Emerson Tcdvtm Users Manual
2015-01-05
: Emerson Emerson-Tcdvtm-Users-Manual-164856 emerson-tcdvtm-users-manual-164856 emerson pdf
Open the PDF directly: View PDF 
.
Page Count: 12
| Download | |
| Open PDF In Browser | View PDF |
Precision Cooling For Business-Critical Continuity™ Liebert VFD Condenser — Model TCDV™ Product Information Manual - 50/60Hz TABLE OF CONTENTS 1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Features and Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2.0 DIMENSIONAL AND ELECTRICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 3.0 GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2 Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.3 Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.4 Fan Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.5 Head Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.6 Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.7 TVSS and Unit Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.8 Alarm Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.9 Electrical Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Liebert Model TCDV Condenser—2-fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Major electrical control components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cabinet and anchor dimensional data—VFD control condensers, 50 and 60Hz. . . . . . . . . . . . . . . Electrical field connections, VFD control condensers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 5 6 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Electrical data—50 and 60 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VFD condensers for indoor units, 50 and 60Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Condenser performance, 60Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Condenser performance, 50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical data—VFD control condensers, 50 and 60Hz. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i 2 2 3 4 5 ii Introduction 1.0 INTRODUCTION 1.1 Description The Liebert VFD Control Condenser, Model TCDV, is an air cooled direct-drive refrigeration condenser designed to reject the heat from a precision air conditioning unit to the outdoor air. The condenser uses a Variable Frequency Drive (VFD) to control fan speed, which provides positive refrigerant head pressure control for outdoor ambients as low as -20°F (-28.9°C). Figure 1 1.2 Liebert Model TCDV Condenser—2-fan Application The VFD Control Condenser is applied to precision air conditioning units with dual refrigeration circuits, including units with digital scroll compressors. 1.3 Features and Benefits • Variable Frequency Drive (VFD)—Programmed at the factory to integrate fluctuating head pressure signals created by compressor unloading, including digital scroll compressors, and varying condenser capacity created by lower ambient temperatures. • The VFD adjusts fan speed to provide stable fan speeds and condensing temperatures. • Provides protection for motor overload and incoming power supply phase loss, undervoltage and overvoltage. • Built-in EMC filter—Electromagnetic emission levels comply with EN61800-3 (Second Environment - Light Industrial Applications). • Inverter duty motor with permanently lubricated ceramic ball bearings for reliability • Transducers on each circuit sense refrigerant pressures, providing input to the VFD • Standard TVSS—Transient Voltage Surge Suppression increases condenser reliability by building in a layer of electrical protection against electrical failure caused by transient voltage surges from unconditioned power sources and atmospheric discharges. • Standard Locking disconnect • Contacts for monitoring VFD and TVSS alarm conditions • Available in 2-, 3- or 4-fan, dual-circuit condenser models 1 Introduction Figure 2 Major electrical control components Liebert’s Transient Voltage Surge Suppression Variable Frequency Drive control Locking Disconnect Table 1 Electrical data—50 and 60 Hz Model # 165, 205 251, 308 415, 510 Number of Fans 2 3 4 Input Voltage Ph 208/230 Hz Motor Hp FLA WSA OPD FLA WSA OPD FLA WSA OPD 7.2 8.1 15 10.7 11.6 15 14.2 15.1 20 60 460 3 200/230 0.75 50 380/415 3.5 4.0 15 5.2 5.7 15 6.9 7.4 15 7.2 * * 10.7 * * 14.2 * * 3.5 * * 5.2 * * 6.9 * * FLA = Full Load Amps; WSA = Wire Size Amp; OPD = Maximum Overcurrent Protection Device Rating * = Follow local electrical code to determine WSA and OPD Table 2 VFD condensers for indoor units, 50 and 60Hz R-22 R-407C Outdoor Design Ambient Temperature Indoor Unit 95°F (35°C) 100°F (38°C) 105°F (41°C) 95°F (35°C) 100°F (38°C) 105°F (41°C) DH/VH75A N/A N/A TCDV165 N/A N/A N/A DH/VH114A TCDV165 TCDV165 TCDV205 N/A N/A N/A DH/VH125A TCDV165 TCDV165 TCDV205 N/A N/A N/A DH/VH199A TCDV205 TCDV308 TCDV308 N/A N/A N/A DH/VH245A TCDV308 TCDV308 TCDV415 N/A N/A N/A DH/VH290A TCDV308 TCDV415 TCDV415 N/A N/A N/A DH/VH380A TCDV415 TCDV510 N/A N/A N/A N/A DS/VS028A TCDV165 TCDV165 TCDV205 TCDV205 TCDV205 TCDV251 DS/VS035A TCDV165 TCDV205 TCDV205 TCDV205 TCDV205 TCDV251 DS/VS042A TCDV205 TCDV205 TCDV308 TCDV205 TCDV251 TCDV308 DS/VS053A TCDV205 TCDV308 TCDV308 TCDV251 TCDV308 TCDV415 DS/VS070A TCDV308 TCDV415 TCDV415 TCDV308 TCDV415 TCDV415 DS/VS077A TCDV308 TCDV415 TCDV510 TCDV308 TCDV415 TCDV510 DS/VS105A TCDV415 TCDV510 N/A TCDV415 N/A N/A 2 Introduction Table 3 Condenser performance, 60Hz Total Heat Rejection BTU/Hr (kW) Based on TD Model Number 30°F TD (16.7°C) 25°F TD (13.9°C) 20°F TD (11.1°C) 15°F TD (8.3C) 1°F TD (0.6°C) CFM (CMH) Sound dBA Fan Qty 75.5 2 77.3 3 78.5 4 75.5 2 77.3 3 78.5 4 R-22 Refrigerant TCDV165 178,410 (52.2) 148,675 (43.5) 118,940 (34.8) 89,205 (26.1) 5,947 (3.1) 13,300 (22,597) TCDV205 264,930 (77.6) 220,775 (64.6) 176,620 (51.7) 132,465 (38.8) 8,831 (4.7) 11,200 (19,029) TCDV251 298,170 (87.3) 248,475 (72.8) 198,780 (58.2) 149,085 (43.7) 9,939 (5.2) 20,250 (34,405) TCDV308 384,180 (112.5) 320,150 (93.7) 256,120 (75.0) 192,090 (56.2) 12,806 (6.7) 18,600 (31,602) TCDV415 507,690 (148.7) 423,075 (123.9) 338,460 (99.1) 253,845 (74.3) 16,923 (8.9) 24,800 (42,135) TCDV510 552,240 (161.7) 460,200 (134.8) 368,160 (107.8) 276,120 (80.9) 18,408 (9.7) 19,200 (32,621) R-407C Refrigerant TCDV165 143,160 (41.9) 119,300 (34.9) 95,440 (27.9) 71,580 (21.0) 4772 (2.5) (22,597) TCDV205 242,100 (70.9) 201,750 (59.1) 161,400 (47.3) 121,050 (35.4) 8070 (4.3) 11,200 (19,029) TCDV251 277,380 (81.2) 231,150 (67.7) 184,920 (54.1) 138,690 (40.6) 9246 (4.9) 20,250 (34,405) TCDV308 337,890 (98.9) 281,575 (82.4) 225,260 (66.0) 168,945 (49.5) 11263 (5.9) 18,600 (31,602) TCDV415 472,320 (138.3) 393,600 (115.3) 314,880 (92.2) 236,160 (69.2) 15744 (8.3) (42,135) TCDV510 452,820 (132.6) 377,350 (110.5) 301,880 (88.4) 226,410 (66.3) 15094 (8.0) 19,200 (32,621) TD = Difference between Entering Air Temperature and Condensing Temperature 3 13,300 24,800 Introduction Table 4 Condenser performance, 50Hz Total Heat Rejection BTU/hr (kW) based on TD Model Number 30°F TD (16.7°C) 25°F TD (13.9°C) 20°F TD (11.1°C) 15°F TD (8.3°C) 1°F TD (0.6°C) CFM (CMH) Sound dBA Fan Qty 71.0 2 72.8 3 74.0 4 71.0 2 72.8 3 74.0 4 R-22 Refrigerant TCDV165 162,660 (47.6) 135,550 (39.7) 108,440 (31.8) 81,330 (23.8) 5,422 (2.9) 11,100 (18,859) TCDV205 233,040 (68.2) 194,200 (56.9) 155,360 (45.5) 116,520 (34.1) 7,768 (4.1) 9,300 (15,801) TCDV251 270,150 (79.1) 225,125 (65.9) 180,100 (52.7) 135,075 (39.6) 9,005 (4.7) 16,800 (28,543) TCDV308 343,080 (100.5) 285,900 (83.7) 228,720 (67.0) 171,540 (50.2) 11,436 (6.0) 15,450 (26,250) TCDV415 454,680 (133.1) 378,900 (110.9) 303,120 (88.8) 227,340 (66.6) 15,156 (8.0) 20,600 (35,000) TCDV510 479,040 (140.3) 399,200 (116.9) 319,360 (93.5) 239,520 (70.1) 15,968 (8.4) 16,000 (27,184) R-407C Refrigerant TCDV165 129,960 (38.1) 108,300 (31.7) 86640 (25.4) 64,980 (19.0) 4,332 (2.3) 11,100 (18,859) TCDV205 212,280 (62.2) 176,900 (51.8) 141520 (41.4) 106,140 (31.1) 7,076 (3.7) 9,300 (15,801) TCDV251 250,920 (73.5) 209,100 (61.2) 167280 (49.0) 125,460 (36.7) 8,364 (4.4) 16,800 (28,543) TCDV308 301,950 (88.4) 251,625 (73.7) 201300 (58.9) 150,975 (44.2) 10,065 (5.3) 15,450 (26,250) TCDV415 422,400 (123.7) 352,000 (103.1) 281600 (82.5) 211,200 (61.8) 14,080 (7.4) 20,600 (35,000) TCDV510 391,800 (114.7) 326,500 (95.6) 261200 (76.5) 195,900 (57.4) 13,060 (6.9) 16,000 (27,184) TD = Difference between Entering Air Temperature and Condensing Temperature 4 Dimensional and Electrical Data 2.0 DIMENSIONAL AND ELECTRICAL DATA Figure 3 Cabinet and anchor dimensional data—VFD control condensers, 50 and 60Hz Eyebolts for lifting condenser Provided on four-fan models only 43-9/16" (1107mm) A 70" (1778mm) Height to top of fan guard: 43-1/8" (1095mm) 37-7/8" (962mm) 18" (457mm) Disconnect Switch 43-3/16" (1097mm) Cabinet Dimensions Clearance of 36" (914.4mm) on all sides is recommended for proper operation and component access B D C 4 legs furnished for 2- and 3-fan models 6 legs furnished for 4-fan models 1-7/8” (47.6mm) 37-11/16" (957mm) 4-1/4” (108mm) Unit Anchor Plan Typical Diameter 9/16" (14.3mm) 1-3/4” (44.5mm) 1-7/8” (47.6mm) 4-1/4” (108mm) 1-3/4” (44.5mm) Typical Footprint Table 5 1” (25.4mm) DPN001049 Rev. 0 Physical data—VFD control condensers, 50 and 60Hz A B C D Net Weight Model # Number of Fans in (mm) in (mm) in (mm) in (mm) lb (kg) TCDV165 2 91-1/2 (2324) 84 (2134) 82 (2083) -- 425 (193) TCDV205 2 91-1/2 (2324) 84 (2134) 82 (2083) -- 495 (225) TCDV251 3 131-1/2 (3340) 124 (3150) 122 (3099) -- 500 (227) TCDV308 3 131-1/2 (3340) 124 (3150) 122 (3099) -- 670 (305) TCDV415 4 171-1/2 (4356) 164 (4166) 82 (2083) 80 (2032) 815 (370) TCDV510 4 171-1/2 (4356) 164 (4166) 82 (2083) 80 (2032) 1188 (540) All condenser fan motors are 3/4 hp 5 Dimensional and Electrical Data Figure 4 Electrical field connections, VFD control condensers Factory-installed fuse block on 60Hz units. Circuit breaker supplied in lieu of fuse block on 50Hz units. Factory-wired to 24V control circuit. Control interlock (70, 71) Field-supplied Class 1 wiring to interlock condenser 24V controls to Liebert room unit; 7/8 in. (22.2mm) diameter hole provided in bottom of electric box. Electric service connection terminals with factorysupplied disconnect. Factory-installed disconnect switch. Alarm Connections Field-supplied 24V Class 1 wiring to remote alarm circuits Variable Frequency Drive (VFD) alarm contact connections (11, 12) Transient Voltage Surge Suppressor (TVSS) alarm contact connections (13, 14). Electric service entrance. A 7/8" (22.2mm) diameter hole in a 1-1/8 in (28.6mm) knockout provided in bottom of electric box. Factory wired to components on electric panel. Earth ground connection (60Hz). Connection terminal for Earth ground bar (optional on 50Hz only). field-supplied earth grounding wire Connection terminals with factory when factory disconnect is supplied. ground from each high voltage component for field-supplied earth grounding wire. Electric service, not by Liebert NOTE: Refer to specification sheet for Full Load Amp and Wire Size Amp ratings. 6 DPN001051 Rev. 0 Guide Specifications 3.0 GUIDE SPECIFICATIONS 3.1 General Each condenser shall consist of housing, condenser coil, propeller fans direct-driven by individual fan motors, fan guards, electrical controls and mounting legs. The air-cooled condenser shall have a _____volt, 3-phase, _____ Hz power supply. 3.2 Coil Liebert manufactured coil shall be constructed of copper tubes in a staggered tube pattern. Tubes are expanded into continuous, corrugated aluminum fins. The fins have full depth fin collars completely covering the copper tubes, which are connected to heavy wall Type "L" headers. Inlet coil connector tubes pass through relieved holes in the tube sheet for maximum resistance to piping strain and vibration. Coils are factory leak-tested at a minimum of 300 psig (2068kPag), dehydrated, then filled with a nitrogen holding charge and sealed for shipment. 3.3 Fans Fans shall have aluminum blades secured to corrosion protected steel hubs. Fans shall be secured to the fan shaft by means of a heavy-duty keyed hub and dual setscrews. Fan diameter shall be 26" (660mm) or less. Fans shall be factory balanced and run before shipment. Fan guards shall be heavy gauge, close-meshed steel wire with corrosion resistant PVC finish that shall be rated to pass a 675-hour salt spray test. 3.4 Fan Motors The variable speed fan motor shall be an inverter duty motor with permanently lubricated ceramic bearings. The Liebert variable frequency drive control system shall provide overload protection for the variable speed motor. Each ambient-temperature-controlled fan motor shall have built-in overload protection. All motors shall have rain slingers, permanently lubricated bearings and shall be rigidly mounted on die-formed galvanized steel supports. 3.5 Head Pressure Control The Liebert VFD Condenser control system shall include a variable frequency drive, inverter duty fan motor operating from 0% to 100% motor RPM based on head pressure, refrigerant pressure transducers, ambient-temperature thermostat(s), motor overload protection and electrical control circuit, factory-wired in the control panel. VFD control shall be furnished on the fan adjacent to the connection end of the condenser, which runs continuously with the compressors. Other condenser fans shall be controlled by ambient thermostats and are either On or Off. This system permits operation at temperatures as low as -20°F (-28.9°C). 3.6 Housing The condenser housing shall be constructed of bright aluminum sheet and divided into individual fan sections by full width baffles. Structural support members, including coil support frame, motor and drive support, are galvanized steel for strength and corrosion resistance. Aluminum legs are provided with rigging holes for hoisting the unit into position. 3.7 TVSS and Unit Disconnect Switch Transient Voltage Surge Suppression and locking disconnect shall be factory-installed and wired in the enclosed condenser electrical panel section. 3.8 Alarm Contacts Normally open, dry contacts shall be provided for indication of VFD and TVSS alarm condition. 3.9 Electrical Controls All electrical connections and controls shall be provided in a weatherproof enclosure. The enclosure shall be integral with the condenser for pleasing appearance as well as functional protection. 7 Ensuring The High Availability 0f Mission-Critical Data And Applications. Emerson Network Power, the global leader in enabling business-critical continuity, ensures network resiliency and adaptability through a family of technologies—including Liebert power and cooling technologies—that protect and support business-critical systems. Liebert solutions employ an adaptive architecture that responds to changes in criticality, density and capacity. Enterprises benefit from greater IT system availability, operational flexibility and reduced capital equipment and operating costs. Technical Support / Service Web Site www.liebert.com Monitoring 800-222-5877 monitoring@emersonnetworkpower.com Outside the US: 614-841-6755 Single-Phase UPS 800-222-5877 upstech@emersonnetworkpower.com Outside the US: 614-841-6755 Three-Phase UPS 800-543-2378 powertech@emersonnetworkpower.com Environmental Systems 800-543-2778 Outside the United States 614-888-0246 Locations United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) Italy +39 049 9719 111 Fax: +39 049 5841 257 Asia 7/F, Dah Sing Financial Centre 108 Gloucester Road, Wanchai Hong Kong 852 2572220 Fax: 852 28029250 While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2007 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert and the Liebert logo are registered trademarks of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. SL-10065 _REV0_12-06 Emerson Network Power. The global leader in enabling Business-Critical Continuity. AC Power Embedded Computing Embedded Power Connectivity DC Power Monitoring Outside Plant Power Switching & Controls Precision Cooling EmersonNetworkPower.com Racks & Integrated Cabinets Services Surge Protection Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. ©2007 Emerson Electric Co.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Page Mode : UseOutlines XMP Toolkit : 3.1-702 Producer : Acrobat Distiller 7.0.5 (Windows) Creator Tool : FrameMaker 7.0 Modify Date : 2007:02:16 10:54:59-05:00 Create Date : 2007:02:16 10:36:05Z Metadata Date : 2007:02:16 10:54:59-05:00 Format : application/pdf Title : untitled Document ID : uuid:121b8413-0d84-4f66-a2c5-b7956a31c743 Instance ID : uuid:06f70a55-da32-4fc9-8c12-2a8f74a63b8c Has XFA : No Page Count : 12 Creator : FrameMaker 7.0EXIF Metadata provided by EXIF.tools