Emerson Netsure 802 Application Guide

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1004ORA-NS802 / 0913

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

1

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

Table of Contents

Step 1. Select System Frame(s), Main Bay or Supplemental Bay ........2

Step 2. Optional - Select Distribution Frame .....................................2

Step 3. Select Input Voltage Source (AC Input Source) ......................2

Step 4. Select Rectifier Model ...........................................................3

Step 5. Optional - Select AC Service Cabinet (PDSC) .........................3

Step 6. Optional - Select Transient Voltage Surge Suppression .........3

Step 7. Select Controller Accessory Cards .........................................4

Step 8. Select LMS1000 Monitoring Options .....................................4

Step 8a. Select LMS1000 Card/Software Options ................................ 5

Step 9. Select DC Distribution Device Types......................................6

Step 9a. Choose TPL Style Fuses ..........................................................6

Step 9b. Choose GJ/218 Style Breakers ................................................7

Step 9c. Choose Bullet-Type Circuit Breakers and Adapter Kit.............8

Step 9d. Choose TLS/TPS Fuses with Bullet-Type Fuse Holders .......... 10

Step 10. Optional - Select Small Distribution for Distribution Bay .....11

Step 11. Optional - Select Internal Return Bar (as needed) ................ 12

Step 12. Optional - Select External Termination Bus Assembly .........13

Step 13. Optional - Select External Return Bar Option ......................14

Step 14. Order Accessories (as needed) .............................................15

Note: Click on the step above to jump to that page. To return to the

Table of Contents, click on the main title of any page.

Description

The modular NetSure™ 802 power system is made up of an assort-

ment of bays that can be configured to meet any large -48 Volt

power requirement from 1000 A to 16,000 A. The basic power unit

is a nominal 200 A rectifier capable of up to 220 amps each at cur-

rent limit. The system accommodates up to 10 rectifiers per bay,

and the bays can be configured for distributed or centralized appli-

cations. There are also bays configured to retrofit 200 amp and 400

amp ferro rectifiers with minimum AC infrastructure cost.

NetSure™ 802 Series

DC Power System

400 A Ferro Retrofit Power Bay200 A Ferro Retrofit Power BayNetSure™ 802 Power Bay Power Bay with Distribution Bay

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

2004ORA-NS802 / 0913

Step 1. Select System Frame(s), Main Bay or Supplemental Bay

Select one, quantity of one per system.

List

Number Emerson

Part Number Description

Qty. Notes

List 1 58214000001 Main power/distribution frame, equip for

individual AC feed per rectifier

(1) Main frame type required per system.

Maximum of 10 rectifiers/bay.

List 2 58214000002 Main power/distribution frame, equip for bulk

AC feed per frame Must select AC service cabinet option in Step 5.

List 3*58214000003

Main power bay frame, 5 discrete AC inputs

per bay (5 feed) for 400 A ferro retrofit

application

(1) Main frame type required per system.

Maximum of 10 rectifiers/bay.

List 4*58214000004 Main power bay frame, 2 discrete AC inputs

per bay (2 feed)

(1) Main frame type required per system.

Maximum of 10 rectifiers/bay.

List 5*58214000005

Main power bay frame, individual AC inputs

per rectifier (10 feed) for 200 A Ferro retrofit

applications or direct feed from existing AC

PDSC

(1) Main frame type required per system.

Maximum of 10 rectifiers/bay.

* Must be used with external main battery termination bars.

Select quantity as needed per system.

List

Number Emerson

Part Number Description

Qty. Notes

List 11 58214000011 Secondary power/distribution frame, equip

for individual AC feed per rectifier

Order as required. Maximum of 10 rectifiers/bay.

System can support up to (9) secondary frames as needed.

List 12 58214000012 Secondary power/distribution frame, equip

for bulk AC feed per frame

Must select AC service cabinet option in Step 5. Order as

required. Maximum of 10 rectifiers/bay. System can support up

to (9) secondary frames as needed.

List 13*58214000013

Secondary power bay frame, 5 discrete AC

inputs per bay (5 feed) for 400 A ferro retrofit

application

Order as required. Maximum of 10 rectifiers/bay.

System can support up to (9) secondary frames as needed.

List 14*58214000014 Secondary power bay frame, 2 discrete AC

inputs per bay (2 feed)

Order as required. Maximum of 10 rectifiers/bay.

System can support up to (9) secondary frames as needed.

List 15*58214000015

Secondary power bay frame, individual AC

inputs per rectifier (10 feed) for 200 A Ferro

retrofit applications or direct feed from exist-

ing AC PDSC

Order as required. Maximum of 10 rectifiers/bay.

System can support up to (9) secondary frames as needed.

* Must be used with external main battery termination bars.

Step 2. Optional - Select Distribution Frame

Select quantity as needed if applicable.

List

Number Emerson

Part Number Description

Qty. Notes

List 16*58214000016 Distribution frame, no rectification Order as required. System can support up to (5) distribution

frames as needed.

* Must be used with external main battery termination bars.

Step 3. Select Input Voltage Source (AC Input Source)

Select one, quantity of one.

List

Number Emerson

Part Number Description

Qty. Rack

Space

List 0A 5821400000A 480 VAC, 3 phase input (4-wire circuit)

List 0B 5821400000B 208 VAC, 3 phase input (4-wire circuit)

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

3

004ORA-NS802 / 0913

Step 4. Select Rectifier Model

List

Number Emerson

Part Number Description

Qty. Rack

Space

Pictorial

n/a 486534003*High efficiency 200 amp eSure™ rectifier

R4812000Le (208 VAC), 3 phase input

n/a 486532603*High efficiency 200 amp eSure™ rectifier

R4812000e (480 VAC), 3 phase input

n/a 486532602*200 amp rectifier R4811600 (480 VAC)

* 200 A is nominal rating. These units are capable of current limiting up to 220 A each.

Step 5. Optional - Select AC Service Cabinet (PDSC)

Must be selected if List 2 or List 12 was selected in Step 1.

List

Number Emerson

Part Number Description

Qty. Notes

List 30 58214000030 480 VAC input bolt-on PDSC (22 kAIC

rated breakers)

Select the quantity of cabinets needed by to total number

of List 2 and List 12's needed in total.

List 31 58214000031 480 VAC input bolt-on PDSC (65 kAIC

rated breakers)

Select the quantity of cabinets needed by to total number

of List 2 and List 12's needed in total.

List 32 58214000032 208 VAC input bolt-on PDSC (65 kAIC

rated breakers)

Select the quantity of cabinets needed by to total number

of List 2 and List 12's needed in total.

Step 6. Optional - Select Transient Voltage Surge Suppression

Must be selected if Lists 2, 4, 12 or 14 were selected in Step 1.

List

Number Emerson

Part Number Description

Qty. Notes

List 35 58214000035 480 VAC input surge suppression for use in

the PDSC cabinet

For use with List 30 or 31 AC service cabinets only.

(1) required for each AC service cabinet.

List 36 58214000036 208 VAC input surge suppression for use in

the PDSC cabinet

For use with List 32 AC service cabinets only.

(1) required for each AC service cabinet.

List 37 58214000037 480 VAC input surge suppression for use in

the power bays (List 4 and 14) For use with List 4 and 14 when equipped for 480 VAC input.

List 38 58214000038 208 VAC input surge suppression for use in

the power bays (List 4 and 14) For use with List 4 and 14 when equipped for 208 VAC input.

(TVSS)

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

4004ORA-NS802 / 0913

LMS 1000 – Lorain® Monitoring Unit

Step 7. Select Controller Accessory Cards

Select one, quantity of one, if desired.

List

Number Emerson

Part Number Description

Qty. Notes

List 70 58214000070 MCA alarm relay card Provide (6) Form-C alarm user defined output relays.

(Each primary frame is factory equipped with [2]).

List 71 58214000071 MCA analog and binary I/O card Provide (4) binary inputs plus (1) analog input and (1) analog

output signal .

Step 8. Select LMS1000 Monitoring Options

Select List 50 for all main bays (lists 1-5). Select list 63 for supplemental bays if required.

List

Number Emerson

Part Number Description

Qty. Notes

List 50 58214000050 LMS1000 main CPU card Order 1 list 50 for each main bay ordered (lists 1, 2, 3, 4 or 5).

List 63 58214000063 LMS1000 CPU expansion card

Requires the main CPU card. This option mounts into the LMS

chassis slot for all supplemental bays to enable all LMS cards in

expansion bays.

Note: Refer to SAG586505000 for additional LMS options.

NetSure™ 802 Series

DC Power System

1

2 3

1

MCA Circuit Card, (Primary Bay)

List 1, 2, 3, 4, 5

Router Circuit Card (Secondary Bay)

List 11, 12, 13, 14, 15

2

Optional LMS Main CPU Circuit

Card, List 50

or

Optional LMS Expansion CPU

Circuit Card, List 63

3

Available MCA Input/Output (I/O)

Circuit Cards:

– MCA Customer Alarm Relay Card

(6 Form-C Contacts), List 70

– MCA Analog Input/Output and

Binary Input Circuit Card, List 71

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

5

004ORA-NS802 / 0913

Step 8a. Select LMS1000 Card/Software Options

Select at least 1 analog card for battery monitoring (58650500020) and 1 binary card for battery disconnect status (58650500031).

Order additional cards as necessary.

List

Number Emerson

Part Number Description

Qty. Notes

LMS 1000 Cards – Select quantity as needed

n/a 58650500020 Four (4) channel analog input card Select the required amount and type of current limit resistor kits

(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135)

n/a 58650500021 Eight (8) channel temperature input card Select the required amount and type of temperature sensors

(List ST or SU)

n/a 58650500022 Eight (8) channel analog input card Select the required amount and type of current limit resistor kits

(List BA, BB, or BC)

n/a 58650500023 Twelve (12) channel analog input card - bat-

tery cell voltage

Select the required amount and type of in-line fuse kits

(List BE, BF, or 535135)

n/a 58650500030 Four (4) channel binary input card

n/a 58650500031 Eight (8) channel binary input card

n/a 58650500040 Four (4) channel Form-C relay output card

n/a 58650500070 Modem circuit card

Software Options – Select as many below as required

n/a 58650500078 LMS dual MCA interface software option Select the required amount and type of current limit resistor kits

(List BA, BB, or BC) or in-line fuse kits (List BE, BF, or 535135).

n/a 58650500079 Gateway port software option Select the required amount and type of temperature sensors

(List ST or SU).

n/a 58650500086 TL1/X.25 software option

n/a 58650500087 Power metering software option

n/a 58650500090 TL1 (over Ethernet) software option

Accessories – Select as many below as required

n/a 586505000BA Current limit resistor kit, 3/8" ring lug

Provides (25) shunt inputs. Maximum quantity of one per bay.

For use with GJ/218 breakers with shunts or TPH or TPL-B fuse

panels with shunts. Mounts internal to power system.

n/a 586505000BB Current limit resistor kit, splice

Provides (25) shunt inputs. Maximum quantity of one per bay.

For use with GJ/218 breakers with shunts or TPH or TPL-B fuse

panels with shunts. Mounts internal to power system.

n/a 586505000BC Current limit resistor kit, 5/16" ring lug Provides (8) temperature inputs. Maximum quantity of eight per

system. Mounts external to power system.

n/a 586505000BE In-line fuse kit, 3/8" ring lug

Provides temperature monitoring and alarming for battery or

ambient. Battery-assigned probes provide temperature compen-

sation and battery thermal runaway management. Comprised of

0.3 m length sensor and 10 m length extension.

n/a 586505000BF In-line fuse kit, 5/16" ring lug

Provides temperature monitoring and alarming for battery or

ambient. Battery-assigned probes provide temperature compen-

sation and battery thermal runaway management. Comprised of

0.3 m length sensor and 10 m length extension.

n/a 535135 In-line fuse kit, 1/4" ring lug, 3/8" ring lug,

5/16" ring lug, or butt splice

Provides temperature monitoring and alarming for battery or

ambient. Battery-assigned probes provide temperature compen-

sation and battery thermal runaway management. Comprised of

0.3 m length sensor and 10 m length extension.

n/a 586505000ST Temperature sensor, mounts to a 5/16" or M8

battery post

Provides temperature monitoring and alarming for battery or

ambient. Battery-assigned probes provide temperature compen-

sation and battery thermal runaway management. Comprised of

0.3 m length sensor and 10 m length extension.

n/a 586505000SU Temperature sensor, mounts to a 1/4" or M6

battery post

Provides temperature monitoring and alarming for battery or

ambient. Battery-assigned probes provide temperature compen-

sation and battery thermal runaway management. Comprised of

0.3 m length sensor and 10 m length extension.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

6004ORA-NS802 / 0913

Step 9. Select DC Distribution Device Types

Select quantity and type as needed.

Step 9a. Choose TPL Style Fuses

List

Number Emerson

Part Number Description

Qty. Poles

Used Notes

Pictorial

n/a 248251500 Fuse, TPL-C, 70 A 2Uses (1) 514403 fuseholder

n/a 248252000 Fuse, TPL-C, 80 A 2Uses (1) 514403 fuseholder

n/a 248252600 Fuse, TPL-B, 100 A 2Uses (1) 514403 fuseholder

n/a 248253300 Fuse, TPL-B, 150 A 2Uses (1) 514403 fuseholder

n/a 248254000 Fuse, TPL-B, 200 A 2Uses (1) 514403 fuseholder

n/a 248254500 Fuse, TPL-B, 225 A 2Uses (1) 514403 fuseholder

n/a 248255000 Fuse, TPL-B, 250 A 2Uses (1) 514403 fuseholder

n/a 248255700 Fuse, TPL-C, 300 A 2Uses (1) 514403 fuseholder

n/a 248257000 Fuse, TPL-C, 400 A 2Uses (1) 514403 fuseholder

n/a 248258000 Fuse, TPL-C, 500 A 2Uses (1) 514403 fuseholder

n/a 248259000 Fuse, TPL-C, 600 A 2Uses (1) 514403 fuseholder

n/a 102901 Fuse, TPL-C, 800 A 3Uses (1) 514404 fuseholder

For each fuse needed, order (1) 248610301 GMT alarm fuse (18/100 A) and (1) 248898700 GMT fuse safety cover.

n/a 248610301 GMT alarm fuse, 18/100 A

n/a 248898700 GMT fuse safety cover

For each fuse needed, order (1) of the listed fuseholders; for all fuses 600 A or less, the 514403 is the recommended device.

n/a 514403 TPL fuse holder, 600 A max

n/a 514404 TPL fuse holder, 800 A max

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

7

004ORA-NS802 / 0913

Step 9b. Choose GJ/218 Style Breakers

List

Number Emerson

Part Number Description

Qty. Poles

Used Power/Dist. Bay

Lug Adapter Distribution Only

Bay Lug Adapter

Pictorial

Electrical Trip Alarm (White Handle) GJ/218 Style Breakers with Internal Shunt

n/a 513766 100 A circuit breaker, E-trip 1520891 Not required

n/a 513768 125 A circuit breaker, E-trip 1520891 Not required

n/a 513770 150 A circuit breaker, E-trip 1520891 Not required

n/a 513772 175 A circuit breaker, E-trip 1520891 Not required

n/a 513774 200 A circuit breaker, E-trip 1520891 Not required

n/a 513776 225 A circuit breaker, E-trip 1520891 Not required

n/a 513778 250 A circuit breaker, E-trip 1520891 Not required

n/a 513780 300 A circuit breaker, E-trip 2520892 529132

n/a 513782 350 A circuit breaker, E-trip 2520892 529132

n/a 513784 400 A circuit breaker, E-trip 2520892 529132

n/a 513786 450 A circuit breaker, E-trip 3520893 529131

n/a 513788 500 A circuit breaker, E-trip 3520893 529131

n/a 513790 600 A circuit breaker, E-trip 3520893 529131

n/a 513792 800 A circuit breaker, E-trip 4520894 534420

Electrical/Mechanical Trip Alarm (Black Handle) GJ/218 Style Breakers with Internal Shunt

n/a 513767 100 A circuit breaker, E/M-trip 1520891 Not required

n/a 513769 125 A circuit breaker, E/M-trip 1520891 Not required

n/a 513771 150 A circuit breaker, E/M-trip 1520891 Not required

n/a 513773 175 A circuit breaker, E/M-trip 1520891 Not required

n/a 513775 200 A circuit breaker, E/M-trip 1520891 Not required

n/a 513777 225 A circuit breaker, E/M-trip 1520891 Not required

n/a 513779 250 A circuit breaker, E/M-trip 1520891 Not required

n/a 513781 300 A circuit breaker, E/M-trip 2520892 529132

n/a 513783 350 A circuit breaker, E/M-trip 2520892 529132

n/a 513785 400 A circuit breaker, E/M-trip 2520892 529132

n/a 513787 450 A circuit breaker, E/M-trip 3520893 529131

n/a 513789 500 A circuit breaker, E/M-trip 3520893 529131

n/a 513791 600 A circuit breaker, E/M-trip 3520893 529131

n/a 513793 800 A circuit breaker, E/M-trip 4520894 534420

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

8004ORA-NS802 / 0913

Step 9c. Choose Bullet-Type Circuit Breakers and Adapter Kit

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

Toggle Handle Electrical Trip Alarm (White Handle) Bullet Breakers

n/a 102272 CB, 1 A, bullet, toggle handle, E-trip Occupies one position

n/a 102273 CB, 3 A, bullet, toggle handle, E-trip Occupies one position

n/a 102274 CB, 5 A, bullet, toggle handle, E-trip Occupies one position

n/a 102275 CB, 10 A, bullet, toggle handle, E-trip Occupies one position

n/a 102276 CB, 15 A, bullet, toggle handle, E-trip Occupies one position

n/a 102277 CB, 20 A, bullet, toggle handle, E-trip Occupies one position

n/a 102278 CB, 25 A, bullet, toggle handle, E-trip Occupies one position

n/a 102279 CB, 30 A, bullet, toggle handle, E-trip Occupies one position

n/a 102280 CB, 35 A, bullet, toggle handle, E-trip Occupies one position

n/a 102281 CB, 40 A, bullet, toggle handle, E-trip Occupies one position

n/a 121998 CB, 45 A, bullet, toggle handle, E-trip Occupies one position

n/a 102282 CB, 50 A, bullet, toggle handle, E-trip Occupies one position

n/a 102283 CB, 60 A, bullet, toggle handle, E-trip Occupies one position

n/a 102284 CB, 70 A, bullet, toggle handle, E-trip Occupies one position

n/a 102285 CB, 75 A, bullet, toggle handle, E-trip Occupies one position

n/a 121996 CB, 80 A, bullet, toggle handle, E-trip Occupies one position

n/a 102286 CB, 100 A, bullet, toggle handle, E-trip Occupies one position

n/a 516991 CB, 125 A, bullet, toggle handle, E-trip Occupies two positions

n/a 516993 CB, 150 A, bullet, toggle handle, E-trip Occupies (2) positions, space required

n/a 144883 CB, 175 A, bullet, toggle handle, E-trip Occupies (2) positions, space required

n/a 121831 CB, 200 A, bullet, toggle handle, E-trip Occupies (2) positions, space required

n/a 144885 CB, 225 A, bullet, toggle handle, E-trip Occupies (3) positions, space required

n/a 121835 CB, 250 A, bullet, toggle handle, E-trip Occupies (3) positions, space required

n/a 513747 Circuit breaker/fuseholder mounting

assembly

Order (1) 513747 assembly for every

six circuit breaker/fuseholder combi-

nations required. Each assembly

occupies (3) larger "pole" positions in

the distribution section. For use with

lists 1, 2, 11 & 12 only.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

9

004ORA-NS802 / 0913

Step 9c. Choose Bullet-Type Circuit Breakers and Adapter Kit (continued)

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

Toggle Handle Electrical/Mechanical Trip Alarm (Black Handle) Bullet Breakers

n/a 101596 CB, 1 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101597 CB, 3 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101598 CB, 5 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101599 CB, 10 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101600 CB, 15 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101601 CB, 20 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101602 CB, 25 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101603 CB, 30 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101604 CB, 35 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101605 CB, 40 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 121997 CB, 45 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101606 CB, 50 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101607 CB, 60 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101608 CB, 70 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101609 CB, 75 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 121995 CB, 80 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 101610 CB, 100 A, bullet, toggle handle, E/M-trip Occupies one position

n/a 516838 CB, 125 A, bullet, toggle handle, E/M-trip Occupies two positions

n/a 516839 CB, 150 A, bullet, toggle handle, E/M-trip Occupies (2) positions, space required

n/a 144884 CB, 175 A, bullet, toggle handle, E/M-trip Occupies (2) positions, space required

n/a 121832 CB, 200 A, bullet, toggle handle, E/M-trip Occupies (2) positions, space required

n/a 144886 CB, 225 A, bullet, toggle handle, E/M-trip Occupies (3) positions, space required

n/a 121836 CB, 250 A, bullet, toggle handle, E/M-trip Occupies (3) positions, space required

n/a 513747 Circuit breaker/fuseholder mounting

assembly

Order (1) 513747 assembly for every

six circuit breaker/fuseholder combi-

nations required. Each assembly

occupies (3) larger "pole" positions in

the distribution section. For use with

lists 1, 2, 11 & 12 only.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

10 004ORA-NS802 / 0913

Step 9d. Choose TLS/TPS Fuses with Bullet-Type Fuse Holders

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

n/a 117201 Fuse holder, TLS/TPS, bullet type Order one fuse holder per fuse

n/a 248230900 Fuse, TLS/TPS, 3 amps Occupies one position

n/a 248231000 Fuse, TLS/TPS, 5 amps Occupies one position

n/a 248231200 Fuse, TLS/TPS, 6 amps Occupies one position

n/a 248231500 Fuse, TLS/TPS, 10 amps Occupies one position

n/a 248231800 Fuse, TLS/TPS, 15 amps Occupies one position

n/a 248232100 Fuse, TLS/TPS, 20 amps Occupies one position

n/a 248232400 Fuse, TLS/TPS, 25 amps Occupies one position

n/a 248232700 Fuse, TLS/TPS, 30 amps Occupies one position

n/a 248233300 Fuse, TLS/TPS, 40 amps Occupies one position

n/a 248233900 Fuse, TLS/TPS, 50 amps Occupies one position

n/a 248234200 Fuse, TLS/TPS, 60 amps Occupies one position

n/a 248234500 Fuse, TLS/TPS, 70 amps Occupies one position

n/a 118413 Fuse, TLS/TPS, 80 amps Occupies one position

n/a 118414 Fuse, TLS/TPS, 90 amps Occupies one position

n/a 118415 Fuse, TLS/TPS, 100 amps Occupies one position

n/a 139052 Fuse, TLS/TPS, 125 amps Occupies one position

n/a 513747 Circuit breaker/fuseholder mounting

assembly

Order (1) 513747 assembly for every

six circuit breaker/fuseholder combi-

nations required. Each assembly

occupies (3) larger "pole" positions in

the distribution section.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

11

004ORA-NS802 / 0913

Step 10. Optional - Select Small Distribution for Distribution Bay

Order smaller circuit breakers and fuses from Step 8c and 8d above.

List

Number Emerson

Part Number Description

Qty.

Pictorial

List 0C 5821400000C Bullet nose fuse/circuit breaker panel for use in 58214000016

distribution bay

n/a 509128 Fuse module, ten (10) GMT fuse positions

n/a 248610301 Fuse, GMT, 18/100 amp

n/a 248610200 Fuse, GMT, 1/4 amp

n/a 248610300 Fuse, GMT, 1/2 amp

n/a 248610500 Fuse, GMT, 3/4 amp

n/a 248610700 Fuse, GMT, 1-1/3 amps

n/a 248610800 Fuse, GMT, 2 amps

n/a 248610900 Fuse, GMT, 3 amps

n/a 248611000 Fuse, GMT, 5 amps

n/a 248611300 Fuse, GMT, 7-1/2 amps

n/a 248611200 Fuse, GMT, 10 amps

n/a 248611500 Fuse, GMT, 15 amps

n/a 102774 Replacement safety cover

n/a 248872600 Replacement dummy fuse

(List 16)

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

12 004ORA-NS802 / 0913

Step 11. Optional - Select Internal Return Bar (as needed)

Select one, quantity of one, if desired. Note restrictions.

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

n/a 554862 2000 A ground bar kit, internal

Internal ground bar kit recommended for

use with >100 A distribution devices.

Mounts only in List 1, 2, 11, or 12 power/

distribution frames.

n/a 555214 2000 A ground bar kit, internal

Internal ground bar kit recommended for

use with >200 A distribution devices.

Mounts only in List 1, 2, 11, or 12 power/

distribution frames.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

13

004ORA-NS802 / 0913

Step 12. Optional - Select External Termination Bus Assembly

Select one, quantity of one, if desired. Note restrictions.

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

n/a 554873

External top-mount hori-

zontal battery input bus

assembly

Provides for external battery input

landings for use with List 1, 2, 3, 4, 5,

11, 12, 13, 14, and 15. Lug sizes

should be 3/8" x 1.000" centers. Rated

for 2000 A each.

n/a 528482 Busbar shield kit Lexan kit provides protection on -48 V

bus. For use with 554873 kit.

n/a 554874

External top-mount verti-

cal batter input bus

assembly

Order (1) per bay as required. Must be

mounted on top of 554873 bus

assembly. Includes Lexan shields.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

14 004ORA-NS802 / 0913

Step 13. Optional - Select External Return Bar Option

Select one, quantity of one, if desired. Note restrictions.

List

Number Emerson

Part Number Description

Qty. Notes

Pictorial

n/a 514688 External ground return bar,

6000 A

Must be used with 554873 kits. For

use with List 1, 3, 4, 5, 11, 13, 14 and

15 frames.

n/a 514689 External ground return bar,

10,000 A

Must be used with 554873 kits. For

use with List 1, 3, 4, 5, 11, 13, 14 and

15 frames.

n/a 514690 External ground return bar,

6000 A

Must be used with 554873 kits. For

use only with List 2 and 12 frames.

n/a 514691 External ground return bar,

10,000 A

Must be used with 554873 kits. For

use only with List 2 and 12 frames.

n/a 514543 Load return lug expansion

busbar

Mounts to any of the available 6000 A

or 10,000 A external ground return

bar options.

NetSure™ 802 Series

DC Power System

For additional information or questions visit or call:

Web: www.EmersonEnergy.com n Tel: 1-800-800-1280 (USA and Canada)

15

004ORA-NS802 / 0913

Step 14. Order Accessories (as needed)

Select quantity and vertical rack spacing as desired and as relay rack space allows.

List

Number Emerson

Part Number Description

Qty. Rack

Space Notes

n/a 107021 Temperature probe, 25' long

n/a 106824 Temperature probe, 100' long

List 64 58214000064 Interface kit to LVPS power system e/w DGU

List 65 58214000065 Interface kit to LVPS power system e/w LMS1000

n/a 550281 3000 A external main termination bar, no shunt (1) power bay (1) distribution bay

n/a 550282 5000 A external main termination bar, no shunt (2) power bays (1) distribution bay

n/a 550283 5000 A external main termination bar, no shunt (2) power bays (2) distribution bays

n/a 550284 7500 A external main termination bar, no shunt (3) power bays (2) distribution bays

n/a 550285 7500 A external main termination bar, no shunt (3) power bays (3) distribution bays

n/a 550286 10,000 A external main termination bar, no shunt (4) power bays (2) distribution bays

n/a 550287 10,000 A external main termination bar, no shunt (4) power bays (3) distribution bays

n/a 550291 3000 A external main termination bar, e/w shunt (1) power bay (1) distribution bay

n/a 550292 5000 A external main termination bar, e/w shunt (2) power bays (1) distribution bay

n/a 550293 5000 A external main termination bar, e/w shunt (2) power bays (2) distribution bays

n/a 550294 7500 A external main termination bar, e/w shunt (3) power bays (2) distribution bays

n/a 550295 7500 A external main termination bar, e/w shunt (3) power bays (3) distribution bays

n/a 550296 10,000 A external main termination bar, e/w shunt (4) power bays (2) distribution bays

n/a 550297 10,000 A external main termination bar, e/w shunt (4) power bays (3) distribution bays

NetSure™ 802 Series

DC Power System

16 004ORA-NS802 / 0913

EmersonNetworkPower.com/EnergySystems (North America)

EmersonNetworkPower.eu/EnergySystems (EMEA)

© Emerson Network Power, Energy Systems, North America, Inc. 2013.

Business-Critical Continuity™, Emerson Network Power™, the Emerson Network Power logo, Emerson® and Consider it Solved are service marks and

trademarks of Emerson Electric Co. EnergyMaster™, eSure™, NetPerform™, NetReach™, NetSpan™, NetSure™ and NetXtend™ are trademarks of Emerson

Network Power, Energy Systems, North America, Inc. Any other product, brand, or company names or logos are the property of the respective owner.

While every precaution has been taken to ensure accuracy and

completeness herein, Emerson Electric Co. assumes no responsibility,

and disclaims all liability, for damages resulting from use of this

information or for any errors or omissions. Specifications subject to

change without notice.

NetSure™ 802 Series

DC Power System