4 NPT internal 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 4 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Table 1. Hazardous Area Classifications - CSA (Canada and United States) CERTIFICATION BODY CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING CSA Class I, Division 1, GP C, D T6 --- T6 (Tamb ≤ 70_C) CSA Type 4X Enclosure Table 2. EMC Summary Results - Immunity PORT PERFORMANCE CRITERIA(1) PHENOMENON BASIC STANDARD TEST LEVEL Electrostatic discharge (ESD) IEC 61000-4-2 4kV Contact 8kV Air Radiated EM field IEC 61000-4-3 80 to 1000 MHz @ 10V/m 1kHz AM at 80% 1400 to 2000 MHz @ 3V/m 1kHz AM at 80% 2000 to 2700 MHz @ 1V/m 1kHz AM at 80% A(2) / B Rated power frequency magnetic field IEC 61000-4-8 30 A/m @ 50 and 60 Hz A Enclosure I/O signal/ control A Burst IEC 61000-4-4 1kV A Surge IEC 61000-4-5 1kV cable shield, and line to ground A Conducted RF IEC 61000-4-6 3V 150 kHz to 80 MHz at 3 Vrms A Performance criteria is +/- 5% stem position 1. A= No degradation during testing. B = Temporary degradation during testing, but is self recovering. 2. Criteria A with conduit on DC and I/O cables, Criteria B without conduit Ordering Information a. Range of flowing pressure drops When ordering, specify: b. Maximum drop at shutoff Application Information 1. Type of application 5. Flow rates a. Minimum controlled flow a. Throttling or on-off b. Reducing or relief (back pressure) 2. Controlled fluid a. Type (include chemical analysis, if available) b. Temperature (normal and maximum anticipated) c. Specific gravity 3. Range of flowing inlet pressures 4. Pressure drops b. Normal flow c. Maximum flow 6. Input signal range to actuator Control Valve Assembly Information Refer to the Specifications and review the information under each specification. 5 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Table 3. Valve Sizes and Connection Styles VALVE SIZE, NPS PORT DIAMETER, (INCHES) 1 2 SCREWED RING TYPE JOINT (RTJ) FLANGED CL900 and CL600 1500 RAISED FACE (RF) FLANGED 4250 psi CL150 CL300 CL600 CL900 and 1500 0.25, 0.375, 0.5, 0.75 X X X X X X X 0.25, 0.375, 0.5, 0.75, 1, 1.25 X X X X X X X X = Available construction. Table 4. Fisher D4 Control Valves Approximate Weights, Kg (Pounds) Pneumatic Valve Body Size, NPS Electric 1 2 1 2 Screwed 32 (71) 39 (87) 22 (49) 29 (64) 29 (63) CL150 34 (74) 39 (86) 24 (52) CL300 and 600 37 (81) 48 (106) 27 (59) 33 (73) CL900 and 1500 50 (110) 66 (146) 40 (88) 51 (113) Table 5. Typical Combinations of Metal Trim Parts DESIGNATION VALVE PLUG Standard S41600 hardened to 38 HRC minimum SEAT RING S17400 Sour S17400 (NACE MR0175/ISO 15156) S17400 (NACE MR0175/ISO 15156) Tungsten Carbide Tungsten carbide / S17400 (NACE MR0175/ISO 15156) Tungsten carbide / S17400 (NACE MR0175/ISO 15156) Table 6. Fisher D4 Environmental Limits for NACE MR0175/ISO 15156 with Sour Trim MAXIMUM TEMPERATURE MAXIMUM H2S PARTIAL PRESSURE _C _F MPa psia COMPATIBLE WITH ELEMENTAL SULFUR? 204 400 1.4 200 No 199 390 2.3 330 No 191 375 2.5 360 No 149 300 2.8 400 135 275 No No Limit Yes Table 7. Maximum Shutoff Pressure Drops(1) for Fisher D4 Control Valves with Pneumatic Actuator (Spring-to-Close) When Used with Typical Control Instrumentation(2) INPUT SIGNAL TO ACTUATOR 0 to 1.2 Bar (0 to 18 Psig) SPRING INITIAL SPRING SETTING 0 to 1.4 Bar (0 to 20 Psig) 0 to 2.0 Bar (0 to 30 Psig) 0 to 2.3 Bar (0 to 33 Psig) 0.85 Bar (12.4 Psig) 1.05 Bar (15.3 Psig) Light Rate 0.77 Bar (11.2 Psig) 0 to 2.4 Bar (0 to 35 Psig) Heavy Rate 0.77 Bar (11.2 Psig) PORT DIAMETER 1.18 Bar (17.1 Psig) 1.18 Bar (17.1 Psig) Maximum Pressure Drop mm Inches Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293(3) 293(3) 191 80 42 25 4250(3) 4250(3) 2765 1160 610 365 293(3) 293(3) 191 80 42 25 4250(3) 4250(3) 2765 1160 610 365 293 293 219 92 49 30 4250 4250 3180 1340 715 430 293 293 288 123 67 41 4250 4250 4180 1785 965 590 293 293 293 143 78 48 4250 4250 4250 2080 1130 700 293 293 293 143 78 48 4250 4250 4250 2080 1130 700 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 2. For example, use the column marked 0-1.4 bar (0-20 psig) for a 0.21-1.0 bar (3-15 psig) pneumatic controller with 1.4 bar (20 psig) supply pressure. 3. For applications with downstream pressure in excess of 196 bar (2845 psig), use 196 bar (2845 psig) for Maximum Shutoff Pressure. 6 0 to 3.4 Bar (0 to 50 Psig) Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Table 8. Maximum Shutoff Pressure Drops(1) for Fisher D4 Control Valves with Pneumatic Actuator (Spring-to-Close) When Used with Instrumentation with Restricted Output Range(2) INPUT SIGNAL TO ACTUATOR 0.4 to 2.0 Bar (6 to 30 Psig) 0.14 to 2.3 Bar (2 to 33 Psig) SPRING Heavy Rate Heavy Rate INITIAL SPRING SETTING 0.97 Bar (14.0 Psig) 1.17 Bar (17.0 Psig) PORT DIAMETER Maximum Pressure Drop mm Inches Bar Psi Bar Psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293(3) 210(3) 113 45 23 13 4250(3) 3045(3) 1635 655 330 185 293 293 282 120 65 39 4250 4250 4095 1750 945 580 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 2. For example, an Electro-Pneumatic Transducer calibrated for 0.4-2.0 bar (6-30 psig) output pressure. 3. For applications with downstream pressure in excess of 118 bar (1715 psig), use 118 bar (1715 psig) for Maximum Shutoff Pressure. Table 9. Maximum Shutoff Pressure Drops(1) for Fisher D4 Control Valves with Pneumatic Actuator (Spring-to-Open) When Used with Typical Control Instrumentation(2) INPUT SIGNAL TO ACTUATOR 0 to 1.2 Bar (0 to 18 Psig) SPRING 0 to 1.4 Bar (0 to 20 Psig) 0 to 2.0 Bar (0 to 30 Psig) 0 to 2.3 Bar (0 to 33 Psig) 0.28 Bar (4.0 Psig) 0.28 Bar (4.0 Psig) Light Rate INITIAL SPRING SETTING 0.23 Bar (3.4 Psig) 0 to 2.4 Bar (0 to 35 Psig) 0 to 3.4 Bar (0 to 50 Psig) Heavy Rate 0.23 Bar (3.4 Psig) PORT DIAMETER 0.28 Bar (4.0 Psig) 0.28 Bar (4.0 Psig) Maximum Pressure Drop mm Inches Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi Bar Psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293(3) 293(3) 187 78 41 24 4250(3) 4250(3) 2715 1135 600 355 293(3) 293 233 99 53 32 4250(3) 4250(3) 3380 1430 765 465 293 293 293 147 80 49 4250 4250 4250 2130 1160 715 293 293 293 178 97 60 4250 4250 4250 2575 1410 875 293 293 293 198 109 68 4250 4250 4250 2875 1575 985 293 293 293 293 195 123 4250 4250 4250 4250 2830 1785 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 2. For example, use the column marked 0-1.4 bar (0-20 psig) for a 0.21-1.0 bar (3-15 psig) pneumatic controller with 1.4 bar (20 psig) supply pressure. 3. For applications with downstream pressure in excess of 190 bar (2760 psig), use 190 bar (2760 psig) for Maximum Shutoff Pressure. Table 10. Maximum Shutoff Pressure Drops(1) for Fisher D4 Control Valves with Pneumatic Actuator (Spring-to-Open) When Used with Instrumentation with Restricted Output Range(2) INPUT SIGNAL TO ACTUATOR 0.4 to 2.0 Bar (6 to 30 Psig) 0.14 to 2.3 Bar (2 to 33 Psig) SPRING Heavy Rate Heavy Rate INITIAL SPRING SETTING 0.69 Bar (10.0 Psig) 0.42 Bar (6.1 Psig) PORT DIAMETER Maximum Pressure Drop mm Inches Bar Psi Bar Psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293(3) 293(3) 196 82 43 26 4250(3) 4250(3) 2845 1195 630 380 293 293 293 156 85 52 4250 4250 4250 2265 1235 765 1. The pressure or temperature limits in the referenced tables and any applicable ASME code limitations should not be exceeded. 2. For example, an Electro-Pneumatic Transducer calibrated for 0.4-2.0 bar (6-30 psig) output pressure. 3. For applications with downstream pressure in excess of 202 bar (2925 psig), use 202 bar (2925 psig) for Maximum Shutoff Pressure. 7 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Table 11. Fisher D4 easy-Drive Maximum Pressure Drop MAXIMUM PRESSURE DROP(1) PORT DIAMETER mm Inch Bar psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293 293 247 105 56 34 4250 4250 3576 1518 814 495 1. Downstream pressure, P2, is limited to 2250 psig. Table 12. Dimensions - Pneumatic Actuator(1) END CONNECTION STYLE NPS 1 VALVE BODY A Screwed CL150 RF Flg CL300 RF Flg CL600 RF Flg CL600 RTJ Flg CL900/1500 RF Flg CL900/1500 RTJ Flg NPS 2 VALVE BODY D G A D G mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches 155 184 197 210 210 273 273 6.12 7.25 7.75 8.25 8.25 10.75 10.75 209 209 209 209 209 209 209 8.24 8.24 8.24 8.24 8.24 8.24 8.24 46 46 46 46 46 46 46 1.81 1.81 1.81 1.81 1.81 1.81 1.81 230 254 267 286 289 340 343 9.00 10.00 10.50 11.25 11.38 13.38 13.50 215 215 215 215 215 215 215 8.47 8.47 8.47 8.47 8.47 8.47 8.47 70 70 70 70 70 70 70 2.75 2.75 2.75 2.75 2.75 2.75 2.75 1. Also see figures 1 and 2. Table 13. Dimensions - Pneumatic Actuator(1) C FAIL ACTION E F mm Inches mm Inches mm Inches Fail Down, Spring-To-Close 333 13.12 312 12.30 241 9.47 Fail Up, Spring-To-Open 333 13.12 324 12.74 --- --- 1. Also see figures 1 and 2. Table 14. Dimensions - Electric Actuator(1) END CONNECTION STYLE Screwed CL150 RF Flg CL300 RF Flg CL600 RF Flg CL600 RTJ Flg CL900/1500 RF Flg CL900/1500 RTJ Flg 1. Also see figure 3. 8 NPS 1 VALVE BODY A NPS 1 AND 2 VALVE BODY NPS 2 VALVE BODY B C A B C D mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches 155 184 197 210 210 273 273 6.12 7.25 7.75 8.25 8.25 10.75 10.75 46 46 46 46 46 46 46 1.81 1.81 1.81 1.81 1.81 1.81 1.81 414 414 414 414 414 414 414 16.29 16.29 16.29 16.29 16.29 16.29 16.29 230 254 267 286 289 340 343 9.00 10.00 10.50 11.25 11.38 13.38 13.50 70 70 70 70 70 70 70 2.75 2.75 2.75 2.75 2.75 2.75 2.75 438 438 438 438 438 438 438 17.24 17.24 17.24 17.24 17.24 17.24 17.24 275 275 275 275 275 275 275 10.83 10.83 10.83 10.83 10.83 10.83 10.83 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Figure 1. Fisher D4 Valve Dimensions, Spring-To-Close (also see tables 12 and 13) E MAX C F 1/4-18 NPT CONTROL D G A/2 GE02329-C A 9 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Figure 2. Fisher D4 Valve Dimensions, Spring-To-Open (also see tables 12 and 13) C E D G A/2 A GE02330-E 10 Product Bulletin D4 Valve 51.2:D4 November 2013 D103039X012 Figure 3. Fisher D4 Control Valve with easy-Drive Electric Actuator and NPS 2 Flanged Valve Body D C B A/2 A 11 Product Bulletin 51.2:D4 November 2013 D4 Valve D103039X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, easy-Drive, and ENVIRO-SEAL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore www.Fisher.com E 122002, 2013 Fisher Controls International LLC. All rights reserved.
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