Emerson Netsure Itm 48 Vdc Ups 70 Kw To 280 Brochure

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2015-03-30

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NetSure™ ITM with eSure™ Technology

Row-based, Scalable 48V DC UPS

DC Power

For Business-Critical Continuity™

Without

Energy Optimization

With

Energy Optimization

System Efficiency

Improvement

10%

84%

86%

88%

92%

90%

94%

98%

96%

20% 30% 40% 50% 60% 70% 80% 90% 100%

System Efficiency*

Load

*System efficiency includes AC to DC power conversion and internal distribution losses.

Rising power density, rapid and unpredictable growth,

escalating energy consumption and cost, plus a myriad of

other power-related challenges are making it increasingly

complicated and expensive to protect critical network

and computing equipment. The NetSure™ ITM integrates

DC UPS components into a compact, highly reliable

power protection system, offering the answer to your

current and future 48V power needs. This three-phase

480V AC input, 48V DC output UPS provides highly

available power to a wide variety of IT applications and

delivers advanced operating features combined with

reduced total cost of ownership.

The NetSure™ ITM is designed for deployment directly on

the server room ﬂoor, and provides protected 48V power to nearby equipment racks. This

preserves the efﬁciency and reliability beneﬁts of DC power, while minimizing the amount

of copper required and enabling modular growth.

The NetSure™ ITM lowers the cost of

data center design, operation and

management. This 48V direct current

solution is a row-based DC UPS that

delivers simple, scalable and highly

efﬁcient power protection.

A Complete Power Protection Solution

Features & Benefits

High system efﬁciency: Reduced power

conversion stages combined with 96%

efﬁcient eSure™ power conversion units

(PCUs) and an advanced energy

optimization mode enable signiﬁcant

energy savings even at low loads.

Scalability and ease of deployment:

Minimize your initial investment and avoid

stranded power by adding expansion DC

UPS modules without interruption in the

ﬁeld as power needs increase.

DC architecture simplicity: Fewer

components, conversion stages and

distribution breakers throughout the power

chain ensure high availability; elimination of

complex synchronization circuits and the

need to de-rate capacity for phase balancing

or harmonics makes it easy to engineer.

High reliability and exceptional resiliency:

Uninterrupted operation in the unlikely

event of multiple component failures.

Ease of maintenance: Field replaceable,

hot swappable PCUs allow rapid replace-

ment without critical bus disruption; low

voltage allows maintenance without

bypass or shutdown.

Compact footprint: Row-based, integrated

design saves considerable facility space by

eliminating the need for a dedicated power

room and separate PDU distribution.

Flexible deployment options: Top or

bottom cable entry allows for raised or

non-raised ﬂoor installations.

Advanced control and monitoring: Real

time input and output monitoring,

including power quality and consumption

data, enables facility planning for the

system and each branch circuit; state-of-

the-art battery monitoring with Albér

technology to assure optimal backup

performance.

One-year warranty: Provides full system

coverage for one year.

NetSure™ ITM DC UPS Module

Top-Cabled Conﬁguration

Figure 1: NetSure™ ITM System Efﬁciency

Efﬁciency Without Compromise™

provides a path to optimize data center infrastructure

around design, operating and management efﬁciencies –

while maintaining or improving availability. This is

achieved through the proper selection and utilization of

cooling, power and monitoring technologies, supported

by key services and local expertise.

Lower Total Cost of Ownership

DC power is often associated with

telecommunications where it has

delivered extremely high reliability for

decades. Since DC power is both

provided by backup power sources

and consumed by electronic

equipment, a DC power architecture

minimizes conversion stages from grid

to chip, thus enabling higher overall

efﬁciency with increased availability.

Factory integrated system for fast and

easy site installation

Service or expansion can be performed

while the DC UPS is in operation,

reducing maintenance costs

Compact footprint with built-in

batteries and distribution, minimizes

required ﬂoor space

Designed for scalable growth to

postpone additional capex until

capacity is needed

Energy Optimization Mode

Intelligent Power Matching [Figure 1]

• Achieves near-peak UPS

efﬁciency down to 5% system

load by optimizing individual

PCU performance, greatly

reducing energy costs over

time in real world conditions

• Matches delivered power

from the UPS to real-time

demand, keeping a minimum

of PCUs active and putting

the rest on standby

• Balances the run time of each

PCU by rotating the active and

standby units

• Maintains the ability to

respond quickly to changing

load conditions

Unmatched Availability

Resilient design

System bus charges batteries and

distributes power

directly to the server

rack

without additional

switching or

conversions

65k AIC withstand rating on AC

input breaker(s)

Controller outage does not interrupt

power delivery to the critical load and is

ﬁeld replaceable without system outage

Battery monitoring technology from Albér

Detects failing battery cells before

they affect the critical load

Checks each cell and associated

connections via a proactive, patented

resistance test to reliably predict

battery performance

Provides early warning of cell

problems without frequent discharge

tests or battery degradation; mini-

mum technician visits with maximum

run time protection

System controller stores raw data

accessible via webpage or external

monitoring system

Central to a data center’s strength is its overall uptime. To maintain business continuity,

power systems must exhibit high availability and easily scale for increasing capacity.

NetSure™ rectiﬁers or power conversion units (PCUs) are the heart of the NetSure™ ITM DC

UPS. Each DC UPS module includes twelve independent 5.8kW PCUs. These PCUs are globally

renowned with over 2 million units deployed, offering unmatched reliability with less than

0.5% return rate (200 years MTBF). The NetSure™ ITM provides many robust features to create

a highly redundant package that minimizes single points of failure.

Proven power conversion topology

Each PCU delivers conditioned,

isolated power to a common

distribution bus

PCUs function in parallel for seamless

redundancy without switching

Units are hot swappable in the ﬁeld

without system adjustment;

minimum ﬁeld repair time (MTTR)

increases overall uptime

Redundant conﬁguration

Redundancy can be achieved both

within a DC UPS module by PCU (N+x),

and by complete system (2N)

Internal power distribution through

(22) branch circuit breakers allows

redundant A+B power paths to each

rack

Battery backup via three parallel

battery strings

Optional dual AC inputs allow

upstream switchgear maintenance

without system outage

NetSure™ ITM delivers Efﬁciency Without Compromise™

INFRASTRUCTURE

MANAGEMENT

Improving performance

of the IT infrastructure

and environment

ECO AVAILABILITY

Balancing high levels of

availability and efficiency

FLEX CAPACITY

Adapting to IT changes for

continuous optimization

and design flexibility

HIGH DENSITY

Delivering architectures

from 10–60 kW/Rack to

minimize space and cost

The NetSure™ ITM solution is a modular system in 70 kW increments,

expandable up to 280 kW (4 DC UPS modules) with one controller.

Flexibility to Meet the Needs of Any Data Center

Flexible Capacity

Each integrated DC UPS module occupies

only 24" (W) x 41" (D) of ﬂoor space,

including batteries and primary distribution

Delivered fully conﬁgured for quick and

easy ﬁeld installation

Typically installed in either the middle or at

the end of a row of server racks

Deploy only the capacity that is initially

needed; DC UPS modules can be added at

any time to row conﬁgurations on the data

center ﬂoor

Choose from top and bottom cabled

variants for installation in either concrete

or raised ﬂoor environments

As Figure 2 illustrates, the NetSure™ ITM

solution starts with a primary DC UPS

module rated for 70kW. As your power

needs increase, you can add up to three

expansion DC UPS modules, for a maximum

capacity of 280kW that may be conﬁgured

for N+1 redundancy by subtracting one 6kW

PCU from the rating. Each DC UPS module

also includes 48V primary power distribution

with 22 circuit breakers (6 fuses optional).

Various server rack densities are supported

with 5-10 minutes of battery backup time

across three parallel 48V battery strings.

70kW (64kW N+1)

140kW (134kW N+1)

210kW (204kW N+1)

280kW (274kW N+1)

Figure 2: System Scalability

Figure 2: Primary DC UPS module with 3 expansion modules (top-cabled conﬁguration shown)

Install only the capacity required; link up to four DC UPS modules to one controller

Figure 3 depicts two top-cable installation

scenarios. Depending on your site and

budget requirements, the NetSure™ ITM

solution can either be installed as a single

deployment [Figure 3a], or incrementally by

row [Figure 3b] as power requirements grow.

In either scenario, DC distribution cabling to

each rack is reduced by placing the NetSure™

ITM in-the-row.

Both AC and DC loads can be accommodated

at the same site. AC loads can either be

protected by an AC UPS or via a rack-mount

DC to AC inverter fed from the DC UPS, both

available from your local Emerson Network

Power representative.

Whatever the physical layout of your data center,

the NetSure™ ITM minimizes required ﬂoor space. With DC UPS

building block modules, you can mix and match conﬁgurations

and standard layouts to ﬁt your available space.

Figure 3a: 140kW initial deployment

Two DC UPS modules power blade server racks

Figure 3b: 70kW initial deployment (front row)

Add DC UPS and server capacity as needed (back row)

Figure 3: NetSure™ ITM Row-Based Installation Examples Ideal Applications for Reliable,

Scalable 48V DC Power:

New and expanding small to medium

data centers

High-density, scalable blade deployments

Predesigned pods and clusters

Facilities with constrained power and limited

power room space

Facilities without a dedicated power room

New deployments with unpredictable

growth and limited initial investment

Applications combining servers and

networking equipment (VoIP, PoE, etc.)

Network testing labs

The NetSure™ ITM easily compliments existing AC power systems, whether

you are planning a new facility or expanding an existing data center.

Components of the NetSure™ ITM DC Power System

Each NetSure™ ITM DC UPS module consists of twelve 5.8 kW power conversion units (PCUs),

an advanced controller, three strings of 6V long-life VRLA battery cells, and 48V DC branch

distribution to feed each server rack. In addition to comprehensive efﬁciency and power

metrics, the advanced controller provides complete system and battery monitoring. Further-

more, power to each output circuit is individually monitored. Batteries and your choice of

output distribution are integrated into the system prior to shipment from the factory for

simpliﬁed site installation.

Excellence EB4 VRLA BatteryNetSure™ System Controller ACU+eSure™ High-Efﬁciency Power Conversion Unit

Energy Optimization and

Comprehensive Monitoring

All NetSure™ ITM DC UPS modules are

controlled and monitored by the Advanced

Control Unit (ACU+). Critical system

functions and operational conditions as well

as alarms can be viewed both locally via LCD

display and remotely via a secure web

interface, Liebert® SiteScan™ or

EnergyMaster™ Remote Supervision.

Essential system metrics and alarms are

continuously monitored:

System input and output details

Battery state of health

DC output branch distribution circuits

VRLA Batteries

The system features three strings of 6V

VRLA batteries from Emerson. The

Excellence series battery is a top-of-the-

line front terminal battery that is designed

for reliable and efﬁcient operation with a

long life expectancy. High energy density

combined with superior endurance ensures

long-term, trouble-free performance.

Designed for small areas, the Excellence

series consumes less rack space and

facilitates easy installation and handling.

This battery is rated for 10 years at 25°C and

includes a 3 year full warranty.

Power Conversion

Units (PCUs)

Designed for best-in-class efﬁciency

(96%) and high power density, the

foundation of the NetSure™ ITM

is the modular 3-phase input PCUs.

Installation and maintenance is easy

with plug-and-play functionality and a

weight of only 17.6 lbs (8 kg). The PCU

also features a low THD level (<5%).

SiteWeb™ BRC

AC DC

A B A B A B A B

AC DC

48V DC

Output 48V DC

Output

AC DC

122 23 44 45 66 67

(3 strings)(3 strings)(3 strings)(3 strings)

One-line diagram for a four DC UPS module system shown with

circuit breaker output and dual AC input.

Figure 4: NetSure™ ITM Internal Schematic

SiteWeb™ BRC

with Albér® Technology

Industry leading battery monitoring technology from

Albér provides detailed information and alarms regarding

the battery backup condition that will minimize site visits

and maintenance. The functionality of the SiteWeb™ BRC

is integrated with the system controller to continuously

monitor and test the battery backup system at the cell or

block level without affecting battery performance. It

measures cell internal resistance, intercell resistance, cell

voltages, battery current and temperature. The informa-

tion and alarms can be viewed via a web browser or

connected to Liebert SiteScan™ or EnergyMaster™

Remote Supervision for long term trending and analysis.

1 AC input wiring

(top or bottom)

2 Power Conversion Unit

(12 x 5833W)

3 ACU+ controller

4 480V AC input breaker

5 AC connection point

6 Battery fuses

7 48V DC output distribution –

22x100-200A breakers (shown);

2x500A + 4x200A fuses (optional)

8 Battery cooling fans

9 Integrated battery compartment;

(3) strings VRLA batteries

NetSure™ ITM Front View

(bottom-cabled version shown

with front covers removed)

NetSure™ ITM Rear View

(rear cover removed)

Rack-Mount Server Applications

Blade Server or High Capacity

Switch Applications

Easy Zero Rack Unit Power Distribution

Featuring plug-and-play connectors for simple ﬁeld connections, NetSure™ RDB

48V Rack Distribution Units are designed to complete your NetSure™ ITM Solution.

Space Saving Design

When it’s time to deploy DC power

in your rack, a zero U, rear mount

conﬁguration keeps the most rack

space available for your revenue

generating equipment.

Robust, tool-less, easy to use

The NetSure™ RDB Series of rack PDUs

is designed to handle up to an 8.6 kW

load and provisioned to optimize the

wire size required to each device.

The result is a system that is easy to

pre-conﬁgure and manage long term.

Because of the plug-and-play connec-

tivity, no special tools or expertise

are needed to maintain or move your

IT equipment.

Quick input connectors facilitate

easy installation and allow for

tool-less ﬁeld adjustments as layouts

or requirements change

Each outlet is individually

protected by a circuit breaker

Breaker trip notiﬁcation

for added convenience when

troubleshooting outages

Versatile PDU mounting options

permit installation in any orientation

NetSure™ RDB Series Models

High Power Distribution

(50-80A output breakers)

2 & 3 outlet conﬁgurations

Medium Power Distribution

(25-35A output breakers)

6 outlet conﬁguration

Low Power Distribution

(10-20A output breakers)

6 & 15 outlet conﬁgurations

NetSure™

RDB M6

NetSure™

RDB H2

NetSure™

RDB H3

NetSure™

RDB L15

NetSure™

RDB L6

Trust the service and support of your

NetSure™ ITM system to the experts at

Emerson Network Power. Our services are

offered by technical professionals who

have, on average, more than a decade of

ﬁeld experience with DC and network

equipment. On the rare occasion that

service is required, our technicians can be

at your site within hours and are backed by

an entire organization ready to help

resolve any issues.

We offer a complete suite of services to

optimize and maintain the operation of

your NetSure™ ITM solution throughout

its life cycle.

Startup

We know the risks that improper system

conﬁguration can pose to your equipment

and business. That’s why, even if a third-party

has installed your system, you can depend on

us to perform site testing and veriﬁcation. We

will provide testing and veriﬁcation of the DC

UPS, including PCUs, batteries and control

points, to ensure problems are identiﬁed

before they occur.

Technical Support

Remote support provides an immediate

interface with experienced technical experts

24 hours a day to help resolve unexpected

system incidents and support you in operating

and managing your DC UPS.

Preventive Maintenance

Our preventive maintenance programs

will ensure your NetSure™ ITM runs at

peak system availability and establishes a

predictable maintenance budget protect-

ed from costly emergency repairs. Periodic

inspections identify problems before they

occur and maintain maximum operating

efﬁciency. This DC UPS service plan

provides a clear picture of system status

and recommendations for corrective

steps to prevent future problems. Various

scopes of work that cover PCUs, batteries

(including capacity testing), and DC

distribution are available.

Available exclusively to Emerson Network

Power preventive maintenance customers,

our secure customer website, Freedom-

Care, gives you the capability to view

and download service and maintenance

visit reports.

EnergyMaster™

Remote Supervision

EnergyMaster™ assessment and remote

supervision solutions provide an integrated

approach to managing the energy and

health of network infrastructures.

Emerson experts optimize power consum-

ing equipment for maximum energy

savings and provide consistent network

reliability through remote supervision

routines that reduce maintenance costs.

Field Service

On-site ﬁeld engineers are available for

scheduled equipment replacement,

emergency on-site technical trouble-

shooting or system ﬁeld upgrades.

Training

Courses, offered on-site or in our

training center, provide knowledge in

the operation, control, troubleshooting

and maintenance of the NetSure™ ITM.

Design and Installation

We offer industry-leading experience and

resources to expertly design your DC UPS

and 48V DC distribution system. Our ﬁeld

installation team is available throughout

North America to provide local knowledge

and quick response to project require-

ments. Installation services offer a variety

of options to ensure the project is

completed and tested as per agreed

upon engineering speciﬁcations.

A Life Cycle of Expert Service and Support

Critical

Infrastructure

Lifecycle

NetSure™ ITM – Technical Specifications

DC UPS Primary Module 1 Expansion Module 2 Expansion Module 3 Expansion Module 4

Power Rating (full) – kW 70 70 70 70

Power Rating (N + 1) – kW 64 70 70 70

AC Input Specifications

Phase 3

Power Factor 0.99 at full load, 0.97 at 50% load

Frequency – Hz 45-65

Input Voltage – Nominal 400 / 480V, 3 wire + ground

Input Voltage – Range 304-530 VAC; shall withstand up to 600 VAC input without damage.

Input Breaker Rating / AIC Rating – A 150 / 65,000

Max Input Current / DC UPS Module 480V: 111A @ 384V; 89A @ 480V

400V: 133A @ 320V; 107A @ 400V

380V: 140A @ 304V; 112A @ 380V

Inrush Current Inrush current does not exceed 150% of the rated input steady state peak value

Total Harmonic Distortion <5% from 50-100% of load

DC Output Specifications

Voltage Nominal: -48VDC; normal operation: -54.5 VDC (battery float)

Range: -42 to -58 VDC

System Efficiency 96% peak; >95.5% from 40-100% load (system level including branch distribution losses)

Energy Optimization Mode: Intelligent Power Matching Allows operation at near-peak efficiency down to 5% overall load

Branch Distribution Options 22 circuit breakers, 100-200A each; optional: 6 fuses, 2x500A + 4x200A

Battery Specification

Type VRLA, Emerson Excellence EB4, 200 Ah

Arrangement 3 strings; eight 6V blocks per string

Backup Time See backup time table at various loads

Design Life 15 years @ 20 °C ; 10 years @ 25 °C

Recharge Time (to 97% of nominal capacity) Less than 3 hours for > 35% load; Less than 4 hours > 15% load

Physical Data

Form Factor Rack

Installed Dimensions (H x W x D) – in. (mm) 85 x 24 x 41 (2150 x 600 x 1050)

Installed Weight – lb. (kg) 2925 (1325)

Environmental Specifications

System Operating Temp. – °F (°C) -5 °C to +35 °C; recommended operation with battery: 20 °C to 25 °C air inlet

System Storage Temp. – °F (°C) -40 to 158 °F (-40 °C to +70 °C)

Relative Humidity 0 to 95%, non condensing

Operating Elevation – ft. (m) 6562 (2000) at full power

Audible Noise < 62dB

Heat Rejection at Full Load – BTU/hr. (kW) 9,554 (2.8) per DC UPS module

EMI FCC class A

Safety Certifications

Agency Approved CE Marked to EN 60 950-1:2006

UL Listed to 60 950-1 + UL 1801; CSA certified

Monitoring Capability

Standard Web-based monitoring, alarm reporting via SNMP, and integration with SiteScan via SiteLink-E module

Optional Energy Master Remote Supervision

eSure™ PCU (R48-6000Ne) – Technical Specifications

DC Output

Output Power 5833W maximum

Regulation Steady state output voltage remains within +/-0.25% for any combination of input voltage from 5% to 100% load

Wide Band Noise Does not exceed 250 mv peak-to-peak, or 100 mv rms per Telcordia GR-947-CORE

Psophometric Noise Does not exceed 1 mv from 10% to 100% load

Protection

Current Limiting The output current is limited to 110 amps

Over Current Internal fuse

Physical Characteristics

Mounting Plug-in installation, hot swappable

Dimensions (H x W x D) – in. (mm) 3.36 x 8.83 x 14.62 (85.5 x 224.5 x 371.5)

Weight – lb. (kg) 22 (10)

Peace of mind. It’s conﬁdence you’ve done everything possible to assure system

uptime. It’s conﬁdence the DC UPS you rely on is operating at peak performance.

It’s conﬁdence you’ve selected the best partner available to sustain your critical

network infrastructure. That is Emerson Network Power.

Battery Back-up Time (minutes)

DC UPS

Load

Single module

70kW

Two modules

140kW

Three modules

210kW

Four modules

280kW

10kW 130 300 480 630

20kW 55 130 210 300

30kW 28 90 130 180

40kW 17 55 90 130

50kW 12 41 70 100

64kW 7 24 50 75

70kW 3 21 43 69

80kW 17 34 55

90kW 14 27 47

100kW 12 22 40

110kW 10 19 34

120kW 8 17 28

134kW 6 16 25

140kW 3 14 22

150kW 12 19

160kW 10 17

170kW 9 15

180kW 8 14

190kW 7 13

204kW 4 11

210kW 2 10

220kW 9

230kW 9

240kW 8

250kW 7

260kW 6

274kW 3

280kW 1

Emerson Network Power

Energy Systems, North America

4350 Weaver Parkway, Warrenville, IL 60555

Toll Free: +1 800 800 1280 (USA and Canada)

Telephone: +1 440 246 6999 Fax: +1 440 246 4876

Web: EmersonNetworkPower.com/EnergySystems

EnergyNet: EmersonEnergy.com

Emerson (NYSE: EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineering

together to provide innovative solutions for customers in industrial, commercial, and consumer markets through its

network power, process management, industrial automation, climate technologies, and tools and storage businesses.

For more information, visit: Emerson.com.

Emerson Network Power, a business of Emerson (NYSE:EMR), maximizes reliability, deployment speed and operational

efficiency for communications networks. A trusted industry leader in smart infrastructure technologies, Emerson

Network Power provides innovative, rapidly deployable solutions that deliver efficiency and uncompromised reliability

regardless of network demands. Our solutions are supported globally by local Emerson Network Power service techni-

cians. Learn more about Emerson Network Power products and services at:

EmersonNetworkPower.com/EnergySystems.

Learn more about the NetSure™ ITM DC UPS from Emerson at: EmersonNetworkPower.com/NetSureITM.

This publication is issued to provide outline information only which (unless agreed by Emerson Network Power Energy Systems, North America, Inc. in writing) may not be

used, applied or reproduced for any purpose or form part of any order or contract or be regarded as a representation relating to the products or services concerned. Emerson

Network Power Energy Systems, North America, Inc. reserves the right to alter without notice the specification, design or conditions of supply of any product or service.

Emerson®, Emerson Network Power™, Business-Critical Continuity™, Efficiency Without Compromise™, Albér®, EnergyMaster™, eSure™, Liebert®, NetSure™, SiteScan™ and

SiteWeb™ are trademarks of Emerson Electric Co. and/or one of its subsidiaries.

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The global leader in enabling Business-Critical Continuity™.

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