Emerson Fisher Fieldvuedvc6200 Sis Digital Valve Controller Instruction Manual D103557X012_Jan15_AQ

2015-03-30

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Fisherr FIELDVUE™ DVC6200 SIS Digital Valve

Controller

This manual applies to

Instrument Level SIS

Device Type 130a

Device Revision 1 & 2

Hardware Revision 2

Firmware Revision 4, 5 & 6

DD Revision 3, 4 & 5

Contents

Section 1 Introduction 3.................

Installation, Pneumatic and Electrical Connections,

and Initial Configuration 3.....................

Scope of Manual 3..............................

Conventions Used in this Manual 3................

Description 3..................................

Specifications 4................................

Related Documents 7...........................

Educational Services 8...........................

Section 2 Wiring Practices 9..............

Control System Requirements 9..................

HART Filter 9.................................

Voltage Available 9............................

Compliance Voltage 10........................

Auxiliary Terminal Wiring Length Guidelines 12....

Maximum Cable Capacitance 11.................

LCP100 Control Panel 13.........................

Installaton 13.................................

Electrical Connections 13.......................

Section 3 Configuration 17...............

Guided Setup 17...............................

Manual Setup 17...............................

Mode and Protection 19........................

Instrument Mode 19.......................

Write Protection 19........................

Instrument 19................................

Identification 19...........................

Serial Numbers 20.........................

Units 20..................................

Terminal Box 20...........................

Spec Sheet 20.............................

Edit Instrument Time 20....................

X0079

Travel/Pressure Control 21......................

End Point Pressure Control 21................

Characterization 21........................

Dynamic Response 23......................

Travel Cutoffs 23..........................

Tuning 23....................................

Travel Tuning 23...........................

Integral Settings 26........................

Valve and Actuator 26..........................

SIS/Partial Stroke Test 29.......................

Partial Stroke Test (PST) 29..................

SIS Options 32............................

Outputs 32...................................

Output Terminal Configuration 32............

Switch Configuration 33....................

HART Variable Assignments 33..............

Transmitter Output 33.....................

Burst Mode 33............................

Alert Setup 34.................................

Change to HART 5 / HART 7 36....................

Instruction Manual

D103557X012

DVC6200 SIS Digital Valve Controller

January 2015

Instruction Manual

D103557X012

DVC6200 SIS Digital Valve Controller

January 2015

Contents (continued)

Section 4 Calibration 37.................

Calibration Overview 37.........................

Travel Calibration 38...........................

Auto Calibration 38........................

Manual Calibration 39......................

Pushbutton Calibration 40..................

Sensor Calibration 41..........................

Pressure Sensors 41........................

Analog Input Calibration 42.................

Relay Adjustment 43...........................

Double‐Acting Relay 43.....................

Single‐Acting Relays 44.....................

PST Calibration 45.............................

Section 5 Device Information,

Diagnostics, and Alerts 47...............

Overview 47...................................

Status & Primary Purpose Variables 47............

Device Information 47.........................

Service Tools 48................................

Device Status 48..............................

Alert Record 48...............................

Electronics 48.............................

Pressure 50...............................

Travel 50.................................

Travel History 51..........................

Alert Record 52............................

Status 52.................................

Diagnostics 53................................

Stroke Valve 53............................

Partial Stroke Test 53.......................

Demand Mode Tests 55.....................

Solenoid Valve Health Monitoring 57.........

Variables 57...................................

Section 6 Maintenance and

Troubleshooting 59.....................

Replacing the Magnetic Feedback Assembly 60......

Module Base Maintenance 60.....................

Tools Required 60.............................

Component Replacement 61....................

Removing the Module Base 61..................

Replacing the Module Base 62...................

Submodule Maintenance 62......................

I/P Converter 63...............................

Printed Wiring Board (PWB) Assembly 65..........

Pneumatic Relay 66............................

Gauges, Pipe Plugs or Tire Valves 67..............

Terminal Box 67................................

Removing the Terminal Box 68..................

Replacing the Terminal Box 68...................

Troubleshooting 69.............................

Checking Voltage Available 69....................

Restart Processor 69............................

DVC6200 SIS Technical Support Checklist 72........

Section 7 Parts 73......................

Parts Ordering 73...............................

Parts Kits 73...................................

PWB Assembly 73.............................

Parts List 74...................................

Housing 74...................................

Common Parts 75.............................

Module Base 75...............................

I/P Converter Assembly 75......................

Relay 75.....................................

Terminal Box 75...............................

Feedback Connection Terminal Box 75............

Pressure Gauges, Pipe Plugs, or Tire

Valve Assemblies 76.........................

DVC6215 Feedback Unit 76.....................

HART Filter 76................................

Line Conditioner 76............................

Appendix A Principle of Operation 83......

HART Communication 83........................

DVC6200 SIS Digital Valve Controller 83............

Appendix B Field Communicator

Menu Tree 87........................

Glossary 95............................

Index 101.............................

The FIELDVUE DVC6200 SIS Digital Valve Controller is a core component of the PlantWeb™ digital

plant architecture. The digital valve controller powers PlantWeb by capturing and delivering valve

diagnostic data. Coupled with ValveLink™ software, the DVC6200 SIS provides users with an accurate

picture of valve performance, including actual stem position, instrument input signal, and pneumatic

pressure to the actuator. Using this information, the digital valve controller diagnoses not only itself,

but also the valve and actuator to which it is mounted.

Instruction Manual

D103557X012

Introduction

January 2015

Section 1 Introduction

Installation, Pneumatic and Electrical Connections,

and Initial Configuration

Refer to the DVC6200 Series Quick Start Guide (D103556X012) for DVC6200 SIS

installation, connection, and initial configuration information. If a copy of this quick

start guide is needed scan or click the QR code at the right, contact your Emerson

Process Management sales office, or visit our website at www.Fisher.com.

Scope of Manual

This instruction manual is a supplement to the DVC6200 Series Quick Start Guide (D103556X012) and safety manual

(D103601X012) that ship with every instrument. This instruction manual includes product specifications, reference

materials, custom setup information, maintenance procedures, and replacement part details.

This instruction manual describes using the 475 Field Communicator to set up and calibrate the instrument. You can

also use Fisher ValveLink software to setup, calibrate, and diagnose the valve and instrument. For information on using

ValveLink software with the instrument refer to ValveLink software help or documentation.

Do not install, operate, or maintain a DVC6200 SIS digital valve controller without being fully trained and qualified in

valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,

it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions

and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales

office before proceeding.

Conventions Used in this Manual

Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the

Field Communicator.

For example, to access Device Setup:

Field Communicator Configure > Guided Setup > Device Setup (2‐1‐1)

Refer to Appendix B for Field Communicator menu trees.

Description

DVC6200 SIS digital valve controllers (figure 1‐1) are HART communicating, microprocessorbased

currenttopneumatic instruments. The DVC6200 SIS digital valve controller has three fundamental functions.

1. Modulate a pneumatic output to a valve actuator in response to a demand signal from a logic solver to move the

valve to a safe state.

2. Perform periodic tests on a valve assembly to exercise the mechanical components that are prone to sticking.

3. Continuously monitor the health of the valve and report alerts.

Scan or click

to access

field support

Instruction Manual

D103557X012

Introduction

January 2015

Figure 1‐1. FIELDVUE DVC6200 SIS Digital Valve Controller Mounted on a Bettis Quarter-Turn Actuator

X0079

Specifications

WARNING

Refer to table 1‐1 for specifications. Incorrect configuration of a positioning instrument could result in the malfunction of

the product, property damage or personal injury.

Specifications for DVC6200 SIS digital valve controllers are shown in table 1‐1. Specifications for the Field

Communicator can be found in the product manual for the Field Communicator.

Instruction Manual

D103557X012

Introduction

January 2015

Table 1‐1. Specifications

Available Mounting

J Sliding‐stem linear applications

J Quarter‐turn rotary applications

J Integral mounting to Fisher rotary actuators

J Integral mounting to the Fisher GX control valve

and actuator system

DVC6200 SIS digital valve controllers can also be

mounted on other actuators that comply with

IEC 60534‐6‐1, IEC 60534‐6‐2, VDI/VDE‐3845, and

NAMUR mounting standards

Mounting the instrument vertically, with the vent at

the bottom of the assembly, or horizontally, with the

vent pointing down, is recommended to allow

drainage of moisture that may be introduced via the

instrument air supply

Communication Protocol

JHART 5 or JHART 7

Input Signal

Point-to-Point

Analog Input Signal: 4‐20 mA DC, nominal

Minimum Voltage Available at Instrument Terminals

must be 9.5 VDC for analog control, 10 VDC for HART

communication

Minimum Control Current: 4.0 mA

Minimum Current w/o Microprocessor Restart: 3.5 mA

Maximum Voltage: 30 VDC

Overcurrent protected

Reverse Polarity protected

Multi-Drop

Instrument Power: 11 to 30 VDC at 10 mA

Reverse Polarity protected

Supply Pressure(1)

Minimum Recommended: 0.3 bar (5 psig) higher

than maximum actuator requirements

Maximum: 10.0 bar (145 psig) or maximum pressure

rating of the actuator, whichever is lower

Medium: Air or Natural Gas

Air: Supply pressure must be clean, dry air that meets

the requirements of ISA Standard 7.0.01.

Natural Gas: Natural Gas must be clean, dry, oil-free

and noncorrosive. H2S content should not exceed 20

ppm.

A maximum 40 micrometer particle size in the air

system is acceptable. Further filtration down to 5

micrometer particle size is recommended. Lubricant

content is not to exceed 1 ppm weight (w/w) or

volume (v/v) basis. Condensation in the air supply

should be minimized

Per ISO 8573-1

Maximum particle density size: Class 7

Oil content: Class 3

Pressure Dew Point: Class 3 or at least 10 K less than

the lowest ambient temperature expected

Output Signal

Pneumatic Output: up to full supply pressure

Minimum Span: 0.4 bar (6 psig)

Maximum Span: 9.5 bar (140 psig)

Action: Double, Single Direct, or Single Reverse

Electronic Output(2)

J Integral 4‐20 mA Position Transmitter:

4‐20 mA output, isolated

Supply Voltage: 8‐30 VDC

Fault Indication: offrange high or low

Reference Accuracy: 1% of travel span

Safety Accuracy: 5% of travel span

J Integral Switch:

One isolated switch, configurable throughout the

calibrated travel range or actuated from a device

alert

Off State: 0 mA (nominal)

On State: up to 1 A

Supply Voltage: 30 VDC maximum

Reference Accuracy: 2% of travel span

Safety Accuracy: 5% of travel span

Steady State Air Consumption(3)(4)

Low Bleed Relay

At 1.4 bar (20 psig) supply pressure:

0.056 normal m3/hr (2.1 scfh), average

At 5.5 bar (80 psig) supply pressure:

0.184 normal m3/hr (6.9 scfh), average

Maximum Output Capacity(3)(4)

At 1.4 bar (20 psig) supply pressure:

10.0 normal m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure:

29.5 normal m3/hr (1100 scfh)

Operating Ambient Temperature Limits(1)(5)

-52 to 85_C (-62 to 185_F)

Independent Linearity(6)

Typical Value: +/-0.50% of output span

‐continued‐

Instruction Manual

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Introduction

January 2015

Table 1‐1. Specifications (continued)

Electromagnetic Compatibility

Meets EN 61326‐1 (First Edition)

Immunity‐Industrial locations per Table 2 of the

EN 61326‐1 standard. Performance is

shown in table 1‐2 below.

Emissions-Class A

ISM equipment rating: Group 1, Class A

Vibration Testing Method

Tested per ANSI/ISA S75.13.01 Section 5.3.5

Input Load Impedance

An equivalent impedance of 500 ohms may be used.

This value corresponds to 10V @ 20 mA.

Humidity Testing Method

Tested per IEC 61514‐2

Electrical Classification

Hazardous Area Approvals

CSA— Intrinsically Safe, Explosion-proof, Division 2,

Dust Ignition-proof

FM— Intrinsically Safe, Explosion-proof, Dust

Ignition-proof, Non-Incendive

ATEX— Intrinsically Safe, Flameproof, Type n

IECEx— Intrinsically Safe, Flameproof, Type n

Auxiliary Terminal Contact: Nominal Electrical

Rating 5 V, <1 mA; It is recommended that the

switch be sealed or have gold plated contacts to

avoid corrosion

Electrical Housing

CSA— Type 4X, IP66

FM— Type 4X, IP66

ATEX— IP66

IECEx— IP66

Other Classifications/Certifications

CUTR— Customs Union Technical Regulations

(Russia, Kazakhstan and Belarus)

INMETRO— National Institute of Metrology, Quality,

and Technology (Brazil)

PESO CCOE— Petroleum and Explosives Safety

Organisation - Chief Controller of Explosives (India)

Contact your Emerson Process Management sales

office for classification/certification specific

information.

IEC 61010 Compliance Requirements

Power Source: The loop current must be derived from

a separated extra‐low voltage (SELV) power source

Environmental Conditions: Installation Category I

Connections

Supply Pressure: 1/4 NPT internal and integral pad for

mounting Fisher 67CFR regulator

Output Pressure: 1/4 NPT internal

Tubing: 3/8‐inch recommended

Vent: 3/8 NPT internal

Electrical: 1/2 NPT internal, M20 adapter optional

Actuator Compatibility

Stem Travel (Sliding-Stem Linear)

Minimum: 6.5 mm (0.25 inch)

Maximum: 606 mm (23.875 inches)

Shaft Rotation (Quarter-Turn Rotary)

Minimum: 45_

Maximum: 90_

Weight

DVC6200 SIS

Aluminum: 3.5 kg (7.7 lbs)

Stainless Steel: 8.6 kg (19 lbs)

DVC6205 SIS: 4.1 kg (9 lbs)

DVC6215: 1.4 kg (3.1 lbs)

Construction Materials

Housing, module base, and terminal box:

A03600 low copper aluminum alloy (standard)

Stainless steel (optional)

Cover: Thermoplastic polyester

Elastomers: Fluorosilicone

Options

J Supply and output pressure gauges or tire valves

J Integral mounted filter regulator J Energize to trip

J Standard Bleed Relay J Beacon indicator J Remote

mount(7)(8) J LCP100 local control panel J Fisher

LC340 line conditioner J Stainless steel

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 – Process Instrument Terminology.

1. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.

2. The electronic output is available with either the position transmitter or the switch.

3. Normal m3/hour – Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh – Standard cubic feet per hour at 60_F and 14.7 psia.

4. Values at 1.4 bar (20 psig) based on single‐acting direct relay; values at 5.5 bar (80 psig) based on double‐acting relay.

5. Temperature limits vary based on hazardous area approval.

6. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long-stroke applications over 4-inch.

7. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base

unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.

8. The position monitor (transmitter or switch) with the remote mount construction is not safety certified.

Instruction Manual

D103557X012

Introduction

January 2015

Table 1‐2. EMC Summary Results—Immunity

Port Phenomenon Basic Standard Test Level Performance

Criteria(1)

Enclosure

Electrostatic discharge (ESD) IEC 61000‐4‐2 4 kV contact

8 kV air A

Radiated EM field IEC 61000‐4‐3

80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%

1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%

2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%

Rated power frequency

magnetic field IEC 61000‐4‐8 30 A/m at 50/60Hz A

I/O signal/control

Burst IEC 61000‐4‐4 1 kV A

Surge IEC 61000‐4‐5 1 kV B

Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A

Performance criteria: +/- 1% effect.

1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.

Related Documents

This section lists other documents containing information related to the DVC6200 SIS digital valve controller. These

documents include:

D Bulletin 62.1:DVC6200 SIS - Fisher FIELDVUE DVC6200 SIS Digital Valve Controller (D103555X012)

D Bulletin 62.1:DVC6200(S1) Fisher FIELDVUE DVC6200 Digital Valve Controller Dimensions (D103543X012)

D Fisher FIELDVUE DVC6200 Series Digital Valve Controller Quick Start Guide (D103556X012)

D FIELDVUE DVC6200 SIS Safety Manual (D103601X012)

D HART Field Device Specification for FIELDVUE DVC6200 SIS (D103638X012)

D Partial Stroke Test using 475/375 Field Communicator (D103320X012)

D Partial Stroke Test using ValveLink Software (D103274X012)

D Pre-Commissioning Installation / Setup Guidelines using ValveLink Software (D103285X012)

D Bulletin 62.1:LCP100 (D103604X012)

D Fisher LCP100 Instruction Manual (D103272X012)

D Fisher LC340 Instruction Manual (D102797X012)

D Fisher HF340 Filter Instruction Manual (D102796X012)

D 475 Field Communicator User's Manual

D ValveLink Software Help or Documentation

All documents are available from your Emerson Process Management sales office. Also visit our website at

www.FIELDVUE.com.

Instruction Manual

D103557X012

Introduction

January 2015

Educational Services

For information on available courses for the DVC6200 SIS digital valve controller, as well as a variety of other products,

contact:

Emerson Process Management

Educational Services - Registration

Phone: +1-641‐754‐3771 or +1-800‐338‐8158

E‐mail: education@emerson.com

http://www.emersonprocess.com/education

Instruction Manual

D103557X012

Wiring Practices

January 2015

Section 2 Wiring Practices22

Logic Solver or Control System Requirements

There are several parameters that should be checked to ensure the logic solver or control system is compatible with

the DVC6200 SIS digital valve controller.

HART Filter / Line Conditioner

Depending on the logic solver or control system and operational mode of the DVC6200 SIS digital valve controller, a

line conditioner or HART filter may be required.

Operational Mode Control System

or Logic Solver

HART Filter

Required?

Line Conditioner

Required?

4-20 mA

Point-to-Point Loop

PROVOX™, RS3™,

DeltaV™, Ovation™ No No

All Others Consult Sales Office No

24 VDC

Multi-Drop Loop All No Yes

The HF340 HART filter and LC340 Line Conditioner are passive devices that are inserted in the field wiring of the HART

loop. A filter or line conditioner is normally installed near the field wiring terminals of the system I/O (see figure 2‐1).

Its purpose is to effectively isolate the system output from modulated HART communication signals and raise the

impedance of the system to allow HART communication. For more information, refer to the HF340 HART filter

(D102796X012) or LC340 Line Conditioner (D102797X012) instruction manual.

Voltage Available

The voltage available at the DVC6200 SIS digital valve controller must be at least 10 VDC. The voltage available at the

instrument is not the actual voltage measured at the instrument when the instrument is connected. The voltage

measured at the instrument is limited by the instrument and is typically less than the voltage available.

As shown in figure 2‐1, the voltage available at the instrument depends upon:

D The logic solver or control system compliance voltage

D if a line conditioner filter or intrinsic safety barrier is used, and

D the wire type and length.

The compliance voltage is the maximum voltage at the logic solver or control system output terminals at which the

system can produce maximum loop current.

The voltage available at the instrument may be calculated from the following equation:

Voltage Available = [Compliance Voltage (at maximum current)] - [line conditioner/filter voltage drop] - [total cable

resistance  maximum current] - [barrier resistance x maximum current].

The calculated voltage available should be greater than or equal to 10 volts DC.

Instruction Manual

D103557X012

Wiring Practices

January 2015

Figure 2‐1. Determining Voltage Available at the Instrument

The voltage available at the instrument is not the voltage measured at the instrument terminals. Once the instrument is

connected, the instrument limits the measured voltage to approximately 8.0 to 9.5 volts.

Obtain filter voltage drop. The measured drop will be different than this value. The measured filter voltage drop

depends upon control system output voltage, the intrinsic safety barrier (if used), and the instrument. See note 2.

LINE CONDITIONER

OR HART FILTER

(if used)

CONTROL

SYSTEM

COMPLIANCE VOLTAGE

VOLTAGE

AVAILABLE AT THE

INSTRUMENT

INTRINSIC SAFETY

BARRIER

(if used)

Logic solver or control system compliance voltage

= Voltage available at the instrument

– Line conditioner or filter voltage drop (if used)

Example Calculation

18.5 volts (at 21.05 mA for Honeywell TDC2000)

– 2 volts

– Intrinsic safety barrier resistance (if used) x maximum loop current – 2.55 volts (121 ohms x 0.02105 amps)

TOTAL LOOP

CABLE RESISTANCE

– Total loop cable resistance x maximum loop current – 1.01 volts (48 ohms x 0.02105 amps for

1000 feet of Belden 9501 cable)

= 15.49 volts, available—if safety barrier (2.55 volts)

is not used

NOTES:

Calculate Voltage Available at the Instrument as follows:

Compliance Voltage

If the compliance voltage of the logic solver or control system is not known, perform the following compliance voltage

test.

1. Disconnect the field wiring from the system and connect equipment as shown in figure 2‐2 to the system terminals.

Figure 2‐2. Voltage Test Schematic

CIRCUIT

UNDER

TEST

VOLTMETER

MILLIAMMETER

1 kW POTENTIOMETER

A6192‐1

Instruction Manual

D103557X012

Wiring Practices

January 2015

2. Set the system to provide maximum output current.

3. Increase the resistance of the 1 kW potentiometer, shown in figure 2‐2, until the current observed on the

milliammeter begins to drop quickly.

4. Record the voltage shown on the voltmeter. This is the compliance voltage.

For specific parameter information relating to your control system, contact your Emerson Process Management sales

office.

Maximum Cable Capacitance

The maximum cable length for HART communication is limited by the characteristic capacitance of the cable.

Maximum length due to capacitance can be calculated using the following formulas:

Length(ft) = [160,000 - Cmaster(pF)]  [Ccable(pF/ft)]

Length(m) = [160,000 - Cmaster(pF)]  [Ccable(pF/m)]

where:

160,000 = a constant derived for FIELDVUE instruments to ensure that the HART network RC time constant will be no

greater than 65 μs (per the HART specification).

Cmaster = the capacitance of the control system or HART filter

Ccable = the capacitance of the cable used (see table 2‐1)

The following example shows how to calculate the cable length for a Foxborot I/A control system (1988) with a Cmaster

of 50, 000 pF and a Belden 9501 cable with characteristic capacitance of 50pF/ft.

Length(ft) = [160,000 - 50,000pF]  [50pF/ft]

Length = 2200 ft.

The HART communication cable length is limited by the cable characteristic capacitance. To increase cable length,

select a wire with lower capacitance per foot. Contact your Emerson Process Management sales office for specific

information relating to your control system.

Table 2‐1. Cable Characteristics

Cable Type Capacitance(1)

pF/Ft

Capacitance(1)

pF/m

Resistance(2)

Ohms/ft

Resistance(2)

Ohms/m

BS5308/1, 0.5 sq mm 61.0 200 0.022 0.074

BS5308/1, 1.0 sq mm 61.0 200 0.012 0.037

BS5308/1, 1.5 sq mm 61.0 200 0.008 0.025

BS5308/2, 0.5 sq mm 121.9 400 0.022 0.074

BS5308/2, 0.75 sq mm 121.9 400 0.016 0.053

BS5308/2, 1.5 sq mm 121.9 400 0.008 0.025

BELDEN 8303, 22 awg 63.0 206.7 0.030 0.098

BELDEN 8441, 22 awg 83.2 273 0.030 0.098

BELDEN 8767, 22 awg 76.8 252 0.030 0.098

BELDEN 8777, 22 awg 54.9 180 0.030 0.098

BELDEN 9501, 24 awg 50.0 164 0.048 0.157

BELDEN 9680, 24 awg 27.5 90.2 0.048 0.157

BELDEN 9729, 24 awg 22.1 72.5 0.048 0.157

BELDEN 9773, 18 awg 54.9 180 0.012 0.042

BELDEN 9829, 24 awg 27.1 88.9 0.048 0.157

BELDEN 9873, 20 awg 54.9 180 0.020 0.069

1. The capacitance values represent capacitance from one conductor to all other conductors and shield. This is the appropriate value to use in the cable length calculations.

2. The resistance values include both wires of the twisted pair.

Instruction Manual

D103557X012

Wiring Practices

January 2015

Auxiliary Terminal Wiring Length Guidelines

The Auxiliary Input Terminals of a DVC6200 SIS can be used with an LCP100 local control panel or a locally‐mounted

switch for initiating a partial stroke test. Some applications require that the switch or local control panel be installed

remotely from the DVC6200 SIS.

The length for wiring connected to the Auxiliary Input Terminals is limited by capacitance. For proper operation of the

Auxiliary Input Terminals capacitance should not exceed 100,000 pF. As with all control signal wiring, good wiring

practices should be observed to minimize adverse effect of electrical noise on the Aux Switch function.

Example Calculation: Capacitance per foot or per meter is required to calculate the length of wire that may be

connected to the Aux switch input. The wire should not exceed the capacitance limit of 100,000 pF. Typically the wire

manufacturer supplies a data sheet which provides all of the electrical properties of the wire. The pertinent parameter

is the highest possible capacitance. If shielded wire is used, the appropriate number is the “Conductor to Other

Conductor & Shield” value.

Example — 18AWG Unshielded Audio, Control and Instrumentation Cable

Manufacturer's specifications include:

Nom. Capacitance Conductor to Conductor @ 1 KHz: 26 pF/ft

Nom. Conductor DC Resistance @ 20 Deg. C: 5.96 Ohms/1000 ft

Max. Operating Voltage - UL 200 V RMS (PLTC, CMG),150 V RMS (ITC)

Allowable Length with this cable = 100,000pF /(26pF/ft) =3846 ft

Example — 18AWG Shielded Audio, Control and Instrumentation Cable

Manufacturer's specifications include:

Nom. Characteristic Impedance: 29 Ohms

Nom. Inductance: .15 μH/ft

Nom. Capacitance Conductor to Conductor @ 1 KHz: 51 pF/ft

Nom. Cap. Cond. to other Cond. & Shield @ 1 KHz 97 pF/ft

Allowable Length with this cable = 100,000pF /(97pF/ft) = 1030 ft

The AUX switch input passes less than 1 mA through the switch contacts, and uses less than 5 V, therefore, neither the

resistance nor the voltage rating of the cable are critical. Ensure that switch contact corrosion is prevented. It is

generally advisable that the switch have gold‐plated or sealed contacts.

Instruction Manual

D103557X012

Wiring Practices

January 2015

LCP100 Local Control Panel

Installation

The Fisher LCP100 Local Control Panel has four (4) mounting holes for on‐site mounting of the device. The LCP100

must be installed so that the wiring connections are on the bottom to prevent accumulation of moisture inside the

box.

Electrical Connections

WARNING

Select wiring and/or cable glands that are rated for the environment of use (such as hazardous location, ingress protection,

and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage

from fire or explosion.

Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval.

Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or

explosion.

Electrical connections are shown in figures 2‐3, 2‐4, and 2‐5. There are two different methods to power the LCP100.

Method one requires an external 24 VDC source to power the LCP100. Method two uses loop power wiring in series.

In method one, shown in figure 2‐3, signal wiring is brought to the enclosure through a 3/4 NPT or M20 housing

conduit connection (connection type is identified on nameplate.

Method two can be accomplished in two ways; with the wiring going first to the LCP100, then to the DVC6200 SIS, as

shown in in figure 2‐4, or with the wiring going first to the DVC6200 SIS, then to the LCP100, as shown in figure 2‐5.

However, because the LCP100 does consume energy to drive the push buttons and lights, the minimum current signal

from the logic solver must be 8 mA. If the logic solver cannot provide an output range of 8‐20 mA, then method one

must be used.

When connections are complete move the DIP switch to the appropriate power setting. If external 24 VDC is used to

power the LCP100, make sure the switch is on the side that says “24VDC”. If loop power is used, slide the switch to the

side that says “LOOP”.

Note

Factory default for the DIP switch power selector is 24VDC.

When installing the cover tighten the screws evenly in a criss‐cross pattern to help ensure the cover is properly

installed.

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Wiring Practices

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Figure 2‐3. Wiring for 24 VDC External Power Configuration

NOTE: DO NOT CONNECT THE LOOP + TERMINAL IN THE LCP100 TO THE LOOP + TERMINAL IN THE DVC6200 SIS.

THIS WILL CAUSE THE LCP100 TO UNNECESSARILY CONSUME 4 mA AT THE EXPENSE OF THE DVC6200 SIS.

SIMPLE METHOD FOR INSTALLING AN LCP100 TO AN EXISTING

DVC6200 SIS INSTRUMENT WHEN 24 VDC POWER IS AVAILABLE

SWITCH TO

24VDC POSITION

24 VDC

(USER SUPPLIED)

4‐20 mA

AUX )

AUX*

CASE GROUND

SHIELD NOT CONNECTED TO LCP100

24VDC )

DVC6200 SIS TERMINAL BOX

LCP100

SOURCE

24VDC *

1 THIS CONNECTION IS ALSO LABELED LOOP -.

LOGIC

SOLVER

OUTPUT

24VDC

(USER SUPPLIED)

E1465

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Wiring Practices

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Figure 2‐4. Wiring for Loop‐Powered Configuration; Logic Solver Wired to the Fisher LCP100 then the

FIELDVUE DVC6200 SIS

NOTE:

1 THE LOGIC SOLVER MINIMUM

OUTPUT MUST BE AT LEAST 8 mA. THE

LCP100, WHEN POWERED BY THE LOOP,

CONSUMES APPROXIMATELY 4 mA.

AUX )

LOOP )

LOOP *

SWITCH TO

LOOP POSITION

CASE GROUND

SHIELD NOT CONNECTED

TO LCP100

DVC6200 SIS TERMINAL BOX

LCP100

LOGIC SOLVER

OUTPUT

(USER SUPPLIED)

THE DVC6200 SIS MUST BE

IN POINT‐TO‐POINT MODE

LOOP

8‐20 mA

NOTE:

1 THE LCP100, WHEN POWERED BY THE LOOP,

CONSUMES APPROXIMATELY 4 mA.

AUX )

LOOP )

LOOP *

SWITCH TO

LOOP POSITION

CASE GROUND

SHIELD NOT CONNECTED TO LCP100

DVC6200 SIS TERMINAL BOX

LCP100

24VDC

LOGIC SOLVER

OUTPUT

(USER SUPPLIED)

SYS - /)

FLD - /)

THE DVC6200 SIS MUST

BE IN MULTI‐DROP MODE

POINT‐TO‐POINT MODE

MULTI‐DROP MODE

LC340 LINE

CONDITIONER

LOOP

E1466

E1467

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Wiring Practices

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Figure 2‐5. Wiring for Loop‐Powered Configuration; Logic Solver Wired to the FIELDVUE DVC60200 SIS then the

Fisher LCP100

NOTE:

1 THE LOGIC SOLVER MINIMUM OUTPUT MUST BE AT LEAST 8 mA.

THE LCP100, WHEN POWERED BY THE LOOP, CONSUMES

APPROXIMATELY 4 mA.

SWITCH

TO LOOP

POSITION

8‐20 mA

(USER SUPPLIED)

AUX )

LOOP )

LOOP *

CASE GROUND

DVC6200 SIS TERMINAL BOX

SHIELD NOT CONNECTED TO LCP100

LCP100

LOGIC SOLVER

OUTPUT 1

POINT‐TO‐POINT MODE

NOTE:

1 THE LCP100, WHEN POWERED BY THE LOOP,

CONSUMES APPROXIMATELY 4 mA.

SWITCH

TO LOOP

POSITION

24VDC

)

(USER SUPPLIED)

CASE GROUND

DVC6200 SIS

TERMINAL BOX

SHIELD NOT CONNECTED TO LCP100

LCP100

LOGIC SOLVER

OUTPUT 1

MULTI‐DROP MODE

AUX )

LOOP )

LOOP *

THE DVC6200 SIS MUST BE

IN POINT‐TO‐POINT MODE

THE DVC6200 SIS MUST

BE IN MULTI‐DROP MODE

LC340 LINE

CONDITIONER

SYS - /)

FLD - /)

LOOP

E1468

E1469

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Configuration

January 2015

Section 3 Configuration

Guided Setup

Field Communicator Configure > Guided Setup (2‐1)

To quickly setup the instrument, the following procedures will guide you through the process.

D Device Setup—This procedure is used to configure actuator and valve information, calibrate the valve assembly, and

assign the tuning set for the valve assembly.

D Performance Tuner—This procedure executes a simple step response test and then calculates a recommended set of

gain values based on the response of the control valve. See page 24 for additional information.

Manual Setup33

Manual Setup allows you to configure the digital valve controller to your application. Table 3‐1 lists the default settings

for a standard factory configuration. You can adjust actuator response, set the various modes, alerts, ranges, travel

cutoffs and limits. You can also restart the instrument and set the protection.

Refer to table 3‐2 for possible configurations for a digital valve controller operated by a 4‐20 mA input current

(point‐to‐point mode), and table 3‐3 for possible configurations for a digital valve controller operated by a 0‐24 VDC

power supply (multi‐drop mode).

Table 3‐1. Default Detailed Setup Parameters

Setup Parameter Default Setting(1)

Instrument

Configuration

Restart Control Mode Resume Last

Polling Address 0

Burst Mode Enable No

Burst Command 3

Dynamic Response and

Tuning

Input Characterization Linear

Travel Limit High 125%

Travel Limit Low -25%

Travel/Pressure Cutoff High 50%

Travel/Pressure Cutoff Low 50%

Integrator Enable Yes

Integral Gain 9.4 repeats/minute

Integral Deadzone 0.26%

Deviation & Other Alerts

Travel Deviation Alert Enable Yes

Travel Deviation Alert Point 5%

Travel Deviation Time 9.99 sec

Pressure Deviation Alert Enable Yes

Pressure Deviation Alert Point 5 psi(2)

Pressure Deviation Alert Time 9.99 sec

Drive Signal Alert Enable Yes

Supply Pressure Alert Enable Yes

1. The settings listed are for standard factory configuration. DVC6200 SIS instruments can also be ordered with custom configuration

settings. Refer to the order requisition for custom settings.

2. Adjust to bar, kPa, or Kg/cm2 if necessary.

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Table 3‐2. Possible Configurations for a FIELDVUE DVC6200 SIS Digital Valve Controller operated by 4‐20 mA

Device Setup Configuration Operating Conditions Status Monitoring

Relay Type Partial Stroke

Start Point

Zero Power

Condition Input Current Actual Valve Travel Travel Set

Point Travel

A or C

Open

Close Common Application

20 mA Open 100% 100%

Open(1) Less Common Application

4 mA Open 100% 100%

Close(1) Less Common Application

4 mA Close 0% 0%

Open Common Application

20 mA Close 0% 0%

Open

Close(1) Less Common Application

20 mA Open 100% 100%

Open Common Application

4 mA Open 100% 100%

Close Common Application

4 mA Close 0% 0%

Open(1) Less Common Application

20 mA Close 0% 0%

1. These configurations are not available when the Hardware Shutdown Switch is Enabled.

Note

DVC6200 SIS instruments in PT-PT mode require the Hardware Shutdown Switch be Enabled for FMEDA failure rates to be valid

during 420 mA operation.

Table 3‐3. Possible Configurations for a FIELDVUE DVC6200 SIS Digital Valve Controller operated by 0‐24 VDC

Device Setup Configuration Operating Conditions Status Monitoring

Relay Type Partial Stroke

Start Point

Zero Power

Condition Power Supply Actual Valve Travel Travel Set

Point Travel

A or C

Open

Close Common Application

24 VDC Open 100% 100%

Open(1) Less Common Application

24 VDC Open 100% 100%

Close(1) Less Common Application

24 VDC Close 0% 0%

Open Common Application

24 VDC Close 0% 0%

Open

Close Less Common Application

24 VDC Open 100% 100%

Open(1) Common Application

24 VDC Open 100% 100%

Close(1) Common Application

24 VDC Close 0% 0%

Open Less Common Application

24 VDC Close 0% 0%

1. In these configurations, the DVC6200 SIS is used as a diagnostic device, the safety function is provided by other devices in the pneumatic loop, e.g. a solenoid valve.

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Mode and Protection

Field Communicator Configure > Manual Setup > Mode and Protection (2‐2‐1)

Instrument Mode

There are two instrument modes for the DVC6200 SIS; In Service or Out of Service. In Service is the normal operating

mode such that the instrument follows the 420 mA or 24 VDC control signal. Out of Service is required in some cases

to modify configuration parameters or to run diagnostics.

Note

Some changes that require the instrument to be taken Out Of Service will not take effect until the instrument is placed back In

Service or the instrument is restarted.

Write Protection

There are two Write Protection modes for the DVC6200 SIS: Not Protected or Protected. Protected prevents

configuration and calibration changes to the instrument. The default setting is Not Protected. Write Protection can be

changed to Protected remotely. However, to change Write Protection to Not Protected, you must have physical access

to the instrument. The procedure will require you to press a button ( ) on the terminal box as a security measure.

Instrument

Field Communicator Configure > Manual Setup > Instrument (2‐2‐2)

Follow the prompts on the Field Communicator display to configure the following Instrument parameters:

Identification

D HART Tag—A tag name up to 8 characters is available for the instrument. The HART tag is the easiest way to

distinguish between instruments in a multi‐instrument environment. Use the HART tag to label instruments

electronically according to the requirements of your application. The tag you assign is automatically displayed

when the Field Communicator establishes contact with the digital valve controller at power‐up.

D HART Long Tag (HART Universal Revision 7 only)—A tag name up to 32 characters is available for the instrument.

D Description—Enter a description for the application with up to 16 characters. The description provides a longer

user‐defined electronic label to assist with more specific instrument identification than is available with the HART

tag.

D Message—Enter any message with up to 32 characters. Message provides the most specific user‐defined means for

identifying individual instruments in multi‐instrument environments.

D Polling Address—If the digital valve controller is used in point‐to‐point operation, the Polling Address is 0. When

several devices are connected in the same loop, such as for split ranging, each device must be assigned a unique

polling address. The Polling Address is set to a value between 0 and 63 for HART 7 and 0 and 15 for HART 5. To

change the polling address the instrument must be Out Of Service.

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For the Field Communicator to be able to communicate with a device whose polling address is not 0, it must be

configured to automatically search for all or specific connected devices.

Serial Numbers

D Instrument Serial Number—Enter the serial number on the instrument nameplate, up to 12 characters.

D Valve Serial Number—Enter the serial number for the valve in the application with up to 12 characters.

Units

D Pressure Units—Defines the output and supply pressure units in either psi, bar, kPa, or kg/cm2.

D Temperature Units—Degrees Fahrenheit or Celsius. The temperature measured is from a sensor mounted on the

digital valve controller's printed wiring board.

D Analog Input Units—Permits defining the Analog Input Units in mA or percent of 4-20 mA range.

Terminal Box

D Calibration (CAL) Button—This button is near the wiring terminals in the terminal box and provides a quick means to

autocalibrate the instrument. The button must be pressed for 3 to 10 seconds. Autocalibration will move the valve

through the full range of travel whether the Instrument Mode is In Service or Out of Service. However, if the Write

Protection is Protected, this button will not be active. To abort, press the button again for 1 second. The calibration

button is disabled by default.

D Auxiliary Terminal Action—These wire terminals can be configured to initiate a partial stroke test upon detection of

a short across the (+) and (-) terminals. The terminals must be shorted for 3 to 10 seconds. Alternatively, the

auxiliary terminals can be configured to support the local control panel.

Spec Sheet

The Spec Sheet provides a means to store the entire control valve specifications on board the DVC6200 SIS.

Edit Instrument Time

Permits setting the instrument clock. When alerts are stored in the alert record, the record includes the time and date.

The instrument clock uses a 24‐hour format.

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Travel/Pressure Control

Field Communicator Configure > Manual Setup > Travel/Pressure Control (2‐2-3)

End Point Pressure Control (EPPC)

D EPPC Enable—Select Yes or No. End Point Pressure Control allows the digital valve controller to pull back from

saturation of the pneumatic output after reaching the travel extreme. Rather than having the instrument provide

full supply pressure (saturation) continuously at the travel extreme, the digital valve controller switches to an End

Point Pressure Control where the output pressure (pressure controller set point) to the actuator is maintained at a

certain value. This value is configured through the Upper Operating Pressure feature. Because the digital valve

controller is constantly in control and not allowed to reach a dormant or saturated state, it is constantly testing its

own pneumatic system. If there is an output pressure deviation, for example, the instrument will issue an alert. To

ensure there is an alert when an output pressure deviation occurs, setup the alert as described under Pressure

Deviation Alert.

D EPPC Set Point—Used in conjunction with End Point Pressure Control, End Point Pressure Control Set Point allows

the user to select a pressure to be delivered by the instrument at the travel extreme. For a fail‐closed valve, this

pressure must be sufficient to maintain the fully open position. For a fail‐open valve, this pressure (which is

automatically set to supply pressure) must be sufficient to fully close the valve and maintain its rated shutoff

classification. For double‐acting spring return actuators, this is the differential pressure required to either maintain

the fully open or fully closed position, depending on the valve and actuator configuration. For a double‐acting

actuator without springs with a fail‐close valve, this is 95% of the supply pressure. If the valve is fail‐open, the upper

operating pressure for all actuator is set to the supply pressure.

D EPPC Saturation Time—End Point Pressure Control Saturation Time is the time the digital valve controller stays in

hard cutoff before switching to pressure control. Default is 45 seconds.

Characterization

D Input Characterization

Input Characterization defines the relationship between the travel target and ranged set point. Ranged set point is the

input to the characterization function. If the zero power condition equals closed, then a set point of 0% corresponds to

a ranged input of 0%. If the zero power condition equals open, a set point of 0% corresponds to a ranged input of 100%.

Travel target is the output from the characterization function.

To select an input characterization, select Input Characterization from the Characterization menu. You can select from

the three fixed input characteristics shown in figure 3‐1 or you can select a custom characteristic. Figure 3‐1 shows the

relationship between the travel target and ranged set point for the fixed input characteristics, assuming the Zero

Power Condition is configured as closed.

You can specify 21 points on a custom characteristic curve. Each point defines a travel target, in % of ranged travel, for

a corresponding set point, in % of ranged set point. Set point values range from -6.25% to 106.25%. Before

modification, the custom characteristic is linear.

D Custom Characterization

To define a custom input character, from the Characterization menu select Custom Characterization. Select the point

you wish to define (1 to 21), then enter the desired set point value. Press Enter then enter the desired travel target for

the corresponding set point. When finished, select point 0 to return to the Characterization menu.

With input characterization you can modify the overall characteristic of the valve and instrument combination.

Selecting an equal percentage, quick opening, or custom (other than the default of linear) input characteristic

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Configuration

January 2015

modifies the overall valve and instrument characteristic. However, if you select the linear input characteristic, the

overall valve and instrument characteristic is the characteristic of the valve, which is determined by the valve trim (i.e.,

the plug or cage).

Figure 3‐1. Travel Target Versus Ranged Set Point, for Various Input Characteristics (Zero Power Condition = Closed)

Travel Target, %

Ranged Set Point, %

-25 0 125100 -25 0 125100

-25 0 125100

Input Characteristic = Linear Input Characteristic = Equal Percentage

Input Characteristic = Quick Opening

100

-25

125

Travel Target, %

100

-25

125

Ranged Set Point, %

Travel Target, %

100

-25

125

Ranged Set Point, %

A6535‐1

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Dynamic Response

D SP Rate Open—Maximum rate (% of valve travel per second) at which the digital valve controller will move to the

open position regardless of the rate of input current change. A value of 0 will deactivate this feature and allow the

valve to stroke open as fast as possible. In firmware 4 this parameter should be set to 0.

D SP Rate Close—Maximum rate (% of valve travel per second) at which the digital valve controller will move to the

close position regardless of the rate of input current change. A value of 0 will deactivate this feature and allow the

valve to stroke close as fast as possible. In firmware 4 this parameter should be set to 0.

D Set Point Filter Time (Lag Time)—The Set Point Filter Time (Lag Time) slows the response of the digital valve

controller. A value ranging from 0.2 to 10.0 can be used for noisy or fast processes to improve closed loop process

control. Entering a value of 0.0 will deactivate the lag filter. In firmware 4 this parameter should be set to 0.

Travel Cutoffs

D Hi Cutoff Point—This is the point within the calibrated travel range above which the cutoff is in effect. When using

cutoffs, a Cutoff Hi of 50% is recommended to ensure valve goes fully open.

D Lo Cutoff Point—This is the point within the calibrated travel range below which the cutoff is in effect. When using

cutoffs, a Cutoff Lo of 50% is recommended to help ensure maximum shutoff seat loading.

Tuning

Field Communicator Configure > Manual Setup > Tuning (2‐2-4)

Travel Tuning

WARNING

Changes to the tuning set may cause the valve/actuator assembly to stroke. To avoid personal injury and property damage

caused by moving parts, keep hands, tools, and other objects away from the valve/actuator assembly.

D Travel Tuning Set

There are eleven tuning sets to choose from. Each tuning set provides a preselected value for the digital valve

controller gain settings. Tuning set C provides the slowest response and M provides the fastest response.

Table 3‐4 lists the proportional gain, velocity gain and minor loop feedback gain values for preselected tuning sets.

Table 3‐4. Gain Values for Preselected Travel Tuning Sets

Tuning Set Proportional Gain Velocity Gain Minor Loop Feedback Gain

4.4

4.8

5.5

6.2

7.2

3.0

3.1

3.6

8.4

9.7

11.3

13.1

15.5

18.0

4.2

4.85

5.65

6.0

X (Expert) User Adjusted User Adjusted User Adjusted

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In addition, you can specify Expert tuning and individually set the proportional gain, velocity gain, and minor loop

feedback gain. Individually setting or changing any tuning parameter or running the Performance Tuner or

Stabilize/Optimize routine will automatically change the tuning set to X (expert).

Note

Use Expert tuning only if standard tuning has not achieved the desired results.

Stabilize/Optimize or Performance Tuner may be used to achieve the desired results more rapidly than manual Expert tuning.

Table 3‐5 provides tuning set selection guidelines for Fisher and Baumann actuators. These tuning sets are only

recommended starting points. After you finish setting up and calibrating the instrument, you may have to select either

a higher or lower tuning set to get the desired response. You can use the Performance Tuner to optimize tuning.

D Proportional Gain—the proportional gain for the travel control tuning set. Changing this parameter will also change

the tuning set to Expert.

D Velocity Gain—the velocity gain for the travel control tuning set. Changing this parameter will also change the

tuning set to Expert.

D MLFB Gain—the minor loop feedback gain for the travel control tuning set. Changing this parameter will also change

the tuning set to Expert.

D Integral Enable—Yes or No. Enable the integral setting to improve static performance by correcting for error that

exists between the travel target and actual travel. Travel Integral Control is enabled by default.

D Integral Gain—Travel Integral Gain is the ratio of the change in output to the change in input, based on the control

action in which the output is proportional to the time integral of the input.

D Performance Tuner

WARNING

During performance tuning the valve may move, causing process fluid or pressure to be released. To avoid personal injury

and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize

pressure on both sides of the valve or bleed off the process fluid.

The Performance Tuner is used to determine digital valve controller tuning. It can be used with digital valve controllers

mounted on most sliding‐stem and rotary actuators, including Fisher and other manufacturers' products. Moreover,

because the performance tuner can detect internal instabilities before they become apparent in the travel response, it

can generally optimize tuning more effectively than manual tuning. Typically, the performance tuner takes 3 to 5

minutes to tune an instrument, although tuning instruments mounted on larger actuators may take longer.

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Configuration

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Table 3‐5. Actuator Information for Initial Setup

Actuator

Manufacturer Actuator Model Actuator Size Actuator Style Starting

Tuning Set

Travel Sensor Motion(2)

Relay A or C(3)

Fisher

585C & 585CR

68, 80

100, 130

Piston Dbl w/ or w/o

Spring. See actuator

instruction manual and

nameplate.

User Specified

657

34, 40

45, 50

46, 60, 70, 76, &

80‐100

Spring & Diaphragm

Away from the top of the instrument

667

34, 40

45, 50

46, 60, 70, 76, &

80‐100

Spring & Diaphragm

Towards the top of the instrument

1051 & 1052

20, 30

60, 70

Spring & Diaphragm

(Window‐mount)

Away from the top of the instrument

1061

68, 80, 100, 130

Piston Dbl w/o Spring

Depends upon pneumatic connections. See

description for Travel Sensor Motion

1066SR 20

27, 75 Piston Sgl w/Spring G

Mounting Style Travel Sensor Motion

AAway from the top of

the instrument

BTowards the top of the

instrument

CTowards the top of the

instrument

DAway from the top of

the instrument

2052

Spring & Diaphragm

(Window‐mount)

Away from the top of the instrument

3024C

30, 30E

34, 34E, 40, 40E

45, 45E

Spring & Diaphragm

For Po operating mode (air opens):

Towards the top of the instrument

For Ps operating mode (air closes):

Away from the top of the instrument

225

Spring & Diaphragm

X(1) Air to Open

Towards the top of

the instrument

Air to Close

Away from the top of

the instrument

750 K

1200 M

Baumann

Air to Extend 16

54 Spring & Diaphragm

Towards the top of the instrument

Air to Retract Away from the top of the instrument

Rotary

Specify

NOTE: Refer to figure table 3‐6 for feedback connection (magnet assembly) information.

1. X = Expert Tuning. Proportional Gain = 4.2; Velocity Gain = 3.0; Minor Loop Feedback Gain = 18.0

2. Travel Sensor Motion in this instance refers to the motion of the magnet assembly.

3. Values shown are for Relay A and C. Reverse for Relay B.

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D Stabilize/Optimize

WARNING

During Stabilize/Optimize the valve may move, causing process fluid or pressure to be released. To avoid personal injury

and property damage caused by the release of process fluid or pressure, isolate the valve from the process and equalize

pressure on both sides of the valve or bleed off the process fluid.

Stabilize/Optimize permits you to adjust valve response by changing the digital valve controller tuning. During this

routine, the instrument must be out of service; however, the instrument will respond to setpoint changes.

If the valve is unstable, select Decrease Response to stabilize valve operation. This selects the next lower tuning set

(e.g., F to E). If the valve response is sluggish, select Increase Response to make the valve more responsive. This selects

the next higher tuning set (e.g., F to G).

If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive, select Decrease

Damping to select a damping value that allows more overshoot. Select Increase Damping to select a damping value that

will decrease the overshoot. When finished, select done.

Integral Settings

D Integral Dead Zone—A window around the Primary Setpoint in which integral action is disabled. This feature is used

to eliminate friction induced limit cycles around the Primary Setpoint when the integrator is active. The Dead Zone

is configurable from 0% to 2%, corresponding to a symmetric window from 0% to +/-2% around the Primary

Setpoint. Default value is 0.25%.

D Integrator Limit—The Integrator Limit provides an upper limit to the integrator output. The high limit is configurable

from 0 to 100% of the I/P drive signal.

Valve and Actuator

Field Communicator Configure > Manual Setup > Valve and Actuator (2‐2‐5)

Valve Style—Enter the valve style, rotary or sliding‐stem

Actuator Style—Enter the actuator style, spring and diaphragm, piston double‐acting without spring, piston

single‐acting with spring, or piston double‐acting with spring.

Feedback Connection—Refer to table 3‐6 for Feedback Connection options. Choose the assembly that matches the

actuator travel range.

Note

As a general rule, do not use less than 60% of the magnet assembly travel range for full travel measurement. Performance will

decrease as the assembly is increasingly subranged.

The linear magnet assemblies have a valid travel range indicated by arrows molded into the piece. This means that the hall sensor

(on the back of the DVC6200 SIS housing) has to remain within this range throughout the entire valve travel. The linear magnet

assemblies are symmetrical. Either end may be up.

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Table 3‐6. Feedback Connection Options

Magnet Assembly Travel Range

mm Inch Degrees

SStem #7 4.2-7 0.17-0.28 -

SStem #19 8-19 0.32-0.75 -

SStem #25 20-25 0.76-1.00 -

SStem #38 26-38 1.01-1.50 -

SStem #50 39-50 1.51-2.00 -

SStem #110 51-110 2.01-4.125 -

SStem #210 110-210 4.125-8.25

SStem #1 Roller  210  8.25 60-90_

RShaft Window #1 - - 60-90_

RShaft Window #2 - - 60-90_

RShaft End Mount - - 60-90_

Relay Type—There are three categories of relays that result in combinations from which to select.

Relay Type: The relay type is printed on the label affixed to the relay body.

A = double‐acting or single‐acting

B = single‐acting, reverse

C= single‐acting, direct

Special App: This is used in single‐acting applications where the “unused” output port is configured to read the

pressure downstream of a solenoid valve.

Lo Bleed: The label affixed to the relay body indicates whether it is a low bleed version.

Zero Power Condition—The position of the valve (open or closed) when the electrical power to the instrument is

removed. Zero Power Condition (ZPC) is determined by relay type, as shown in figure 3‐2.

Figure 3‐2. Zero Power Condition

Single‐Acting Direct (Relay A or C)Port A pressure to zero.

Single‐Acting Reverse (Relay B)

Double‐Acting (Relay A)

Loss of Electrical Power

Port B pressure to full supply.

Port A pressure to zero.

Port B pressure to full supply.

Relay Type

X077-SIS

Travel Sensor Motion

WARNING

If you answer YES to the prompt for permission to move the valve when determining travel sensor motion, the instrument

will move the valve through a significant portion of its travel range. To avoid personal injury and property damage caused

by the release of process fluid or pressure, isolate the valve from the process and equalize pressure on both sides of the

valve or bleed off the process fluid.

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Select Clockwise/Toward Bottom, or Counterclockwise/Toward Top. Travel Sensor Motion establishes the proper

travel sensor rotation. For quarter‐turn actuators determine rotation by viewing the rotation of the magnet assembly

from the back of the instrument.

Note

Travel Sensor Motion in this instance refers to the motion of the magnet assembly. Note that the magnet assembly may be

referred to as a magnetic array in user interface tools.

D For instruments with Relay A and C: If increasing air pressure at output A causes the magnet assembly to move

down or the rotary shaft to turn clockwise, enter CW/To Bottom Inst. If it causes the magnet assembly to move up,

or the rotary shaft to turn counterclockwise, enter CCW/To Top Inst.

D For instruments with Relay B: If decreasing air pressure at output B causes the magnet assembly to down, or the

rotary shaft to turn clockwise, enter CW/To Bottom Inst. If it causes the magnet assembly to move up, or the rotary

shaft to turn counterclockwise, enter CCW/To Top Inst.

Maximum Supply Pressure

Enter the maximum supply pressure that is required to fully stroke the valve.

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SIS/Partial Stroke Test

Field Communicator Configure > Manual Setup > SIS/Partial Stroke (2-2-6)

Partial Stroke Test (PST)

D PST Pressure Limit— This defines the actuator pressure at which a partial stroke test will abort. This prevents the

DVC6200 SIS from exhausting (or building) excessive pressure to the actuator in an attempt to move a stuck valve.

During Device Setup or Auto Travel Calibration, the Partial Stroke Pressure Limit will be set automatically as follows:

Single Acting Actuators - For those actuators that exhaust pressure from the partial test start point, the Pressure

Limit will be a minimum value. For those actuators that build pressure from the partial test start point, the Pressure

Limit will be a maximum value.

Double Acting Actuators - The Pressure Limit will be set to a negative value for actuators where the partial stroke

start point is opposite of the Zero Power Condition (e.g., Partial Stroke Start Point = Open and Zero Power

Condition = Closed) and to a positive valve for actuators where the partial stroke start point is the same as the Zero

Power Condition.

The pressure signal used to determine this parameter depends on relay type and is summarized below.

Relay Type Pressure Signal

A or C Port A - Port B

B Port B - Port A

B Special App. Port B

C Special App. Port A

To manually set the partial stroke pressure limit, you must examine current partial stroke test results using ValveLink

software. The following steps will guide you through the process:

1. Connect the DVC6200 SIS to a system running ValveLink software.

2. Disable the following parameters:

D Travel Deviation Alert - set to 125%.

D End Point Pressure Control - disable

D Partial Stroke Pressure Limit - disable by setting the appropriate value shown in table 3‐7.

Table 3‐7. Values for Disabling Partial Stroke Pressure Limit

Actuator Type Relay Type Zero Power Condition Partial Stroke Start Point Partial Stroke Pressure Limit (Disabled)

Single Acting

A or C

Closed Open 0.0

Closed Psupply

Open Open Psupply

Closed 0.0

Closed Open Psupply

Closed 0.0

Open Open 0.0

Closed Psupply

Double Acting A

Closed Open -Psupply

Closed Psupply

Open Open Psupply

Closed -Psupply

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3. Run a partial stroke test.

4. Select the Press/Time radio button on the partial stroke graph (refer to the example in figure 3‐3, bottom plot). If

the actuator pressure starts high and moves low, find the minimum actuator pressure (Pmin). If the actuator

pressure starts low and moves high, find the maximum actuator pressure (Pmax). Doubleacting actuators will

display differential pressure. Use table 3‐8 to estimate the partial stroke pressure limit.

Table 3‐8. Estimates for Partial Stroke Pressure Limits

Actuator Style Relay Type Zero Power Condition PST Starting Point Partial Stroke Pressure Limit(1)

Spring and

Diaphragm

A or C

Closed Open Pmin - 0.25 * (Bench Set High - Bench Set Low)

Closed Pmax + 0.25 * (Bench Set High - Bench Set Low)

Open Open Pmax + 0.25 * (Bench Set High - Bench Set Low)

Closed Pmin - 0.25 * (Bench Set High - Bench Set Low)

Closed Open Pmax + 0.25 * (Bench Set High - Bench Set Low)

Closed Pmin - 0.25 * (Bench Set High - Bench Set Low)

Open Open Pmin - 0.25 * (Bench Set High - Bench Set Low)

Closed Pmax + 0.25 * (Bench Set High - Bench Set Low)

Single Acting Piston

A or C

Closed Open 0.5 * Pmin

Closed Pmax + 0.5 * (Psupply - Pmax)

Open Open Pmax + 0.5 * (Psupply - Pmax)

Closed 0.5 * Pmin

Closed Open Pmax + 0.5 * (Psupply - Pmax)

Closed 0.5 * Pmin

Open Open 0.5 * Pmin

Closed Pmax + 0.5 * (Psupply - Pmax)

Double Acting Piston A

Closed Open Pmin - 0.5 * (Psupply + Pmin)

Closed Pmax + 0.5 * (Psupply - Pmax)

Open Open Pmax + 0.5 * (Psupply - Pmax)

Closed Pmin - 0.5 * (Psupply + Pmin)

5. Enable the parameters that were previously disabled:

D Travel Deviation Alert - set to 1.5x the maximum travel deviation between travel set point and travel.

D End Point Pressure Control - enable

D Partial Stroke Pressure Limit - calculate the value using table 3‐8.

PST Enable—Yes or No. This enables or disables the Partial Stroke Test.

PST Start Point—Valve Open or Valve Closed. This defines the travel stop that the valve needs to be at before a partial

stroke test can be initiated. This also defines the travel stop for end point pressure control. Setting this value to Not

Configured will disable partial stroke tests and end point pressure control.

PST Variables—Follow the prompts on the Field Communicator display to enter or view information for following PST

Variables:

D Max Travel Movement— This is the percentage of total span that the valve moves away from its normal operating

state towards its tripped state during the test. The default value is 10%.

D Test Speed—This is the rate at which the valve will move during the test. The default value is 0.25%/second.

D Pause Time—This is the pause time between the up and down strokes of the test. The default value is 5 seconds.

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Figure 3‐3. Example Time Series Plots of Travel Set Point, Travel, Error, and Actuator Pressure

ACTUAL TRACE FROM TEST (TYPICAL)

TEST START POINT

TEST SPEED

(% / SEC)

TEST PAUSE

TIME (SEC)

MAX. TRAVEL

MOVEMENT (5%)

TVL SET POINT, TRAVEL (%)ERROR (%)

PRESSURE (%)

TIME (SEC)

PARTIAL STROKE PRESSURE LIMIT

TRAVEL DEVIATION ALERT PT.

MAXIMUM DEVIATION

MINIMUM PRESSURE

(Pmin)

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SIS Options

D Auto Test Interval—This is the interval of time (in days) between partial stroke tests that are automatically run by the

digital valve controller, subject to the device being powered up. A value of 0 disables this feature.

D LoopInitiated PST—When this feature is enabled, the digital valve controller will run a partial stroke test if the loop

current is set to within +/0.5% of the PST trip point. The loop current must remain at that point for the duration of

the test. To abort the test, the loop current must be returned to the normal or tripped current. This feature is

disabled by default. This feature is not available when a looppowered local control panel is installed.

PST Trip Point (ETT) - This is the point at which the loop current must be set to run a partial stroke test for

energizetotrip applications. This value is not configurable.

PST Trip Point (DETT) - This is the point at which the loop current must be set to run a partial stroke test for

deenergizetotrip applications. This value is not configurable.

D Device Power Up Reset—This defines the power up behavior of the DVC6200 SIS. Auto Reset allows the valve to

track the command signal when power is applied to the device. Manual Reset will lock the device in its safety

position until the digital valve controller is reset.

If Manual Reset is selected, its state can be determined from the status monitor by monitoring the Locked In Safety

Position alert.

When Auxiliary Terminal Action is set to SIS Local Control Panel, Device Power Up is set to Manual Reset and cannot

be changed to Auto Reset.

The reset signal depends on how the AUX terminals are configured. If configured for SIS Local Control Panel, the

digital valve controller can be reset by pressing the button next to the green light on the LCP100. If configured as

Push Button Partial Stroke, the digital valve controller can be reset by shorting the AUX terminals for more than 3

seconds but less than 10 seconds. The device cannot be reset from the AUX terminals if they are configured

otherwise.

D Action on Failed Test—This displays the action taken by the instrument if a communication timeout occurs. Values

are Ramp Back or Step Back.

Outputs

Field Communicator Configure > Manual Setup > Outputs (2-2-6)

Output Terminal Configuration

D Output Terminal Enable—If using the output terminal for a Position Transmitter or Switch output, this must be

Enabled.

D Function—The output terminals can be configured as one of the following:

Transmitter - 420 mA output that represents 0100% of the calibrated valve travel.

Limit Switch - Discrete switch (1A max) that trips at a configurable point within 0100% of calibrated valve travel.

Alert Switch - Discrete switch (1A max) that trips based on a configurable device alert.

D Fail Signal—Should the output circuit fail to operate properly; the output will attempt to drive to a known state.

Depending on the nature of the failure, the circuit may or may not be able to achieve this fail state. When

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configured as a transmitter, the output can be configured to drive high (22.5 mA) or low (3.6 mA). When

configured as a switch, the output can be configured to drive Closed or Open.

Note

On loss of positioner power, the switch circuit will always go to the open state. However, on loss of positioner power, the

transmitter output will continue to operate as long as the transmitter circuit is still powered and functioning.

Switch Configuration

D Limit Switch Trip Point—When the function is configured as a Limit Switch, this defines the threshold for the limit

switch in percent of calibrated travel.

D Alert Switch Source—When the function is configured as a Alert Switch, this determines which alert will activate the

switch. The alert choices are: Travel Deviation, Valve Stuck, LCP Tripped, SIS Diagnostic Credit, or Diagnostic in

Progress.

D Switch Closed—This configures the action of the switch. The choices are: Below Trip Point / Alert Not Active or

Above Trip Point / Alert Active.

HART Variable Assignments

Instrument variables can be reported via four different HART variable assignments. The Primary Variable is always

configured as Analog Input. However, the remaining three variables have additional options as listed below.

Primary Variable (PV) Analog Input

Secondary Variable (SV) Travel, Travel Setpoint, Pressure A, Pressure B, Pressure AB, Supply Pressure,

Drive Signal, or Analog Input

Tertiary Variable (TV) Travel, Travel Setpoint, Pressure A, Pressure B, Pressure AB, Supply Pressure,

Drive Signal, or Analog Input

Quaternary Variable (QV) Travel, Travel Setpoint, Pressure A, Pressure B, Pressure AB, Supply Pressure,

Drive Signal, or Analog Input

Transmitter Output

This configures the relationship between the valve travel and the position transmitter output signal. There are two

choices; 4mA = Valve Closed or 4mA = Valve Open.

Burst Mode

Burst mode provides continuous communication from the digital valve controller. Burst mode applies only to the

transmission of burst mode data (HART Variable Assignments) and does not affect the way other data is accessed.

Burst mode is only available in devices configured as HART Universal Revision 5.

D Burst Enable—This turns on or off the burst mode.

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D Burst Command—This defines which HART command is configured for burst reporting. There are three options to

choose from. When using a TriLoop, select the third option.

- Analog Input (Command 1)

- Loop Current / Travel (Command 2)

- Loop Current / PV / SV / TV / QV (Command 3)

Note

Access to information in the instrument is normally obtained through the poll/response of HART communication. The Field

Communicator or the control system may request any of the information that is normally available, even while the instrument is in

burst mode. Between each burst mode transmission sent by the instrument, a short pause allows the Field Communicator or

control system to initiate a request. The instrument receives the request, processes the response message, and then continues

“bursting” the burst mode data.

Burst mode will be automatically disabled during diagnostics tests such as Valve Signature.

Alert Setup

Field Communicator Configure > Alert Setup (2‐3)

An alert is a notification that the instrument has detected a problem. A shutdown is an action that the instrument

takes to drive the air output to the Zero Power Condition as per figure 3‐2. Some alerts can be configured to shutdown

the instrument. Refer to table 3‐9 for default alert and shutdown settings.

Alerts may be enabled or disabled with the instrument In Service, Out of Service, Protected, or Not Protected.

However, the instrument must be Not Protected to enable or disable a shutdown. Alerts are not processed when a

diagnostic is in progress.

If shutdown is enabled, and the alert is active, the instrument will latch in the shutdown state until power to the

instrument is cycled and the alert has cleared. While in the shutdown condition, HART communication will continue if

the instrument remains powered.

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Table 3‐9. Default Alert and Shutdown Settings

Alert Default Alert Setting Default Shutdown Setting

Travel Sensor Failure Enabled Disabled

Temperature Sensor Failure Enabled Disabled

Minor Loop Sensor Failure Enabled Disabled

Pressure Sensor Failure Enabled Disabled

Drive Current Failure Enabled Disabled

Critical NVM Failure Enabled Disabled

Non-Critical NVM Failure Enabled Disabled

Flash Integrity Failure Enabled Disabled

Reference Voltage Failure Enabled Disabled

SIS Program Flow Failure Enabled Disabled

SIS Hardware Failure Enabled Disabled

Loop Current Validation Enabled Disabled

Drive Signal Out of Range Enabled Not Available

Supply Pressure Low Enabled Not Available

Travel Deviation Enabled Not Available

High Travel Disabled Not Available

Low Travel Disabled Not Available

High-High Travel Disabled Not Available

Low-Low Travel Disabled Not Available

Travel Cutoff High Disabled Not Available

Travel Cutoff Low Disabled Not Available

Integrator Saturated High Disabled Not Available

Integrator Saturated Low Disabled Not Available

Cycle Count High Disabled Not Available

Travel Accumulator High Disabled Not Available

Valve Stuck Disabled Not Available

End Point Pressure Control Deviation Disabled Not Available

Tripped by the LCP Disabled Not Available

SIS Locked in Safety Position Disabled Not Available

LCP Communication Failure Disabled Not Available

Output Circuit Communication Failure Disabled Not Available

Alert Record Not Empty Disabled Not Available

Alert Record Full Disabled Not Available

Instrument Time is Approximate Disabled Not Available

For a detailed explanation of the alerts and the recommended actions, refer to Section 5.

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Change to HART 5 / Change to HART 7

Field Communicator Service Tool > Maintenance > Change to HART 5 / Change to HART 7 (3-5-3)

This procedure changes the instrument from HART Universal Revision 5 to HART Universal Revision 7 (or vice versa).

Before proceeding, verify that your systems are prepared to support HART Universal Revision 7 devices. Follow the

prompts on the Field Communicator display.

Note

This procedure must never be done while the valve is in service and controlling the process. Depending on the control system or

asset management system attached, complete system reset may be required to reestablish HART communication. Consult the

system documentation for further information.

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Section 4 Calibration 44

Calibration Overview

When a DVC6200 SIS digital valve controller is ordered as part of a control valve assembly, the factory mounts the

digital valve controller on the actuator and connects the necessary tubing, then sets up and calibrates the controller.

For digital valve controllers that are ordered separately, recalibration of the analog input or pressure sensors generally

is unnecessary. However, after mounting on an actuator, perform the initial setup then calibrate travel by selecting

Configure > Calibration > Travel Calibration > Auto Calibration. For more detailed calibration information, refer to the

following calibration procedures.

Field Communicator Configure > Calibration (2-4)

Auto Travel Calibration - see page 38

Manual Travel Calibration - see page 39

Pushbutton Calibration - see page 40

Pressure Sensor Calibration - see page 41

Analog Input Calibration - see page 42

Relay Adjustment - see page 43

PST Calibration - see page 45

Note

The Instrument Mode must be Out Of Service and the Protection set to None before the instrument can be calibrated.

If you are operating in burst mode, we recommend that you disable burst before continuing with calibration. Once calibration is

complete, burst mode may then be turned back on.

WARNING

During calibration the valve will move full stroke. To avoid personal injury and property damage caused by the release of

pressure or process fluid, isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the

process fluid.

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Travel Calibration

If a double‐acting relay is used, you will be prompted to run the relay adjustment when auto or manual calibration is

selected. Select Yes to adjust the relay, select No to proceed with calibration. For additional information, refer to Relay

Adjustment on page 43.

Auto Calibration

1. The auto calibration procedure is automatic. It is completed when the Calibration menu appears.

During calibration, the instrument seeks the high and low end points and the minor loop feedback (MLFB) and output

bias. By searching for the end points, the instrument establishes the limits of physical travel, i.e. the actual travel 0 and

100% positions. This also determines how far the relay beam swings to calibrate the sensitivity of the MLFB sensor.

2. Place the instrument In Service and verify that the travel properly tracks the current source.

If the unit does not calibrate, refer to table 4‐1 for error messages and possible remedies.

Table 4‐1. Auto Calibrate Travel Error Messages

Error Message Possible Problem and Remedy

Power failure occurred during Auto Calib The analog input signal to the instrument must be greater than 3.8 mA. Adjust the current output

from the control system or the current source to provide at least 4.0 mA.

Auto Calib did not complete within the time limit.

The problem may be one or the other of the following:

1. The tuning set selected is too low and the valve does not reach an end point in the allotted time.

Select Manual Setup > Tuning > Travel Tuning > Stabilize/Optimize then Increase Response (selects next

higher tuning set).

2. The tuning set selected is too high, valve operation is unstable and does not stay at an end point

for the allotted time. Select Manual Setup > Tuning > Travel Tuning > Stabilize/Optimize then Decrease

Response (selects next lower tuning set).

Insufficient travel

Prior to receiving this message, did the instrument output go from zero to full supply? If not, verify

instrument supply pressure by referring to the specifications in the appropriate actuator instruction

manual. If supply pressure is correct, check instrument pneumatic components (I/P converter and

relay).

If the instrument output did go from zero to full supply prior to receiving this message, then verify

proper mounting by referring to the appropriate mounting procedure in the Installation section and

checking the magnet array for proper alignment.

Drive signal exceed low limit; check supply

pressure

1. Check supply pressure (reverse‐acting relay)

2. Friction is too high.

Drive signal exceed high limit; check supply

pressure

1. Check supply pressure (direct‐acting relay)

2. Friction is too high

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Manual Calibration

Two procedures are available to manually calibrate travel:

D Analog Adjust— This procedure is used when you can manually change the 4-20 mA current source to move the

valve.

D Digital Adjust— This procedure is used when the 4-20 mA current source cannot be manually changed.

Analog Calibration Adjust

Connect a variable current source to the instrument LOOP + and LOOP - terminals. The current source should be

capable of generating 4 to 20 mA.

Follow the prompts on the Field Communicator display to calibrate the instrument's travel in percent.

Note

0% Travel = Valve Closed

100% Travel = Valve Open

1. Adjust the input current until the valve is near mid‐travel. Press OK.

Note

In steps 2 through 7 the accuracy of the current source adjustment affects the position accuracy.

2. Adjust the current source until the valve is at 0% travel, then press OK.

3. Adjust the current source until the valve is at 100% travel, then press OK.

4. Adjust the current source until the valve is at 0% travel, then press OK.

5. Adjust the current source until the valve is at 100% travel, then press OK.

6. Adjust the current source until the valve is at 5% travel, then press OK.

7. Adjust the current source until the valve is at 95% travel, then press OK.

8. Place the instrument In Service and verify that the travel properly tracks the current source.

Digital Calibration Adjust

Connect a variable current source to the instrument LOOP + and LOOP - terminals. The current source should be set

between 4 and 20 mA.

Follow the prompts on the Field Communicator display to calibrate the instrument's travel in percent.

1. Adjust the input current until the valve is near mid‐travel. Press OK.

Note

0% Travel = Valve Closed

100% Travel = Valve Open

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2. From the adjustment menu, select the direction and size of change required to set the travel at 0%.

Selecting large, medium, and small adjustments causes changes of approximately 10.0%, 1.0%, and 0.1%, respectively.

If another adjustment is required, repeat step 2. Otherwise, select Done and go to step 3.

3. From the adjustment menu, select the direction and size of change required to set the travel to 100%.

If another adjustment is required, repeat step 3. Otherwise, select Done and go to step 4.

4. From the adjustment menu, select the direction and size of change required to set the travel at 0%.

If another adjustment is required, repeat step 4. Otherwise, select Done and go to step 5.

5. From the adjustment menu, select the direction and size of change required to set the travel to 100%.

If another adjustment is required, repeat step 5. Otherwise, select Done and go to step 6.

6. From the adjustment menu, select the direction and size of change required to set the travel to 5%.

If another adjustment is required, repeat step 6. Otherwise, select Done and go to step 7.

7. From the adjustment menu, select the direction and size of change required to set the travel to 95%.

If another adjustment is required, repeat step 7. Otherwise, select Done and go to step 8.

8. Place the instrument In Service and verify that the travel properly tracks the current source.

Pushbutton Calibration

A pushbutton near the wiring terminals in the terminal box provides a quick means to autocalibrate the instrument.

The button must be pressed for 3 to 10 seconds. Autocalibration will move the valve through the full range of travel

whether the Instrument Mode is In Service or Out of Service. However, if the Write Protection is Protected, this button

will not be active. To abort, press the button again for 1 second. The calibration button is disabled by default. To

enable it, go to Manual Setup > Instrument > Calibration Button.

Note

The autocal pushbutton will not be active if the instrument is Locked in Safety.

This calibration procedure is recommended whenever the I/P converter or pneumatic relay is replaced. Do not use the

pushbutton calibration for initial calibration when mounting the instrument on an actuator, or if the printed wiring

board assembly was replaced.

If you suspect calibration has changed due to drift, first perform a Valve Signature diagnostic test using ValveLink

software to capture the asfound data for future root cause analysis.

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Sensor Calibration

Pressure Sensors

Note

The pressure sensor is calibrated at the factory and should not require calibration.

Output Pressure Sensor

To calibrate the output pressure sensor, connect an external reference gauge to the output being calibrated. The

gauge should be capable of measuring maximum instrument supply pressure. Depending upon the sensor you wish to

calibrate, select either Output A Sensor or Output B Sensor. Follow the prompts on the Field Communicator display to

calibrate the instrument's output pressure sensor.

1. Adjust the supply pressure regulator to the maximum instrument supply pressure. Press OK.

2. The instrument reduces the output pressure to 0. The following message appears.

Use the Increase and Decrease

selections until the displayed

pressure matches the output x

pressure.

Press OK when you have read the message.

3. The value of the output pressure appears on the display. Press OK to display the adjustment menu.

4. From the adjustment menu, select the direction and size of adjustment to the displayed value.

Selecting large, medium, and small adjustments causes changes of approximately 3.0 psi/0.207 bar/20.7 kPa, 0.30

psi/0.0207 bar/2.07 kPa, and 0.03 psi/0.00207 bar/0.207 kPa, respectively.

If the displayed value does not match the output pressure, press OK, then repeat this step (step 4) to further adjust the

displayed value. When the displayed value matches the output pressure, select Done and go to step 5.

5. The instrument sets the output pressure to full supply. The following message appears.

Use the Increase and Decrease

selections until the displayed

pressure matches the output x

pressure.

Press OK when you have read the message.

6. The value of the output pressure appears on the display. Press OK to display the adjustment menu.

7. From the adjustment menu, select the direction and size of adjustment to the displayed value. If the displayed value

does not match the output pressure, press OK, then repeat this step (step 7) to further adjust the displayed value.

When the displayed value matches the output pressure, select Done and go to step 8.

8. Place the instrument In Service and verify that the displayed pressure matches the measured output pressure.

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Supply Pressure Sensor

To calibrate the supply pressure sensor, connect an external reference gauge to the output side of the supply

regulator. The gauge should be capable of measuring maximum instrument supply pressure. Follow the prompts on

the Field Communicator display to calibrate the instrument's supply pressure sensor.

1. Select a) Zero Only, or b) Zero and Span (gauge required).

a. If Zero Only calibration is selected, adjust the supply pressure regulator to remove supply pressure from the

instrument. Press OK. Once calibration is complete, go to step 5.

b. If Zero and Span calibration is selected, adjust the supply pressure regulator to remove supply pressure from the

instrument. Press OK. Adjust the supply regulator to the maximum instrument supply pressure. Press OK.

Proceed with step 2.

2. The following message appears:

Use the Increase and Decrease

selections until the displayed

pressure matches the supply

pressure.

Press OK when you have read this message.

3. The value of the pressure appears on the display.

4. From the adjustment menu, select the direction and size of adjustment to the displayed value.

Selecting large, medium, and small adjustments causes changes of approximately 3.0 psi/0.207 bar/20.7 kPa, 0.30

psi/0.0207 bar/2.07 kPa, and 0.03 psi/0.00207 bar/0.207 kPa, respectively.

Adjust the displayed value until it matches the supply pressure, select Done and go to step 5.

5. Place the instrument In Service and verify that the displayed pressure matches the measured supply pressure.

Analog Input Calibration

To calibrate the analog input sensor, connect a variable current source to the instrument LOOP+ and LOOP- terminals.

The current source should be capable of generating an output of 4 to 20 mA. Follow the prompts on the Field

Communicator display to calibrate the analog input sensor.

1. Set the current source to the target value shown on the display. The target value is the Input Range Low value. Press

OK.

2. The following message appears:

Use the Increase and Decrease

selections until the displayed

current matches the target.

Press OK when you have read this message.

3. The value of the Analog Input appears on the display. Press OK to display the adjustment menu.

4. From the adjustment menu, select the direction and size of adjustment to the displayed value.

Selecting large, medium, and small adjustments causes changes of approximately 0.4 mA, 0.04 mA, and 0.004 mA,

respectively.

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If the displayed value does not match the current source, press OK, then repeat this step (step 4) to further adjust the

displayed value. When the displayed value matches the current source, select Done and go to step 5.

5. Set the current source to the target value shown on the display. The target value is the Input Range High value.

Press OK.

6. The following message appears:

Use the Increase and Decrease

selections until the displayed

current matches the target.

Press OK when you have read this message.

7. The value of the Analog Input appears on the display. Press OK to display the adjustment menu.

8. From the adjustment menu, select the direction and size of adjustment to the displayed value. If the displayed value

does not match the current source, press OK, then repeat this step (step 8) to further adjust the displayed value.

When the displayed value matches the current source, select Done and go to step 9.

9. Place the instrument In Service and verify that the analog input displayed matches the current source.

Relay Adjustment

Before beginning travel calibration, check the relay adjustment. Replace the digital valve controller cover when

finished.

Note

Relay B and C are not user‐adjustable.

Double‐Acting Relay

The double‐acting relay is designated by “Relay A” on a label affixed to the relay itself. For double‐acting actuators, the

valve must be near mid‐travel to properly adjust the relay. The Field Communicator will automatically position the

valve when Relay Adjust is selected.

Rotate the adjustment disc, shown in figure 4‐1, until the output pressure displayed on the Field Communicator is

between 50 and 70% of supply pressure. This adjustment is very sensitive. Be sure to allow the pressure reading to

stabilize before making another adjustment (stabilization may take up to 30 seconds or more for large actuators).

Low bleed relay stabilization may take approximately two minutes longer than the standard relay.

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Figure 4‐1. Relay A Adjustment (Shroud Removed for Clarity)

ADJUSTMENT DISC

FOR DOUBLE‐ACTING RELAYS:

ROTATE ADJUSTMENT DISC IN

THIS DIRECTION TO INCREASE

OUTPUT PRESSURE

FOR DOUBLE‐ACTING RELAYS:

ROTATE ADJUSTMENT DISC IN

THIS DIRECTION TO DECREASE

OUTPUT PRESSURE

FOR SINGLE‐ACTING DIRECT RELAYS:

ROTATE ADJUSTMENT DISC IN THIS

DIRECTION UNTIL IT CONTACTS THE

BEAM

LOW BLEED RELAY DOES

NOT HAVE BLEED HOLES

W9305

Relay A may also be adjusted for use in single‐acting‐ direct applications. Rotate the adjustment disc as shown in figure

4‐1 for single‐acting direct operation.

CAUTION

Care should be taken during relay adjustment as the adjustment disc may disengage if rotated too far.

Single‐Acting Relays

WARNING

If the unused port is monitoring pressure, ensure that the pressure source conforms to ISA Standard 7.0.01 and does not

exceed the pressure supplied to the instrument.

Failure to do so could result in personal injury or property damage caused by loss of process control.

Single‐Acting Direct Relay

The single‐acting direct relay is designated by “Relay C” on a label affixed to the relay itself. Relay C requires no

adjustment.

Single‐Acting Reverse Relay

The single‐acting reverse relay is designated by “Relay B” on a label affixed to the relay itself. Relay B is calibrated at the

factory and requires no further adjustment.

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Calibration

January 2015

PST Calibration

This procedure permits you to run the Partial Stroke Calibration, which enables the Partial Stroke Test. It establishes

values for Partial Stroke Pressure Limit, Pressure Set Point and Pressure Saturation Time for End Point Pressure Control,

Travel Deviation Alert Point and Travel Deviation Time. The Partial Stroke Calibration also sets default values for max

travel movement, test speed, and test pause time.

Note

You must take the instrument out of service before running Partial Stroke Calibration.

Ensure that the instrument is put back in service after the completing the calibration procedure.

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Calibration

January 2015

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D103557X012

Device Information, Diagnostics, and Alerts

January 2015

Section 5 Device Information, Diagnostics, and Alerts55

Overview

Field Communicator Overview (1)

Status & Primary Purpose Variables

The overview section provides basic information about the current state of the instrument and gives you access to the

current values of:

D Alert Status

D Communication Status

D Instrument Mode (In/Out of Service)

D Analog Input

D Setpoint

D Travel

D Supply Pressure

D Actuator Pressure(s)

Device Information

Device Information provides details about the instrument construction including:

D Tag Name

D Instrument Model Number

D Instrument Level

D Device ID (unique number used to prevent the instrument from accepting commands intended for other

instruments)

D Serial Numbers

D Firmware, DD, and Hardware Revisions

D HART Universal Revision

D Write Protection (provides a procedure to enable/disable)

Instruction Manual

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Device Information, Diagnostics, and Alerts

January 2015

Service Tools

Field Communicator Service Tools (3)

Device Status

Instrument alerts, when enabled, detect many operational and performance issues that may be of interest. If there are

no alerts currently active, this display will be empty.

Alert Record

The DVC6200 SIS will store 20 alerts. Once the alert record is full, no additional alerts will be stored until the record is

cleared.

Below is a list of the alerts that can be detected by the instrument. To enable or disable the alerts, navigate to

Configure > Alert Setup.

D Offline/Failed Alert—This alert is active if a shutdown alert has put the device in a failed state and is therefore not

controlling the input. Press Enter to view the alert(s) that caused the shutdown.

Electronics

D Drive Current Failure—This alert is active when the drive current to the I/P converter is not flowing as expected. If

this alert occurs, check the connection between the I/P converter and the printed wiring board assembly. Try

removing the I/P converter and reinstalling it. If the alert does not clear, replace the I/P converter or the printed

wiring board assembly.

D Drive Signal Alert—This alert monitors the drive signal and calibrated travel. If one of the following conditions exists

for more than 20 seconds, the alert is set.

For the case where Zero Power Condition is defined as closed:

Drive Signal < 10% and Calibrated Travel > 3%

Drive Signal > 90% and Calibrated Travel < 97%

For the case where Zero Power Condition is defined as open:

Drive Signal < 10% and Calibrated Travel < 97%

Drive Signal > 90% and Calibrated Travel > 3%

D NonCritical NVM Alert—This alert is active if there is a failure associated with NVM (nonvolatile memory) that is not

critical for instrument operation. If this alert is active, restart the instrument. If the alert persists, replace the printed

wiring board assembly.

D Critical NVM Failure—This alert is active if there is a failure associated with NVM that is critical for instrument

operation. If this alert is active, restart the instrument. If the alert persists, replace the printed wiring board

assembly.

D Flash Integrity Failure—This alert is active if there is a failure associated with flash ROM (read only memory). If this

alert is active, restart the instrument. If the alert persists, replace the printed wiring board assembly.

D Reference Voltage Failure—This alert is active if there is a failure associated with the internal voltage reference. If

this alert is active, replace the printed wiring board assembly.

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January 2015

D Variable Out of Range—This alert is active if one or more of the measured analog sensor readings (loop current,

pressure, temperature, or travel) is saturated or reading out of its configured range. The condition may be due to

improper configuration or physical setup and not be due to a sensor malfunction.

D Field Device Malfunction—This alert is active if the pressure, position, or temperature sensors are providing invalid

readings.

D Internal Sensor Out of Limits—This alert is active if there is a problem with either the pressure sensor or the printed

wiring board assembly.

D Travel Sensor Failure—This alert is active if the sensed travel is outside the range of 25.0 to 125.0% of calibrated

travel. If this alert is active, check the instrument mounting. Also, check that the electrical connection from the

travel sensor is properly plugged into the printed wiring board assembly. After restarting the instrument, if the alert

persists, troubleshoot the printed wiring board assembly or travel sensor.

D Temperature Sensor Failure—This alert is active when the instrument temperature sensor fails, or the sensor reading

is outside of the range of 60 to 100°C (76 to 212°F). The temperature reading is used internally for temperature

compensation of inputs. If this alert is active, restart the instrument. If the alert persists, replace the printed wiring

board assembly.

D Pressure Sensor Failure—This alert is active if any of the 3 pressure sensor readings are outside the range of 24.0 to

125.0% of the calibrated pressure for more than 60 seconds. If this alert is active, check the instrument supply

pressure, ensure the printed wiring board assembly is properly mounted onto the module base assembly, and

ensure the pressure sensor orings are properly installed. If the alert persists after restarting the instrument, replace

the printed wiring board assembly.

D Minor Loop Sensor Alert—This alert is active if the pneumatic relay position reading is outside the valid range. If the

alert persists, replace the printed wiring board.

D Loop Current Validation Alert—This alert is active if the loop current is significantly out of range, or if there is a

problem with the analog circuit electronics. If this alert is active, restart the instrument with the loop current

verified to be in the 420 mA range. If the alert persists, replace the printed wiring board.

Note

If the control system is known to output current 24 mA or above, Shutdown on Loop Current Validation should not be enabled.

D Output Circuit Communication Failure—This alert is active if the output circuit is not responding. If configured as a

position transmitter output, first make sure the transmitter circuit is powered. If the alert persists, make sure the

DIP switch on the main electronics matches the configuration of the OUT terminals. If the alert is still active, replace

the main electronics.

D Instrument Time is Approximate Alert—This alert is active if the instrument has been powered down since the last

time the instrument clock was set. To clear the alert, reset the instrument time.

D SIS Program Flow Failure—This alert is active if the firmware is not performing the expected series of calculations.

D SIS Hardware Failure—This alert is active if a demand has occurred, but the electronics hardware failed to take

control of the I/P drive.

D LCP Communication Failure—This alert is active if the AUX terminals are configured for use with the local control

panel, but communication between the DVC6200 SIS and LCP is not occurring.

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Device Information, Diagnostics, and Alerts

January 2015

Pressure

D Supply Pressure Alert—This alert is active if the supply pressure falls below the supply pressure alert point.

D End Point Pressure Deviation Alert—This alert is active if the instrument is in pressure control and the pressure is not

tracking the set point within the configured deviation allowance.

Travel

Note

The Travel Alert Deadband applies to the Travel Deviation Alert as well as the Travel Alert Hi, Lo, Hi Hi, and Lo Lo.

D Travel Deviation Alert—If the difference between the Travel Target and the Travel exceeds the Travel Deviation Alert

Point for more than the Travel Deviation Time, the Travel Deviation Alert is active. It remains active until the

difference between the travel target and the Travel is less than the Travel Deviation Alert Point minus the Travel

Alert Deadband.

D Travel Alert Hi—This alert is active when the Travel exceeds the Travel Alert Hi Point. Once the alert is active, the

alert will clear when the Travel falls below the Travel Alert Hi Point minus the Travel Alert Deadband. See figure 5‐1.

Figure 5‐1. Travel Alert Deadband

ALERT IS CLEARED

ALERT IS SET

TRAVEL ALERT

HIGH POINT

TRAVEL ALERT

DEADBAND

A6532

Note

The Travel Alert Hi Hi and Travel Alert Lo Lo points are used to calculate the stroke time in the event of a demand. The values must

be set to 99% and 1% respectively, however it is not necessary to enable the alert. Stroke time can be read from the device with

ValveLink software.

D Travel Alert Hi Hi—This alert is active when the Travel exceeds the Travel Alert Hi Hi Point. Once the alert is active,

the alert will clear when the Travel falls below the Travel Alert Hi Hi Point minus the Travel Alert Deadband.

D Travel Alert Lo—This alert is active when the Travel is below the Travel Alert Lo Point. Once the alert is active, the

alert will clear when the Travel exceeds the Travel Alert Lo Point plus the Travel Alert Deadband.

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Device Information, Diagnostics, and Alerts

January 2015

D Travel Alert Lo Lo—This alert is active when the Travel is below the Travel Alert Lo Lo Point. Once the alert is active,

the alert will clear when the Travel exceeds the Travel Alert Lo Lo Point plus the Travel Alert Deadband.

D Travel Cutoff Hi Alert—This alert is active when the Travel exceeds the Hi Cutoff Point.

D Travel Cutoff Lo Alert—This alert is active when the Travel falls below the Lo Cutoff Point.

D Integrator Saturated High Alert—This alert is active if the instrument integrator is saturated at the high extreme.

D Integrator Saturated Low Alert—This alert is active if the instrument integrator is saturated at the low extreme.

D Pressure Fallback Active Alert—This alert is active when the instrument has detected a problem with the travel

feedback and is now controlling the output like an I/P transducer.

CAUTION

If a Valve Stuck alert is active, there may be potential energy stored in the valve and actuator assembly. Sudden release of

this energy may cause the valve to suddenly open or close, resulting in equipment damage.

D Valve Stuck—A partial stroke test has failed.

If the valve sticks while performing the partial stroke test, the digital valve controller will not fully exhaust or fill the

actuator pressure in its attempt to complete the partial stroke. Rather, the instrument will abort the test and this alert

will be active. It is recommended that the Travel Deviation alert also be enabled and configured. The Valve Stuck alert

will be active if either the Travel Deviation alert is active or if the actuator pressure reaches the Partial Stroke Pressure

Limit.

Travel History

D Cycle Count High Alert—This alert is active if the Cycle Counter exceeds the Cycle Count Alert Point. The Cycle Count

records the number of times the travel changes direction when it is outside of the deadband. To clear the alert, set

the Cycle Counter to a value less than the alert point.

D Travel Accumulator High Alert—This alert is active if the Travel Accumulator exceeds the Travel Accumulator Alert

Point. The Travel Accumulator totalizes the travel of the valve when the deadband is exceeded. To clear the alert,

set the Travel Accumulator to a value less than the alert point.

Note

The Cycle Count / Travel Accumulator Deadband applies to both the Cycle Count High Alert and the Travel Accumulator High

Alert.

The deadband is the percent (%) of ranged travel around a travel reference point. The travel reference point gets

reestablished to the point of travel reversal that occurs outside of the deadband. The deadband must be exceeded

before a change in travel direction will be counted as a cycle and the accumulated travel (up to the point of travel

reversal) is added to the total accumulation. See figure 5‐2.

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Device Information, Diagnostics, and Alerts

January 2015

Figure 5‐2. Cycle Counter and Travel Accumulator Deadband Example (set at 10%)

DEADBAND (+/- 5%)

DEADBAND EXCEEDED, NEW

REFERENCE POINT ESTABLISHED

CYCLE COUNTER INCREMENTS

DEADBAND

REFERENCE POINT

DEADBAND

DARK SEGMENTS REPRESENT THE AMOUNT OF TRAVEL

THAT WILL BE ADDED TO THE TRAVEL ACCUMULATOR

TIME

VALVE POSITION

E1473

Alert Record

D Alert Record Not Empty Alert—This alert is active when there are 1 or more alerts stored in the alert record.

D Alert Record Full Alert—This alert is active when the alert record is full. Additional alerts that are detected will not be

saved to the alert record until the alert record is cleared.

Status

D Calibration in Progress Alert—This alert is active when calibration is in progress.

D AutoCal in Progress Alert—This alert is active when auto calibration is in progress.

D Diagnostic in Progress Alert—This alert is active when a diagnostic test is in progress.

D Diagnostic Data Available Alert—This alert is active when diagnostic data has been collected and is being stored in

the instrument.

D Tripped by the LCP—The DVC6200 SIS is in the tripped position as a result of someone pressing the trip button on

the local control panel. This alert will automatically clear only after the valve returns to the normal state.

D SIS Locked in Safety Position—The DVC6200 SIS is in the tripped position.

Instruction Manual

D103557X012

Device Information, Diagnostics, and Alerts

January 2015

Diagnostics

Stroke Valve

Follow the prompts on the Field Communicator display to select from the following:

D Done—Select this if you are done. All ramping is stopped when DONE is selected.

D Ramp Open—ramps the travel toward open at the rate of 1.0% per second of the ranged travel.

D Ramp Closed—ramps the travel toward closed at the rate of 1.0% per second of the ranged travel.

D Ramp to Target—ramps the travel to the specified target at the rate of 1.0% per second of the ranged travel.

D Step to Target—steps the travel to the specified target.

Partial Stroke Test

WARNING

During the partial stroke test the valve will move. To avoid personal injury and property damage caused by the release of

pressure or process fluid, when used in an application where the valve is normally closed, provide some temporary means

of control for the process.

The Partial Stroke Test allows DVC6200 SIS digital valve controllers to perform a Valve Signature type of test while the

instrument is in service and operational. In some applications, it is important to be able to exercise and test the valve

to verify that it will operate when commanded. This feature allows the user to partially stroke the valve while

continually monitoring the input signal. If a demand arises, the test is aborted and the valve moves to its commanded

position. The partial stroke valve travel is configurable between 1 and 30% maximum travel, in 0.1% increments. Data

from the last partial stroke test is stored in the instrument memory for retrieval by ValveLink software.

The Partial Stroke Test allows you to perform a partial, 10%, stroke test (standard) or a custom stroke test. With the

custom stroke test, the stroke may be extended up to 30%. Be sure to check plant guidelines before performing a

custom stroke test. The purpose of this test is to ensure that the valve assembly moves upon demand.

A partial stroke test can be initiated when the valve is operating in its normal (not tripped) state. For energizetotrip

(ETT) applications, the normal state is 4 mA. For deenergizetotrip (DETT) applications, the normal state is 20 mA

(pointtopoint mode) or 24 VDC (multidrop mode).

When enabled, a partial stroke test may be initiated by the device (as a scheduled, automatic partial stroke test), a

local pushbutton, the LCP100, a Field Communicator, or ValveLink software.

D Automatic (Scheduled)

The Auto Partial Stroke Test allows the partial stroke test to be scheduled by the DVC6200 SIS. The test is scheduled in

number of hours between tests. Any power cycle will reset the test clock timer.

D Local Pushbutton

A partial stroke test command may be sent to the digital valve controller using a set of contacts wired to the auxiliary

+/- terminals. To perform a test, the contacts must be closed for 3 to 10 seconds and then opened. To abort the test,

close the contacts for 1 second. The last set of diagnostic data is stored in the instrument memory for later retrieval via

ValveLink software.

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Device Information, Diagnostics, and Alerts

January 2015

D Local Control Panel

The LCP100 local control panel is wired directly to the DVC6200 SIS digital valve controller.

The black “Valve Test” push button (see figure 5‐3) allows the valve to perform the configured partial stroke test.

- Press and hold for 3 to 10 seconds

The test can be overridden by the “Valve Close” button, “Valve Open” button, or if an emergency demand occurs.

Figure 5‐3. Local Control Panel

PRESS TO PERFORM THE

CONFIGURED PARTIAL

STROKE TEST

D Field Communicator

1. Connect the Field Communicator to the LOOP terminals on the digital valve controller.

2. Turn on the Field Communicator.

3. From the Online menu, select Service Tools > Diagnostics > Partial Stroke Test.

4. Select either Standard (10%) or Custom. With the Custom Stroke Test, the stroke may be entered up to 30% with

configurable stroking speed and pause time.

5. The currently configured Stroke, Stroking Speed, and Pause Time is displayed. Choose “Yes” to run the test using

these values. Choose “No” to modify the values. The default value for Stroke Speed is 0.25%/second.

6. The valve begins to move and the actual travel reported by the digital valve controller is displayed on the Field

Communicator.

7. Once the valve has reached the endpoint, check that the valve has reached the desired set point. The valve should

return to its original position.

Instruction Manual

D103557X012

Device Information, Diagnostics, and Alerts

January 2015

Demand Mode Tests

The following steps assume the use of single acting spring and diaphragm actuators or double‐acting spring assist

piston actuators.

Perform the following steps to confirm valve operation:

D Point‐to‐Point Mode (DVC6200 SIS powered with 4-20 mA current source)

If the DVC6200 SIS is in series with a solenoid valve,

1. Disconnect the power from the solenoid valve, but maintain the 20 mA current to the digital valve controller.

The valve should move to its “fail safe” position.

2. Maintain power to the solenoid valve and adjust the current to the digital valve controller from

20 mA to 4 mA. The valve should move to its “fail safe” position.

3. Remove power from the solenoid valve and adjust the current to the digital valve controller from 20 mA to

4 mA. The valve should go to its “fail safe” position.

If a solenoid is not used with a DVC6200 SIS,

1. Adjust the current to the digital valve controller from 20 mA to 4 mA. The valve should move to its “fail safe”

position.

Note

The above tests are applicable for single‐acting direct relay A and C. If single‐acting reverse relay B is used adjust the current from 4

mA (normal state) to 20 mA (trip state).

D Multi‐drop Mode (DVC6200 SIS is powered by a 24 VDC power source)

If the DVC6200 SIS is pneumatically in series with a solenoid valve, and shares a single power source,

1. Disconnect power to both devices. The valve should go to its “fail safe” position.

If the DVC6200 SIS is pneumatically in series with a solenoid valve, with independent power sources,

1. Connect a 24 VDC power supply to the solenoid valve and a second 24 VDC power supply to the DVC6200 SIS.

2. Disconnect the solenoid valve power supply, but maintain the power supply to the DVC6200 SIS. The valve

should go to its “fail safe” position quickly.

3. Maintain the power supply to the solenoid valve and disconnect the DVC6200 SIS power supply. The valve

should go to its “fail safe” position, although not as quickly as it does in the previous scenario.

If DVC6200 SIS is alone, without a solenoid valve,

1. Disconnect power to the digital valve controller. The valve should go to its “fail safe” position.

Note

The above tests are applicable for single‐acting direct relay A and C.

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Device Information, Diagnostics, and Alerts

January 2015

D If the LCP100 is used, conduct the following tests:

Successful Partial Stroke Test

1. Press the “Valve Test” (black) push button for more than 3 seconds (but less than 10 seconds).

2. Observe that the green light starts flashing when the valve starts moving.

3. Observe that the valve moves no more than the configured PST travel limit.

4. Observe that the valve returns to the normal operating position and the green light comes on solid.

Manually Aborted Partial Stroke Test

1. Press the “Valve Test” (black) push button for more than 3 seconds (but less than 10 seconds).

2. Observe that the green light starts flashing when the valve starts moving.

3. Before the valve reaches the travel limit of the configured partial stroke test, press the “Valve Test” push

button, or the push button next to the green light.

4. Observe that the valve immediately returns to the normal operating position and the green light comes on

solid.

Emergency Demand through the Logic Solver

1. Reduce the current to the DVC6200 SIS to 4 mA for de‐energize to trip operation.

Note

You may remove the power completely; however, the lights in step 3 will be off. Without power to the DVC6200 SIS, the LCP100

cannot function.

2. Observe that the valve moves to its fail safe state.

3. Observe that the red light comes on solid and the yellow light stays off (valve is not ready to open).

4. Press the push button next to the green light and observe that the valve does not move.

5. Increase the current to the DVC6200 SIS to 20 mA and observe that the valve remains in its fail safe state.

6. Observe that the red light stays on solid and the yellow light comes on solid (ready to reset).

7. Press the push button next to the green light.

8. Observe that the green light starts flashing, then becomes solid and the red light is off.

Emergency Demand through Local Control Panel

1. Press the push button next to the red light.

2. Observe that the valve moves to it fail safe position.

3. Observe that the red light starts flashing, then becomes solid and the yellow light comes on solid (ready to

reset).

4. Press the push button next to the green light.

5. Observe that the red light goes off, the valve moves to its normal operating position, and the green light

comes on solid.

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D103557X012

Device Information, Diagnostics, and Alerts

January 2015

Solenoid Valve Health Monitoring

The following steps assume the use of a single‐acting actuator with a solenoid valve installed. The DVC6200 SIS digital

valve controller, with single‐acting, direct relay C, must be powered separately from the solenoid. The unused output

of the DVC6200 SIS must be connected between the solenoid and the actuator as described in the Installation section.

The relay configuration selection must be “special application” and ValveLink software must have the triggered profile

enabled.

1. When allowed by the Logic Solver, momentarily remove and then restore power to the solenoid (typically 100 to

200 milliseconds). This process should occur quickly enough that the valve assembly does not move when the

solenoid is de‐energized.

2. With ValveLink software, upload the diagnostic data from the triggered profile menu.

3. Examine the graph and observe that there was a change in the pressure reading downstream of the solenoid.

Variables

Field Communicator Service Tools > Variables (3-4)

The Variables section provides current values of the instrument variables. Below is a list of the variables available for

viewing:

D Write Protection (also provides a procedure to enable/disable)

D Instrument Mode (also provides a procedure to place in/out of service)

D Analog Input

D Setpoint

D Travel

D Drive Signal

D Input Characterization (also provides a procedure to modify)

D Cycle Counter

D Travel Accumulator

D Supply Pressure

D Actuator Pressure(s)

D Instrument Temperature

D Travel Counts (this is the raw travel sensor reading used for advanced adjustments)

D Maximum Recorded Temperature

D Minimum Recorded Temperature

D Number of Power Ups

D Days Powered Up

Instruction Manual

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Device Information, Diagnostics, and Alerts

January 2015

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Section 6 Maintenance and Troubleshooting66

The DVC6200 SIS digital valve controller enclosure is rated Type 4X and IP66, therefore periodic cleaning of internal

components is not required. If the DVC6200 SIS is installed in an area where the exterior surfaces tend to get heavily

coated or layered with industrial or atmospheric contaminants, however, it is recommended that the vent (key 52) be

periodically inspected to ensure it is fully open. If the vent appears to be clogged, it can be removed, cleaned and

replaced. Lightly brush the exterior of the vent to remove contaminants and run a mild water/detergent solution

through the vent to ensure it is fully open. Allow the vent to dry before reinstalling.

WARNING

Personal injury or property damage can occur from cover failure due to overpressure. Ensure that the housing vent

opening is open and free of debris to prevent pressure buildup under the cover.

WARNING

To avoid static discharge from the plastic cover when flammable gases or dust are present, do not rub or clean the cover

with solvents. To do so could result in a spark that may cause the flammable gases or dust to explode, resulting in personal

injury or property damage. Clean with a mild detergent and water only.

WARNING

Avoid personal injury or property damage from sudden release of process pressure or bursting of parts. Before performing

any maintenance procedures on the DVC6200 SIS digital valve controller:

D Always wear protective clothing, gloves, and eyewear.

D Do not remove the actuator from the valve while the valve is still pressurized.

D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

D Use bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve.

D Use lock‐out procedures to be sure that the above measures stay in effect while you work on the equipment.

D Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

D Vent the pneumatic actuator loading pressure and relieve any actuator spring precompression so the actuator is not

applying force to the valve stem; this will allow for the safe removal of the stem connector.

WARNING

When using natural gas as the supply medium, or for explosion proof applications, the following warnings also apply:

D Remove electrical power before removing the housing cap. Personal injury or property damage from fire or explosion

may result if power is not disconnected before removing the cap.

D Remove electrical power before disconnecting any of the pneumatic connections.

D When disconnecting any of the pneumatic connections or any pressure retaining part, natural gas will seep from the

unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result

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Maintenance and Troubleshooting

January 2015

from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken.

Preventive measures may include, but are not limited to, one or more of the following: ensuring adequate ventilation

and the removal of any ignition sources.

D Ensure that the cover is correctly installed before putting this unit back into service. Failure to do so could result in

personal injury or property damage from fire or explosion.

CAUTION

When replacing components, use only components specified by the factory. Always use proper component replacement

techniques, as presented in this manual. Improper techniques or component selection may invalidate the approvals and

the product specifications, as indicated in table 1‐1, and may also impair operations and the intended function of the

device.

Because of the diagnostic capability of the DVC6200 SIS, predictive maintenance is available through the use of

ValveLink software. Using the digital valve controller, valve and instrument maintenance can be enhanced, thus

avoiding unnecessary maintenance. For information on using ValveLink software, refer to the ValveLink software

online help.

Removing the Magnetic Feedback Assembly

To remove the magnet assembly from the actuator stem, perform the following basic steps.

1. Make sure that the valve is isolated from the process.

2. Remove the instrument terminal box cover.

3. Disconnect the field wiring from the terminal board.

4. Shut off the instrument air supply.

5. Disconnect the pneumatic tubing and remove the DVC6200 SIS or the DVC6215 from the actuator.

6. Remove the screws holding the magnet assembly to the connector arm.

When replacing the instrument, be sure to follow the mounting guidelines in the Installation section. Setup and

calibrate the instrument prior to returning to service.

Module Base Maintenance

The digital valve controller contains a module base consisting of the I/P converter, printed wiring board assembly, and

pneumatic relay. The module base may be easily replaced in the field without disconnecting field wiring or tubing.

Tools Required

Table 6‐1 lists the tools required for maintaining the DVC6200 SIS digital valve controller.

Table 6‐1. Tools Required

Tool Size Component

Phillips Screwdriver

Hex key

5 mm

1.5 mm

2.5 mm

6 mm

Relay, printed wiring board assembly, and cover

screws

Terminal box screw

Terminal box cover screw

I/P converter screws

Module base screws

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Maintenance and Troubleshooting

January 2015

Component Replacement

When replacing any of the components of the DVC6200 SIS, the maintenance should be performed in an instrument

shop whenever possible. Make sure that the electrical wiring and pneumatic tubing is disconnected prior to

disassembling the instrument.

Removing the Module Base

Refer to figure 7‐2 or 7‐4 for key number locations.

WARNING

To avoid personal injury or equipment damage from bursting of parts, turn off the supply pressure to the digital valve

controller and bleed off any excess supply pressure before attempting to remove the module base assembly from the

housing.

1. Unscrew the four captive screws in the cover (key 43) and remove the cover from the module base (key 2).

2. Using a 6 mm hex socket wrench, loosen the three‐socket head screws (key 38). These screws are captive in the

module base by retaining rings (key 154).

Note

The module base is linked to the housing by two cable assemblies. Disconnect these cable assemblies after you pull the module

base out of the housing.

3. Pull the module base straight out of the housing (key 1). Once clear of the housing, swing the module base to the

side of the housing to gain access to the cable assemblies.

4. The digital valve controller/base unit has two cable assemblies, shown in figure 6‐1, which connect the module

base, via the printed wiring board assembly, travel sensor and the terminal box. Disconnect these cable assemblies

from the printed wiring board assembly on the back of the module base.

Figure 6‐1. Printed Wiring Board Cable Connections

HOUSING

W9924-1-SIS CABLE TO TRAVEL SENSOR

PRINTED WIRING

BOARD ASSEMBLY

CABLE

TO TERMINAL BOX

TERMINAL

BOX

MODULE BASE ASSEMBLY

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Replacing the Module Base

Refer to figure 7‐2 or 7‐4 for key number locations.

CAUTION

To avoid affecting performance of the instrument, take care not to damage the module base seal or guide surface. Do not

bump or damage the bare connector pins on the PWB assembly. Damaging either the module base or guide surface may

result in material damage, which could compromise the instruments ability to maintain a pressure seal.

Note

To avoid affecting performance of the instrument, inspect the guide surface on the module and the corresponding seating area in

the housing before installing the module base assembly. These surfaces must be free of dust, dirt, scratches, and contamination.

Ensure the module base seal is in good condition. Do not reuse a damaged or worn seal.

1. Ensure the module base seal (key 237) is properly installed in the housing (key 1). Ensure the O‐ring (key 12) is in

place on the module base assembly.

2. Connect the travel sensor and terminal box cable assemblies to the PWB assembly (key 50). Orientation of the

connector is required.

3. Insert the module base (key 2) into the housing (key 1).

4. Install three socket head screws (key 38) in the module base into the housing. If not already installed, press three

retaining rings (key 154) into the module base. Evenly tighten the screws in a crisscross pattern to a final torque of

16 NSm (138 lbfSin).

WARNING

Personal injury, property damage, or disruption of process control can result if the cable assemblies/wiring are damaged

when attaching the cover to the module base assembly

Ensure that the cable assemblies/wiring are positioned in the cavity of the module base so they do not get compressed or

damaged when attaching the cover to the module base assembly in step 5.

5. Attach the cover (key 43) to the module base assembly.

Submodule Maintenance

The module base of the DVC6200 SIS contains the following submodules: I/P converter, PWB assembly, and

pneumatic relay. If problems occur, these submodules may be removed from the module base and replaced with new

submodules. After replacing a submodule, the module base may be put back into service.

CAUTION

Exercise care when performing maintenance on the module base. Reinstall the cover to protect the I/P converter and

gauges when servicing other submodules.

In order to maintain accuracy specifications, do not strike or drop the I/P converter during submodule maintenance.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

I/P Converter

Refer to figure 7‐2 or 7‐4 for key number locations. The I/P converter (key 41) is located on the front of the module

base.

Note

After I/P converter submodule replacement, calibrate the digital valve controller to maintain accuracy specifications.

Replacing the I/P Filter

A screen in the supply port beneath the I/P converter serves as a secondary filter for the supply medium. To replace this

filter, perform the following procedure:

1. Remove the I/P converter (key 41) and shroud (key 169) as described in the Removing the I/P Converter procedure.

2. Remove the screen (key 231) from the supply port.

3. Install a new screen in the supply port as shown in figure 6‐2.

Figure 6‐2. I/P Filter Location

SCREEN (FILTER) LOCATED IN

I/P CONVERTER SUPPLY PORT

O‐RING LOCATED IN I/P

CONVERTER OUTPUT PORT

W8072

4. Inspect the O‐ring (key 39) in the I/P output port. if necessary, replace it.

5. Reinstall the I/P converter (key 41) and shroud (key 169) as described in the Replacing the I/P Converter procedure.

Removing the I/P Converter

1. Remove the front cover (key 43), if not already removed.

2. Refer to figure 6‐3. Using a 2.5 mm hex socket wrench, remove the four socket‐head screws (key 23) that attach the

shroud (key 169) and I/P converter (key 41) to the module base (key 2).

3. Remove the shroud (key 169); then pull the I/P converter (key 41) straight out of the module base (key 2). Be

careful not to damage the two electrical leads that come out of the base of the I/P converter.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

4. Ensure that the O‐ring (key 39) and screen (key 231) stay in the module base and do not come out with the I/P

converter (key 41).

Replacing the I/P Converter

1. Refer to figure 6‐2. Inspect the condition of the O‐ring (key 39) and screen (key 231) in the module base (key 2).

Replace them, if necessary. Apply silicone lubricant to the O‐rings.

2. Ensure the two boots (key 210) shown in figure 6‐3 are properly installed on the electrical leads.

W9328

SOCKET‐HEAD

SCREWS (4)

(KEY 23)

SHROUD

(KEY 169)

I/P CONVERTER

(KEY 41)

BOOTS

(KEY 210)

Figure 6‐3. I/P Converter

3. Install the I/P converter (key 41) straight into the module base (key 2), taking care that the two electrical leads feed

into the guides in the module base. These guides route the leads to the printed wiring board assembly submodule.

4. Install the shroud (key 169) over the I/P converter (key 41).

5. Install the four socket‐head screws (key 23) and evenly tighten them in a crisscross pattern to a final torque of

1.6 NSm (14 lbfSin).

6. After replacing the I/P converter, calibrate travel or perform touch‐up calibration to maintain accuracy

specifications.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Printed Wiring Board (PWB) Assembly

Refer to figure 7‐2 or 7‐4 for key number locations. The PWB assembly (key 50) is located on the back of the module

base assembly (key 2).

Note

If the PWB assembly submodule is replaced, calibrate and configure the digital valve controller to maintain accuracy specifications.

Removing the Printed Wiring Board Assembly

1. Separate the module base from the housing by performing the Removing the Module Base procedure.

2. Remove three screws (key 33).

3. Lift the PWB assembly (key 50) straight out of the module base (key 2).

4. Ensure that the O‐rings (key 40) remain in the pressure sensor bosses on the module base assembly (key 2) after the

PWB assembly (key 50) has been removed.

Replacing the Printed Wiring Board Assembly and Setting the DIP Switch

1. Apply silicone lubricant to the pressure sensor O‐rings (key 40) and install them on the pressure sensor bosses in the

module base assembly.

2. Properly orient the PWB assembly (key 50) as you install it into the module base. The two electrical leads from the

I/P converter (key 41) must guide into their receptacles in the PWB assembly and the pressure sensor bosses on the

module base must fit into their receptacles in the PWB assembly.

3. Push the PWB assembly (key 50) into its cavity in the module base.

4. Install and tighten three screws (key 33) to a torque of 1 NSm (10.1 lbfSin).

5. Set the DIP switch on the PWB assembly according to table 6‐2.

Table 6‐2. DIP Switch Configuration(1)

Switch Label Operational Mode DIP Switch Position

PT-PT 420 mA PointtoPoint Loop LEFT

Multi 24 VDC MultiDrop Loop RIGHT

Hardware Shutdown Enabled LEFT

Hardware Shutdown Disabled RIGHT

Trip Current Low (DETT) De-energize to trip LEFT

Trip Current High (ETT) Energize to trip RIGHT

1. Refer to figure 6‐4 for switch location.

Note

DVC6200 SIS instruments in PT-PT mode require the Hardware Shutdown Switch be Enabled for FMEDA failure rates to be valid for

420 mA operation.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

X0436

Figure 6‐4. Printed Wiring Board (PWB) Connections and Settings

TRANSMITTER / SWITCH

SELECTION

TRAVEL SENSOR

CONNECTOR

TERMINAL BOX

CONNECTOR

OPERATIONAL

MODE SELECTIONS

6. Reassemble the module base to the housing by performing the Replacing the Module Base procedure.

7. Setup and calibrate the digital valve controller.

Pneumatic Relay

Refer to figure 7‐2 or 7‐4 for key number locations. The pneumatic relay (key 24) is located on the front of the module

base.

Note

After relay submodule replacement, calibrate the digital valve controller to maintain accuracy specifications.

Removing the Pneumatic Relay

1. Loosen the four screws that attach the relay (key 24) to the module base. These screws are captive in the relay.

2. Remove the relay.

Replacing the Pneumatic Relay

1. Visually inspect the holes in the module base to ensure they are clean and free of obstructions. If cleaning is

necessary, do not enlarge the holes.

2. Apply silicone lubricant to the relay seal and position it in the grooves on the bottom of the relay as shown in

figure 6‐5. Press small seal retaining tabs into retaining slots to hold relay seal in place.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Figure 6‐5. Pneumatic Relay Assembly

W8074

RELAY SEAL

3. Position the relay (with shroud) on the module base. Tighten the four screws, in a crisscross pattern, to a final

torque of 2 NSm (20.7 lbfSin).

4. Using the Field Communicator, verify that the value for Relay Type parameter matches the relay type installed.

5. After replacing the relay and verifying the relay type, calibrate travel or perform touch‐up calibration to maintain

accuracy specifications

Gauges, Pipe Plugs, or Tire Valves

Depending on the options ordered, the DVC6200 SIS or DVC6205 SIS will be equipped with either gauges (key 47),

pipe plugs (key 66), or tire valves (key 67). Single‐acting direct instruments will also have a screen (key 236, figure 7‐3).

These are located on the top of the module base next to the relay.

Perform the following procedure to replace the gauges, tire valves, or pipe plugs. Refer to figure 7‐2 and 7‐3 for key

number locations.

1. Remove the front cover (key 43).

2. Remove the gauge, pipe plug, or tire valve as follows:

For gauges (key 47), the flats are on the gauge case. Use a wrench on the flats of the gauge to remove the gauge from

the module base. For double‐acting instruments, to remove the supply gauge remove one of the output gauges.

For pipe plugs (key 66) and tire valves (key 67), use a wrench to remove these from the module base.

3. Apply zinc based anti-seize sealant (key 64) to the threads of the replacement gauges, pipe plugs, or tire valves.

4. Using a wrench, screw the gauges, pipe plugs, or tire valves into the module base.

Terminal Box

Refer to figure 7‐2 or 7‐4 for key number locations.

The terminal box is located on the housing and contains the terminal strip assembly for field wiring connections.

Note

The DVC6205 SIS feedback connections terminal box (shown to the right in figure 6‐6) is not a replaceable part. Do not remove

the tamper proof paint on the screw.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Figure 6‐6. Terminal Boxes

FEEDBACK CONNECTIONS

TERMINAL BOX;

NOT REPLACEABLE

DVC6205 SIS

DVC6200 SIS

MAIN TERMINAL

BOX

MAIN TERMINAL BOX

X0338-SIS X0379-SIS

Removing the Terminal Box

WARNING

To avoid personal injury or property damage caused by fire or explosion, remove power to the instrument before removing

the terminal box cover in an area which contains a potentially explosive atmosphere or has been classified as hazardous.

1. Loosen the set screw (key 58) in the cap (key 4) so that the cap can be unscrewed from the terminal box.

2. After removing the cap (key 4), note the location of field wiring connections and disconnect the field wiring from

the terminal box.

3. Separate the module base from the housing by performing the Removing the Module Base procedure.

4. Disconnect the terminal box wiring connector from the PWB assembly (key 50).

5. Remove the screw (key 72). Pull the terminal box assembly straight out of the housing.

Replacing the Terminal Box

Note

Inspect all O‐rings for wear and replace as necessary.

1. Apply lubricant, silicone sealant to the O‐ring (key 34) and install the O‐ring over the stem of the terminal box.

2. Insert the terminal box assembly stem into the housing until it bottoms out. Position the terminal box assembly so

that the hole for the screw (key 72) in the terminal box aligns with the threaded hole in the housing. Install the

screw (key 72).

3. Connect the terminal box wiring connector to the PWB assembly (key 50). Orientation of the connector is required.

4. Reassemble the module base to the housing by performing the Replacing the Module Base procedure.

5. Reconnect the field wiring as noted in step 2 in the Removing the Terminal Box procedure.

Instruction Manual

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Maintenance and Troubleshooting

January 2015

6. Apply lubricant, silicone sealant to the O‐ring (key 36) and install the O‐ring over the 2‐5/8 inch threads of the

terminal box. Use of a tool is recommended to prevent cutting the O‐ring while installing it over the threads.

7. Apply lithium grease (key 63) to the 2‐5/8 inch threads on the terminal box to prevent seizing or galling when the

cap is installed.

8. Screw the cap (key 4) onto the terminal box.

9. Install a set screw (key 58) into the cap (key 4). Loosen the cap (not more than 1 turn) to align the set screw over

one of the recesses in the terminal box. Tighten the set screw (key 58).

Troubleshooting

If communication or output difficulties are experienced with the instrument, refer to the troubleshooting chart in

table 6‐3. Also see the DVC6200 SIS Technical Support Checklist on page 72.

Checking Voltage Available

WARNING

Personal injury or property damage caused by fire or explosion may occur if this test is attempted in an area which contains

a potentially explosive atmosphere or has been classified as hazardous.

To check the Voltage Available at the instrument, perform the following:

1. Connect the equipment in figure 2‐2 to the field wiring in place of the FIELDVUE instrument.

2. Set the control system to provide maximum output current.

3. Set the resistance of the 1 kilohm potentiometer shown in figure 2‐2 to zero.

4. Record the current shown on the milliammeter.

5. Adjust the resistance of the 1 kilohm potentiometer until the voltage read on the voltmeter is 10.0 volts.

6. Record the current shown on the milliammeter.

7. If the current recorded in step 6 is the same as that recorded in step 4 (± 0.08 mA), the voltage available is

adequate.

8. If the voltage available is inadequate, refer to Wiring Practices in the Installation section.

Restart Processor

This is a “soft” reset of the device. This procedure can only be performed while the instrument is out of service. A soft

reset will immediately put into effect changes that have been sent to the instrument. Also, if the device is configured

to shutdown on an alert, the soft reset will clear the shutdown.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Table 6‐3. Instrument Troubleshooting

Symptom Possible Cause Action

1. Analog input reading at

instrument does not match

actual current provided.

1a. Control mode not Analog. 1a. Check the control mode using the Field Communicator. If in

the Digital or Test mode, the instrument receives its set point as

a digital signal. Control is not based on input current. Change

Control Mode to Analog.

1b. Low control system compliance voltage. 1b. Check system compliance voltage (see Wiring Practices in

the Installation section.

1c. Instrument shutdown due to self test failure. 1c. Check instrument status using the Field Communicator (see

Viewing Instrument Status in the Viewing Device Information

section).

1d. Analog input sensor not calibrated. 1d. Calibrate the analog input sensor (see Analog Input

Calibration in the Calibration section).

1e. Current leakage. 1e. Excessive moisture in the terminal box can cause current

leakage. Typically the current will vary randomly if this is the

case. Allow the inside of the terminal box to dry, then retest.

2. Instrument will not

communicate.

2a. Insufficient Voltage Available. 2a. Calculate Voltage Available (see Wiring Practices in the

Installation section). Voltage Available should be greater than or

equal to 10 VDC.

2b. Controller output Impedance too low. 2b. Install a HART filter after reviewing Control System

Compliance Voltage requirements (see Wiring Practices in the

Installation section).

2c. Cable capacitance too high. 2c. Review maximum cable capacitance limits (see Wiring

Practices in the Installation section).

2d. HART filter improperly adjusted. 2d. Check filter adjustment (see the appropriate HART filter

instruction manual).

2e. Improper field wiring. 2e. Check polarity of wiring and integrity of connections. Make

sure cable shield is grounded only at the control system.

2f. Controller output providing less than 4 mA to loop. 2f. Check control system minimum output setting, which should

not be less than 3.8 mA.

2g. Disconnected loop wiring cable at PWB. 2g. Verify connectors are plugged in correctly.

2h. PWB DIP switch not set properly. 2h. Check for incorrect setting or broken DIP switch on the back

of the PWB. Reset switch or replace PWB, if switch is broken. See

table 6‐2 for switch setting information

2j. PWB failure. 2j. Use a 4-20 mA current source to apply power to the

instrument. Terminal voltage across the LOOP+ and LOOP-

terminals should be 8.0 to 9.5 VDC. If the terminal voltage is not

8.0 to 9.5 VDC, replace the PWB.

2k. Polling address incorrect. 2k. Use the Field Communicator to set the polling address (refer

to the Detailed Setup section). From the Utility menu, select

Configure Communicator > Polling > Always Poll. Set the

instrument polling address to 0.

2l. Defective terminal box. 2l. Check continuity from each screw terminal to the

corresponding PWB connector pin. If necessary, replace the

terminal box assembly.

2m. Defective Field Communicator or ValveLink

modem cable.

2m. If necessary, repair or replace cable.

2n. ValveLink modem defective or not compatible

with PC.

2n. Replace ValveLink modem.

2p. ValveLink hardlock defective or not programmed. 2p. Replace if defective or return to factory for programming.

-continued-

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

Table 6‐3. Instrument Troubleshooting (continued)

Symptom Possible Cause Action

3. Instrument will not

calibrate, has sluggish

performance or oscillates.

3a. Configuration errors. 3a. Verify configuration:

If necessary, set protection to None.

If Out of Service, place In Service.

Check:

Travel Sensor Motion

Tuning set

Zero Power Condition

Feedback Connection

Control mode (should be Analog)

Restart control mode (should be Analog)

3b. Restricted pneumatic passages in I/P converter. 3b. Check screen in I/P converter supply port of the module base.

Replace if necessary. If passages in I/P converter restricted,

replace I/P converter.

3c. O‐ring(s) between I/P converter ass'y missing or hard

and flattened losing seal.

3c. Replace O‐ring(s).

3d. I/P converter ass'y damaged/corroded/clogged. 3d. Check for bent flapper, open coil (continuity),

contamination, staining, or dirty air supply. Coil resistance

should be between 1680 ‐ 1860 ohms. Replace I/P assembly if

damaged, corroded, clogged, or open coil.

3e. I/P converter ass'y out of spec. 3e. I/P converter ass'y nozzle may have been adjusted. Verify

drive signal (55 to 80% for double‐acting; 60 to 85% for

single‐acting) with the valve off the stops. Replace I/P converter

assembly if drive signal is continuously high or low.

3f. Defective module base seal. 3f. Check module base seal for condition and position. If

necessary, replace seal.

3g. Defective relay. 3g. Depress relay beam at adjustment location in shroud, look

for increase in output pressure. Remove relay, inspect relay seal.

Replace relay seal or relay if I/P converter assembly is good and

air passages not blocked. Check relay adjustment.

3h. Defective 67CFR regulator, supply pressure gauge

jumps around.

3h. Replace 67CFR regulator.

4. ValveLink diagnostic tests

provide erroneous results.

4a. Defective pressure sensor. 4a. Replace PWB.

4b. Pressure sensor O‐ring missing. 4b. Replace O‐ring.

5. Field Communicator does

not turn on.

5a. Battery pack not charged. 5a. Charge battery pack.

Note: Battery pack can be charged while attached to the Field

communicator or separately. The Field Communicator is fully

operable while the battery pack is charging. Do not attempt to

charge the battery pack in a hazardous area.

Instruction Manual

D103557X012

Maintenance and Troubleshooting

January 2015

DVC6200 SIS Technical Support Checklist

Have the following information available prior to contacting your Emerson Process Management sales office for

support.

1. Instrument serial number as read from nameplate ________________________________________________

2. Is the digital valve controller responding to the control signal? Yes _________ No _________

If not, describe ___________________________________________________________________________

3. Measure the voltage across the “Loop -” and Loop +” terminal box screws when the commanded current is 4.0 mA

and 20.0 mA: __________V @ 4.0 mA __________V @ 20.0 mA.

(These values should be around 8.6 V @ 4.0 mA and 8.8 V @ 20 mA).

4. Is it possible to communicate via HART to the digital valve controller? Yes _________ No _________

5. What is the firmware version of the digital valve controller? ______________

6. What is the hardware version of the digital valve controller? ______________

7. Is the digital valve controller's Instrument Mode “In Service”? Yes _________ No _________

8. Is the digital valve controller's Control Mode set to “Analog”? Yes _________ No _________

9. What are the following parameter readings?

Input Signal _________ Drive Signal _________%

Supply Pressure _________ Pressure A _________ Pressure B _________

Travel Target _________% Travel _________%

10. What are the following alert readings?

Fail alerts _______________________________________________________________________________

Valve alerts _____________________________________________________________________________

Operational status ________________________________________________________________________

Alert event record entries __________________________________________________________________

11. Export ValveLink data (if available) for the device (Status Monitor, Detailed Setup, etc.).

Mounting

1. Which digital valve controller do you have? DVC6200 SIS __________ DVC6205 SIS/DVC6215 _________________

2. What Make, Brand, Style, Size, etc. actuator is the DVC6200 SIS mounted on? ______________________________

3. What is the full travel of the valve? ______________________________________________________________

4. What is the Mounting Kit part number? __________________________________________________________

5. If mounting kits are made by LBP/Customer, please provide pictures of installation.

6. Is the Mounting kit installed per the instructions? Yes _________ No _________

7. What is the safe position of the valve? Fail closed _________ Fail open _________

Instruction Manual

D103557X012

Parts

January 2015

Section 7 Parts77

Parts Ordering

Whenever corresponding with your Emerson Process Management sales office about this equipment, always mention

the controller serial number. When ordering replacement parts, refer to the 11‐character part number of each

required part as found in the following parts list. Part numbers are shown for kits and recommended spares only. For

part numbers not shown, contact your Emerson Process Management sales office.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should

not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process

Management may void your warranty, might adversely affect the performance of the instrument, and could cause personal

injury and property damage.

Parts Kits

Kit Description Part Number

1* Fluorosilicone Elastomer Spare Parts Kit (kit contains parts to

service one digital valve controller) 19B5402X022

2* Small Hardware Spare Parts Kit (kit contains parts

to service one digital valve controller) 19B5403X012

3* Seal Screen Kit

[kit contains 25 seal screens (key 231)

and 25 O‐rings (key 39)]

Extreme Temperature option 14B5072X182

(fluorosilicone elastomers)

4* Terminal Box Kit (see figure 7‐1)

Note

Use only with replace in-kind. The following terminal boxes are

compatible only with PWB Assembly electronics hardware revision 2

(HW2).

Aluminum, with I/O Package

Extreme Temperature (fluorosilicone elastomers) 19B5401X192

Stainless Steel, with I/O Package

Extreme Temperature (fluorosilicone elastomers) 19B5401X202

5* I/P Converter Kit

For Extreme Temperature option

(fluorosilicone elastomers) 38B6041X132

Figure 7‐1. Terminal Box

X0430

Key Description

50* PWB Assembly (HW2) (see figure 7‐2 and 7‐4)

for DVC6200 SIS and DVC6205 SIS

Note

The following PWB Assemby is compatible only with the terminal box

shown in figure 7‐1. Contact your Emerson Process Management

sales office if a replacement PWB is needed.

Hardware Revision 2 (HW2), with I/O Package

For instrument level SIS

*Recommended spare parts

Instruction Manual

D103557X012

Parts

January 2015

Kit Description Part Number

6* Spare Module Base Assembly Kit

[kit contains module base (key 2); drive screws, qty. 2,

(key 11); shield/label (key 19); hex socket cap screw, qty. 3,

(key 38); self tapping screw, qty. 2 (key 49); pipe plug, qty. 3

(key 61); retaining ring, qty. 3 (key 154); screen (key 236);

and flame arrestors, qty. 3 (key 243)]

Aluminum GE18654X012

Stainless Steel GE18654X022

7* Spare Housing Assembly Kit

[kit contains housing (key 1); vent assembly (key 52);

seal (only included in Housing A kits) (key 288);

seal (key 237); O‐ring (key 34); O‐ring (only used

with integrally mounted regulator) (key 5)]

Aluminum

Housing A (used for GX actuator)

Extreme Temperature option

(fluorosilicone elastomers) GE48798X042

Housing B (used for all actuators except GX)

Extreme Temperature option

(fluorosilicone elastomers) GE48798X082

Stainless Steel

Housing B (used for all actuators except GX)

Extreme Temperature option

(fluorosilicone elastomers) GE48798X102



8* Spare I/P Shroud Kit

[kit contains shroud (key 169) and

hex socket cap screw, qty. 4 (key 23)] GE29183X012

9* Remote Mount Feedback Unit Kit (see figure 7‐5)

[remote housing assembly (key25); hex socket set

screw (key 58); 1/2 NPT pipe plug (key 62); wire retainer, qty 2

(key 131); terminal cover (key 255); o-ring (key 256); gasket

(Housing A only, used for GX actuator) (key 287); seal

(Housing A only, used for GX actuator) (key 288)

Housing A (used for GX actuator) GE46670X012

Housing B (used for all actuators except GX) GE40178X012

10* Feedback Array Kit

Sliding Stem (Linear)

[kit contains feedback array and hex socket cap screws, qty.2,

washer, plain, qty.2, external tooth lock washer, qty.2 (only with

aluminum feedback array kit) and alignment template.

210 mm (8-1/4 inch) kit contains feedback array and hex

socket cap screws, qty. 4,washer, plain, qty. 4, external tooth

lock washer, qty. 4 (only with aluminum feedback array kit),

alignment template and insert]. Stainless steel kits only for use

with stainless steel mounting kits.

7 mm (1/4-inch)

Aluminum GG20240X012

19 mm (3/4-inch)

Aluminum GG20240X022

Stainless steel GE65853X012

25 mm (1-inch)

Aluminum GG20240X032

Stainless steel GE65853X022

Kit Description Part Number

10* Feedback Array Kit

38 mm (1-1/2 inch)

Aluminum GG20240X042

Stainless steel GE65853X032

50 mm (2-inch)

Aluminum GG20240X052

Stainless steel GE65853X042

110 mm (4-1/8 inch)

Aluminum GG20240X082

Stainless steel GE65853X062

210 mm (8-1/4 inch)

Aluminum GG20243X012

Stainless steel GE65853X072

Rotary

[Kit contains feedback assembly, pointer assembly, travel

indicator scale and M3 machine pan head screws qty.2].

Stainless steel kits only for use with stainless steel mounting kits.

Aluminum GE71982X012

Stainless steel GE71982X022

11 Mounting Shield Kit

[kit contains shield, qty. 3 and machine

screws, qty. 6] GG05242X022

12* Gasket/Seal Kit, for use with GX actuator

[kit contains insulating gasket (key 287)

and seal (key 288)] GE45468X012

Parts List

Note

Part numbers are shown for recommended spares only. For part

numbers not shown, contact your Emerson Process Management sales

office.

Parts with footnote numbers shown are available in parts kits; see

footnote information at the bottom of the page.

Key Description

Housing (see figure 7‐2 and 7‐4)

DVC6200 SIS and DVC6205 SIS

1 Housing(7)

11 Drive Screw (2 req'd) (DVC6205 SIS only)

20 Shield (DVC6205 SIS only)

52 Vent, plastic(2)

74 Mounting Bracket (DVC6205 SIS only)

248 Screw, hex head (4 req’d) (DVC6205 SIS only)

249 Screw, hex head (4 req’d) (DVC6205 SIS only)

250 Spacer (4 req’d) (DVC6205 SIS only)

267 Standoff (2 req’d) (DVC6205 SIS only)

271 Screen(7)

287 Gasket, Housing A only (used for GX actuator) (DVC6200 SIS only)

288 Seal, Housing A only (used for GX actuator) (DVC6200 SIS only)

*Recommended spare parts

2. Available in the Small Hardware Spare Parts Kit

7. Available in the Spare Housing Assembly Kit

Instruction Manual

D103557X012

Parts

January 2015

Key Description Part Number

Common Parts

(see figure 7‐2, 7‐3, and 7‐4)

DVC6200 SIS and DVC6205 SIS

16* O‐ring(1) (3 req'd)

29 Warning label, for use only with LCIE hazardous area

classifications

33 Mach Screw, pan head, SST(2) (3 req'd)

38 Cap Screw, hex socket, SST(2)(6) (3 req'd)

43* Cover Assembly (includes cover screws)

Extreme temperature option

 (fluorosilicone elastomers) 38B9580X032

48 Nameplate

49 Screw, self tapping (2 req'd)(6)

61 Pipe Plug, hex socket(6)

Housing A with relay C (2 req'd ) (used for GX actuator)

Housing A with relay B (1 req'd) (used for GX actuator)

Housing B with relay B and C (1 req'd)

(used for all actuators except GX)

Not required for relay A

63 Lithium grease (not furnished with the instrument)

64 Zinc based anti‐seize compound (not furnished with the

instrument)

65 Lubricant, silicone sealant (not furnished with the instrument)

154 Retaining Ring(2) (3 req'd)

236 Screen (required for relay B and C only)(7)

237 Module Base Seal(1)

Module Base

(see figure 7‐2 and 7‐4)

DVC6200 SIS and DVC6205 SIS

2 Module Base(6)

11 Drive Screw(6) (2 req'd)

12 O‐ring(1)

19 Shield(6)

61 Pipe Plug, hex socket(6) (3 req'd)

243 Slotted Pin (flame arrestor)(6) (3 req'd)

I/P Converter Assembly

(see figure 7‐2 and 7‐4)

DVC6200 SIS and DVC6205 SIS

23 Cap Screw, hex socket, SST(2)(8) (4 req'd)

39* O‐ring(1)(3)(5)

41 I/P Converter(5)

169 Shroud(5)(8) (see figure 6‐3)

210* Boot, nitrile(1)(5) (2 req'd) (see figure 6‐3)

231* Seal Screen(1)(3)(5)

Key Description Part Number

Relay (see figure 7‐2 and 7‐4)

DVC6200 SIS and DVC6205 SIS

24* Relay Assembly, (includes shroud, relay seal, mounting screws)

Extreme Temperature option (fluorosilicone elastomers)

Low Bleed

Single‐acting direct (relay C) 38B5786X162

Double‐acting (relay A) 38B5786X082

Single‐acting reverse (relay B) 38B5786X122

Loop Connections Terminal Box

(see figure 7‐2 and 7‐4)

DVC6200 SIS and DVC6205 SIS

4 Terminal Box Cap

34* O‐ring(1)(4)

36* O‐ring(1)(4)

58 Set Screw, hex socket, SST(2)

72 Cap Screw, hex socket, SST(2)

164 Terminal Box Assembly

Feedback Connections Terminal

Box (see figure 7‐4)

DVC6205 SIS

4 Terminal Box Cap

34* O‐ring(1)(4)

36* O‐ring(1)(4)

58 Set Screw, hex socket, SST(2)

62 Pipe Plug, hex hd, SST

263* O-ring, (fluorosilicone) 1F4636X0092

*Recommended spare parts

1. Available in the Elastomer Spare Parts Kit

2. Available in the Small Hardware Spare Parts Kit

3. Available in the Seal Screen Kit

4. Available in the Terminal Box Kit

5. Available in the I/P Converter Kit

6. Available in the Spare Module Base Assembly Kit

8. Available in the Spare Shroud Kit

Instruction Manual

D103557X012

Parts

January 2015

Key Description Part Number

Pressure Gauges, Pipe Plugs, or

Tire Valve Assemblies

(see figure 7‐3)

DVC6200 SIS and DVC6205 SIS

47* Pressure Gauge, nickel‐plated brass case, brass connection

Double‐acting (3 req'd); Single‐acting (2 req'd)

PSI/MPA Gauge Scale

To 60 PSI, 0.4 MPa 18B7713X042

To 160 PSI, 1.1 MPa 18B7713X022

PSI/bar Gauge Scale

To 60 PSI, 4 bar 18B7713X032

To 160 PSI, 11 bar 18B7713X012

PSI/KG/CM2 Gauge Scale

To 60 PSI, 4 KG/CM218B7713X072

To 160 PSI, 11 KG/CM218B7713X082

Key Description Part Number

66 Pipe Plug, hex head

For double‐acting and single‐acting direct w/gauges

(none req'd)

For single‐acting reverse w/gauges (1 req'd)

For all units w/o gauges (3 req'd)

67 Tire Valve, used with Tire Valve Option only

Double‐acting (3 req'd); Single‐acting (2 req'd)

DVC6215 Feedback Unit

(see figure 7‐5)

65 Lubricant, silicone sealant (not furnished with the instrument)

256* O-Ring, fluorosilicone 1K1810X0122

HART Filter

HF340, DIN rail mount 39B5411X022

Line Conditioner

LC340 Line Conditioner 39B541X012r

*Recommended spare parts

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐2. FIELDVUE DVC6200 SIS Digital Valve Controller

Housing Assembly

DOUBLE‐ACTING DIRECT‐ACTING REVERSE‐ACTING

HOUSING A—BACK VIEW

(USED FOR GX ACTUATOR)

HOUSING B—BACK VIEW

(USED FOR ALL

ACTUATORS EXCEPT GX)

GE40185 sheet 1 of 3

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐2. FIELDVUE DVC6200 SIS Digital Valve Controller Housing Assembly (continued)

SECTION A-A

SECTION C-C

SCALE 2 : 1

SECTION E-E

SCALE 2 : 1

SECTION F-F

SCALE 2 : 1

GE40185 sheet 2 of 3

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

Figure 7‐3. Gauge Configuration

DOUBLE‐ACTING DIRECT‐ACTING REVERSE‐ACTING

GE40185 sheet 3 of 3

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

FOR PIPE PLUG OPTION REPLACE 47 WITH 66

FOR TIRE VALVE OPTION REPLACE 47 WITH 67

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐4. FIELDVUE DVC6205 SIS Base Unit Housing Assembly

SECTION B-B

SECTION H-H

SECTION A-A

GE40181

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐4. FIELDVUE DVC6205 SIS Base Unit Housing Assembly (continued)

SECTION C-C

SCALE 2 : 1

SECTION E-E

SCALE 2 : 1

DOUBLE‐ACTING DIRECT‐ACTING REVERSE‐ACTING

DOUBLE‐ACTING SHOWN

GE40181

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐4. FIELDVUE DVC6205 SIS Base Unit Housing Assembly (continued)

WALL MOUNTING PIPE MOUNTING

GE40181

APPLY LUBRICANT, SEALANT, OR THREAD LOCK

APPLY LUBRICANT ON ALL O-RINGS UNLESS OTHERWISE SPECIFIED

Instruction Manual

D103557X012

Parts

January 2015

Figure 7‐5. FIELDVUE DVC6215 Remote Feedback Assembly

SECTION A-A

HOUSING A

(USED FOR GX ACTUATOR)

HOUSING B

(USED FOR ALL ACTUATORS EXCEPT GX)

SECTION A-A

PARTS NOT SHOWN: 158

GE46670-B

GE40178-B

APPLY LUBRICANT/SEALANT

Instruction Manual

D103557X012

Principle of Operation

January 2015

Appendix A Principle of OperationAA−A

HART Communication

The HART (Highway Addressable Remote Transducer) protocol gives field devices the capability of communicating

instrument and process data digitally. This digital communication occurs over the same two‐wire loop that provides

the 4‐20 mA process control signal, without disrupting the process signal. In this way, the analog process signal, with

its faster update rate, can be used for control. At the same time, the HART protocol allows access to digital diagnostic,

maintenance, and additional process data. The protocol provides total system integration via a host device.

The HART protocol uses frequency shift keying (FSK). Two individual frequencies of 1200 and 2200 Hz are

superimposed over the 4‐20 mA current signal. These frequencies represent the digits 1 and 0 (see figure A‐1). By

superimposing a frequency signal over the 4-20 mA current, digital communication is attained. The average value of

the HART signal is zero, therefore no DC value is added to the 4‐20 mA signal. Thus, true simultaneous communication

is achieved without interrupting the process signal.

Figure A‐1. HART Frequency Shift Keying Technique

-0.5V

+0.5V

1200 Hz

“1” 2200 Hz

“0”

AVERAGE CURRENT CHANGE DURING COMMUNICATION = 0

ANALOG

SIGNAL

A6174

The HART protocol allows the capability of multidropping, i.e., networking several devices to a single communications

line. This process is well suited for monitoring remote applications such as pipelines, custody transfer sites, and tank

farms. See table 6‐2 for instructions on changing the printed wiring board DIP switch configuration to multidrop.

DVC6200 SIS Digital Valve Controller

The DVC6200 SIS digital valve controller housing contains the travel sensor, terminal box, pneumatic input and output

connections and a module base that may be easily replaced in the field without disconnecting field wiring or tubing.

The module base contains the following submodules: I/P converter, printed wiring board (pwb) assembly, and

pneumatic relay. The relay position is detected by sensing the magnet on the relay beam via a detector on the printed

wiring board. This sensor is used for the minor loop feedback (MLFB) reading. The module base can be rebuilt by

replacing the submodules. See figures A‐3 and A‐4.

Instruction Manual

D103557X012

Principle of Operation

January 2015

Figure A‐2. Typical FIELDVUE Instrument to Personal Computer Connections for ValveLink Software

FIELD TERM.

CONTROL SYSTEM

HART MODEM

E1362

DVC6200 SIS digital valve controllers are loop‐powered instruments that provide a control valve position proportional

to an input signal from the control room. The following describes a double‐acting digital valve controller mounted on a

piston actuator.

The input signal is routed into the terminal box through a single twisted pair of wires and then to the printed wiring

board assembly submodule where it is read by the microprocessor, processed by a digital algorithm, and converted

into an analog I/P drive signal.

As the input signal increases, the drive signal to the I/P converter increases, increasing the I/P output pressure. The I/P

output pressure is routed to the pneumatic relay submodule. The relay is also connected to supply pressure and

amplifies the small pneumatic signal from the I/P converter. The relay accepts the amplified pneumatic signal and

provides two output pressures. With increasing input (4 to 20 mA signal), the output A pressure always increases and

the output B pressure decreases. The output A pressure is used for double‐acting and single‐acting direct applications.

The output B pressure is used for double‐acting and single‐acting reverse applications. As shown in figure A‐3 the

increased output A pressure causes the actuator stem to move downward. Stem position is sensed by the non‐contact

travel feedback sensor. The stem continues to move downward until the correct stem position is attained. At this point

the printed wiring board assembly stabilizes the I/P drive signal. This positions the flapper to prevent any further

increase in nozzle pressure.

As the input signal decreases, the drive signal to the I/P converter submodule decreases, decreasing the I/P output

pressure. The pneumatic relay decreases the output A pressure and increases the output B pressure. The stem moves

upward until the correct position is attained. At this point the printed wiring board assembly stabilizes the I/P drive

signal. This positions the flapper to prevent any further decrease in nozzle pressure.

Instruction Manual

D103557X012

Principle of Operation

January 2015

Figure A‐3. FIELDVUE DVC6200 SIS Digital Valve Controller Block Diagram

E1470

INPUT SIGNAL

4-20 mA

HART

SUPPLY PRESSURE

PRINTED

WIRING BOARD

PNEUMATIC

RELAY

I/P

CONVERTER

OUTPUT A

OUTPUT B

VALVE TRAVEL FEEDBACK

TERMINAL BOX

DRIVE

SIGNAL

VALVE AND ACTUATOR

VENT

TERMINAL BOX

WITH COVER

MODULE BASE ASSEMBLY

PRINTED WIRING

BOARD ASSEMBLY

I/P CONVERTER

PNEUMATIC

RELAY

HOUSING

GAUGES

COVER

W9925-2-SIS

Figure A‐4. FIELDVUE DVC6200 SIS Digital Valve Controller Assembly

Instruction Manual

D103557X012

Principle of Operation

January 2015

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Appendix B Field Communicator Menu Trees

This section contains the DVC6200 SIS Field Communicator menu trees. It also contains an alphabetized

function/variable list to help locate the function/variable on the appropriate menu tree. All Fast Key Sequences

referenced in the menu trees assume the Online menu (see figure B-2) as the starting point.

Function/Variable List

Function/Variable See Figure

Action on Failed Test B-7

Actual Travel B-5

Actuator Manufacturer B-5

Actuator Model B-5

Actuator Selection B-5

Actuator Size B-5

Actuator Style B-7

Air B-5

Alert Record Full Enable B-8

Alert Record Not Empty Enable B-8

Alert Switch Source B-7

Analog Input B-3, B-10

Analog Input (Calibration) B-9

Analog Input Units B-5

Area Units B-5

Auto Calibration B-9

Auto Test Interval B-7

Auxiliary Terminal Action B-5

Auxiliary Terminal Action, Edit B-5

Breakout Torque B-5

Burst Mode B-7

Calibration Button B-5

Calibration Record B-9

Calibration Time B-9

Calibration Type B-9

Calibrator B-9

Change Device Powerup B-7

Change Instrument Mode B-1, B-5

Change to HART 5 B-10

Change to HART 7 B-10

Change Write Protection B-1, B-3, B-5

Clear Records B-8, B-10

Critical NVM Failure Shutdown B-8

Custom Characterization B-6, B-10

Cycle Count Alert Enable B-8

Cycle Count Alert Point B-8

Cycle Counter B-10

Cycle Count/Travel Accum Deadband B-8

Days Powered Up B-10

DD Information B-3

Description B-3, B-5

Device ID B-3

Device Revision B-3

Device Setup B-4

Device Status B-3, B-10

Function/Variable See Figure

Drive Current Failure Shutdown B-8

Drive Signal B-10

Drive Signal Alert Enable B-8

Dynamic Torque B-5

Edit Cycle Counts B-8

Edit Instrument Time B-5, B-8

Edit Travel Accumulator B-8

Effective Area (Acutator) B-5

End Point Pressure Control (EPPC) B-6

EPPC Deviation (Alert Setup) B-8

Fail Signal B-7

Feedback Connection B-7

Firmware Revision B-3

Flash Integrity Failure Shutdown B-8

Flow Direction B-5

Flow Tends to B-5

Function B-7

Hardware Revision (Device) B-3

HART Long Tag B-3, B-5

HART Tag B-3, B-5

HART Universal Revision B-3

Hi Cutoff Point B-6, B-8

HART Variable Assignments B-7

Inlet Pressure B-5

Input Characterization B-6, B-10

Instrument Alert Record B-8

Instrument Level B-3

Instrument Mode B-1, B-5

Instrument Serial Number B-3, B-5

Instrument Time is Approximate Enable B-8

Integral Enable B-6

Integral Gain B-6

Integrator Saturated High Enable B-8

Integrator Saturated Lo Enable B-8

Integrator Limit B-6

Intgegral Dead Zone B-6

Last AutoCal Status B-9

LCP Communication Failure Enable B-8

Leak Class (Trim) B-5

Length Units B-5

Lever Arm Length B-5

Lever Style B-5

Limit Switch Trip Point B-7

Limit Switch Valve Close B-5

Limit Switch Valve Open B-5

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Function/Variable See Figure

Lo Cutoff Point B-6, B-8

Loop Current Validation Shutdown B-8

Loop Initiated PST B-7

Manual Calibration B-9

Manufacturer (Device) B-3

Maximum Recorded Temperature B-10

Maximum Supply Pressure B-7

Message B-3, B-5

Mininum Recorded Temperature B-10

Minor Loop Sensor Failure Shutdown B-8

MLFB Gain B-6

Model (Device) B-3

Non-Critical NVM Failure Shutdown B-8

Number of Power Ups B-10

Outlet Pressure B-5

Output Circuit Comm Failure Enable B-8

Output Terminal Enable B-7

Packing Type B-5

Partial Stroke Test B-10

Partial Stroke Test (PST) B-7

Performance Tuner B-4, B-6, B-10

Polling Address B-5

Port Diameter (Trim) B-5

Port Type (Trim) B-5

Position Transmitter B-5

Pressure A B-3, B-10

Pressure A-B B-3, B-10

Pressure B B-3, B-10

Pressure Sensor Failure Shutdown B-8

Pressure Sensors (Calibration) B-9

Pressure Units B-5

Program Flow Faiilure Shutdown B-8

Proportional Gain B-6

PST Enable B-7

PST Calibration B-9

PST Pressure Limit B-7

PST Start Point B-7

PST Variables B-7

Push Down To (Trim) B-5

PWB Serial Number B-3

Rated Travel B-5

Relay Adjust B-9

Relay Type B-7

Reference Voltage Failure Shutdown B-8

Reset Valve Stuck Alert B-10

Restart Processor B-10

Seat Type (Trim) B-5

Setpoint B-3, B-10

Shutdown on Alert B-8

SIS Hardware Failure Shutdown B-8

SIS Locked in Safety Alert Enable B-8

Solenoid Valve B-5

Function/Variable See Figure

SP Rate Close B-6

SP Rate Open B-6

Spring Rate B-5

Spring Rate Units B-5

Stabilize/Optimize B-6, B-10

Stem Diameter B-5

Stroke Valve B-10

Supply Pressure B-3, B-10

Supply Pressure Lo Alert B-8

Switch Closed B-7

Temperature B-10

Temperature Units B-5

Temp Sensor Failure Shutdown B-8

Torque Units B-5

Transmitter Output B-7

Travel B-3

Travel Accumulator B-10

Travel Accumulator Alert Enable B-8

Travel Accumulator Alert Point B-8

Travel Alert Deadband B-8

Travel Alert Hi Enable B-8

Travel Alert Hi Hi Enable B-8

Travel Alert Hi Hi Point B-8

Travel Alert Hi Point B-8

Travel Alert Lo Enable B-8

Travel Alert Lo Lo Enable B-8

Travel Alert Lo Lo Point B-8

Travel Alert Lo Point B-8

Travel Counts B-10

Travel Deviation (Alert Setup) B-8

Travel Cutoff High Enable B-8

Travel Cutoff Lo Enable B-8

Travel Sensor Failure Shutdown B-8

Travel Sensor Motion B-7

Travel Tuning Set B-6

Travel Units B-5

Tripped by the LCP Enable B-8

Unbalanced Area (Trim) B-5

Valve Class B-5

Valve Manufacturer B-5

Valve Model B-5

Valve Serial Number B-3, B-5

Valve Size B-5

Valve Style B-7

Velocity Gain B-6

View Alert Records B-10

View Edit Lag Time B-6

Volume Booster B-5

Write Protection B-1, B-3, B-5

Zero Power Condition B-7

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-1. Hot Key

Hot Key

1 Instrument Mode

2 Change Instrument Mode

3 Write Protection

4 Change Write Protection

Figure B-2. Online

Online

1 Overview

2 Configure

3 Service Tools

HART Application

1 Offline

2 Online

3 Utility

4 HART Diagnostics

Figure B-3. Overview (1)

Device Information

1 Identification

2 Revisions

3 Security

Identification

1 HART Tag

2 HART Long Tag

3 Manufacturer

4 Model

5 Instrument Level

6 Device ID and Serial Numbers

7 Message

8 Description

Overview

1 Device Status

2 Analog Input

3 Setpoint

4 Travel

5 Supply Pressure

6 Pressure A

7 Pressure B

8 Pressure A-B

9 Device Information

Revisions

1 HART Universal Revision

2 Device Revision

3 Hardware Revision

4 Firmware Revision

5 DD Information

Security

1 Write Protection

2 Change Write Protection

1-9

1-9-1

1-9-2

1 HART LONG TAG IS AVAILABLE WITH HART 7.

NOTE:

Device ID and Serial Numbers

1 Device ID

2 Valve Serial Number

3 Instrument Serial Number

4 PWB Serial Number

1-9-3

1-9-1-5 (HART 5)

1-9-1-6 (HART 7)

Figure B-4. Guided Setup (2-1)

Guided Setup

1 Device Setup

2 Performance Tuner

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-5. Manual Setup > Mode Protection (2-2-1) and Manual Setup > Instrument (2-2-2)

Manual Setup

1 Mode and Protection

2 Instrument

3 Travel/Pressure Control

4 Tuning

5 Valve and Actuator

6 SIS / Partial Stroke

7 Outputs

Mode and Protection

1 Instrument Mode

2 Change Instrument Mode

3 Write Protection

4 Change Write Protection

Instrument

1 Identification

2 Serial Numbers

3 Units

4 Terminal Box

5 Spec Sheet

6 Edit Instrument Time

Identification

1 HART Tag

2 HART Long Tag

3 Description

4 Message

5 Polling Address

Serial Numbers

1 Instrument Serial Number

2 Valve Serial Number

Units

1 Pressure Units

2 Temperature Units

3 Analog Input Units

Terminal Box

1 Calibration Button

2 Auxiliary Terminal Action

3 Edit Auxiliary Terminal Action

Spec Sheet

1 Units

2 Valve

3 Trim

4 Actuator

5 Accessories

2-2-1

2-2-2-1

2-2-2-2

2-2-2-3

2-2-2-4

2-2-2-5

NOTE:

1 HART LONG TAG IS AVAILABLE WITH HART 7.

Units

1 Travel Units

2 Length Units

3 Area Units

4 Spring Rate Units

5 Torque Units

Trim

1 Seat Type

2 Leak Class

3 Port Diameter

4 Port Type

5 Flow Direction

6 Push Down To

7 Flow Tends To

8 Unbalanced Area

Valve Travel

1 Rated Travel

2 Actual Travel

Inlet/Outlet Pressures

1 Inlet Pressure

2 Outlet Pressure

Torque

1 Dynamic Torque

2 Breakout Torque

Valve

1 Valve Manufacturer

2 Valve Model

3 Valve Size

4 Valve Class

5 Stem Diameter

6 Packing Type

7 Valve Travel

8 Inlet/Outlet Pressures

9 Torque

Actuator

1 Actuator Manufacturer

2 Actuator Model

3 Actuator Size

4 Actuator Selection

5 Lever Style

6 Lever Arm Length

7 Effective Area

8 Spring Rate

9 Air

Accessories

1 Volume Booster

2 Solenoid Valve

3 Position Transmitter

4 Limit Switch Valve Open

5 Limit Switch Valve Close

2-2-2-5-1

2-2-2-5-3

2-2-2-5-4

2-2-2-5-5

2-2-2-5-2

2-2-2-5-2-7

2-2-2

2-2-2-5-2-9

2-2-2-5-2-8

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-6. Manual Setup > Travel/Pressure Control (2-2-3) and Manual Setup > Tuning (2-2-4)

Manual Setup

1 Mode and Protection

2 Instrument

3 Travel/Pressure Control

4 Tuning

5 Valve and Actuator

6 Partial Stroke Test (PST)

7 Outputs

Travel/Pressure Control

1 End Point Pressure Control (EPPC)

2 Characterization

3 Dynamic Response

4 Travel Cutoffs

Travel Cutoffs

1 Hi Cutoff Point

3 Lo Cutoff Point

Dynamic Response

1 SP Rate Open

2 SP Rate Close

3 View/Edit Lag Time

Characterization

1 Input Characterization

2 Custom Characterization

End Point Pressure Control (EPPC)

1 EPPC Enab

2 Change EPPC Enab

3 EPPC Set Point

4 EPPC Saturation Time

2-2-3

2-2-3-1

2-2-3-2

2-2-3-3

2-2-3-4

NOTES:

1 SP RATE OPEN AND SP RATE CLOSE ARE NOT VISIBLE WHEN SHUTDOWN SWITCHS ARE ENABLED.

2 HI CUTOFF POINT AND LOW CUTOFF POINT ARE NOT VISIBLE WHEN SHUTDOWN SWITCHS ARE ENABLED.

Integral Settings

1 Integral Dead Zone

2 Integrator Limit

Tuning

1 Travel Tuning

2 Integral Settings

Travel Tuning

1 Travel Tuning Set

2 Proportional Gain

3 Velocity Gain

4 MLFB Gain

5 Integral Enable

6 Integral Gain

7 Performance Tuner

8 Stabilize/Optimize

2-2-4

2-2-4-2

2-2-4-1

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-7. Manual Setup > Valve and Actuator (2-2-5) through Manual Setup > Outputs (2-2-7)

Manual Setup

1 Mode and Protection

2 Instrument

3 Travel/Pressure Control

4 Tuning

5 Valve and Actuator

6 SIS / Partial Stroke

7 Outputs

Outputs

1 Output Terminal Config

2 Switch Configuration

3 Transmitter Output

4 HART Var Assignments

5 Burst Mode

HART Var Assignments

1 Primary Variable (PV)

2 Secondary Variable (SV)

3 Tertiary Variable (TV)

4 Quaternary Variable (QV)

Output Terminal Config

1 Output Terminal Enable

2 Function

3 Fail Signal

Valve and Actuator

1 Valve Style

2 Actuator Style

3 Feedback Connection

4 Relay Type

5 Zero Power Condition

6 Travel Sensor Motion

7 Maximum Supply Pressure

2-2-5

Switch Configuration

1 Limit Switch Trip Point

2 Alert Switch Source

3 Switch Closed

1 THIS MENU ITEM IS HART VAR ASSIGNMENTS WITH HART 5.

2 THIS MENU ITEM IS TRANSMITTER OUTPUT WITH HART 5.

NOTES:

2-2-7

SIS / Partial Stroke

1 Partial Stroke Test (PST)

2 SIS Options

2-2-6

Burst Mode

1 Burst Enable

2 Burst Command

2-2-7-2

2-2-7-1

2-2-7-5

2-2-7-4

3 BURST MODE IS AVAILABLE WITH HART 5.

Partial Stroke Test (PST)

1 PST Pressure Limit

2 PST Enable

3 PST Start Point

4 PST Variables

SIS Options

1 Auto Test Interval

2 Loop-Initiated PST

3 Change Device Power Up

4 Action on Failed Test

2-2-6-1

2-2-6-2

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-8. Alert Setup (2-3)

Electronics

1 Drive Signal Alert Enable

2-3-1

Alert Setup

1 Electronics

2 Supply Pressure Alert

3 Travel

4 Travel History

5 SIS / Partial Stroke

6 Output Circuit Comm Failure Enable

7 Shutdown On Alert

8 Alert Record/Instrument Time

Sensors

1 Travel Sensor Failure Shutdown

2 Temp Sensor Failure Shutdown

3 Minor Loop Sensor Failure Shutdown

4 Pressure Sensor Failure Shutdown

Travel

1 Travel Alert DB

2 Travel Deviation

3 Travel Limit

4 Travel Cutoff

5 Integrator

Travel Deviation

1 Travel Deviation

2 Travel Deviation Alert Enable

3 Travel Deviation Alert Point

4 Travel Deviation Time

Travel Limit

1 Travel Alert Hi Hi Enable

2 Travel Alert Hi Hi Point

3 Travel Alert Lo Lo Enable

4 Travel Alert Lo Lo Point

5 Travel Alert Hi Enable

6 Travel Alert Hi Point

7 Travel Alert Lo Enable

8 Travel Alert Lo Point

Travel Cutoff

1 Travel Cutoff Hi Enable

2 Hi Cutoff Point

3 Travel Cutoff Lo Enable

4 Lo Cutoff Point

Integrator

1 Integrator Sat Hi Enable

2 Integrator Sat Lo Enable

Travel History

1 Cycle Count/Travel Accum Deadband

2 Cycle Count Alert Enable

3 Edit Cycle Counts

4 Cycle Count Alert Point

5 Travel Accumulator Alert Enable

6 Edit Travel Accumulator

7 Travel Accumulator Alert Point

Alert Record/Instrument Time

1 Alert Record Not Empty Enable

2 Alert Record Full Enable

3 View Alert Records

4 Clear Records

5 Instrument Alert Record

6 Instrument Time is Approximate Enable

7 Edit Instrument Time

2-3-4

Supply Pressure Lo Alert

1 Supply Pressure Lo Alert Enable

2 Supply Pressure Lo Alert Point

NOTES:

1 OUTPUT CIRCUIT COMM FAILURE ENABLE IS AVAILABLE WHEN THE TRANSMITTER FUNCTION IS CONFIGURED.

2-3-2

2-3-3

2-3-3-2

2-3-3-3

2-3-3-5

2-3-3-4

SIS / Partial Stroke

1 EPPC Deviation

2 Tripped by the LCP Enable

3 SIS Locked in Safety Alert Enable

4 LCP Communication Failure Enable

2-3-5

Electronics

1 Drive Current Failure Shutdown

2 Critical NVM Failure Shutdown

3 Non-Critical NVM Failure Shutdown

4 Flash Integrity Failure Shutdown

5 Reference Voltage Failure Shutdown

6 Program Flow Failure Shutdown

7 SIS Hardware Failure Shutdown

8 Loop Current Validation Shutdown

2-3-8

Shutdown On Alert

1 Sensors

2 Electronics

2-3-7

2-3-7-1

2-3-7-2

2 FAST KEY SEQUENCES FOR THESE MENUS DROP ONE MENU SEQUENCE WHEN THE TRANSMITTER FUNCTION IS NOT CONFIGURED.

Instruction Manual

D103557X012

Field Communicator Menu Trees

January 2015

Figure B-9. Calibration (2-4)

Calibration

1 Travel Calibration

2 Relay Adjust

3 Sensor Calibration

4 PST Calibration

Travel Calibration

1 Auto Calibration

2 Last AutoCal Status

3 Manual Calibration

4 Calibration Record

Sensor Calibration

1 Pressures Sensors

2 Analog Input

2-4-1

2-4-3

HART 5

HART 7 Travel Calibration

1 Auto Calibration

2 Last AutoCal Status

3 Manual Calibration

4 Calibration Type

5 Calibration Time

6 Calibrator

2-4-1

HART 7

NOTE:

1 ANALOG INPUT IS NOT AVAILABLE WHEN THE DIP SWITCH IS SET TO MULTI-DROP.

Figure B-10. Service Tools (3)

Service Tools

1 Device Status

2 Alert Record

3 Diagnostics

4 Variables

5 Maintenance

Diagnostics

1 Stroke Valve

2 Partial Stroke Test

3-4

Variables

1 Travel/Pressure

2 Analog Input

3 Temperature

4 Travel Counts

5 Characterization

6 Travel History

7 Run Time Extremes

3-3 Travel/Pressure

1 Setpoint

2 Travel

3 Drive Signal

4 Supply Pressure

5 Pressure A

6 Pressure B

7 Pressure A-B

Characterization

1 Input Characterization

2 Custom Characterization

Travel History

1 Cycle Counter

2 Travel Accumulator

Run Time Extremes

1 Maximum Recorded Temperature

2 Minimum Recorded Temperature

3 Days Powered Up

4 Number of Power Ups

Maintenance

1 Performance Tuner

2 Stabilize/Optimize

3 Restart Processor

4 Reset Valve Stuck Alert

5 Change to HART 5

3-4-7

3-4-6

3-5

1 THIS MENU ITEM READS CHANGE TO HART 7 WITH HART 5.

Alert Record

1 View Alert Records

2 Clear Records

3-2

3-4-1

3-4-5

NOTE:

Instruction Manual

D103557X012

Glossary

January 2015

Glossary

Alert Point

An adjustable value that, when exceeded,

activates an alert.

Algorithm

A set of logical steps to solve a problem or

accomplish a task. A computer program contains

one or more algorithms.

Alphanumeric

Consisting of letters and numbers.

Analog Input Units

Units in which the analog input is displayed and

maintained in the instrument.

ANSI (acronym)

The acronym ANSI stands for the American

National Standards Institute

ANSI Class

Valve pressure/temperature rating.

Bench Set

Pressure, supplied to an actuator, required to

drive the actuator through rated valve travel.

Expressed in pounds per square inch.

Byte

A unit of binary digits (bits). A byte consists of

eight bits.

Calibration Location

Where the instrument was last calibrated; either

in the factory or in the field.

Configuration

Stored instructions and operating parameters for

a FIELDVUE Instrument.

Control Loop

An arrangement of physical and electronic

components for process control. The electronic

components of the loop continuously measure

one or more aspects of the process, then alter

those aspects as necessary to achieve a desired

process condition. A simple control loop

measures only one variable. More sophisticated

control loops measure many variables and

maintain specified relationships among those

variables.

Control Mode

Defines where the instrument reads its set point.

The following control modes are available for a

FIELDVUE Instrument:

Analog The instrument receives its travel set

point over the 4‐20 mA loop.

Digital The instrument receives its set point

digitally, via the HART communications link.

Test This is not a user‐selectable mode. The Field

Communicator or ValveLink software places the

instrument in this mode whenever it needs to

move the valve, such as for calibration or

diagnostic tests.

Control Mode, Restart

Determines the instrument control mode after a

restart. See Control Mode for the available restart

control modes.

Controller

A device that operates automatically to regulate a

controlled variable.

Current‐to‐Pressure (I/P) Converter

An electronic component or device that converts

a milliamp signal to a proportional pneumatic

pressure output signal.

Cycle Counter

The capability of a FIELDVUE instrument to record

the number of times the travel changes direction.

The change in direction must occur after the

deadband has been exceeded before it can be

counted as a cycle.

Instruction Manual

D103557X012

Glossary

January 2015

Cycle Counter Alert

Checks the difference between the Cycle Counter

and the Cycle Counter Alert Point. Cycle Counter

Alert is active when the cycle counter value

exceeds the Cycle Counter Alert Point. It clears

after you reset the Cycle Counter to a value less

than the alert point.

Cycle Counter Alert Point

An adjustable value which, when exceeded,

activates the Cycle Counter Alert. Valid entries

are 0 to 4 billion cycles.

Cycle Counter Deadband

Region around the travel reference point, in

percent of ranged travel, established at the last

increment of the Cycle Counter. The deadband

must be exceeded before a change in travel can

be counted as a cycle. Valid entries are 0% to

100%. Typical value is between 2% and 5%.

Deviation

Usually, the difference between set point and

process variable. More generally, any departure

from a desired or expected value or pattern.

Device ID

Unique identifier embedded in the instrument at

the factory.

Device Revision

Revision number of the interface software that

permits communication between the Field

Communicator and the instrument.

Drive Signal

The signal to the I/P converter from the printed

wiring board. It is the percentage of the total

microprocessor effort needed to drive the valve

fully open.

Drive Signal Alert

Checks the drive signal and calibrated travel. If

one of the following conditions exists for more

than 20 seconds, the Drive Signal Alert is active. If

none of the conditions exist, the alert is cleared.

If Zero Power Condition = Closed

The alert is active when:

drive signal <10% and calibrated travel >3%

drive signal >90% and calibrated travel <97%

If Zero Power Condition = Open

The alert is active when:

drive signal <10% and calibrated travel <97%

drive signal >90% and calibrated travel >3%

Equal Percentage

A valve flow characteristic where equal

increments of valve stem travel produce equal

percentage changes in existing flow. One of the

input characteristics available for a FIELDVUE

Instrument. See also, Linear and Quick Opening.

Feedback Signal

Indicates to the instrument the actual position of

the valve. The travel sensor provides the feedback

signal to the instrument printed wiring board

assembly.

Firmware Revision

The revision number of the instrument firmware.

Firmware is a program that is entered into the

instrument at time of manufacture and cannot be

changed by the user.

Free Time

Percent of time that the microprocessor is idle. A

typical value is 25%. The actual value depends on

the number of functions in the instrument that

are enabled and on the amount of

communication currently in progress.

Full Ranged Travel

Current, in mA, that corresponds with the point

where ranged travel is maximum, i.e., limited by

the mechanical travel stops.

Gain

The ratio of output change to input change.

Hardware Revision

Revision number of the Fisher instrument

hardware. The physical components of the

instrument are defined as the hardware.

Instruction Manual

D103557X012

Glossary

January 2015

HART (acronym)

The acronym HART stands for Highway

Addressable Remote Transducer.

HART Universal Revision

Revision number of the HART Universal

Commands which are the communications

protocol for the instrument.

Input Characteristic

The relationship between the ranged travel and

ranged input. Possible values include: linear,

equal percentage, and quick opening.

Input Current

The current signal from the control system that

serves as the analog input to the instrument. See

also Input Signal.

Input Range

The analog input signal range that corresponds to

the travel range.

Input Signal

The current signal from the control system. The

input signal can be displayed in milliamperes or in

percent of ranged input.

Instrument Level

Determines the functions available for the

instrument.

Instrument Mode

Determines if the instrument responds to its

analog input signal. There are two instrument

modes:

In Service: For a fully functioning instrument, the

instrument output changes in response to analog

input changes. Typically changes to setup or

calibration cannot be made when the instrument

mode is In Service.

Out of Service: The instrument output does not

change in response to analog input changes

when the instrument mode is Out of Service.

Some setup parameters can be changed only

when the instrument mode is Out of Service.

Instrument Protection

Determines if commands from a HART device can

calibrate and/or configure certain parameters in

the instrument. There are two types of

instrument protection:

Configuration and Calibration: Prohibits changing

protected setup parameters; prohibits

calibration.

None: Permits both configuration and calibration.

The instrument is ”unprotected.”

Instrument Serial Number

The serial number assigned to the printed wiring

board by the factory but can be changed during

setup. The instrument serial number should

match the serial number on the instrument

nameplate.

Leak Class

Defines the allowable leakage by a valve when it is

closed. Leak class numbers are listed in two

standards: ANSI/FCI 70‐2 and IEC 534‐4.

Linear

A valve flow characteristic where changes in flow

rate are directly proportional to changes in valve

stem travel. One of the input characteristics

available for a FIELDVUE Instrument. See also,

Equal Percentage and Quick Opening.

Linearity, dynamic

Linearity (independent) is the maximum

deviation from a straight line best fit to the

opening and closing curves and a line

representing the average value of those curves.

Memory

A type of semiconductor used for storing

programs or data. FIELDVUE instruments use

three types of memory: Random Access Memory

(RAM), Read Only Memory (ROM), and

Non‐Volatile Memory (NVM). See also these

listings in this glossary.

A list of programs, commands, or other activities

that you select by using the arrow keys to

highlight the item then pressing ENTER, or by

entering the numeric value of the menu item.

Instruction Manual

D103557X012

Glossary

January 2015

Minimum Closing Time

Minimum time, in seconds, for the travel to

decrease through the entire ranged travel. This

rate is applied to any travel decrease. Valid entries

are 0 to 400 seconds. Deactivate by entering a

value of 0 seconds.

Minimum Opening Time

Minimum time, in seconds, for the travel to

increase through the entire ranged travel. This

rate is applied to any travel increase. Because of

friction, actual valve travel may not respond in

exactly the same time frame. Valid entries are 0

to 400 seconds. Deactivate by entering a value of

0 seconds.

Non‐Volatile Memory (NVM)

A type of semiconductor memory that retains its

contents even though power is disconnected.

NVM contents can be changed during

configuration unlike ROM which can be changed

only at time of instrument manufacture. NVM

stores configuration restart data.

Parallel

Simultaneous: said of data transmission on two or

more channels at the same time.

Polling Address

Address of the instrument. If the digital valve

controller is used in a point‐to‐point

configuration, set the polling address to 0. If it is

used in a multidrop configuration, or split range

application, set the polling address to a value

from 0 to 15.

Pressure Sensor

A FIELDVUE instrument internal device that

senses pneumatic pressure. The DVC6200 SIS has

three pressure sensors: one to sense supply

pressure and two to sense the output pressures.

Primary Master

Masters are communicating devices. A primary

master is a communicating device permanently

wired to a field instrument. Typically, a

HART‐compatible control system or a computer

running ValveLink software is the primary master.

In contrast, a secondary master is not often

permanently wired to a field instrument. The

Field Communicator or a computer running

ValveLink software communicating through a

HART modem could be considered a secondary

master.

Note: If one type of master takes an instrument

Out Of Service, the same type must put it In

Service. For example, if a device set up as a

primary master takes an instrument Out Of

Service, a device set up as a primary master must

be used to place the instrument In Service.

Quick Opening

A valve flow characteristic where most of the

change in flow rate takes place for small amounts

of stem travel from the closed position. The flow

characteristic curve is basically linear through the

first 40 percent of stem travel. One of the input

characteristics available for a FIELDVUE

Instrument. See also, Equal Percentage and

Linear.

Random Access Memory (RAM)

A type of semiconductor memory that is normally

used by the microprocessor during normal

operation that permits rapid retrieval and storage

of programs and data. See also Read Only

Memory (ROM) and Non‐Volatile Memory (NVM).

Rate

Amount of change in output proportional to the

rate of change in input.

Read‐Only Memory (ROM)

A memory in which information is stored at the

time of instrument manufacture. You can

examine but not change ROM contents.

Seat Load

Force exerted on the valve seat, typically

expressed in pounds force per lineal inch of port

circumference. Seat load is determined by shutoff

requirements.

Set Point Filter Time (Lag Time)

The time constant, in seconds, for the first‐order

input filter. The default of 0 seconds will bypass

the filter.

Instruction Manual

D103557X012

Glossary

January 2015

Software

Microprocessor or computer programs and

routines that reside in alterable memory (usually

RAM), as opposed to firmware, which consists of

programs and routines that are programmed into

memory (usually ROM) when the instrument is

manufactured. Software can be manipulated

during normal operation, firmware cannot.

Stroke Time

The DVC6200 SIS calculates the time it takes to

fully stroke in the event of a demand and stores

the last value. In order for the calculation to

occur, the Travel Hi Hi and Travel Lo Lo alert

points must be configured to 99% and 1%

respectively. Stroke time can be read from the

device with ValveLink software.

Stroking Time

The time, in seconds, required to move the valve

from its fully open position to fully closed, or vice

versa.

Temperature Sensor

A device within the FIELDVUE instrument that

measures the instrument's internal temperature.

Travel

Movement of the valve stem or shaft which

changes the amount the valve is open or closed.

Travel Accumulator

The capability of a FIELDVUE instrument to record

total change in travel. The value of the Travel

Accumulator increments when the magnitude of

the change exceeds the Travel Accumulator

Deadband. To reset the Travel Accumulator, set it

to zero.

Travel Accumulator Alert

Checks the difference between the Travel

Accumulator value and the Travel Accumulator

Alert Point. The Travel Accumulator Alert is active

when the Travel Accumulator value exceeds the

Travel Accumulator Alert Point. It clears after you

reset the Travel Accumulator to a value less than

the alert point.

Travel Accumulator Alert Point

An adjustable value which, when exceeded,

activates the Travel Accumulator Alert. Valid

entries are 0% to 4 billion %.

Travel Accumulator Deadband

Region around the travel reference point

established at the last increment of the

accumulator. This region must be exceeded

before a change in travel can be accumulated.

Valid entries are 0% to 100%.

Travel Alert

Checks the ranged travel against the travel high

and low alert points. The travel alert is active if

either the high or low point is exceeded. Once a

high or low point is exceeded, the ranged travel

must clear that point by the Travel Alert

Deadband before the alert clears. Four travel

alerts are available: Travel Alert Hi, Travel Alert Lo,

Travel Alert Hi Hi, and Travel Alert Lo Lo.

Travel Alert Deadband

Travel, in percent of ranged travel, required to

clear a travel alert, once it is active. Valid entries

are -25% to 125%.

Travel Alert High Point

Value of the travel, in percent of ranged travel,

which, when exceeded, sets the Travel Alert Hi

alert. Valid entries are -25% to 125%.

Travel Alert High High Point

Value of the travel, in percent of ranged travel,

which, when exceeded, sets the Travel Alert Hi Hi

alert. Valid entries are -25% to 125%.

Travel Alert Low Point

Value of the travel, in percent of ranged travel,

which, when exceeded, sets the Travel Alert Lo

alert. Valid entries are -25% to 125%.

Travel Alert Low Low Point

Value of the travel, in percent of ranged travel,

which, when exceeded, sets the Travel Alert Lo Lo

alert. Valid entries are -25% to 125%.

Instruction Manual

D103557X012

Glossary

January 2015

100

Travel Cutoff

Defines the cutoff point for the travel, in percent

of ranged travel. There are two travel cutoffs:

high and low. Once travel exceeds the cutoff, the

drive signal is set to either maximum or

minimum, depending on the Zero Control Signal

and if the cutoff is high or low. Minimum opening

time or minimum closing time are not in effect

while the travel is beyond the cutoff. Use the

travel cutoff to obtain the desired seat load or to

be sure the valve is fully open.

Travel Deviation

The difference between the analog input signal

(in percent of ranged input), the “target” travel,

and the actual “ranged” travel.

Travel Deviation Alert

Checks the difference between the target and the

ranged travel. If the difference exceeds the Travel

Deviation Alert Point for more than the Travel

Deviation Time, the Travel Deviation Alert is

active. It remains active until the difference is less

than the Travel Deviation Alert Point.

Travel Deviation Alert Point

An adjustable value for the target travel and the

ranged travel difference, expressed in percent,

When this value is exceeded by the travel

deviation for more than the Travel Deviation

Time, the Travel Deviation Alert is active. Valid

entries are 0% to 100%. Typically this is set to 5%.

Travel Deviation Time

The time, in seconds. that the travel deviation

must exceed the Travel Deviation Alert Point

before the alert is active. Valid entries are 1 to 60

seconds.

Travel Limit

A setup parameter that defines the maximum

allowable travel (in percent of ranged travel) for

the valve. During operation, the travel target will

not exceed this limit. There are two travel limits:

high and low. Typically the travel limit low will be

used to keep the valve from going completely

closed.

Travel Range

Travel, in percent of calibrated travel, that

corresponds to the input range.

Travel Sensor

A device within the FIELDVUE instrument that

senses valve stem or shaft movement. The travel

sensor in the DVC6200 SIS is the Hall Effect

sensor that measures the position of the

magnetic assembly.

Travel Sensor Motion

Increasing or decreasing air pressure causes the

magnet assembly to move up or down or the

rotary shaft to turn clockwise or

counterclockwise. The Setup Wizard asks if it can

move the valve to determine travel.

Tuning

The adjustment of control terms or parameter

values to produce a desired control effect.

Tuning Set

Preset values that identify gain settings for a

FIELDVUE instrument. The tuning set and supply

pressure together determine an instrument's

response to input signal changes.

Watch Dog Timer

A timer that the microprocessor must rearm

periodically. If the microprocessor is unable to

rearm the timer, the instrument goes through

reset.

Zero Power Condition

The position of the valve (open or closed) when

the electrical power to the instrument is

removed. Zero Power Condition (ZPC) is

determined by relay and actuator action as

follows:

Single Acting Direct (Relay C) Upon loss of

electrical power instrument goes to zero air

output at port A.

Double Acting (Relay A) Upon loss of electrical

power instrument goes to full supply air output at

port B. A goes to zero air output.

Single Acting Reverse (Relay B) Upon loss of

electrical power instrument goes to full supply air

output at Port B.

Instruction Manual

D103557X012

Index

January 2015

101

Index

Action on Failed Test, 32

Actuator Compatibility

Shaft Rotation (Quarter-Turn Rotary), 6

Stem Travel (Sliding-Stem Linear), 6

Actuator Style, 26

Air, as supply medium, 5

Air Consumption, Steady State, 5

Alert Record Full Alert, 52

Alert Record Not Empty Alert, 52

Alert Setup, 34

Alert Switch, Function, 32

Alert Switch Source, 33

Analog Calibration Adjust, 39

Analog Input Units, 20

ANSI/ISA S75.13.01 Section 5.3.5, 6

ATEX, Hazardous Area Approvals, 6

Auto Calibration, 38

Error Messages, 38

Auto Partial Stroke Test, 53

Auto Reset, Device Power Up Reset, 32

Auto Test Interval, 32

AutoCal in Progress Alert, 52

Auxiliary Terminal, Wiring Length Guidelines, 12

Auxiliary Terminal Action, 20, 32

Auxiliary Terminal Contact, Electrical Classification, 6

Burst Mode, 33

Calibration, 37

Analog Input, 42

Pressure Sensors, 41

PST, 45

Pushbutton, 40

Relay Adjustment, 43

Sensor, 41

Travel, 38

Auto, 38

Manual, 39

Calibration (CAL) Button, 20

Calibration in Progress Alert, 52

Certifications

CUTR, Russia, Kazakhstan and Belarus, 6

INMETRO, Brazil, 6

PESO CCOE, India, 6

Change HART Universal Revision, 36

Characterization, 21

Custom Characterization, 21

Input Characterization, 21

Compliance Voltage, 10

Configuration, Initial, 3

Connections, 6

Electrical, 3

Pneumatic, 3

Construction Materials, 6

Critical NVM Failure, 48

CSA, Hazardous Area Approvals, 6

Custom Characterization, Defining, 21

Customs Union Technical Regulations (CUTR), Russia,

Kazakhstan and Belarus, Other

Classifications/Certifications, 6

Cycle Count High Alert, 51

Default Parameters, Detailed Setup, 17

Demand Mode Tests, 55

Point-to-Point Mode, 55

when LCP100 is used, 56

Descriptor, 19

Device Diagnostics, 48

Device Information, 47

Device Power Up Reset

Auto Reset, 32

Manual Reset, 32

Device Status, 48

Alert Record, 48

Alert Record, 52

Electronics, 48

Pressure, 50

Instruction Manual

D103557X012

Index

January 2015

102

Status, 52

Travel, 50

Travel History, 51

Diagnostic Data Available Alert, 52

Diagnostic in Progress Alert, 52

Diagnostics, 53

Partial Stroke Test, 53

Stroke Valve, 53

Digital Calibration Adjust, 39

DIP Switch, setting, 65

Drive Current Failure, 48

Drive Signal Alert, 48

Dynamic Response, 23

Lag Time, 23

SP Rate Close, 23

SP Rate Open, 23

Edit Instrument Time, 20

Educational Services, 8

Electrical Connection, 6

Electrical Connections, 3

LCP100 local control panel, 13

Electrical Housing, Classification, 6

Electromagnetic Compatibility, 6

EMC Summary Results, Immunity, 7

Emergency Mode Tests, Multidrop Mode, 55

EN 61326‐1, 6

End Point Pressure Control (EPPC), 21

End Point Pressure Deviation Alert, 50

EPPC Enable, 21

EPPC Saturation Time, 21

EPPC Set Point, 21

Expert tuning, travel tuning, 24

Fail Signal, Output Terminal Configuration, 32

Fast Key Sequences, Field Communicator, 87

Fault Indication, Position Transmitter, 5

Feedback Connection, 26

Feedback Connections, 27

Field Communicator, Partial Stroke Test, 54

Field Communicator Menu Trees, 87

Field Device Malfunction, 49

Flash Integrity Failure, 48

FM, Hazardous Area Approvals, 6

frequency shift keying (FSK), 83

Function, Output Terminal Configuration

Alert Switch, 32

Limit Switch, 32

Transmitter, 32

Gain Values, Travel Tuning Sets, 23

Gauges, maintenance, 67

Guided Setup, 17

HART Communication, principle of operation, 83

HART Filter, 9

HART Long Tag, 19

HART Tag, 19

HART Variable Assignments, 33

Hazardous Area Approvals, 6

ATEX, 6

CSA, 6

FM, 6

IECEx, 6

Hi Cutoff Point, 23

I/P Converter

maintenance, 63

removing, 63

replacing, 64

I/P Filter, replacing, 63

IEC 61010, Compliance Requirements, 6

IECEx, Hazardous Area Approvals, 6

Impedance, Input Load, 6

Independent Linearity, Typical Value, 5

Instruction Manual

D103557X012

Index

January 2015

103

INMETRO, Brazil, Certification, 6

Input Characterization, 21

Input Load Impedance, 6

Input Signal, 5

Multi-Drop, 5

Point-to-Point, 5

Installation, 3

LCP100 (Local Control Panel), 13

Instrument Mode, 19

Instrument Time, Edit, 20

Instrument Time is Approximate Alert, 49

Instument Serial Number, 20

Integral Dead Zone, 26

Integral Enable, Travel Tuning, 24

Integral Gain, Travel Tuning, 24

Integral Setting, 26

Integral Switch

Electronic Output, 5

Off State, 5

On State, 5

Reference Accuracy, 5

Safety Accuracy, 5

Supply Voltage, 5

Integrator Limit, 26

Integrator Saturated High Alert, 51

Integrator Saturated Low Alert, 51

Internal Sensor Out of Limits, 49

ISA Standard 7.0.01, 5

ISO 8573-1, Supply Medium, 5

Lag Time, 23

LCP Communication Failure, 49

LCP100 (Local Control Panel), Installation, 13

LCP100 Local Control Panel, Electrical Connections, 13

Limit Switch, Function, 32

Limit Switch Trip Point, 33

Line Conditioner, 9

Lo Limit Point, 23

Logic Solver, Control System Requirements, 9

Loop Current Validation Alert, 49

LoopInitiated PST, 32

Low Bleed Relay, Steady State Air Consumption, 5

Magnet Assembly, 27

Magnetic Feedback Assembly, removing, 60

Maintenance

Gauges, Pipe Plugs, or Tire Valves, 67

I/P Converter, 63

module base, 60

Pneumatic Relay, 66

Printed Wiring Board Assembly, 65

Terminal Box, 67

tools required, 60

Maintenance and Troubleshooting, 59

Manual Calibration, 39

Manual Reset, Device Power Up Reset, 32

Manual Setup, 17

Max Travel Movement, 30

Maximum Cable Capacitance, 11

maximum supply pressure, 28

Message, 19

Minor Loop Sensor Alert, 49

MLFB Gain, Travel Tuning, 24

Mode, Burst, 33

Module Base

removing, 61

replacing, 62

Module Base Maintenance, 60

natural gas, as supply medium, 5, 59

NonCritical NVM Alert, 48

Off State, Integral Switch, 5

Offline/Failed Alert, 48

On State, Integral Switch, 5

Options, 6

Instruction Manual

D103557X012

Index

January 2015

104

Output Capacity, Maximum, 5

Output Circuit Communication Failure, 49

Output Pressure Connection, 6

Output Pressure Sensor, Calibration, 41

Output Signal, 5

Electronic Output, 5

Pneumatic Output, 5

Output Terminal Configuration, 32

Output Terminal Enable, 32

Outputs, 32

Burst Mode, 33

HART Variable Assignments, 33

Output Terminal Configuration, 32

Switch Configuration, 33

Transmitter Output, 33

Overview, 47

Device, 57

Status & Primary Purpose Variables, 47

Partial Stroke Test

Automatic (scheduled), 53

Field Communicator, 54

Local Control Panel, 54

Local Pushbutton, 53

Partial Stroke Test (PST), 29

PST Enable, 30

PST Pressure Limit, 29

PST Start Point, 30

PST Variables, 30

Max Travel Movement, 30

Pause Time, 30

Test Speed, 30

Parts

Kits, 73

List, 74

ordering, 73

Pause Time, 30

Performance Tuner, 24

PESO CCOE, India, Certification, 6

Pipe Plugs, maintenance, 67

Pneumatic Connections, 3

Pneumatic Relay

maintenance, 66

removing, 66

replacing, 66

Polling Address, 19

Position Transmitter

Electronic Output, 5

Fault Indication, 5

Reference Accuracy, 5

Safety Accuracy, 5

Supply Voltage, 5

Pressure Fallback Active Alert, 51

Pressure Sensor Failure, 49

Pressure Sensors, Calibration, 41

Pressure Units, 20

Primary Variable (PV), 33

Principle of Operation

DVC6200, 83

HART Communication, 83

Printed Wiring Board Assembly

maintenance, 65

removing, 65

replacing, 65

Proportional Gain, Travel Tuning, 24

PST Calibration, 45

PST Enable, 30

PST Pressure Limit, 29

PST Start Point, 30

PST Trip Point (DETT) , 32

PST Trip Point (ETT), 32

PST Variables, 30

Pushbutton Calibration, 40

Quaternary Variable (QV), 33

Reference Accuracy

Integral Switch, 5

Position Transmitter, 5

Reference Voltage Failure, 48

Emerson Fisher Fieldvuedvc6200 Sis Digital Valve Controller Instruction Manual D103557X012_Jan15_AQ

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