Emerson Wsx 20 Specification Sheet

2015-03-30

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WSX-20

Ultrasonic Metal Welding
Assembly Systems
A full-range, fully programmable, and remarkably
economical wire splicing system

Instantly adjustable parameters. More precise
and reliable splices. And a whole lot more!
WSX-20 Ultrasonic Splicing System

VersaGraphix Controller

• Capable of splicing from
0.48 to 40 mm2 CSA
(cross sectional area)
• Flexibly designed
bench top unit can
be mounted in a
workstation table
• Automatically adjustable splice
parameters and parameter sequencing
• Uniquely designed 4-lobe keyed tip and 4-surface
anvil provides longer tool life – and the lowest maintenance
cost in the industry!
• Replaceable tip technology provides high tool life at low cost
• Patented vertical stacking design prevents side splicing, a major
cause of field failures
• Patented closed-loop amplitude control helps ensure weld
consistency

• 20 kHz Ultrasonic Generator with Three
Teach Modes – Automatically calculates
your weld quality windows for Time, Power,
Pre-Height and Height.
• Four Weld Modes – Weld by Energy, Time,
Height (compaction), and Energy with
Height Compensation.
• Extensive Preset Library – Stores configuration data for up to 1,000 parts for sequential
welding capability.
• Weld History – Weld results and graph are
stored on the hard drive in a date-stamped
folder and can be sent as needed via Ethernet.

Patented Anti-Side-Splice Feature

• Vertical Stacking Fixes the Problem – By allowing operators to
vertically stack the wires (as shown in Figure 1b), a consistently
high-quality splice is ensured. The WSX-20 is the only ultrasonic
splicing system to offer this critical feature.

• Patented Amplitude Stepping – Built-in
digital amplitude control for optimization of
weld strength and aluminum welding.
See Figure 2.
100
80
Amlitude (um)

• Prevents Side Spicing – One of the most common causes of
poor splices and field failure. When operators place the wires flat
on the tip (as shown in Figure 1a), only the tangent point of each
cable can be welded together.

60
40
20
0

500

1000

1500

Time (mS)

Figure 1b

Figure 2

• Proportioned Cooling Air — Automatically
applies
the correct amount of cooling air,
1200
based
upon wire size, for optimum tool life
1100
at
minimum
cost. Over Welded
1000
ld Strength
(lbs)

Figure 1a

900
800

User Interface
• 15˝ (381 mm) LCD Touch Monitor –
Enables intuitively easy system navigation with
fingertip control. See Figure 3.
• Embedded Windows XP Operating System –
Minimizes the learning curve, so you can be up
and running sooner.

100

• Ethernet-Ready – For quick and easy dissemination of welding data.

• RS232 Connection – For easy interfacing with
Raychem shrink tube machine.

Amlitude (um)

Figure 3

60
40

60
40
20
0

English, French,
• Supports Multiple Languages – Including
0
0
500
1000
German, Italian, Spanish,
Japanese, Korean, traditional and
100
Time (mS)
simplified Chinese. 80
Amlitude (um)

• USB Connectivity – 4 USB ports and printer
interface allow peripheral devices to be easily
connected and facilitate file transfer.

100

500

1000

1500

Time (mS)
1500

• Bar Code Readable – Automatically recalls presets or sequences
40
1200
as specified on the bar code label. Helps reduce welding errors.
20

Power Supply

• Programmable Starting Ramp – Adjustable
starting ramps from 10 milliseconds to 1.0
second to accommodate starting characteristics of a wide range of horns. This feature
makes it easier to start smaller horns.

500
1100

Weld Strength
(lbs)

1000

800

1100

500
400
-15

800

800
700
Under Welded

500
Under Welded
400
-15

-5
0
5
10
15
Relative Line Voltage (%)
-10 -5
0
5
10
15
Without Regulation
With Regulation
Relative Line Voltage (%)

Over Welded

900

900 Over Welded

600

700
600

Over Welded

1000
1500

Time (mS)

900

1200

1000
Weld Strength
(lbs)

• Total Amplitude Control – Utilizing
Branson’s power supply technology, you have
complete control of amplitude throughout
the weld cycle: programmable starting ramp,
digital setting of weld amplitude and
patented amplitude stepping. See Figure 2.

1000

• True Auto-Tune with Memory (AT/M) –
Provides fully-automatic tuning and stores
horn frequency at the end of each weld.

1100

1200
Weld Strength
(lbs)

Without Regulation

-10

With Regulation

700
Under Welded

600
500
400
-15

-10

-5
0
5
10
Relative Line Voltage (%)

Without Regulation

With Regulation

Figure 4

• Line/Load Regulation – Patented closed-loop amplitude control
corrects for variations due to power line fluctuations and varying
load conditions. Output amplitude will vary by only ±2% with line
voltage variations of ±10%, to ensure weld consistency. See Figure 4.

WSX-20

The Branson Advantage
A

Branson Ultrasonics is the world leader in materials joining and precision cleaning, with more than 1,800 employees
and 70 sales and service offices. We are committed to leading the industry in service and support excellence, too.
B
That means fast delivery, troubleshooting, parts replacement,
samples testing, preventative maintenance and repair

services. We are certainly proud of our ISO 9001 (since 1994) and ISO 14001 (since 1998) certifications –
but we are equally proud to have the opportunity to serve you.
1

9.0

REVISIONS

WSX-20 Specifications

7
ZONE

ECN

REV.

8.18

DESCRIPTION

DATE

APP

INITIAL RELEASE

25°
5.56

Electrical
245 VAC, 15/60 Hz 1Ø 300 mp

Pneumatic
5.5 bar (80 psi) clean, dry air (0.5 µ coalescing filter)
B

B
20.73
4

6
E

9.0

8.18

24.15

UNLESS OTHERWI
FOR ALL SPECIFIC
AND TOLERANCE

ENGINEERING SP
FOR MFG. FORM#

REVISIONS
ZONE

ECN

REV.

DESCRIPTION

DATE

INITIAL RELEASE

APP

7.25

Y6A00001 overall dims

SF 031114

DIMENSIONAL TO

A
3

25°
5.56

10.74

D
B

20.73
7.25

24.15
E

UNLESS OTHERWISE STATED
FOR ALL SPECIFICATIONS
AND TOLERANCES, REFER TO:

9.0

8.18

DIMENSIONAL TOLERANCES

Y6A00001 overall dims

25°

SF 031114

4 PLACE DECIMAL: .0005
3 PLACE DECIMAL: .005
2 PLACE DECIMAL: .010
FRACTIONAL DIM: 1/64
ANGULAR DIM: 1/2

WORK ORDER:

DATE:

DIMENSIONS ARE IN INCHES [MM]

ENGINEERING SPECIFICATION MATERIAL:
FOR MFG. FORM#ESFM-001
SEE NOTES

SHT QTY:
SCALE:
DRAWN ON:
DRAWN BY:

MATERIAL SPEC #: N/A
NONE

1 OF 1
1:4
07/24/09
GWD

APPR BY:

HARDNESS:

PART NAME:

FINISH:

NONE
COATING SPEC #: N/A

3RD ANGLE PROJECTION

2032 ERGONOMIC SYSTEM

USED ON ASSEMBLY

DO NOT SCALE DRAWINGS

The World Leader in Ultrasonic Metal Joining
THIS PRINT IS THE PROPERTY OF AMERICAN TECHNOLOGY, INC.
AND REPRESENTS CONFIDENTIAL AND PROPRIETARY INFORMATION
OF AMTECH, AND IT MAY NOT BE USED OR DISCLOSED IN ANY WAY
WITHOUT THE EXPRESSED WRITTEN CONSENT OF AMTECH

DRAWING NUMBER

REV

Y6A00001 overall 1dims

10.74

All specifications subject to change without notice. All dimensions are nominal. All units are CE compliant and
comply with FCC rules and regulations governing radio frequency interference.
20.73

Note: All sales shall be subject to the Supplier’s terms and conditions of sale as described in Branson’s quotations
and sales contracts.
1 OF 1

Branson Ultrasonics Corp.

41 Eagle 24.15
Road
Danbury, CT 06810, USA
T: 203-796-0400
F: 203-796-0450
www.bransonultrasonics.com
3

UNLESS OTHERWISE STATED
FOR ALL SPECIFICATIONS
AND TOLERANCES, REFER TO:

WORK ORDER:

DATE:

DIMENSIONS ARE IN INCHES [MM]

SHT QTY:

SCALE:

1:4
07/24/09

E
WARRANTY: The Branson WSX-20 ultrasonic assembly
systems carry a three-year
warranty on materials or
GWD
MATERIAL SPEC #: N/A
NONE
workmanship.
ENGINEERING SPECIFICATION MATERIAL:
FOR MFG. FORM#ESFM-001
SEE NOTES

DRAWN ON:
DRAWN BY:

APPR BY:

DIMENSIONAL TOLERANCES
4 PLACE DECIMAL: .0005
3 PLACE DECIMAL: .005
2 PLACE DECIMAL: .010
FRACTIONAL DIM: 1/64
ANGULAR DIM: 1/2

HARDNESS:

PART NAME:

FINISH:

NONE

3RD ANGLE PROJECTION

2032 ERGONOMIC SYSTEM

USED ON ASSEMBLY

DRAWING NUMBER

REV

COATING SPEC #: N/A
Y6A00001 overall 1dims
Note: 5This warranty applies
to equipment purchased
and operated
in North America. For warranty information
6
8
7
on units purchased and/or operated outside the U.S. contact your local representative.
DO NOT SCALE DRAWINGS

WSX-20 © Branson Ultrasonics Corporation 2011
The Emerson logo is a trademark and service mark of Emerson Electric Co.
Revised and printed in the U.S.A. 11/11
MW-0002-11-WSX-20

4 PLACE DECIM
3 PLACE DECIM
2 PLACE DECIM
FRACTIONAL DI
ANGULAR DIM:

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Title                           : WSX-20
Description                     : Brochure for WSX-20 wire splicer
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Subject                         : splicer, metal welder, branson, amtech, system
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Keywords                        : splicer, metal welder, branson, amtech, system
Page Count                      : 4
Author                          : John Wnek

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Emerson Wsx 20 Specification Sheet

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