Exmark Phazer Phz19Ka343 Users Manual
PHZ19KA343 to the manual 0268a2a8-e006-43b8-8dad-f804c1fb8623
2015-02-04
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PHAZER™
ForSerialNos.
790,000&Higher
PartNo.4500-335Rev.A
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,or
otherreproductiveharm.
Important:Whenthemowerisusedoroperated
onanyCaliforniaforest,brushorgrasscovered
land,aworkingsparkarrestermustbeattached
tothemufer.Ifnot,theoperatorisviolating
statelaw,Section4442PublicResourceCode.To
acquireasparkarresterforyourunit,seeyour
EngineServiceDealer.
ThissparkignitionsystemcomplieswithCanadian
ICES-002Cesystèmed’allumageparètincellede
vèhiculeestconformeàlanormeNMB-002du
Canada
TheenclosedEngineOwner’sManualis
suppliedforinformationregardingTheU.S.
EnvironmentalProtectionAgency(EPA)and
theCaliforniaEmissionControlRegulationof
emissionsystems,maintenanceandwarranty.
KeepthisengineOwner’sManualwithyourunit.
ShouldthisengineOwner’sManualbecome
damagedorillegible,replaceimmediately.
Replacementsmaybeorderedthroughthe
enginemanufacturer.
Exmarkreservestherighttomakechangesor
addimprovementstoitsproductsatanytime
withoutincurringanyobligationtomakesuch
changestoproductsmanufacturedpreviously.
Exmark,oritsdistributorsanddealers,accept
noresponsibilityforvariationswhichmaybe
evidentintheactualspecicationsofitsproducts
andthestatementsanddescriptionscontained
inthispublication.
©2008—ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE683102
Contactusatwww.Exmark.com.
PrintedintheUSA.
AllRightsReserved
Introduction
CONGRATULATIONSonthepurchaseofyour
ExmarkMower.Thisproducthasbeencarefully
designedandmanufacturedtogiveyouamaximum
amountofdependabilityandyearsoftrouble-free
operation.
Thismanualcontainsoperating,maintenance,
adjustment,andsafetyinstructionsforyourExmark
mower.
BEFOREOPERATINGYOURMOWER,
CAREFULLYREADTHISMANUALINITS
ENTIRETY.
Byfollowingtheoperating,maintenance,andsafety
instructions,youwillprolongthelifeofyourmower,
maintainitsmaximumefciency,andpromotesafe
operation.
Ifadditionalinformationisneeded,orshouldyou
requiretrainedmechanicservice,contactyour
authorizedExmarkequipmentdealerordistributor.
AllExmarkequipmentdealersanddistributorsare
keptinformedofthelatestmethodsofservicing
andareequippedtoprovidepromptandefcient
serviceintheeldorattheirservicestations.They
carryamplestockofservicepartsorcansecurethem
promptlyforyoufromthefactory.
AllExmarkpartsarethoroughlytestedandinspected
beforeleavingthefactory,however,attentionis
requiredonyourpartifyouaretoobtainthefullest
measureofsatisfactionandperformance.
Wheneveryouneedservice,genuineExmarkparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorExmarkCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
3
Contents
Introduction...........................................................3
Safety.....................................................................5
SafetyAlertSymbol.........................................5
SafeOperatingPractices..................................5
SafetyandInstructionalDecals.....................10
Specications.......................................................13
ModelNumbers............................................13
Systems.........................................................13
Dimensions...................................................14
TorqueRequirements....................................15
ProductOverview................................................15
Operation.............................................................16
Controls........................................................16
Pre-Start........................................................17
OperatingInstructions..................................17
Transporting.................................................19
Maintenance.........................................................21
RecommendedMaintenanceSchedule(s)...........21
PeriodicMaintenance.......................................22
CheckEngineOilLevel.................................22
CheckBatteryCharge....................................22
CheckMowerBlades.....................................22
CheckSafetyInterlockSystem.......................23
CheckforLooseHardware............................23
ServiceAirCleaner........................................24
ChangeEngineOil........................................24
CheckHydraulicOilLevel.............................24
CheckTirePressures.....................................24
CheckConditionOfBelts..............................24
LubricateGreaseFittings...............................25
LubricateCasterWheelHubs........................25
CheckSparkPlugs.........................................26
ChangeHydraulicSystemFilter.....................26
ThreadLockingAdhesives.............................27
MobilHTSGrease(OrFood-Grade
Anti-seize).................................................27
DielectricGrease...........................................27
Adjustments.....................................................28
DeckLeveling...............................................28
PumpDriveBeltTension...............................28
DeckDriveBeltTension................................28
ElectricClutchAdjustment............................28
MotionControlLinkageAdjustment.............28
AdjustThrottleLeverTension.......................29
Cleaning...........................................................29
CleanEngineAirCoolingSystem...................29
RemoveEngineShroudsandCleanCooling
Fins...........................................................29
CleanGrassBuild-UpUnderDeck................29
WasteDisposal..............................................30
Troubleshooting...................................................31
Schematics...........................................................33
4
Safety
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents
Thissymbolmeans:ATTENTION!BECOME
ALERT!YOURSAFETYISINVOLVED!
Figure2
1.Safetyalertsymbol
Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituations
andwillbefollowedbythewordDANGER,
WARNING,orCAUTION.
DANGER:Whitelettering/Redbackground.
Indicatesanimminentlyhazardoussituationwhich,if
notavoided,Willresultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Couldresultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground.
Indicatesapotentiallyhazardoussituationwhich,if
notavoided,Mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizes
generalinformationworthyofspecialattention.
SafeOperatingPractices
Training
•ReadtheOperator’sManualandothertraining
material.Iftheoperator(s)ormechanic(s)can
notreadEnglishitistheowner’sresponsibilityto
explainthismaterialtothem.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.
Theownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperate
orservicetheequipment.Localregulationsmay
restricttheageoftheoperator.
•Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyExmark.
•Wearappropriateclothingincludingsafetyglasses,
substantialfootwear,longtrousers,andhearing
protection.DoNotoperatewhenbarefootor
whenwearingopensandals.Longhair,loose
clothingorjewelrymaygettangledinmoving
parts.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
•Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjectswhichcanbe
thrownbythemachineandmaycausepersonal
injurytotheoperatororbystanders.
5
Safety
DANGER
Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.
•Fillthefueltankoutdoorsinanopen
area,whentheengineiscold.Wipeup
anygasolinethatspills.
•Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.
•DoNotllthefueltankcompletely
full.Addgasolinetothefueltankuntil
thelevelis1/4to1/2inch(6–13mm)
belowthebottomofthellerneck.This
emptyspaceinthetankallowsgasoline
toexpand.
•Neversmokewhenhandlinggasoline,
andstayawayfromanopenameor
wheregasolinefumesmaybeignitedby
spark.
•Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.
•Addfuelbeforestartingtheengine.
Neverremovethecapofthefueltankor
addfuelwhenengineisrunningorwhen
theengineishot.
•Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
•DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.
•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.
•DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.
•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelson
theground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.
•Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropening
atalltimesuntilfuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandgas
tank/containeropening.
•Keepawayfromeyesandskin.
•Neversiphonbymouth.
•Checkthattheoperator’spresencecontrols,
safetyswitches,andshieldsareattachedand
functioningproperly.DoNotoperateunlessthey
arefunctioningproperly.
6
Safety
Operation
WARNING
Operatingengineparts,especiallythe
mufer,becomeextremelyhot.Severeburns
canoccuroncontactanddebris,suchas
leaves,grass,brush,etc.cancatchre.
•Allowengineparts,especiallythemufer,
tocoolbeforetouching.
•Removeaccumulateddebrisfrommufer
andenginearea.
•Installandmaintaininworkingordera
sparkarresterbeforeusingequipment
onforest-covered,grass-covered,or
brush-coveredunimprovedland.
WARNING
Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcan
killyou.
DoNotrunengineindoorsorinasmall
connedareawheredangerouscarbon
monoxidefumescancollect.
•Operateonlyindaylightorgoodarticiallight,
keepingawayfromholesandhiddenhazards.
•Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.
•Neveroperatethemowerwithdamagedguards,
shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.
•Nevermowwiththedischargedeectorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceand
workingproperly.
•DoNotchangetheenginegovernorsettingor
overspeedtheengine.
•Stopengine,waitforallmovingpartstostop,
removekeyandengageparkingbrake:
–Beforechecking,cleaningorworkingonthe
mower.
–Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).
–Beforeclearingblockages.
–Wheneveryouleavethemower.
•Stopengine,waitforallmovingpartstostop,and
engageparkingbrake:
–Beforerefueling.
–Beforedumpingthegrasscatcher.
WARNING
Hands,feet,hair,clothing,oraccessoriescan
becomeentangledinrotatingparts.Contact
withtherotatingpartscancausetraumatic
amputationorseverelacerations.
•DoNotoperatethemachinewithout
guards,shields,andsafetydevicesin
placeandworkingproperly.
•Keephands,feet,hair,jewelry,orclothing
awayfromrotatingparts.
•NEVERcarrypassengers.DONOToperate
themowerwhenpeople,especiallychildren,or
petsareinthearea.
•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebefore
changingdirections.
•Stoptheblades,slowdown,andusecautionwhen
crossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareato
bemowed.
•Beawareofthemowerdischargepathanddirect
dischargeawayfromothers.
•DoNotoperatethemowerundertheinuence
ofalcoholordrugs.
•Useextremecarewhenloadingorunloadingthe
machineintoatrailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
SlopeOperation
UseExtremecautionwhenmowingand/orturning
onslopesaslossoftractionand/ortip-overcould
occur.Theoperatorisresponsibleforsafeoperation
onslopes.
7
Safety
DANGER
Operatingonwetgrassorsteepslopescan
causeslidingandlossofcontrol.Wheels
droppingoveredges,ditches,steepbanks,or
watercancauserollovers,whichmayresult
inseriousinjury,deathordrowning.
•DoNotmowslopeswhengrassiswet.
•DoNotmowneardrop-offsornearwater.
•DoNotmowslopesgreaterthan15
degrees.
•Reducespeedanduseextremecaution
onslopes.
•Avoidsuddenturnsorrapidspeed
changes.
•Seeinsidethebackcovertodeterminethe
approximateslopeangleoftheareatobemowed.
•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.
(Figure3).
Figure3
1.Water
2.DangerZone-Useawalkbehindmowerand/orhand
trimmeronslopesgreaterthan15degrees,near
drop-offs,andwater.
3.SafeZone-Usethemowerhereonslopeslessthan15
degrees
•Removeormarkobstaclessuchasrocks,tree
limbs,etc.fromthemowingarea.Tallgrasscan
hideobstacles.
•Watchforditches,holes,rocks,dipsandrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
•Beawarethatoperatingonwetgrass,acrosssteep
slopesordownhillmaycausethemowertolose
traction.Lossoftractiontothedrivewheelsmay
resultinslidingandalossofbrakingandsteering.
•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagetheblades
andproceedslowlyofftheslope.
•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprove
stability.
•Useextremecarewithgrasscatchersor
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
MaintenanceandStorage
•Disengagedrives,lowerimplement,setparking
brake,stopengineandremovekeyordisconnect
sparkplugwire.Waitforallmovementtostop
beforeadjusting,cleaningorrepairing.
•Keepengine,enginearea,andpumpdrivebelt
compartmentfreefromaccumulationofgrass,
leaves,excessivegreaseoroil,andotherdebris
whichcanaccumulateintheseareas.These
materialscanbecomecombustibleandmayresult
inare.
•LetenginecoolbeforestoringandDoNotstore
nearameoranyenclosedareawhereopenpilot
lightsorheatappliancesarepresent.
•Shutofffuelwhilestoringortransporting.Do
Notstorefuelnearamesordrainindoors.
•Parkmachineonlevelground.Neverallow
untrainedpersonneltoservicemachine.
•Usejackstandstosupportcomponentswhen
required.
•Carefullyreleasepressurefromcomponentswith
storedenergy.
•Disconnectbatteryorremovesparkplugwire
beforemakinganyrepairs.Disconnectthe
negativeterminalrstandthepositivelast.
Reconnectpositiverstandnegativelast.
•Usecarewhencheckingblades.Wraptheblade(s)
orweargloves,andusecautionwhenservicing
them.Onlyreplacedamagedblades.Never
straightenorweldthem.
8
Safety
•Keephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.
•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugcharger
beforeconnectingordisconnectingfrombattery.
Wearprotectiveclothinganduseinsulatedtools.
•Keepallguards,shieldsandallsafetydevicesin
placeandinsafeworkingcondition.
•Checkallboltsfrequentlytomaintainproper
tightness.
•Frequentlycheckforwornordeteriorating
componentsthatcouldcreateahazard.
•Allreplacementpartsmustbethesameas
orequivalenttothepartssuppliedasoriginal
equipment.
WARNING
Hydraulicuidescapingunderpressure
canpenetrateskinandcauseinjury.Fluid
accidentallyinjectedintotheskinmustbe
surgicallyremovedwithinafewhoursbya
doctorfamiliarwiththisformofinjuryor
gangrenemayresult.
•Makesureallhydraulicuidhoses
andlinesareingoodconditionand
allhydraulicconnectionsandttings
aretightbeforeapplyingpressureto
hydraulicsystem.
•Keepbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.
•Usecardboardorpaper,notyourhands,
tondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulic
systembyplacingthemotioncontrol
leversinneutralandshuttingoffthe
enginebeforeperforminganyworkon
thehydraulicsystem.
9
Safety
SafetyandInstructionalDecals
•Keepallsafetysignslegible.Removeallgrease,
dirtanddebrisfromsafetysignsandinstructional
labels.
•Replaceallworn,damaged,ormissingsafety
signs.
•Whenreplacementcomponentsareinstalled,be
surethatcurrentsafetysignsareafxedtothe
replacedcomponents.
•Ifanattachmentoraccessoryhasbeeninstalled,
makesurecurrentsafetysignsarevisible.
•Newsafetysignsmaybeobtainedfrom
yourauthorizedExmarkequipmentdealeror
distributororfromExmarkMfg.Co.Inc.
•Safetysignsmaybeafxedbypeelingoffthe
backingtoexposetheadhesivesurface.Apply
onlytoaclean,drysurface.Smoothtoremove
anyairbubbles.
•Familiarizeyourselfwiththefollowingsafetysigns
andinstructionlabels.Theyarecriticaltothesafe
operationofyourExmarkcommercialmower.
1-303508
1-403005
1-513747
1-513748
93-8069
1.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
98-5954
103-1077
109-2356
1.Fast3.Neutral
2.Slow4.Reverse
10
Safety
109-2463
109-2465
109-2467
109-2490
109-2539
109-2862
109-2992
116-0950
11
Safety
109-2494
12
Specications
Specications
ModelNumbers
SerialNos:790,000andHigher
PHZ19KA343;PHZ19KA343CA
Systems
Engine
•EngineSpecications:SeeyourEngineOwner’s
Manual
•RPM:FullSpeed:3750±100RPM(NoLoad)
Idle:1400RPM
FuelSystem
•Capacity:7.7gal.(29.1L)
•TypeofFuel:Regularunleadedgasoline,87
octaneorhigher.
•FuelFilter:In-lineKawasakiP/N49019–7001
•FuelShut-OffValve:1/4turnincrements(“ON”,
“OFF”)
ElectricalSystem
•ChargingSystem:FlywheelAlternator
•ChargingCapacity:13amps
•BatteryType:BCIGroupU1
•BatteryVoltage:12Volt
•Polarity:NegativeGround
•Fuses:Two20ampbladetype
SafetyInterlockSystem
•PTOmustbedisengaged,brakeengaged,and
motioncontrolleversout(neutrallock)tostart
engine.(Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.)
•OperatormustbeinseatwhenPTOisengaged,
brakeisdisengaged,ormotioncontrolleversare
movedinorenginewillstop.
•Enginewillstopifeithertheleft,theright,or
bothleversaremovedfromneutrallockposition
whilebrakeisengaged.
OperatorControls
•SteeringandMotionControl:
Note:Motioncontrolleversareadjustableto
twoheights.
–Separatelevers,oneachsideoftheconsole,
controlspeedanddirectionoftravelofthe
respectivedrivewheels.
–Steeringiscontrolledbyvaryingtheposition
oftheleversrelativetoeachother.
–Movingmotioncontrolleversoutward(in
slots)locksthedrivesysteminneutral.
•PTOEngagementSwitch:Engageselectricclutch
(todrivebelt)whichengagesmowerblades.
•ParkingBrakeLever:Engagesparkingbrake.
•DeckHeightAdjustmentLever:Setscutting
heighttodesiredposition.
•DeckLiftAssistLever:Footpedalthatassists
inraisingthedeck.
Seat
•Type:Standardseatwithhighback,foampadded,
(internalsuspension)andarmrests.
•Mounting:Hingedtotiltupforaccesstobattery
andothercomponents.Heldintiltedposition
withlanyard.Adjustableforeandaftseattrack.
•Armrests:Standard–foampaddedip-up
armrests.
•SeatSafetySwitch:Incorporatedintothe
SafetyInterlockSystem.Timedelayseatswitch
eliminatesroughgroundcut-outs.
HydrostaticGroundDriveSystem
•HydrostaticDrive:TwoHydroGearZT2800
Integrateddrivesystems.
•HydraulicOilType:UseExmarkPremiumHydro
Oil.
13
Specications
•Speeds:
–0-7.2mph(11.6km/hr)forward.
–0-4.0mph(6.4km/hr)reverse.
•Drivewheelreleasesallowmachinetobemoved
whenengineisnotrunningandbrakeisoff(left
andrightsidesofengine).
Tires&Wheels
DriveFrontCaster
Pneumatic
(Air-Filled)
Semi-Pneumatic
Quantity22
TreadTurfMateSmooth
Size18x7.00-811x4.00-5
PlyRating4
Pressure13psi(90kPa)
CuttingDeck
•CuttingWidth:34.5inches(87.6cm)
•Discharge:Side
•BladeSize:(2ea.)17.50inches(44.5cm)
•BladeSpindles:Solidsteelspindleswith1inch
(25.4mm)I.D.bearings.
•DeckDrive:
–Electricclutchmountedonverticalengine
shaft.
–Bladesaredrivenbyonebelt
(w/self-tensioningidler)directfrom
theengine.
•Deck:
Fulloatingdeckisattachedtoout-frontsupport
frame.
Twooptionalanti-scalprollers.
Deckdesignallowsforbagging,mulchingorside
discharge.
•DeckDepth:5.0inches(12.7cm)
•CuttingHeightAdjustment:
Footoperateddeckliftleverisusedtoadjustthe
cuttingheightfrom1inch(2.5cm)to5inches
(12.7cm)in1/4inch(6.4mm)increments.
Thecuttingheightadjustmenthandlehasa
transportpositionandalladjustmentscanbe
madewhiletheoperatorremainsseated.
•MulchingKit:Optional.
Dimensions
OverallWidth:
WithoutDeck34.5inches(87.6cm)
DeectorUp35.0inches(89.0cm)
DeectorDown44.0inches(111.8cm)
OverallLength:
70.0inches(177.8cm)
OverallHeight:
39.0inches(99.1cm)
TreadWidth:(CentertoCenterof
Tires,Widthwise)
DriveWheels26.5inches(67.3cm)
CasterWheels29.0inches(73.7cm)
WheelBase:(CenterofCasterTireto
CenterofDriveTire)
45.0inches(114.3cm)
CurbWeight:
570lb(258.5kg)
14
ProductOverview
TorqueRequirements
BoltLocationTorque
CutterHousingSpindle
Nut
140-145ft-lb
(190-197N-m)
BladeMountingBolt115-120ft-lb
(156-163N-m)
Anti-ScalpRollerNyloc
Nut
40-45ft-lb(54-61N-m)
EngineMountingBolts25-30ft-lb(34-41N-m)
WheelLugNuts90-95ft-lb(122-129N-m)
ClutchRetainingBolt
(securedwiththreadlocker)
55-60ft-lb(75-81N-m)
ProductOverview
Figure4
1.FuelCap4.ParkingBrakeLever
2.MotionControlLever5.Height-of-CutFootLever
3.Controls
15
Operation
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Controls
MotionControlLevers
Themotioncontrolleverslocatedoneachsideofthe
consolecontroltheforwardandreversemotionof
themachine.Theleverscontroltheowofhydraulic
oilfromthehydrostaticpumptothedrivewheel
motorforeachside.
Movingtheleversforwardorbackwardturnsthe
wheelonthesamesideforwardorinreverse.Wheel
speedisproportionaltotheamounttheleveris
moved.
Movingtheleversoutwardfromthecenterposition
intotheT-slotlocksthemintheneutralposition
(Figure5).
ChokeControl
Locatedonthecenteroftheconsole.
Thechokeisusedtoaidinstartingacoldengine.
Movingthechokeleverforwardwillputthechokein
the“ON”positionandmovingthechokeleverto
therearwillputthechokeinthe“OFF”position.
DoNotrunawarmenginewithchokeinthe“ON”
position.
ThrottleControl
Locatedonthecenteroftheconsole(totheleftside
ofthechoke).
Thethrottleisusedtocontrolenginespeed.Moving
thethrottleleverforwardwillincreaseenginespeed
andmovingthethrottlelevertotherearwilldecrease
enginespeed.
BrakeLever
Locatedonleftsideoftheconsole.
Thebrakeleverengagesaparkingbrakeonthedrive
wheels.
Pulltheleverupandrearwardtoengagethebrake.
Pushtheleverforwardanddowntodisengagethe
brake.
Theunitmustbetieddownandbrakeengagedwhen
transporting.
IgnitionSwitch
Locatedrightofcenterontheconsole.
Theignitionswitchisusedtostartandstopthe
engine.Theswitchhasthreepositions“OFF”,“ON”
and“START”.Insertkeyintoswitchandrotate
clockwisetothe“ON”position.Rotateclockwiseto
thenextpositiontoengagethestarter(keymustbe
heldagainstspringpressureinthisposition).
Note:Brakemustbeengaged,motioncontrollevers
out(neutrallockposition)andPTOswitch“OFF”to
startengine.(Itisnotnecessaryfortheoperatorto
beintheseattostarttheengine.)
HourMeter
Locatedrightofcenterontheconsole(belowignition
switch).
Thehourmeterisconnectedtoapressureswitch
installedintheengineblockanditrecordsthe
numberofhoursthattheenginehasrun.Ifthe
ignitionswitchisleftonwithoutenginerunning,
hourmeterwillnotrun.
Note:Thisswitchisnotalowoilsensorandwillnot
alerttheoperatoriftheengineoilislow .
FuelShut-OffValve
Thevalveislocatedinthefuellinemidwaybetween
thefueltankandtheenginebehindtheseat.
Thefuelshut-offvalveisusedtoshutoffthefuel
whenthemachinewillnotbeusedforafewdays,
duringtransporttoandfromthejobsite,andwhen
parkedinsideabuilding.
Rotatethevalve1/4turnclockwisetoshutofffuel.
Rotatethevalve1/4turncounterclockwisetoturn
onfuel.
DriveWheelReleaseLevers
Locatedattherearofthemainframe.
Drivewheelreleaseleversareusedtoreleasethe
hydrostaticdrivesystemtoallowthemachinetobe
pushedwithouttheenginerunning.
16
Operation
Pulleachleverrearwardandoutwardtolock.Pull
eachleverinwardandpushforwardtoreset.DoNot
towmachine.
PTOEngagementSwitch
Locatedrightofcenterontheconsole(leftsideof
ignitionswitch).
Switchmustbepulledouttothe“ROTATE”
positiontoengagetheblades.Switchispushedinto
the“STOP”positiontostoptheblades.
Pre-Start
Fillfueltanks.Forbestresultsuseonlyclean,fresh
regulargradeunleadedgasolinewithanoctanerating
of87orhigher.Regulargradeleadedgasolinemay
alsobeused;however,combustionchamberand
cylinderheadwillrequiremorefrequentservice.See
EngineOwner’sManual.
DoNotaddoiltogasoline.
DoNotoverllfueltank.Neverllthefueltankso
thatthefuellevelrisesabovealevelthatis1/2inch
(13mm)belowthebottomofthellernecktoallow
forfuelexpansionandpreventfuelspillage.
Makesureyouunderstandthecontrols,their
locations,theirfunctions,andtheirsafety
requirements.
RefertotheMaintenancesectionandperformallthe
necessaryinspectionandmaintenancesteps.
OperatingInstructions
OpentheFuelShut-OffValve
Thefuelshutoffvalveislocatedundertheseatinthe
fuellinebetweentheleftfueltankandtheengine.
Rotatethevalve1/4turncounterclockwisetoturn
onfuel.
StartingtheEngine
1.Movethemotioncontrolleversouttotheneutral
lockposition.
2.Pullupandbackontheparkingbrakeleverto
engagetheparkingbrake.
3.PushinonthePTOswitchtothe“STOP”
position.
Note:Itisnotnecessaryfortheoperatortobe
intheseattostarttheengine.
4.Placethethrottlemidwaybetweenthe“SLOW”
and“FAST”positions.
5.Onacoldengine,pushthechokeleverforward
intothe“ON”position.
Onawarmengine,leavethechokeinthe“OFF”
position.
6.Turnignitionswitchtothe“START”position.
Releasetheswitchassoonastheenginestarts.
Important:DoNotcranktheengine
continuouslyformorethantensecondsata
time.Iftheenginedoesnotstart,allowa60
secondcool-downperiodbetweenstarting
attempts.Failuretofollowtheseguidelines
canburnoutthestartermotor.
7.Ifthechokeisinthe“ON”position,gradually
returnchoketothe“OFF”positionastheengine
warmsup.
EngagingthePTO
DANGER
Therotatingbladesunderthemowerdeck
aredangerous.Bladecontactcancause
seriousinjuryorkillyou.
DoNotputhandsorfeetunderthemower
ormowerdeckwhenthebladesareengaged.
DANGER
Anuncovereddischargeopeningwillallow
objectstobethrowninanoperator’sor
bystander’sdirection.Also,contactwiththe
bladecouldoccur.Thrownobjectsorblade
contactcancauseseriousinjuryordeath.
Neveroperatethemowerwiththedischarge
deectorraised,removed,oralteredunless
thereisagrasscollectionsystemormulch
kitinplaceandworkingproperly.
ThePTOpush-pullswitchengagesthecuttingblades.
Besurethatallpersonsareclearofthemowerdeck
anddischargeareabeforeengagingPTO.
17
Operation
Important:Operatormustbeinseatbeforethe
PTOcanbeengaged.
1.Setthethrottletothe“MIDWAY”position.
2.PullthePTOswitchoutwardtothe“ROTATE”
position.
3.Placethethrottleinthe“FAST”positiontobegin
mowing.
DisengagingthePTO
1.Setthethrottletothe“MIDWAY”position.
2.PushthePTOswitchintothe“STOP”position
todisengagetheblades.
StoppingtheEngine
1.Bringtheunittoafullstop.
2.DisengagethePTO.
3.Movethemotioncontrolleversouttotheneutral
lockposition.
4.Engagetheparkingbrake.
5.Placethethrottlemidwaybetweenthe“SLOW”
and“FAST”positions.
6.Allowtheenginetorunforaminimumof15
seconds,thenturntheignitionswitchtothe
“OFF”positiontostoptheengine.
7.Removethekeytopreventchildrenorother
unauthorizedpersonsfromstartingengine.
8.Closethefuelshut-offvalvewhenthemachine
willnotbeinuseforafewdays,when
transporting,orwhentheunitisparkedinside
abuilding.
DrivingtheMachine
CAUTION
Machinecanspinveryrapidlybypositioning
onelevertoomuchaheadoftheother.
Operatormaylosecontrolofthemachine,
whichmaycausedamagetothemachine
orinjury.
•Usecautionwhenmakingturns.
•Slowthemachinedownbeforemaking
sharpturns.
Important:Tobeginmovement(forwardor
backward)theoperatormustbeintheseat,the
brakelevermustbedisengaged(pusheddown)
beforethemotioncontrolleverscanbemovedin
ortheenginewillstop.
WhenleversarecenteredintheT-slotthedrive
systemisintheneutralposition.Withleversmoved
outintheT-slotthedrivesystemisintheneutrallock
position(Figure5).
Figure5
1.HandlesOut(Neutral
Lock)
5.Neutral
2.HandlesIn(Neutral)6.Reverse
3.FrontofUnit7.NeutralLock
4.Forward
DrivingForward
1.Releasetheparkingbrake.
2.Movethemotioncontrolleversinwardtothe
centertotheneutralunlockedposition.
3.Tomoveforwardinastraightlineapplyequal
forwardpressuretobothlevers.
Toturnleftorright,pullthemotioncontrollever
backtowardneutralinthedirectiondesired.
Themachinewillmovefasterthefartherthe
motioncontrolleversaremovedawayfrom
neutral.
4.Tostop,pullthemotioncontrolleversbackto
theneutralposition.
18
Operation
Figure6
1.HandlesOut(Neutral
Lock)
4.Forward
2.HandlesIn(Neutral)5.Reverse
3.FrontofUnit
DrivinginReverse
1.Movethemotioncontrolleversinwardtothe
centertotheneutralunlockedposition.
2.Tomoverearwardinastraightlineapplyingequal
pressurepullbothmotioncontrolleversrearward.
Toturnleftorright,releasepressureonthe
motioncontrollevertowardthedirectiondesired.
3.Tostop,pushthemotioncontrolleverstothe
neutralposition.
AdjustingtheCuttingHeight
Thecuttingheightofthemowerdeckisadjusted
from1inchto5inches(2.5cmto12.7cm)in1/4
inch(6.4mm)increments.
1.Stopthemachineandmovethemotioncontrol
leversoutwardtotheneutrallockedposition.
2.DisengagethePTO.
3.Raisethedeckheightlevertothetransport
position(alsothe5inch(12.7cm)cuttingheight
position)(Figure7).
Thedeckcanberaisedbypushingdownonthe
footoperateddeckliftassistleverlocatedatthe
frontrightcorneroftheoorpan.
Note:Whenchangingthecuttingheight
positions,alwayscometoacompletestop
anddisengagethePTO.
Figure7
1.Transportpositionand5inch(12.7cm)cuttingheight
position
4.Inserttheheightadjustmentpinintothehole
correspondingtothedesiredcuttingheightand
installthehairpincotterpin.
Seethedecalonthesideofthedeckliftplatefor
cutheights.
5.Movethedeckheightleveroutofthetransport
position(or5inch(12.7cm)cuttingheight)and
downontotheheightadjustmentpintomowat
selectedheight.
6.Totransport,moveleverbackuptotransport(or
5inch(12.7cm)cuttingheight)position.
Transporting
TransportingaUnit
Useaheavy-dutytrailerortrucktotransportthe
machine.Lockbrakeandblockwheels.Securely
fastenthemachinetothetrailerortruckwithstraps,
chains,cable,orropes.Besurethatthetrailerortruck
hasallnecessarylightingandmarkingasrequiredby
law .Secureatrailerwithasafetychain.
19
Operation
CAUTION
Thisunitdoesnothaveproperturn
signals,lights,reectivemarkings,ora
slowmovingvehicleemblem.Drivingona
streetorroadwaywithoutsuchequipment
isdangerousandcanleadtoaccidents
causingpersonalinjury.Drivingonastreet
orroadwaywithoutsuchequipmentmayalso
beaviolationofStatelawsandtheoperator
maybesubjecttotrafcticketsand/ornes.
DoNotdriveaunitonapublicstreetor
roadway.
WARNING
Loadingaunitonatrailerortruckincreases
thepossibilityofbackwardtip-over.
Backwardtip-overcouldcauseseriousinjury
ordeath.
•Useextremecautionwhenoperatinga
unitonaramp.
•Useonlyasingle,fullwidthramp;Do
Notuseindividualrampsforeachside
oftheunit.
•Ifindividualrampsmustbeused,use
enoughrampstocreateanunbroken
rampsurfacewiderthantheunit.
•DoNotexceeda15°anglebetweenramp
andgroundorbetweenrampandtrailer
ortruck.
•Avoidsuddenaccelerationwhiledriving
unituparamptoavoidtippingbackward.
•Avoidsuddendecelerationwhilebacking
unitdownaramptoavoidtipping
backward.
LoadingaUnit
Useextremecautionwhenloadingunitsontrailersor
trucks.Onefullwidthrampthatiswideenoughto
extendbeyondthereartiresisrecommendedinstead
ofindividualrampsforeachsideoftheunit.The
lowerrearsectionofthetractorframeextendsback
betweentherearwheelsandservesasastopfor
tippingbackward.Havingafullwidthrampprovides
asurfacefortheframememberstocontactifthe
unitstartstotipbackward.Ifitisnotpossibletouse
onefullwidthramp,useenoughindividualrampsto
simulateafullwidthcontinuousramp.
Rampshouldbelongenoughsothattheangles
betweentherampandthegroundandtherampand
thetrailerortruckDoNotexceed15°.Asteeper
anglemaycausemowerdeckcomponentstoget
caughtastheunitmovesfromramptotraileror
truck.Steeperanglesmayalsocausetheunittotip
backward.Ifloadingonornearaslope,position
thetrailerortrucksoitisonthedownsideofthe
slopeandtherampextendsuptheslope.Thiswill
minimizetherampangle.Thetrailerortruckshould
beaslevelaspossible.
Important:DoNotattempttoturntheunit
whileontheramp,youmaylosecontroland
driveofftheside.
Avoidsuddenaccelerationwhendrivinguparamp
andsuddendecelerationwhenbackingdownaramp.
Bothmaneuverscancausetheunittotipbackward.
20
Maintenance
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
WARNING
Whilemaintenanceoradjustmentsarebeing
made,someonecouldstarttheengine.
Accidentalstartingoftheenginecould
seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitch,
engageparkingbrake,andpullthewire(s)
offthesparkplug(s)beforeyoudoany
maintenance.Alsopushthewire(s)aside
soitdoesnotaccidentallycontactthespark
plug(s).
WARNING
Theenginecanbecomeveryhot.Touching
ahotenginecancausesevereburns.
Allowtheenginetocoolcompletelybefore
serviceormakingrepairsaroundtheengine
area.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst5hours•Changetheengineoil.
Aftertherst250hours•Changethehydrauliclter.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checkthemowerblades.
•Checkthesafetyinterlocksystem.
•Checkforloosehardware.
•Cleantheengineaircoolingsystem.
•Cleanthegrassbuild-upfromunderthedeck.
Every25hours•Greasethebeltidlers.
Every40hours
•Checkthehydraulicoillevel.
•Checkthetirepressures.
•Checktheconditionofthebelts.
•Greasethedeckpivots.
Every50hours•Servicetheaircleaner.(Mayneedmoreoftenundersevereconditions.SeetheEngine
Owner’sManualforadditionalinformation.)
Every80hours•Removeengineshroudsandcleancoolingns.
Every100hours•Changetheengineoil.(Mayneedmoreoftenundersevereconditions.)
Every160hours•Greasethebrakehandlepivot.
•Checkthesparkplugs.
Every500hours•Changethehydrauliclter(Every250hours/yearlyifusingMobil115W50)
Monthly•Checkthebatterycharge.
Yearly
•Greasethefrontcasterwheelbearings.
•Greasefrontcasterpivots.
•Lubricatethecasterwheelhubs.
21
Maintenance
PeriodicMaintenance
CheckEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopengineandwaitforallmovingpartstostop.
Makesureunitisonalevelsurface.
2.Checkwithenginecold.
3.Cleanareaarounddipstick.Removedipstickand
wipeoiloff.Reinsertthedipstick.Screwinto
place.Removethedipstickandreadtheoillevel.
4.Iftheoillevelislow,wipeofftheareaaroundthe
oilllcap,removecapandlltothe“FULL”
markonthedipstick.Useoilasspeciedin
EngineOwner’sManual.DoNotoverll.
Important:DoNotoperatetheenginewiththe
oillevelbelowthe“LOW”(or“ADD”)markon
thedipstick,oroverthe“FULL”mark.
CheckBatteryCharge
ServiceInterval:Monthly
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknowntotheStateof
Californiatocausecancerandreproductive
harm.Washhandsafterhandling.
Allowingbatteriestostandforanextendedperiodof
timewithoutrechargingthemwillresultinreduced
performanceandservicelife.Topreserveoptimum
batteryperformanceandlife,rechargebatteriesin
storagewhentheopencircuitvoltagedropsto12.4
volts.
Note:Topreventdamageduetofreezing,battery
shouldbefullychargedbeforeputtingawayfor
winterstorage.
Checkthevoltageofthebatterywithadigital
voltmeter.Locatethevoltagereadingofthebatteryin
thetableandchargethebatteryfortherecommended
timeintervaltobringthechargeuptoafullcharge
of12.6voltsorgreater.
Important:Makesurethenegativebattery
cablesaredisconnectedandthebatterycharger
usedforchargingthebatteryhasanoutputof
16voltsand7ampsorlesstoavoiddamaging
thebattery(seechartforrecommendedcharger
settings).
Voltage
Reading
Percent
Charge
Maximum
Charger
Settings
Charging
Interval
12.6or
greater
100%16volts/7
amps
No
Charging
Required
12.4–12.675–100%16volts/7
amps
30Minutes
12.2–12.450–75%16volts/7
amps
1Hour
12.0–12.225–50%14.4volts/4
amps
2Hours
11.7–12.00–25%14.4volts/4
amps
3Hours
11.7orless0%14.4volts/2
amps
6Hoursor
More
CheckMowerBlades
ServiceInterval:Beforeeachuseordaily
Important:Mowerbladesaresharp.Wrapthe
bladeorweargloves,anduseextracautionwhen
servicingthem.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Liftdeckandsecureinraisedpositionasstatedin
theCleanGrassBuild-UpUnderDecksection.
3.Inspectbladesandsharpenorreplaceasrequired.
4.Installbladeboltandspringdiscwasher.Besure
thespringdiscwasherconeisinstalledtowards
thebolthead.Placeablockofwoodbetween
frontorrearbafesandthebladethentorque
thebladeboltsto115–120ft-lb(156–163N-m)
(Figure8).
22
Maintenance
Figure8
1.DoNotusewrenchhereforbladeinstallation.Maintain
140–145ft-lb(190–197N-m)
2.Use1inchwrenchheretoholdspindleforblade
replacement.
3.Conetowardsbolthead
4.Torqueto115–120ft-lb(156–163N-m)
WARNING
Incorrectinstallationofthebladeor
componentsusedtoretainthebladecan
bedangerous.Failuretousealloriginal
componentsandassembledasshowncould
allowabladeorbladecomponenttobe
thrownoutfromunderthedeckresultingin
seriouspersonalinjuryordeath.
AlwaysinstalltheoriginalExmarkblades,
springdiscwashers,andbladeboltsas
shown.
CheckSafetyInterlock
System
ServiceInterval:Beforeeachuseordaily
Note:Topreventenginecut-outsonroughterrain
theseatkillswitchhasa1/2seconddelay.
1.Checkstartingcircuit.Startershouldcrankwith,
parkingbrakeengaged,PTOdisengagedand
motioncontrolleversmovedoutintheneutral
lockposition.Theoperatordoesnotneedtobe
intheseattostarttheengine.
Trytostartwithoperatorinseat,parkingbrake
disengaged,PTOdisengagedandmotioncontrol
leversintheneutrallockposition-startermust
notcrank.
Trytostartwithoperatorinseat,parkingbrake
engaged,PTOengagedandmotioncontrol
leversintheneutrallockposition-startermust
notcrank.
Trytostartwithoperatorinseat,parking
brakeengaged,PTOdisengaged,andtheleft
motioncontrolleverin,startermustnotcrank,
repeatagainwiththerightleverin,thenwith
bothleversin-startermustnotcrank.
2.Checkthekillcircuits.Runengineatone-third
throttle,disengageparkingbrakeandraiseoff
ofseat(butdonotgetoffofmachine)engine
mustinitiateshutdownafterapproximately1/2
secondhaselapsed(seathastimedelaykillswitch
topreventcut-outsonroughterrain).
Runengineatone-thirdthrottle,engagePTO
andraiseoffofseat(butdonotgetoffof
machine)enginemustinitiateshutdownafter
1/2secondhaselapsed.
Runengineatone-thirdthrottle,withbrake
disengaged,moveleversinandraiseoffseat(but
donotgetoffofmachine)enginemustinitiate
shutdownafter1/2secondhaselapsed.
Again,runengineatone-thirdthrottle,brake
engaged,andmoveleftmotioncontrolleverin
-enginemustinitiateshutdown.
Repeatagainmovingtherightleverin,then
movingbothleversin-enginemustinitiate
shutdownwhetheroperatorisonseatornot.
Note:Ifmachinedoesnotpassanyofthesetests,
DoNotoperate.ContactyourauthorizedEXMARK
SERVICEDEALER.
Important:Itisessentialthatoperatorsafety
mechanismsbeconnectedandinproper
operatingconditionpriortouseformowing.
CheckforLooseHardware
ServiceInterval:Beforeeachuseordaily
23
Maintenance
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Visuallyinspectmachineforanyloosehardware
oranyotherpossibleproblem.Tightenhardware
orcorrecttheproblembeforeoperating.
ServiceAirCleaner
ServiceInterval:Every50hours—Service
theaircleaner.(May
needmoreoftenunder
severeconditions.See
theEngineOwner’s
Manualforadditional
information.)
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.SeeEngineOwner’sManualforcleaning
instructions.
ChangeEngineOil
ServiceInterval:Aftertherst5hours
Every100hours/Yearly
(whichevercomesrst)
(Mayneedmoreoften
undersevereconditions.)
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Drainoilwhileengineiswarmfromoperation.
3.Theoildrainislocatedonrighthandsideof
engine.Placepanundermachinetocatchoil.Fit
hoseinliteraturepackoveroildrainvalve.Rotate
valve1/4turncounterclockwiseandgentlypull
outwardtoopenvalve.Allowoiltodrain,then
closevalvebypushinginwardandrotating1/4
turnclockwise.Removeandretainthehosefor
futureuse.
4.Replacetheoilltereveryotheroilchange.Clean
aroundoillterandunscrewltertoremove.
Beforereinstallingnewlter,applyathincoating
ofoilonthesurfaceoftherubberseal.Turn
lterclockwiseuntilrubbersealcontactsthelter
adapterthentightenlteranadditional1/2to
3/4turn.
5.Cleanaroundoilllcapandremovecap.Fillto
speciedcapacityandreplacecap.
6.Useoilrecommendedinengineowner’smanual.
DoNotoverll.Starttheengineandcheckfor
leaks.Stopengineandrecheckoillevel.
CheckHydraulicOilLevel
ServiceInterval:Every40hours
1.Stopengineandwaitforallmovingpartstostop.
Engageparkingbrake.Allowenginetocool.
2.Cleanareaaroundhydraulicexpansionreservoir.
OillevelshouldbeattheFULLCOLDlineon
expansionreservoir.Ifnot,addoil.Useonly
ExmarkPremiumHydrooil.Replacehydraulic
reservoircapandtightenuntilsnug.DoNot
overtighten.DoNotoverll.
CheckTirePressures
ServiceInterval:Every40hours
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Checktirepressureindrivetires.
3.Inatedrivetiresto13psi(90kPa).
4.Semi-pneumaticcastertiresdonotneedtobe
inated.
Note:DoNotaddanytypeoftirelinerorfoam
llmaterialtothetires.Excessiveloadscreatedby
foamlledtiresmaycausefailurestothehydrodrive
system,frame,andothercomponents.Foamlling
tireswillvoidthewarranty.
CheckConditionOfBelts
ServiceInterval:Every40hours
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Checkunderenginedecktocheckpumpdrive
belt.
3.Removeleftandrightbeltshieldsondeckandlift
upoorpantoinspectdeckdrivebelt.
4.Forbeltadjustment,seethePumpDriveBelt
andDeckBeltTensionAdjustmentsections.
24
Maintenance
LubricateGreaseFittings
Note:Seechartforserviceintervals.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Lubricatettingswithonetotwopumpsof
NGLIgrade#2multi-purposegungrease.
Refertothefollowingchartforttinglocations
andlubricationschedule.
LubricationChart
Fitting
Locations
Initial
Pumps
Numberof
Places
Service
Interval
1.Belt
Idlers
1225Hours
2.Deck
Pivots
1440Hours
3.Front
Caster
Wheel
Bearings
*02*Yearly
4.Front
Caster
Pivots
*02*Yearly
5.Brake
Handle
Pivot
11160Hours
*Seestep3forspeciallubricationinstructionson
thefrontcasterpivotsandtheLubricateCaster
WheelHubssectionforspeciallubrication
instructionsonthefrontcasterswheelhubs.
3.Lubricatefrontcasterpivotsonceayear.Remove
hexplugandcap.Threadgreasezerkinholeand
pumpwithgreaseuntilitoozesoutaroundtop
bearing.Removegreasezerkandthreadplugback
in.Placecapbackon.
LubricateCasterWheelHubs
ServiceInterval:Yearly
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
Figure9
1.Sealguard2.Spacernutwithwrench
ats
2.Removecasterwheelfromcasterforks.
3.Removesealguardsfromthewheelhub.
4.Removeoneofthespacernutsfromtheaxle
assemblyinthecasterwheel.Notethatthread
lockingadhesivehasbeenappliedtolockthe
spacernutstotheaxle.Removetheaxle(with
theotherspacernutstillassembledtoit)from
thewheelassembly.
5.Pryoutseals,andinspectbearingsforwearor
damageandreplaceifnecessary.
6.PackthebearingswithaNGLIgrade#1
multi-purposegrease.
7.Insertonebearing,onenewsealintothewheel.
Note:Seals(ExmarkP/N103-0063)mustbe
replaced.
8.Iftheaxleassemblyhashadbothspacernuts
removed(orbrokenloose),applyathreadlocking
adhesivetoonespacernutandthreadontothe
axlewiththewrenchatsfacingoutward.Do
Notthreadspacernutallofthewayontotheend
oftheaxle.Leaveapproximately1/8inch(3mm)
fromtheoutersurfaceofthespacernuttothe
endoftheaxleinsidethenut.
25
Maintenance
9.Inserttheassemblednutandaxleintothewheel
onthesideofthewheelwiththenewsealand
bearing.
10.Withtheopenendofthewheelfacingup,ll
theareainsidethewheelaroundtheaxlefullof
NGLIgrade#1multi-purposegrease.
11.Insertthesecondbearingandnewsealintothe
wheel.
12.Applyathreadlockingadhesivetothe2ndspacer
nutandthreadontotheaxlewiththewrenchats
facingoutward.
13.Torquethenutto75-80in-lb(8-9N-m),loosen,
thenre-torqueto20-25in-lb(2-3N-m).Make
sureaxledoesnotextendbeyondeithernut.
14.Reinstallthesealguardsoverthewheelhuband
insertwheelintocasterfork.Reinstallcasterbolt
andtightennutfully.
Important:Topreventsealandbearingdamage,
checkthebearingadjustmentoften.Spinthe
castertire.Thetireshouldnotspinfreely
(morethan1or2revolutions)orhaveanyside
play.Ifthewheelspinsfreely,adjusttorqueon
spacernutuntilthereisaslightamountofdrag.
Reapplythreadlockingadhesive.
CheckSparkPlugs
ServiceInterval:Every160hours
Removesparkplugs,checkconditionandresetgaps,
orreplacewithnewplugs.SeeEngineOwner’s
Manual.
ChangeFuelFilter
ServiceInterval:Asrequired
Afuellterisinstalledbetweenthefueltanksandthe
engine.Replacewhennecessary.
ReplacementFilters
KawasakiKawasakiP/N
49019–7001
ChangeHydraulicSystem
Filter
ServiceInterval:Aftertherst250hours
Every500hours/Yearly
(whichevercomes
rst)thereafter
(Every250hours/Yearlyif
usingMobil115W50)
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Locatethetwoltersunderthetransmissions.
Removelterguards.
3.Carefullycleanareaaroundlters.Itisimportant
thatnodirtorcontaminationenterhydraulic
system.
4.Unscrewlterstoremoveandallowoiltodrain
fromdrivesystem.
Important:Beforereinstallingnewlter,
applyathincoatofExmarkPremiumHydro
oilonthesurfaceoftherubberseal.
Turntheltersclockwiseuntilrubberseal
contactsthelteradapterthentightenthelter
anadditional1/2to3/4turn.
5.Removetheventplugoneachtransmissionand
llthroughexpansionreservoir,whenoilcomes
outofventreinstallplug.Torqueplugsto180
in-lbs(20N-m).
Figure10
LeftSideShown
1.Leftreartire3.Ventplug
2.Oillter
26
Maintenance
6.AddoiluntilitreachestheFULLCOLDlineon
theexpansionreservoir.
ExmarkPremiumHydroOilisrecommended.
Refertothechartforanacceptablealternative:
HydroOilChangeInterval
ExmarkPremiumHydro
Oil(Preferred)
500Hours
Mobil115W50250Hours
7.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
8.Startengineandmovethrottlecontrolaheadto
1/2throttleposition.Disengageparkingbrake.
A.Withthebypassvalveopenandtheengine
running,slowlymovethedirectionalcontrol
inbothforwardandreverse(5or6times).
B.Withthebypassvalveclosedandtheengine
running,slowlymovethedirectionalcontrol
inbothforwardandreversedirections(5to6
times).
C.ItmaybenecessarytorepeatstepsAand
Buntilalltheairiscompletelypurgedfrom
thesystem.Whenthetransaxleoperatesat
normalnoiselevelsandmovessmoothly
forwardandreverseatnormalspeeds,then
thetransaxleisconsideredpurged.
Note:DoNotchangehydraulicsystemoil(except
forwhatcanbedrainedwhenchanginglter),unless
itisfelttheoilhasbeencontaminatedorbeen
extremelyhot.
Changingoilunnecessarilycoulddamagehydraulic
systembyintroducingcontaminatesintothesystem.
FuelTank—Mounting
HardwareSpecications
ServiceInterval:Asrequired
Wheninstallingthenutsonthefueltankstuds,fully
tightenthenylocnutandbackoff1/2turn.This
allowsfornormalfueltankexpansionandcontraction
withchangesintemperatureandfuellevels.
ThreadLockingAdhesives
Threadlockingadhesivessuchas“Loctite242”
or“Fel-Pro,Pro-LockNutType”areusedonthe
followingfasteners:
•Clutchretainingboltintheendofengine
crankshaft.
•Casterwheelspacernuts.
•Cutterhousingspindlenut.
Adhesivessuchas“LoctiteRC/609orRC/680”or
“Fel-ProPro-LockRetainingIorRetainingII”are
usedonthefollowing:
Fueltankstuds,wherestudsareinsertedintotank.
MobilHTSGrease(Or
Food-GradeAnti-seize)
MobilHTSgrease(orfood-gradeanti-seize)isused
inthefollowinglocations:
•Betweenthecutterhousingspindleandbearings.
•Betweenthecutterhousingspindleandsheave.
•Undertopcutterhousingbearingguard.
DielectricGrease
Dielectricgreaseisusedonallbladetypeelectrical
connectionstopreventcorrosionandlossofcontact.
27
Maintenance
Adjustments
Note:DisengagePTO,shutoffengine,waitfor
allmovingpartstostop,engageparkingbrake,and
removekeybeforeservicing,cleaning,ormakingany
adjustmentstotheunit.
DeckLeveling
1.Positionmoweronaatsurface.
2.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
3.Checktirepressureindrivetires.Properination
pressurefortiresis13psi(90kPa).Adjustif
necessary.Semi-pneumaticcastertiresDoNot
needtobeinated.
4.Setanti-scalprollerstotopholes(ifinstalled)or
removethemcompletelyforthisadjustment.
5.Lowerthedecktothe11/2inch(3.8cm)height
position.Placetwo11/8inch(2.9cm)thick
blocksundertherearedgeofthecuttingdeck
skirt;oneoneachsideofthecuttingdeck.
6.Placea1inch(2.5cm)blockunderthecenter
frontedge,butnotundertheanti-scalproller
brackets.
7.Loosenthefourbottomchainboltsinslotsuntil
thedeckissupportedbytheblocks.Takethe
slackoutofthechainsandretightenthehardware.
8.Recheckthatblockstjustsnuglyunderthe
deckskirtandthatthetensiononallthechains
isapproximatelyequal.Makesureallchain
attachmentboltsaretight.
9.Repositionanti-scalprollers(ifinstalled)and
tightensecurely.
Note:Whenaboveadjustmentshavebeenmade,
thefrontofthedeckwillbeslightlylowerthanthe
rearofthedeck.
PumpDriveBeltTension
Self-tensioning-Noadjustmentnecessary.
DeckDriveBeltTension
Self-tensioning–Noadjustmentnecessary.
ElectricClutchAdjustment
Noadjustmentnecessary.
MotionControlLinkage
Adjustment
Note:Therearetwoleverheightoptionsavailable.
Placetheleversinthetoptwoholestoincrease
heightofthelevers,orinthebottomtwoholesto
decreasetheheightofthelevers.
1.Aligntheleversfront/rearposition.Withthe
leversintheneutralposition,loosenthehardware
andadjusttheleversslidingand/ortiltingthe
lever(s)forwardorbackwarduntilproperly
alignedandtightenhardware(Figure11).
Figure11
1.Motioncontrollevers3.3/8-16x1inchscrew
2.Springdiscwasher
2.Iftheendsofthelevershitagainsteachother,
whileinthedriveposition(leversrotatedinas
faraspossible),makeadjustmentsbymovingthe
leversoutwardstotheneutrallockpositionand
carefullybendingthemoutward.Movethemback
tothedrivepositionandcheckforclearance.
Repeatifnecessary.
3.Ifthemachineturnsrightorleftwhenhandlesare
pushedforwardtogether,adjustthestoponthe
sideoppositethedirectionofturn(seeFigure12).
Movethestopbackuntiltheunitdrivesstraight.
Readjusthandlesifnecessary.
28
Maintenance
Figure12
1.Adjuststop
AdjustThrottleLever
Tension
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Tensioninthrottlelevercanbeadjustedby
adjustingthetightnessoftheleverpivotbolt,
whichislocatedundertheconsole(Figure13).
Figure13
1.Hexbolt5.Lever
2.Springdiscwashers6.Bracket
3.Tabwasher7.Hexlocknut
4.Frictionwasher
Cleaning
CleanEngineAirCooling
System
ServiceInterval:Beforeeachuseordaily
(Mayberequiredmore
oftenindryordirty
conditions.)
CAUTION
Excessivedebriscancausetheengineand
hydraulicsystemtooverheatwhichcan
createarehazard.
Cleanalldebrisfromaroundtheengineand
hydraulicpumpsdaily.
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Cleanalldebrisfromrotatingengineairintake
screenandfromaroundengineshrouding.
RemoveEngineShroudsand
CleanCoolingFins
ServiceInterval:Every80hours
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
2.Removecoolingshroudsfromengineandclean
coolingns.Alsocleandust,dirtandoilfrom
externalsurfacesofengine,whichcancause
impropercooling.
3.Makesurecoolingshroudsareproperly
reinstalled.Operatingtheenginewithout
coolingshroudswillcauseenginedamagedueto
overheating.
CleanGrassBuild-UpUnder
Deck
ServiceInterval:Beforeeachuseordaily
1.Stopengine,waitforallmovingpartstostop,and
removekey.Engageparkingbrake.
29
Maintenance
2.Raisedecktothetransport(maximumcutting
height)position.Liftthefrontofunitandsupport
unitusingjackstandsorequivalentsupport.
3.Cleanoutanygrassbuild-upfromundersideof
deckandindischargechute.
WasteDisposal
MotorOilDisposal
Engineoilandhydraulicoilarebothpollutantsto
theenvironment.Disposeofusedoilatacertied
recyclingcenteroraccordingtoyourstateandlocal
regulations.
BatteryDisposal
DANGER
Batteryelectrolytecontainssulfuricacid,
whichispoisonousandcancausesevere
burns.Swallowingelectrolytecanbefatalor
ifittouchesskincancausesevereburns.
•Wearsafetyglassestoshieldeyes,and
rubberglovestoprotectskinandclothing
whenhandlingelectrolyte.
•DoNotswallowelectrolyte.
Federallawstatesthatbatteriesshouldnotbeplaced
inthegarbage.Managementanddisposalpractices
mustbewithinrelevantfederal,state,orlocallaws.
Ifabatteryisbeingreplacedoriftheunitcontaining
thebatteryisnolongeroperatingandisbeing
scrapped,takethebatterytoalocalcertiedrecycling
center.Ifnolocalrecyclingisavailablereturnthe
batterytoanycertiedbatteryreseller.
30
Troubleshooting
Troubleshooting
Important:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperating
conditionpriortomoweruse.
Whenaproblemoccurs,donotoverlookthesimplecauses.Forexample:startingproblemscouldbecaused
byanemptyfueltank.
Thefollowingtablelistssomeofthecommoncausesoftrouble.Donotattempttoserviceorreplacemajor
itemsoranyitemsthatcallforspecialtimingofadjustmentsprocedures(suchasvalves,governor,etc.).Have
thisworkdonebyyourEngineServiceDealer.
Note:WhendisconnectingelectricalconnectorsDONOTpullonthewirestoseparatetheconnectors.
ProblemPossibleCauseCorrectiveAction
1.PTOisengaged.1.DisengagethePTO.
2.Parkingbrakeisnotengaged.2.Settheparkingbrake.
3.Driveleversarenotinneutrallock
position.
3.Ensurethedriveleversareintheneutral
lockposition.
4.Batterydoesnothaveafullcharge.4.Chargethebattery.
5.Electricalconnectionsarecorroded,loose
orfaulty.
5.Checktheelectricalconnectionsfor
goodcontact.Cleanconnectorterminals
thoroughlywithelectricalcontactcleaner,
applydielectricgreaseandreconnect.
6.Fuseisblown.6.Replacetheblownfuse.
Starterdoesnotcrank
7.Relayorswitchisdefective.7.ContactanAuthorizedServiceDealer.
1.Fueltankisempty.1.Fillthefueltank.
2.Fuelshutoffvalveisclosed.2.Openthefuelshutoffvalve.
3.Oillevelinthecrankcaseislow .3.Addoiltothecrankcase.
4.Thethrottleandchokearenotinthe
correctposition.
4.Besurethethrottlecontrolismidway
betweenthe“SLOW”and“FAST”
positions,andthechokeisinthe“ON”
positionforacoldengineorthe“OFF”
positionforawarmengine.
5.Dirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel
system.
6.ContactanAuthorizedServiceDealer.
7.Aircleanerisdirty.7.Cleanorreplacetheaircleanerelement.
8.Seatswitchisnotproperlyadjusted.8.Adjusttheseatswitch.
9.Electricalconnectionsarecorroded,loose
orfaulty.
9.Checktheelectricalconnectionsfor
goodcontact.Cleanconnectorterminals
thoroughlywithelectricalcontactcleaner,
applydielectricgreaseandreconnect.
10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer.
11.Faultysparkplug.11.Clean,adjustorreplacesparkplug.
Enginewillnotstart,startshard,orfailsto
keeprunning
12.Sparkplugwireisnotconnected.12.Checkthesparkplugwireconnection.
1.Engineloadisexcessive1.Reducethegroundspeed.
2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelement.
3.Oillevelinthecrankcaseislow .3.Addoiltothecrankcase.
4.Coolingnsandairpassagesforthe
engineareplugged.
4.Removetheobstructionsfromthecooling
nsandairpassages.
5.Ventholeinthefuelcapisplugged.5.Cleanorreplacethefuelcap.
6.Dirtinfuellter.6.Replacethefuellter.
Enginelosespower
7.Dirt,water,orstalefuelisinthefuel
system.
7.ContactanAuthorizedServiceDealer.
31
Troubleshooting
ProblemPossibleCauseCorrectiveAction
1.Engineloadisexcessive1.Reducethegroundspeed.
2.Oillevelinthecrankcaseislow .2.Addoiltothecrankcase.
Engineoverheats
3.Coolingnsandairpassagesforthe
engineareplugged.
3.Removetheobstructionsfromthecooling
nsandairpassages.
1.Tirepressureindrivetiresnotcorrect.1.Adjusttirepressureinthedrivetires.
Mowerpullsleftorright(withleversfully
forward)2.Motioncontrolstopsneedadjustment.2.Adjustthemotioncontrolstops.
1.Drivewheelreleaseisnotclosed.1.Closethedrivewheelrelease.
2.Driveorpumpbeltisworn,looseor
broken.
2.Changethebelt.
3.Driveorpumpbeltisoffapulley.3.Changethebelt.
4.Brokenormissingidlerspring.4.Replacethespring.
Machinedoesnotdrive
5.Hydraulicuidlevelislowortoohot.5.Addhydraulicuidtoreservoirorletit
cooldown.
1.Blade(s)notsharp.1.Sharpentheblade(s).
2.Cuttingblade(s)is/arebent.2.Installnewcuttingblade(s).
3.Mowerdeckisnotlevel.3.Levelmowerdeckfromside-to-sideand
front-to-rear.
4.Undersideofmowerisdirty.4.Cleantheundersideofthemower.
5.Tirepressureindrivetiresnotcorrect.5.Adjusttirepressureinthedrivetires.
6.Bladespindlebent.6.ContactanAuthorizedServiceDealer.
Unevencuttingheight.
7.Tipsofadjacentbladesareatanuneven
cuttingheight.Bladestipsshouldbeeven
within3/16inchwhichisapproximately
onebladethickness.
7.Replaceblades,spindlesand(or)check
fordamagetomowerdeck.
1.Cuttingblade(s)is/arebentorunbalanced.1.Installnewcuttingblade(s).
2.Blademountingboltisloose.2.Tightentheblademountingbolt.
3.Enginemountingboltsareloose.3.Tightentheenginemountingbolts.
4.Looseenginepulley,idlerpulley,orblade
pulley.
4.Tightentheappropriatepulley.
5.Enginepulleyisdamaged.5.ContactanAuthorizedServiceDealer.
Abnormalvibration
6.Bladespindleisbent.6.ContactanAuthorizedServiceDealer.
1.Drivebeltisworn,looseorbroken.1.Checkthebelttension.
2.Drivebeltisoffpulley.2.Installdrivebeltandcheckadjusting
shaftsandbeltguidesforcorrectposition.
3.Deckbeltisworn,looseorbroken.3.Installnewdeckbelt.
4.Deckbeltisoffpulley.4.Installdeckpulleyandchecktheidler
pulley,idlerarmandspringforcorrect
positionandfunction.
5.Brokenormissingidlerspring.5.Replacethespring.
Bladesdonotrotate.
6.PTOclutchdoesnotengage.6.ContactanAuthorizedServiceDealer.
32
Schematics
Schematics
ElectricalDiagram
TAN
TAN
BLACK
DK. GREEN
BLACK
GREY
ORANGE
ORANGE
ORANGE
ORANGE
TAN
YELLOW
RED
VIOLET
ORANGE
PINK/BLACK STRIPE
ORANGE
DK BLUE
BLACK
NOTE:
CONNECTORS VIEWED FROM WIRE END.
TERMINAL CONNECTIONS
IGNITION SWITCH
B + I + A
NONE
X + Y
CIRCUIT "MAKE"
B + I + S
2. RUN
1. OFF
POSITION
3. START
ORANGE/BLK STIPE
WHITE
BLACK
BLACK
ORANGE/BLK STRIPE
DK. GREEN/WHT STRIPE
DK. GREEN/WHT STRIPE
YELLOW
DK. GREEN
DK. GREEN
DK. GREEN
DK. GREEN
DK. GREEN
PINK/BLK STRIPE
DK. GREEN
LT. GREEN
LT. GREEN
LT. BLUE
LT. BLUE
LT. BLUE
LT. BLUE
LT. BLUE
VIOLET
GREY
TAN
LT. BLUE
TAN
TAN
BLACK
BLACK
BLACK
BLACK
VIOLET
VIOLET
RED
RED
RED
BLACK
DK. BLUE
WHITE
DK GREEN
SEAT DELAY
MODULE CONTROL
SEAT
SWITCH
ELECTRIC
CLUTCH
(PTO)
GROUND
FUSE
FUSE
STARTER
SOLENOID
LH MOTION
CONTROL
RH MOTION
CONTROL BRAKE START
RELAY
IGNITION
SWITCH
HOUR
METER
PTO
SWITCH
SEAT DELAY
MODULE INPUT
KILL
RELAY
ENGINE KILL
FUEL SOLENOID
OIL PRESSURE
RECTIFIER/
REGULATOR
TERMINAL A VOLTAGE REGULATOR
TERMINAL B BATTERY
TERMINAL I HOUR METER, PTO SWITCH
TERMINAL S START RELAY
TERMINAL X SEAT DELAY
TERMINAL Y HOUR METER, PTO SWITCH
TERMINAL X
TERMINAL Y
TERMINAL A
TERMINAL B
TERMINAL S
TERMINAL I
SWITCH IN - ORANGE TO PINK/BLACK
SWITCH OUT - ORANGE TO GREY
OPEN WITH
BRAKE ENGAGED
CLOSED WITH
BRAKE ENGAGED
BOTH MOTION CONTROL SWITCHES
ARE CLOSED WITH CONTROL LEVERS
IN NEUTRAL LOCK POSITION
SWITCHES ARE CLOSED WITH OPERATOR
IN SEAT AND MACHINE LEVEL
G007567
33
Schematics
ElectricalLogicSchematic
TAN
-
+
DK GREEN
DK. GREEN
BLACK
TAN
YELLOW
ORANGE
ORANGE
ORANGE
ORANGE
RED
VIOLET
ORANGE
DK BLUE
PTO
SWITCH
ORANGE
PINK/BLACK
GREY
TAN
SEAT
SWITCH
WHITE
DK. BLUE
RECTIFIER/
REGULATOR
OIL PRESSURE
FUEL SOLENOID
ENGINE KILL
KILL
RELAY
HOUR
METER
IGNITION
SWITCH
START
RELAY
BRAKE
RH MOTION
CONTROL
LH MOTION
CONTROL
STARTER
SOLENOID
20 AMP
FUSE
GROUND
ELECTRIC
CLUTCH
(PTO)
SEAT DELAY
MODULE
VIOLET
VIOLET
RED
RED
RED
BLACK
BLACK
LT. BLUE
BLACK
BLACK
BLACK
TAN
TAN
BLACK
TAN
GREY
VIOLET
LT. BLUE
LT. BLUE
PINK/BLACK STRIPE
DK. GREEN
LT. GREEN
LT. GREEN
DK. GREEN
DK. GREEN
LT. BLUE
DK. GREEN
DK. GREEN
DK. GREEN
YELLOW
ORANGE/BLK STRIPE
BLACK
DK. GREEN/WHT STRIPE
BLACK
BLACK
WHITE
DK. GREEN/WHT STRIPE
ORANGE/BLK STRIPE
3. START
POSITION
1. OFF
2. RUN
B + I + S
CIRCUIT "MAKE"
X + Y
NONE
B + I + A
OFF RUN START
A
B
I
S
X
Y
20 AMP
FUSE
WIRES CROSSING
(NOT CONNECTED)
WIRES CONNECTED
SHOWN WITH
BRAKE ENGAGED
SHOWN WITH LEVERS IN NEUTRAL
LOCK POSITION (HANDLES OUT)
+ 12V
TERMINAL X
TERMINAL Y
TERMINAL A
TERMINAL B
TERMINAL S
TERMINAL I
SHOWN WITH PTO
DISENGAGED (SWITCH IN)
SHOWN WITH OPERATOR
IN SEAT
G007921
34
Conditions and Products Covered
Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty
Company, pursuant to an agreement between them, jointly
warrant on the terms and conditions herein, that we will repair,
replace or adjust any part on these products and found by us
(in the exercise of our reasonable discretion) to be defective in
factory materials or workmanship for a period of two years.
This warranty applies to Exmark commercial turf equipment
sold in the U.S. or Canada. This warranty may only be
assigned or transferred to a second (or third) owner by an
authorized Exmark dealer. The warranty period commences
upon the date of the original retail purchase.
Warranty Exceptions Warranty Period
• Bags, Belts and Tires 90 days
• Battery 1 Year Prorated
• Engine 2 years*
* The Engine warranty is covered by the engine manufacturer.
Please refer to the engine manufacturer’s warranty statement
that is included in the literature packet.
This warranty only includes the cost of parts and labor.
Items and Conditions Not Covered
This warranty does not cover the following:
• Pickup and delivery charges to and from any authorized
Exmark Service Dealer.
• Any damage or deterioration due to normal use, wear and
tear, or exposure.
• Cost of regular maintenance service or parts, such as filters,
fuel, lubricants, tune-up parts, and adjustments.
• Any product or part which has been altered or misused or
required replacement or repair due to normal wear,
accidents, or lack of proper maintenance.
• Any repairs necessary due to use of parts, accessories or
supplies, including gasoline, oil or lubricants, incompatible
with the turf equipment or other than as recommended in
the operator's manual or other operational instructions
provided by Exmark.
There are no other express warranties except for engine and
special emission system coverage.
All warranty work must be performed by an authorized
Exmark Service Dealer using Exmark approved replacement
parts.
Instructions for Obtaining Warranty Service
The product must be registered with original proof of purchase
by an Exmark Service Dealer before obtaining any warranty
service.
Contact any Exmark Service Dealer to arrange service at their
dealership. To locate a dealer convenient to you, access our
website at www.exmark.com. U.S. or Canada customers may
also call 402-223-6375.
If for any reason you are dissatisfied with the Service Dealer’s
analysis or with the assistance provided, contact us at:
Exmark Customer Service Department
The Exmark Warranty Company
2101 Ashland Avenue
Beatrice, NE 68310
402-223-6375 or
service@exmark.com
Owner’s Responsibilities
The Exmark turf equipment, including any defective part,
must be returned to an authorized Exmark service dealer
within the warranty period. This warranty extends only to turf
equipment operated under normal conditions. You must read
the operator’s manual. You must also properly service and
maintain your Exmark product as described in the operator’s
manual. Such routine maintenance, whether performed by a
dealer or by you, is at your expense.
General Conditions
The sole liability of Exmark and Exmark Warranty Company
with respect to this warranty shall be repair or replacement of
defective components as set forth herein. Neither Exmark
nor Exmark Warranty Company shall be liable for any
incidental or consequential loss or damage.
Such damages include but are not limited to:
• Expenses related to gasoline, oil or lubricants.
• Travel time, overtime, after hours time or other
extraordinary repair charges or charges relating to repairs or
replacements outside of normal business hours at the place
of business of the authorized Exmark Service Dealer.
• Rental of like or similar replacement equipment during the
period of any warranty, repair or replacement work.
• Any telephone or telegram charges or travel charges.
• Loss or damage to person or property other than that
covered by the terms of this warranty.
• Any claims for lost revenue, lost profit or additional cost as
a result of a claim of breach of warranty.
• Attorney's fees.
No Claim of breach of warranty shall be cause for cancellation
or rescission of the contract of sale of any Exmark mower.
All implied warranties of merchantability (that the
product is fit for ordinary use) and fitness for use (that the
product is fit for a particular purpose) are limited to the
duration of the express warranty.
Some states do not allow exclusions of incidental or
consequential damages, or limitations on how long an
implied warranty lasts, so the above exclusions and
limitations may not apply to you.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Exmark Commercial Turf Equipment
2 Year Limited Warranty
G4500-425
35
Notes:
36
ServiceRecord
Date:DescriptionofWorkDone:ServiceDoneBy:
37
38
39
MID-MOUNT RIDING ACCESSORIES AND OPTIONS
SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS
WALK-BEHIND ACCESSORIES AND OPTIONS
GRASS CATCHER
MICRO-MULCH SYSTEM
TURF STRIPER
STANDON
CUSTOM RIDE SEAT SUSPENSION SYSTEM
FULL SUSPENSION SEAT
DECK LIFT ASSIST KIT
HITCH KIT
LIGHT KIT
12V POWER PORT
MICRO-MULCH SYSTEM
OPERATOR CONTROLLED DISCHARGE
ROLL OVER PROTECTION SYSTEM (ROPS)
SUN SHADE
TRASH CONTAINER
TURF STRIPER
ULTRA VAC COLLECTION SYSTEM
ULTRA VAC QUICK DISPOSAL SYSTEM
OUT-FRONT RIDING ACCESSORIES AND OPTIONS
CUSTOM RIDE SEAT SUSPENSION SYSTEM
DUAL-TAIL WHEEL
FLOOR PAN EXTENDER
HITCH KIT
LIGHT KIT
MICRO-MULCH SYSTEM
ROLL OVER PROTECTION SYSTEM (ROPS)
SNOW BLADE
SNOWBLOWER
SUN SHADE
TRASH CONTAINER
ULTRA VAC COLLECTION SYSTEM
ULTRA VAC QUICK DISPOSAL SYSTEM
WEATHER CAB
PlaceModelNo.andSerialNo.
LabelHere(IncludedintheLiterature
Pack)orFillinBelow
DatePurchased
EngineModelNo.andSpec.No.
ModelNo.EngineSerialNo.(E/No)
SerialNo.
©2008ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
AllRightsReserved
PartNo.4500-335Rev.A
(402)223-6300
Fax(402)223-5489
PrintedintheUSA.
www.exmark.com
