Emerson Microcem Instruction Manual 748467 A

2015-01-05

• Model MicroCEM Continuous Emissions Monitor
  • Essential Instructions
  • Rosemount Analytical Inc., Process Analytic Division
  • Table of Contents
    • List of Illustrations
    • List of Tables
• Preface
  • Definitions
  • Intended Use Statement
  • Safety Summary
  • General Precautions for Handling and Storing High Pressure Gas Cylinders
  • Documentation
  • Compliances
• 1-0 Description and Specifications
  • 1-1 Overview
  • 1-2 Typical Applications
  • 1-3 Theory of Operation
    • a. Chemiluminescense NOx
    • b. Non-Dispersive Infrared (NDIR) CO
    • c. Paramagnetic O2
  • 1-4 Detector Methodologies
    • a. Non-Dispersive Infrared (NDIR)
      • Interference Filter Correlation (IFC)
      • Opto-Pneumatic Method
      • Overall NDIR Method
    • b. Paramagnetic Oxygen Method
    • c. Electrochemical Oxygen Method
  • 1-5 Central Processing Unit
    • a. Embedded Enhanced Bios
    • b. Specifications
  • 1-6 Analog/Digital I/O Board
    • a. Automatic Calibration
    • b. Analog Inputs
    • c. Programmable Input Ranges
    • d. Enhanced Trigger and Sampling Control Signals
    • e. Analog Outputs
    • f. FIFO and 16-Bit Bus Interface
    • g. Specifications
  • 1-7 PCMCIA Adapter
    • a. Features
    • b. Software
  • 1-8 Modem
    • a. Features
  • 1-9 Flash Drive
    • a. Specifications
  • 1-10 Pocket PC
    • a. Specifications
  • 1-11 Wireless LAN Adapter
    • a. Specifications
  • 1-12 500 Watts Power Supply
    • a. Features
  • 1-13 MicroCEM Specifications
    • a. Analyzer
    • b. Probe/Sample Handling
• 2-0 Installation
  • 2-1 Overview
    • a. Limitations
    • b. Mounting Options
  • 2-2 Location
  • 2-3 Gases
    • a. Connection
    • b. Conditioning
  • 2-4 Electrical Connections
    • a. AC Power
    • b. Circular Connector Assembly Instructions
      • Wire Stripping
      • Contact Crimping
      • Contact Insertion
      • Contact Extraction
    • c. Interface Connections
  • 2-5 Analytical Leak Check
    • a. Flow Indicator Method
    • b. Manometer Method
• 3-0 Operation
  • 3-1 Startup Procedure
  • 3-2 Pocket PC User Interface
    • a. Connecting Pocket PC to MicroCEM
    • b. Main Display
    • c. MicroCEM Menu
    • d. MicroCEM Alarms
    • e. MicroCEM Login
    • f. MicroCEM Login-Current User Indication
  • 3-3 MicroCEM Settings
    • a. Range
    • b. Auto Calibration
    • c. Auto Calibration Time and Frequency
    • d. Manual Calibration
    • e. Limits
    • f. Calibration Gas
    • g. Maintenance Mode
  • 3-4 MicroCEM Factory Settings
    • a. PID Control Loop Factory Settings
  • 3-5 MicroCEM Administration
    • a. User Settings
    • b. Auto Logoff
  • 3-6 MicroCEM Data Logs
    • a. Maximum Log File Size
    • b. Maximum Number of Log Files
    • c. Log File Name Format
    • d. Measurement Log File Format
    • e. Calibration Log File Format
    • f. Alarm Log File Format
  • 3-7 View Data Logs
  • 3-8 Viewing MicroCEM Data With A Web Browser
    • a. Real-Time Page
    • b. Emissions Page
    • c. Download Page
  • 3-9 Viewing MicroCEM Data With MS Excel
  • 3-10 Auto Calibration
• 4-0 Software
  • 4-1 Overview
  • 4-2 MicroCEM User Interface Software
  • 4-3 MicroCEM Web Server Software
  • 4-4 Software Development Management
• 5-0 Maintenance and Service
  • 5-1 Overview
  • 5-2 Converter
  • 5-3 Ozone Generator
  • 5-4 Personality Modules
  • 5-5 Chemiluminescense Detector Assembly
    • a. Reaction Chamber
      • Removal
      • Installation
    • b. Photodiode
      • Removal
      • Installation
• 6-0 Troubleshooting
  • 6-1 Troubleshooting Leaks
  • 6-2 Pocket PC Connection Failure
  • 6-3 Trouble LED
• 7-0 Replacement Parts
• 8-0 Return of Material
  • 8-1 Return of Material
  • 8-2 Customer Service
  • 8-3 Training
• Warranty
• Emerson Process Management - Worldwide
• Figures
  • 1-1 Absorption Bands of Sample Gas and Transmittance of Interference Filters
  • 1-2 Opto-Pneumatic Gas Detector
  • 1-3 Overall NDIR Method
  • 1-4 Paramagnetic Oxygen Analysis
  • 1-5 Reaction of Galvanic Cell
  • 1-6 Electrochemical Oxygen Sensor
  • 1-7 CPU
  • 1-8 ADIO Board
  • 1-9 ADIO Block Diagram
  • 1-10 PCMCIA Interface
  • 1-11 Modem
  • 1-12 128MB Flash Drive
  • 1-13 Pocket PC
  • 1-14 Wireless LAN Adapter
  • 1-15 500 Watts Power Supply
  • 2-1 MicroCEM Outline and Mounting Dimensions
  • 2-2 MicroCEM Gas Connections
  • 2-3 MicroCEM Flow Diagram
  • 2-4 MicroCEM Installation and Test Setup Configuration
  • 2-5 MicroCEM Electrical Connections
  • 2-6 MicroCEM Wiring Diagram
  • 2-7 Leak Test Flow Indicator Method
  • 2-8 Leak Test Manometer Method
  • 3-1 Pocket PC
  • 3-2 MicroCEM Front Panel
  • 3-3 MicroCEM Pocket PC Display (Main Display Shown)
  • 3-4 MicroCEM Menu
  • 3-5 Pocket PC Alarms Screen
  • 3-6 MicroCEM Login
  • 3-7 Current User Indication
  • 3-8 Range Settings
  • 3-9 Auto Calibration Settings
  • 3-10 Auto Calibration Time and Frequency
  • 3-11 Manual Calibration
  • 3-12 Manual Calibration Results
  • 3-13 Limit Settings
  • 3-14 Calibration Gas Settings
  • 3-15 Maintenance Mode Settings
  • 3-16 User Settings
  • 3-17 Auto Logoff
  • 3-18 View Data Logs
  • 3-19 View Data Logs Table
  • 3-20 Real-Time Web Page
  • 3-21 Emissions Selection
  • 3-22 Emissions Table
  • 3-23 Calibration Table
  • 3-24 Download Web Page
  • 3-25 New Web Query
  • 3-26 Auto Calibration
  • 4-1 MicroCEM Software Block Diagram
  • 5-1 MicroCEM Component Location
  • 5-2 Converter Assembly
  • 5-3 Personality Modules and Backplane
  • 5-4 Chemiluminescense Detector Assembly
  • 5-5 Chemiluminescense Detector Assembly - Exploded View
• Tables
  • 2-1 Interface Connections
  • 2-2 AC Power Connection Terminal Assignments
  • 2-3 Analog Output Terminal Assignments
  • 2-4 Digital Output Terminal Assignments
  • 2-5 RS-232 Interface Terminal Assignments
  • 2-6 RS-485 Terminal Assignments
  • 2-7 LAN Interface Terminal Assignments
  • 2-8 Phone Line (Modem) Terminal Assignments
  • 2-9 Antenna (Peltier Power) Connection Terminal Assignments
  • 3-1 Status Values
  • 3-2 Alarm Summary
  • 3-3 Factory Settings - Calibration
  • 3-4 Factory Settings - General
  • 3-5 PID Settings - Section Names
  • 3-6 PID Settings - Sections Descriptions
  • 3-7 Measurement Log File Format
  • 3-8 Calibration Log File Format
  • 3-9 Alarm Log File Format
  • 3-10 Average Period Selection