Emerson Millennium Ii Multi Channel Transmitter M21 Users Manual

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Part Number: MAN-0076 Rev Aprl

2008

MILLENNIUM II

Multi-Channel Transmitter

User Manual

Single or Dual Channel

Part Number: MAN-0076 Rev 05

December 07, 2012

MAN-0076 Rev 05 Millennium II

December 07, 2012

Net Safety Monitoring Inc

IMPORTANT INFORMATION

This manual is for informational purposes only. Although every effort has been made to ensure the correctness of the

information, technical inaccuracies may occur and periodic changes may be made without notice. Net Safety

Monitoring Inc., assumes no responsibility for any errors contained within this manual.

If the products or procedures are used for purposes other than as described in the manual, without receiving prior

confirmation of validity or suitability, Net Safety Monitoring Inc., does not guarantee the results and assumes no

obligation or liability. No part of this manual may be copied, disseminated or distributed without the express written

consent of Net Safety Monitoring Inc.

Net Safety Monitoring Inc., products are carefully designed and manufactured from high quality components and can

be expected to provide many years of trouble free service. Each product is thoroughly tested, inspected and calibrated

prior to shipment. Failures can occur which are beyond the control of the manufacturer. Failures can be minimized by

adhering to the operating and maintenance instructions herein. Where the absolute greatest of reliability is required,

redundancy should be designed into the system.

WARRANTY

Net Safety Monitoring Inc warrants its electronic assemblies against defective parts and workmanship for a period of

36 months from date of purchase. No other warranties or liability, expressed or implied, will be honored by Net Safety

Monitoring Inc. Contact Net Safety Monitoring Inc. or an authorized representative for details.

We welcome your input at Net Safety Monitoring. If you have any comments please contact us at the phone/ address

below or visit our web site and complete our on-line customer survey: www.net-safety.com/

If further language translation for this manual is required please contact:

CONTACT INFORMATION

Net Safety Monitoring Inc Direct: (403) 219-0688

Corporate Headquarters Facsimile: (403) 219-0694

2721 Hopewell Place NE E-mail: nsmsales@net-safety.com

Calgary, AB Canada T1Y 7J7 Web-site: www.net-safety.com/

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TABLE OF CONTENTS

IMPORTANT INFORMATION ...................................................................................................................................................... 2

WARRANTY ...................................................................................................................................................................................... 2

CONTACT INFORMATION ........................................................................................................................................................... 2

INTRODUCTION .............................................................................................................................................................................. 5

THE PRODUCT .............................................................................................................................................................................. 5

TRANSMITTER/CONTROLLER.................................................................................................................................................. 5

THE MANUAL ............................................................................................................................................................................... 5

Special conditions of use: ........................................................................................................................................................... 5

Housing Dimensions ................................................................................................................................................................... 6

SECTION 1: INSTALLATION ....................................................................................................................................................... 7

1.1 UNPACK ..................................................................................................................................................................................... 7

1.2 MOUNTING ................................................................................................................................................................................. 7

1.2.1 Transmitter Orientation Option ......................................................................................................................................... 7

1.2.2 Transmitter electronics module and Relay options ........................................................................................................... 8

1.2.3 Rotating electronics module relative to enclosure and conduit entries ............................................................................. 9

SECTION 2: WIRING AND INSTALLATION .......................................................................................................................... 10

2.1 FIELD INSTALLATION ............................................................................................................................................................... 10

Guidelines ................................................................................................................................................................................. 10

2.1.1 Seals ................................................................................................................................................................................. 10

Guidelines ................................................................................................................................................................................. 10

2.1.2 Cable choice and guidelines ............................................................................................................................................ 11

2.1.3 Analog output, isolated supply, non-isolated supply and jumper configuration ............................................................. 13

2.1.4 Remotely mounted sensors jumper configuration ............................................................................................................ 14

2.1.5 Sensor and Transmitter terminals ................................................................................................................................... 15

2.1.6 Remote Reset ................................................................................................................................................................... 16

2.1.7 Sensor Separation/ Remote mounting of sensor .............................................................................................................. 16

2.1.8 Wiring drawings .............................................................................................................................................................. 17

2.1.9 Installation Checklist ....................................................................................................................................................... 19

SECTION 3: TRANSMITTER AND FACEPLATE DESCRIPTION....................................................................................... 20

3.1 TRANSMITTER POWER UP ........................................................................................................................................................ 20

3.2 DISPLAY ................................................................................................................................................................................... 20

3.3 STATUS LED ............................................................................................................................................................................ 21

3.4 CURRENT LOOP MEASUREMENT (TEST JACKS) ......................................................................................................................... 21

3.5 MENU BUTTONS AND ACCESS ................................................................................................................................................... 21

3.5.1 Intrusive Access ............................................................................................................................................................... 21

3.5.2 Non-Intrusive Access/Magnetic Reed switch Access ....................................................................................................... 21

SECTION 4: OPERATION ........................................................................................................................................................... 22

4.1 MENU OPTIONS ......................................................................................................................................................................... 22

4.2 NAVIGATING MAIN MENU ......................................................................................................................................................... 22

4.2.1 Full calibration (Normal calibration) procedure ............................................................................................................ 24

4.2.2 (Cont’d) Zero calibration option ..................................................................................................................................... 25

4.2.3 Enable / Disable channels ............................................................................................................................................... 27

4.2.4 Viewing and setting alarm levels (points) ........................................................................................................................ 27

4.2.5 Setting Relay options ....................................................................................................................................................... 28

4.2.6 Relay Assignment ............................................................................................................................................................. 28

4.2.7 Relay Alarm Mode setting (for Oxygen sensors only) ..................................................................................................... 30

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4.2.8 Select Display Language ................................................................................................................................................. 30

4.2.9 MODBUS Setup ............................................................................................................................................................... 30

4.3.0 Setup Current Date .......................................................................................................................................................... 31

4.3.1 Setup Current Time .......................................................................................................................................................... 31

4.3.2 View Event Log ................................................................................................................................................................ 32

4.3.3 Manual Reset ................................................................................................................................................................... 33

4.3.4 Self Test Relay ................................................................................................................................................................. 33

4.3.5 Sensor Upper Limit (Range) ............................................................................................................................................ 33

4.3.6 Select Gas Type ............................................................................................................................................................... 34

4.3.7 Calibration gas value ...................................................................................................................................................... 34

4.3.8 Serial Number & Firmware Version ............................................................................................................................... 34

SECTION 5: MONITORING AND OUTPUTS .......................................................................................................................... 35

5.1FAULT MONITORING .................................................................................................................................................................. 35

5.2 RELAYS .................................................................................................................................................................................... 35

5.3 ANALOG 4-20MA ..................................................................................................................................................................... 35

Sensor Status Registers, Transmitter Status LED, Current output and Meaning ..................................................................... 36

5.4 RS-485 MODBUS RTU ............................................................................................................................................................. 37

5.5 HART COMMUNICATION ......................................................................................................................................................... 39

SECTION 6: MAINTAINING ...................................................................................................................................................... 40

6.1 PERIODIC RESPONSE CHECK ...................................................................................................................................................... 40

6.2 TROUBLESHOOTING.................................................................................................................................................................. 40

6.3 STORAGE .................................................................................................................................................................................. 41

6.4 SPARE PARTS /ACCESSORIES .................................................................................................................................................... 41

6.5 HOW TO RETURN EQUIPMENT .................................................................................................................................................. 42

APPENDIX ....................................................................................................................................................................................... 43

APPENDIX A: ELECTROSTATIC SENSITIVE DEVICE (ESD) ............................................................................................. 43

APPENDIX B: RESISTANCE TABLE ......................................................................................................................................... 44

APPENDIX C: MILLENNIUM II TRANSMITTER SPECIFICATIONS ................................................................................ 45

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INTRODUCTION

Building on the outstanding legacy of the Millennium Series, Net Safety’s latest innovation in this line of continuously

evolving industrial transmitters and sensors, the Millennium II, pushes the boundaries of what you can expect from

your detection system. Combined with state of the art “Smart” sensors, users will receive a detection system which is

both versatile and reliable for fast, accurate and continuous monitoring of gases in extreme environments.

THE PRODUCT

TRANSMITTER/CONTROLLER

A Millennium II gas detection system is composed of a field mounted transmitter\controller and Millennium II

series sensors which may be integrally mounted to the controller or remotely mounted as far as 2000 feet away.

The transmitter is certified for use in hazardous locations and is available as a single or dual sensor system. All

operator controls including configuration and calibration can be accessed without opening the enclosure by using other

communication devices and the attached magnet to actuate reed switches. If the area is non-hazardous and the

enclosure (housing) is open then the operator may choose to use push-button switches and analog output test jacks on

the face of the electronics module. Available outputs are: conventional 0.0 to 20mA analog, Analog/HART,

electromechanical relays, solid-state relays or Modbus RTU digital.

A dual channel transmitter is available with "peak picking" functionality where there is only one analog output and this

analog output follows the signal from the sensor that is responding to the highest gas concentration. This is useful in

conserving analog input capacity on connected user equipment.

THE MANUAL

This manual has been designed to guide users through each procedure, ensuring that transmitters and sensors are

configured, operated and maintained properly. Guidelines and warnings are included to ensure safe and proper

functioning of the equipment. The manual gives the overall operational and functional features of transmitters

with sensors and may not have sensor specific information. Refer to sensor manuals for information specific to

each sensor including detailed calibration instructions. If you encounter any problems, see the troubleshooting

section of this manual or contact factory.

Special conditions of use:

M2a-b-c, Millennium II Transmitter with enclosure:

1. In order to maintain the performance of the system, the sensor to which this instrument is connected

shall also comply with the requirements of EN 61779-1 and EN 61779-4

TX-M2a-b, Millennium II Transmitter Electronics module only (w/o enclosure):

1. If the Millennium II Transmitter is installed as Category 3 equipment, then it shall be installed in an

Enclosure which maintains an ingress protection rating of IP54 and meets the enclosure requirements

of EN 60079-0.

2. In order to maintain the performance of the system, the sensor to which the instrument is connected

shall also comply with requirements of EN 61779-1 and EN 61779-4

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Enclosure Dimensions

The Millennium II Transmitter enclosure is available in Aluminum (AL6061) and Stainless Steel (SS316).

Dimensions are in inches and millimeters.

Figure 1: Transmitter Enclosure Dimensional Drawing

* M20, ½” NPT, & ½” BSP threads also available

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SECTION 1: Installation

1.1 Unpack

Carefully remove all components from the packaging and check them against the enclosed packing list. Inspect all

components for obvious damage such as broken or loose parts. If you find any components missing or damaged, notify

the representative or Net Safety Monitoring, immediately.

1.2 Mounting

Ensure transmitter and sensor are securely mounted, taking into consideration all requirements. Sensors may be

installed directly to transmitters or remotely using a Certified Net Safety junction box. See Figure 11 when mounting

sensor remotely.

1.2.1 Transmitter Orientation Option

Depending on the installation and mounting requirements, the transmitter enclosure (housing) may be mounted in

different orientations as seen in Figure 2. To accommodate the different mounting orientations, the electronics module

can be rotated inside the transmitter enclosure. See Section ‘1.2.3 Rotating electronics module relative to enclosure and

conduit entries’ and Figure 4.

NOTE: Ensure the orientation allows proper wiring and adequate wire length inside the transmitter enclosure.

Figure 2: Different enclosure orientations

When determining suitable enclosure orientation for specific application, installers should observe all local regulations

and guidelines for mounting enclosures.

* M20, ½” NPT, & ½” BSP threads also available

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1.2.2 Transmitter electronics module and Relay options

The transmitter electronics module may be equipped with 4 electromechanical relays or 4 solid-state relays which are

mounted to the main terminal board via plastic standoffs. Relay boards are field replaceable by simply unlocking the

plastic standoffs with a small flat head screw driver. Remove relay board after unlocking standoffs, insert the

replacement relay board, and then lock the plastic standoff with the screw driver. See Figure 3 for relay board

description.

Warning Before wiring or replacement of relay boards, ensure that the power to transmitter is switched off.

Do not open the transmitter enclosure in a classified area.

Warning Avoid touching electronic components, as they are susceptible to electrostatic discharge (ESD).

Refer to Appendix A, “Electrostatic Sensitive Device (ESD)”.

Figure 3: Board assembly diagram

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1.2.3 Rotating electronics module relative to enclosure and conduit entries

The electronics module consists of the relay board and faceplate (Display/CPU assembly) with main terminal board.

To rotate the electronics module, follow these instructions:

1. Turn off power to transmitter and ensure area is de-classified.

2. Remove the enclosure cover.

3. Unscrew both the locking knobs and free from two metal standoffs.

4. Lift transmitter faceplate from enclosure.

5. Disconnect existing wiring.

6. Unscrew the two metal standoffs using a ¼”hex tool.

7. Carefully remove the electronics module.

8. Rotate the electronics module to desired position.

9. Align metal standoffs with the mounting holes of the electronics module and enclosure base.

10. Insert metal standoffs in the appropriate mounting holes.

11. Tighten metal standoffs with ¼” hex tool to secure electronics module.

12. Reconnect wiring.

13. Replace faceplate, then fit and hand tighten locking knobs to metal standoffs by turning clockwise.

14. Replace enclosure cover.

Warning Before wiring or rotating electronics, ensure that the power to transmitter is switched off. Do not

open the transmitter enclosure in a classified area.

Warning Avoid touching electronic components, as they are susceptible to electrostatic discharge (ESD).

Refer to Appendix A, “Electrostatic Sensitive Device (ESD)”.

Figure 4: Rotating Electronics module

Note: To access enclosure grounding screw, remove the electronics module by following steps 1-7 above.

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SECTION 2: Wiring and installation

2.1 Field Installation

Warning Wiring codes and regulations may vary. ATEX requires that supply connection wiring must be rated

at least 5°C above the maximum ambient temperature of 85°C. Wiring must comply with all applicable regulations

relating to the installation of electrical equipment in a hazardous area and is the responsibility of the installer. If in

doubt, consult qualified personnel before wiring the system.

Warning Do not open the transmitter enclosure in a classified area (Do not open when an explosive

atmosphere may be present).

Guidelines

 The safety ground connection of the transmitter is a Green screw found in the enclosure. See Figure 4 for

Ground screw location. Note: The electronics module has to be removed to access Ground screw. Follow steps

1-7 under Section ‘1.2.3 Rotating electronics module relative to enclosure and conduit entries’, when

removing electronics module.

 If the 4-20mA signal is not used, connect a jumper between the 4 – 20mA terminal and the Common terminal

to allow analog current levels to be monitored at the Test Jacks on the faceplate.

 The use of shielded cable is highly recommended for signal, input, output and power wires. Refer to Section

‘2.1.2 Cable choice and guidelines’ for recommended cable to help eliminate interference caused by

extraneous electrical or electromagnetic ‘noise’. To meet IEC 61000-1 and IEC 61000-4 EMI requirements,

follow the recommendations listed under Section ‘2.1.2 Cable choice and guidelines’.

 In applications where wiring is installed in conduit, conduit must not be used for wiring to any other electrical

equipment.

 For effective communication, Net Safety limits sensor separation to 2000 feet using 16AWG wires.

 Modbus RS-485 connection 2-wire mode, multipoint serial line available. Up to 247 addresses allowed.

 When developing a RS-485 chain of devices, the last device in the chain requires an end of line termination

resistor (120 Ohms).

 Transmitter connector terminals accommodate wire from 14 to 20 AWG wires.

2.1.1 Seals

Warning The use of conduit wiring seals is recommended to protect the system against water ingression, and

equipment should be installed according to local electrical codes. Seals are especially recommended for installations

that use high-pressure or steam cleaning devices in proximity to the transmitter and/or sensor. The cementing material

used on the Millennium II sensors is suitable for an operating temperature range of

(-55°C to +85 °C).

Guidelines

 It is recommended that explosion-proof drains and conduit breathers be used. In some applications, alternate

changes in temperature and barometric pressure can cause ‘breathing’ which allows moist air to enter and

circulate inside the conduit. Joints in the conduit system are seldom tight enough to prevent this ‘breathing’.

 Threaded connections on the enclosure between the enclosure and conduit pipe need to be sealed with thread

tape, such as Teflon tape, or something similar.

 Hydrophobic filters (IPF-001) may be used to protect sensors from water.

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 It is the responsibility of the installer to install conduit seals where necessary, and to design conduit runs to

ensure that condensation does not accumulate and collect inside the enclosure.

2.1.2 Cable choice and guidelines

Radio Frequency Interference (RFI) can be caused by nearby electrical devices (transformers, high voltage equipment)

as well as handheld communications devices/radios, which when activated, may impede the proper functioning of the

transmitter and sensor. Selecting the right instrumentation cable and making proper grounding connections within the

junction box will reduce or eliminate interference. Visible symptoms of Radio Frequency Interference (RFI) include

inconsistent, incorrect and erratic LEL and PPM readings.

Important Wiring Guidelines

Fire and gas detection instruments are an important part of a safety alarm and shutdown system. The system is

composed of:

 detection instruments

 customer connected equipment

 wiring

Net Safety designs and manufactures its detection equipment under rigid quality control management systems and

makes every effort to design for the harshest of industrial environments. The other components of the system – the

customer-connected equipment and wiring – are also important contributors to the overall quality and performance of

the safety system.

It is important to implement wiring that ensures the reliability and integrity of the safety system. Field wiring practices

and the choice of cable type specified vary from project to project. Poor practices and choices are often found to be the

source of unwanted system disruptions. Radio Frequency Interference (RFI) and Electro-Magnetic Interference (EMI)

are usually very powerful disruptive forces in industrial facilities and these forces act upon the system through the

wiring.

Follow the wiring specifications and guidelines in this manual carefully. The cable used should be a very high quality

instrument grade, certified for the application conditions, consisting of a rugged protective outer jacket, an overall

electrical shield of fine braided copper or metallic foil, and internal pairs or triads of foil shielded copper wire of

suitable gauge for the power conducted over the specified length.

The shields must be electrically continuous from the instrument junction box through other junction boxes and finally

to the connected equipment. The shield must be connected to a suitable ground sink as specified in the instrument

manual in order to protect the system from electrical disturbances.

Recommended cable and guidelines

The type of cable and shielding practices are especially important when sensor is separated from transmitter via

junction box. Net Safety recommends using CSA armored instrumentation cable (ACIC 2PR 16AWG, 300V, ISOS,

PVC) when rigid (steel) conduit is not used. See Figure 5. This cable should be used between the PLC/PANEL/DCS

and the Millennium II Transmitter, as well as between the Millennium II Transmitter and junction box.

Additional notes:

In general, communication cables and power cables should not run in parallel for any significant length, and should not

be carried in the same cable tray. Through inductance, high currents in power cables can induce significant ‘noise’ in

communication cables running parallel alongside power cables.

See cable preparation procedure on next page.

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Armored Cable preparation procedure:

1. Prepare the armored instrument cable as illustrated in Figure 5 and follow all assembly and/or preparation

instructions provided by the cable and/or cable gland manufacturer.

2. Install cable gland and reducer onto the cable.

3. Ensure four (4) inches of wire length is available for connecting to terminals inside the junction box.

4. Use a small flat head screw driver when connecting wires to connector terminals. See Figure 6.

5. Connect sensor wires to the appropriate terminals. See Figure 5C, Figure 9, Figure 12 and Figure 13.

Figure 5: Cable preparation

Note: If required, use cable glands which have been approved for hazardous locations.

4 Inches

Hazloc cable gland

A: Drawing showing of cable without gland

B. Picture of cable showing gland and insulation

C. Picture of cable wired to junction box and sensor

Millennium II

Sensor

Cable gland &

Armored cable

Shield wires from each twisted pair

connected to “GND” (Earth Ground) on

terminal block.

Shield wire from flexible Armored

cable and sensor ground wire (Green

wire) connected to Earth grounding

screw in junction box

¾” NPT stopping

plug.

Net Safety

Junction Box

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Warning Before wiring, ensure that power to transmitter is switched off.

When connecting cable wires, use a small screwdriver to gently press down and hold the spring connector open. Insert

the appropriate wire into the open connector hole, releasing the screwdriver to secure the wire. See Figure 6.

Figure 6: Connecting wires

Warning Avoid touching electronic components, as they are susceptible to electrostatic discharge (ESD).

Refer to Appendix A, “Electrostatic Sensitive Device (ESD)”.

2.1.3 Analog output, isolated supply, non-isolated supply and jumper configuration

The analog output may be powered from the main instrument power supply or a separate, independent power supply in

which case an isolated wiring configuration is necessary.

To set a Non-isolated or Isolated current output, simply move the Jumpers/shorting jacks (JP3 and JP4) to either the

Non-isolated or Isolated current position. For Non-isolated current output, ensure pins 3 & 2 at JP3 & JP4

location on the main terminal board are jumpered (shorted). Factory standard models ship with jumpers at JP3 &

JP4 in the Non-isolated current output position (default position).

For Isolated current output, pins 1 & 2 at JP3 & JP4 should be jumpered (shorted). Note that JP3 is for

configuring channel 1 and JP4 is for configuring channel 2. Jumpers and pins are located next to the Power and 4-

20 output terminals on the main terminal board. See Figure 7, also Figure 12 & Figure 13 for reference.

Figure 7: Non- Isolated and Isolated current jumpers

Warning Always ensure that JP3 and JP4 jumpers are in the correct position depending on the current output

configuration chosen.

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2.1.4 Remotely mounted sensors jumper configuration

Sensor separation from the transmitter may extend up to 2000 feet in which case a junction box is required.

When mounting sensor remotely (separating sensor from transmitter), Jumpers JP1 and JP2 should be installed over

the pins. Jumpers and pins are located on the main terminal board near the sensor terminals. JP1 is for channel 1 and

JP2 is for channel 2. Refer to Figure 8.

Figure 8: Separation Jumpers positions

Warning When separating sensor and transmitter, install JP1 and JP2 over pins.

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2.1.5 Sensor and Transmitter terminals

Warning Before wiring, ensure power to the unit is switched off. Connect the sensor wires to the sensor

terminals of the transmitter and connect the transmitter’s power and output terminals to the wiring leading to the Power

source/panel. Refer to the configuration tables below for sensor as well as transmitter power and output terminal

designations.

Table 1: Sensor and Transmitter Terminals

Sensor Terminals

Sensor

Wires

Transmitter Sensor Board

Terminal designation

White

+Vdc(from transmitter)

Red

SigA

Blue

SigB

Black

Com

Green

Earth Ground

Figure 9: Sensor wiring and terminal connections

Transmitter Power Terminals

Transmitter terminal

designation

Function

RST

Remote Reset

+Vdc(10.5-32)

Power(+)

COM

Power(-)

4-20(CH1)

Current loop output

ISO(CH1)

+Vdc isolated 4-20 power

4-20(CH2)

Current loop output

ISO(CH2)

+Vdc isolated 4-20 power

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2.1.6 Remote Reset

If the alarm relays are configured for latching operation it may be desirable to reset latched alarms from a remote

location. In this case a normally open, momentary push-button switch may be connected across terminals RST and

COM.

Figure 10: Remote Reset wiring

2.1.7 Sensor Separation/ Remote mounting of sensor

When necessary to mount sensor remotely (separated from transmitter) by way of junction box and conduit, it is

important that the installer follow the necessary requirements and guidelines relating to sensor separation and cable

selection. See Figure 11 for typical remote mounting of sensor. Also refer Section ‘2.1.2 Cable choice and guidelines’

for cable selection and wiring guidelines.

When sensors are being mounted remotely, consult the multi-purpose junction box manual (MAN-0081) for wiring

instructions. Always ensure that the transmitter is supplying 10.5 - 32Vdc across the sensor power terminals (Vdc +

and Com (-) ) of Net Safety junction box (JB-MPD-A/S).

The maximum distance between the sensor and transmitter is limited by the resistance of the connecting wiring, which

is a function of the gauge of the wire being used. For effective communication, Net Safety limits the separation

distance between sensor and transmitter to 2000ft using 16 AWG wire. See Appendix B for information on wire gauge

and resistance.

Figure 11: Sensor separation/remote mounting of sensor

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2.1.8 Wiring drawings

Wiring drawings show general ways in wiring the system for analog signal output. Consult qualified personnel on

specific wiring requirements.

Figure 12: Non-isolated terminal connection

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Figure 13: Isolated terminal connection

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2.1.9 Installation Checklist

Prior to operation, it is important to do the following checks.

 Ensure transmitter and sensor are properly and firmly mounted.

 Ensure that the enclosure certified stopping plug is tightened to unused conduit entry/opening, to maintain

ingress protection and flameproof type protection.

 Ensure transmitter and sensor are not being obstructed; transmitter and sensor are accessible and target gas is

not inhibited from reaching sensor.

 Remove sensor red protective plastic cap.

 If hydrophobic filters (IPF-001) are being used, check for damage or debris. See the IP 66/67filter Instruction

guide (MAN-0109) for instructions.

 If calibration cups (splash guards) are fitted to sensor, ensure a snug fit.

 Ensure adherence to applicable local guidelines and requirements on wiring and sealing of equipment in

hazardous and non-hazardous areas.

 Ensure that proper shielding and grounding practices are adhered to, and local codes are being followed.

 Check system operational voltage and conditions. See Table 1 and Appendix C.

 Check wiring at all termination and junction points; wiring at transmitter terminals, junction box and at power

supply. Refer to Table 1, also Figure 7, Figure 8, Figure 9, Figure 12 and Figure 13

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SECTION 3: Transmitter and faceplate description

3.1 Transmitter Power Up

After power is applied to the transmitter, a warm-up routine will begin, the duration of which depends on the sensor

type. The display will indicate the sensor warming up and the Status LED will flash Slow Red and current output will

be 3.0mA. After the warm-up period, the transmitter will enter normal operation and the screen will display:

“Channel 1 00 %LEL (or PPM), Channel 2 00 %LEL (or PPM).” For dual channel models either channel can

be disabled if not in use. If a channel is disabled, the screen will display: “Disabled” for that particular channel. The

enabled channel analog output will be to 4.0 mA during normal operation.

Figure 14: Faceplate description

Note: A slow flash is defined as the Status LED being ‘ON’ for 50 milli-seconds and ‘OFF’ for 1 second, while a fast

flash is the LED being ‘ON’ for 250 milli-seconds and ‘OFF’ for 250 milli-seconds and a very fast flash is the LED

‘ON’ for 50 milli-seconds and ‘OFF’ for 50 milli-seconds.

3.2 Display

The Millennium II is equipped with an Organic LED (O LED) display. It allows the user to see the concentration of

gas present for each individual channel and the various options offered. The display has a wide temperature rating and

will operate well in lowly lit conditions. In order to extend the life of the display, a screen saver is enabled if the menu

is not in use. To exit the screen saver mode, move the magnet close to any of the three Reed switch locations (8 o’

clock, 6 o’ clock or 4 o’ clock position). See Figure 14 and Figure 15.

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3.3 Status LED

The Status LED can be solid Red or Green, or flashing Red or Green to indicate various states of the transmitter and

sensor. Refer to “Sensor Status Registers, Status LEDs, Current Loop, and Display Messages”.

3.4 Current loop measurement (Test jacks)

For convenience, a pair of test jacks for each analog output is provided on the front face of the display module. Attach

mA meter probes to these jacks to check loop current without opening the circuit to insert the meter. Refer to Figure 14

and Figure 15 for test jacks location.

Warning Do not open the transmitter enclosure in a classified area.

3.5 Menu buttons and access

The main menu can be accessed in two ways: Intrusive (opening the enclosure and pressing menu buttons) and Non-

Intrusive (keeping the enclosure closed and using the magnet and reed switches).

3.5.1 Intrusive Access

The menu buttons provide access to the Millennium II’s Main Menu options allowing the user to review and configure

existing options under sub menus and perform calibration. There are three visible main menu buttons that are

located directly under the display screen. They are designated ‘1’, ‘2’ and ‘3’. See Figure 14 and Figure 15.

3.5.2 Non-Intrusive Access/Magnetic Reed switch Access

Accessing the main menu and making a selection can also be done via an attached magnet and Reed switches.

The Reed switches are located in the 8 o’ clock, 6 o’ clock and 4 o’ clock positions on the face plate and indicated by

horse shoe shape print magnets. To select a Reed switch, place and hold the magnet close to the transmitter enclosure

at 8, 6 or 4 o’clock position. See Figure 14 and Figure 15.

Note: Menu buttons and reed switches provide the same functions. The term ‘switch’ is used throughout to represent

menu buttons and reed switches.

Figure 15: Switch positions

Note: menu buttons and reed

switch provide the same functions.

Menu button = reed switch,

indicated by ‘ ’

MAN-0076 Rev 05 Millennium II

December 07, 2012

Net Safety Monitoring Inc

SECTION 4: Operation

4.1 Menu options

The main menu provides access to various functional settings/options, as seen in the Table 2 below. Each menu option

has a submenu, whereby configuration is done.

Table 2: Main menu options

Calibrate Sensor Select Display Language Self-test Relay

Enable/Disable Channels Modbus Setup Sensor Upper Limit(Range)

Set Alarm Level Setup Current Date Select Gas Type

Set Relay Option Setup Current Time Cal. Gas Value

Relay Assignment View Events Log Serial Number and Firmware version

Relay Alarm Mode setting Manual Reset Exit

4.2 Navigating main menu

Navigation through the menu options is done by activating menu button 1 or 2. The same function is provided

using magnet to select Reed switch 1 (indicated by printed magnet in the 8’ o clock position on the face plate) or

Reed switch 2 (indicated by printed magnet in the 6’ o clock position on the face plate).

1. Enter the main menu, either intrusive or non-intrusive (using the magnet), by selecting/activating any button

then select “yes” by using switch 1.

2. The message “Calibrate Sensor?” will be displayed.

3. Activate up-down buttons (switch 1) or (switch 2) to scroll/navigate through main menu options.

4. Select/activate the enter key (switch 3) to display sub menu. See

5. Figure 16 and Figure 17.

6. To exit the main menu, continue using the navigation keys (up-down keys) and select “Exit” with enter key at

each menu stage (sub menu and main menu).

7. The main menu will be exited automatically if no option is selected; it takes 50 seconds to exit to each of the

previous options or stage entered. If left untouched, this continues until the main menu is fully exited.

Figure 16: Main menu navigation

Select “Yes” by

selecting menu

button 1

Select menu button 1 or 2

to scroll/navigate through

main menu

Calibrate Sensor?

Menu buttons/

Switches

Enter main menu?

Yes

Menu buttons/

Switches

MAN-0076 Rev 05 Millennium II

December 07, 2012

Net Safety Monitoring Inc

Figure 17: Menu structure flow chart

 Serial number &

Firmware

version............

(Navigate with 1 & 2, select

with menu button 3. See page

34).

 Ch1:050

 Ch2:050

 Exit

(Navigate with 1 & 2, select

with menu button 3. See page

34).

 Ch1: ‘target gas’

 Ch2: ‘target gas’

 Exit

(Navigate with 1 & 2, select

with button 3. See page 34).

 Ch1: range

 Ch2: range

 Exit

(Navigate with 1 & 2, select

with button 3. See pages 33 &

34).

 Self test relay,

caution will trip

alarm

 Yes No

(Select with buttons 1 & 3.

See page 33).

 Initiate reset

 Yes No

(Select with buttons 1 & 2.

See page 33).

 Recent events

(Navigate with 1 & 2, select

with button 3. See page 32).

Select calibration

gas value. (Activate

menu button 3 to

display sub menu)

Select gas type.

(Activate menu

button 3 to display

sub menu)

Sensor range/

scale. (Activate

menu button 3 to

display sub menu)

Self test relay.

(Activate menu

button 3 to display

sub menu)

Manual reset

(Activate menu

button 3 to display

sub menu)

View event log

(Activate menu

button 3 to display

sub menu)

Set Modbus

options (Activate

menu button 3 to

display sub menu)

Set Relay Alarm

mode (Activate

menu button 3 to

display sub menu)

Relay assignment.

(Activate menu

button 3 to display

sub menu)

Set Relay

Options (Activate

menu button 3 to

display sub menu)

Set Alarm

levels? (Activate

menu button 3 to

display sub menu)

Calibrate sensor?

Activate menu button 3 to

display sub menu)

 Ch1: Enabled

 CH2: Enabled

 Exit