Epson Printer 7600 Users Manual StylusPro7600_9600_A

2015-01-23

• Home
• Previous Menu
• Cover
• Contents
• Product Description
  • 1.1 Product Description
    • 1.1.1 Features
    • 1.1.2 Differences between Stylus Pro 7600 and Stylus Pro 9600
  • 1.2 Basic Specifications
    • 1.2.1 Print Specifications
    • 1.2.2 Character Specification
    • 1.2.3 Control Code
    • 1.2.4 Paper Feed
    • 1.2.5 Paper Specifications
      • 1.2.5.1 Roll Paper
      • 1.2.5.2 Sheet
      • 1.2.5.3 Special Paper
    • 1.2.6 Mechanism Specifications
      • 1.2.6.1 Printable Area
      • 1.2.6.2 Paper Set Lever
      • 1.2.6.3 Cutting Specification
      • 1.2.6.4 Acoustic Noise
    • 1.2.7 Electrical Specifications (TBD)
    • 1.2.8 Reliability
      • 1.2.8.1 Total Print Volume
      • 1.2.8.2 Print Head Life
      • 1.2.8.3 Maintenance Tank Life
      • 1.2.8.4 Cutter Life average
      • 1.2.8.5 Maintenance Parts (TBD)
    • 1.2.9 Ambient Conditions
      • 1.2.9.1 Temperature/Humidity
      • 1.2.9.2 Vibration
      • 1.2.9.3 Shock
      • 1.2.9.4 Surrounding Space
    • 1.2.10 Overall Dimensions
    • 1.2.11 Accessories
      • 1.2.11.1 Accessories and Options for Stylus Pro 7600
      • 1.2.11.2 Accessories and Options for Stylus Pro 9600
  • 1.3 External View and Parts Names
  • 1.4 Operating Panel
    • 1.4.1 Buttons and Functions
      • 1.4.1.1 Functions of Buttons
      • 1.4.1.2 LEDs
    • 1.4.2 Indications on the Panel
      • 1.4.2.1 lED Indications in Normal Mode
      • 1.4.2.2 LCD Indications in Normal Mode
    • 1.4.3 SelecType
      • 1.4.3.1 Outline
      • 1.4.3.2 Panel Setting Menu Item
      • 1.4.3.3 PG Setting
      • 1.4.3.4 Page Lines
      • 1.4.3.5 Interface Select
      • 1.4.3.6 Code Page Switching
      • 1.4.3.7 Roll Paper Margin
      • 1.4.3.8 Detect Paper Width
      • 1.4.3.9 Detect Skew Error
      • 1.4.3.10 Job Timeout Setting
      • 1.4.3.11 No margin print setting
      • 1.4.3.12 Cutter position adjustment
      • 1.4.3.13 Auto margin refresh
      • 1.4.3.14 Panel Setup Value Initialization
      • 1.4.3.15 Nozzle Check Pattern Printing
      • 1.4.3.16 Status Printing
      • 1.4.3.17 Job Information Print
      • 1.4.3.18 Firmware version
      • 1.4.3.19 Printable pages of each ink cartridge
      • 1.4.3.20 Ink remaining
      • 1.4.3.21 Maintenance tank count
      • 1.4.3.22 Use counter
      • 1.4.3.23 Clear use counter
      • 1.4.3.24 Job history display
      • 1.4.3.25 Job history clear
      • 1.4.3.26 Total prints
      • 1.4.3.27 Consumables life
      • 1.4.3.28 Suction adjustment for paper setting and indicator display
      • 1.4.3.29 Ink remaining indicator display
      • 1.4.3.30 Job information
      • 1.4.3.31 User Paper Setting
      • 1.4.3.32 Power cleaning
      • 1.4.3.33 Cutter Blade Replacement
      • 1.4.3.34 Gap Adjustment (Bi-D Adjustment, Uni-D Adjustment)
      • 1.4.3.35 BK ink cartridge replacement
    • 1.4.4 Maintenance Mode 1
    • 1.4.5 Maintenance Mode 2
    • 1.4.6 Paper feeding adjustment conversion table
    • 1.4.7 Firmware Reload
      • 1.4.7.1 Reload from ROM-DIMM
      • 1.4.7.2 Reload with F/W DOWNLOAD mode
      • 1.4.7.3 Installation with service utility (F/W Update function)
      • 1.4.7.4 Compulsory start F/W DOWNLOAD mode
    • 1.4.8 Function to prevent irregular printing
    • 1.4.9 Initialization
      • 1.4.9.1 Hardware initialization
      • 1.4.9.2 Software initialization
      • 1.4.9.3 Panel initialization
    • 1.4.10 Default Setup Values
      • 1.4.10.1 Initial Setting for Operation
      • 1.4.10.2 Ink Type Setting
      • 1.4.10.3 MW Printing Adjustment / Setting Values and Printing Modes
      • 1.4.10.4 Printing Mode Combination Table
  • 1.5 Controller
  • 1.6 Interfaces
    • 1.6.1 Parallel Interface
      • 1.6.1.1 Compatibility Mode
      • 1.6.1.2 Nibble Mode
      • 1.6.1.3 ECP Mode
    • 1.6.2 USB interface
    • 1.6.3 Optional Interface
    • 1.6.4 Supplements
  • 1.7 Optional Units and Consumables
    • 1.7.1 Ink Cartridge
    • 1.7.2 Cleaning cartridge
    • 1.7.3 Draining cartridge
    • 1.7.4 Maintenance Tank
• Operating Principles
  • 2.1 Overview
  • 2.2 Print Mechanism Components
    • 2.2.1 Carriage (CR) Mechanism
    • 2.2.2 Paper Feed Assembly
    • 2.2.3 Cleaning Mechanism
    • 2.2.4 Ink Supply Mechanism
    • 2.2.5 Others
  • 2.3 Outline of Control Circuit Board
  • 2.4 Outline of Power Supply Circuit Board
• Troubleshooting
  • 3.1 Outline
    • 3.1.1 Introduction
  • 3.2 Error Display
    • 3.2.1 Errors
      • 3.2.1.1 Error Indications on LCD
      • 3.2.1.2 Warning Indications on LCD
      • 3.2.1.3 Service Call (Fatal) Errors
    • 3.2.2 Errors
      • 3.2.2.1 Paper End/End of roll
      • 3.2.2.2 Wrong paper source is selected on panel
      • 3.2.2.3 Paper set lever is released during operation
      • 3.2.2.4 Paper set lever is released
      • 3.2.2.5 Paper Jam
      • 3.2.2.6 Front Cover Open
      • 3.2.2.7 Type-B I/F error
      • 3.2.2.8 Paper cutting error
      • 3.2.2.9 Paper Not Straight
      • 3.2.2.10 Paper check error/Paper eject error (sheet)
      • 3.2.2.11 Paper is too thick for cleaning
      • 3.2.2.12 Not enough ink for cleaning
      • 3.2.2.13 Ink-related Errors
      • 3.2.2.14 Defective ink cartridge
      • 3.2.2.15 Ink lever released
      • 3.2.2.16 Illegal ink cartridge
      • 3.2.2.17 Maintenance tank full
      • 3.2.2.18 No Maintenance tank
      • 3.2.2.19 Wrong IK designation
      • 3.2.2.20 Fatal Error
    • 3.2.3 Troubleshooting for Warning
      • 3.2.3.1 Ink Low
      • 3.2.3.2 Maintenance tank full warning
      • 3.2.3.3 Maintenance request
    • 3.2.4 Troubleshooting for Service Call Errors
      • 3.2.4.1 CR motor life (00000101)
      • 3.2.4.2 PF motor encoder check error (00010000)
      • 3.2.4.3 PF Motor out of step (00010001)
      • 3.2.4.4 PF motor overcurrent (00010002)
      • 3.2.4.5 PF motor in-position time out (00010003)
      • 3.2.4.6 CR motor encoder check error (00010004)
      • 3.2.4.7 CR motor out of step (00010005)
      • 3.2.4.8 CR motor overcurrent (00010006)
      • 3.2.4.9 CR motor in-position time-out (00010007)
      • 3.2.4.10 Servo interrupt watchdog time-out (00010008)
      • 3.2.4.11 System interrupt watchdog time-out (00010009)
      • 3.2.4.12 CR home position sensor error (0001000A)
      • 3.2.4.13 PF home position sensor error (0001000B)
      • 3.2.4.14 Head slide (PG) home position sensor error (0001000C)
      • 3.2.4.15 CR motor PWM output faulty (0001000F)
      • 3.2.4.16 PF motor PWM output faulty (00010010)
      • 3.2.4.17 Head driver (TG) temperature error (0001001B)
      • 3.2.4.18 CR servo parameter error (0001001D)
      • 3.2.4.19 PF servo parameter error (0001001E)
      • 3.2.4.20 CSIC reed/right error (00010020)
      • 3.2.4.21 Ink type error (setting on printer body side) (00010022)
      • 3.2.4.22 RTC analysis error (00010023)
      • 3.2.4.23 CSIC ROM communication error (00010025)
      • 3.2.4.24 RTC communication error (00010026)
      • 3.2.4.25 Head error (00010028)
      • 3.2.4.26 Unidentified NMI (00010029)
      • 3.2.4.27 CR ASIC ECU error (0001002A)
      • 3.2.4.28 PF ASIC ECU error (0001002B)
      • 3.2.4.29 NVRAM error (00020000)
      • 3.2.4.30 SDRAM error (00020002)
      • 3.2.4.31 BOOT program SUM error (00020003)
      • 3.2.4.32 Flash memory SUM error (00020009)
      • 3.2.4.33 Program load error (0002000A)
      • 3.2.4.34 Internal memory shortage error (0002000B)
      • 3.2.4.35 Review error (0002000C)
      • 3.2.4.36 CPU address error (load misalignment) (100000E0)
      • 3.2.4.37 CPU address error (storage misalignment) (10000100)
      • 3.2.4.38 CPU reserve command code exception error (10000180)
      • 3.2.4.39 CPU slot illegal command exception error (100001A0)
      • 3.2.4.40 CPU DMA address error (100005C0)
      • 3.2.4.41 CPU error (10000xxx)
  • 3.3 Troubleshooting Based on Your Printout
    • 3.3.1 Dot Missing
    • 3.3.2 Uneven Printing/Poor Resolution
    • 3.3.3 Smudged or Marred Printout (Front)
    • 3.3.4 Smudged or Marred Printout (Reverse side)
    • 3.3.5 White or Black Banding in the carriage running direction
    • 3.3.6 Banding in the paper feed direction
• Disassembly & Assembly
  • 4.1 Summary
    • 4.1.1 Precautions
    • 4.1.2 Tools
    • 4.1.3 Screw List
    • 4.1.4 Disassembly Flow
  • 4.2 Removing the Panel Unit and Housing
    • 4.2.1 Panel Unit
    • 4.2.2 R Side Cover
    • 4.2.3 L Side Cover
    • 4.2.4 I/H Cover
    • 4.2.5 H Top Cover
    • 4.2.6 Rear Cover
    • 4.2.7 Paper Guide L2
    • 4.2.8 Roll Paper Cover
    • 4.2.9 Front Cover
  • 4.3 Disassembly and Assembly of Carriage (CR) Mechanism
    • 4.3.1 Print Head
    • 4.3.2 Damper ASSY
    • 4.3.3 CR Board ASSY
    • 4.3.4 Cutter Section
      • 4.3.4.1 Cutter Holder ASSY
      • 4.3.4.2 Cutter Solenoid
    • 4.3.5 CR Encoder Sensor ASSY
    • 4.3.6 P_EGDE Sensor ASSY
    • 4.3.7 CR Motor ASSY
    • 4.3.8 HEAD_SLIDE Sensor ASSY
    • 4.3.9 CR_HP Sensor ASSY
    • 4.3.10 CR Encoder Scale (Timing Fence)
  • 4.4 Disassembly and Assembly of Paper Feed Mechanism
    • 4.4.1 PF Motor
    • 4.4.2 PF Encoder Sensor ASSY
    • 4.4.3 Cautions when replacing the PF Loop Scale
      • 4.4.3.1 Assembly Procedure for the PF Loop Scale ASSY
      • 4.4.3.2 PF Loop Scale ASSY Affixing Procedure
    • 4.4.4 Suction Fans
    • 4.4.5 P_THICK Sensor/P_THICK Sensor_0.3 ASSY
    • 4.4.6 P_REAR Sensor ASSY
  • 4.5 Disassembly and Assembly of Ink Supply Mechanism
    • 4.5.1 C472_SUB-B Board
    • 4.5.2 I/H (Ink Holder) ASSY
    • 4.5.3 Cover Sensor ASSY
  • 4.6 Disassembly and Assembly of Cleaning Mechanism
    • 4.6.1 Maintenance ASSY Removal
    • 4.6.2 Pump Motor ASSY
    • 4.6.3 Cap ASSY
    • 4.6.4 Pump ASSY
    • 4.6.5 Cleaner Head (Wiper)
    • 4.6.6 Flushing Box ASSY
  • 4.7 Disassembly and Assembly of Circuit Boards
    • 4.7.1 Power Supply Board
    • 4.7.2 AC Inlet
    • 4.7.3 MAIN Board (C472 MAIN)
    • 4.7.4 DIP Switch and Jumper Setting at Factory before Shipment
• Adjustment
  • 5.1 Overview
    • 5.1.1 Cautions
    • 5.1.2 Adjustment Tools
    • 5.1.3 Procedure for Adjustment Work
    • 5.1.4 Adjustment Items
      • 5.1.4.1 Print Head Adjustment
      • 5.1.4.2 Main Board Adjustment
      • 5.1.4.3 CR Motor Adjustment
      • 5.1.4.4 PF Motor Adjustment
      • 5.1.4.5 P_EDGE Sensor ASSY Adjustment
      • 5.1.4.6 P_REAR Sensor ASSY Adjustment
      • 5.1.4.7 P_THICK/P_THICK_0.3 Sensor ASSY Adjustment
      • 5.1.4.8 CR Encoder Sensor ASSY Adjustment
      • 5.1.4.9 Cover Sensor ASSY Adjustment
      • 5.1.4.10 PF Encoder Sensor ASSY Adjustment
      • 5.1.4.11 Cutter Solenoid ASSY or Paper Guide L Adjustment
      • 5.1.4.12 Damper ASSY Adjustment
      • 5.1.4.13 Release Sensor (I/H Lever) Adjustment
      • 5.1.4.14 Battery
    • 5.1.5 Parameter Backup
      • 5.1.5.1 Parameter Backup Procedure
      • 5.1.5.2 Work Procedure
      • 5.1.5.3 Others
    • 5.1.6 Firmware Reinstallation
      • 5.1.6.1 Firmware Installation through ROM-DIMM
      • 5.1.6.2 Firmware Installation through Interface
  • 5.2 Self-diagnostic Function
    • 5.2.1 Overview
      • 5.2.1.1 How to Start Self-diagnostic Function
      • 5.2.1.2 Functions of Keys during Self-diagnosis
      • 5.2.1.3 Top Menu
    • 5.2.2 Test
      • 5.2.2.1 Version
      • 5.2.2.2 Control Panel
      • 5.2.2.3 Sensors
      • 5.2.2.4 Encoder
      • 5.2.2.5 Fan
      • 5.2.2.6 Record
      • 5.2.2.7 CSIC
      • 5.2.2.8 Actuator
      • 5.2.2.9 Actuator 2
    • 5.2.3 Adjustment
      • 5.2.3.1 Rear AD Adjustment
      • 5.2.3.2 Edge AD Adjustment
      • 5.2.3.3 Input Rank
      • 5.2.3.4 Write D/A Value
      • 5.2.3.5 Check Nozzle
      • 5.2.3.6 Check Skew
      • 5.2.3.7 Feed Correction + T&B Adjustment
      • 5.2.3.8 Top & Bottom Adjustment
      • 5.2.3.9 Rear Sensor Position
      • 5.2.3.10 Platen Position (Sponge Position) Adjustment
      • 5.2.3.11 Platen Position Checking
      • 5.2.3.12 Head Slant Checking
      • 5.2.3.13 Round Trip Print Position Adjustment (Bi-D Adjustment)
      • 5.2.3.14 Parameter Copying
      • 5.2.3.15 Bi-D2 Adjustment (PG=0.7mm)
      • 5.2.3.16 Bi-D3 Adjustment (PG=2.1mm)
      • 5.2.3.17 Round Trip Print Position (Bi-D Adjustment) Checking
      • 5.2.3.18 Head Gap Adjustment (Uni-D Adjustment)
      • 5.2.3.19 Test Pattern Printing
      • 5.2.3.20 Clean Head
      • 5.2.3.21 Counter Clear
    • 5.2.4 Cleaning
    • 5.2.5 Print
    • 5.2.6 Parameter
      • 5.2.6.1 Parameter Initialize
  • 5.3 Mechanism Adjustment
    • 5.3.1 Overview
    • 5.3.2 CR Timing Belt Tension Adjustment
    • 5.3.3 PF Timing Belt Tension Adjustment
    • 5.3.4 P_THICK_0.3/P_THICK Sensor Mounting Plate Position Adjustment
    • 5.3.5 Cover Sensor ASSY Mounting Position Adjustment
    • 5.3.6 CR Encoder Sensor Mounting Position Adjustment
    • 5.3.7 Cutter Positioning Adjustment
      • 5.3.7.1 Paper Cutting Position Check
    • 5.3.8 PF Encoder Sensor Installation Position Adjustment
    • 5.3.9 USB ID Writing
• Maintenance
  • 6.1 Overview
    • 6.1.1 Periodic Maintenance Items and Product Life Information
    • 6.1.2 Important Maintenance Items During Service Operations
  • 6.2 Lubrication and Glue
    • 6.2.1 Lubricating the CR Guide Rail
• Appendix
  • 7.1 Connectors
  • 7.2 Component Layout
  • 7.3 Circuit Diagrams
  • 7.4 Exploded Diagrams
  • 7.5 ASP List (Parts List)
    • 7.5.1 ASP List for Stylus Pro 7600
    • 7.5.2 ASP List for Stylus Pro 9600