Endress and Hauser Process Solutions SWA70A Wireless HART-Adapter User Manual WirelessHART Adapter SWA70
Endress&Hauser; Process Solutions AG Wireless HART-Adapter WirelessHART Adapter SWA70
User Manual
TI00026S/04/EN/21.16 xxxxxxxxxxx DRAFT Products Solutions Services Technical Information WirelessHART Adapter SWA70 Smart WirelessHART interface module with power supply for field devices Application The WirelessHART Adapter SWA70 is an interface module for the wireless transmission of 4 to 20 mA/HART signals from connected field devices to a WirelessHART Fieldgate. It is powered by either a battery pack or power supply units. The WirelessHART Adapter can be used in hazardous and non-hazardous area for applications, such as: • Process optimization: By connecting the WirelessHART Adapter, it is possible to monitor and optimize plant sections with less cost and effort. • Level monitoring in tanks and silos: Measured values together with the device and battery status are transmitted at regular intervals to a higher-level system. • Plant condition monitoring: Wireless devices are mounted at critical points in the plant which are not normally connected to the control room due to their limited accessibility or wiring costs. Improved data flow and diagnostics increase plant reliability and safety. Your benefits The flexible adapter concept offers the following advantages: • HART devices are quickly upgraded to WirelessHART technology • Fast integration of 4 to 20 mA field devices into a WirelessHART network • One 4 to 20 mA field device and up to four HART field devices in multidrop mode can be connected to a WirelessHART Adapter • Burst mode and event notification supported • Remote and difficult-to-access HART devices are connected to the control room without expensive cabling • Easy planning, quick installation and integration WirelessHART Adapter SWA70 Function and system design WirelessHART WirelessHART adds wireless capabilities to the HART protocol, while ensuring compatibility with existing HART devices, commands and tools. A WirelessHART network comprises: • • • • WirelessHART Adapter SWA70 Wireless field devices Wired field devices with a connected WirelessHART Adapter Gateways responsible for communication between devices and host applications Network and Safety Manager responsible for configuring, managing and monitoring the network The WirelessHART Adapter SWA70 acts as an add-on interface for wireless communication with HART field devices or 4 to 20 mA field devices. It is powered by either a battery pack, a wide range power unit or a DC power unit. The DC power unit can use solar power, for example. A special long-life, high-power battery is used as the battery. The WirelessHART Adapter SWA70 supports the following functions: • • • • • System design Power supply for a HART field device or a 4 to 20 mA field device Power supply of up to four HART devices in the multidrop mode with a wide range power unit Connection of up to four externally powered HART field devices in the multidrop mode Scaling of the current signal from a connected 4 to 20 mA field device Burst mode and event notification for the WirelessHART Adapter and the connected field devices The WirelessHART Adapter SWA70 transmits information to a host application via a WirelessHART Fieldgate. The figure below shows a typical WirelessHART network architecture. Ethernet WirelessHART Adapter SWA70 Inputs (wired interface) Inputs One input channel for: Communication interface • HART interface to configure the WirelessHART Adapter with a HART modem • LPI interface (internal interface for the manufacturing and diagnosis) Protocol version HART Version 7.3 (backwards compatible with earlier HART versions) Transmission rate 1200 bits/s Field device power supply Current: Error current: Protection: Terminal voltage: Connection of externally powered devices on terminals 2...6 • One point-to-point connection with a HART field device or • One point-to-point connection with a 4-20 mA field device or • Up to four HART field devices connected in multidrop mode if a wide range power unit is used. The wide range power unit provides 24 V to power the field devices. 4 to 20 mA (according to NAMUR recommendation NE 43) or 4 mA if only one field device is connected in multidrop mode I3.6 mA or I 21 mA Short-circuit protection, triggered if currents > 25 mA 8 to 23 V DC, configurable max. permissible input current terminals 2...6: 100 mA max. permissible input voltage terminals 2...6: 30 V DC Only the connection of power supply units of the protection class II is permissible. Terminals The WirelessHART Adapter has a terminal block with screw terminals 1-6 and 2 eyelets 7 and 8 for connection purposes. Schleifenstrommessung und HARTKommunikation HARTKommunikation Schleifenstrommessung 1–2 Schleifenstrommessung 2–3 Application Power supply to a looppowered field device Terminal assignment 1 (+) and 2 (–) Integration of the 2 (+) and 3 (–) WirelessHART Adapter into a current loop Remarks Connection values • Current measurement and HART communication where applicable • Loop current flows through the adapter • 4 to 20 mA (according to NAMUR NE43) • 8-23 V power supply for field device, configurable, see the following diagram • Integrated load: 250 Ohm for non-Ex versions and 360 Ohm for Ex versions • 4 to 20 mA (according to NAMUR NE43) • Integrated load: 250 Ohm for non-Ex versions and 360 Ohm for Ex versions • Current measurement and HART communication where applicable • Loop current flows through the adapter WirelessHART Adapter SWA70 Application Integration of the WirelessHART Adapter into a current loop Terminal assignment 5 and 6 Configuration of the 7 and 8 WirelessHART Adapter with a HART modem Field device power supply through SWA70 Remarks Connection values • Integration into HART communication • Loop current does not flow through the adapter Temporary connection of the modem via eyelets • Input impedance for HART communication: > 5 kOhm at 1700 Hz • DC input impedance: 1 MOhm • Input impedance for HART communication: > 5 kOhm at 1700 Hz • DC input impedance: > 1 MOhm Field device power supply [V] 24 22 20 18 16 14 12 12 16 20 Loop current [mA] SWA70 non-Ex versions with 4 to 20 mA field device SWA70 non-Ex versions with HART field device SWA70 Ex versions with HART field device or 4 to 20 mA field device Output (wireless interface) Communication interface WirelessHART communication interface (IEC 62591), HART version 7.3 (backwards compatible with earlier HART versions) Transmission rate Nominal 250 kBits/s Operating frequency 2.4 GHz (ISM band) Range Up to 250 m outdoors, up to 50 m indoors Transmission power Can be configured for 0 dBm or 10 dBm to adapt to national regulations Device variables Up to 10 bursts can be configured in accordance with the HART specification. Up to eight device variables per burst can be configured depending on user transmission requirements. Example: • HART field device: device variables • 4 to 20 mA field device: scaled or linearized process values • WirelessHART Adapter: scaled loop current and other variables, choose from: estimated battery life, battery voltage, energy used, adapter temperature Additional functions • Event notification, configurable for up to eight variables from the WirelessHART adapter and/or connected field devices WirelessHART Adapter SWA70 • Error notification and scaling or linearization of the 4 to 20 mA signal of the connected analog field device • Monitoring of energy consumption • Locking of device parameterization Diagnostics Diagnostics function in accordance with NAMUR NE 107, ASM and HART recommendations Power supply Versions • Battery unit BU 191: special long-life high-power lithium-thionyl chloride battery unit • Wide range power unit • DC power unit, e.g. solar-powered Power supply • Wide range power unit: 24 V to 230 V AC/DC ± 10 %, 50/60 Hz • DC power unit: 8 to 50 V DC In the event of an external power supply failure, wireless communication is maintained for at least one hour thanks to an internal power supply system. Current consumption • Wide range power unit: <350 mA, 1 A slow-blow back-up fuse must be installed by the customer onsite • DC power unit: < 250 mA, 1 A slow-blow back-up fuse must be installed by the customer onsite Power consumption • Wide range power unit: max. active power 7 W / max. reactive power 12 VA with alternating voltage • DC power unit: < 2.2 W Battery capacity • • • Battery life Up to 10 years, depending on update rate of process variables, field device type and environmental conditions Cable Field device connection • Mounted directly on field devices: cable supplied (0.25 mm2) • Remote mounting: standard installation cable (0.25 mm2) 19 Ah nominal capacity at 20 °C 7.2 V DC Lithium metal content: 10 g Wide range power unit or DC power unit (M12 socket): 0.75 mm2 Performance characteristics Reference operating conditions According to IEC 61298 Part 2 Maximum measured error 4 to 20 mA circuit: 0.125 % of measuring range Influence of ambient temperature 4 to 20 mA circuit: 5 μA/10 K WirelessHART Adapter SWA70 Operating conditions Installation conditions Installation • Directly on field device • Remotely on a wall or pipe using optional mounting bracket Installation instructions (recommendations) • • • • • Protection against lightning • Do not mount the WirelessHART Adapter at the highest point in the plant. • WirelessHART Adapter with metal housing: connect protective ground to protective ground connection of the housing. Protective ground in 2.5 mm2. Consider the range. See Seite 4, Range. Avoid mounting too near walls, pipes and heavy-duty electrical equipment. Mount in line of sight with a neighboring adapter and Fieldgate. Consider the development of the Fresnel zone. Align antenna so that it is completely vertical. Environment Climate class EN 60721-3-4: 4K4H, suitable for stationary use at unprotected outdoor locations Ambient temperature range • • • • Storage temperature • WirelessHART Adapter without battery unit: –40 to +85 °C (–40 to +185 °F) • WirelessHART Adapter with disconnected battery unit: –40 to +25 °C (–40 to +77 °F) • Battery unit BU 191: –40 to +25 °C (–40 to +77 °F) Vibration resistance EN 60068-2-64: 20 Hz f 2000 Hz: 0.01 g²/Hz Shock resistance EN 60068-2-27: 15 g, 11 ms Electromagnetic compatibility All modules are suitable for industrial use and meet the requirements of EU Directive 2014/30/EU "Electromagnetic compatibility": –40 to +80 °C (–40 to +176 °F) Ex versions –40 to +60 °C (–40 to +146 °F) for temperature class T3 Ex versions –40 to+50 °C (–40 to+122 °F) for temperature class T4 The battery pack capacity decreases significantly at temperatures below –30 °C (–22 °F). • Interference emission: • With wide range power unit: EN 61326-1: 2013, Class A • With DC power unit or battery unit: EN 61326-1: 2013, Class B • Interference immunity: • EN 61326-1: 2013 Tab. 2 (industry) • Namur recommendation EMC (NE21) for terminals 1 to 3 WirelessHART Adapter SWA70 Temperature restrictions The temperature restrictions listed are based on the assumption that more than 30% battery capacity is remaining. The application range is limited in the event of high measuring currents close to 22 mA. Terminal voltage of field device in V Ex version, 4 to 20 mA supply mode 10 12 14 16 18 20 22 Current strength in mA –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C 22 –30°C –30°C –30°C –25°C –25°C Terminal voltage of field device in V Ex version with fixed current of 4 mA (multidrop mode) The application range is limited in the event of high measuring currents close to 22 mA. Terminal voltage of field device in V Non-Ex version, 4 to 20 mA supply mode 10 12 14 16 18 20 22 Start-up current in mA See Operating Instructions, "Field device power supply" section. 10 12 14 16 18 20 22 –40°C –40°C –40°C –40°C –40°C –40°C –40°C –35°C –25°C –15°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –30°C –15°C –10°C –40°C –40°C –40°C –40°C –40°C –40°C –35°C –20°C –40°C –40°C –40°C –40°C –40°C –35°C –25°C –10°C –40°C –40°C –40°C –40°C –40°C –25°C –40°C –40°C –40°C –30°C –5°C –40°C –35°C 10 12 14 16 18 20 22 Current strength in mA –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C 22 –30°C –30°C –30°C –25°C –25°C WirelessHART Adapter SWA70 Non-Ex version with fixed current of 4 mA (multidrop mode) Start-up current in mA See Operating Instructions, "Field device power supply" section. 10 12 14 16 18 –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –35°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –35°C –40°C –40°C –40°C –40°C –40°C –40°C –40°C –35°C –40°C –40°C –40°C –40°C –40°C –35°C –40°C –40°C –40°C Terminal voltage of field device in V 10 12 14 16 18 20 22 Mechanical construction Design/dimensions 24.9 32.1 Dimensions in mm 25.4 mm = 1 inch 89.5 189.9 184.4 139.7 Cable entry for remote installation, internal thread M20x1.5 21.9 92.8 26.1 Cable entry for direct installation, internal thread M20x1.5 92 111.5 Weight • Polyester housing with power supply unit: 0.785 kg • Aluminum housing with power supply unit: 0.9 kg • AISI 316L housing with power supply unit: 1.9 kg Materials • Housing: polyester or aluminum or AISI 316L, see ordering information • Color of polyester and aluminum: light-gray, RAL 7035 with blue logo Degree of protection • Polyester housing F32: IP65/IP66; NEMA Type 4 • Aluminum housing F33: IP67, NEMA Type 4X • AISI 316L housing F39: IP66/IP67, NEMA Type 4X Connection adapters M20x1.5 to M20x1.5; M20x1.5 to G 1/2; M20x1.5 to NPT 1/2; M20x1.5 to NPT 3/4 See ordering information Antenna Omnidirectional dipole antenna 20 –40°C –40°C –40°C –35°C –20°C 22 –40°C –35°C –35°C –35°C WirelessHART Adapter SWA70 Operation Configuration • Local configuration with FieldCare or DeviceCare via modem and DTM for SWA70 • Local operation with FieldXpert also in the hazardous area • Remote configuration with FieldCare via WirelessHART Fieldgate SWG70 and DTM for SWA70 and SWG70 • Remote configuration with a software and a gateway based on the device description (DTM or DD) Display and operating elements Display and operating elements in WirelessHART Adapter: • Push buttons for selecting various functions • LEDs for indicating communication status, battery status, voltage level and error messages Device address Can be configured between 0 to 63 via DD or DTM, default address 15 Ordering information Product structure Detailed information about the product structure is available: • In the Product Configurator on the Endress+Hauser website: www.endress.com Enter "SWA70" as the search string click the "WirelessHART Adapter SWA70" link In the window on the right under "Device support", click the link "Configure your selected product" • From your Endress+Hauser Sales Center: www.addresses.endress.com Documentation WirelessHART Adapter SWA70 WirelessHART Adapter SWA70 Operating Instructions BA00061S WirelessHART Adapter SWA70 Safety Instructions ATEX, IECEx XA01366F WirelessHART Adapter SWA70 Safety Instructions CSA XA00538F WirelessHART solutions for real-world applications Competence brochure CP00013S WirelessHART Fieldgate SWG70 Operating Instructions BA00064S Certificates and approvals CE mark The WirelessHART Adapter SWA70 meets the legal requirements of the relevant EU Directives. Endress+Hauser confirms successful testing of the WirelessHART Adapter SWA70 by affixing to it the CE mark. Ex approval See "Documentation" section. WirelessHART Adapter SWA70 Radio approvals Europe This device meets the requirements of the RED "Radio Equipment Directive" 2014/53/EU. USA and Canada FCC ID: 2AIKP-SWA70A IC: 21533-SWA70A This device has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the device is operated in a commercial environment. This device generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this device in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications made to this device not expressly approved by Endress+Hauser may void the FCC authorization to operate this device. This device must be installed to ensure a minimum antenna separation distance of 20 cm from all persons. This device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions: • this device may not cause harmful interference, and • this device must accept any interference received, including interference that may cause undesired operation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: • l'appareil ne doit pas produire de brouillage, et • l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Other approvals Other national approvals are available on request Country Bulgaria Italy Norway Romania Latvia 10 Approval/Guideline General authorization required for the use outdoors and in public. General authorization necessary for the use outside of private terrain. The operation can be restricted within a radius of 20 km from the center of Ny-Alesund. In case of operation as secondary device; a special license is required. The outdoor use of the transmission frequency band of 2,4 GHz requires a national approval. WirelessHART Adapter SWA70 11 WirelessHART Adapter SWA70 www.addresses.endress.com
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