Emerson Type Mr105 Direct Operated Pressure Reducing Regulators Instruction Manual
2015-03-30
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Type MR105
D103246X012
December 2014
Instruction Manual
Form 5874
www.fisherregulators.com
Type MR105 Direct-Operated Pressure
Reducing Regulators
!
WARNING
Failure to follow these instructions or
to properly install and maintain this
equipment could result in an explosion,
causing property damage and personal
injury or death.
Fisher® regulators must be installed,
operated and maintained in
accordance with federal, state and
local codes, rules and regulations
and Emerson Process Management
Regulator Technologies, Inc.
(Emerson™) instructions.
If the regulator vents gas or a leak
develops in the system, service to the unit
may be required. Failure to correct trouble
could result in a hazardous condition.
Installation, operation and maintenance
personnel may result in improper
Figure 1. Type MR105 Direct-Operated Pressure
Reducing Regulators
adjustment and unsafe operation. Either
condition may result in equipment damage
personnel when installing, operating and
maintaining the Type MR105 regulator.
TYPE MR105 WITH
HIGH-PRESSURE ACTUATOR
TYPE MR105 WITH
LOW-PRESSURE ACTUATOR
Contents
Introduction .................................................................. 2
Specifications .............................................................. 2
Principle of Operation .................................................. 3
Installation ................................................................... 4
Overpressure Protection.............................................. 8
Startup ......................................................................... 8
Adjustment...................................................................9
Shutdown.....................................................................9
Maintenance .............................................................. 10
Parts List....................................................................16
P1204
P1205
Type MR105
2
The Specications section on this page provides the ratings and other specications for the Type MR105. The
following information is stamped on the nameplate fastened on the regulator at the factory: type; body size;
maximum inlet, outlet and differential pressure; maximum pressure above setpoint; maximum casing pressure;
maximum temperature; spring range; cage type; and trim and diaphragm material.
Body Sizes and End Connection Styles
See Table 1
Class VI (Soft Seat)
Maximum Inlet, Outlet and Emergency
Casing Pressures(1)
See Table 3
Outlet Pressure Ranges(1)
5 to 300 psig / 0.34 to 20.7 bar; see Table 2
Maximum Setpoint(1)
Low-Pressure Actuator: 43 psig / 3.0 bar
High-Pressure Actuator:
Nitrile (NBR) and Ethylene Propylene (EPDM)
Diaphragm: 300 psig / 20.7 bar
Fluorocarbon (FKM) Diaphragm: 150 psig /
10.3 bar
Maximum Pressure Over Setpoint to Avoid Internal
Parts Damage(1)
Low-Pressure Actuator: 20 psig / 1.4 bar
High-Pressure Actuator: 120 psig / 8.3 bar
Maximum Differential Pressures(1)
See Table 4
Temperature Capabilities(1)
Nitrile (NBR): -20 to 180°F / -29 to 82°C
Fluorocarbon (FKM): 20 to 250°F / -7 to 121°C
Ethylene Propylene (EPDM): -20 to 225°F /
-29 to 107°C
See Table 5
Pressure Registration
External
Downstream Control Line Connection Size
1/2 NPT
Spring Case Vent
Type Y602-12
Pressure-Loaded Spring Case Vent
1/2 NPT
Approximate Weights
For Type MR105 with Low-Pressure Actuator
NPS 1 / DN 25 : 86 lbs / 39 kg
NPS 2 / DN 50: 116 lbs / 53 kg
NPS 3 / DN 80: 165 lbs / 75 kg
NPS 4 / DN 100: 174 lbs / 79 kg
For Type MR105 with High-Pressure Actuator
NPS 1 / DN 25: 76 lbs / 34 kg
NPS 2 / DN 50: 105 lbs / 48 kg
NPS 3 / DN 80: 155 lbs / 70 kg
NPS 4 / DN 100: 164 lbs / 74 kg
Options
• Visual Travel Indicator
• Drain Valve
• Pressure-Loaded Actuator
• NACE Construction
• Bleed Valve (for High-Pressure Actuator Only)
• Ethylene Propylene (EPDM) Elastomer
Trim Parts
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. Fluorocarbon (FKM) is limited to 200°F / 93°C in hot water.
3. Ethylene Propylene (EPDM) is limited to 20 to 250°F / -7 to 121°C when used with Low Pressure Actuator.
Introduction
Scope of the Manual
This instruction manual provides installation,
adjustment, maintenance and parts ordering
information for Type MR105 direct-operated
pressure reducing regulators.
Description
The Type MR105 direct-operated pressure reducing
regulators are high capacity multi-purpose regulators.
They are designed to handle pressures up to 400 psig /
!
WARNING
To avoid possible personal injury,
equipment damage or leakage due to
an external load to the actuator or any
part of the regulator while working
around the regulator.
Note
To avoid cavitation, it is recommended that
the customer follow the capacity sizing
Type MR105
3
Table 2. Outlet Pressure Range
Actuator Type Spring Range Spring Part
Number
Spring Color
Code
Spring Wire Diameter Spring Free Length
Maximum Pressure Over
Setpoint to Avoid Internal
Parts Damage
psig bar In. mm In. mm psig bar
Low Pressure
5 to 12 0.34 to 0.83 GE42909X012 White 0.437 11.1
9.70 246
20 1.4
10 to 24 0.69 to 1.6 GE42910X012 Silver 0.500 12.7
14 to 32 0.96 to 2.2 GE42911X012 Orange 0.562 14.3
18 to 43 1.2 to 3.0 GE43002X012 Red 0.625 15.9
High Pressure
25 to 60(1) 1.7 to 4.1(1) GE42907X012 Green 0.375 9.52
120 8.3
43 to 100 3.0 to 6.9 GE42909X012 White 0.437 11.1
75 to 175(2) 5.2 to 12.1(2) GE42910X012 Silver 0.500 12.7
110 to 300(2) 7.6 to 20.7(2) GE42911X012 Orange 0.562 14.3
Actuator Type Spring Range Spring Part
Number
Spring Color
Code
Spring Wire Diameter Spring Free Length
Maximum Pressure Over
Setpoint to Avoid Internal
Parts Damage
psig bar In. mm In. mm psig bar
Low Pressure
5 to 8 0.34 to 0.55 GE42909X012 White 0.437 11.1
9.70 246
20 1.4
8 to 20 0.55 to 1.4 GE42910X012 Silver 0.500 12.7
12 to 30 0.83 to 2.1 GE42911X012 Orange 0.562 14.3
18 to 39 1.2 to 2.7 GE43002X012 Red 0.625 15.9
High Pressure
39 to 72 2.7 to 5.0 GE42909X012 White 0.437 11.1
120 8.3
71 to 175(2) 4.9 to 12.1(2) GE42910X012 Silver 0.500 12.7
110 to 250(2) 7.6 to 17.2(2) GE42911X012 Orange 0.562 14.3
1. NPS 2 / DN 50 body size spring range is limited to 45 psig / 3.1 bar.
2. Maximum setpoint is limited to 150 psig / 10.3 bar for constructions with Fluorocarbon (FKM) diaphragm.
BODY MATERIAL
END CONNECTION STYLE
Body Size
Cast Iron NPT, CL125 FF or CL250 RF CL125 FF or CL250 RF
WCC Steel(1)(2) NPT, CL150 RF, CL300 RF, CL600 RF
or PN 16/25/40 RF
CL150 RF, CL300 RF, CL600 RF
or PN 16 RF
CF8M Stainless Steel(1)(2) NPT, CL150 RF, CL300 RF, CL600 RF
or PN 16/25/40 RF
CL150 RF, CL300 RF, CL600 RF
or PN 16 RF
CF3M Stainless Steel(1)(2) NPT, CL150 RF, CL300 RF, CL600 RF
or PN 16/25/40 RF
CL150 RF, CL300 RF, CL600 RF
or PN 16 RF
1. Optional NACE construction available.
2. Constructions meet API 614 requirements.
Table 1. Body Size and End Connection Style
27.6 bar and temperatures up to 250°F / 121°C. Large
multi-purpose regulators provide fast, simple, reliable and
economical pressure control for a number of applications
and are suitable for different ow media such as liquid, air
and gas. In addition, the drain valve option allows you to
drain the system without expensive spool pieces saving
you time and space. Also, the bleed valve option allows
you to purge the air trapped underneath the diaphragm
when the high-pressure regulator is installed in the upright
position. Typical applications include lube oil, cooling
water and natural gas district stations.
!
WARNING
valve may result in regulator damage,
personal injury and property damage.
To avoid such injury and damage, make
certain the bleed valve (if used) is properly
closed after venting air or equivalent.
Always open bleed valves slowly. These
weepage will occur when the valves
are opened. Operating personnel must
protect themselves from exposure to
Principle of Operation
The Type MR105 is a direct-operated pressure
reducing regulator. Downstream pressure is registered
externally through a 1/2 NPT control line tapped in the
bonnet (for low-pressure actuator, see Figure 2) or in
the lower diaphragm casing (for high-pressure actuator,
see Figure 3). When downstream demand decreases,
the pressure under the actuator diaphragm increases.
This pressure overcomes the regulator setting (which
is set by the regulator control spring). Through the
action of the actuator stem and valve spring, the valve
plug moves closer to the seat ring and reduces the
ow. When demand downstream increases, pressure
under the actuator diaphragm decreases. Spring force
pushes the actuator stem downward, the valve plug
moves away from the seat ring and the ow increases
Type MR105
4
Figure 2. Type MR105 with Low-Pressure Actuator Operational Schematic
M1178
CONTROL SPRING
ACTUATOR
ACTUATOR STEM
CAGE
VALVE SPRING
VALVE PLUG
DIAPHRAGM
SPRING CASE VENT
LINE CONNECTION
SEAT RING
downstream as the regulator opens in response to the
decreased pressure underneath the diaphragm. The
downward motion of the plug allows ow through the
cage into the downstream system.
Increased downstream pressure permits the regulator
to close. The combination of valve spring force and
valve plug unbalance provides positive valve plug
shutoff against the port and upper seals.
Installation
!
WARNING
Personal injury or system damage
may result if this regulator is installed,
without appropriate overpressure
protection, where service conditions
could exceed the limits given in the
nameplate. Refer to Overpressure
Protection section for recommendations
on how to prevent service conditions
from exceeding those limits.
Additionally, physical damage to the
regulator may result in personal injury
or property damage due to escaping of
accumulated gas. To avoid such injury
and damage, install the regulator in a
safe location.
All vents should be kept open to permit
openings against entrance of rain, snow,
insects or any other foreign material that
may plug the vent or vent line. On outdoor
installations, point the spring case vent
downward to allow condensate to drain.
Under enclosed conditions or indoors,
escaping gas may accumulate and be
an explosion hazard. In these cases,
the vent should be piped away from the
regulator to the outdoors.
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Type MR105
5
Figure 3. Type MR105 with High-Pressure Actuator Operational Schematic
M1181
SPRING CASE VENT
VALVE PLUG
DIAPHRAGM
SEAT RING
CONTROL SPRING
ACTUATOR
ACTUATOR STEM
CAGE
VALVE SPRING
LINE CONNECTION
Table 3. Maximum Inlet, Outlet and Emergency Casing Pressure(1)
BODY
MATERIAL
END
CONNECTION
MAXIMUM INLET
PRESSURE
MAXIMUM OUTLET PRESSURE MAXIMUM EMERGENCY CASING PRESSURE
Low-Pressure
Actuator
High-Pressure
Actuator
Low-Pressure
Actuator
High-Pressure
Actuator
psig bar psig bar psig bar psig bar psig bar
Cast Iron
NPT 340 23.4
70 4.8
340 23.4
70 4.8
340 23.4
CL125 FF 175 12.1 175 12.1 175 12.1
CL250 RF 400 27.6 400 27.6 400 27.6
WCC steel
NPT 400 27.6
70 4.8
400 27.6
70 4.8
400 27.6
CL150 RF 245 16.9 245 16.9 245 16.9
CL300 RF 400 27.6 400 27.6 400 27.6
CL600 RF
PN 16 RF 245 16.9 245 16.9 245 16.9
PN 16/25/40 RF 400 27.6 400 27.6 400 27.6
CF8M
Stainless steel
NPT 400 27.6
70 4.8
400 27.6
70 4.8
400 27.6
CL150 RF 225 15.5 225 15.5 225 15.5
CL300 RF 400 27.6 400 27.6 400 27.6
CL600 RF
PN 16 RF 225 15.5 225 15.5 225 15.5
PN 16/25/40 RF 400 27.6 400 27.6 400 27.6
CF3M
Stainless steel
NPT 400 27.6
70 4.8
400 27.6
70 4.8
400 27.6
CL150 RF 185 12.7 185 12.7 185 12.7
CL300 RF 400 27.6 400 27.6 400 27.6
CL600 RF
PN 16 RF 185 12.7 185 12.7 185 12.7
PN 16/25/40 RF 400 27.6 400 27.6 400 27.6
1. Based on a maximum temperature of 250°F / 121°C.
2. Maximum outlet and emergency casing pressures for constructions with Fluorocarbon (FKM) diaphragm are limited to 230 psig / 15.8 bar or the body rating limit, whichever is lower.
INLET PRESSURE
OUTLET PRESSURE
ATMOSPHERIC PRESSURE
Type MR105
6
Note
To avoid premature wear of internal
parts, it is recommended that the
actuator be oriented up or down in liquid
General Installation Instructions
Vertical installation with the actuator installed directly
above or below the main valve is recommended
but for optimal performance the actuator should be
installed below the main valve. The use of a bleed
valve is recommended for liquid installations that
require the high pressure actuator to be mounted
above the main valve. The unit will operate in
horizontal installations with the actuator on the side,
however, this could result in premature wear of parts.
Make sure that ow will be in the same direction as
that indicated by the body arrow. Orientation of the two
vents should always be down. Vents may be rotated
after regulator installation so that the vent screens
are down.
Before installing the regulator:
Check for damage which might have occurred
during shipment.
Check for and remove any dirt or foreign material
which may have accumulated in the regulator body.
Blow out any debris, dirt or copper sulfate in the
tubing and the pipeline.
Apply pipe compound to the external threads of the
pipe before installing the regulator.
Make sure gas ow through the regulator is in the
same direction as the arrow on the body. “Inlet” and
“Outlet” connections are clearly marked.
Note
A linear cage is recommended for
is a concern but it will limit the overall
capacity of the regulator.
Note
For proper regulator control and
Note
Contact appropriate Emerson™
representative prior to removing or
modifying restrictor (if used) in sense
line. Improper adjustment to restrictor
can lead to instability in pressure
reducing regulator.
Note
Restrictor is intended for use on liquid
applications with high-pressure actuator.
CAUTION
This regulator can be installed in a pit,
the spring case and lower diaphragm
casing (High-Pressure Actuator) or
bonnet (Low-Pressure Actuator) should
lines should be installed to terminate
above the water level so that they are
exposed to atmospheric pressure.
Figure 4. Type MR105 with High-Pressure Actuator
and Restrictor Option
RESTRICTOR
PIPE BUSHING
Type MR105
7
Table 5. Wide-Open Flow and IEC Sizing Coefcient
LINEAR CAGE
Body Size
Line Size Equals Body Size
C1KmFLXTFd
NPS DN CgCV
1 25 463 13.7 34.0 0.81 0.90 0.73 0.36
2 50 761 22.5 33.8 0.75 0.87 0.72 0.24
3 80 997 30.5 32.7 0.78 0.88 0.68 0.22
4 100 934 27.5 34.0 0.77 0.88 0.75 0.18
QUICK OPENING CAGE
Body Size
Line Size Equals Body Size
C1KmFLXTFd
NPS DN CgCV
1 25 597 17.5 34.1 0.81 0.90 0.73 0.43
2 50 1740 48.2 36.1 0.81 0.90 0.82 0.34
3 80 3540 103.1 34.4 0.76 0.87 0.75 0.32
4 100 4300 135.9 31.6 0.72 0.85 0.65 0.30
REDUCED PORT QUICK OPENING CAGE
Body Size
Line Size Equals Body Size
C1KmFLXTFd
NPS DN CgCV
2 50 1570 43.8 35.9 0.81 0.90 0.72 0.36
Installation Location
The installed regulator should be adequately
protected from vehicular trafc and damage from
other external sources.
Install the regulator with the vent pointed
If the vent
cannot be installed in a vertically down position,
the regulator must be installed under a separate
protective cover. Installing the regulator with the vent
down allows condensation to drain, minimizes the
entry of water or other debris through the vent and
minimizes vent blockage from freezing precipitation.
Do not install the Type MR105 in a location
where there can be excessive water
accumulation or ice formation, such as directly
beneath a downspout, gutter or roof line of a
building. Even a protective hood may not provide
adequate protection in these instances.
Install the regulator so that any gas discharge
through the vent or vent assembly is over 3 ft / 0.9 m
away from any building opening.
Periodically check all vent openings to be sure that
they are not plugged.
CAUTION
To protect against precipitation, make
certain that the vents are oriented
such that the opening does not allow
precipitation to enter vents.
Regulators Subjected to Heavy
Snow Conditions
Some installations, such as in areas with heavy
snowfall, may require a hood or enclosure to protect the
regulator from snow load and vent freeze over.
Table 4. Maximum Differential Pressure
ACTUATOR TYPE MAXIMUM DIFFERENTIAL PRESSURE
Gas Service (Linear Cage) Liquid Service (Quick Opening Cage)
NPS DN psid bar d psid bar d
Low Pressure
125 400 or maximum
inlet pressure,
whichever is lower
27.6 or maximum
inlet pressure,
whichever is lower
200 13.6
250 200 13.6
380 225 15.5
4100 225 15.5
High Pressure
125 400 or maximum
inlet pressure,
whichever is lower
27.6 or maximum
inlet pressure,
whichever is lower
250 17.2
250 200 13.6
380 225 15.5
4100 250 17.2
Type MR105
8
!
WARNING
Personal injury, equipment damage or
if the bonnet (key 61, Low-Pressure
Actuator) or lower diaphragm casing
backed off or loosened when installing
control line.
Downstream Control Line Installation
The Type MR105 regulator requires a downstream
control line for proper pressure control. A 1/2 NPT
control line connection is located on the bonnet
(for low-pressure actuator, see Figure 2) or on
the lower diaphragm casing (for high-pressure
actuator, see Figure 3). For high-pressure actuator
with Quick Opening Cage (liquid service), pipe
bushing (key 76) and restrictor (key 75) should
be installed in the 1/2 NPT control line connection
(see Figure 4).
Connect the downstream control line tubing to
the bonnet or lower casing and run the tubing
approximately 20 in. / 0.5 m downstream. For best
results, the outer diameter of the control line tubing
should be 3/8 in. / 9.5 mm or larger.
Vent Line Installation
Type MR105 regulators have a 1/2 NPT vent opening on
the spring case. When installed inside a building or if it is
necessary to vent escaping gas away from the regulator,
install a remote vent line in the spring case tapping. Vent
piping should be as short and direct as possible with a
minimum number of bends and elbows. The remote vent
line should be at least 1/2 in./13 mm outer diameter tubing
or 1/2 NPT pipe.
Remove the Type Y602-12 vent and the pipe
bushing (key 76, Figure 6) and attach the vent line
at this location. The other end of the vent line should be
located outside with a screened vent (Type Y602-12 vent
connector). The Type Y602-12 vent connector should
be pointed down and protected as described in the
Installation Location section.
Overpressure Protection
!
WARNING
Personal injury, equipment damage or
leakage due to escaping accumulated
gas or bursting of pressure-containing
parts may result if this regulator is:
could exceed the limits given in the
ratings of adjacent piping or
piping connections.
To avoid such injury or damage, provide
pressure-relieving or pressure-limiting
devices to prevent service conditions
from exceeding those limits.
Type MR105 regulators have an outlet pressure
rating lower than the inlet pressure rating. The
recommended pressure limitations are stamped on
the regulator nameplate. Some type of overpressure
protection is needed if the actual inlet pressure can
exceed the maximum operating outlet pressure
rating. Overpressuring any portion of the regulators
beyond the limits in the Specications section
may cause leakage, damage to regulator parts
or personal injury due to bursting of pressure-
containing parts.
Provide an external overpressure protection if
inlet pressure will be high enough to damage
downstream equipment. Common methods of
external overpressure protection include relief valves,
monitoring regulators, shut-off devices and
series regulation.
If the regulator is exposed to an overpressure condition,
it should be inspected for any damage that may have
occurred. Regulator operation below the limits specied
in the Specications section and regulator nameplate
does not preclude the possibility of damage from
external sources or from debris in the pipeline.
Startup
!
WARNING
To avoid possible personal injury,
equipment damage or leakage due
regulator is installed as instructed in
the Installation section.
Pressure gauges must always be
used to monitor downstream pressure
during Startup.
Type MR105
9
1. Check that proper installation is completed
and downstream equipment has been
properly adjusted.
2. Make sure all block and vent valves are closed.
3. Slowly open the valves in the following order:
a. Loading supply and control line valve(s),
if used
b. Inlet shut-off valve
c. Outlet shut-off valve
4. If the regulator has the bleed valve option, slowly
open valve to allow air to escape from lower
casing. Once uid starts to bleed out, close valve.
CAUTION
on the order or at the midpoint of the
spring range. The allowable spring
range is stamped on the nameplate. If
a pressure setting other than the one
the pressure setting by following the
Adjustment procedure.
5. If resetting setpoint, then set the regulator to
the desired outlet pressure according to the
Adjustment procedure.
Adjustment
Key numbers are referenced in Figure 6.
!
WARNING
Personal injury, equipment damage
may go solid resulting in the regulator
not locking up if jam nut is not installed
and adjusting screw is adjusted
completely down.
The factory setting of the regulator can be varied
within the pressure range stamped on the nameplate.
To change the outlet pressure, loosen the jam nut
(key 72) using a hand wrench (not an impact gun),
turn the adjusting screw (key 73) clockwise to
increase outlet pressure setting or counterclockwise
to decrease it. Monitor the outlet pressure with a test
gauge during the adjustment. Tighten the jam nut to
maintain the desired setting.
All regulator springs can be backed off to provide zero
outlet. Recommended outlet pressure ranges available
and color codes of the control springs are shown in the
Specications section and in Table 2.
Shutdown
!
WARNING
Personal injury, equipment damage
result if needle valves are used to isolate
the pressure reducing regulator. It is
strongly recommended that block valves
be used to properly isolate the regulator
from system.
drain valve (see Figure 5) may result in
regulator damage, personal injury and
property damage. To avoid such injury
Figure 5. Type MR105 with High Pressure Actuator, Drain Valve
and Bleed Valve Option
BLEED VALVE
Type MR105
10
and damage, make certain the drain
valve (if used) is properly closed after
1. Isolate the regulator from the system in steps 2
and 3.
2. Close the upstream shut-off valve to the
regulator inlet.
3. Close the downstream shut-off valve to the
regulator outlet.
!
WARNING
To avoid personal injury or damage of
internal parts from a pressure-loaded
actuator, carefully vent the regulator spring
case pressure prior to outlet pressure.
4. If the actuator is pressure loaded, vent the
loading pressure slowly to release pressure in the
spring case.
Note
To avoid internal damage due to
reverse pressurization of main valve
components, make certain pressure
reducing regulator outlet pressure is
bled prior to inlet pressure.
5. Slowly open the downstream vent valve to vent
downstream pressure.
6. Leave the downstream vent valve open to vent
inlet pressure and to release all remaining
pressure in the regulator.
7. If the regulator has the drain valve option, slowly
open valve to drain uid inside valve body. Make
sure to close valve after uid has been drained.
Maintenance
!
WARNING
Personal injury, equipment damage or
if seals are not properly lubricated or
maintained. Due to normal part wear or
damage that may occur from external
sources, this regulator should be
inspected and maintained periodically.
The frequency of inspection,
maintenance and replacement of parts
depend upon the severity of service
conditions or the requirements of local,
state and federal regulations.
Regulators that have been disassembled
for repair must be tested for proper
operation before being returned to
service. Only parts manufactured
by Emerson™ should be used for
repairing Fisher® regulators. Restart
gas utilization equipment according to
normal start-up procedures.
Note
To protect against reduced performance,
make certain vents are not plugged
when conducting routine maintenance.
Annual Maintenance
The stem O-rings on the Type MR105 actuator can be
lubricated during regularly scheduled maintenance,
using the grease tting (key 44). Stem O-rings can be
checked for damage during normal operation. If line
pressure leakage or unexpected grease extrusion from
the actuator vent (key 26) is observed the stem O-ring
needs to be replaced.
Change Nameplate
Be certain that the nameplates are updated to
accurately indicate any eld changes in equipment,
materials, service conditions or pressure settings.
Disassembly
!
WARNING
To avoid personal injury resulting
from sudden release of pressure,
isolate the regulator from all pressure
and cautiously release trapped
pressure from the regulator before
attempting disassembly.
Failure to properly follow maintenance
installation procedures when replacing
parts could result in regulator damage,
personal injury and property damage
regulators separation during testing or
after reinstallation in the pipe line.
Instructions are given below for the disassembly of
Type MR105 pressure reducing regulators. Suitable
lubricants are indicated on the assembly drawings.
Type MR105
11
Table 6. Type MR105 Product Assembly Torque
PART NAME AND KEY NUMBER
TORQUE
NPS
Body Size
NPS
Body Size
NPS
Body Size
NPS
Body Size
FT-LB m FT-LB m FT-LB m FT-LB m
Body Flange Studs and Nuts (keys 3 and 29) 75 to 95 102 to 129 50 to 65 68 to 88 100 to 130 136 to 176 160 to 210 217 to 285
Lower Indicator Fitting (key 5) 90 to 130 122 to 176 90 to 130 122 to 176 90 to 130 122 to 176 90 to 130 122 to 176
Indicator Plug (key 27) 90 to 130 122 to 176 90 to 130 122 to 176 90 to 130 122 to 176 90 to 130 122 to 176
Indicator Fitting (key 35) 60 to 90 81 to 122 60 to 90 81 to 122 60 to 90 81 to 122 60 to 90 81 to 122
Actuator Stem Jam Nuts (key 48) 12 to 14 16 to 19 12 to 14 16 to 19 12 to 14 16 to 19 12 to 14 16 to 19
Low Pressure: Actuator Flange Cap Screws and Nuts
(keys 57 and 58) 27 to 29 37 to 39 27 to 29 37 to 39 27 to 29 37 to 39 27 to 29 37 to 39
High Pressure: Actuator Flange Studs and Nuts
(keys 57 and 58) 45 to 55 61 to 75 45 to 55 61 to 75 45 to 55 61 to 75 45 to 55 61 to 75
Bonnet and Spring Case Spacer Cap Screws (key 65) 10 to 12 14 to 16 10 to 12 14 to 16 10 to 12 14 to 16 10 to 12 14 to 16
Spring Case Cap Screws (key 67) 25 to 28 34 to 38 25 to 28 34 to 38 25 to 28 34 to 38 25 to 28 34 to 38
Note: All studs, screws and nuts shall be lubricated. All nal torque values shall be veried with a calibrated torque wrench.
Apply the lubricants as the regulator is being
reassembled. All O-rings, gaskets and seals should
be lubricated with a good grade of general-purpose
lubricant and installed gently rather than forced into
position. Refer to Table 6 for torque specications. Refer
to Figure 6 while servicing Type MR105 regulators.
Replacing Travel Indicator Assembly
If the trim parts are replaced, the travel indicator
should also be replaced. The Quick Change Travel
Indicator Kit includes a travel indicator assembly,
including all necessary elastomers for the travel
indicator. The elastomer repair kit does not
contain the elastomeric components for the travel
indicator assembly.
1. Remove the travel indicator assembly by removing
the lower indicator tting (key 5) from the body
ange (key 2).
2. Coat the threads of the lower indicator tting (key 5)
with a good grade of general-purpose lubricant.
3. Install the travel indicator assembly; torque
the lower indicator tting (key 5) to 90 to
130 ft-lbs / 122 to 176 N•m.
4. Check indicator zeroing by unscrewing the
indicator protector (key 19) and seeing if the ange
of the anged nut (key 22) lines up evenly with
the closed mark on the indicator scale (key 18). If
not, remove the indicator scale and separate the
anged nut and hex nut (key 8). Hold the indicator
scale against the indicator tting (key 35) with the
scale base resting against the smallest shoulder of
the tting and turn the anged nut until its ange
is aligned with the closed scale marking. Then
lock both nuts against each other and install the
indicator scale and protector.
Replacing Trim Parts
Perform this procedure when inspecting, cleaning or
replacing individual trim package parts.
CAUTION
All disassembly, trim change and
reassembly steps in this section may be
performed with the regulator in the main
be awkward to remove or reinstall in
your company policy for lifting and
handling heavy parts.
Note
Access to the valve spring (key 9) and travel
indicator parts in step 1 can be gained
TRIM WEIGHT WITH
TRAVEL INDICATOR
TRIM WEIGHT WITHOUT
TRAVEL INDICATOR
NPS DN LB kg LB kg
1 25 9 4.1 8 3.6
2 50 15 6.8 14 6.4
3 80 30 14 28 13
4 100 49 22 48 22
Table 7. Type MR105 Trim Weight
Type MR105
12
1. Remove the lower indicator tting (key 5)
and attached parts. Proceed to step 5 if only
maintenance on the indicator tting or attached
parts is performed.
2. Loosen the hex nuts (key 29) and stud bolts
(key 3) and remove the body ange (key 2) from
the valve body (key 1).
3. Use the valve body (key 1) as a holding xture
if desired. Flip the body ange (key 2) over and
anchor it on the valve body.
4. To gain access to the port seal (key 12), upper
seal (key 15) or valve plug (key 16) part, unscrew
the seat ring (key 13) from the cage (key 11)
and the cage from the body ange (key 2). To
remove the piston ring (key 14) and/or plug O-ring
(key 20), remove the valve plug (key 16) from
the body ange, insert a screwdriver into the
pre-cut fold over area of the piston ring and unfold
the piston ring. Proceed to step 6 if no further
maintenance is necessary.
5. To replace the body ange (key 2) or gain access
to the valve spring (key 9), indicator stem (key 10),
stem O-ring (key 7), spring seat (key 28) or
E-ring (key 23), remove the indicator protector
(key 19) and indicator scale (key 18). Since some
compression is left in the spring, carefully remove
the anged nut (key 22) and hex nut (key 8). A
screwdriver may be inserted through the O-ring
retainer (key 6) to remove the stem O-ring without
removing the retainer. If necessary, unclip the
E-ring from the indicator stem.
6. Replace and lubricate parts such as the gasket
(key 4) and cage O-ring (key 17) as necessary.
If the port and upper seals (keys 12 and 15)
were removed, install them in their retaining slots
with the grooved sides facing out. Also lubricate
any other surfaces as necessary for ease of
installation. No further main valve maintenance is
necessary if just the lower indicator tting (key 5)
and attached parts were removed.
7. Install the plug O-ring (key 20) and piston ring
(key 14) onto the valve plug (key 16). Insert the
valve plug into the body ange (key 2), install the
cage (key 11) plus upper seal (key 15) and cage
O-ring (key 17) into the body ange and then
install the seat ring (key 13) plus port seal (key 12)
into the cage. Apply a thin coating of lubricant
to seals for protection during assembly. Use the
valve body as a holding xture during this step
and insert a wrench handle (or similar tool) into
the seat ring slots for leverage when tightening the
seat ring and cage.
8. Remove the upside-down body ange (key 2) if
it was anchored on the body (key 1). Coat the
cage seating surfaces of the valve body web
and the body ange seating surfaces of the
valve body neck with a good grade of general-
purpose lubricant.
!
WARNING
Personal injury, equipment damage or
if regulator bolts are not tightened to
proper load. Always tighten bolts in an
alternating pattern.
9. Install the body ange (key 2) on the body (key 1)
and secure it evenly using the stud bolts (key 3)
and nuts (key 29). Tighten to the torque value
specied in Table 6.
10. Make sure that the lower indicator tting and
stem O-rings (keys 21 and 7) and O-ring retainer
(key 6) are installed in the lower indicator tting
(key 5). Install the spring seat (key 28) and attach
it with the E-ring (key 23) to the slotted end of the
indicator stem (key 10). Install the valve spring
(key 9).
11. Being careful not to cut the stem O-ring (key 7)
with the stem threads, install the lower indicator
tting (key 5) down over the indicator stem
(key 10) until resting on the valve spring (key 9).
Install the hex nut (key 8) and then the anged
nut (key 22) on the indicator stem, pushing on the
tting if necessary to provide sufcient stem thread
exposure. To maintain clearance for indicator part
installation, compress the spring seat (key 28) by
turning the hex nut (key 8) down on the stem until
the threads bottom.
12. Install the lower indicator tting (key 5) with
attached parts into the body ange (key 2). Back
off the hex nut (key 8) until the valve spring (key 9)
completely closes the valve plug (key 16) against
the port and upper seals (keys 12 and 15), as
indicated by stem threads showing between the
hex nut (key 8) and indicator tting (key 35). Hold
the indicator scale (key 18) against the indicator
tting with the scale base resting against the
smallest shoulder of the indicator tting and turn
the anged nut (key 22) until its ange is aligned
with the closed scale marking. Then lock both nuts
against each other and install the indicator scale
and protector (keys 18 and 19).
Type MR105
13
Actuator Maintenance
Perform this procedure if it is desired to inspect or
replace the diaphragm or other internal parts or if it
is desired to change the outlet pressure range of the
regulator by changing the control spring.
!
WARNING
To avoid possible personal injury from
spring or pressure-loaded actuator,
make certain the adjusting screw is
completely backed off or the spring case
pressure is vented prior to disassembly.
Otherwise, the spring load or loading
pressure could forcefully eject the
spring case.
Replacing Main Spring
1. Loosen the jam nut (key 72). If pressure-loaded
actuator is used, remove also the sealing washer
(key 71). Using a hand wrench (not an impact
gun), unscrew the adjusting screw (key 73) and
remove it from the spring case (key 70).
2. Loosen and remove the cap screws (key 67) and
lift off the spring case (key 70) from the spring case
spacer (key 66 for Low-Pressure Actuator), upper
casing welding assembly (key 87 for Low-Pressure
Pressure-Loaded Actuator) or upper diaphragm
casing (key 63 for High-Pressure Actuator).
3. Remove the upper spring seat (key 69) and control
spring (key 68). Replace the control spring if desired.
4. For pressure-loaded actuator, replace the upper
casing welding assembly top O-ring (Low-Pressure
Actuator) or upper diaphragm casing O-ring (High-
Pressure Actuator) (key 64) if necessary. Install
the new O-ring in the groove on the top surface
of the upper casing welding assembly (key 87)
for Low-Pressure Actuator or upper diaphragm
casing (key 63) for High-Pressure Actuator. If
spring (key 68) and spring case spacer/upper
diaphragm casing O-ring (key 64) replacement
has been completed and no further maintenance
in the actuator and its internal parts is necessary,
proceed to step 23 for Low-Pressure Actuator or
step 20 for High-Pressure Actuator.
For Low-Pressure Actuator Diaphragm Replacement
5. Remove the cap screws (key 57) and hex nuts
(key 58) connecting the casings (key 63 or 87
and key 62) and diaphragm (key 56). Lift off the
upper diaphragm casing (key 63) or upper casing
welding assembly (key 87).
6. Unscrew the jam nuts (key 48) and remove them
from the actuator stem (key 40).
7. Remove the Belleville spring washer (key 49),
lower spring guide (key 52) and diaphragm plate
(key 55) from the actuator stem (key 40).
8. Lift off the diaphragm (key 56) from the actuator
stem (key 40) and inspect it for damage.
Replace if necessary. If no further maintenance
or inspection is required, proceed to step 18 to
reassemble the actuator.
Note
Exercise care to ensure that the actuator
diaphragm head bore without pinching,
cutting or damaging in any way the
lower diaphragm head O-ring (key 51).
9. Carefully remove the lower diaphragm head
(key 53) from the actuator stem (key 40) so that
the actuator stem threads do not damage the
O-ring inside the lower diaphragm head. Replace
the lower diaphragm head O-ring (key 51)
if necessary.
10. Remove the cap screws (key 65) connecting the
lower diaphragm casing (key 62) and internal
stiffener plate (key 84) to the bonnet (key 61).
Lift the stiffener plate and lower casing off of
the bonnet.
11. If it is desired to replace the bonnet and stem
O-rings (keys 60 and 47) and bearings (key 46),
disconnect the control line attached to bonnet
(key 61). Unscrew the bonnet from the valve body
(key 1). Remove stem (key 40) from the bonnet by
pulling on the end of the stem without threads.
12. Remove the wiper (key 45, detail Z) on the
threaded (orice side) end of the bonnet (key 61)
to reach the bearing (key 46) and stem O-ring
(key 47). Install the new stem O-ring and bearing
and put back the wiper.
13. Turn the bonnet (key 61) over and install another
stem O-ring (key 47) and bearing (key 46, detail X)
in the top side of the bonnet. Inspect the bonnet
O-ring (key 60) installed in the groove located
on the top surface of the bonnet (key 61) for any
damage and replace if necessary.
14. Lubricate the bore on both ends of the bonnet
(key 61). Install the bonnet over the actuator
stem (key 40) and thread into the valve body
(key 1). Tighten the bonnet into the body until the
connecting pipe holes in the bonnet are located
90° from the valve body ends for correct tubing
Type MR105
14
alignment. Do not loosen the bonnet thread to align
the pipe holes. Always tighten the bonnet to make
alignment for the control line.
Note
Position the bonnet (key 61) such
located 90° from the valve body ends.
Note
Exercise care to ensure that the actuator
bonnet bore without pinching, cutting or
15. Lubricate the cap screws (key 65) and use it to
position and secure the lower diaphragm casing
(key 62) and internal stiffener plate (key 84) to
the bonnet (key 61). Tighten the cap screws to a
torque of 10 to 12 ft-lbs / 14 to 16 N•m.
16. The serrated side of the lower diaphragm head
(key 53) should be facing up toward the threaded
end of the actuator stem (key 40). Carefully install
the lower diaphragm head over the actuator stem.
Note
Exercise care to ensure that the
the lower diaphragm head bore without
pinching, cutting or damaging in any
way the lower diaphragm head O-ring
(key 51).
17. Place the diaphragm (key 56) over the actuator
stem (key 40) and on top of the lower diaphragm
head (key 53). The convolutions of the diaphragm
should be pointing up.
18. Place the following over the actuator stem
(key 40) and on top of the diaphragm (key 56),
in the following order: diaphragm plate (key 55),
lower spring guide (key 52) and Belleville spring
washer (key 49). The raised inner diameter of the
Belleville spring washer should be pointing toward
the threaded end of the actuator stem.
19. Lubricate the threads of the actuator stem (key 40)
and thread the two jam nuts (key 48) onto it.
Using wrench ats, hold the stem and torque the
jam nuts individually. Tighten to a torque of 12 to
14 ft-lbs / 16 to 19 N•m.
Note
For pressure-loaded actuator option skip
with upper casing welding assembly
20. Install the upper diaphragm casing (key 63)
or spring case spacer (key 66) assembly
while aligning the bolt circle holes in the upper
diaphragm casing, diaphragm (key 56) and lower
diaphragm casing (key 62).
Note
Exercise care to ensure that the
diaphragm (key 56) is not pinched,
twisted or wrinkled while compressing
between the upper and lower diaphragm
21. Lubricate the cap screws (key 57) and nuts
(key 58) and carefully insert through holes in the
outer ange of the diaphragm casings (keys 62
and 63) and diaphragm (key 56). Tighten the cap
screws to the hex nuts to a nal torque value of
27 to 29 ft-lbs / 37 to 39 N•m.
22. Place the control spring (key 68) inside the hole
in the upper diaphragm casing (key 63) or upper
casing welding assembly (key 87) and over the
lower spring guide (key 52). The spring should be
sitting on top of the diaphragm plate (key 55).
23. Lubricate the bore on the top of the upper spring
seat (key 69) where the adjusting screw (key 73)
will make contact. Place the upper spring seat on
top of the control spring (key 68).
24. Install the spring case (key 70) over the control
spring (key 68) and upper spring seat (key 69) and
on top of the spring case spacer (key 66) or upper
casing welding assembly (key 87). Align the holes
in the spring case with the holes in the spring case
spacer or upper casing welding assembly while
ensuring the vent assembly (key 26) is aligned
with valve body inlet.
25. Lubricate cap screws (key 67) and use them
to secure the spring case (key 70) to the spring case
spacer (key 66) or upper casing welding assembly
(key 87). Tighten the cap screws to a nal torque of
25 to 28 ft-lbs / 34 to 38 N•m.
Type MR105
15
!
WARNING
Personal injury, equipment damage or
resulting in the regulator not locking up
if jam nut is not installed and adjusting
screw is adjusted completely down.
26. Lubricate the adjusting screw (key 73) and thread
on the jam nut (key 72). If pressure-loaded actuator
is used, install the sealing washer (key 71).
Lubricate the adjusting screw and place it into the
spring case (key 70). Thread the adjusting screw
using a hand wrench (not an impact gun) until it
touches the upper spring seat (key 69). Set the
regulator to the desired outlet pressure according to
the procedure in Adjustment section.
For High-Pressure Actuator Diaphragm Replacement
5. Remove the cap screws (key 57) and hex nuts
(key 58) connecting the diaphragm casings
(keys 62 and 63) and diaphragm (key 56). Lift off
the upper diaphragm casing (key 63).
6. Unscrew the jam nuts (key 48, detail V) and
remove them from the actuator stem (key 40).
7. Remove the Belleville spring washer (key 49) and
lower spring seat (key 54) from the actuator stem
(key 40).
8. Lift off the diaphragm (key 56) from the actuator
stem (key 40) and inspect it for damage. Replace
if necessary. If no further maintenance or
inspection is required, proceed to step 15.
Note
Exercise care to ensure that the
the lower diaphragm head bore without
pinching, cutting or damaging in any way
the lower diaphragm head O-ring (key 51).
9. Carefully remove the lower diaphragm head (key 53)
from the actuator stem (key 40). Replace the lower
diaphragm head O-ring (key 51) if necessary.
10. If it is desired to replace the stem O-rings (key 47,
detail X and Z) and bearings (key 46), disconnect
the control line tubing. Remove the lower
diaphragm casing (key 62) by unthreading it from
the valve body (key 1). Remove stem (key 40)
from the lower casing by pulling on the end of the
stem without threads.
11. Remove the wiper ring (key 45, detail Z) on the
threaded end of the lower diaphragm casing
(key 62) to reach the bearing (key 46) and stem
O-ring (key 47). Install the new stem O-ring and
bearing and put back the wiper.
12. Turn the lower diaphragm casing (key 62) over and
install another stem O-ring (key 47) and bearing
(key 46) in the top side of the lower casing.
13. Lubricate the bore on both ends of the
lower diaphragm casing (key 62). Install the lower
casing over the actuator stem (key 40) and thread
into the valve body (key 1). Tighten the lower
casing into the body until the connecting pipe holes
in the casing are located 90° from the valve body
ends for correct tubing alignment. Do not loosen
the bonnet thread to align the pipe holes. Always
tighten the lower casing to make alignment for the
control line.
Note
Position the lower diaphragm casing
facing valve body (key 1) inlet, the lube
body ends.
Note
Exercise care to ensure that the actuator
casing bore without pinching, cutting
or damaging the actuator stem O-rings
14. The serrated side of the lower diaphragm head
(key 53) should be facing up toward the threaded
end of the actuator stem (key 40). Carefully install
the lower diaphragm head over the actuator stem.
Note
Exercise care to ensure that the
the lower diaphragm head bore without
pinching, cutting or damaging in any way
the lower diaphragm head O-ring (key 51).
15. Lubricate the convoluted side of the diaphragm
(key 56) and place over the actuator stem (key 40)
and on top of the lower diaphragm head (key 53).
The convolutions of the diaphragm should be
pointing up.
Type MR105
16
16. Place the lower spring seat (key 54) and Belleville
spring washer (key 49) over the actuator stem
(key 40) and on top of the diaphragm (key 56).
The raised inner diameter of the spring washer
should be pointing toward the threaded end of the
actuator stem.
17. Lubricate the threads of the actuator stem (key 40)
and thread the two jam nuts (key 48) onto it. Using
wrench ats, hold the stem and torque the two jam
nuts individually. Tighten to a torque of
12 to 14 ft-lbs / 16 to 19 N•m.
18. Install the upper diaphragm casing (key 63)
while aligning the bolt circle holes in the upper
diaphragm casing, diaphragm (key 56) and lower
diaphragm casing (key 62).
Note
Exercise care to ensure that the
diaphragm (key 56) is not pinched,
twisted or wrinkled while compressing
between the upper and lower diaphragm
19. Lubricate the cap screws (key 57) and nuts (key 58)
and carefully insert through holes in the outer ange
of the diaphragm casings (keys 62 and 63) and
diaphragm (key 56). Tighten the cap screws to
the hex nuts to a nal torque value of 45 to
55 ft-lbs / 61 to 75 N•m.
20. Place the control spring (key 68) inside the hole in
the upper diaphragm casing (key 63) and over the
lower spring seat (key 54). The spring should be
sitting on top of the lower spring seat.
21. Lubricate the bore on the top of the upper spring
seat (key 69) where the adjusting screw (key 73)
will make contact. Place the upper spring seat on
top of the control spring (key 68).
22. Install the spring case (key 70) over the control
spring (key 68) and upper spring seat (key 69) and
on top of the upper diaphragm casing (key 63).
Align the holes in the spring case with the holes in
the upper casing while ensuring the vent assembly
(key 26) is aligned with valve body inlet.
23. Lubricate cap screws (key 67) and use them
to secure the spring case (key 70) to the upper
diaphragm casing (key 63). Tighten the cap
screws to a final torque of 25 to 28 ft-lbs / 34 to
38 N•m.
!
WARNING
Personal injury, equipment damage or
regulator not locking up if jam nut is not
installed and adjusting screw is adjusted
completely down.
24. Lubricate the adjusting screw (key 73) and thread on
the jam nut (key 72). If pressure-loaded actuator is
used, install the sealing washer (key 71). Lubricate
the adjusting screw and place it into the spring case
(key 70). Thread the adjusting screw using a hand
wrench (not an impact gun) until it touches the
upper spring seat (key 69). Set the regulator to the
desired outlet pressure according to the procedure in
Adjustment section.
Regulator Reassembly
As indicated by the square callouts in Figure 6, it is
recommended that a good quality pipe thread sealant
be applied to pressure connections and ttings and a
good quality lubricant be applied to O-rings. Also apply
an anti-seize compound to the adjusting screw threads
and other areas as needed.
After repair, the regulator should be tested for proper
operation before being put back into service.
Parts Ordering
When corresponding with your local Sales Ofce about
this regulator, always reference the equipment serial
number or FS number found on the nameplate.
When ordering replacement parts, reference the key
number of each needed part as found in the following
parts list. Separate kits containing all recommended
spare parts are available.
Parts List
Note
In this parts list, parts marked NACE are
intended for corrosion-resistant service
as detailed in the NACE International
Type MR105
17
!
WARNING
Use only genuine Fisher® replacement
parts. Components that are not supplied
by Emerson™ should not, under any
circumstances, be used in any Fisher
regulator, because they will void your
warranty, might adversely affect the
performance of the valve and could
give rise to personal injury and
property damage.
Key Description Part Number
Quick Change Travel Indicator Kit
(Includes keys 5, 6, 7, 8, 9, 10, 18, 19, 21,
22, 23, 28, 35, 36 (2 required) and 37)
NPS 1 / DN 25 10C1212X142
NPS 2 / DN 50 10C1212X112
NPS 3 / DN 80 10C1212X122
NPS 4 / DN 100 10C1212X132
Elastomer Trim Parts Kit (Includes keys 4, 12,
14, 15, 17, 20 and 21)
Nitrile (NBR)
NPS 1 / DN 25 RMR1058XN12
NPS 2 / DN 50 RMR1058XN22
NPS 3 / DN 80 RMR1058XN32
NPS 4 / DN 100 RMR1058XN42
Fluorocarbon (FKM)
NPS 1 / DN 25 RMR1058XF12
NPS 2 / DN 50 RMR1058XF22
NPS 3 / DN 80 RMR1058XF32
NPS 4 / DN 100 RMR1058XF42
Ethylene Propylene (EPDM)
NPS 1 / DN 25 RMR1058XE12
NPS 2 / DN 50 RMR1058XE22
NPS 3 / DN 80 RMR1058XE32
NPS 4 / DN 100 RMR1058XE42
Actuator Parts Kit (Includes keys 45,
46 (2 required), 47 (2 required), 48 (2 required),
49, 51, 56 and 60 (For Low-Pressure
Actuator only))
Nitrile (NBR)
Low-Pressure Actuator RMR1058XNL2
High-Pressure Actuator RMR1058XNH2
Fluorocarbon (FKM)
Low-Pressure Actuator RMR1058XFL2
High-Pressure Actuator RMR1058XFH2
Ethylene Propylene (EPDM)
Low-Pressure Actuator RMR1058XEL2
High-Pressure Actuator RMR1058XEH2
1 Valve Body
See following table
2 Body Flange
WCC Steel
NPS 1 / DN 25 GE39061X012
NPS 2 / DN 50 GE39060X012
NPS 3 / DN 80 GE39059X012
NPS 4 / DN 100 GE39058X012
CF8M Stainless Steel (NACE)
NPS 1 / DN 25 GE39061X022
NPS 2 / DN 50 GE39060X022
NPS 3 / DN 80 GE39059X022
NPS 4 / DN 100 GE39058X022
CF3M Stainless Steel (NACE)
NPS 1 / DN 25 GE39061X032
NPS 2 / DN 50 GE39060X032
NPS 3 / DN 80 GE39059X032
Key Description Part Number
3 Stud Bolt
Steel
NPS 1 / DN 25 (4 required) 1R2848X0752
NPS 2 / DN 50 (8 required) 1K2429X0782
NPS 3 / DN 80 (8 required) 1A3781X0562
NPS 4 / DN 100 (8 required) 1R3690X0592
Stainless Steel (NACE)
NPS 1 / DN 25 (4 required) 1R284835222
NPS 2 / DN 50 (8 required) 1K242935222
NPS 3 / DN 80 (8 required) 1A378135222
NPS 4 / DN 100 (8 required) 1R369035222
4* Gasket, Composition (NACE)
NPS 1 / DN 25 14A6785X012
NPS 2 / DN 50 14A5685X012
NPS 3 / DN 80 14A5665X012
NPS 4 / DN 100 14A5650X012
5 Lower Indicator Fitting, Steel
NPS 1 / DN 25 T21117T0012
NPS 2, 3 and 4 / DN 50, 80 and 100 T21107T0012
6 O-ring Retainer, Stainless Steel T14276T0012
7* Indicator Stem O-ring
Nitrile (NBR) 1E472706992
Fluorocarbon (FKM) 1N430406382
Ethylene Propylene (EPDM) 1D6875X0092
8 Hex Nut, Steel 1A662228992
Figure 6. Type MR105 Direct-Operated Pressure Reducing
Regulator Assemblies
APPLY LUBRICANT OR SEALANT(1):
L1 = MULTI-PURPOSE POLYTETRAFLUOROETHYLENE (PTFE) LUBRICANT
GRADE 1 GREASE
S = MULTI-PURPOSE PTFE THREAD SEALANT
GE38435
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
2. National Lubricating Grease Institute.
*Recommended spare part.
25 24
2
1
38
26
30
44
43
70
72
73 L3
L2
L1
S
S
Type MR105
18
Key Description Part Number
9 Valve Spring, Inconel® X750 (NACE)
NPS 1 / DN 25 10B1882X012
NPS 2 / DN 50 16A5499X012
NPS 3 / DN 80 16A5500X012
NPS 4 / DN 100 16A5998X012
10 Indicator Stem, 18-8 Stainless Steel
NPS 1 / DN 25 T14311T0012
NPS 2 / DN 50 T14275T0012
NPS 3 / DN 80 T14312T0012
NPS 4 / DN 100 T14313T0012
11 Cage (NACE)
For Gas Service, Linear, CF8M Stainless Steel
NPS 1 / DN 25 34B4136X012
NPS 2 / DN 50 34B5838X012
NPS 3 / DN 80 34B5839X012
NPS 4 / DN 100 34B5840X012
For Liquid Service, Quick Open,
CF3M/CF8M Stainless Steel
NPS 1 / DN 25 GF03315X012
NPS 2 / DN 50
Full Capacity GF03319X012
Reduced Capacity GG00814X012
NPS 3 / DN 80 GF03311X012
NPS 4 / DN 100 GF03314X012
12* Port Seal (NACE)
Nitrile (NBR)
NPS 1 / DN 25 14A6788X012
NPS 2 / DN 50 24A5673X012
NPS 3 / DN 80 24A5658X012
NPS 4 / DN 100 24A5643X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8186X012
NPS 2 / DN 50 25A7412X012
NPS 3 / DN 80 25A7375X012
NPS 4 / DN 100 25A7469X012
Key Description Part Number
12* Port Seal (NACE) (continued)
Ethylene Propylene (EPDM)
NPS 1 / DN 25 14A6788X022
NPS 2 / DN 50 24A5673X062
NPS 3 / DN 80 24A5658X062
NPS 4 / DN 100 24A5643X052
13 Seat Ring
416 Stainless Steel
NPS 1 / DN 25 24A6781X012
NPS 2 / DN 50 24A5670X012
NPS 3 / DN 80 24A5655X012
NPS 4 / DN 100 24A5640X012
316 Stainless Steel (NACE)
NPS 1 / DN 25 24A6781X022
NPS 2 / DN 50 24A5670X022
NPS 3 / DN 80 24A5655X022
NPS 4 / DN 100 24A5640X022
316L Stainless Steel (NACE)
NPS 1 / DN 25 24A6781X052
NPS 2 / DN 50 24A5670X042
NPS 3 / DN 80 24A5655X042
NPS 4 / DN 100 24A5640X042
14* Piston Ring
PTFE (NACE)
NPS 1 / DN 25 14A6786X012
NPS 2 / DN 50 14A5675X012
NPS 3 / DN 80 14A5660X012
NPS 4 / DN 100 14A5645X012
15* Upper Seal (NACE)
Nitrile (NBR)
NPS 1 / DN 25 14A6789X012
NPS 2 / DN 50 24A5674X012
NPS 3 / DN 80 24A5659X012
NPS 4 / DN 100 24A5644X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8187X012
NPS 2 / DN 50 25A7413X012
NPS 3 / DN 80 25A7376X012
NPS 4 / DN 100 25A7468X012
*Recommended spare part.
Inconel® is a mark owned by Special Metals Corporation.
MATERIAL END CONNECTION PART NUMBER
Cast Iron
NPT 34B7611X012 38A8845X012 - - - - - - - - - - - - - - - - - - - - - -
CL125 FF 34B8630X012 38A8847X012 38A8851X012 38A8865X012
CL250 RF 37B5950X012 38A8846X012 38A8850X012 38A8854X012
WCC Steel
NPT 37B5946X012 38A8848X012 - - - - - - - - - - - - - - - - - - - - - -
CL150 RF 37B5947X012 38A8853X012 38A8872X012 38A8867X012
CL300 RF 37B5948X012 38A8849X012 38A8871X012 38A8869X012
CL600 RF 37B5949X012 38A8844X012 38A8852X012 38A8866X012
PN 16/25/40 RF GE05956X012 GE05960X012 - - - - - - - - - - - - - - - - - - - - - -
PN 16 RF - - - - - - - - - - - - - - - - - - - - - - GE05965X012 GE05969X012
CF8M Stainless Steel
(NACE)
NPT 37B5946X032 38A8848X032 - - - - - - - - - - - - - - - - - - - - - -
CL150 RF 37B5947X032 38A8853X072 38A8872X052 38A8867X042
CL300 RF 37B5948X032 38A8849X032 38A8871X052 38A8869X032
CL600 RF 37B5949X032 38A8844X032 38A8852X042 38A8866X032
PN 16/25/40 RF GE05956X022 GE05960X022 - - - - - - - - - - - - - - - - - - - - - -
PN 16 RF - - - - - - - - - - - - - - - - - - - - - - GE05965X022 GE05969X022
CF3M Stainless Steel
(NACE)
CL150 RF 37B5947X102 38A8853X082 - - - - - - - - - - - - - - - - - - - - - -
CL300 RF 37B5948X102 38A8849X122 38A8871X122 - - - - - - - - - - -
WCC Steel (NACE)
NPT 37B5946X022 38A8848X022 - - - - - - - - - - - - - - - - - - - - - -
CL150 RF 37B5947X022 38A8853X052 38A8872X062 38A8867X032
CL300 RF 37B5948X022 38A8849X022 38A8871X042 38A8869X022
CL600 RF 37B5949X022 38A8844X022 38A8852X032 38A8866X022
Key 1, Type MR105 Valve Bodies
Type MR105
19
Key Description Part Number
22 Flange Nut, Steel 14A5693X012
23 E-ring, Stainless Steel 14A8181X012
24 Drive Screw, Stainless Steel (NACE) (6 required) 1A368228982
25 Flow Arrow - - - - - - - - - - -
26 Vent Assembly (NACE) (2 required/
1 required for Pressure-Loaded Actuator) Type Y602-12
27 Plug (Type MR105 Without Travel Indicator Only)
Steel
NPS 1 / DN 25 14A6983X012
NPS 2, 3 and 4 / DN 50, 80 and 100 14A9684X012
Stainless Steel (NACE)
NPS 1 / DN 25 14A6983X022
NPS 2, 3 and 4 / DN 50, 80 and 100 14A9684X032
28 Spring Seat, Zinc-Plated Steel
NPS 1 / DN 25 14A6982X012
NPS 2, 3 and 4 / DN 50, 80 and 100 15A2206X012
29 Hex Nut
Steel
NPS 1 / DN 25 (4 required) 1C3306X0832
NPS 2 / DN 50 (8 required) 1A3772X0892
NPS 3 / DN 80 (8 required) 1A3760X0832
NPS 4 / DN 100 (8 required) 1A3520X0922
Stainless Steel (NACE)
NPS 1 / DN 25 (4 required) 1C330635252
NPS 2 / DN 50 (8 required) 1A377235252
NPS 3 / DN 80 (8 required) 1A376035252
NPS 4 / DN 100 (8 required) 1A352035252
30 Pipe Plug, 1/2 NPT
Steel 1A369224492
Stainless Steel (NACE) 1A369235072
33 NACE Tag (not shown) - - - - - - - - - - -
34 Seal Wire, Stainless Steel (NACE) (not shown) 1U7581X0022
35 Indicator Fitting, Stainless Steel T21104T0012
36* Back O-ring, PTFE (2 required) 1K786806992
37* Indicator Fitting O-ring
Nitrile (NBR) 18B3438X012
Fluorocarbon (FKM) 1N430306382
Ethylene Propylene (EPDM) 1N4303X0012
38 Pipe Plug, 1/4 NPT
(not used with Drain Valve option)
Steel 1A767524662
Stainless Steel (NACE) 1A767535072
40 Actuator Stem
S17400 Stainless Steel
NPS 1 / DN 25 GE39146X012
NPS 2 / DN 50 GE39147X012
NPS 3 / DN 80 GE39148X012
NPS 4 / DN 100 GE39149X012
S20910 Stainless Steel (NACE)
NPS 1 / DN 25 GE39146X022
NPS 2 / DN 50 GE39147X022
NPS 3 / DN 80 GE39148X022
NPS 4 / DN 100 GE39149X022
43 Nameplate - - - - - - - - - - -
44 Lube Fitting, Steel (NACE) 1L847828992
45 Wiper Ring (NACE) 15A6002XN12
46* Bearing (NACE) (2 required)
Nylon (PA) 17A7112X012
Nyliner 17A7112X022
47* Valve Stem O-ring (NACE) (2 required)
Nitrile (NBR) 1C782206992
Fluorocarbon (FKM) 1K756106382
Ethylene Propylene (EPDM) 1C7822X0052
48* Jam Nut (2 required), Zinc-Plated Steel (NACE) 1A946324122
49* Belleville Spring Washer (NACE) GG04933X012
51* Lower Diaphragm Head O-ring (NACE)
Nitrile (NBR) 1P420706992
Fluorocarbon (FKM) 1L949306382
Ethylene Propylene (EPDM) 1P4207X0032
Key Description Part Number
15* Upper Seal (NACE) (continued)
Ethylene Propylene (EPDM)
NPS 1 / DN 25 14A6789X022
NPS 2 / DN 50 24A5674X062
NPS 3 / DN 80 24A5659X062
NPS 4 / DN 100 24A5644X052
16* Valve Plug
416 Stainless Steel
NPS 1 / DN 25 14A6780X012
NPS 2 / DN 50 24A6772X012
NPS 3 / DN 80 24A9421X012
NPS 4 / DN 100 24A8182X012
S20910 Stainless Steel (NACE)
NPS 1 / DN 25 14A6780X132
316 Stainless Steel (NACE)
NPS 2 / DN 50 24A6772X032
NPS 3 / DN 80 24A9421X022
NPS 4 / DN 100 24A8182X022
316L Stainless Steel (NACE)
NPS 2 / DN 50 24A6772X072
NPS 3 / DN 80 24A9421X052
NPS 4 / DN 100 24A8182X052
17* Cage O-ring (NACE)
Nitrile (NBR)
NPS 1 / DN 25 10A7777X012
NPS 2 / DN 50 10A7779X012
NPS 3 / DN 80 14A5688X012
NPS 4 / DN 100 10A3481X012
Fluorocarbon (FKM)
NPS 1 / DN 25 10A7778X012
NPS 2 / DN 50 10A7779X022
NPS 3 / DN 80 14A5688X022
NPS 4 / DN 100 10A3483X012
Ethylene Propylene (EPDM)
NPS 1 / DN 25 10A7777X022
NPS 2 / DN 50 10A7779X052
NPS 3 / DN 80 14A5688X082
NPS 4 / DN 100 10A3481X052
18 Travel Indicator Scale, Plastic
NPS 1 / DN 25 14A6759X012
NPS 2 / DN 50 14A5678X012
NPS 3 and 4 / DN 80 and 100 14A5662X012
19 Travel Indicator Protector, Zinc-Plated Steel 14A6769X012
20* Valve Plug O-ring (NACE)
Nitrile (NBR)
NPS 1 / DN 25 14A6981X012
NPS 2 / DN 50 14A5686X012
NPS 3 / DN 80 1V326906562
NPS 4 / DN 100 14A5688X012
Fluorocarbon (FKM)
NPS 1 / DN 25 14A8188X012
NPS 2 / DN 50 14A5686X022
NPS 3 / DN 80 1V3269X0042
NPS 4 / DN 100 14A5688X022
Ethylene Propylene (EPDM)
NPS 1 / DN 25 14A6981X032
NPS 2 / DN 50 14A5686X052
NPS 3 / DN 80 1V3269X0062
NPS 4 / DN 100 14A5688X082
21* Lower Indicator Fitting O-ring (NACE)
Nitrile (NBR)
NPS 1 / DN 25 10A8931X012
NPS 2, 3 and 4 / DN 50, 80 and 100 10A3800X012
Fluorocarbon (FKM)
NPS 1 / DN 25 10A0811X012
NPS 2, 3 and 4 / DN 50, 80 and 100 1R727606382
Ethylene Propylene (EPDM)
NPS 1 / DN 25 10A8931X022
NPS 2, 3 and 4 / DN 50, 80 and 100 10A3800X042
*Recommended spare part.
Type MR105
20
Key Description Part Number
52 Lower Spring Guide, Zinc-Plated Steel (NACE)(1)
(Low-Pressure Actuator only) GE39171X012
53 Lower Diaphragm Head
17-4 Stainless Steel (NACE)
Low-Pressure Actuator GE39137X012
High-Pressure Actuator GG02195X012
54 Lower Spring Seat, Zinc-Plated Steel (NACE)(1)
(High-Pressure Actuator only) GE39174X012
55 Diaphragm Plate, Cast Iron (NACE)(1)
(Low-Pressure Actuator only) GG02994X012
56* Diaphragm (NACE)
Low-Pressure Actuator
Nitrile (NBR)/Nylon (PA) GG02995X012
Fluorocarbon (FKM)/Nylon (PA) GG02995X022
Ethylene Propylene (EPDM) GG02995X052
High-Pressure Actuator
Nitrile (NBR)/Nylon (PA) GE39329X012
Fluorocarbon (FKM)/Nomex® GE39329X022
Ethylene Propylene (EPDM) GE39329X052
57 Cap Screw
Low-Pressure Actuator (16 required)
Steel 1E7603X0062
Stainless Steel (NACE) 1E7603X0072
High-Pressure Actuator (8 required)
Steel T10990X0012
Stainless Steel (NACE) 1A219235222
58 Hex Nut
Low-Pressure Actuator
Steel (16 required) 1A3465X0092
Stainless Steel (16 required) (NACE) 1A3465X0102
High-Pressure Actuator
Steel (8 required) 1E9445X0502
Stainless Steel (16 required) (NACE) 1A337435252
60* O-ring (NACE) (Low-Pressure Actuator only)
Nitrile (NBR) 1F358106992
Fluorocarbon (FKM) 1F3581X0022
61 Bonnet (Low-Pressure Actuator only)
Steel 33B0301X012
316 Stainless Steel (NACE) 33B0301X072
62 Lower Diaphragm Casing
Low-Pressure Actuator
Steel 24A5680X012
316 Stainless Steel (NACE) 24A5680X072
High-Pressure Actuator
Steel GG00833X012
CF3M/CF8M Stainless Steel (NACE) GG00833X022
High-Pressure Actuator with 1/8 NPT Tap
for Bleed Valve (optional)
Steel ERSA01471A0
CF3M/CF8M Stainless Steel (NACE) ERSA01471A1
63 Upper Diaphragm Casing
Low-Pressure Actuator
Steel GG02988X012
316 Stainless Steel (NACE) GG02988X022
High-Pressure Actuator
Steel GG00884X012
CF3M/CF8M Stainless Steel (NACE) GG00884X022
64* Upper Diaphragm Casing O-ring
(For Low and High-Pressure Actuator)
Nitrile (NBR) 1P233206992
Fluorocarbon (FKM) 1P2332X0012
*Recommended spare part.
Nomex® is a mark owned by E.I. du Pont de Nemours and Co.
1. Meets chemical and physical requirements of NACE MR0175-2003 and MR0103 for non-pressure loaded applications only. It is assumed that this part is not “exposed” to the sour gas.
Key Description Part Number
65 Cap Screw (10 required)
(Low-Pressure Actuator only)
Steel 1A368424052
Stainless Steel (NACE) 1A3684X0102
66 Spring Case Spacer
(Low-Pressure Actuator only)
Steel GG00877X012
316 Stainless Steel (NACE) GG00877X022
67 Cap Screw (6 required)
Steel 1C4038X0062
Stainless Steel (NACE) 1C4038X0032
68 Control Spring, Steel Alloy (NACE)(1)
(Refer to Table 2 for the Spring Ranges)
White GE42909X012
Silver GE42910X012
Orange GE42911X012
Red GE43002X012
Green (for NPS 1 and 2 /
DN 25 and 50 body sizes only) GE42907X012
69 Upper Spring Seat, Zinc-Plated Steel (NACE)(1) GG02175X012
70 Spring Case
WCC Steel GG00917X012
CF3M/CF8M Stainless Steel (NACE) GG00917X022
71 Seal Washer
(For Pressure-Loaded Actuator only)
Steel/Nitrile (NBR) 11A9681X012
Steel/Fluorocarbon (FKM) 11A9681X022
72 Jam Nut (NACE)
Steel 1A319224122
Stainless Steel 1A3192K0012
73 Adjusting Screw (NACE)
Steel GG03609X012
Stainless Steel GG03609X022
75 Restrictor (see Figure 4)
(For Liquid Service High-Pressure Actuator only)
Steel 17B5175X022
Stainless Steel (NACE) 17B5175X012
76 Pipe Bushing (1 required), For All Actuators
Steel 1C379026232
Stainless Steel (NACE) 1C3790X0012
76 Pipe Bushing (2 required), For Liquid Service
on High-Pressure Actuators
Steel 1C379026232
Stainless Steel (NACE) 1C3790X0012
81 Pipe Nipple, Stainless Steel (NACE) (not shown) 1C488238982
82 Drain Valve, Stainless Steel (NACE)
(see Figure 5), 1/4 NPT 13B2392X082
84 Internal Stiffener Plate
(Low-Pressure Actuator only)
Steel ERSA00169A0
Stainless Steel (NACE) ERSA00169A1
85 Bleed Valve, Stainless Steel (NACE)
(see Figure 5), 1/8 NPT 15A6011XDG2
87 Upper Casing Welding Assembly
(Low-Pressure Actuator only) (not shown)
Steel ERSA02584A0
Stainless Steel ERSA02584A1
Type MR105
21
TYPE MR105 WITH LOW-PRESSURE ACTUATOR ASSEMBLY
Figure 6. Type MR105 Direct-Operated Pressure Reducing Regulator Assemblies (continued)
L1
L1
67
57
APPLY LUBRICANT OR SEALANT(1):
L1 = MULTI-PURPOSE PTFE LUBRICANT
S = MULTI-PURPOSE PTFE THREAD SEALANT
GE38435
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
16
64
66
65
63
56
58
51
61
40
17
3
9
29
4
11
12
13
53
65
55
84
26
76
68
71
62
52
69
L3
L1
L1
L1
L1
L1
L1
L1
L1
L1
L1
L1
L1
L1
S
S
SEE DETAIL V
SEE DETAIL X
SEE DETAIL Z
SEE DETAIL Y
S
Type MR105
22
54
71
64
63
58
56
57
L1
L1
L1
S
51
53
62
L1
54
71
64
63
58
56
57
L1
L1
L1
S
51
53
62
L1
TYPE MR105 WITH HIGH-PRESSURE ACTUATOR ASSEMBLY
Figure 6. Type MR105 Direct-Operated Pressure Reducing Regulator Assemblies (continued)
DETAIL X
46
L1
L1
L1
60
47
APPLY LUBRICANT OR SEALANT(1):
L1 = MULTI-PURPOSE PTFE LUBRICANT
S = MULTI-PURPOSE PTFE THREAD SEALANT
GE38435
48
49
48
49
DETAIL V
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
Type MR105
23
Figure 6. Type MR105 Direct-Operated Pressure Reducing Regulator Assemblies (continued)
DETAIL W
36
L1 L1
7
21
27
L1
L1
NO TRAVEL INDICATOR
15
20
2
16
L1
L1
14
DETAIL Y
47
46
L1
L1
L1 45
APPLY LUBRICANT(1):
L1 = MULTI-PURPOSE PTFE LUBRICANT
GE38435
1. Lubricants and sealants must be selected such that they meet the temperature requirements.
TYPE MR105 WITH OPTIONAL TRAVEL INDICATOR
28
21
6
L1
L1
L1
37
35
8
18 19
22
5
10
23
SEE DETAIL W
Type MR105
©Emerson Process Management Regulator Technologies, Inc., 2010, 2014; All Rights Reserved
The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their prospective owners. Fisher is a mark owned by Fisher Controls International LLC,
a business of Emerson Process Management.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or
guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specications of such
products at any time without notice.
Emerson Process Management Regulator Technologies, Inc. does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Emerson Process Management Regulator Technologies, Inc. product remains solely with the purchaser.
Industrial Regulators
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
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Tel: +86 21 2892 9000
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Tel: +39 051 419 0611
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Tel: +971 4811 8100
Natural Gas Technologies
Emerson Process Management
Regulator Technologies, Inc.
USA - Headquarters
McKinney, Texas 75070 USA
Tel: +1 800 558 5853
Outside U.S. +1 972 548 3574
Asia-Pacic
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Tel: +65 6770 8337
Europe
Bologna 40013, Italy
Tel: +39 051 419 0611
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TESCOM
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