Emerson Fisher Vee Ball V150 Instruction Manual

2015-03-30

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FisherrVee-BalltV150, V200 and V300 Rotary

Control Valves NPS 1 through 12

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Educational Services 2...........................

Specifications 2...............................

Educational Services 2...........................

Installation 2....................................

Maintenance 7..................................

Packing Maintenance 7.........................

Replacing the Ball Seal 9........................

Disassembly 9.............................

Assembly 12..............................

HDMetalSealLubrication 18................

Bearing and Ball Maintenance 18.................

NPS3through12valve 18......................

Welded Taper Key Replacement 21...........

NPS 1 through 2 valves 23......................

Actuator Mounting 29

............................

NPS3through12withoutAttenuator 29...........

Determining Mounting Position 30...............

Determining Closed Position 30.................

Parts Ordering 36

................................

Parts Kits 38.....................................

Parts List 39.....................................

Appendix A Instructions for Non-Series B 46.........

Figure 1. Fisher Vee-Ball with 1052 Actuator

and FIELDVUE™ DVC6200 Digital Valve Controller

X0177

Introduction

Scope of Manual

This instruction manual provides installation, operation, maintenance, and parts information for the Fisher Vee-Ball

V150 (NPS 1 through 12), V200 (NPS 1 through 10), and V300 (NPS 1 through 12) rotary control valves (see figure 1).

NPS 3 through 12 valves without an attenuator currently in production are referred to as Series B (for more

information on this distinction see Appendix A).

For larger valves (NPS 14, 16, and 20), refer to a separate instruction manual. For information on ENVIRO-SEALt

packing, see the ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012). Refer to separate

manuals for information concerning the actuator, positioner and accessories.

Do not install, operate, or maintain Vee-Ball valves without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is important to

carefully read, understand, and follow all the contents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson Process Management sales office before

proceeding.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Instruction Manual

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January 2015

Table 1. Specifications

Valve Sizes and End Connection Styles

V150: NPS J1, J1-1/2, J2, J3, J4, J6, J8,

J10, and J12 with CL150 raised-face flanges

V200: NPS J1, J1-1/2, J2, J3, J4, J6, J8,

and J10 flangeless valves that mate with CL150,

300, or 600 (for NPS 1 through 8) raised-face flanges

V300: NPS J1, J1-1/2, J2, J3, J4, J6, J8,

J10, and J12 valves with CL300 raised-face flanges

Maximum Inlet Pressure(2)

Consistent with applicable ASME B16.34 or

EN 12516-1 ratings

Standard Flow Direction

Forward (into the convex face of the Vee-ball)

Actuator Mounting

JRight-hand, standard or Jleft-hand, optional, as

viewed from upstream end of valve (see figure 23 and

the Actuator Mounting section)

Maximum Ball Rotation

Standard: Ball rotates counterclockwise to close

when viewed from actuator side of valve

Optional: Ball rotates clockwise to close

Ball rotation is 90 degrees

Valve/Actuator Action

With diaphragm or piston rotary actuator,

field-reversible between:Jpush-down-to-close

(extending actuator rod closes valve) and

Jpush-down-to-open (extending actuator rod

opens valve.) See actuator manual for details

1. The pressure/temperature limits in this manual, and any applicable code or standard limitation, should not be exceeded.

Description

The V150, V200, and V300 Vee-Ball valves (figure 1) with a V-notch ball are used in throttling or on-off service. The

V200 is a flangeless construction. The V150 and V300 valves are raised-face flanged constructions. The splined valve

shaft of all these valves connect to a variety of rotary-shaft actuators.

Specifications

Specifications for these valves are shown in table 1 and in bulletin 51.3:Vee-Ball.

Educational Services

For information on available courses for Fisher Vee-Ball valves, as well as a variety of other products, contact:

Emerson Process Management

Educational Services - Registration

Phone: 1-641-754-3771 or 1-800-338-8158

E-mail: education@emerson.com

http://www.emersonprocess.com/education

Installation

Separate installation steps are provided in this section for V150 and V300 flanged valves, and for V200 flangeless

valves. Key numbers in installation procedures are shown in figures 24, 25 and 26 unless otherwise indicated.

Some types of ceramic trim, including VTC, can create a spark under certain conditions. If an edge of a ceramic part is

struck against a second ceramic part with enough force, it can produce a spark.

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WARNING

Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim. Do not use

ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air).

WARNING

Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal

injury.

Personal injury or equipment damage caused by sudden release of pressure may result if the valve assembly is installed

where service conditions could exceed either the valve body rating or the mating pipe flange joint rating. To avoid such

injury or damage, provide a relief valve for overpressure protection as required by government or accepted industry codes

andgoodengineeringpractices.

Check with your process or safety engineer for any additional measures that must be taken to protect against process

media.

If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this

instruction manual.

Figure 2. Flange Stud Length for Seal Protector End

DIMENSION SHOWN IN TABLE 2

1A4520

FIRST FULL THREAD TO

FIRST FULL THREAD

Table 2. Flange Stud Lengths Required for Seal Protector Ring End of Fisher V150 and V300 Valves

VALVE

SIZE,

NPS

V150 V300

ANSI/ISA S75.08.02 Face-to-Face ASME B16.10 Short Face-to-Face ANSI/ISA S75.08.02 Face-to-Face

mm Inches mm Inches mm Inches

1-1/2

108

114

121

133

140

2.75

3.25

3.75

4.25

4.50

4.75

5.25

5.50

127

146

133

146

152

171

165

159

3.75

5.00

5.75

5.25

5.75

6.00

6.75

6.50

6.25

102

121

127

140

152

171

184

3.50

4.00

3.75

4.75

5.00

5.50

6.00

6.75

7.25

WARNING

When ordered, the valve configuration and construction materials were selected to meet particular pressure, temperature,

pressure drop, and controlled fluid conditions. Responsibility for the safety of process media and compatibility of valve

materials with process media rests solely with the purchaser and end-user. To avoid possible personal injury and because

some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other

conditions to the valve without first contacting your Emerson Process Management sales office.

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WARNING

The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could

result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the

atmosphere around the valve is flammable. If the atmosphere around the valve or the process fluid is flammable,

electrically bond the drive shaft to the valve.

Note

Standard PTFE packing is composed of a partially conductive carbon-filled PTFE female adaptor with PTFE V-ring packing. Standard

graphite packing is composed of all conductive graphite ribbon packing. Alternate shaft-to-valve body bonding is available for

hazardous service areas where the standard packing is not sufficient to bond the shaft to the valve (see the following step).

Attach the optional bonding strap assembly (key 131, figure 3) to the valve drive shaft (key 6) with the clamp (key 130,

figure 3) and connect the other end of the bonding strap assembly to the valve body with the cap screw (key 23).

1. If the valve is to be stored before installation, protect theflangematingsurfacesandkeepthevalvebodycavitydry

and free of foreign material.

2. Install a three-valve bypass around the control valve assembly if continuous operation will be necessary during

inspection and maintenance of the valve.

3. The valve is normally shipped as part of a control valve assembly, with an actuator mounted on the valve. If the

valve and actuator have been purchased separately or if the actuator has been removed, mount the actuator

according to the Actuator Mounting section and the appropriate actuator instruction manual.

4. Standard flow direction is with the seal protector ring (key 3) facing upstream.

5. Install the valve in a horizontal or vertical pipeline with the drive shaft in a horizontal position.

CAUTION

Do not allow the valve to be installed in the pipeline with the drive shaft in the vertical position because of excessive wear

to valve component parts.

6. The actuator can be right- or left-hand mounted with the shaft in a horizontal orientation as shown in figure 1. If

necessary, refer to the appropriate actuator instruction manual for actuator installation and adjustment

procedures.

CAUTION

Ensure the valve and adjacent pipelines are free of foreign material that could damage the valve seating surfaces.

7. Be certain the valve and adjacent pipelines are free of any foreign material that could damage the valve sealing

surfaces.

8. Be sure the pipeline flanges are in line with each other.

Installing V150 and V300 Valves

1. Install the V150 and V300 valve using studs (keys 32 and 33, not shown) and nuts to connect the valve flanges to

the pipeline flanges. The seal protector ring (key 3) end of the valve requires longer line flange studs (key 32) than

standard. Do not use standard-length line flange studs for the seal protector ring end of the valve.

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Figure 3. Optional Shaft-to-Body Bonding Strap Assembly

VALVE

BODY

ACTUATOR

VIEW A-A

37A6528-A

A3143-2

2. See table 2 and figure 2 for length of studs for the seal protector ring end of V150 and V300 valves. Lubricate the

studs with anti-seize lubricant.

3. Insert flat-sheet line flange gaskets (or spiral-wound gaskets with compression-controlling center rings) that are

compatible with the flowing media.

4. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual

actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use

during manual operation.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

additional measures that must be taken to protect against process media.

If the valve has ENVIRO-SEAL live-loaded packing installed, this initial re-adjustment will probably not be required. See

ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012) for packing instructions.

Installing V200 Valves

Stud length dimensions are shown in figure 4 for the seal protector ring end of the valve. For V200, CL600, the

dimensionfromthecenterlineofthevalveboretothemountingflangefaceislargerthanaCL150or300valve.

1. Install the V200 valve using long studs (key 32, figure 4) to connect the two pipeline flanges. Refer to figure 4 for

the size of studs required. Lubricate the studs with anti-seize lubricant.

2. Install two studs in the flanges before you place the valve in the line. Place the two studs so they will contact the

line-centering notches at the bottom of the valve body.

3. Insert flat-sheet line flange gaskets (or spiral-wound gaskets with compression-controlling center rings) that are

compatible with the process fluid.

4. Place the valve on the two studs. Install all remaining studs. Measure carefully to be sure the valve is centered on the

pipelineflanges,andtightentheflangestudnuts.Tightenthenutsinacriss-crosssequencetobesuretheflange

gaskets are properly torqued.

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5. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual

actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use

during manual operation.

WARNING

Personal injury could result from packing leakage. Valve packing was tightened before shipment; however the packing

might require some readjustment to meet specific service conditions. Check with your process or safety engineer for any

additional measures that must be taken to protect against process media.

Figure 4. Fisher V200 Dimensions and Required Clearances for Installation

179 mm (7.06 INCHES) FOR CL600 NPS 6 VALVES

164 mm (6.44 INCHES) FOR CL150 AND 300 NPS 6 VALVES

95BA02100B

A6956

KEY

12B3060-L

V200

VALVE

SIZE,

NPS

DIMENSION

Standard

ANSI/ISA

S75.08.02(1)

CL150

ASME B16.10(2)

Short (Optional)

Standard

CL150 ANSI/ISA

S75.08.02(1)

CL150

ASME B16.10(2)

Short (Optional)

CL300 CL600

1-1/2

102

114

124

127

165

178

176

189

211

202

240

268

202

224

237

202

224

237

165

194

229

203

229

267

119

254

286

343

286

321

381

279

305

362

286

343

423

243

297

292

330

119

151

343

419

394

451

387

---

426

---

Inches

1-1/2

4.00

4.50

4.88

5.00

6.50

7.00

2.29

2.50

2.25

6.94

7.44

8.31

7.94

9.44

10.56

7.94

8.81

9.31

7.94

8.81

9.31

6.50

7.62

9.00

8.00

9.00

10.50

3.44

3.62

4.69

10.00

11.25

13.50

11.25

12.62

15.00

11.00

12.00

14.25

11.25

13.50

16.25

9.56

11.69

11.50

13.00

4.69

5.94

13.50

16.50

15.50

17.75

15.25

---

16.75

---

1. IEC 534-3-2 face-to-face dimensions are equivalent to ANSI/ISA S75.08.02 face-to-face dimensions.

2. 150 lb class only.

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Maintenance

Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection

and replacement depends upon the severity of service conditions.

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted.

WARNING

The Vee-ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands,

tools, and other objects away from the Vee-ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

DDo not remove the actuator from the valve while the valve is still pressurized.

DDisconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

DVent the power actuator loading pressure and relieve any actuator spring precompression.

DUse lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations.

DThe valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

DCheck with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Packing Maintenance

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted. A detailed view of the

packing is also shown in figure 5.

If the valve is equipped with the ENVIRO-SEAL Packing System, refer to:

Dthe separate ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012) for maintenance

instructions, and

Dthe Parts List section of this manual for retrofit kits, parts kits, and individual parts.

If the packing is relatively new and tight on the drive shaft (key 6), and if tightening the packing follower nuts does not

stop leakage, it is possible that the drive shaft is worn or nicked so that a seal cannot be made. If the leakage comes

from the outside diameter of the packing, it is possible that the leakage is caused by nicks or scratches on the packing

box wall. Inspect the drive shaft and packing box wall for nicks or scratches while performing the following procedure.

Replacing Packing

Whenusingthisprocedure,itisrecommended that the actuator not be removed from the valve while the valve is still

in the pipeline or between flanges. Valve/actuator adjustments must be made with the valve out of the pipeline. Refer

to the Determining Closed Position portion of the Actuator Mounting section.

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Vee-Ball Valves

January 2015

Disassembly

WARNING

Observe the steps in the WARNING at the beginning of the Maintenance section.

1. Isolatethecontrolvalvefromthelinepressure,releasepressure from both sides of the valve body, and drain the

process media from both sides of the valve. If using a power actuator, shut off all pressure lines to the power

actuator, release pressure from the actuator, and disconnect the pressure lines from the actuator. Use lock-out

procedures to be sure that the above measures stay in effect while you are working on the equipment.

2. Remove line bolting, remove the control valve from the pipeline, and place the valve/actuator assembly on a flat

surface with the seal protector ring facing up.

3. Remove the actuator cover. Take note of the orientation of the actuator with respect to the valve body and the

lever orientation with respect to the valve drive shaft (see figure 6).

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting

motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position after the actuator

is removed.

CAUTION

When removing the actuator from the valve, do not use a hammer or similar tool to drive the lever or actuator off the valve

shaft. Driving the lever or actuator off the valve shaft could damage the ball, seal, and valve.

If necessary, use a puller to remove the lever or actuator from the valve shaft. It is okay to tap the puller screw lightly to

loosen lever or actuator, but hitting the screw with excessive force could damage the ball, seal, and valve.

4. Remove the clamped lever (do not loosen the actuator turnbuckle adjustment), remove the actuator mounting

screws and nuts (keys 23 and 24), and remove the actuator. (If necessary, refer to the actuator instruction manual

for assistance.)

5. If applicable, remove the bonding strap assembly before attempting to remove the packing (see figure 3).

6. Remove the packing follower nuts and packing follower (keys 17 and 20). For alloy packing constructions, the

packing follower (key 17) and a separate packing flange (key 40) must be removed if present.

If the valve is equipped with the ENVIRO-SEAL packing system, refer to the ENVIRO-SEAL Packing System for Rotary

Valves instruction manual (D101643X012) for disassembly.

WARNING

Personal injury could result from packing leakage. Do not scratch the drive shaft or packing box wall while removing

packing parts in the following procedure.

7. Remove the packing parts (see figure 5, keys 16, 17, 35, and 39 depending on construction) using a formed wire

hook with a sharp end. Pierce the rings with the sharp end of the hook in order to remove them. Do not scratch the

Instruction Manual

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January 2015

drive shaft or packing box wall; scratching these surfaces could cause leakage. Clean all accessible metal parts and

surfaces to remove particles that would prevent the packing from sealing.

Assembly

If the valve is equipped with the ENVIRO-SEAL packing system, refer to the ENVIRO-SEAL Packing System for Rotary

Valves instruction manual (D101643X012) for assembly.

Series B only

1. For NPS 8, 10, and 12 valves, install the packing spacer (key 34) if it has been removed.

2. To help ensure correct centering of the Vee-ball (key 2) on the seal (key 11), make sure the ball is closed while you

install or tighten new packing. Insert a screwdriver, pry bar, or similar tool between the lower ear of the ball and the

valvebody.Usetheprytomovetheballtightlyagainstthebearingontheactuatorsideofthevalve(seefigure6).

Keep the ball in that position until you have completed packing installation and adjustment.

3. Install the new packing parts using the parts sequence shown in figure 5. Install the packing follower (key 17). Alloy

constructions have a packing follower (key 17) and a separate packing flange (key 40) that must be replaced.

4. Secure the packing follower with the packing follower nuts (key 20). Tighten the nuts far enough to stop leakage

under operating conditions.

Handle the seal protector ring, seal, and other parts carefully to prevent damage. A new gasket (key 15) is required

whenever the seal protector ring (key 3) (figure 11) is removed.

Flow ring construction does not use a seal, shims, or spring seal. Use this procedure to remove the seal protector ring

from flow ring constructions, but disregard any instructions calling for the seal, shims, or spring seal.

Note

If the valve is equipped with a bonding strap assembly (figure 3), re-install the assembly.

5. Reconnect the actuator and lever in accordance with the orientations that were noted in step 3 of the disassembly

procedures. If necessary, use figure 23 to identify the correct index marks.

6. Refer to the appropriate actuator instruction manual to complete actuator assembly and adjustment.

7. When the control valve is in operation, check the packing follower for leakage and retighten the packing follower

nuts (key 20) as necessary.

Replacing the Ball Seal

Disassembly

Perform this procedure if the control valve is not shutting offproperlyorifsealinspectionisnecessary.Ifyoufindupon

inspection that the ball, shaft, or bearings need to be replaced, use this procedure to remove the ball seal. Then,

proceed to the Bearing and Ball Maintenance procedures. Then, return to this procedure and begin with the assembly

oftheballsealsteps.

While the actuator/valve assembly must be removed from the pipeline, the actuator may remain mounted on the

valveasyoureplacetheballseal.

Key numbers are shown in figures 24, 25, and 26, unless otherwise indicated. Ball Seal assembly details (with key

numbers) are also shown in figures 8, 9 and 10.

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January 2015

Figure 5. Packing Arrangements PACKING FOLLOWER (KEY 17)

PACKING SET

(KEY 16)

PACKING RING

(KEY 35)

PACKING

BOX RING (KEY 39)

PACKING FLANGE

(KEY 102)

SPRING PACK

ASSEMBLY

(KEY 103)

ANTI-EXTRUSION

RING (KEY 106)

PACKING SET

(KEY 105)

PACKING FLANGE

NUT (KEY 101)

LUBRICANT

(KEY 113)

PACKING FLANGE

STUD (KEY 100)

PACKING BOX

RING (KEY 107)

PACKING FLANGE

(KEY 102)

SPRING PACK

ASSEMBLY

(KEY 103)

PACKING SET

(KEY 105)

PACKING FLANGE

NUT (KEY 101)

LUBRICANT

(KEY 113)

PACKING FLANGE

STUD (KEY 100)

PACKING BOX

RING (KEY 107)

NOTE:

INCLUDES ZINC WASHERS (KEY 36) FOR

GRAPHITE RIBBON PACKING ONLY.

GRAPHITE RIBBON PACKING

FOR V150, V200, AND V300

PTFE V-RING PACKING

FOR V150, V200, AND V300

STANDARD PACKING

ENVIRO-SEAL PTFE PACKING SYSTEM

ENVIRO-SEAL GRAPHITE PACKING SYSTEM

28B5170

42B8445-C SHT 1

42B8445-C SHT 2

B2412-1

PACKING FOLLOWER (KEY 17)

PACKING

BOX RING (KEY 39)

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January 2015

Figure 6. Typical Vee-Ball Valve Showing Pry Bar

BALL

ACTUATOR SIDE

OF VALVE

58B2296-B

E0739

THRUST AND BEARING SURFACE

PRY IN THIS DIRECTION

WARNING

Perform the steps in the WARNING at the beginning of the Maintenance section of this manual.

1. Remove line bolting, remove the control valve from the pipeline, and place the valve on a flat surface with the seal

protector ring facing up. Carefully rotate the ball to the open position.

2. Remove protector ring screws and washers (keys 21 and 22). Carefully remove the seal protector ring and gasket

(keys 3 and 15). (For flow ring constructions, go to step 4.)

a. For a Fisher TCM seal, remove the seal (key 11) from the valve body. For NPS 1, 1-1/2, and 2 valves, also remove

the backup ring (key 14, figure 8) from the valve body.

b. For a flat metal seal, remove the spring seal, seal, and shims (keys 13, 11, and 12). (Note: It may be necessary to

re-use some of the original shims when reassembling the flat metal seal.)

c. For an HD metal seal or a high temperature HD metal seal, once the protector ring has been removed from the

valve, push the metal seal (key 11) out of the seal protector ring (key 3). Remove the wave spring (key 13), and

on the HD metal seal, the radial seal (key 37).

Note

The high temperature HD metal seal also has a piston ring (key 133) that will need to be removed. It will be in two pieces for the

NPS 1, 1-1/2 and 2 valves, and one piece with a break in it for the NPS 3 through 12 valves.

CAUTION

Exercise care to avoid damaging components in the following procedure.

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January 2015

DIt might be necessary to remove the HD metal seal by carefully tapping it with a soft punch and hammer.

Take care not to damage the seal protector ring.

DNPS 3 through 12 valves, if the seal is difficult to push out, it is recommended that a seal removal plate be

used to press the HD metal seal out of the seal protector ring. Refer to figure 12 for dimensions of the seal

removal plate.

DNPS 10 and 12 valves with an attenuator only: Remove the retaining ring (key 41) in the seal protector ring.

This retaining ring is an octagonal-shaped support wire. To remove the retaining ring, find one of the free

ends of the ring. Use a screwdriver or similar tool to pry inward and upward until the ring is removed.

3. Inspect the gasket and sealing surfaces on the valve body (key 1 or 1A), the seal protector ring (key 3), Vee-ball (key

2), and the retaining ring (key 41 for NPS 10 and 12 valves with an attenuator only). Be sure the sealing surfaces are

not damaged.

4. If replacement of the ball, shafts (keys 6 or 9), or bearings (key 10) is needed, proceed to the Bearing and Ball

Maintenance procedure. If only the seal is to be replaced, proceed to the Assembly steps below.

Assembly

Refer to figures 8, 9, and 10 for key number locations during seal installation. Valve key number locations are shown in

figures 24, 25, and 26.

1. Thoroughly clean all parts that are to be re-used and obtain replacement parts. Be sure that all sealing surfaces are

in good condition without scratches or wear. If the valve has been installed between line flanges and the flange

studs and nuts have been tightened, always replace the gasket (key 15) with a new gasket.

2. To help ensure correct side-to-side centering of the ball (key 2) on the seal (key 11), make sure the ball is closed

while you install the seal or flow ring and seal protector ring. Insert a screwdriver, pry bar, or similar tool between

thelowerearoftheballandthevalvebody(seefigure6).

3. Usetheprytomovetheballtightlyagainstthebearingontheactuatorsideofthevalve.Becareful,excessiveforce

may damage the ball. Keep the ball in that position until you have completed seal or flow ring installation. Check

the ball's position periodically, and re-center if necessary, during lever assembly and packing adjustments.

WARNING

The Vee-Ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury or property

damage, keep hands, tools, and other objects away from the Vee-Ball while stroking the valve.

4. Install the seal.

CAUTION

Due to the Vee-ball shape, take care to never completely rotate either the front skirted edge or the circular back edge of the

ball out of the ball seal as the seal could be damaged.

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January 2015

Figure 7. NPS 1 and 1-1/2 Seal Protector Ring Measurements

CL150 ASME B16.10 (SHORT) FACE-TO-FACE VALVE

A6960

ANSI/ISA S75.08.02 FACE-TO-FACE VALVE

A6959

Valve Size,

NPS Construction(1) TCM Seal

“D”

HD Seal

“D”

Flow Ring

“D”

1New 37.6 44.7 39.6

Old 25.1 33.0 26.9

1-1/2 New 39.1 44.5 40.9

Old 27.4 32.8 29.2

Inches

1New 1.48 1.76 1.56

Old 0.99 1.30 1.06

1-1/2 New 1.54 1.75 1.61

Old 1.08 1.29 1.15

1. See the Note on page 14 of this Instruction Manual.

Valve Size,

NPS Construction(1) TCM Seal

“D”

HD Seal

“D”

Flow Ring

“D”

1New 63.0 70.1 65.0

Old 50.5 58.4 52.3

1-1/2 New 89.9 95.3 91.7

Old 78.2 83.6 80.0

Inches

1New 2.48 2.76 2.56

Old 1.99 2.30 2.06

1-1/2 New 3.54 3.75 3.61

Old 3.08 3.29 3.15

1. See the Note on page 14 of this Instruction Manual.

Figure 8. Ball Seal Assembly for NPS 1, 1-1/2, and 2 Valves

SEAL PROTECTOR RING

(KEY 3)

GASKET

(KEY 15)

BALL SEAL

(KEY 11)

VALVE BODY

(KEY 1)

BACKUP RING

(KEY 14)

BALL (KEY 48)

SEAL PROTECTOR

RING (KEY 3)

GASKET

(KEY 15)

RADIAL SEAL

(KEY 37)

HD METAL BALL

SEAL (KEY 11)

APPLY

DRY FILM

LUBRICANT

WAVE SPRING

(KEY 13)

BALL (KEY 48)

VALVE BODY

(KEY 1)

Fisher TCM Plus BALL SEAL HD METAL BALL SEAL

A6032-2

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January 2015

Figure 9. Ball Seal Assembly for NPS 3 through 12 Valves

GASKET

(KEY 15)

SEAL PROTECTOR

RING (KEY 3)

VALVE BODY

(KEY 1A)

SEAL

(KEY 11)

BALL

(KEY 2)

GASKET

(KEY 15)

SEAL PROTECTOR

RING (KEY 3)

SHIMS

(KEY 12)

SPRING SEAL

(KEY 13)

FLAT METAL

SEAL (KEY 11)

APPLY DRY FILM

LUBRICANT

WAVE SPRING

(KEY 13)

RADIAL SEAL

(KEY 37)

HD METAL BALL

SEAL (KEY 11)

RETAINING RING

WITH ATTENUATOR

ONLY (KEY 41)

GASKET

(KEY 15)

GASKET

(KEY 15)

SEAL PROTECTOR

RING (KEY 3) SEAL PROTECTOR

RING (KEY 3)

APPLY DRY

FILM

LUBRICANT

WAVE SPRING

(KEY 13)

RADIAL SEAL

(KEY 37)

HD METAL

BALL

SEAL (KEY 11)

NPS 3 THROUGH 12

FISHER TCM PLUS SEAL

NPS 3 THROUGH 12

FLAT METAL BALL SEAL

NPS 3 THROUGH 8

HDMETALBALLSEAL NPS 10 AND 12

HD METAL BALL SEAL

41B0742-E

B2338-3

Figure 10. High Temperature HD Metal Seal Details

SEAL PROTECTOR RING

RETAINING RING

PISTON RING

HD METAL SEAL

WAVE SPRING

USE ONLY WHEN

ATTENUATOR IS USED

NPS 3 THROUGH 8

HD METAL BALL SEAL

NPS 10 AND 12

HD METAL BALL SEAL

NPS 1, 1-1/2 AND 2

HDMETALBALLSEAL

28B9882-A

E0261

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January 2015

Figure 11. Seal Protector Ring

SEAL

PROTECTOR

RING (KEY 3)

Figure 12. HD Seal Removal Plate Dimensions

A5544

6.4 mm

(0.250 INCHES)

MINIMUM

VALVE SIZE,

NPS

DIMENSION A

Minimum-Maximum, mm Minimum-Maximum, Inches

75.9-76.2

95.0-95.3

126.7-127.0

158.5-158.8

212.5-212.7

263.3-263.5

2.990-3.000

3.740-3.750

4.990-5.000

6.240-6.250

8.365-8.375

10.365-10.375

Installing Fisher TCM Plus or Extra ball seals:

a. NPS1,1-1/2,and2valves:Install the backup ring (key 14). Install the Fisher TCM seal (key 11) into the valve

body. Refer to figure 7.

DInstall the gasket (key 15) on the valve body.

DInstall the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

b. NPS 3 through 12 valves: Install the Fisher TCM seal (key 11) into the valve body.

DInstall the gasket (key 15) on the valve body.

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DInstall the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

Installing flat metal seals:

a. Install 12 shims in the valve and install the flat metal seal on top of the shims.

b. Install the spring seal (key 13) on the flat metal seal (key 11) with the convex side of the spring seal facing the

ball.

c. Install the seal protector ring, and install the protector ring screws and washers (keys 21 and 22). Tighten the

screws.

d. Add or remove shims under the ball seal as necessary to obtain zero ball seal deflection as accurately as possible.

Note

Zero ball seal deflection for a flat metal seal is the point at which the addition of one 0.13 mm (0.005 inch) thick shim causes

contact between the ball and ball seal to be broken. Hold the parts tightly together when determining zero deflection, or improper

zero deflection might result.

e. After zero deflection is reached, remove the seal protector ring, spring seal, seal and 4 shims. Final assembly of

the control valve should not exceed a maximum of 9 shims for zero deflection. If more than 9 shims are required,

contact your Emerson Process Management sales office.

f. Install the gasket (key 15) on the valve body.

g. Install the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure.

Installing HD metal seals:

Note

The older and newer designs of the NPS 1 and 1-1/2 seal protector ring are functionally the same, but are different lengths and not

interchangeable. All NPS 1 and 1-1/2 sizes of V150 and V300 valves are the newer design. The change in seal protector ring length

occurred in the 1992/1993 timeframe and affects NPS 1 and 1-1/2 V200 valves only. To determine whether you have the older or

newer design, measure the length of the seal protector ring (key 3, figure 26) from its pipeline flange mating surface to its

opposite end. Compare your measurement to those listed in figure 7.

a. For NPS 1 and 1-1/2 valves: The older and newer designs of the NPS 1 and 1-1/2 seal protector rings are

functionally the same, but are different lengths and not interchangeable. Refer to figure 7 for protector ring

dimensions.

DInstall the wave spring (key 13) onto the ball seal.

DLubricate and install the radial seal (key 37) onto the ball seal (key 11). Make sure the open side of the radial

seal faces away from the ball.

DPush the ball seal assembly into the seal protector ring (key 3).

DGo to step 5 in this procedure.

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b. For all NPS 3 through 8 valves and NPS 10 and 12 valves without attenuator:

DLubricate and install the radial seal (key 37) into the appropriate groove in the seal protector ring making

suretheopensideoftheradialsealfacesawayfromtheball.

DInstall the wave spring (key 13) into the seal protector ring (key 3).

DInstall the HD metal seal (key 11) into the seal protector ring (key 3), past the radial seal. While pushing it

past the radial seal, make sure the HD metal seal is level. Go to step 5 in this procedure.

c. For NPS 10 and 12 valves with attenuator:

DLubricate the radial seal with lithium grease and install the radial seal (key 37) into the appropriate groove

in the seal protector ring making sure the open side of the radial seal faces away from the ball.

DInstall the wave spring (key 13) into the seal protector ring (key 3).

DTo install the retaining ring (key 41), find one of the free ends of the ring. Insert the free end into the groove

in the seal protector ring. Work around the ring, pressing it into the groove until the ring is completely in its

groove.

DInstall the HD metal seal (key 11) into the seal protector ring (key 3), past the radial seal. While pushing it

past the radial seal, make sure the HD metal seal is level.

DThe HD metal seal uses a retaining ring (key 41) for NPS 10 and 12 valves only. This retaining ring is an

octagonal-shaped support wire. Go to step 5 in this procedure.

Installing high temperature HD metal seals:

a. For NPS 1, 1-1/2 and 2 valves: The older and newer designs of the NPS 1 and 1-1/2 seal protector rings are

functionally the same, but are different lengths and not interchangeable. All part numbers in this manual are for

the newer design. Refer to figure 7 for ring dimensions.

DPlace the wave spring (key 13) on top of the HD metal seal (key 11).

DBreak the piston ring (key 133) into two approximately equal pieces either by placing the ring over a pencil

or similar object and applying pressure down-wards ontheringuntiltheringsnaps.Besuretomatchthe

broken ends together as you install it on the HD metal seal (key 11).

DLay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) into place.

Make sure the seal is level. Go to step 5 in this procedure.

b. For NPS 3 through 8 valves:

DPlace the piston ring (key 133) and retaining ring (key 132) into the appropriate groove in the seal protector

ring (key 3). The piston ring has one break in it; do not break it further.

DInstall the wave spring (key 13) into the seal protector ring (key 3).

DLay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) past the

piston ring (key 133) and into place. Make sure the seal is level. Go to step 5 in this procedure.

c. For NPS 10 and 12 valves:

DPlace the piston ring (key 133) and retaining ring (key 132) into the appropriate groove in the seal protector

ring (key 3). The piston ring has one break in it; do not break it further.

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DInstall the wave spring (key 13) into the seal protector ring (key 3).

DIf the valve has an attenuator, install the retaining ring (key 41). The octagonal shaped support wire ring has

twofreeends.Placeoneofthefreeendsintothegrooveinthesealprotectorring.Thenstartingatthe

inserted end, press the rest of the ring into the groove completely.

DLay the HD metal seal (key 11) down on a flat surface and push the seal protector ring (key 3) past the

piston ring (key 133) and into place. Make sure the seal is level. Go to step 5 in this procedure.

5. Install a replacement gasket (key 15) on the valve body (key 1 or 1A). Install the HD metal ball seal/seal protector

ring assembly into the valve body (key 1 or 1A).

6. Install washers (or clips), and screws that clamp the seal protector ring to the valve body [keys 3, 21, and 22; the

V200 valve uses clips (key 22) in place of washers].

7. If necessary, refer to the Packing Maintenance procedures to install the packing. Install the actuator using the

Actuator Mounting procedures or to the appropriate actuator instruction manual.

HDMetalSealLubrication

To assist with break-in of the HD metal seals, it is recommended that the ball and seal be lubricated with dry film

lubricant or equivalent moly disulfide.

Bearing and Ball Maintenance

WARNING

Before performing the steps in this section, observe the WARNING at the beginning of the Maintenance section on page 7.

NPS3through12Valves

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve

packing are removed from the valve.

Refer to the Replacing Packing procedures to remove the actuator, and to remove the packing flange and packing

follower from the valve. When the packing disassembly steps are complete, return to this section.

Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Table 3. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

30.25-20 0.5

40.25-20 0.5

60.25-20 0.5

80.3125-18 0.62

10 0.3125-18 0.62

12 0.3125-18 0.94

Disassembly

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting

motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position at the bottom of

the valve body cavity. Make sure the ball will not rotate.

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Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated.

1. A taper key (key 4, figures 14, 24, 25 and 31) is used to connect the ball and drive shaft in NPS 3 through 12 valves.

2. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate

(see warning above). Provide support for the ball during the following disassembly.

3. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and

follower shaft.

For tack welded taper keys, driving the taper key out of the ball ear will shear the tack welding.

4. Locate the small end of the taper key (key 4, see figures 14, 24, 25 and 31). Using a pin punch on the smaller end of

the taper key, drive it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong

direction will tighten it.

5. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

CAUTION

Exercise care to avoid damaging components in the following procedure.

6. Theballwillbefreetomovewhenbothshaftsareremoved.Makesurethesealingsurfaceoftheballisnot

damaged while removing the follower shaft.

a. Unscrew the pipe plug (key 25) if one is installed. Use a punch to drive the follower shaft (key 9) into the center of

the ball.

b. If a pipe plug is not installed, use a piece of continuous threaded rod as a removal rod when moving the follower

shaft (key 9) into the center of the ball. Refer to the table 3 for a description of the size threaded rod needed. The

length of the rod should allow easy working room from the valve body.

7. Carefully remove the follower shaft and ball (key 2) from the valve body.

For NPS 4 valves with attenuator, remove the ball/attenuator through the inlet of the valve. Taking hold of the follower

shaft ear on the ball/attenuator, you must position the scalloped edge of the attenuator against the valve bore

opening and then pivot, or roll, the ball/attenuator out of the valve body (see figure 18).

For NPS 6, 8, 10, and 12 valves with attenuator, remove the ball/attenuator through the outlet of the valve by carefully

turning and manipulating the ball. The NPS 6, 8, 10, or 12 ball/attenuator will not come straight out of the valve body.

8. Remove the bearings (key 10) by hand. If the bearings are tight in the valve body, then pull or drive them out with a

slight pressure.

DTo remove the follower shaft bearings, use a blind-hole bearing puller. If you do not have such a tool, you can

machine the bearing out.

9. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Install the replacement bearings (key 10) by hand. The bearing flanged end should touch the valve body.

3. Installing the Vee-Ball: Ensure the ball part number matches up with the appropriate seal type as shown in the key 2

ball table in the parts list section of this instruction manual.

WARNING

The ball might be damaged if it is allowed to fall into the valve body. To avoid personal injury or damage to the sealing

surfaces, support the ball to prevent it from falling into or out of the valve body cavity.

Instruction Manual

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Vee-Ball Valves

January 2015

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in the following

applications:

DNPS 3 valve without ball/attenuator

DNPS 4 through 12 valves with ball/attenuator.

Carefully install the ball into the valve body cavity.

DFor Vee-Ball with attenuator (NPS 4 through 12 valves), carefully install the ball into the valve body cavity. For NPS 4

valves, install the ball/attenuator through the inlet of the valve. For NPS 6, 8, 10, and 12 valves, install the

ball/attenuator through the outlet of the valve. Taking hold of the follower shaft ear on the ball/attenuator, you

must position the scalloped edge of the attenuator against the valve bore opening and then carefully pivot, or roll,

the ball/attenuator into the valve body (see figure 18).

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

DFor NPS 3 valves: The follower shaft (key 9) should already have been inserted into the ballbeforetheballwasput

into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

DFor NPS 4 and larger valves: Insert the follower shaft (key 9) through the ball, and into the valve body bearing (key

10).

DFor NPS 4 through 12 valves with ball/attenuator: The follower shaft (key 9) should already have been inserted into

the ball/attenuator before the ball was put into the valve body. Insert the follower shaft (key 9) into the valve body

bearing (key 10).

Then for all sizes, align the hole in the follower shaft with the holes in the ball. Insert the small end of the groove pin

(key 7) into the hole in the ball and into the follower shaft. The pin will hold the parts in place while the drive shaft (key

6) is being installed.

Table 4. Taper Key Minimum Depth

Valve Size, NPS Minimum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3, 4, 6

8, 10, 12

4.8 (0.188)

5.6 (0.219)

Table 5. Taper Key Maximum Depth

Valve Size, NPS Maximum Depth To Drive Taper Key After Initial Solid Contact, mm (Inches)

3, 4

8, 10

7.1 (0.281)

7.9 (0.312)

9.5 (0.375)

10.3 (0.406)

5. Installing the Drive Shaft:

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the

drive shaft.

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January 2015

Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash

mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and

seal damage may result.

Figure 13. Informational Tag

GE11636-A FOR STANDARD RIGHT/LEFT HAND BALL GE11637-A FOR OPTIONAL LEFT HAND BALL

CAUTION

Make sure the drive shaft is free of oil or grease, otherwise the taper pin or taper key will not seat properly. Failure to

properlysetthetaperpinortaperkeycouldresultinitcoming loose while in service. Loosening of the taper key in service

could result in improper valve function and equipment damage.

a. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear. Align the hole in the drive shaft

with the holes in the ball.

b. Insert the taper key into the ball and drive shaft as shown in figure 14.

DInstalling the Taper Key

Current standard construction materials for all NPS 3 through 12 valves require the taper key (key 4, figure 14) to be

tack welded in place after properly seating, using the following procedure. Use standard welding preparations when

preparing parts for reassembly.

CAUTION

Make sure the drive shaft (key 6) is free of oil or grease, otherwise the taper key will not seat properly. Failure to properly

set the taper pin or taper key could result in it coming loose while in service. Loosening of the taper key in service could

result in improper valve function and equipment damage.

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Figure 14. Taper Key Installation

MAXIMUM ENGAGEMENT OF TAPER KEY

31B0727-E

A6035-1

BALL

(KEY 2)

TACK WELD

TAPER KEY

(KEY 4)

DRIVE SHAFT

(KEY 6)

TACK WELD

TAPER KEY

(KEY 4)

MINIMUM ENGAGEMENT OF TAPER KEY

6. Install the drive shaft (key 6) into the valve body through the ball and into the lower bearing.

7. Insert the taper key (key 4) into ball and drive shaft (keys 2 and 6) as shown in figure 14. The taper key inserts, with

theflatsideofthekey,facingthedriveshaft(key6).

8. Using a flat end punch, drive the groove pin (key 7) into the ball ear and follower shaft until it is flat with the ball ear

surface. Stake both ends of the pin hole with a centerpunchtoensurethegroovepindoesnotcomeout.

9. Using a flat end punch, drive the taper key (key 4) into the ball ear and drive shaft (key 6) until solid, heavy contact is

obtained between the key and shaft.

10. Measure the position of the taper key head.

11. Drive the taper key in further using the minimum distance shown in table 4.

12. Inspect the ball/shaft taper key connection to verify that the taper key spans the entire shaft flat width. If not, the

taper key must be driven in further until this condition is satisfied. However, do not exceed the maximum depths

shownintable5.

Note

All valve taper keys are tack welded, except titanium.

13. When the above conditions are met, tack weld the taper key (key 4) to the ball ear on the head end of the key (see

figures 24 and 25). Use a:

D1/8inchdiameterweldonNPS3through6valves,

D3/16 inch diameter weld on NPS 8 through 10 valves, and

D1/4inchdiameterweldonNPS12valves.

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Figure 15. Typical Metal Micro-Notch Ball and Drive Shaft

MICRO-NOTCH V-NOTCH BALL

DRIVE SHAFT

W6256

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to

complete the assembly of the valve.

NPS 1 through 2

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve

packing are removed from the valve.

Refer to the Replacing Packing procedures to remove the actuator, and to remove the packing flange and packing

follower from the valve. When the packing disassembly steps are complete, return to this section.

Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Disassembly

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting

motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position at the bottom of

the valve body cavity. Make sure the ball will not rotate.

Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated.

1. A taper pin (key 4, figure 20) is used in the NPS 1, 1-1/2, and 2 valves, and in the NPS 1 Metal Micro-Notch valve

(figure 21).

2. Ceramic Micro Notch ball constructions: Ascrew(key 4, figure 22) is used to attach the ball to the drive shaft.

CAUTION

Exercise care to avoid damaging components in the following procedure.

a. The parts are held together with a screw and an adhesive. Remove the screw (key 4) and separate the drive shaft

from the ball. In some cases, a small amount of heat can be applied to help loosen the adhesive. However,

excessive heat may damage other valve component parts.

b. Oncetheshaftshavebeenremovedfromthevalvebody,theballmayfall.Toavoidpersonalinjuryordamageto

the sealing surfaces, provide support for the ball to prevent it from falling as the shaft(s) are being removed.

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Table 6. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

11/4-20 0.5

1.5 1/4-20 0.5

21/4-20 0.5

Figure 16. Dimensions of Ball in Ball / Shaft Assembly

VALVE SIZE A

NEW - WITHOUT THRUST WASHER OLD - WITH THRUST WASHER

NPS mm Inches mm Inches

132.9 1.29 31.8 1.25

1.5 48.6 1.91 47.7 1.88

264.5 2.54 63.4 2.50

3. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate

(see warning above). Provide support for the ball during the following disassembly.

4. Unscrew the pipe plug (key 25). (The pipe plug is optional and may not be available.)

5. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and

follower shaft.

Note

All NPS 1 Micro-Notch constructions use a one piece shaft. They do not have a follower shaft.

6. Locate the small end of the taper key (key 4, figure 14). Using a pin punch on the smaller end of the taper key, drive

it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong direction will tighten it.

7. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

Note

The new ball/shaft assembly (key 48) does not require a thrust washer (key 38) in valves ordered after November 01, 2001.

Discard the thrust washer in valves ordered prior to this date when new ball/shaft assemblies are used as spare parts.

Figure 17 shows the informational tag that is attached with the new ball/shaft assembly when shipped as a spare part. Refer to

figure 16 for dimensions of the ball in the ball/shaft assembly.

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January 2015

Figure 17. Informational Tag

29B9332

CAUTION

Exercise care to avoid damaging components in the following procedure.

8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft.

a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball.

b. If a pipe plug is not installed, use a piece of continuous threaded rod as a removal rod when moving the follower

shaft (key 9) into the center of the ball. Refer to the table 6 shown below for a description of the size threaded

rod needed. The length of the rod should allow easy working room from the valve body.

9. Remove the ball (key 2) by carefully removing the follower shaft and ball from the valve body.

10. Remove the bearings (key 10) by hand. If the bearings are tight in the valve body, then pull or drive them out with

a slight pressure.

11. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Install bearings (key 10) by hand. The bearing flanged end should touch the body.

3. Installing the ball (key 2):

WARNING

The Vee-Ball might be damaged if it is allowed to fall into the valve body. To avoid personal injury or damage to the sealing

surfaces, support the ball to prevent it from falling into or out of the valve body cavity.

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January 2015

Figure 18. Ball/Attenuator Installation and Removal Method

W6134

BALL/ATTENUATOR

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in an NPS 3 valve without

ball/attenuator

Carefully install the ball into the valve body cavity.

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

DFor NPS 1 through 2 valves: The follower shaft (key 9) should already have been inserted into the ball before the ball

was put into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

Note

All NPS 1 Micro-Notch constructions use a one piece shaft. They do not have a follower shaft.

5. Installing the Drive Shaft for Valves with Taper Pins

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the

drive shaft.

Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash

mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and

seal damage may result.

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January 2015

Figure 19. Location of Indicator Hole in Micro-Notch Vee-Balls

FOLLOWER END OF BALL

SHAFT/ASSEMBLY

29B9552-A

E0764

INDICATOR HOLE

NOTCH

CAUTION

Make sure the drive shaft is free of oil or grease, otherwise the taper pin will not seat properly. Failure to properly set the

taper pin or taper key could result in it coming loose while in service. Loosening of the taper key in service could result in

improper valve function and equipment damage.

6. Insert the drive shaft into the valve body bearing (key 10), and into the ball ear (or ball, for Micro-Notch

constructions).Aligntheholeinthedriveshaftwiththeholesintheball.

Note

There is an indicator hole drilled in all Micro-Notch balls. This indicator hole must be oriented closest to the follower end of the

ball/shaft assembly. See figure 19.

7. Insert the taper pin into the ball and drive shaft as shown in figures 20 and 21. The small end of the taper pin must

be inserted into the larger hole side of the ball ear (or ball, for Micro-Notch constructions), and into the large hole

side of the drive shaft.

Note

The taper pin will not fit correctly if inserted in the wrong direction through the ball ear (or ball, for Micro-Notch constructions) or

throughthedriveshaft.Makesurethedriveshaftandballear(orball,forMicro-Notchconstructions)areinthecorrectorientation

for installing the pin.

DInstalling Taper Pins in NPS 1, 1-1/2, and 2 Valves

Note

For NPS 1, 1-1/2, and 2 valves, the taper pins (figure 20) do not require welding.

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Vee-Ball Valves

January 2015

Using a flat-end punch, drive the taper pin into the ball ear (or ball, for Micro-Notch constructions) and drive shaft until

solid heavy contact is felt. Make sure the taper pin spans the width of the ball.

Using a flat end punch, drive the groove pin (key 7) into the ball and follower shaft until it is flat with the ball surface.

Installing the Drive Shaft in VTC Ceramic Vee-Ball Valves

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the

drive shaft.

Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash

mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and

seal damage may result.

Figure 20. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1, 1-1/2, and 2 Valves

A6033-1

DRIVE SHAFT

(KEY 6) TAPER PIN

(KEY 4)

BALL

(KEY 2)

Figure 21. Taper Pin Installation for Fisher V150, V200, and V300 NPS 1 Valves with Micro-Notch Ball Construction

E0738

DRIVE SHAFT

(KEY 6)

WHEN FULLY SET, PIN

SHOULD BE FLUSH OR 0.06'

TAPER PIN

(KEY 4)

MICRO-NOTCH BALL

(KEY 2)

Valves with NPS 1 ceramic micro-notch balls use a screw with a threaded valve shaft to connect the ball to the shaft. An

adhesive is used to lock the screw in the valve shaft (keys 4 and 6, figure 22).

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D101554X012

Vee-Ball Valves

January 2015

Figure 22. Screw Installation for Fisher V200, NPS 1 Valves with VTC Ceramic Micro-Notch Ball Construction

SCREW (KEY 4) BALL (KEY 2)

DRIVE SHAFT

(KEY 6)

LOCK COMPOUND

(KEY 49)

44B0241-B

A6961

INDICATOR HOLE

Note

There is an indicator hole drilled in all Micro-Notch balls. The orientation of this hole in the ceramic Vee-Ball is to the right of the

screw in the ball, and must be located closest to the follower end of the ball/shaft assembly. See figures 19 and 22.

WARNING

Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim.

Do not use ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air).

Within the valve body:

8. The threaded hole in the shaft, the screw and screw clearance hole in the ball must be free of oil and grease before

applying an activator.

9. Apply LoctiterDependrActivator 7387 to threaded hole, screw and ball clearance hole. Assemble the ball onto the

shaft while aligning threaded shaft hole within the ball clearance hole.

10. The flat on the shaft must be oriented so that the head of the cap screw seats on the flat.

11. Apply 5 drops of Loctite Depend 330 into the hole in the ball.

12. Thread the screw into the shaft tightening it to 9.2 NSm(81inSlbs) torque. Remove excess adhesive, Allow four

hours to cure fully before continuing with assembly.

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to

complete the assembly of the valve.

Actuator Mounting

Use the appropriate actuator instruction manual, this section of this manual, and figure 23 of this manual when

mounting the actuator or changing actuator styles and positions.

1. To help ensure correct centering of the Vee-Ball (key 2)ontheseal(key11),besuretheballisclosedwhen

mounting the actuator (for applications other than Spring Return Fail-Open).

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D101554X012

Vee-Ball Valves

January 2015

2. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. Only drive the lever

in if absolutely necessary.

3. Carefully wedge the ball solidly against the actuator-side bearing, using a screwdriver or similar tool inserted

between the lower ear of the ball and the valve body.Thiswillcentertheball.Seefigure6.

4. Keep the wedge in place while installing the lever, if necessary. Remove the wedge after you have clamped the

actuator lever on the valve shaft and have connected the lever to the actuator piston rod or diaphragm rod.

Determining Mounting Position

The actuator can be either right or left-hand mounted, with the actuator on the right or left side when viewed from

upstream (see figure 23).

The Series B Vee-Ball, NPS 4 through 12 with attenuator, and the NPS 1 micro-notch Vee-Ball have one V-notch. For

right-hand mounting (standard), the ball will be in the top of the valve body when the valve is open and the shaft is

horizontal.InthispositiontheballrotatesCCWtoClose.Forleft-handmounting(standard), the ball will be in the

bottom of the valve body when the valve is open and the shaft is horizontal. In this position the ball rotates CCW to

Close. An optional ball for left-hand mounting, which rotates into the top of the valve body when the shaft is

horizontal, is also available. In this position the ball rotates CW to Close.

TheNPS1through2hastwonotches,andcan be rotated in either direction.

Determining Closed Position

1. Thevalvemustberemovedfromthelinetocheckthepositionoftheball.

WARNING

The Vee-Ball closes with a shearing, cutting motion. To avoid personal injury, keep hands, tools, and other objects away

from the ball while stroking the valve.

2. Rotate the ball to the closed position.

3. Position the ball in the proper location

For Series B:

DWhen viewed from the valve body inlet, the ball is in the proper position when the flat spot on the top of the ball is

exactly in the center of the seal package.

Make a copy of the centering template in figure 27 out of a suitable stiff material. Place the centering template in the

opening at the seal (See figure 27). Find the center of the template and make sure the spot on the ball is centered

directly below it.

For NPS 1, 1-1/2, and 2 valves with attenuators: Follow one of the procedures below:

DWhen viewed from the valve body inlet, the ball is in the proper position when both V-notches of the ball are

centered between the machined diameter of the ledge that supports the seal.

DIf the ball has a spot machined on the top, align that spot to the exact center of the seal cavity.

4. Adjust the actuator linkage as described in the appropriate actuator instruction manual until the ball is centered in

theclosedposition.Alineisstampedontheactuatorendofthedriveshaft(seefigure23)toindicatetheball

position.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or

changing actuator styles and positions.

The Micro-Notch ball closed position is approximately 5 degrees closed from the first point of flow. This establishes the

zero degree position for the ball.

Figure 23. Index Marks for Actuator Lever Orientation for NPS 1 through 12 Valves with or without Attenuator

48B4773-C

NOTE:

1. ARROW ON LEVER INDICATES DIRECTION OF ACTUATOR THRUST TO CLOSE VALVE.

2. THE OPTIONAL LEFT-HAND ORIENTATION IS NOT AVAILABLE FOR MICRO-NOTCH VEE-BALLS.

(2)

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Figure 24. Fisher V150 or V300 NPS 3 through 12 Valve Assembly

(Details are typical for V200 flangeless valve body)

58B2296-D

ALLOY

FOLLOWER NPS 10 & 12

HD METAL SEAL

FOR ATTENUATOR

USE ONLY

LEAKOFF

FOLLOWER

FLAT METAL SEAL

TCM SEAL

PIPE PLUG

PARTS NOT SHOWN: 28, 30, 31, 32, 35 & 36

ATTENUATOR BALL

NPS 4-12

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Vee-Ball Valves

January 2015

Figure 25. Exploded View, Fisher V150 and V300 NPS 3 through 12 without Attenuator Assembly.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Figure 26. Fisher V150 or V300 NPS 1, 1-1/2, and 2 Valve Assembly

(Details are typical for V200, except V200 does not have flanges)

44B2228-B

ALLOY ASSEMBLY

TCM SEAL

PIPE PLUG

OPTIONAL

NOTE:

PARTS NOT SHOWN: 30, 31, 32, 33, 35 & 36

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D101554X012

Vee-Ball Valves

January 2015

Figure 27. Centering Template in Use and Template Dimensions

19B8493

E0740

19B8493

E0741

VALVE SIZE, NPS A

(FOR ASME VALVES)

(FOR DIN VALVES) B(1)

C(1)

(ANSI/ISA

S75.08.02)

(ASME B16.10 Short(2))D(1)

163 68 19 35 61 25

1-1/2 82 88 28 34 85 25

2102 102 38 31 85 25

3127 138 63 24 62 38

4157 157 82 36 71 44

6216 212 117 21 59 51

8270 268 139 12 61 57

10 324 320 203 235 60

12 381 378 254 220 63

Inches

12.50 2.68 0.75 1.40 2.40 1.00

1-1/2 3.25 3.46 1.12 1.34 3.34 1.00

24.02 4.02 1.50 1.22 3.34 1.00

35.00 4.55 2.50 0.94 2.44 1.50

46.19 6.19 3.25 1.42 2.80 1.75

68.50 8.35 4.62 0.82 2.32 2.00

810.62 10.55 5.50 0.48 2.42 2.25

10 12.75 12.60 8.00 0.09 1.40 2.38

12 15.00 14.88 10.00 0.09 0.78 2.50

1.ThesedimensionsarethesameforASMEandDINvalves.

2. Note that ASME B16.10 Short dimensions are actually longer than ANSI/ISA S75.08.02 dimensions.

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D101554X012

Vee-Ball Valves

January 2015

Parts Ordering

A serial number is assigned to each valve and stamped on the nameplate. Always refer to the valve serial number when

corresponding with your Emerson Process Management sales office regarding spare parts or technical information.

When ordering replacement parts, also specify the complete 11-character part number from the parts kits or parts list

information.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should

not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the

performance of the valve, and could give rise to personal injury and property damage.

Note

For the NPS 2 V150 valve, this manual covers valves with serial numbers 12551183 and higher. Always reference the serial number

of your valve when corresponding with your Emerson Process Management sales office.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Retrofit Kits for ENVIRO-SEAL Packing

Retrofit kits include parts to convert existing V150, V200 and V300 valves with shallow (single packing depth) packing

box to the ENVIRO-SEAL packing box construction. Retrofit kits include single PTFE packing. See following table.

ENVIRO-SEAL Packing Retrofit Kits

SHAFT DIAMETER(1) PART NUMBER

mm Inches Single PTFE Graphite

12.7 1/2 RRTYXRT0012 RRTYXRT0312

15.9 5/8 RRTYXRT0022 RRTYXRT0322

19.1 3/4 RRTYXRT0032 RRTYXRT0332

25.4 1RRTYXRT0052 RRTYXRT0352

31.8 1-1/4 RRTYXRT0062 RRTYXRT0362

38.1 1-1/2 RRTYXRT0072 RRTYXRT0372

Parts Included in Kit

Key Description Quantity

100 Packing stud 2 2

101 Packing nut 2 2

102 Packing flange 1 1

103 Spring pack assembly 1 1

105 Packing set 1 1

106 Anti-extrusion washer 2---

107 Packing box ring(2) 1 1

--- Tag 1 1

--- Tie Cable 1 1

1. Diameter through the packing box.

2. Not required for all sizes of V150 and V200 or for V300 with 1-1/4 or 1-1/2 inch diameter shafts.

Repair Kits for ENVIRO-SEAL Packing

Repair kits include valves parts for shallow (single packing depth) for ENVIRO-SEAL packing box construction. Repair

kits include single PTFE or graphite packing. See following table.

ENVIRO-SEAL Packing Repair Kits

SHAFT DIAMETER(1) PART NUMBER

mm Inches PTFE Graphite

12.7 1/2 RRTYX000012 13B8816X012

15.9 5/8 RRTYX000022 13B8816X032

19.1 3/4 RRTYX000032 13B8816X052

25.4 1RRTYX000052 13B8816X092

31.8 1-1/4 RRTYX000062 13B8816X112

38.1 1-1/2 RRTYX000072 13B8816X142

Parts Included in Kit

Key Description Quantity

105 Packing set 1 1

106 Anti-extrusion washer 2---

(2)

1. Diameter through the packing box.

2. Included in key 105.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Repair Kits for Ball Seals

Seal repair kits include recommended spare parts for Fisher TCM Plus, S31600 stainless steel, CF10SMnN, or

CD7MCuN ball seal constructions. The following table indicates the repair kit part number and the quantity of parts

included in the kit.

Fisher V150, V200, and V300 Repair Kits

VALVE SIZE, NPS

KIT PART NUMBER

Ball Seal Material

TCM Plus --- Alloy 6 CD7MCuN

(Alloy 255 Duplex SST)

1-1/2

RV150X00CA2

RV150X00CB2

---

RV150XHDAA2

RV150XHDAB2

RV150XHDCA2

RV150XHDCB2

VALVE SIZE, NPS

Ball Seal Material

TCM Plus S31600

(316 SST) CF10SMnN CD7MCuN

(Alloy 255 Duplex SST)

2(1)

2(2)

RV150X00C12

RV150X00C82

RV150X00C22

RV150X00C32

RV150X00C42

RV150X00C52

RV150X00C62

RV150X00C72

RV150X00M12

---

RV150X00M22

RV150X00M32

RV150X00M42

RV150X00M52

RV150X00M62

RV150X00M72

RV150X0HD12

RV150X0H082

RV150X0HD22

RV150X0HD32

RV150X0HD42

RV150X0HD52

RV150X0HD62

RV150X0HD72

RV150XHDC12

RV150XHDC82

RV150XHDC22

RV150XHDC32

RV150XHDC42

RV150XHDC52

RV150XHDC62

RV150XHDC72

Parts Included in Kit Quantity in Kit

Key No. Description

Ball seal

Shim seal(3)

Spring seal

Wave spring

---

Gasket

Radial seal

Retainer screw

Retainer washer

---

2or4

(4)

2or4

(4)

---

2or4

(4)

2or4

(4)

2or4

(4)

2or4

(4)

2or4

(4)

2or4

(4)

1. V150’s only for serial numbers below 12551183.

2. V150’s for serial numbers 12551183 and above. All V200’s and V300’s.

3. Fewer shim seals are furnished in the parts kits than are used in the original construction of the valve. Most original shim seals can be reused.

4. A quantity of 2 is supplied for NPS 2 through 8 valves, and a quantity of 4 is supplied for NPS 10 and 12 valves.

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Parts List

Note

Part numbers are shown for recommended spares only. For other part

numbers, contact your Emerson Process Management sales office.

Common Parts (figures 24, 25 &

26)

Key Description Part Number

1 If you need a valve body as a replacement part, order by valve

size, serial number, and desired valve body material. Contact your

Emerson Process Management sales office for assistance.

2* Ball see following table

2* Ball w/ attenuator see following table

3SealProtectorRing

4* Taper Key

R30006 (cobalt alloy 6 casting)

NPS 3 and 4 12B9530X012

NPS 6 12B9531X012

NPS 8 & 10 12B9532X012

NPS 12 12B9533X012

N10276

NPS 3 and 4 11B0674X032

NPS 6 11B0695X032

NPS 8 & 10 11B0722X032

NPS 12 11B4684X032

6* Drive Shaft see following table

6* Drive Shaft w/ attenuator see following table

7* Groove Pin

S31600 (316 stainless steel)

NPS 1 13B0345X012

NPS 1-1/2 and 2 11B0705X012

NPS 3 and 4 18A6135X012

NPS 6 18A6138X012

NPS 8 11B0738X012

NPS 10 and 12 11B8596X012

N10276

NPS 1 13B0345X022

NPS 1-1/2 and 2 11B0705X022

NPS 3 and 4 18A6135X022

NPS 6 18A6138X032

9* Follower Shaft see following table

9* Follower Shaft w/ attenuator see following table

10* Bearing (2 req'd)

PEEK/PTFE

NPS 1 14B3351X012

NPS 1-1/2 14B3352X012

NPS 2 14B3353X012

NPS 3 and 4 17B7142X012

NPS 6 27B7136X012

NPS 8 and 10 27B7775X012

NPS 12 27B9470X012

R30016 (alloy 6B)

NPS 1 23B0342X012

NPS 1-1/2 23B6819X022

NPS 2 23B6682X012

Key Description Part Number

NPS 3 and 4 27B9673X012

NPS 6 27B9670X012

NPS 8 and 10 27B9547X012

NPS 12 27B9471X012

Silver-plated R30016 (alloy 6B)

NPS 1 23B0343X012

NPS 1-1/2 23B6820X012

NPS 2 23B6683X012

NPS 3 and 4 28B2950X012

NPS 6 28B2951X012

NPS 8 and 10 28B2952X012

NPS 12 28B2953X012

316L SST Nitride

NPS 1 23B0342X032

NPS 1-1/2 23B6819X032

NPS 2 23B6682X032

NPS 3 and 4 27B9673X022

NPS 6 27B9670X022

NPS 8 and 10 27B9547X022

NPS 12 27B9471X022

Carbon-filled PTFE with N10276 sleeve

NPS 1 13B0349X012

NPS 1-1/2 13B6822X012

NPS 2 13B6685X012

NPS 3 and 4 17B9675X012

NPS 6 27B9672X012

NPS 8 and 10 27B9549X012

NPS 12 27B9472X012

Glass-filled PTFE with N10276 sleeve

NPS 1 13B0349X042

NPS 1-1/2 13B6822X042

NPS 2 13B6685X022

NPS 3 and 4 17B9675X022

NPS 6 27B9672X022

NPS 8 and 10 27B9549X022

NPS 12 27B9473X022

11* Ball Seal

Fisher TCM Plus

NPS 1 13B0339X052

NPS 1-1/2 13B6815X062

NPS 2 13B6686X062

NPS 3 13A2565X102

NPS 4 13A2585X102

NPS 6 13A2619X102

NPS 8 13A2645X072

NPS 10 13A2662X052

NPS 12 13A2677X062

Fisher TCM Ultra

NPS 1 13B0339X062

NPS 1-1/2 13B6815X072

NPS 2 13B6686X072

NPS 3 13A2565X112

NPS 4 13A2585X112

NPS 6 13A2619X112

NPS 8 13A2645X082

NPS 10 13A2662X062

NPS 12 13A2677X072

Flat Metal

S31600

NPS 3 11B4688X012

NPS 4 11B5704X012

NPS 6 11B5708X012

NPS 8 11B5712X012

NPS 10 11B5717X012

*Recommended spare parts

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key Description Part Number

S30200

NPS 12 11B5722X012

HD (Heavy-Duty) Metal

CF10SMnN

NPS 2 33B6676X012

NPS 3 34B4766X012

NPS 4 34B4767X012

NPS 6 34B4768X012

NPS 8 34B4769X012

NPS 10 34B3365X012

NPS 12 34B3366X012

CD7MCuN SST

NPS 1 33B0341X022

NPS 1-1/2 33B6817X022

NPS 2 33B6676X022

NPS 3 34B4766X022

NPS 4 34B4767X022

NPS 6 34B4768X022

NPS 8 34B4769X022

NPS 10 34B3365X022

NPS 12 34B3366X022

R30006 cobalt alloy 6 casting

NPS 1 33B0341X012

NPS 1-1/2 33B6817X032

NPS 2 33B6676X032

NPS 3 34B4766X032

NPS 4 34B4767X032

NPS 6 34B4768X032

NPS 8 34B4769X032

S31700 (317 SST) w/ CoCr-A seat

NPS 10 34B3365X032

NPS 12 34B3366X032

12* Shim Seal, S31600 (12 req'd)

Use w/flat metal seal only

NPS 3 11B4689X012

NPS 4 11B5706X012

NPS 6 11B5710X012

NPS 8 11B5714X012

NPS 10 11B5718X012

NPS 12 11B5721X012

13* Spring Seal, S31600

Use w/ flat metal seal only

NPS 3 21B4687X012

NPS 4 21B5705X012

NPS 6 21B5707X012

NPS 8 21B5713X012

NPS 10 21B5716X012

NPS 12 21B5720X012

13* Wave Spring, N07750 (NACE)

use w/ HD Metal Seal only

NPS 1 23B0347X012

NPS 1-1/2 23B6825X012

NPS 2 23B6689X012

NPS 3 24B4760X012

NPS 4 24B4761X012

NPS 6 24B4762X012

NPS 8 24B4763X012

NPS 10 22B4509X012

NPS 12 22B4514X012

14 Backup Ring (Composition seal only)

15* Gasket

Graphite laminate (Standard)

NPS 1 13B0344X032

NPS 1-1/2 13B6823X042

Key Description Part Number

NPS 2 13B6687X052

NPS 3 11B0660X042

NPS 4 11B0672X052

NPS 6 11B0681X032

NPS 8 11B0693X032

NPS 10 11B0720X022

NPS 12 11B4682X022

Graphite for Oxygen Service

NPS 1 13B0344X022

NPS 1-1/2 13B6823X022

NPS 2 13B6687X022

NPS 3 11B0660X052

NPS 4 11B0672X062

NPS 6 11B0681X042

NPS 8 11B0693X042

NPS 10 11B0720X032

NPS 12 11B4682X032

16* Packing Set, PTFE and carbon-filled PTFE V-ring

NPS 1 12A9016X022

NPS 1-1/2 and 2 1R5795X0012

NPS 3 and 4 12A8995X022

NPS 6 12A8832X022

NPS 8 and 10 12A8951X022

NPS 12 12A8935X022

17 Packing Follower w/integral flange

17 Packing Follower w/o integral flange

19 Packing Follower Stud

20 Packing Follower Nut

21 Seal Protector Screw

22 Seal Protector Clip

23 Actuator Mounting Screw

24 Actuator Mounting Nut

25 Pipe Plug (Optional) (not shown)

26 Identification Nameplate 15A0460X012

27 Drive Screw

28 Flow Arrow

30 Nameplate

31 NameplateWire(notshown)

32 Line Flange Stud

33 Line Flange Stud

34 Spacer

35* Packing Ring, graphite ribbon (4 req'd)

NPS 1 12A9134X012

NPS 1-1/2 and 2 12A9135X012

NPS 3 and 4 12A9136X012

NPS 6 12A9137X012

NPS 8 and 10 12A9138X012

NPS 12 12A9139X012

36* Packing Washer, zinc

NPS 1 (3 req'd) 14A8362X012

NPS 1-1/2 and 2 14A9771X012

NPS 3 and 4 (3 req'd) 14A8363X012

NPS 6 (3 req'd) 14A8365X012

NPS 8 and 10 (3 req'd) 14A8366X012

NPS 12 (3 req'd) 14A8367X012

37* Radial Seal, PTFE/CG

Use w/HD Metal Seal

NPS 1 18B0261X012

NPS 1-1/2 18B0262X012

NPS 2 18B0263X012

NPS 3 18B0264X012

NPS 4 28B0265X012

NPS 6 28B0266X012

NPS 8 28B0267X012

*Recommended spare parts

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Key Description Part Number

NPS 10 28B0268X012

NPS 12 28B0269X012

39* Packing Box Ring

316 SST

NPS 1 16A6082X012

NPS 1-1/2 and 2 16A6083X012

NPS 3 and 4 16A6084X012

NPS 6 16A6085X012

NPS 8 and 10 16A6086X012

NPS 12 16A6087X012

N10276

NPS 1 16A6082X092

NPS 1-1/2 and 2, N04400 16A6083X102

NPS 3 and 4 16A6084X072

NPS 6 16A6085X092

NPS 8 and 10 16A6086X062

NPS 12 16A6087X092

40 Packing Flange

41 Retaining Ring

48* Ball-Shaft Assembly see following table

130 Clamp

131 Bonding Strap Assembly

ENVIRO-SEAL Packing System

(Parts in all Type Vee-Ball Valves)

(figure 5)

Key Description Part Number

100 Packing Flange Stud

101 Packing Flange Nut

102 Packing Flange

103 Spring Pack Assembly

Key Description Part Number

105* Packing Set

W/single PTFE packing

NPS 1 12B7053X012

NPS 1-1/2 and 2 12B7402X012

NPS 3 12B7414X012

NPS 4 12B7414X012

NPS 6 12B7438X012

NPS 8 and 10 12B7450X012

NPS 12 12B7462X012

106* Anti-Extrusion Ring (2 req'd)

W/single and double PTFE packing

NPS 1 12B7054X012

NPS 1-1/2 and 2 12B7406X012

NPS 3 and 4 12B7418X012

NPS 6 12B7442X012

NPS 8 and 10 12B7454X012

NPS 12 w/single PTFE packing only 12B7466X012

107* Packing Box Ring

W/single and double PTFE packing

NPS 1 16A6082X012

NPS 1-1/2 and 2 16A6083X012

NPS 3 and 4 16A6084X012

NPS 6 16A6085X012

108* Packing Ring (2 req'd)

W/double PTFE packing

NPS 1 1H7844X0012

NPS 1-1/2 and 2 1R5794X0012

NPS 3 and 4 12A8992X022

NPS 6 12A8831X022

NPS 8 and 10 12A8953X022

109* Anti-Extrusion Ring (2 req'd)

W/double PTFE packing

NPS 1 (adapter rings) 12B7473X012

and (anti-extrusion rings) 12B7054X012

NPS 1-1/2 and 2 (adapter rings) 12B7410X012

and (anti-extrusion rings) 12B7406X012

NPS 3 and 4 PTFE packing 12B7422X012

NPS 6 PTFE packing 12B7446X012

NPS 8 and 10 PTFE packing 12B7458X012

110 Lantern Ring

111 Tag

112 Tie Cable

113 Lubricant, anti-seize (not furnished with packing

system)

*Recommended spare parts

1. Chrome-plated ball (CRPL)

2. CF3M is the standard material offered in Europe only.

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Key 2*. Series B Design Ball for NPS 3 through 12 Valves (without attenuator)

Valve NPS Ball Material(1)

RH/LH(3) Mounted Actuator - Standard LH Mounted Actuator - Optional

Ball for use with TCM

seals

Ball for use with all

other seals

Ball for use with TCM

seals

Ball for use with all

other seals

1, 1-1/2, 2 ----------- see key 48 -------------

Chrome Plated CG8M GE11071X222 34B8330X572 GE11078X082 38B6978X122

Chrome Plated CG8M

w/CoCR-A Notch GE11071X272 34B8330X582 GE11078X092 38B6978X132

Chrome Plated CF3M(2) GE11071X292 34B8330X502 GE11078X112 38B6978X152

Chrome Plated CF3M

w/CoCR-A Notch GE11071X302 34B8330X592 GE11078X122 38B6978X162

Chrome Plated CG8M GE11072X302 37B1866X672 GE11079X112 38B6979X112

Chrome Plated CG8M

w/CoCR-A Notch GE11072X282 37B1866X552 GE11079X122 38B6979X122

Chrome Plated CF3M(2) GE11072X322 37B1866X572 GE11079X142 38B6979X142

Chrome Plated CF3M

w/CoCR-A Notch GE11072X332 37B1866X582 GE11079X152 38B6979X152

Chrome Plated CG8M GE11073X312 47B1737X372 GE11080X112 48B6980X152

Chrome Plated CG8M

w/CoCR-A Notch GE11073X322 47B1737X492 GE11080X122 48B6980X162

Chrome Plated CF3M(2) GE11073X342 47B1737X512 GE11080X142 48B6980X182

Chrome Plated CF3M

w/CoCR-A Notch GE11073X352 47B1737X522 GE11080X152 48B6980X192

Chrome Plated CG8M GE11074X282 44B8352X332 GE11081X092 48B6981X162

Chrome Plated CG8M

w/CoCR-A Notch GE11074X292 44B8352X502 GE11081X102 48B6981X172

Chrome Plated CF3M(2) GE11074X312 44B8352X522 GE11081X122 48B6981X192

Chrome Plated CF3M

w/CoCR-A Notch GE11074X322 44B8352X532 GE11081X132 48B6981X202

Chrome Plated CG8M GE11075X262 44B8641X342 GE11082X082 48B6982X132

Chrome Plated CG8M

w/CoCR-A Notch GE11075X272 44B8641X272 GE11082X092 48B6982X142

Chrome Plated CF3M(2) GE11075X242 44B8641X452 GE11082X112 48B6982X162

Chrome Plated CF3M

w/CoCR-A Notch GE11075X292 44B8641X462 GE11082X122 48B6982X172

Chrome Plated CG8M GE11076X242 47B1405X362 GE11083X082 48B6983X102

Chrome Plated CG8M

w/CoCR-A Notch GE11076X252 47B1405X372 GE11083X092 48B6983X112

Chrome Plated CF3M(2) GE11076X272 47B1405X392 GE11083X112 48B6983X132

Chrome Plated CF3M

w/CoCR-A Notch GE11076X282 47B1405X402 GE11083X122 48B6983X142

1. For materials not shown, contact your Emerson Process Management sales office

2. For Europe and Asia manufacture

3. With Standard LH mount the ball will rotate open to the bottom on the valve body

*Recommended spare parts

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January 2015

Key 2*. Ball (With attenuator)

Chrome Plated CG8M ball, CG8M attenuator (right hand mounted actuator- standard)

NPS 4 valve 38B6522X012

NPS 6 valve 48B6523X012

NPS 8 valve 48B6525X012

NPS 10 valve 48B6527X012

NPS 12 valve 48B6529X012

Chrome Plated CG8M ball, CG8M attenuator (left hand mounted actuator - optional)

NPS 4 valve 38B6522X012

NPS 6 valve 48B6524X012

NPS 8 valve 48B6526X012

NPS 10 valve 48B6528X012

NPS 12 valve 48B6530X012

Key 6*. Spline Drive Shaft for Non-attenuated Series B Design Ball - (RH/LH Standard)

S20910

NPS 1, 1-1/2, and 2 valves see key 48 table

NPS 3 and 4 valves 37B2506X022

NPS 6 valve 37B2507X022

NPS 6 CL600 valve 37B2751X022

NPS 8 and 10 valves 37B2508X022

NPS 8 and 10 valves 37B2509X022

N10276

NPS 1, 1-1/2, and 2 valves see key 48 table

NPS 3 and 4 valves 37B2506X032

NPS 6 valve 37B2507X032

NPS 8 and 10 valves 37B2508X032

NPS 8 and 10 valves 37B2509X032

S31254

NPS 1, 1-1/2, and 2 valves see key 48 table

NPS 3 and 4 valves 37B2506X052

NPS 6 valve 37B2507X052

NPS 8 and 10 valves 37B2508X052

NPS 8 and 10 valves 37B2509X052

Key 6*. Spline Drive Shaft for Non-attenuated Series B Design Ball - (LH Optional)

S20910

NPS 3 and 4 valves 38B7551X022

NPS 6 valve 38B7552X022

NPS 6 CL600 valve 38B7553X022

NPS 8 and 10 valves 38B7554X022

NPS 12 valve 38B7555X022

Key 6*. Spline Drive Shaft for Attenuated Ball- (RH/LH Standard)

S20910

NPS 4 valve 21B0668X012

6-inch valve 31B0732X012

NPS 6 CL600 valve 37B0528X022

NPS 8 and 10 valves 31B0716X012

NPS 12 valve 31B4678X012

*Recommended spare parts

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Key 9*. Follower Shaft

S20910

NPS 1 valve 13B0336X012

NPS 1-1/2 and 2 valves 13B6678X012

NPS 3 and 4 valves 11B0728X012

NPS 6 valve 11B0733X012

NPS 8 and 10 valves 11B0717X012

NPS 12 valve 11B4679X012

N10276

NPS 1 valve 13B0336X022

NPS 1-1/2 and 2 valves 13B6678X022

NPS 3 and 4 valves 11B0728X022

NPS 6 valve 11B0733X022

NPS 8 and 10 valves 11B0717X022

NPS 12 valve 11B4679X032

S31254

NPS 1 valve 13B0336X052

NPS 1-1/2 and 2 valves 13B6678X062

NPS 3 and 4 valves 11B0728X132

NPS 6 valve 11B0733X092

NPS 8 and 10 valves 11B0717X102

NPS 12 valve 11B4679X092

*Recommended spare parts

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Key 48*. Ball/Spline Shaft Assembly for NPS 1, 1-1/2, and 2 Valves

Ball Material(3) CG8M CRPL(1) CG8M CRPL(1) CG8M CG8M CW2M

Shaft Material(3) S20910 S17400 S20910 S17400 N10276

NPS 1 Valve

(1/2-Inch shaft) 29B9535X652 29B9535X722 29B9535X642 29B9535X712 29B9535X052

NPS 1-1/2 Valve

(5/8-Inch shaft) 39B9542X592 39B9542X652 39B9542X582 39B9542X642 39B9542X052

NPS 2 Valve

(5/8-Inch shaft) 39B9547X472 39B9547X862 39B9547X792 39B9547X852 39B9547X052

Ball Material CF3M CRPL(2) CF3M CRPL(2) CF3M CF3M CK3MCUN

Shaft Material (cont.) S20910 S17400 S20910 S17400 S31254

NPS 1 Valve

(1/2-Inch shaft) 29B9535X682 29B9535X752 29B9535X672 29B9535X742 29B9535X152

NPS 1-1/2 Valve

(5/8-Inch shaft) 39B9542X622 39B9542X682 39B9542X612 39B9542X672 39B9542X152

NPS 2 Valve

(5/8-Inch shaft) 39B9547X812 39B9547X892 39B9547X802 39B9547X882 39B9547X152

Ball Material CG8M CRPL with

CoCR-A Notch

CG8M CRPL with

CoCR-A Notch

CF3M CRPL with

CoCR-A Notch

CF3M CRPL with

CoCR-A Notch

Shaft Material (cont.) S20910 S17400 S20910 S17400

NPS 1 Valve

(1/2-Inch shaft) 29B9535X662 29B9535X732 29B9535X692 29B9535X762

NPS 1-1/2 Valve

(5/8-Inch shaft) 39B9542X602 39B9542X662 39B9542X632 39B9542X692

NPS 2 Valve

(5/8-Inch shaft) 39B9547X742 39B9547X872 39B9547X822 39B9547X902

1. Chrome Plated ball (CRPL).

2. CF3M is for Europe and Asia manufacture.

3. For materials or shaft sizes not shown contact your Emerson Process Management sales office.

Key 48*. Ball/Spline Shaft Assembly for NPS1ValveswithMicro-NotchVee-Ball

(1)

Mounting Right Hand Right Hand Right Hand Right Hand Right Hand

Ball Material(3) CG8M CRPL(2) CG8M CRPL(2) CF3M CRPL(2) CF3M CRPL(2) R30006

Shaft Material S20910 S17400 S20910 S17400 S20910

NPS 1 Valve GE47969X062 GE47969X072 GE47969X082 GE47969X092 39B9540X022

1. For VTC ceramic Micro-Notch ball materials contact your Emerson Process Management sales office.

2. Chrome Plated ball (CRPL).

3. CF3M is for Europe and Asia manufacture.

*Recommended spare parts

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Appendix A

Instructions for Non-Series B

The Series B changes affected only the NPS 3 through 12 valves without attenuators. To determine if a Vee-Ball valve is

Series B, you will need to examine several of the internal parts. Compare the distinctive skirted V-notch outline of the

forwardsideandthecircularedgeonthereversesideoftheSeriesBdesignballtotheV-notchonbothsidesofthe

non-series B design ball. Then look for bushings. The lack of bushings indicates the valve body is Series B.

All Vee-Ball valves NPS 3 through 12 produced before the Series B design changes use the Specifications table, the

Installation, Maintenance, Packing Maintenance, Replacing Packing, and Replacing the Ball Seal instructions found

elsewhere in this manual. Bearing and Vee-Ball Maintenance and Actuator Mounting instructions for these valves may

be found below.

Maintenance

WARNING

The Vee-ball closes with a shearing, cutting motion, which could result in personal injury. To avoid injury, keep hands,

tools, and other objects away from the Vee-ball while stroking the valve.

Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations:

DDo not remove the actuator from the valve while the valve is still pressurized.

DDisconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the

actuator cannot suddenly open or close the valve.

DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure

from both sides of the valve. Drain the process media from both sides of the valve.

DVent the power actuator loading pressure and relieve any actuator spring precompression.

DUse lock-out procedures to be sure that the above measures stay in effect while you work on the equipment.

DAlways wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal

injury.

DThe valve packing area may contain process fluids that are pressurized, even when the valve has been removed from the

pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings.

DCheck with your process or safety engineer for any additional measures that must be taken to protect against process

media.

Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve

packing are removed from the valve.

1. Refer to the Replacing Packing procedures to remove the actuator, and to remove the packing flange and packing

follower from the valve. When the packing disassembly steps are complete, return to this section.

2. Refer to the Replacing the Ball Seal procedures to remove the ball seal from the valve.

Disassembly

WARNING

When the actuator is removed from the valve, the ball/shaft assembly may suddenly rotate, with a shearing, cutting

motion, which could result in personal injury. To avoid injury, carefully rotate the ball to a stable position. Make sure the

ball will not rotate.

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Key numbers in this procedure are shown in figures 24, 26, and 31, unless otherwise indicated. A taper key (key 4,

figure 14) is used in NPS 3 through 12 Non-Series B valves.

3. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate

(see warning above). Provide support for the ball during the following disassembly.

4. Unscrew the pipe plug (key 25). (With newer valve constructions, the pipe plug is optional and may not be

available.)

5. Working from the small end of the groove pin (key 7), use a pin punch to drive the groove pin out of the ball ear and

follower shaft.

For tack welded taper keys, driving the taper key out of the ball ear will shear the tack welding.

6. Locatethesmallendofthetaperkey(key4,seefigure14).Usingapinpunchonthesmallerendofthetaperkey,

drive it out of the ball (key 2) and drive shaft (key 6). Note: driving the taper key in the wrong direction will tighten

it.

7. Pullthedriveshaft(key6)outoftheactuatorsideofthevalvebody.

8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft.

a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball.

b. If a pipe plug is not installed, use a piece of continuous threaded rod as a removal rod when moving the follower

shaft (key 9) into the center of the V-notch ball. Refer to the table 7 for a description of the size threaded rod

needed. The length of the rod should allow easy working room from the valve body.

9. Remove the ball (key 2) by carefully removing the follower shaft and ball from the valve body.

10. Remove the packing box spacer (key 34) for NPS 8, 10, and 12 valves.

11. Removing the bearings (key 10):

a. For composition bearings, remove the bearings by hand. If the bearings are tight in the valve body, then pull or

drivethemoutwithaslightpressure.Allowthebushings(key5or8)toremaininthevalvebody.

Table 7. Continuous Threaded Rod

Valve Size, NPS Threaded Rod Thread Size ThreadDepthinFollowerShaft

31/4-20 0.5

41/4-20 0.5

61/4-20 0.5

85/16-18 0.62

10 5/16-18 0.62

12 5/16-18 0.94

b. For metal bearings, useapressandramtoremovethedriveshaftbearingsoutofthevalvebody.Refertofigures

29 and 30 ram dimensions. The bushings (key 5 or 8) will normally remain in the valve body.

To remove the follower shaft bearings, use a blind-hole bearing puller. If you do not have such a tool, you can machine

the bearing out.

Note

For proper shutoff performance, the ball and seal require the bearing (key 10) to be positioned correctly. If you removed the

bearings (key 10), be sure to locate the new bearings as shown in figures 29 and 30.

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12. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts.

Assembly

1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear.

2. Installing bearings (key 10):

a. For composition bearings, install the bearings by hand. The bearing flanged end should touch the bushing (key 5

or 8).

b. For metal bearings:

DUse a press and ram to install the bearings (key 10). Refer to figures 29 and 30.

DPress the bearings in until each bearing is flush with the bushing (key 5 or 8). The acceptable tolerance for bearing

location is: flush with the bushing to 1.52 mm (0.060 inches) inside the bushing. That is, the bearings should not

protrude into the flow cavity of the valve, and they should not be more than 1.52 mm (0.060 inches) inside the

bushing.

DTake care not to change the position of the bushings (key 5 or 8) when pressing in new bearings (key 10), otherwise

the ball will not center in the valve body and seal.

3. Installing the Vee-Ball (key 2):

WARNING

The Vee-Ball might be damaged if it is allowed to fall into the valve body. To avoid personal injury or damage to the sealing

surfaces, support the ball to prevent it from falling into or out of the valve body cavity.

Note

For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in an NPS 3 valve without

ball/attenuator.

Carefully install the ball into the valve body cavity.

After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts.

4. Installing the follower shaft (key 9):

DFor NPS 3 valves: The follower shaft (key 9) should already have been inserted into the ballbeforetheballwasput

into the valve body. Insert the follower shaft (key 9) into the valve body bearing (key 10).

DFor NPS 4 and larger valves without attenuator: Insert the follower shaft (key 9) through the ball, and into the valve

body bearing (key 10).

Then for all sizes, align the hole in the follower shaft with the holes in the ball. Insert the small end of the groove pin

(key 7) into the hole in the ball and into the follower shaft. The pin will hold the parts in place while the drive shaft (key

6) is being installed.

5. Insertthedriveshaft(key6)intothevalvebodybearing(key10),andintotheballear.Aligntheholeinthedrive

shaft with the holes in the ball.

CAUTION

The drive shaft must be used with the correct Vee-Ball. Refer to the tag (see figure 13) attached to the Vee-Ball and to the

drive shaft.

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January 2015

Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash

mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and

seal damage may result.

6. InstallingtheTaperKey(key4):

Current standard construction materials for all NPS 3 through 12 valves require the taper key (key 4, figure 14) to be

tack welded in place using the following procedure. Use standard welding preparations when preparing parts for

reassembly.

CAUTION

Make sure the drive shaft (key 6) is free of oil or grease, otherwise the taper key will not seat properly. Failure to properly

set the taper pin or taper key could result in it coming loose while in service. Loosening of the taper key in service could

result in improper valve function and equipment damage.

1. Install the drive shaft (key 6) into the valve body through the ball and into the lower bearing.

2. Insert the taper key (key 4) into ball and drive shaft (keys 2 and 6) as shown in figure 14. The taper key inserts, with

theflatsideofthekey,facingthedriveshaft(key6).

3. Using a flat end punch, drive the groove pin (key 7) into the ball ear and follower shaft until it is flat with the ball ear

surface.

4. Using a flat end punch, drive the taper key (key 4) into the ball ear and drive shaft (key 6) until solid, heavy contact is

obtained between the key and shaft.

5. Measure the position of the taper key head.

6. Drive the taper key in further using the minimum distance shown in table 7.

Table 8. Taper Key Minimum Depth

VALVE SIZE, NPS MINIMUM DEPTH TO DRIVE TAPER KEY AFTER INITIAL SOLID CONTACT, mm (INCHES)

3, 4, 6

8, 10, 12

4.8 (0.188)

5.6 (0.219)

Table 9. Taper Key Maximum Depth

VALVE SIZE, NPS MAXIMUM DEPTH TO DRIVE TAPER KEY AFTER INITIAL SOLID CONTACT, mm (INCHES)

3, 4

8, 10

7.1 (0.281)

7.9 (0.312)

9.5 (0.375)

10.3 (0.406)

7. Inspect the ball/shaft taper key connection to verify that the taper key spans the entire shaft flat width. If not, the

taper key must be driven in further until this condition is satisfied. However, do not exceed the maximum depths

shownintable8.

Note

When welding standard valves that have a CG8M (317 SST) or CF3M (316L SST) ball, use 309 or 309L filler rod material.

Alloy valve taper keys are normally not welded.

8. When the above conditions are met, tack weld the taper key (key 4) to the ball ear on the head end of the key (see

figure 26). Use a:

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Vee-Ball Valves

January 2015

D1/8inchdiameterweldonNPS3through6valves,

D3/16 inch diameter weld on NPS 8 through 10 valves, and

D1/4inchdiameterweldonNPS12valves.

For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to

complete the assembly of the valve.

Actuator Mounting

Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or

changing actuator styles and positions.

To help ensure correct centering of the ball (key 2) on the seal (key 11), be sure the ball is closed when mounting the

actuator. Do not use a hammer or other tool to drive the actuator lever onto the valve shaft.

Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. If the lever does not

slide on easily, carefully wedge the ball solidly against the actuator-side bearing using a screwdriver or similar tool

inserted between the lower ear of the ball and the valve body.

Keep the wedge in place while installing the lever, but again, do not drive on the lever. Remove the wedge after you

have clamped the actuator lever on the valve shaft and connected the lever to the actuator piston rod or diaphragm

rod.

Determining Mounting Position

The actuator can be either right or left-hand mounted.

Note

Right-hand mounting–Actuator is on the right side of the valve when viewed from valve inlet.

Left-hand mounting–Actuator is on the left side of the valve when viewed from valve inlet.

Thepreferredlocationoftheballisinthetopofthevalvebodywhenthevalveisopen.Toconvertfromrighttoleft

hand-mounting, turn the valve to position the actuator mounting pad on the left and rotate the ball to the top of the

valve.

The number one V-notch controls flow on right-hand mounting. Turn the valve 180 degrees, and rotate the ball to the

top of the valve to obtain left-hand mounting. The number two V-notch controls flow for this construction. See figure

28.

Determining Closed Position

1. Thevalvemustberemovedfromthelinetocheckthepositionoftheball.

WARNING

The ball closes with a shearing, cutting motion. To avoid personal injury, keep hands, tools, and other objects away from

the ball while stroking the valve.

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2. Rotate the ball to the closed position.

3. Follow one of the procedures below:

DWhen viewed from the valve body inlet, the ball is in the proper position when both V-notches of the ball are

centered between the machined diameter of the ledge that supports the seal.

DIf the ball has a spot machined on the top, align that spot to the exact center of the seal cavity.

4. Adjust the actuator linkage as described in the appropriate actuator instruction manual until the condition

described in step 3 exists. A line is stamped on the actuator end of the drive shaft (see figure 23) to indicate the ball

position.

WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should

not, under any circumstances, be used in any Fisher valve, because they will void your warranty, might adversely affect the

performance of the valve, and could give rise to personal injury and property damage.

Non-Series B Design Parts (figure

31)

Note

Part numbers are shown for recommended spares only. For part

numbers not shown, contact your Emerson Process Management sales

office.

Key Description Part Number

2Ball

2 Ball with attenuator (RH mtg in Common parts section)

6 Drive Shaft

9 Follower Shaft

10* Bearing (2 req'd)

PEEK

NPS 3 and 4 14B3354X012

NPS 6 14B3355X012

Key Description Part Number

NPS 8 and 10 14B3356X012

NPS 12 14B3357X012

S44004 (440C SST)

NPS 2 23B6682X022

NPS 3 and 4 14A5698X012

NPS 6 14A4618X012

NPS 8 and 10 14A5699X012

NPS 12 14A6549X012

R30016 (alloy 6B)

NPS 3 and 4 14A6546X012

NPS 6 14A6547X012

NPS 8 and 10 14A6548X012

NPS 12 14A6550X012

Silver-plated R30016 (alloy 6B)

NPS 3 and 4 14A6537X012

NPS 6 14A2498X012

NPS 8 and 10 14A6538X012

NPS 12 14A6539X012

Carbon-filled PTFE with N10276 sleeve

NPS 3 and 4 12B5944X012

NPS 6 12B5945X012

Glass-filled PTFE with N10276 sleeve

NPS 3 and 4 12B5944X042

NPS 6 12B5945X042

*Recommended spare parts

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January 2015

Figure 28. Index Marks for Actuator Lever Orientation for Non-Series B Valves

ACTUATOR

VALVE OPEN

ACTUATOR POSITION

MOUNTING STYLE 123 4

RIGHT-

HAND(1)

STYLE A

STYLE B

STYLE C

STYLE D

LEFT-

HAND(1)

(PDTC)(2)

(PDTO)(2)

(PDTC)(2)

(PDTO)(2)

(3)

1. Right-hand mounting controls with v notch no. 1; Left-hand mounting controls with v notch no. 2

2. PDTC-push down to close; PDTO-push down to open

3. Arrow on lever indicates direction of actuator thrust to close valve

B2703

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January 2015

VALVE

SIZE,

NPS

BEARING RAM DIMENSIONS BUSHING RAM DIMENSIONS

Ram Lengths Ram Diameters Ram Diameters

L M D d D Long Ram d Short Ram d

mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches

3&4 201.42

MIN

7.930

MIN(1)

95.25

MIN

3.750

MIN

22.86

22.61

0.900

0.890

19.05

18.80

0.750

0.740

28.19

27.94

1.110

1.100

19.05

18.80

0.750

0.740

22.86

22.61

0.900

0.890

6247.65

MIN

9.750

MIN

95.25

MIN

3.750

MIN

29.21

28.96

1.150

1.140

25.40

25.15

1.000

0.990

34.54

34.29

1.360

1.350

25.40

25.15

1.000

0.990

29.21

28.96

1.150

1.140

8338.75

MIN

13.310

MIN

139.70

MIN

5.500

MIN

35.56

35.31

1.400

1.390

31.75

31.50

1.250

1.240

40.89

40.64

1.610

1.600

31.75

31.50

1.250

1.240

35.56

35.31

1.400

1.390

10 396.75

MIN

15.620

MIN

139.70

MIN

5.500

MIN

35.56

35.31

1.400

1.390

31.75

31.50

1.250

1.240

40.89

40.64

1.610

1.600

31.75

31.50

1.250

1.240

35.56

35.31

1.400

1.390

12 476.25

MIN

18.750

MIN

152.40

MIN

6.000

MIN

41.91

41.66

1.650

1.640

38.10

37.85

1.500

1.490

50.42

50.17

1.985

1.975

38.10

37.85

1.500

1.490

41.91

41.66

1.650

1.640

1. MIN = Minimum.

VALVE

SIZE,

NPS

DIMENSION

B C B C

Millimeters Inches

348.26

50.04

100.38

100.63

1.960

1.970

3.952

3.962

460.10

60.35

121.01

121.26

2.366

2.376

4.764

4.774

683.59

83.85

168.00

168.25

3.291

3.301

6.614

6.624

8106.20

106.45

213.21

213.46

4.181

4.191

8.394

8.404

10 135.33

135.59

271.48

271.73

5.328

5.338

10.688

10.698

12 169.67

169.93

340.16

340.41

6.680

6.690

13.392

13.402

Figure 29. Bushing Location

DIA A

A/2 B

BUSHING (KEY 5) LOCATION

A5684-1

Figure 30. Metal Bearing Ram Location

NPS 3 THRU 12

VIEW A

SHORT

RAM

SEE VIEW A

LONG

RAM

BUSHING

(KEY 5 OR 8)

BEARING

(KEY 10)

1.52

0.000

(0.060

0.000)

LONG RAM

SHORT RAM

6.35

(0.25)

(INCHES)

BEARING RAM

NOTES:

DIMENSION B IS THE DISTANCE BETWEEN THE

GUIDE BUSHING AND THE CENTER OF DIAMETER A.

A5683-2

6.35

(0.25)

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Figure 31. Fisher V150 and V300 Non-Series B Valve Assembly (NPS 3- 12)

(Details are typical for V200 Valves except V200 does not have flanges)

METAL BEARING

NPS 3-6 PEEK BEARING

NPS 8, 10, & 12

METAL

BEARING

NPS 8, 10 & 12

ALLOY ASSEMBLY

ATTENUATOR BALL

NPS 4-12

FLAT METAL SEAL

TCM SEAL

HD METAL SEAL

NPS 10 & 12

NOTE:

KEYS 28, 30, 31, 32, 35, AND 36 ARE NOT SHOWN.

42B4652-C

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Instruction Manual

D101554X012

Vee-Ball Valves

January 2015

Emerson Process Management

Marshalltown, Iowa 50158 USA

Sorocaba, 18087 Brazil

Chatham, Kent ME4 4QZ UK

Dubai, United Arab Emirates

Singapore 128461 Singapore

www.Fisher.com

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot

to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are

governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such

products at any time without notice.

Fisher, ENVIRO-SEAL, Vee-Ball, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson

Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are

the property of their respective owners.

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance

of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.

Emerson Fisher Vee Ball V150 Instruction Manual

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