Endress and Hauser SE KG FMR5XC Level Radar User Manual Micropilot FMR53 FMR54
Endress and Hauser GmbH and Co Level Radar Micropilot FMR53 FMR54
user manual
Technical Information Micropilot FMR53, FMR54 Level radar Level measurement in liquids Your benefits Continuous, non-contact level measurement of liquids, pastes and slurries • Reliable measurement even for changing product and process conditions • Integrated data memory (HistoROM) for high availability • Intuitive operating menu in national languages for easy commissioning • Simple integration into control or asset management systems • Exact diagnostic and process information to assist fast decisions • International approvals for use in hazardous areas • 5-point linearity protocol • WHG and marine approvals • SIL2 according to IEC 61508, SIL3 in case of homogeneous or heterogeneous redundancy • System integration via HART/PROFIBUS PA (Profile 3.02)/FOUNDATION Fieldbus Application Features FMR53: • Especially suited for small process connections; PTFE sensors usable in chemically aggressive media • Rod antenna • Maximum measuring range: 20 m (66 ft) • Process connection: 1½" thread or flange • Temp. range: –40 to +150 °C (–40 to +302 °F) • Pressure range: –1 to +40 bar (–14.5 to +580 psi) • Accuracy: ± 6 mm Features FMR54: • Ideally suited for measurements in bypasses and stilling wells • Horn or planar antenna • Maximum measuring range: 20 m (66 ft) • Process connection: flange • Temp. range: –196 to +400 °C (–321 to +752 °F) • Pressure range: –1 to +160 bar (–14.5 to +2 320 psi) • Accuracy: ± 6 mm TI01041F/00/EN/01.12 71162678 Table of contents Micropilot FMR53, FMR54 Table of contents Function and system design . . . . . . . . . . . . . . . . . . . . 6 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Transmitting power . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 12 13 13 13 13 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . Device plug connectors . . . . . . . . . . . . . . . . . . . . . . . . . . Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Overvoltage protection . . . . . . . . . . . . . . . . . . . . . . . . . . 17 24 25 27 27 28 28 28 28 28 29 Performance characteristics . . . . . . . . . . . . . . . . . . . 30 30 30 30 30 30 30 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . Measuring conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation in vessel (free space) . . . . . . . . . . . . . . . . . . . . Installation in stilling well . . . . . . . . . . . . . . . . . . . . . . . . Installation in bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . Vessels with heat insulation . . . . . . . . . . . . . . . . . . . . . . . 32 36 37 42 45 48 Reference operating conditions . . . . . . . . . . . . . . . . . . . . . Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . Measured value resolution . . . . . . . . . . . . . . . . . . . . . . . . Reaction time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Influence of ambient temperature . . . . . . . . . . . . . . . . . . . Influence of gas layer . . . . . . . . . . . . . . . . . . . . . . . . . . . Gas phase compensation with external pressure sensor (PROFIBUS PA, in preparation) . . . . . . . . . . . . . . . . . . . . . 31 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . Ambient temperature limits . . . . . . . . . . . . . . . . . . . . . . . Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Geometric height according to IEC61010-1 Ed.3 . . . . . . . . . . 58 58 58 59 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Process temperature range . . . . . . . . . . . . . . . . . . . . . . . . 60 Process pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Mechanical construction . . . . . . . . . . . . . . . . . . . . . 62 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Operability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Operating concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation with remote display and operating module FHX50 . . Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integration in tank gauging system . . . . . . . . . . . . . . . . . . . System integration via Fieldgate . . . . . . . . . . . . . . . . . . . . . 72 72 73 73 77 78 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 79 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-Tick symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual seal according to ANSI/ISA 12.27.01 . . . . . . . . . . . . . . Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . AD2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Equipment Directive . . . . . . . . . . . . . . . . . . . . . . Marine certificate (in preparation) . . . . . . . . . . . . . . . . . . . Radio standard EN302372-1/2 . . . . . . . . . . . . . . . . . . . . . FCC / Industry Canada . . . . . . . . . . . . . . . . . . . . . . . . . . CRN approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track record . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other standards and guidelines . . . . . . . . . . . . . . . . . . . . . Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Linearization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protocol-specific data . . . . . . . . . . . . . . . . . . . . . . . . . . . Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cleaning the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . Document conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Important document information . . . . . . . . . . . . . . . . 4 79 79 79 79 79 79 79 79 79 79 79 80 80 80 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 81 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 5-point linearity protocol (in preparation) . . . . . . . . . . . . . . . 81 Customized parametrization . . . . . . . . . . . . . . . . . . . . . . . 82 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . Communication-specific accessories . . . . . . . . . . . . . . . . . . Service-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 85 86 86 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Standard documentation . . . . . . . . . . . . . . . . . . . . . . . . . 87 Supplementary documentation . . . . . . . . . . . . . . . . . . . . . 87 Safety Instructions (XA) . . . . . . . . . . . . . . . . . . . . . . . . . . 87 49 49 58 58 58 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 88 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Table of contents Micropilot FMR53, FMR54 89 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Endress+Hauser V. 1, Rev. 7, 26-10-2012 Micropilot FMR53, FMR54 Important document information Document conventions Safety symbols Symbol Meaning DANGER DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. A0011189-EN WARNING! WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. A0011190-EN CAUTION! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury. CAUTION A0011191-EN A0011192-EN NOTICE! This symbol contains information on procedures and other facts which do not result in personal injury. NOTICE A0011197 A0011198 A0017381 Meaning Direct current A terminal to which DC voltage is applied or through which direct current flows. Alternating current A terminal to which alternating voltage is applied or through which alternating current flows. Direct current and alternating current • A terminal to which alternating voltage or DC voltage is applied. • A terminal through which alternating current or direct current flows. Symbol Electrical symbols Ground connection A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system. A0011200 Protective ground connection A terminal which must be connected to ground prior to establishing any other connections. A0011199 A0011201 Equipotential connection A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice. Symbols for certain types of information Symbol Meaning Allowed Indicates procedures, processes or actions that are allowed. A0011182 Preferred Indicates procedures, processes or actions that are preferred. A0011183 Forbidden Indicates procedures, processes or actions that are forbidden. A0011184 Tip Indicates additional information. A0011193 Reference to documentation Refers to the corresponding device documentation. A0011194 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Function and system design Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method (ToF). It measures the distance from the reference point (process connection) to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system. 100% Setup parameters of the Micropilot å1 A0017871 Reference point of the measurement (lower edge of the flange or threaded connection) Empty calibration ( = zero) Full calibration (= span) Measured distance Level (L = E - D) Input 0% The reflected radar impulses are received by the antenna and transmitted into the electronics. A microprocessor evaluates the signal and identifies the level echo caused by the reflection of the radar impulse at the product surface. The unambiguous signal identification is accomplished by the PulseMaster® eXact software together with the Multi-echo tracking algorithms, based on many years of experience with time-offlight technology. The distance D to the product surface is proportional to the time of flight t of the impulse: D = c · t/2, with c being the speed of light. Based on the known empty distance E, the level L is calculated: L=E–D The reference point R of the measurement is located at the process connection. For details see the dimensional drawing: • FMR53: (® ä 63) • FMR54: (® ä 64) The Micropilot is equipped with functions to suppress interference echoes. The user can activate these functions. Together with the multi-echo tracking algorithms they ensure that interference echoes (i.e. from edges and weld seams) are not interpreted as level echo. V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Output The Micropilot is commissioned by entering an empty distance "E" (=zero), a full distance "F" (=span) and application parameters. The application parameters are automatically adapt into the instrument to the process conditions. For models with a current output, the factory adjustment for zero point "E" and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory adjustment for zero point "E" and span "F" is 0 % and 100 %. A linearization with max. 32 points, based on a table entered either manually or semi-automatically, can be activated locally or remotely. This function provides a measurement in engineering units and a linear output signal for spheres, horizontal cylindrical tanks and vessels with conical outlet. Engineering Installation Commissioning Operation Maintenance Retirement A0013773-EN Life cycle å2 Procurement Life cycle of the product Engineering • Universal measuring principle • Measurement unaffected by medium properties • Hardware and software developed according to SIL IEC 61508 Procurement • Endress+Hauser being the world market leader in level measurement guarantees asset protection • Worldwide support and service Installation • Special tools are not required • Reverse polarity protection • Modern, detachable terminals • Main electronics protected by a separate connection compartment Commissioning • Fast, menu-guided commissioning in only a few steps on site or from the control room • Plain text display in national languages reduces the risk of error or confusion • Direct local access of all parameters • Short instruction manual at the device Operation • Multi-echo tracking: Reliable measurement through self-learning echo-search algorithms taking into account the short-term and long-term history in order to check the found echoes for plausibility and to suppress interference echoes. • Diagnostics in accordance with NAMUR NE107 Maintenance • HistoROM: Data backup for instrument settings and measured values • Exact instrument and process diagnosis to assist fast decisions with clear details concerning remedies • Intuitive, menu-guided operating concept in national languages saves costs for training, maintenance and operation • Cover of the electronics compartment can be opened in hazardous areas Retirement • Order code translation for subsequent models • RoHS-conforming (Restriction of certain Hazardous Substances), unleaded soldering of electronic components • Environmentally sound recycling concept Endress+Hauser V. 1, Rev. 7, 26-10-2012 Micropilot FMR53, FMR54 Input Measured variable The measured variable is the distance between the reference point and the product surface. Subject to the empty distance entered "E" the level is calculated. Alternatively, the level can be converted into other variables (volume, mass) by means of linearization (32 points). Maximum measuring range Device Maximum measuring range FMR53 20 m (66 ft) FMR54 20 m (66 ft) Measuring range Usable measuring range The usable measuring range depends on the size of the antenna, the reflectivity of the medium, the mounting location and eventual interference reflections. Media groups The following tables describe the groups of media as well as the achievable measuring range as a function of application and media group. If the dielectric constant of a medium is unknown, it is recommended to assume media group B to ensure a reliable measurement. DK (er) Example 1.4 to 1.9 non-conducting liquids, e.g. liquefied gas 1) 1.9 to 4 non-conducting liquids, e.g. benzene, oil, toluene, … 4 to 10 e.g. concentrated acids, organic solvents, esters, aniline, alcohol, acetone, … > 10 conducting liquids, e.g. aqueous solutions, dilute acids and alkalis Treat Ammonia NH3 as a medium of group A. 1) Media groups V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Device Storage tank Buffer tank A0018833 A0018835 Calm product surface (e.g. intermittent filling, filling from bottom, immersion Moving surfaces (e.g. continuous filling, from above, mixing jets) tubes) Antenna type and size Antenna type and size Rod 390 mm (15 in) Rod 540 mm (21 in) FMR54 Horn 150 mm (6 in) Horn 200 mm (8 in) Horn 250 mm (10 in) Rod 390 mm (15 in) Rod 540 mm (21 in) Horn 150 mm (6 in) Horn 200 mm (8 in) Horn 250 mm (10 in) FMR53 (16) 10 (33) 15 (49) 7.5 (25) 15 (49) 20 (66) 10 (33) 10 (33) A0018846 12.5 (41) A0018847 20 20 (66) (66) A0018845 Measuring range [m (ft)] A0018844 7.5 (25) Endress+Hauser V. 1, Rev. 7, 26-10-2012 Micropilot FMR53, FMR54 Device Process tank with agitator Stilling well Bypass A0018840 A0018839 A0018837 Turbulent surface. Single stage agitator (frot < 1 Hz) Antenna type and size Antenna type and size Rod 390 mm (15 in) Rod 540 mm (21 in) FMR54 Horn 150 mm (6 in) Horn 200 mm (8 in) Horn 250 mm (10 in) Horn 80 to 250 mm (3 to 10 in) Planar 150 to 300 mm (6 to 12 in) Horn 80 to 250 mm (3 to 10 in) A, B, C, D A, B, C, D C, D (13) (20) (20) (26) A0018848 (26) FMR53 10 (33) 20 (66) 20 (66) A0018851 A0018850 A0018852 38 (125) A0018854 Measuring range [m (ft)] 10 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Operating frequency C-band (~ 6 GHz) Up to 8 Micropilot transmitters can be installed in the same tank because the transmitter pulses are statistically coded. Distance Average energy density in beam direction 1 m (3.3 ft) < 12 nW/cm2 5 m (16 ft) < 0.4 nW/cm2 Transmitting power Endress+Hauser V. 1, Rev. 7, 26-10-2012 11 Micropilot FMR53, FMR54 Output Output signal HART Signal coding FSK ±0.5 mA over current signal Data transmission rate 1 200 Bit/s Galvanic isolation Yes Signal coding Manchester Bus Powered (MBP) Data transmission rate 31.25 kBit/s, voltage mode Galvanic isolation Yes FOUNDATION Fieldbus (in preparation) Manchester Bus Powered (MBP) Data transmission rate 31.25 kBit/s, voltage mode Galvanic isolation Yes Switch output Signal coding PROFIBUS PA (in preparation) For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output" Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output. Switch output Function Binary (conductive or non-conductive), switches when the programmable switch point is reached Switching behavior Open collector switching output non-conductive Eectrical connection values U = 10.4 to 35 VDC, I = 0 to 40 mA Internal resistance RI < 880 W The voltage drop at this internal resistance has to be taken into account on planning the configuration. For example, the resulting voltage at a connected relay must be sufficient to switch the relay. Failure mode 12 Insulation voltage floating, Insulation voltage 1 350 VDC to power supply aund 500 VAC to ground Switch point freely programmable, separately for switch-on and switch-off point Switching delay freely programmable from 0 to 100 sec. , separately for switch-on and switch-off point Number of switching cycles corresponds to the measuring cycle Signal source device variables • • • • • • Number of switching cycles unlimited Level linearized Distance Terminal voltage Electronic temperature Relative echo amplitude Diagnostic values, Advanced diagnostics V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Depending on the interface, failure information is displayed as follows: • Current output (for HART devices) – Failsafe mode selectable (in accordance with NAMUR Recommendation NE 43): Minimum alarm: 3.6 mA Maximum alarm (= factory setting): 22 mA – Failsafe mode with user-selectable value: 3.59 to 22.5 mA • Local display – Status signal (in accordance with NAMUR Recommendation NE 107) – Plain text display • Operating tool via digital communication (HART, PROFIBUS PA, FOUNDATION Fieldbus) or service interface (CDI) – Status signal (in accordance with NAMUR Recommendation NE 107) – Plain text display Linearization The linearization function of the device allows the conversion of the measured value into any unit of length or volume. Linearization tables for calculating the volume in cylindrical tanks are pre-programmed. Other tables of up to 32 value pairs can be entered manually or semi-automatically. Galvanic isolation All circuits for the outputs are galvanically isolated from each other. Protocol-specific data HART Signal on alarm 17 (0x11) Device type ID 41 (0x28) HART specification 6.0 Device description files (DTM, DD) Information and files under: • www.endress.com • www.hartcomm.org Manufacturer ID Min. 250 W HART device variables The measured values can be freely assigned to the device variables. HART load Supported functions Measured values for PV (primary variable) • Level linearized • Distance • Electronic temperature • Relative echo amplitude • Analog output adv. diagnostics Measured values for SV, TV, FV (second, third and fourth variable) • Level linearized • Distance • Terminal voltage • Electronic temperature • Absolute echo amplitude • Relative echo amplitude • Area of incoupling • Burst mode • Additional transmitter status PROFIBUS PA (in preparation) Manufacturer ID 17 (0x11) Ident number 0x1559 Profile version 3.02 GSD file Information and files under: • www.endress.com • www.profibus.org GSD file version Endress+Hauser V. 1, Rev. 7, 26-10-2012 13 Micropilot FMR53, FMR54 Analog Input: • Level linearized • Distance • Terminal voltage • Electronic temperature • Absolute echo amplitude • Relative echo amplitude Output values Digital Input: • Extended diagnostic blocks • Status output PFS Block Digital Output: • Extended diagnostic block • Level limiter • Sensor block measurement on • Sensor block save history on • Status output • Identification & Maintenance Einfachste Geräteidentifizierung seitens des Leitsystems und des Typenschildes • Automatic Ident Number Adoption GSD compatibility mode with respect to the preceding product Micropilot M FMR2xx • Physical Layer Diagnostics Installation check of the PRFIBUS segment and the Micropilot FMR5x via the terminal voltage and telegram surveillance. • PROFIBUS Up-/Download Up to 10 times faster writing and reading of parameters via PROFIBUS up-/ download • Condensed Status Simple and self-explanatory diagnostic information by categorization of occurring diagnostic messages. Supported functions Analog Output: • Analog value from PLC (for sensor block external pressure and temperature) • Analog value from PLC to be indicated on the display Input values FOUNDATION Fieldbus (in preparation) 0x452B48 Device type 0x1028 Device Revision 0x01 DD Revision Information and files can be found: • www.endress.com • www.fieldbus.org Manufacturer ID CFF Revision 6.0.1 ITK Test Campaign Number IT085300 Link Master (LAS) capable yes Link Master / Basic Device selectable yes; default: Basic Device Node address Default: 247 (0xF7) Features supported Following methods are supported: • Restart • ENP Restart • Setup • Linearization • Self Check Device Tester Version (ITK Version) Virtual Communication Relationships (VCRs) 14 Number of VCRs 44 Number of Link Objects in VFD 50 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Permanent entries Client VCRs Server VCRs 10 Source VCRs 43 Sink VCRs Subscriber VCRs 43 Publisher VCRs 43 Slot time Min. inter PDU delay Max. response delay 20 Device Link Capabilities Transducer Blocks Content Output values Setup Transducer Block Contains all parameters for a standard commissioning procedure Advanced Setup Transducer Block Contains all parameters for a more detailed configuration no output values of the device Display Transducer Block Contains all parameters for the configuration of the display module no output values Diagnostic Transducer Block Contains diagnostic information no output values Block • Level or volume 1) (Channel 1) • Distance (Channel 2) Contains parameters which require detailed knowledge of the functionalities of the device no output values Expert Information Transducer Block Contains information about the state of the device no output values Service Sensor Transducer Block Contains parameters which can only be operated by Endress+Hauser service personnel no output values Service Information Transducer Block Contains information on the state of device which is relevant for service operations no output values Data Transfer Transducer Block Contains parameters which allow to backup the device configuration in the display module and to restore it into the device. no output values Expert Configuration Transducer Block depending on the configuration of the block 1) Function Blocks Number of permanent blocks Number of instantiable blocks Execution time Functionality Resource Block The Resource Block contains all the data that uniquely identifies the field device. It is an electronic version of a nameplate of the device. enhanced Multiple Analog Input Block The AI block takes the manufacturer's input data, selected by channel number, and makes it available to other function blocks at its output. 25 ms enhanced Discrete Input Block The DI block takes a discrete input value 1 (e.g. indication of an level limit), and makes it available to other function blocks at its output. 20 ms standard Block Endress+Hauser Content V. 1, Rev. 7, 26-10-2012 15 Micropilot FMR53, FMR54 PID Block Number of permanent blocks Number of instantiable blocks Execution time Functionality The PID block serves as proportional1 integralderivative controller and is used almost universally to do closed-loopcontrol in the field including cascade and feedforward. 25 ms standard Arithmetic Block This block is designed to permit simple use of popular measurement math functions. The user does not have to know how to write equations. The math algorithm is selected by name, chosen by the user for the function to be done. 25 ms standard Signal Characterizer Block The signal characterizer block has two sections, each with an output that is a non-linear function of the respective input. The non-linear function is determined by a single look-up table with 21 arbitrary x-y pairs. 25 ms standard Input Selector Block The input selector block provides selection of up to four inputs and generates an output based on the configured action. This block normally receives its inputs from AI blocks. The block performs maximum, minimum, middle, average and ‘first good’ signal selection. Integrator Block The Integrator Function Block integrates 1 a variable as a function of the time or accumulates the counts from a Pulse Input block. The block may be used as a totalizer that counts up until reset or as a batch totalizer that has a setpoint, where the integrated or accumulated value is compared to pre-trip and trip settings, generating discrete signals when these settings are reached. Content 25 ms standard 25 ms standard 25 ms standard Block Analog Alarm Block Up to 20 blocks can be instantiated in the device altogether, including the blocks already instantiated on delivery. 16 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Power supply Terminal assignment 2-wire: 4-20mA HART el 4-2 0m ope mm 10 Sp 711 re pa 08x rt xx 4... HA 20mA RT 2- w 4-2 ire le H A mA [21 RT – – 4...20 mA 1-c han nel [16 – – ove 1 4-2 2 0m rvo ltag ep rote ctio 711 286 17 4...20 mA A0011294 å3 Endress+Hauser Terminal assignment 2-wire; 4-20mA HART Without integrated overvoltage protection With integrated overvoltage protection Active barrier with power supply (e.g. RN221N): Observe terminal voltage (® ä 25) HART communication resistor (³250 W): Observe maximum load (® ä 25) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (® ä 25) Cable screen; observe cable specification (® ä 28) Terminals for 4-20mA HART (passive) Overvoltage protection module Terminal for potential equalization line Cable entry V. 1, Rev. 7, 26-10-2012 17 Micropilot FMR53, FMR54 2-wire: 4-20mA HART, switch output 10 2- w 4-2 ire HA mA [02 RT /03 PF ope 1 2 – 2 3 4...20 mA 10 4- ³250W Sp 711 re pa 08x rt xx mm ++ 31 -42 3+ 4... HA 20 mA RT 3+ 3 4-2 4 11 0m A/ 2-c han 4- [17 nel ove rvo 1 4-2 2 FIE 0mA LD BU ep ro ltag tec 711 – å4 19 2 3 4...20 mA A0013759 Terminal assignment 2-wire; 4-20mA HART, switch output Without integrated overvoltage protection With integrated overvoltage protection Active barrier with power supply (e.g. RN221N): Observe terminal voltage (® ä 25) HART communication resistor (³250 W): Observe maximum load (® ä 25) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (® ä 25) Cable screen; observe cable specification (® ä 28) Terminals for 4-20mA HART (passive) Terminals for switch output (open collector) Terminal for potential equalization line Cable entry for 4-20mA HART line Cable entry for switch output line Overvoltage protection module 10 11 286 ³250W tion 18 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 2-wire: 4-20mA HART, 4-20mA 14 13 12 2- w 4-2 ire le 0m mm 10 1 2 11 Sp 711 re pa 08x rt xx 4 ... HA 20mA RT ope 4 ... 3 4 el 4-2 20m HA mA [04 RT /05 – 4...20 mA – 4...20 mA 5 6 – 3 4-2 4 4...20 mA 10 han [17 1 - 0m A/ 2-c nel 4FIE 20mA ove rvo LD ltag ep ro tec tion 711 28 6 – 19 4...20 mA 5 6 A0013923 å5 10 11 12 13 14 Terminal assignment 2-wire, 4-20 mA HART, 4...20mA Without integrated overvoltage protection With integrated overvoltage protection Connection current output 2 Connection current output 1 Supply voltage for current output 1 (e.g. RN221N); Observe terminal voltage (® ä 26) Cable screen; observe cable specification (® ä 28) HART communication resistor (³ 250 W): Observe maximum load (® ä 26) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device ; observe maximum load (® ä 26) Analog display device ; observe maximum load (® ä 26) Supply voltage for current output 2 (e.g. RN221N); Obesrve terminal voltage (® ä 26) Overvoltage protection module Terminals for current output 2 Terminal for the potential equalization line Cable entry for current output 1 Cable entry for current output 2 This version is also suited for single-channel operation. In this case, current output 1 (terminals 1 and 2) must be used. Endress+Hauser V. 1, Rev. 7, 26-10-2012 19 Micropilot FMR53, FMR54 4-wire: 4-20mA HART (10.4 to 48 VDC) 13 12 11 Sp 711 re pa 08x rt xx 3 4 mm 10 10 L+ 1 L2 ope 4... HA 20 mA RT 4... 48 10. 2- w 4-2 ire HA mA [08 RT ³250W 2 3 4...20 mA å6 Evaluation unit, e.g. PLC HART communication resistor (³250 W): Observe maximum load (® ä 27) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (® ä 27) Signal cable including screening (if required), observe cable specification (® ä 28) Protective connection; do not disconnect! Protective earth, observe cable specification (® ä 28) Terminals for 4...20mA HART (active) Terminals for supply voltage Supply voltage: Observe terminal voltage (® ä 27), observe cable specification (® ä 28) Terminal for potential equalization Cable entry for signal line Cable entry for power supply 10 11 12 13 A0011340 Terminal assignment 4-wire; 4-20mA HART (10.4 to 48 VDC) !CAUTION To ensure electrical safety: ► Do not disconnect the protective connection (7). ► Disconnect the supply voltage before disconnecting the protective earth (8). Connect protective earth to the internal ground terminal (8) before connecting the supply voltage. If necessary, connect the potential matching line to the external ground terminal (12). In order to ensure electromagnetic compatibility (EMC): Do not only ground the device via the protective earth conductor of the supply cable. Instead, the functional grounding must also be connected to the process connection (flange or threaded connection) or to the external ground terminal. An easily accessible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/EN61010). 20 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 4-wire: 4-20mA HART (90 to 253 VAC) 13 12 11 Sp 711 re pa 08x rt xx 3 4 mm ³250W 2 3 4...20 mA 10 10 1 N ope 4... HA 20 mA RT 3V 9 0. ..25 2- w 4-2 ire HA mA [09 RT Evaluation unit, e.g. PLC HART communication resistor (³250 W): Observe maximum load (® ä 27) Connection for Commubox FXA195 or FieldXpert SFX100 (via VIATOR Bluetooth modem) Analog display device: Observe maximum load (® ä 27) Signal cable including screening (if required), observe cable specification (® ä 28) Protective connection; do not disconnect! Protective earth, observe cable specification (® ä 28) Terminals for 4...20mA HART (active) Terminals for supply voltage Supply voltage: Observe terminal voltage (® ä 27), observe cable specification (® ä 28) Terminal for potential equalization Cable entry for signal line Cable entry for power supply 10 11 12 13 å7 A0018965 Terminal assignment 4-wire; 4-20mA HART (90 to 253 VAC) !CAUTION To ensure electrical safety: ► Do not disconnect the protective connection (7). ► Disconnect the supply voltage before disconnecting the protective earth (8). Connect protective earth to the internal ground terminal (8) before connecting the supply voltage. If necessary, connect the potential matching line to the external ground terminal (12). In order to ensure electromagnetic compatibility (EMC): Do not only ground the device via the protective earth conductor of the supply cable. Instead, the functional grounding must also be connected to the process connection (flange or threaded connection) or to the external ground terminal. An easily accessible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/EN61010). Endress+Hauser V. 1, Rev. 7, 26-10-2012 21 Micropilot FMR53, FMR54 PROFIBUS PA / FOUNDATION Fieldbus (in preparation) 2- Sp 7110 re pa 0283x4 rt x5x7 PIAE /LFDF ++ 31 -42 3+ en 1 2- 10 4- mm US F4IEwire -20L lev el mD ABU FA IE/F F B PFS [2 06/ LD 07] op 3 4 3+ 4-2 41 2-c han [17 nel 1 4-2 2 0m A/ ove rvo ltag FIE 0mA LD BU ep rote ctio å8 286 19 A0011341 Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus Without integrated overvoltage protection With integrated overvoltage protection Cable screen: Observe cable specifications (® ä 28) Terminals for switch output (open collector) Terminals PROFIBUS PA / FOUNDATION Fieldbus Terminal for potential equalization line Cable entries Overvoltage protection module 711 22 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Connection examples for the switch output For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output" Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output. 3+ 3+ 4- 4- A0015909 Connection of a relay å 10 Connection of a digital input Pull-up resistor Digital input å9 A0015910 Suitable relays (examples): • Solid-state relay: Phoenix Contact OV-24DC/480AC/5 with mounting rail connector UMK-1 OM-R/AMS • Electromechanical relay: Phoenix Contact PLC-RSC-12DC/21 Endress+Hauser V. 1, Rev. 7, 26-10-2012 23 Micropilot FMR53, FMR54 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector + 2 – nc Pin Meaning Signal + not connected Signal - Ground A0011175 Meaning Signal - Signal + Screen Not connected A0011176 Pin Pin assignment of the 7/8" plug connector 24 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Supply voltage An external power supply is required. Various supply units can be ordered from Endress+Hauser: see "Accessories" section (® ä 86) 2-wire, 4-20mA HART, passive "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device A: 2-wire; 4-20mA HART • • • • 10.4 to 35 V 3) Non-Ex Ex nA Ex ic CSA GP Maximum load R, depending on the supply voltage U0 at the supply unit R [?] 500 10.4 to 30 V 3) Ex ia / IS 10 10.4 Ex d(ia) / XP Ex ic(ia) Ex nA(ia) Ex ta / DIP 12 to 35 V R [W] 30 35 U0 [V] 21.4 A0017140 500 Ex ia + Ex d(ia) / IS + XP 12 to 30 V 4) • • • • 4) 20 4) 10 20 12 30 35 U0 [V] 23 A0019136 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta £ -20 °C (-4 °F) a minimum voltage of 15 V is required for the sartup of the device at the MIN error current (3,6 mA). The startup current can be parametrized. If the device is operated with a fixed current I ³ 5,5 mA (HART multidrop mode), a voltage of U ³ 10,4 V is sufficient throughout the entire range of ambient temperatures. For ambient temperatures Ta £ -20 °C (-4 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA). 1) 2) 3) "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device Maximum load R, depending on the supply voltage U0 at the supply unit B: 2-wire; 4-20 mA HART, switch output • • • • • • • • 12 to 35 V 3) R [W] Non-Ex Ex nA Ex nA(ia) Ex ic Ex ic(ia) Ex d(ia) / XP Ex ta / DIP CSA GP • Ex ia / IS 12 to 30 V 3) • Ex ia + Ex d(ia) / IS + XP 500 10 20 12 30 35 U0 [V] 23 A0019136 1) 2) 3) Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA). Endress+Hauser V. 1, Rev. 7, 26-10-2012 25 Micropilot FMR53, FMR54 "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device 12 to 30 V 3) C: 2-wire; 4-20mA HART, 4-20mA any Maximum load R, depending on the supply voltage U0 at the supply unit R [?] 500 10 20 12 30 U0 [V] 23 A0017055 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA). 1) 2) 3) USS < 1 V Admissible residual ripple at f = 100 to 10000 Hz USS < 10 mV Admissible residual ripple at f = 0 to 100 Hz Polarity reversal protection Yes 26 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 4-wire, 4-20mA HART, active "Power supply; Output" 1) Terminal voltage Maximum load Rmax K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz), overvoltage category II 500 Ω L: 4-wire 10,4-48VDC; 4-20mA HART 10.4 to 48 VDC 1) Feature 020 of the product structure PROFIBUS PA, FOUNDATION Fieldbus (in preparation) "Power supply; Output" 1) "Approval" 2) Terminal voltage E: 2-wire; FOUNDATION Fieldbus, switch output G: 2-wire; PROFIBUS PA, switch output • • • • • • • • 9 to 32 V 3) Non-Ex Ex nA Ex nA(ia) Ex ic Ex ic(ia) Ex d(ia) / XP Ex ta / DIP CSA GP 1) 2) 3) No FISCO/FNICO compliant according to IEC 60079-27 Yes Polarity sensitive "Power supply; Output" 1) Power consumption A: 2-wire; 4-20mA HART < 0.9 W B: 2-wire; 4-20mA HART, switch output < 0.9 W C: 2-wire; 4-20mA HART, 4-20mA < 2 x 0.7 W K: 4-wire 90-253VAC; 4-20mA HART 6 VA L: 4-wire 10,4-48VDC; 4-20mA HART 1.3 W 1) Current consumption 3) Feature 020 of the product structure Feature 010 of the product structure Input voltages up to 35 V will not spoil the device. Power consumption 9 to 30 V • Ex ia / IS • Ex ia + Ex d(ia) / IS + XP Feature 020 of the product structure HART Nominal current 3.6 to 22 mA, the start-up current for multidrop mode can be parametrized (is set to 3.6 mA on delivery) Breakdown signal (NAMUR NE43) adjustable: 3.59 to 22.5 mA PROFIBUS PA (in preparation) Endress+Hauser Nominal current 14 mA Error current FDE (Fault Disconnection Electronic) 0 mA V. 1, Rev. 7, 26-10-2012 27 Micropilot FMR53, FMR54 FOUNDATION Fieldbus (in preparation) Device basic current 14 mA Error current FDE (Fault Disconnection Electronic) 0 mA Ui 17.5 V Ii 550 mA Pi 5.5 W Ci 5 nF Li 10 mH FISCO (in preparation) Power supply failure • Configuration is retained in the HistoROM (EEPROM). • Error messages (incl. value of operated hours counter) are stored. Potential equalization No special measures for potential equalization are required. If the device is designed for hazardous areas, observe the information in the documentation "Safety Instructions" (XA, ZD). • Without integrated overvoltage protection Plug-in spring terminals for wire cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG) • With integrated overvoltage protection Screw terminals for wire cross-sections 0.2 to 2.5 mm2 (24 to 14 AWG) Cable entries • Cable gland (not for Ex d): – Plastics M20x1.5 for cable Æ 5 to 10 mm (0.2 to 0.39 in): non-Ex, ATEX/IECEx/NEPSI Ex ia/ic – Metal M20x1.5 for cable Æ 7 to 10 mm (0.28 to 0.39 in): dust-Ex, FM IS, CSA IS, CSA GP, Ex nA • Thread for cable entry: – ½" NPT – G ½" – M20 × 1.5 • Connector (only for non-Ex, Ex ic, Ex ia): M12 or 7/8" Cable specification Terminals • Standard device cable is sufficient for the power supply of the device. • Minimum cross-section: (® ä 28) • For ambient temperature TU³60 °C (140 °F): use cable for temperature TU +20 K. HART • A normal device cable suffices if only the analog signal is used. • A shielded cable is recommended if using the HART protocol. Observe grounding concept of the plant. PROFIBUS (in preparation) Use a twisted, screened two-wire cable, preferably cable type A. For further information on the cable specifications, see Operating Instructions BA00034S "Guidelines for planning and commissioning PROFIBUS DP/PA", PNO Guideline 2.092 "PROFIBUS PA User and Installation Guideline" and IEC61158-2 (MBP). FOUNDATION Fieldbus (in preparation) Endress+Hauser recommends using twisted, shielded two-wire cables. For further information on the cable specifications, see Operating Instructions BA00013S "FOUNDATION Fieldbus Overview", FOUNDATION Fieldbus Guideline and IEC 61158-2 (MBP). 28 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Overvoltage protection If the measuring device is used for level measurement in flammable liquids which requires the use of overvoltage protection according to DIN EN 60079-14, standard for test procedures 60060-1 (10 kA, pulse 8/20 ms), overvoltage protection has to be ensured by an integrated or external overvoltage protection module. Integrated overvoltage protection An integrated overvoltage protection module is available for 2-wire HART as well as PROFIBUS PA and FOUNDATION Fieldbus devices. Product structure: Feature 610 "Accessory mounted", option NA "Overvoltage protection". Technical data 2 * 0.5 W max Threshold DC voltage 400 to 700 V Threshold impulse voltage < 800 V Resistance per channel Capacitance at 1 MHz < 1.5 pF Nominal arrest impulse voltage (8/20 ms) 10 kA External overvoltage protection HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection. For detailed information please refer to the following documents: • HAW562: TI01012K • HAW569: TI01013K Endress+Hauser V. 1, Rev. 7, 26-10-2012 29 Micropilot FMR53, FMR54 Performance characteristics Reference operating conditions • • • • • Maximum measured error Typical data under reference operating conditions: DIN EN 61298-2, percentage values in relation to the span. Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.45 psi) Humidity = 60 % ±15 % Reflector: metal plate with a minimum diameter of 1 m (40 in) No major interference reflections inside the signal beam Device Value Output analog 1) digital Sum of non-linearity, nonrepeatability and hysteresis Offset/Zero Measured value resolution Add error of the analogous value to the digital value. Dead band according to EN61298-2: • digital: 1 mm • analog: 1 mA Tank height < 10 m (33 ft) ³ 3.6 s–1 < 20 m (66 ft) ³ 2.7 s–1 30 Step response time < 0.8 s <1s High pressures reduce the propagation velocity of the measuring signals in the gas/vapor above the fluid. This effect depends on the kind of gas/vapor and of its temperature. This results in a systematic measuring error that gets bigger as the distance increases between the reference point of the measurement (flange) and the product surface. The following table illustrates this measured error for a few typical gases/vapors (with regard to distance; a positive value means that too large a distance is being measured): 1) Sampling rate Influence of gas layer Hydrogen ± 0.03 % The measurements are carried out in accordance with EN 61298-3 • Digital (HART, PROFIBUS PA): average TK = 3 mm/10 K; maximum 10 mm • Analog (current output): – zero point (4 mA): average TK = 0.02 %/10 K – span (20 mA): average TK = 0.05 %/10 K Influence of ambient temperature Air/ Nitrogen ± 4 mm (0.2 in) The reaction time can be parametrized. The following step response times (as per DIN EN 61298-2) 1)are valid if the damping is switched off: Reaction time Gas layer ± 0.02 % 1) ± 6 mm (0.24 in) throughout the complete measuring range FMR53/FMR54 Temperature Pressure °C °F 1 bar (14,5 psi) 10 bar (145 psi) 50 bar (725 psi) 100 bar (1450 psi) 160 bar (2320 psi) 20 68 0.00 % 0.22 % 1.2 % 2.4 % 3.89 % 200 392 –0.01 % 0.13 % 0.74 % 1.5 % 2.42 % 400 752 –0.02 % 0.08 % 0.52 % 1.1 % 1.70 % 20 68 –0.01 % 0.10 % 0.61 % 1.2 % 2.00 % 200 392 –0.02 % 0.05 % 0.37 % 0.76 % 1.23 % 400 752 –0.02 % 0.03 % 0.25 % 0.53 % 0.86 % According to DIN EN 61298-2 the response time is the time which passes after a sudden change of the input signal until the output signal for the first time assumes 90% of the steady-state value. V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Gas layer Water (saturated steam) Temperature Pressure °C °F 1 bar (14,5 psi) 10 bar (145 psi) 50 bar (725 psi) 100 bar (1450 psi) 160 bar (2320 psi) 100 212 0.02 % 180 356 2.1 % 263 505,4 8.6 % 310 590 22 % 364 687 41.8 % When the pressure is known and constant, this measured error can, for example, be compensated by means of a linearization. PROFIBUS devices can receive the signal of an external pressure sensor through the bus and use it to perform a pressure dependent time-of-flight correction. In the case of saturated steam in the temperature range from 100 to 350 °C (212 to 662 °f), for example, the measuring error of the distance measurement can be reduced by this method from up to 29 % (without compensation) to less than 3 % (with compensation). Gas phase compensation with external pressure sensor (PROFIBUS PA, in preparation) Endress+Hauser V. 1, Rev. 7, 26-10-2012 31 Micropilot FMR53, FMR54 Installation Installation conditions Mounting position • Recommended distance A from wall to outer edge of nozzle: ~ 1/6 of tank diameter. Nevertheless the device should not be installed closer than 30 cm (11.8 in) to the tank wall. • Not in the center (2), as interference can cause signal loss. • Not above the fill stream (3). • It is recommended to us a weather protection cover (1) in order to protect the device from direct sun or rain. A0016882 Vessel installations Avoid any installations (limit switches, temperature sensors, braces, vacuum rings, heating coils, baffles etc.) inside the signal beam. Take into account the beam angle (® ä 35): A0018944 32 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Reduction of interference echoes Metallic screens mounted at a slope spread the radar signal and can, therefore, reduce interference echoes. A0016890 Measurement in a plastic vessel If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves can also be reflected off interfering installations outside the signal beam (e.g. metallic pipes (1), ladders (2), grates (3), ...). Therefore, there should be no such interfering installations in the signal beam. Please contact Endress+Hauser for further information. A0017123 Endress+Hauser V. 1, Rev. 7, 26-10-2012 33 Micropilot FMR53, FMR54 Optimization options • Antenna size The bigger the antenna, the smaller the beam angle a and the fewer interference echoes (® ä 35). • Mapping The measurement can be optimized by means of electronic suppression of interference echoes. • Antenna alignment Take into account the marker on the flange or threaded connection (® ä 37) (® ä 39) . • Stilling well A stilling well can be applied to avoid interferences (® ä 42). • Metallic screens mounted at a slope (3) They spread the radar signals and can, therefore, reduce interference echoes. 34 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Beam angle W = 2 . D . tan _ å 11 A0016891 Relationship between beam angle a, distance D and beamwidth diameter W The beam angle is defined as the angle a where the energy density of the radar waves reaches half the value of the maximum energy density (3-dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations. Beam diameter W as a function of beam angle a and measuring distance D: FMR53 Beam angle a Beamwidth diameter W 3 m (9.8 ft) 1.22 m (4 ft) 6 m (20 ft) 2.44 m (8 ft) 9 m (30 ft) 3.66 m (12 ft) 12 m (39 ft) 4.88 m (16 ft) 15 m (49 ft) 6.1 m (20 ft) Measuring distance (D) 20 m (66 ft) Endress+Hauser 23° 8.14 m (27 ft) FMR54 - Horn antenna Antenna size 150 mm (6 in) 200 mm (8 in) 250 mm (10 in) Beam angle a 23° 19° 15° Measuring distance (D) Beamwidth diameter W 3 m (9.8 ft) 1.22 m (4 ft) 1 m (3.3 ft) 0.79 m (2.6 ft) 6 m (20 ft) 2.44 m (8 ft) 2.01 m (6.6 ft) 1.58 m (5.2 ft) 9 m (30 ft) 3.66 m (12 ft) 3.01 m (9.9 ft) 2.37 m (7.8 ft) 12 m (39 ft) 4.88 m (16 ft) 4.02 m (13 ft) 3.16 m (10 ft) 15 m (49 ft) 6.1 m (20 ft) 5.02 m (16 ft) 3.95 m (13 ft) 20 m (66 ft) 8.14 m (27 ft) 6.69 m (22 ft) 5.27 m (17 ft) V. 1, Rev. 7, 26-10-2012 35 Micropilot FMR53, FMR54 • In case of boiling surfaces, bubbling or tendency for foaming use FMR53 or FMR54. Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface. Measurement is possible under certain conditions. For FMR50, FMR51 and FMR52, the additional option "Advanced dynamics" is recommended in these cases (feature 540: "Application Package", option EM). • In case of heavy steam development or condensate, the maximum measuring range of FMR50, FMR51 and FMR52 may decrease depending on density, temperature and composition of the steam ® use FMR53 or FMR54. • For the measurement of absorbing gases such as ammonia NH3 or some fluorocarbons 2), please use Levelflex or Micropilot FMR54 in a stilling well. • The measuring range begins, where the beam hits the tank bottom. Particularly with dish bottoms or conical outlets the level cannot be detected below this point. • For stilling well applications, the zero should be positioned at the end of the tube, as the electromagnetic waves do not propagate completely outside the tube. It must be taken into account that the accuracy may be reduced in the area C. In order to guarantee the required accuracy in these cases, it is recommended to position the zero-point at a distance C above the end of the tube (see figure). • In case of media with a low dielectric constant (er = 1.5 to 4) 3) the tank bottom can be visible through the medium at low levels (low height C). Reduced accuracy has to be expected in this range. If this is not acceptable, we recommend positioning the zero point at a distance C (see figure) above the tank bottom in these applications. • In principle it is possible to measure up to the tip of the antenna with FMR51, FMR53 and FMR54. However, due to considerations regarding corrosion and build-up, the end of the measuring range should not be chosen any closer than A (see figure) to the tip of the antenna. • When using FMR54 with planar antenna, especially for media with low dielectric constants, the end of the measuring range should not be closer than 1 m (3.28 ft) to the flange. • The smallest possible measuring range B depends on the antenna version (see figure). • The tank diameter should be greater than D (see figure), the tank height at least H (see figure). Measuring conditions 0% 100% øD A0018872 Device FMR53 FMR54 2) 3) 36 A [mm (in)] B [m (ft)] C [mm (in)] D [m (ft)] H [m (ft)] 50(1.97) > 0.5 (1.6) 150 to 300 (5.91 to 11.8) > 1 (3.3) > 1.5 (4.9) Affected compounds are e.g. R134a, R227, Dymel 152a. Dielectric constants of important media commonly used in the industry are summarized in the document SD106F, which can be downloaded from the Endress+Hauser web page (www.endress.com). V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Installation in vessel (free space) Rod antenna (FMR53) Alignment • Align the antenna vertically to the product surface. • A marking at the flange or the boss enables axial alignment of the antenna. This marking must be aligned towards the tank wall. 90 ° ° 90 90 ° 90 ° 90 ° ° 90 90 90 ° ° 90 ° 90 ° A0018974 Nozzle mounting A0016821 å 12 Nozzle height an diameter for the rod antenna (FMR53) Inactive lengthof the antenna Beam launched here Spring washers Antenna length Endress+Hauser 390 mm (15.4 in) 540 mm (21.3 in) < 100 mm (3.94 in) < 250 mm (9.84 in) V. 1, Rev. 7, 26-10-2012 37 Micropilot FMR53, FMR54 The inactive part (1) of the rod antenna must extend below the nozzle. For flanges with PTFE cladding: Use spring washers (see figure) to compensate for the sagging of the cladding. It is recommended to tighten the the flange bolts periodically, depending on process temperature and pressure. Recommended torque: 60 to 100 Nm (44.25 to 73.75 lbf ft) Threaded connection • Tighten with the hexagonal nut only. • Tool : Hexagonal wrench 55 mm • Maximum permissible torque – Thread PVDF: 35 Nm (26 lbf ft) – Thread 316L: 60 Nm (44 lbf ft) 38 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Horn antenna (FMR54) Alignment • Align the antenna vertically to the product surface. • A marking at the flange enables axial alignment of the antenna. This marking must be aligned towards the tank wall. ° ° 90 90 90 ° 90 ° 90 ° ° 90 90 90 ° ° 90 ° 90 ° A0018974 Nozzle mounting øD A0016822 å 13 4) The horn antenna must extend below the nozzle; if necessary select the device version with antenna extension 100 to 400 mm (4 to 16 in) 4). Nozzle height and diameter for the horn antenna (FMR54) Mounting nozzle Antenna size 150 mm (6 in) 200 mm (8 in) 250 mm (10 in) 146 mm (5.75 in) 191 mm (7.52 in) 241 mm (9.49 in) < 205 mm (8.07 in) < 290 mm (11.4 in) < 380 mm (15 in) See product structure: feature 610 "Accessory Mounted", options OM, ON, OR, OS. Endress+Hauser V. 1, Rev. 7, 26-10-2012 39 Micropilot FMR53, FMR54 Measurement from the outside through plastic walls • • • • If possible use the 250 mm (10 in) antenna. The distance between the lower edge of the antenna and the tank should be about 100 mm (4 in). If possible, avoid mounting location where condensation or build-up might occur. In case of outdoor mounting, the space between antenna and vessel has to be protected from the elements. • Do not mount any potential reflectors (e.g. pipes) outside the tank in the signal beam. Suitable thickness of the tank ceiling Penetrated material PE PTFE PP Plexiglas DK / er 2.3 2.1 2.3 3.1 16 mm (0.65 in) 17 mm (0.68 in) 16 mm (0.65 in) 14 mm (0.56 in) Optimum thickness 40 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Planar antenna (FMR54) The planar antenna is only suited for stilling well applications (® ä 42). It can not be used for free space applications. Endress+Hauser V. 1, Rev. 7, 26-10-2012 41 Micropilot FMR53, FMR54 90 ° Installation in stilling well A0016841 Marking for antenna alignment For horn antenna: Align the marking towards the slots of the stilling well. No alignment is required for planar antennas. Measurements can be performed through an open full bore ball valve without any problems. After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. • • • • Installation in stilling well å 14 42 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Recommendations for the stilling well • • • • • Metal (no enamel coating; plastic on request). Constant diameter. Diameter of stilling well not larger than antenna diameter. Weld seam as smooth as possible and on the same axis as the slots. Slots offset 180° (not 90°). Slot width or diameter of holes max. 1/10 of pipe diameter, de-burred. Length and number do not have any influence on the measurement. Select horn antenna as big as possible. For intermedaite sizes (e.g. 180 mm (7 in)) select next larger antenna and adapt it mechanically (for horn antennas) At any transition (i.e. when using a ball valve or mending pipe segments), no gap may be created exceeding 1 mm (0.04 in). The stilling well must be smooth on the inside (average roughness Rz ≤ 6.3 mm (248 min)). Use extruded or parallel welded stainless steel pipe. An extension of the pipe is possible with welded flanges or pipe sleeves. Flange and pipe have to be properly aligned at the inside. Do not weld through the pipe wall. The inside of the stilling well must remain smooth. In case of unintentional welding through the pipe, the weld seam and any unevenness on the inside need to be carefully removed and smoothened. Otherwise, strong interference echoes will be generated and material build-up will be promoted. Particularly on smaller nominal widths it needs to be observed that flanges are welded to the pipe such that they allow for a correct orientation (marker aligned toward slots). • • • • • • The performance of Micropilot FMR54 with planar antenna is not dependent on the alignment or geometry of standard stilling wells. No special alignment is required. However, make sure that the planar antenna is installed vertically relative to the stilling well axis. Endress+Hauser V. 1, Rev. 7, 26-10-2012 43 Micropilot FMR53, FMR54 Examples for the construction of stilling wells A-A 100% 100% 0% 44 ≤ 1 (0.04) 150…500 (5.91...19.7) ≤ 1 (0.04) 150…500 (5.91...19.7) 0% mm (in) A0019009 Micropilot FMR50/FMR51: Horn 40mm(1½") Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Stilling well with slots Full bore ball valve Marking for axial alignment Threaded connection e.g. welding neck flange DIN2633 Æ hole max. 1/10 Æ stilling well Æ hole max. 1/10 Æ stilling well; single sided or drilled through Inside of holes deburred Diameter of opening of ball valve must always be equivalent to pipe diameter; avoid edges and constrictions. V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Installation in bypass 90 ° å 15 Installation in bypass Marking for antenna alignment Tank connectors A0019446 90 ° • Alighn the marker perpendicular (90°) to the tank connectors. • Measurements can be performed through an open full bore ball valve without any problems. • After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Endress+Hauser V. 1, Rev. 7, 26-10-2012 45 Micropilot FMR53, FMR54 Recommendations for the bypass pipe • Metal (no plastic or enamel coating). • Constant diameter. • Select horn antenna as big as possible. For intermediate sizes (e.g. 95 mm (3.5 in)) select next larger antenna and adapt it mechanically (for horn antennas). • At any transition (i.e. when using a ball valve or mending pipe segments), no gap may be created exceeding 1 mm (0.04 in). • In the area of the tank connections (~ ±20 cm (7.87 in)) ia reduced accuracy of the measurement has to be expected. 46 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Example for the construction of a bypass A-A ≤ 1 (0.04) 200 200 (7.87) (7.87) 100% 0% 200 200 (7.87) (7.87) mm (in) A0019010 Endress+Hauser Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Full bore ball valve Minimum distance to upper connection pipe: 400 mm (15,7 in) Marking for axial alignment e.g. welding neck flange DIN2633 Diameter of the connection pipes as small as possible Do not weld through the pipe wall; the inside of the bypass must remain smooth. Diameter of opening of ball valve must always be equivalent to pipe diameter. Avoid edges and constrictions. V. 1, Rev. 7, 26-10-2012 47 Micropilot FMR53, FMR54 Vessels with heat insulation A0019142 If process temperatures are high, the device must be included in normal tank insulation to prevent the electronics heating up as a result of heat radiation or convection. The insulation may not exceed beyond the neck of the housing. 48 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F); –50 °C (–58 °F) with manufacturer declaration on request Local display –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at temperatures outside the temperature range. When operating the device in the open with strong sunlight: • Mount the device in a shady position. • Avoid direct sunlight, especially in warmer regions. • Use a weather protection cover (see accessories). Ambient temperature limits The following diagrams take into account only function requirements. There may be further restrictions for certified device versions. Please refere to the separate Safety Instructions (® ä 87). With a temperature (Tp) at the process connection the admissible ambient temperature (Ta) is reduced according to the following diagram (temperature derating): Information concerning the derating tables Meaning 2-wire; 4-20 mA HART 2-wire; 4-20 mA HART, switch output 2-wire; 4-20 mA HART, 4-20 mA 2-wire; FF, switch output 2-wire; PA, switch output 4-wire 90-253VAC; 4-20 mA HART Option 4-wire 10, 4-48VDC; 4-20 mA HART FMR53 Process connection: Thread PVDF Housing: GT18 (316 L) Temperature unit: °C (°F) Ta P2 P3 P1 Tp Power Supply; Output (Pos. 2 of the product structure) P1 Tp P4 P5 A0019351 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 80 (176) 76 (169) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 80 (176) 79 (174) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 80 (176) 78 (172) 80 (176) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 80 (176) 77 (171) 80 (176) -40 (-40) -40 (-40) -40 (-40) Endress+Hauser V. 1, Rev. 7, 26-10-2012 49 Micropilot FMR53, FMR54 FMR53 Process connection: Thread PVDF Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 80 (176) 75 (167) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 60 (140) 60 (140) 60 (140) 80 (176) 58 (136) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 74 (165) 74 (165) 74 (165) 80 (176) 73 (163) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 79 (174) 79 (174) 79 (174) 80 (176) 79 (173) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 63 (145) 63 (145) 63 (145) 80 (176) 60 (140) 80 (176) -40 (-40) -40 (-40) -40 (-40) FMR53 Process connection: Thread PVDF Housing: GT20 (Alu, coated) Temperature unit: °C (°F) Power Supply; Output (Pos. 2 of the product structure) Tp Power Supply; Output (Pos. 2 of the product structure) P1 P1 P2 P3 Ta P2 P3 Tp P4 P5 A0019351 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 80 (176) 76 (169) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 80 (176) 79 (174) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 80 (176) 78 (172) 80 (176) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 80 (176) 77 (171) 80 (176) -40 (-40) -40 (-40) -40 (-40) Switch output not used Tp 50 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 FMR53 P1 Process connection: • Thread 316L • Flange Ta P2 P3 Housing: GT18 (316 L) Temperature unit: °C (°F) Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 65 (149) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 66 (151) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 59 (138) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 66 (151) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 62 (144) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 67 (153) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 150 (302) 61 (142) 150 (302) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 60 (140) 150 (302) -40 (-40) -40 (-40) -40 (-40) FMR53 Process connection: • Thread 316L • Flange Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 Power Supply; Output (Pos. 2 of the product structure) Tp Power Supply; Output (Pos. 2 of the product structure) P1 A0019351 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 150 (302) 55 (131) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 150 (302) 55 (131) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 60 (140) 60 (140) 60 (140) 150 (302) 37 (99) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 55 (131) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 74 (165) 74 (165) 74 (165) 150 (302) 54 (129) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 55 (131) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 63 (145) 63 (145) 63 (145) 150 (302) 40 (104) 150 (302) -40 (-40) -40 (-40) -40 (-40) Endress+Hauser V. 1, Rev. 7, 26-10-2012 51 Micropilot FMR53, FMR54 FMR53 P1 Process connection: • Thread 316L • Flange Ta P2 P3 Housing: GT20 (Alu, coated) Temperature unit: °C (°F) Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 68 (154) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 63 (145) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 65 (149) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 83 (181) 83 (181) 83 (181) 150 (302) 70 (158) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 150 (302) 64 (147) 150 (302) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 64 (147) 150 (302) -40 (-40) -40 (-40) -40 (-40) Tp Power Supply; Output (Pos. 2 of the product structure) FMR54 Horn antenna Seal: • Viton • EPDM • Kalrez P1 Ta P2 P3 Tp P4 Housing: GT18 (316 L) Temperature unit: °C (°F) Power Supply; Output (Pos. 2 of the product structure) P5 P1 A0019351 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 200 (392) 52 (126) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 200 (392) 52 (126) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 200 (392) 46 (115) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 200 (392) 52 (126) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 200 (392) 49 (120) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 83 (181) 83 (181) 83 (181) 200 (392) 52 (126) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 200 (392) 48 (118) 200 (392) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 200 (392) 47 (117) 200 (392) -40 (-40) -40 (-40) -40 (-40) 52 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 FMR54 Horn antenna P1 Ta P2 P3 Seal: • Viton • EPDM • Kalrez Tp P4 P5 Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 60 (140) 60 (140) 60 (140) 200 (392) 23 (73) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 74 (165) 74 (165) 74 (165) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 79 (174) 79 (174) 79 (174) 200 (392) 29 (84) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 63 (145) 63 (145) 63 (145) 200 (392) 26 (79) 200 (392) -40 (-40) -40 (-40) -40 (-40) FMR54 Horn antenna Tp Power Supply; Output (Pos. 2 of the product structure) A0019351 Seal: • Viton • EPDM • Kalrez P1 Ta P2 P3 Tp P4 P5 Housing: GT20 (Alu, coated) Temperature unit: °C (°F) A0019351 Power Supply; Output (Pos. 2 of the product structure) P1 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 200 (392) 57 (135) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 200 (392) 58 (136) 200 (392) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 200 (392) 52 (126) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 200 (392) 58 (136) 200 (392) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 200 (392) 54 (129) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 83 (181) 83 (181) 83 (181) 200 (392) 58 (136) 200 (392) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 200 (392) 54 (129) 200 (392) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 200 (392) 53 (127) 200 (392) -40 (-40) -40 (-40) -40 (-40) Endress+Hauser V. 1, Rev. 7, 26-10-2012 53 Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 280 °C (–321 to 536 °F) Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 81 (178) 81 (178) 81 (178) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) Switch output not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) Switch output used -196 (-321) 77 (171) 77 (171) 77 (171) 280 (536) 42 (108) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) Channel 2 used -196 (-321) 79 (174) 79 (174) 79 (174) 280 (536) 44 (111) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) E, G Switch output not used -196 (-321) 83 (181) 83 (181) 83 (181) 280 (536) 46 (115) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) E, G Switch output used -196 (-321) 78 (172) 78 (172) 78 (172) 280 (536) 44 (111) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) K, L -196 (-321) 77 (171) 77 (171) 77 (171) 280 (536) 43 (109) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -9 (16) FMR54 Horn antenna Seal: Graphite –196 to 280 °C (–321 to 536 °F) Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) Tp Power Supply; Output (Pos. 2 of the product structure) P1 Ta P2 P3 Tp P4 P6 Power Supply; Output (Pos. 2 of the product structure) P5 P1 A0019344 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 80 (176) 80 (176) 80 (176) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) Switch output not used -196 (-321) 76 (169) 76 (169) 76 (169) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) Switch output used -196 (-321) 60 (140) 60 (140) 60 (140) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) Channel 2 used -196 (-321) 74 (165) 74 (165) 74 (165) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) E, G Switch output not used -196 (-321) 79 (174) 79 (174) 79 (174) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) E, G Switch output used -196 (-321) 63 (145) 63 (145) 63 (145) 280 (536) 13 (55) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 18 (64) 54 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 280 °C (–321 to 536 °F) Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 81 (178) 81 (178) 81 (178) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) Switch output not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) Switch output used -196 (-321) 77 (171) 77 (171) 77 (171) 280 (536) 49 (120) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) Channel 2 used -196 (-321) 79 (174) 79 (174) 79 (174) 280 (536) 51 (124) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) E, G Switch output not used -196 (-321) 83 (181) 83 (181) 83 (181) 280 (536) 54 (129) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) E, G Switch output used -196 (-321) 78 (172) 78 (172) 78 (172) 280 (536) 50 (122) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) K, L -196 (-321) 77 (171) 77 (171) 77 (171) 280 (536) 50 (122) 280 (536) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -15 (+5) Tp Power Supply; Output (Pos. 2 of the product structure) FMR54 Horn antenna Seal: Graphite –196 to 400 °C (–321 to 752 °F) Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 Power Supply; Output (Pos. 2 of the product structure) P1 A0019344 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 81 (178) 81 (178) 81 (178) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) Switch output not used -196 (-321) 82 (180) 82 (180) 82 (180) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) Switch output used -196 (-321) 77 (171) 77 (171) 77 (171) 400 (752) 29 (84) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) Channel 2 used -196 (-321) 79 (174) 79 (174) 79 (174) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) E, G Switch output not used -196 (-321) 83 (181) 83 (181) 83 (181) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) E, G Switch output used -196 (-321) 78 (172) 78 (172) 78 (172) 400 (752) 31 (88) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) K, L -196 (-321) 77 (171) 77 (171) 77 (171) 400 (752) 30 (86) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -13 (+9) Endress+Hauser V. 1, Rev. 7, 26-10-2012 55 Micropilot FMR53, FMR54 FMR54 Horn antenna Seal: Graphite –196 to 400 °C (–321 to 752 °F) Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P6 P5 A0019344 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 80 (176) 80 (176) 80 (176) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) Switch output not used -196 (-321) 76 (169) 76 (169) 76 (169) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) Switch output used -196 (-321) 60 (140) 60 (140) 60 (140) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) Channel 2 used -196 (-321) 74 (165) 74 (165) 74 (165) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) E, G Switch output not used -196 (-321) 79 (174) 79 (174) 79 (174) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) E, G Switch output used -196 (-321) 63 (145) 63 (145) 63 (145) 400 (752) -19 (-2) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) 11 (52) Power Supply; Output (Pos. 2 of the product structure) P1 FMR54 Horn antenna Seal: Graphite –196 to 400 °C (–321 to 752 °F) Housing: GT20 (Alu, coated) Temperature unit: °C (°F) Tp Power Supply; Output (Pos. 2 of the product structure) P1 P2 P3 Ta P2 P3 Tp P4 P6 P5 A0019344 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -196 (-321) 81 (178) 81 (178) 81 (178) 400 (752) 42 (108) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) -196 (-321) 82 (180) 82 (180) 82 (180) 400 (752) 42 (108) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) Switch output used -196 (-321) 77 (171) 77 (171) 77 (171) 400 (752) 39 (102) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) Channel 2 not used -196 (-321) 82 (180) 82 (180) 82 (180) 400 (752) 42 (108) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) Channel 2 used -196 (-321) 79 (174) 79 (174) 79 (174) 400 (752) 41 (106) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) E, G Switch output not used -196 (-321) 83 (181) 83 (181) 83 (181) 400 (752) 42 (108) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) E, G Switch output used -196 (-321) 78 (172) 78 (172) 78 (172) 400 (752) 40 (104) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) K, L -196 (-321) 77 (171) 77 (171) 77 (171) 400 (752) 40 (104) 400 (752) -40 (-40) -40 (-40) -40 (-40) -196 (-321) -19 (-2) Switch output not used Tp 56 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 FMR54 Planar antenna Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 69 (156) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 63 (145) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 70 (158) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 66 (151) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 83 (181) 83 (181) 83 (181) 150 (302) 71 (160) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 150 (302) 65 (149) 150 (302) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 64 (147) 150 (302) -40 (-40) -40 (-40) -40 (-40) Tp Power Supply; Output (Pos. 2 of the product structure) FMR54 Planar antenna Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 Power Supply; Output (Pos. 2 of the product structure) P1 A0019351 P2 P3 P4 P5 P6 Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 80 (176) 80 (176) 80 (176) 150 (302) 60 (140) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 150 (302) 60 (140) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 60 (140) 60 (140) 60 (140) 150 (302) 41 (106) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 60 (140) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 74 (165) 74 (165) 74 (165) 150 (302) 57 (135) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 60 (140) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 63 (145) 63 (145) 63 (145) 150 (302) 44 (111) 150 (302) -40 (-40) -40 (-40) -40 (-40) Endress+Hauser V. 1, Rev. 7, 26-10-2012 57 Micropilot FMR53, FMR54 FMR54 Planar antenna Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta -40 (-40) 81 (178) 81 (178) 81 (178) 150 (302) 71 (160) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 72 (162) 150 (302) -40 (-40) -40 (-40) -40 (-40) Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 66 (151) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 not used -40 (-40) 82 (180) 82 (180) 82 (180) 150 (302) 72 (162) 150 (302) -40 (-40) -40 (-40) -40 (-40) Channel 2 used -40 (-40) 79 (174) 79 (174) 79 (174) 150 (302) 68 (154) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output not used -40 (-40) 83 (181) 83 (181) 83 (181) 150 (302) 73 (163) 150 (302) -40 (-40) -40 (-40) -40 (-40) E, G Switch output used -40 (-40) 78 (172) 78 (172) 78 (172) 150 (302) 68 (154) 150 (302) -40 (-40) -40 (-40) -40 (-40) K, L -40 (-40) 77 (171) 77 (171) 77 (171) 150 (302) 67 (153) 150 (302) -40 (-40) -40 (-40) -40 (-40) Storage temperature –40 to +80 °C (–40 to +176 °F) Climate class DIN EN 60068-2-38 (test Z/AD) Geometric height according to IEC61010-1 Ed.3 Up to 2 000 m (6 600 ft) above MSL. Can be expanded to 3 000 m (9 800 ft) above MSL by application of an overvoltage protection, e.g. HAW562 or HAW569. • With closed housing tested according to: – IP68, NEMA6P (24 h at 1.83 m under water surface) – For plastic housing with transparent cover (display module): IP68 (24 h at 1.00 m under water surface) 5) – IP66, NEMA4X • With open housing: IP20, NEMA1 (also ingress protection of the display) Degree of protection Tp Power Supply; Output (Pos. 2 of the product structure) Degree of protection IP68 NEMA6P applies for M12 PROFIBUS PA plugs only when the PROFIBUS cable is plugged in and is also rated IP68 NEMA6P. Vibration resistance DIN EN 60068-2-64 / IEC 68-2-64: 20 to 2 000 Hz, 1 (m/s2)2/Hz Cleaning the antenna The antenna can get contaminated, depending on the application. The emission and reception of microwaves can thus eventually be hindered. The degree of contamination leading to an error depends on the medium and the reflectivity, mainly determined by the dielectric constant er. If the medium tends to cause contamination and deposits, cleaning on a regular basis is recommended. Care has to be taken not to damage the antenna in the process of a mechanical or hose-down cleaning. The material compatibility has to be considered if cleaning agents are used! The maximum permitted temperature at the flange should not be exceeded. 5) 58 This restriction is valid if the following options of the product structure have been selected at the same time: 030("Display, Operation") = C("SD02") or E("SD03"); 040("Housing") = A("GT19"). V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Electromagnetic compatibility (EMC) Electromagnetic compatibility to all relevant requirements of the EN 61326- series and NAMUR recommendation EMC (NE21). For details see declaration of conformity. 6). If only the analogue signal is used, unshielded interconnection lines are sufficient for the installation. In case of using the digital signal (HART/ PA/ FF) use shielded interconnection lines. Use a shielded cable when working with a digital communications signal. Max. fluctuations during EMC- tests: < 0.5 % of the span. As an exception to this, the maximum fluctuations may amount to 2 % of the span for devices with plastic housing and see-through lid (integrated display and operating module SD02 or SD03) if strong electromagnetic interferences in the frequenency range of 1 to 2 GHz are present. 6) Can be downloaded from www.endress.com. Endress+Hauser V. 1, Rev. 7, 26-10-2012 59 Micropilot FMR53, FMR54 Process Sensor Process Connection Process temperature range FMR53 Thread PVDF –40 to +80 °C (–40 to +176 °F) Other process connections –40 to +150 °C (–40 to +302 °F) Sensor Antenna Seal Process temperature range FMR54 Horn Viton –40 to +200 °C (–40 to +392 °F) 1) EPDM –40 to +150 °C (–40 to +302 °F) Kalrez –20 to +200 °C (–4 to +392 °F) 1) Graphite XT –196 to +280 °C (–321 to 536 °F) Graphite HT –196 to +400 °C (–321 to 752 °F) Viton –20 to +150 °C (–4 to +302 °F) Planar 1) bei letifähigen Medien maximal 150 °C (302°F) Sensor Process connection FMR53 Thread PVDF Process pressure range Process pressure range Process temperature range prel = –1 to 3 bar (–14.5 to 43.5 psi) pabs < 4 bar (58 psi) prel = –1 to 40 bar (–14.5 to 580 psi) • Thread 316L • Flange 316L Antenna Seal Process pressure range FMR54 Horn • Viton • EPDM • Kalrez prel = –1 to 64 bar (–14.5 to 928 psi) Graphite (XT) prel = –1 to 100 bar (–14.5 to 1 450 psi) Graphite (HT) prel = –1 to 160 bar (–14.5 to 2 320 psi) Sensor Planar Viton depending on the process temperature; see diagram prel [bar] ([psi]) 25 (375) 20 (300) 10 (150) Tp [°C] ([°F]) 150 (+302) 120 (+248) 100 (+212) 80 (+176) -20 (-4) 5 (75) A0019031 å 16 60 Admissible process pressure prel as a function of the process temperature TP for FMR54 with planar antenna V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 This range may be reduced by the selected process connection. The pressure rating (PN) specified on the flanges refers to a reference temperature of 20 °C, for ASME flanges 100 °F. Pay attention to pressure-temperature dependencies. Please refer to the following standards for the pressure values permitted for higher temperatures: • EN 1092-1: 2001 Tab. 18 With regard to their temperature stability properties, the materials 1.4435 and 1.4404 are grouped under 13E0 in EN 1092-1 Tab. 18. The chemical composition of the two materials can be identical. • ASME B 16.5a - 1998 Tab. 2-2.2 F316 • ASME B 16.5a - 1998 Tab. 2.3.8 N10276 • JIS B 2220 • For liquids – er ³ 1.9 in free-field applications – er ³ 1.4 in stilling well • For bulk solids er ³ 1.6 Dielectric constant Endress+Hauser V. 1, Rev. 7, 26-10-2012 61 Micropilot FMR53, FMR54 Mechanical construction Dimensions Dimensions of the electronics housing R100 98 (3.86)* 90 (3.54) Housing GT18 (316L); Dimensions in mm (in) 144 (5.67) 141.9 (5.59) ø108.5 (ø4.27) ø10 å 17 115.25 (4.54) 3.5 (ø4 .07 78 (3.07) A0011666 *This measure is valid for devices with integrated overvoltage protection. R100 99.5 (3.92)* 90 (3.54) å 18 163 (6.42) 134.5 (5.3) ø106 (ø4.17) ø10 6 (ø 4.1 7) 78 (3.07) A0011346 Housing GT19 (Plastics PBT); Dimensions in mm (in) *This measure is valid for devices with integrated overvoltage protection. 97 (3.82)* 90 (3.54) 144 (5.67) 141.5 (5.57) 117.1 (4.61) ø108.5 (ø4.27) ø111 (ø4.37) - 1° 3.5 ø4. 7) 78 (3.07) ø10 R100 A0011665 å 19 Housing GT20 (Alu coated); Dimensions in mm (in) *This measure is valid for devices with integrated overvoltage protection. 62 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Dimensions FMR53 (process connection/antenna) L2 390 (15.4)/540 (21.3) 99.5 (3.92) 46 (1.81) 26 (1.02) 390 (15.4)/540 (21.3) L2 99.5 (3.92) 46 (1.81) 26 (1.02) L2 ø33 (1.3) mm (in) ø33 (1.3) ø33 (1.3) A0017749 Flange version Flange version, coated Threaded connection, stainless steel Threaded connection, PVDF Inactive length L2 øD ø33 (1.3) 390 (15.4)/540 (21.3) L2 øD 390 (15.4)/540 (21.3) 101.5 (4) 99.5 (3.92) Flanges according to EN1092-1 (suitable for DIN2527) Dimension PN16 ⌀D Version ⌀D PN40 DN50 DN80 DN100 DN150 20 mm (0.79 in) 20 mm (0.79 in) 20 mm (0.79 in) 22 mm (0.87 in) ⌀165 mm (6.5 in) ⌀200 mm (7.87 in) ⌀220 mm (8.66 in) ⌀285 mm (11.2 in) 24 mm (0.94 in) ⌀200 mm (7.87 in) Flanges according to ANSI B16.5 Dimension ⌀D ⌀D Version 150 lbs 300 lbs 2" 3" 4" 6" 19.1 mm (0.75 in) 23.9 mm (0.94 in) 23.9 mm (0.94 in) 25.4 mm (1 in) ⌀152.4 mm (6 in) ⌀190.5 mm (7.5 in) ⌀228.6 mm (9 in) 28.4 mm (1.12 in) 31.8 mm (1.25 in) - ⌀209.5 mm (8.25 in) ⌀254 mm (10 in) DN50 DN80 DN100 DN150 16 mm (0.63 in) 18 mm (0.71 in) 18 mm (0.71 in) 22 mm (0.87 in) ⌀155 mm (6.1 in) ⌀185 mm (7.28 in) ⌀210 mm (8.27 in) ⌀280 mm (11 in) ⌀279.4 mm (11 in) Flanges according to JIS B2220 Dimension ⌀D Endress+Hauser Version 10 K V. 1, Rev. 7, 26-10-2012 63 Micropilot FMR53, FMR54 Dimensions FMR54 (process connection/antenna) L1 295.6(11.6) 77(3.03) 77(3.03) 229.6(9.04) 78 (3.07) ød øD ød øD ød øD mm (in) A0017809 Compact version with flange Compact version with flange and antenna extension Version XT 280°C (536°F) with flange (and with an optional antenna extension) Version HT 400° (752°F) with flange (and with an optional antenna extension) Antenna extension; standard lengths: 100 mm (3.94 in), 200 mm (7.87 in), 300 mm (11.8 in) or 400 mm (15.7 in) Reference point of the measurement Horn antenna L1 ød øD 80 mm (3") 100 mm (4") 150 mm (6") 68 mm (2.68 in) 105 mm (4.13 in) 185 mm (7.28 in) 200 mm (8") 250 mm (10") 268 mm (10.6 in) 360 mm (14.2 in) Dimension ⌀d ⌀75 mm (2.95 in) ⌀95 mm (3.74 in) ⌀145 mm (5.71 in) ⌀190 mm (7.48 in) ⌀240 mm (9.45 in) Flanges according to EN1092-1 (suitable for DIN2527) Dimension Version ⌀D PN16 PN40 ⌀D DN80 DN100 DN150 DN200 DN250 20 mm (0.79 in) 20 mm (0.79 in) 22 mm (0.87 in) 24 mm (0.94 in) 26 mm (1.02 in) ⌀200 mm (7.87 in) ⌀220 mm (8.66 in) ⌀285 mm (11.2 in) ⌀340 mm (13.4 in) ⌀405 mm (15.9 in) 24 mm (0.94 in) 24 mm (0.94 in) ⌀200 mm (7.87 in) ⌀235 mm (9.25 in) 3" 4" 6" 8" 10" 23.9 mm (0.94 in) 23.9 mm (0.94 in) 25.4 mm (1 in) 28.4 mm (1.12 in) 30.2 mm (1.19 in) ⌀190.5 mm (7.5 in) ⌀228.6 mm (9 in) ⌀279.4 mm (11 in) ⌀406.4 mm (16 in) Flanges according to ANSI B16.5 Dimension Version ⌀D 64 150 lbs V. 1, Rev. 7, 26-10-2012 ⌀342.9 mm (13.5 in) Endress+Hauser Micropilot FMR53, FMR54 Dimension Version 300 lbs ⌀D 3" 4" 6" 8" 10" 28.4 mm (1.12 in) 31.8 mm (1.25 in) ⌀209.5 mm (8.25 in) ⌀254 mm (10 in) DN80 DN100 DN150 DN200 DN250 18 mm (0.71 in) 18 mm (0.71 in) 22 mm (0.87 in) 22 mm (0.87 in) 24 mm (0.94 in) ⌀185 mm (7.28 in) ⌀210 mm (8.27 in) ⌀280 mm (11 in) ⌀330 mm (13 in) ⌀400 mm (15.7 in) Version 10 K ⌀D L1 ø150(5.91) ø150(5.91) øE øe øE mm (in) A0017810 Planar (drip-off) version with flange and horn Planar (drip-off) version with flange, without horn Reference point of the measurement 94.5 (3.72) 94.5 (3.72) 30(1.18) 46.5(1.83) 97(3.82) 30(1.18) 46.5(1.83) 97(3.82) Dimension Flanges according to JIS B 2220 Antenna version Dimension DN200 (8") DN250 (10") DN300 (12") 192 mm (7.56 in) 242 mm (9.53 in) 292 mm (11.5 in) L1 341 mm (13.4 in) 494 mm (19.4 in) 521 mm (20.5 in) Flanges according to EN1092-1 (suitable for DIN2527) Dimension ⌀E ⌀E Endress+Hauser Version PN16 PN25 DN150 DN200 DN250 DN300 22 mm (0.87 in) 24 mm (0.94 in) 26 mm (1.02 in) 28 mm (1.1 in) ⌀285 mm (11.2 in) ⌀340 mm (13.4 in) ⌀405 mm (15.9 in) ⌀460 mm (18.1 in) 28 mm (1.1 in) 30 mm (1.18 in) ⌀300 mm (11.8 in) ⌀360 mm (14.2 in) - V. 1, Rev. 7, 26-10-2012 65 Micropilot FMR53, FMR54 Flanges according to ANSI B16.5 Dimension Version 150 lbs ⌀E 300 lbs ⌀E 6" 8" 10" 12" 25.4 mm (1 in) 28.4 mm (1.12 in) 30.2 mm (1.19 in) 31.8 mm (1.25 in) ⌀279.4 mm (11 in) ⌀342.9 mm (13.5 in) ⌀406.4 mm (16 in) ⌀482.6 mm (19 in) 36.6 mm (1.44 in) 41.1 mm (1.62 in) ⌀317.5 mm (12.5 in) ⌀381 mm (15 in) Flanges according to JIS B2220 10 K ⌀E 20 K ⌀E DN150 DN200 DN250 22 mm (0.87 in) 22 mm (0.87 in) 24 mm (0.94 in) ⌀280 mm (11 in) ⌀330 mm (13 in) ⌀400 mm (15.7 in) 28 mm (1.1 in) 30 mm (1.18 in) ⌀305 mm (12 in) ⌀350 mm (13.8 in) Housing Part Weight Housing GT18 - stainless steel approx. 4.5 kg (9.9 lbs) Housing GT19 - plastic Weight Version Dimension approx. 1.2 kg (2.7 lbs) Housing GT20 - aluminium approx. 1.9 kg (4.2 lbs) Device FMR53 FMR54 Weight of antenna and process connection max. 3.0 kg (6.6 lbs) + weight of flange 1) max. 9 kg (19.9 lbs) + weight of flange 1) For the weight of the flange refer to Technical Information TI00426F. 1) Antenna and process connection 66 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Materials Housing 2.1 2.2 A0013788 Housing GT18 - stainless steel, corrosion-resistant No. Part: material No. Part: material Housing: 316L (CF-3M, 1.4404) 2.1 Cover of the electronics compartment • Cover: 316L (CF-3M, 1.4404) • Window: glass • Cover seal: EPDM Cable entry • Sealing: EMPB • Cable gland: 316L (1.4404) • Adapter: 316L (1.4435) 2.2 Cover of the terminal compartment • Cover: 316L (CF-3M, 1.4404) • Cover seal: EPDM Pressure relief stopper: 316L (1.4404) Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) • Holder: 316L (1.4404) Turn housing • Screw: A4-70 • Clamp: 316L (1.4404) Identification • Nameplate: 304 (1.4301) • Groove pin: A2 Cover lock • Screw: A4 • Clamp: 316L (1.4404) Dummy plug: 316L (1.4404) Housing GT19 - plastic No. Part: material No. Part: material Housing: PBT Cable entry • Sealing: EMPB • Cable gland: polyamide (PA), nickel-plated brass (CuZn) • Adapter: 316L (1.4435) Dummy plug: nickel-plated brass (CuZn) Pressure relief stopper: nickel-plated brass (CuZn) Ground terminal • Screw: A2 • Spring washer: A4 • Clamp: 304 (1.4301) • Holder: 304 (1.4301) Identification Nameplate: sticker 2.1 Cover of the electronics compartment • Cover: – PA (see-through cover) – PBT (non-transparent cover) • Cover seal: EPDM 2.2 Cover of the terminal compartment • Cover: PBT • Cover seal: EPDM Endress+Hauser Turn housing • Screw: A4-70 • Clamp: 316L (1.4404) V. 1, Rev. 7, 26-10-2012 67 Micropilot FMR53, FMR54 Housing GT20 - die-cast aluminum, powder-coated, seawater-resistant No. Part: material No. Part: material Housing: AlSi10Mg(<0.1% Cu) Coating: polyester Cable entry • Sealing: EMPB • Cable gland: polyamide (PA), nickel-plated brass (CuZn) • Adapter: 316L (1.4435) Dummy plug: nickel-plated brass (CuZn) Pressure relief stopper: nickel-plated brass (CuZn) 2.1 Cover of the electronics compartment • Cover: AlSi10Mg(<0.1% Cu) • Window: glass • Cover seal: EPDM 2.2 Cover of the terminal compartment • Cover: AlSi10Mg(<0.1% Cu) • Cover seal: EPDM Cover lock • Screw: A4 • Clamp: 316L (1.4404) Ground terminal • Screw: A2 • Spring washer: A2 • Clamp: 304 (1.4301) • Holder: 304 (1.4301) Turn housing • Screw: A4-70 • Clamp: 316L (1.4404) Identification Nameplate: sticker FMR53 Antenna and process connection A0018954 Flange version Version with threaded connection Pos. Part Material Housing adapter 316L (1.4404) Connection 316L (1.4404) Connection 316L (1.4404) PVDF 68 Flange V. 1, Rev. 7, 26-10-2012 316L (1.4404/1.4435) Endress+Hauser Micropilot FMR53, FMR54 Pos. Part Material Cladding PTFE Rod antenna PTFE FMR54 mit Hornantenne A0018956 Compact version Version with antenna extension High temperature version Part Material Sensor adapter 316L (1.4404) Flange 316L (1.4404/1.4435) Antenna extension 316L (1.4435) Screw A4 Spring-lock washer A4 Horn antenna 316L (1.4404) Screw A4 Spring-lock wahser (compact) A4 Nordlock washer (XT and HT version) A4 Process separation cone Compact version: PTFE Hight temperature version: Al2O3 Seal Compact version: FKM, FFKM, EPDM High temperature version: Graphite Process separation 316L (1.4404) Temperature reduction 316L (1.4404) Pos. Endress+Hauser V. 1, Rev. 7, 26-10-2012 69 Micropilot FMR53, FMR54 FMR54 with planar or drip-off antenna Version with horn Version without horn Pos. Part Flange Adapter 316L (1.4404/1.4435) 316L (1.4404) Sensor adapter 316L (1.4404) Housing and retaining ring 316L (1.4404) Screw A2 Planar antenna PTFE Sealing ring FKM Horn antenna 316L (1.4404) 316L (1.4404) Housing adpater Material A0018957 70 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Weather protection cover 3.1 3.2 2.1 2.2 2.2 2.1 5.1 5.2 A0015473 Nr. Part: material Protection cover: 304 (1.4301) 2.1 Washer: A2 Weather protection cover Nr. Part: material 5.1 Cheese head screw: A2-70 2.2 Cheese head screw: A4-70 5.2 Nut: A2 3.1 Washer: A2 Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) • Holder: 316L (1.4404) 3.2 Tightening screw: 304 (1.4301) Bracket: 304 (1.4301) Endress+Hauser V. 1, Rev. 7, 26-10-2012 71 Micropilot FMR53, FMR54 Operability Operating concept Operator-oriented menu structure for user-specific tasks • Commissioning • Operation • Diagnostics • Expert level Quick and safe commissioning • Guided menus ("Make-it-run" wizards) for applications • Menu guidance with brief explanations of the individual parameter functions Efficient diagnostics increase measurement reliability • Remedy information is integrated in plain text • Diverse simulation options and line recorder functions Local operation Order code for "Display; Operation", option C "SD02" Reliable operation • Local operation in different languages (see product structure, feature "Additional Operation Language") • Standardized operation at the device and in the operating tools • Data storage device (HistoROM) for process and measuring device data with event logbook available at all times - even if electronics modules are replaced Order code for "Display; Operation", option E "SD03" (in preparation) – – A0015546 A0015544 Operation with pushbuttons Operation with touch control Display elements • 4-line display • In the case of order code for "Display; Operation", option E: white background lighting; switches to red in event of device errors (in preparation) • Format for displaying measured variables and status variables can be individually configured • Permitted ambient temperature for the display: –20 to +60 °C (–4 to +140 °F) The readability of the display may be impaired at temperatures outside the temperature range. Operating elements • In the case of order code "Display; Operation", Option C: local operation with 3 push buttons ( , , ) • In the case of order code for "Display; Operation", option E: external operation via touch control; 3 optical keys: , , (in preparation) • Operating elements also accessible in various hazardous areas Additional functionality • Data backup function The device configuration can be saved in the display module. • Data comparison function The device configuration saved in the display module can be compared to the current device configuration. • Data transfer function The transmitter configuration can be transmitted to another device using the display module. 72 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Operation with remote display and operating module FHX50 A0013137 å 20 Housing of the remote display and operating module FHX50 Display and operating module SD02, push buttons; cover must be removed Display and operating module SD03, optical keys; can be operated through the glass of the cover (in preparation) Via HART protocol Remote operation FHX50 operating options å 21 A0013764 Options for remote operation via HART protocol PLC (programmable logic controller) Transmitter power supply unit, e.g. RN221N (with communication resistor) Connection for Commubox FXA191, FXA195 and Field Communicator 375, 475 Field Communicator 375, 475 Computer with operating tool (e.g. FieldCare, AMS Device Manager, SIMATIC PDM) Commubox FXA191 (RS232) or FXA195 (USB) Field Xpert SFX100 VIATOR Bluetooth modem with connecting cable Transmitter Endress+Hauser V. 1, Rev. 7, 26-10-2012 73 Micropilot FMR53, FMR54 Via PROFIBUS PA protocol (in preparation) PROFIBUS DP ENDRESS + HAUSER PROFIBUS PA A0015775 Segment coupler Computer with Profiboard/Proficard and operating tool (e.g. FieldCare) PLC (Progrommable Logic Controller) Transmitter Additional functions (valves etc.) 74 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Via FOUNDATION Fieldbus (in preparation) BT FF-HSE IN FF-H1 PS LD SB BT BT ENDRESS + HAUSER PS FF-H1 – BT å 22 Industrial network High Speed Ethernet IN FFHSE FFH1 LD PS SB BT A0017188 FOUNDATION Fieldbus system architecture with associated components Endress+Hauser FOUNDATION Fieldbus-H1 Linking Device FF-HSE/FF-H1 Bus Power Supply Safety Barrier Bus Terminator FFblue Bluetooth modem Field Xpert SFX100 FieldCare NI-FF interface card V. 1, Rev. 7, 26-10-2012 75 Micropilot FMR53, FMR54 Via service interface (CDI) – A0014019 Service interface (CDI) of the measuring device (= Endress+Hauser Common Data Interface) Commubox FXA291 Computer with "FieldCare" operating tool 76 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Integration in tank gauging system The Endress+Hauser Tank Side Monitor NRF590 provides integrated communications for sites with multiple tanks, each with one or more sensors on the tank, such as radar, spot or average temperature, capacitive probe for water detection and/or pressure sensors. Multiple protocols out of the Tank Side Monitor guarantee connectivity to nearly any of the existing industry standard tank gauging protocols. Optional connectivity of analog 4...20 mA sensors, digital I/O and analog output simplify full tank sensor integration. Use of the proven concept of the intrinsically safe HART bus for all on-tank sensors yields extremely low wiring costs, while at the same time providing maximum safety, reliability and data availability. NXA820 16...253 VAC å 23 A0017982 The complete measuring system consists of: Tankvision workstation Commubox FXA195 (USB) - optional Computer with operating tool (ControlCare) - optional Level measuring device Temperature measuring device Tank Side Monitor NRF590 Pressure measuring device Tankvision Tank Scanner NXA820 Endress+Hauser V. 1, Rev. 7, 26-10-2012 77 Micropilot FMR53, FMR54 System integration via Fieldgate Vendor Managed Inventory By using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide their regular customers with information about the current supplies at any time and, for example, account for them in their own production planning. For their part, the Fieldgates monitor the configured level limits and, if required, automatically activate the next supply. The spectrum of options here ranges from a simple purchasing requisition via e-mail through to fully automatic order administration by coupling XML data into the planning systems on both sides. Remote maintenance of measuring equipment ENDRESS+HAUSER RN 221N FXN 520 ENDRESS+HAUSER RN 221N Fieldgates not only transfer the current measured values, they also alert the responsible standby personnel, if required, via e-mail or SMS. In the event of an alarm or also when performing routine checks, service technicians can diagnose and configure connected HART devices remotely. All that is required for this is the corresponding HART operating tool (e.g. FieldCare, ...) for the connected device. Fieldgate passes on the information transparently, so that all options for the respective operating software are available remotely. Some on-site service operations can be avoided by using remote diagnosis and remote configuration and all others can at least be better planned and prepared. 20...45 VDC å 24 A0011278 The complete measuring system consists of devices and: Fieldgate FXA520 Multidrop Connector FXN520 The number of instruments which can be connected in mutidrop mode can be calculated by the "FieldNetCalc" program. A description of this program can be found in Technical Information TI 400F (Multidrop Conncector FXN520). The program is available form your Endress+Hauser sales organisation or in the internet at: www.de.endress.com/Download (text search = "Fieldnetcalc"). 78 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Certificates and approvals CE mark The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)". Ex approval • • • • • • ATEX IEC Ex CSA (in Vorbereitung) FM (in Vorbereitung) NEPSI (in Vorbereitung) TIIS (in Vorbereitung) Additional safety instructions must be observed for applications in hazardous areas. They are contained in the separate "Safety Instructions" (XA) document, which is included in the scope of delivery. Reference is made to the XA on the nameplate of the device. Details on the available certificats as well as the associated XAs can be found in the Associated documentation chapter in the Safety instructions section: (® ä 87). Dual seal according to ANSI/ISA 12.27.01 The devices Micropilot FMR5x have been designed according to ANSI/ISA 12.27.01 as dual seal devices, allowing the user to waive the use and save the cost of installing external secondary process seals in the conduit as required by the process sealing sections of ANSI/NFPA 70 (NEC) and CSA 22.1 (CEC). These instruments comply with the North-American installation practice and provide a very safe and cost-saving installation for pressurized applications with hazardous fluids. Further information can be found in the control drawings of the relevant devices. Used for level monitoring (MIN, MAX, range) up to SIL 3 (homogeneous or inhomogeneous redundancy), independently assessed by TÜV Rhineland as per IEC 61508. Other information see documentation SD01087F: "Functional Safety Manual". Sanitary compatibility FMR53 with antenna made of PTFE conforms to FDA 21 CFR 177.1550 and USP <88> Class VI. AD2000 The pressure retaining material 316L (1.4435/1.4404) corresponds to AD2000 - W2/W10. Functional Safety The Micropilot is not subject to the scope of the Pressure Equipment Directive 97/23/EC, as it does not have a pressure-bearing housing according to article 1, section 2.1.4 of the directive. Marine certificate (in preparation) in preparation Radio standard EN302372-1/2 The devices Micropilot FMR50, FMR51, FMR52, FMR53, FMR54, FMR56 and FMR57 are conform with the TLPR (Tanks Level Probing Radar) standard EN302372-1/2 and can always be used in closed tanks or bins. For installation, points a to f in Annex B of EN302372-1 have to be taken into account. FCC / Industry Canada This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Pressure Equipment Directive Canada CNR-Gen Section 7.1.3 This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Endress+Hauser V. 1, Rev. 7, 26-10-2012 79 Micropilot FMR53, FMR54 [Any] changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. in preparation Track record FMR5x is the upgrade model of the corresponding FMR2xx series. Other standards and guidelines • EN 60529 Degrees of protection by housing (IP code) • EN 61010-1 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. • IEC/EN 61326 "Emission in accordance with Class A requirements". Electromagnetic compatibility (EMC requirements) • NAMUR NE 21 Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment. • NAMUR NE 43 Standardization of the signal level for the breakdown information of digital transmitters with analog output signal. • NAMUR NE 53 Software of field devices and signal-processing devices with digital electronics • NAMUR NE 107 Status classification as per NE107 • NAMUR NE 131 Requirements for field devices for standard applications • IEC61508 Functional safety of electrical/electronic/programmable electronic safety-related systems CRN approval 80 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Ordering information Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com ® Select country ® Instruments ® Select device ® Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.com/worldwide Product Configurator - the tool for individual product configuration • Up-to-the-minute configuration data • Depending on the device: Direct input of measuring point-specific information such as measuring range or operating language • Automatic verification of exclusion criteria • Automatic creation of the order code and its breakdown in PDF or Excel output format • Ability to order directly in the Endress+Hauser Online Shop 5-point linearity protocol (in preparation) The following notes must be taken into account if option F4 ("5 point linearity protocol") has been selected in feature 550 ("Calibration"). The five points of the linearity protocol are evenly distributetd across the measuring range (0% to 100%). In order to define the measuring range, Empty calibration (E) and Full calibration (F) have to be specified 7). 200 (7.87) 200 (7.87) The following restrictions have to be taken into account when defining E and F: mm (in) A0019161 Minimum span A ³ Length of antenna + 200 mm (8 in) Minimum value: 400 mm (16 in) F ³ 400 mm (16 in) E £ 20 m (66 ft) Minimum distance between reference point (R) and 100% level 7) Maximum value for "empty calibration" The linearity is checked under reference conditions. The selected values of Empty calibration and Full calibration are only used to record the linearity protocol and are reset to their antenna specific default values thereafter. If values different from the default are required, they must be ordered as a customized parametrization (® ä 82). If E and F are not specified, antenna dependent default values will be used instead. Endress+Hauser V. 1, Rev. 7, 26-10-2012 81 Micropilot FMR53, FMR54 If the option IJ "Customized parametrization HART", IK "Customized parametrization PA" or IL "Customized parametrization FF" has been selected in feature 570 "Service", customer specific presettings can be selected for the following parameters: Communication Selection list / range of values Setup ® Distance unit • HART • PA • FF • in • mm Setup ® Empty calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Setup ® Full calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Setup ® Adv. Setup ® Current output 1/2 ® Damping HART 0 to 999,9 s Setup ® Adv. Setup ® Current output 1/2 ® Failure mode HART Expert ® Comm. ® HART config. ® Burst mode HART Parameter • Min • Max • Last valid value • Off • On Customized parametrization 82 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Accessories Device-specific accessories Accessory Description 222 (8.74) Weather protection cover mm (in) A0015466 273.8 (10.8) 164 (6.46) 298.5 (11.8) 255.1 (10) 55° 35° 155 (6.1 ° 65 mm (in) A0015472 37.8 mm (1.49 in) 54 mm (2.13 in) The weather protection cover can be ordered together with the device (product structure, feature 620 "Accessory Enclosed", option PB "Weather Protection Cover"). Alternatively, it can be separately ordered as an accessory; order code 71132889. Endress+Hauser V. 1, Rev. 7, 26-10-2012 83 Micropilot FMR53, FMR54 Accessory Description ø40 (ø1.57) ø44.5 (ø1.75) ø62 (ø2.44) ø78 (ø3.07) Antenna extension FAR10 (for FMR54) L1 Instrument connection Horn connection mm (in) A0018879 Material: • 316L (1.4404) • Alloy B2 • Alloy C4 Length L1: • 100 mm (4 in) • 200 mm (8 in) • 300 mm (12 in) • 400 mm (16 in) Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com ® Select country ® Instruments ® Select device ® Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.com/worldwide 84 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Accessory Description Remote display FHX50 A0019128 • Material: – Plastics PBT – 316L (in preparation) • Suitable for the display modules: – SD02 (push buttons) – SD03 (touch control) (in preparation) • Connection cable: – Cable with M12 plug; supplied with the FHX50; up to 30 m (98 ft) – Customer supplied standard cable; up to 60 m (196 ft) • If the remote display is to be used, the Micropilot must be ordered in the version "Prepared for display FHX50" (feature 030, option L or M). For the FHX50, on the other hand, the option A: "Prepared for display FHX50" has to be selected in feature 050: "Option Measurement Device". • If a Micropilot has not been ordered in the version "Prepared for display FHX50", but is nevertheless to be equipped with an FHX50, it is essential to select the option B: "Not prepared for display FHX50" in feature 050: "Option Measurement Device" of the FHX50. In this case, a retrofit kit, needed to prepare the Micropilot for the remote display, is supplied together with the FHX50. For details refer to the document SD01007F. Accessory Communication-specific accessories Commubox FXA195 HART Accessory Commubox FXA291 Description For intrinsically safe HART communication with FieldCare via the USB interface. For details refer to Technical Information TI00404F Description Connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a computer. For details refer to Technical Information TI00405C Accessory Description HART Loop Converter HMX50 Evaluates the dynamic HART variables and converts them to analog current signals or limit values. For details refer to Technical Information TI00429F and Operating Instructions BA00371F Endress+Hauser V. 1, Rev. 7, 26-10-2012 85 Micropilot FMR53, FMR54 Accessory Description WirelessHART Adapter SWA70 Connects field devices to a WirelessHART network. The WirelessHART adapter can be mounted directly at a HART device and is easly integrated into an existing HART network. It ensures safe data transmission and can be operated in parallel with other wireless networks. For details refer to Operating Instructions BA00061S Accessory Description Fieldgate FXA320 Gateway for remote monitoring of connected 4-20mA measuring devices via web browser. For details refer to Technical Information TI00025S and Operating Instructions BA00053S Accessory Description Fieldgate FXA520 Gateway for remote diagnosis and parametrization of connected HART measuring devices via web browser. For details refer to Technical Information TI00025S and Operating Instructions BA00051S Accessory Description Field Xpert SFX100 Compact, flexible and robust industry handheld terminal for remote parametrization and measured value inspection via the HART output or via FOUNDATION Fieldbus . Service-specific accessories Accessory FieldCare For details refer to Operating Instructions BA00060S Description Endress+Hauser's FDT-based Plant Asset Management tool. Helps to configure and maintain all field devices of your plant. By supplying status information it also supports the diagnosis of the devices. Accessory Description Graphic Data Manager Memograph M The graphic data manager Memograph M provides information on all the relevant process variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on an SD card or USB stick. System components For details refer to Operating Instructions BA00027S and BA00059S. RN221N RNS221 For details refer to Technical Information TI00133R and Operating Instructions BA00247R Active barrier with power supply for safe separation of 4 to 20 mA current circuits. Provides bi-directional HART transmission. For details refer to Technical Information TI00073R and Operating Instructions BA00202R Transmitter supply for 2-wire sensors or transmitters exclusively for non-Ex areas. Provides bi-directional communication using the HART communication sockets. For details refer to Technical Information TI00081R and Operating Instructions KA00110R 86 V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 Documentation The following document types are available: • On the CD supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.com ® Download Standard documentation Micropilot FMR53, FMR54 Correlation of documentations to the device: Power supply, Communikation output Document type Document code FMP53 A, B, C, K, L Operating Instructions BA01050F/00/EN Brief Operating Instructions KA01101F/00/EN Description of Device Parameters GP01014F/00/EN Operating Instructions BA01126F/00/EN Brief Operating Instructions KA01130F/00/EN Description of Device Parameters GP01018F/00/EN Operating Instructions BA01122F/00/EN Brief Operating Instructions KA01126F/00/EN Description of Device Parameters GP01017F/00/EN Supplementary documentation Device Fieldgate FXA520 PROFIBUS PA (in preparation) FOUNDATION Fieldbus (in preparation) HART Tank Side Monitor NRF590 Document type Document code Technical Information TI369F/00/EN Technical Information TI402F/00/EN Operating Instructions BA256F/00/EN Description of Device Parameters BA257F/00/EN Depending on the approval, the following Safety Instructions (XA) are supplied with the device. They are an integral part of the Operating Instructions. Safety Instructions (XA) Device Approval Available for Safety Instructions HART Safety Instructions PROFIBUS FOUNDATION Fieldbus BA ATEX: II 1 G Ex ia IIC T6 Ga • FMR53 • FMR54 XA00677F XA00685F BB ATEX: II 1/2 G Ex ia IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00677F XA00685F Feature 010 BC ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00680F XA00688F BD ATEX: II 1/2/3 G Ex ic [ia Ga] IIC T6-T1 Ga/Gb/Gc • FMR53 • FMR54 XA00678F XA00686F BE ATEX: II 1 D Ex ta IIIC T500 xx°C Da FMR54 XA00682F XA00690F BF ATEX: II 1/2 D Ex ta IIIC Txx°C Da/Db FMR54 XA00682F XA00690F BG ATEX: II 3 G Ex nA IIC T6-T1 Gc • FMR53 • FMR54 XA00679F XA00687F BH ATEX: II 3 G Ex ic IIC T6-T1 Gc • FMR53 • FMR54 XA00679F XA00687F BL ATEX: II 1/2/3 G Ex nA [ia Ga] IIC T6-T1 Ga/Gb/Gc • FMR53 • FMR54 XA00678F XA00686F B2 ATEX: II 1/2 G Ex ia IIC T6-T1 Ga/Gb ATEX: II 1/2 D Ex ia IIIC Txx°C Da/Db • FMR53 • FMR54 XA00683F XA00691F Endress+Hauser V. 1, Rev. 7, 26-10-2012 87 Micropilot FMR53, FMR54 Available for Safety Instructions HART Safety Instructions PROFIBUS FOUNDATION Fieldbus B3 ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb ATEX: II 1/2 D Ex ta IIIC Txx°C Da/Db • FMR53 • FMR54 XA00684F XA00692F B4 ATEX:II 1/2 G Ex ia IIC T6-T1 Ga/Gb ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00681F XA00689F IA IECEx: Ex ia IIC T6-T1 Ga • FMR53 • FMR54 XA00677F XA00685F IB IECEx: Ex ia IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00677F XA00685F IC IECEx: Ex d [ia] IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00680F XA00688F ID IECEx: Ex ic [ia Ga] IIC T6-T1 Ga/Gb/Gc • FMR53 • FMR54 XA00678F XA00686F IE IECEx: Ex ta IIIC T500 xx°C Da FMR54 XA00682F IF IECEx: Ex ta IIIC Txx°C Da/Db FMR54 XA00682F IG IECEx: Ex nA IIC T6-T1 Gc • FMR53 • FMR54 XA00679F IH IECEx: Ex ic IIC T6-T1 Gc • FMR53 • FMR54 XA00679F XA00687F IL IECEx: Ex nA [ia Ga] IIC T6-T1 Ga/Gb/Gc • FMR53 • FMR54 XA00678F XA00686F I2 IECEx: Ex ia IIC T6-T1 Ga/Gb IECEx: Ex ia IIIC Txx°C Da/Db • FMR53 • FMR54 XA00683F XA00691F I3 IECEx: Ex d [ia] IIC T6-T1 Ga/Gb IEXEx: Ex ta IIIC Txx°C Da/Db • FMR53 • FMR54 XA00684F XA00692F I4 IECEx: Ex ia IIC T6-T1 Ga/Gb IECEx: Ex d [ia] IIC T6-T1 Ga/Gb • FMR53 • FMR54 XA00681F XA00689F Approval XA00690F XA00690F XA00687F Feature 010 For certified devices the relevant Safety Instructions (XA) are indicated on the nameplate. If the device is prepared for the remote display FHX50 (product structure: feature 030: Display, Operation", option L or M), the Ex marking of some certificates changes according to the following table 8): Ex marking BG L oder M ATEX II 3G Ex nA [ia Ga] IIC T6 Gc BH L oder M ATEX II 3G Ex ic [ia Ga] IIC T6 Gc B3 L oder M ATEX II 1/2G Ex d [ia] IIC T6 Ga/Gb, ATEX II 1/2D Ex ta [ia Db] IIIC Txx°C Da/Db IG L oder M IECEx Ex nA [ia Ga] IIC T6 Gc IH L oder M IECEx Ex ic [ia Ga] IIC T6 Gc I3 L oder M IECEx Ex d [ia] IIC T6 Ga/Gb, IECEx Ex ta [ia Db] IIIC Txx°C Da/Db Feature 010 ("Approval") Feature 030 ("Display, Operation") Registered trademarks HARTÒ Registered trademark of the HART Communication Foundation, Austin, USA 8) 88 The marking of certificates not mentioned in this table are not affected by the FHX50. V. 1, Rev. 7, 26-10-2012 Endress+Hauser Micropilot FMR53, FMR54 PROFIBUSÒ Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATIONTM Fieldbus Registered trademark of the Fieldbus Foundation, Austin, Texas, USA KALREZÒ, VITONÒ Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA TEFLONÒ Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA TRI CLAMPÒ Registered trademark of Alfa Laval Inc., Kenosha, USA Patents This product may be protected by at least one of the following patents. Further patents are pending. US Patents EP Patents 882 957 6.087.978 955 527 6.140.940 6.155.112 5.948.979 882 955 6.295.874 210 567 6.512.358 1 301 914 6.606.904 6.640.628 6.679.115 1 360 523 1 389 337 6.779.397 7.201.050 7.412.337 7.552.634 7.730.760 7.819.002 1 774 616 7.966.141 8.040.274 8.049.371 Endress+Hauser 834 722 1 083 413 6.266.022 V. 1, Rev. 7, 26-10-2012 89 D D T Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com TI01041F/00/EN/01.12 71162678 CCS/EH-COSIMA ProMoDo
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