Exmark Ultra Vac Users Manual SUPPLEMENT SHEET

ULTRA VAC Lazer Z HP 103-1858

Ultra Vac to the manual a34953ce-e8f3-4304-8fb8-d690f7256e86

2015-02-04

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WARNING
POTENTIAL HAZARD
♦ This product is a piece of power equipment.
WHAT CAN HAPPEN
♦ Failure to follow safe operating practices can result in serious
operator injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep all shields, guards and safety devices (especially the grass
discharge system) in place and in proper working condition.
♦ Stop engine and wait for all moving parts to stop. Remove spark
plug wire(s) or remove key before adjusting, servicing, or
performing maintenance.
♦ If mower deck becomes clogged, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or remove key
before cleaning blockage.
♦ Keep hands, feet and clothing away from power driven parts.
♦ Keep off mower unless seat platform is provided.
♦ Keep others off mower.

Exmark reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously.
Exmark, or its distributors and dealers, accept no responsibility for variations which may be evident
in the actual specifications of its products and the statements and descriptions contained in this
publication.

EXMARK PARTS PLUS PROGRAM
EFFECTIVE DATE: September 1, 1995
Program
If your Exmark dealer does not have the Exmark part in stock,
Exmark will get the parts to the dealer the next business day or the
part will be FREE* Guaranteed!!
How the Program Works
1.

If dealer does not have part in stock for a "down" unit at
the time of request by customer, the dealer contacts his
distributor by 1:00 p.m., local time, and requests Exmark
Parts Plus shipment of six (6) line items or less.

Distributor ships part(s) to dealer or customer, as
requested by dealer, same day, overnight UPS Distributor
bills dealer for part and freight charges where applicable.

If distributor does not have the part(s) in stock to satisfy
Exmark Parts Plus order, he contacts Exmark by 3:00
p.m., central time, with an Exmark Parts Plus order of six
(6) line items or less.

If order is received by 3:00 p.m. central time, Exmark ships part(s) direct to dealer or customer, as requested by
distributor, same day, overnight UPS Exmark bills the distributor for parts and shipping charges, where
applicable.

The customer pays for the part and freight if it is shipped under the Exmark Parts Plus and if it arrives in
accordance to the program.

Who pays for the part and freight if it fails to arrive overnight in accordance to the program?
A. Under any circumstance the customer does not pay.
B. If the part does not arrive overnight due to:
1. The dealer not submitting the Exmark Parts Plus order to his Exmark distributor by 1:00 p.m., the
dealer pays for the part and freight.
2. The Distributor being unable to ship the part the same day or not submitting the Exmark Parts Plus
order to Exmark by 3:00 p.m., central time, the Distributor pays for the part and freight.
3. Exmark being unable to ship the part and the Exmark parts order is received by 3:00 p.m., central time,
Exmark pays for the part and freight.
4.

If the part does not arrive overnight due to the shipper (UPS), the shipper pays for the freight and
Exmark pays for the part.

The following restrictions apply -- The Exmark Parts Plus Program is available only through participating
Exmark Dealers and applies only to orders submitted on this program Monday through Thursday. Parts Plus service is
available only in the 48 contiguous United States. UPS has initiated a Saturday delivery program to many areas of the
continental United States and can be requested for an overnight shipment on Friday to be delivered Saturday. The next
day air charge, plus the Saturday delivery fee will be the responsibility of the purchaser. Exmark Mfg. will assume no
responsibility for Saturday delivery shipments. To qualify, all Exmark Parts Plus orders must be received by Exmark by
3:00 p.m., central time. Orders must be six (6) line items or less. Exclusions from the Exmark Parts Plus Program are:
Any wholegood or accessory in its entirety, engines and engine replacement parts, 5-speed Peerless transmissions and
5-speed transaxles, hydraulic or hydrostatic wheel motors, cutter decks and engine decks or any item exceeding United
Parcel Service size and weight restrictions.
Due to UPS restrictions, aerosol spray paint is considered a hazardous material and cannot be shipped via UPS next day
or Second Day Air.
Exmark Manufacturing stocks a limited supply of parts for transaxles, pumps and wheel motors. These parts can be
ordered for Next Day Air shipment but will not be guaranteed per the Parts Plus Program.

OPERATOR'S MANUAL
This manual contains assembly, operating, maintenance, adjustment and safety instructions
for your Exmark Ultra Vac.
BEFORE OPERATING YOUR ULTRA VAC, CAREFULLY READ AND UNDERSTAND
THIS MANUAL AND THE OPERATOR’S MANUAL FOR YOUR MOWER IN THEIR ENTIRETY.
By following the operating, maintenance and safety instructions, you will prolong the life of
your Ultra Vac, maintain its maximum efficiency and promote safe operation.
If additional information is needed, or should you require trained mechanic service, contact
your authorized Exmark equipment dealer or distributor.
All Exmark equipment dealers and distributors are kept informed of the latest methods of
servicing and are equipped to provide prompt and efficient service in the field or at their service
stations. They carry ample stock of service parts or can secure them promptly for you from the
factory.
All Exmark parts are thoroughly tested and inspected before leaving the factory, however,
attention is required on your part if you are to obtain the fullest measure of satisfaction and
performance.

TABLE OF CONTENTS
Description

Page

1. Safety
1.1
1.2
1.3
1.4

Safety Alert Symbol............................................................................... 6
Training ................................................................................................. 6
Preparation ........................................................................................6-7
Safety Signs.......................................................................................... 7

2. Specifications
2.1
2.2
2.3

Model Number....................................................................................... 8
Dimensions ........................................................................................... 8
Bagging System .................................................................................... 8

3. Assembly Instructions – Lazer Z HP
3.1
3.2
3.3
3.4
3.5

Assembly Diagram ................................................................................ 9
Install Drive Kit .................................................................................... 10
Install Hood Assembly and Bags......................................................... 10
Assemble Tubes ................................................................................. 10
Install Blower Assembly .................................................................10-12

4. Assembly Instructions – Lazer Z and Lazer Z XP
4.1
4.2
4.3
4.4
4.5
4.6
4.7

Assembly Diagram .........................................................................12-13
Install Hood Assembly and Bags....................................................14-15
Install Blower Assembly .................................................................15-18
Assemble Tubes ................................................................................. 18
Install Weight Plates ......................................................................18-19
Install Removable Weights.................................................................. 19
Run In – 52” Units Only....................................................................... 20

5. Operation
5.1
5.2
5.3
5.4

Pre-Start ........................................................................................20-21
Mowing................................................................................................ 21
Bagger Removal for Side Discharge ..............................................21-22
Transporting...................................................................................22-23

6. Maintenance
6.1

Periodic Maintenance.....................................................................23-24

7. Parts Lists
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.4
7.5

Decals ................................................................................................. 25
Blower Assembly – Lazer Z HP 44,48,52 & Lazer Z 52..................26-27
Hood and Bag Assembly – Lazer Z HP 44,48,52 & Lazer Z 52 ......28-29
Blower Assembly – Lazer Z 60, 72 & Lazer Z XP 60,72 .................30-31
Hood and Bag Assembly – Lazer Z 60, 72 & Lazer Z XP 60,72 .....32-33
Completing Kit Assembly – Lazer Z 52,60,72 & Lazer Z XP 60,72.34-35
Drive Kit Assembly – Lazer Z HP 44,48,52 ......................................... 36
Adapter Kit – 103-0328 ....................................................................... 36
Adapter Kit – 103-1369 ....................................................................... 36

8. Warranty ......................................................................................... 37-38

1. SAFETY
1.1 SAFETY ALERT SYMBOL
This SAFETY ALERT SYMBOL
is used both in this manual and on the machine to
identify important safety messages which must be followed to avoid accidents. This symbol
means:

ATTENTION! BECOME ALERT!
YOUR SAFETY IS INVOLVED!
The safety alert symbol appears above information which alerts you to unsafe actions or
situations and will be followed by the word DANGER, WARNING, or CAUTION.
DANGER: Indicates an imminently hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, COULD result in
death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, MAY result in minor
or moderate injury.

1.2 TRAINING
1.2.1

Regard the Exmark Ultra Vac as a piece of power equipment and teach this regard to
all who operate this unit.

1.2.2

Before operating your Ultra Vac, carefully read and understand this manual and the
operator’s manual for your mower in their entirety. Familiarize yourself with the
controls and the proper use of the equipment. If the operator(s) or mechanic(s) can
not read English, it is the owner’s responsibility to explain this material to them.

1.2.3

Do not allow operation of this machine by untrained personnel. Never allow children,
teenagers, or people unfamiliar with these instructions to use the mower. Local
regulations may restrict the age of the operator.

1.2.4

Avoid mowing while people, especially children, or pets, are nearby. Keep in mind
that the operator or user is responsible for accidents or hazards occurring to other
people or their property.

1.3 PREPARATION
1.3.1

Evaluate the terrain to determine what accessories and attachments are needed to
properly and safely perform the job. Only use accessories and attachments approved
by Exmark.

1.3.2

The use of personal protective equipment, such as (but not limited to) protection for
the eyes, ears, feet, and head is recommended.

CAUTION
POTENTIAL HAZARD
♦ This machine produces sound levels in excess of 85
dBA at the operator’s ear when in operation.
WHAT CAN HAPPEN
♦ Exposure to sound levels of 85 dBA or above for
extended periods of time can cause hearing loss.
HOW TO AVOID THE HAZARD
♦ Wear hearing protection when operating this machine.
6

1.3.3

While mowing, always wear substantial footwear and long trousers. Do not operate
equipment when barefoot or when wearing open sandals.

1.3.4

Thoroughly inspect the area where the equipment is to be used and remove all
stones, sticks, wires, bones, and other foreign objects which may damage the
equipment or cause personal injury to the operator or bystanders.

1.4 SAFETY SIGNS
1.4.1

Keep all safety signs legible. Remove all grease, dirt and debris from safety signs and
instructional labels.

1.4.2

Safety signs must be replaced if they are missing or illegible.

1.4.3

When new components are installed, be sure that current safety signs are affixed to
the replaced components.

1.4.4

New safety signs may be obtained from your authorized Exmark equipment dealer or
distributor or from Exmark Mfg. Co. Inc.

1.4.5

Safety signs may be affixed by peeling off the backing to expose the adhesive
surface. Apply only to a clean, dry surface. Smooth to remove any air bubbles.

1.4.6

Familiarize yourself with the following safety signs and instruction labels. They are
critical to the safe operation of your Exmark Ultra Vac.

PART NO. 103-0220
LOCATION: Top of Blower

PART NO. 1-653554
LOCATION: Rear of Bags
PART NO. 103-0878
LOCATION: Top of Weights
Top of Blower

PART NO. 1-653558
LOCATION: Top of Idler Arm

PART NO. 1-653556
LOCATION: Side of Blower Housing (2 Places)

2. SPECIFICATIONS
2.1 MODEL NUMBER:
LHPUV4448
Use with drive kit:

44” deck – 103-1315
48” deck – 103-1313 (Lazer Z HP Serial Nos. below 203,376)
48” deck – 103-1314 (Lazer Z HP Serial Nos. 203,376 & higher)

Note: Lazer Z HP model LHP4818KC Serial Nos. below 176621 will also require adapter kit 130-0328
LHPUV52
Use with drive kit:

52” deck – 103-1317

LZUV52
Use with drive kit:
52” deck – 103-1076
Note: Lazer Z models with serial numbers below 260,000 will also require adapter kit 103-1369.
LZUV60
Use with drive kit:

Lazer Z with 60” deck – 103-0466
Lazer Z XP with 60” deck – 103-1112

LZUV72
Use with drive kit:

Lazer Z with 72” deck – 103-0903
Lazer Z XP with 72” deck – 103-1113
Note: Lazer Z models with serial numbers below 260,000 will also require adapter kit 103-0538.

2.2 DIMENSIONS
2.2.1 Overall unit length w/ Ultra Vac
Lazer Z HP
Lazer Z XP
44" Deck 91.76" (233.1 cm)
60" Deck 107.90" (274.1 cm)
48" Deck 91.76" (233.1 cm)
72" Deck 112.00" (284.5 cm)
52" Deck 93.00" (236.2 cm)
Lazer Z - Air Cooled
52" Deck 105.70" (268.5 cm)
60" Deck 106.65" (270.9 cm)
72" Deck 110.75" (281.3 cm)

Lazer Z - Liquid Cooled
52" Deck 106.00" (269.1 cm)
60" Deck 106.90" (271.5 cm)
72" Deck 111.00" (281.9 cm)

2.2.2 Overall unit width w/ Ultra Vac
Lazer Z HP
Lazer Z and Lazer Z XP
44" Deck 58.47" (148.5 cm)
52" Deck 66.85" (169.8 cm)
48" Deck 61.73" (159.8 cm)
60" Deck 74.44" (189.1 cm)
52" Deck 66.47" (168.8 cm)
72" Deck 86.49" (219.7 cm)

2.3 BAGGING SYSTEM
2.3.1 Weight: Lazer Z HP -110 lbs. (50 kg)
Lazer Z and Lazer Z XP –

52” Deck – 220 lbs. (100 kg) includes weight kit
60” Deck – 290 lbs. (132 kg) includes weight kit
72” Deck – 237 lbs. (108 kg) includes weight kit

2.3.2 Collections bins: Commercial grade, cloth mesh bags with reinforced bottoms.
Capacity:
All Lazer Z HPs and Lazer Z 52” - 8 bushels (2 bags and hood)
All 60 and 72” decks – 13.4 bushels (3 bags and hood)
2.3.3 Dump Mechanism: Manual lift off
2.3.4 Blower tube: fixed, abrasion resistant molded polyethylene
2.3.5 Impeller: 5-bladed, 0.25” thick abrasion resistant steel, with vertical axis.
Impeller bearings: 1” (2.54 cm) sealed “non-greaseable bearings”

3. ASSEMBLY INSTRUCTIONS – LAZER Z HP
(See Section 4 for Lazer Z and Lazer Z XP)
3.1 ASSEMBLY DIAGRAM
Ref. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

Qty
Ref
1
8
1
2
1
1
3
3
3
1
Ref
Ref
8
4
2
2

Description
Engine Guard 44,48 only
Bagger Mount Weldment
5/16 – 18 X 1.00 Hex Head Screw
Hood Assembly
Bag Assembly
Upper Tube
Lower Tube Assembly
#10 – 24 X .75 Truss Head Screw
#10 Flat Washer
#10 – 24 Nyloc Nut
Blower Assembly
Rear Weight 52 only
Spacer 52 only
5/16 – 18 X 1.75 Hex Head Screw
5/16-18 x 18 Whizlock Nut
Clevis Pin
Hair Pin

3.2 INSTALL DRIVE KIT
1. Install drive kit (PN 103-1313, 103-1314, 103-1315, or 103-1317 depending on deck size)
per the instructions included in the kit.
NOTE: The original belt shield stud must be removed for belt clearance.

3.3 INSTALL HOOD ASSEMBLY AND BAGS
44 and 48 inch units (52 inch units skip to step 3)
Note: When installing Ultra Vac on Lazer Z HP model LHP4818KC with serial numbers below
176621, refer to additional necessary instructions included in adapter kit 103-0328.
1. Remove and discard the (8) bolts that retain the “HOT” engine guard shield (Item 1).
Keep the nuts for use in Step 2.
2. Install the Bagger Mount Weldment (Item 2) and engine guard shield using the 5/16-18 x 1
Screws provided (Item 3) and whizlock nuts removed in step 1. Continue at step 6.
52 inch units
3. Remove and discard the (8) bolts that retain the rear weight (Item 12). Keep the whizlock
nuts for use in step 5.
4. Install the Bagger Mount Weldment (Item 2) to the rear of the frame using (4) 5/16 – 18
X1.00 screws (Item 3) and (4) 5/16 – 18 whizlock nuts (Item 15). Use only the bottom
four holes on the Bagger Mount Weldment
5. Install the Rear Weight (Item 12) and spacer (Item 13) from the drive kit using the (8) 5/16
– 18 X1.75 screws (Item 14) and whizlock nuts removed in step 3.
All units
6. Slide tube ends of Hood Assembly (Item 4) into the tubes of the mount weldment. Install
(2) clevis pins (Item 16) through holes in tubes. Retain with (2) Hair Pins (Item 17).
7. Hang the (2) Bag Assemblies (Item 5) from the slots in the Bagger Upright. Close and
latch hood.

3.4 ASSEMBLE TUBES
Note: When installing Ultra Vac on Lazer Z HP model LHP4818KC with serial number below
176621, refer to additional necessary instructions included in adapter kit 103-0328.
1. Assemble the Upper (Item 6) and Lower (Item 7) Tubes using the (3) #10-24 x .75 Truss
head Screws (Item 8), (3) #10 washers (Item 9), and (3) #10-24 Nyloc Nuts (Item 10). Screw
head should be installed to the inside of the tube to provide minimum obstruction to flow.
Make sure the hole with the arrow on the Upper Tube aligns with the dimple in the Lower
Tube to place the turnout on the Upper Tube in the correct position.
For units with a 44” deck: Slide Upper Tube over Lower Tube until edge of Upper Tube
matches up with dimple in Lower Tube labeled 44.
For units with a 48” & 52” deck: Slide Upper Tube over Lower Tube until edge of Upper
Tube matches up with dimple in Lower Tube labeled 48, 52.

3.5 INSTALL BLOWER ASSEMBLY
1. Remove the belt guide on the blower (Item 11). (See Figure 1)

2. Install the belt (from the Drive Kit) onto the Blower Assembly (Item 11) as shown.

FIGURE 1
BELT ROUTING
3. Reinstall the belt guide removed in Step 1.
4. Remove Discharge chute by pulling the hairpin and chute pivot pin (from the Drive Kit
installed in section 3.2).
5. Remove the Belt Cover on the right side of the deck. Install the Blower by inserting the
mounting pin into the tube welded to the rear corner of the deck. Pivot the blower until the
front pin engages the slot in the deck. Adjust the position of the front pin if necessary to
engage the slot. Use the latch to lock the blower in this position. Adjust tension on latch
to draw blower up to deck, yet allow release by hand.
6. Pull the idler release handle and install the belt in the upper groove of the deck sheave.
7. Install the Belt Cover using the two knobs. Install the discharge tube assembly by slipping
the upper end into the hood, then sliding the lower end over the blower discharge
opening. Use the latch to retain the lower end to the blower.
8. Follow the operation instructions in Section 5 to run the unit. Run the unit with the blades
and blower engaged for 2 minutes. Disengage the blades, shut off the motor, and
remove the key.
9. Remove the belt cover and check to make sure that the belt is riding near the center of
the flat idler on the idler arm. If the belt is not riding near the center of the idler, remove
the blower, and bend the idler arm slightly. Reinstall the blower and belt cover and
perform steps 8 and 9 again to verify belt position.

DANGER
POTENTIAL HAZARD
♦ There are rotating blades in the blower and under
the mower deck.
WHAT CAN HAPPEN
♦ Blade contact can cause serious operator or
bystander injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep hands and feet out of blower openings and out
from under the mower or mower deck.
♦ Shut off the deck drive, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or
remove key before performing any work around
blower or deck.

WARNING
POTENTIAL HAZARD
♦ An uncovered discharge opening will allow objects to
be thrown in operator’s or bystander’s direction.
Also, contact with blade could occur.
WHAT CAN HAPPEN
♦ Thrown objects or blade contact can cause serious
injury or kill you or bystanders.
HOW TO AVOID THE HAZARD
♦ Never operate mower unless discharge chute or
entire grass collection system is installed.

4. ASSEMBLY INSTRUCTIONS – LAZER Z & LAZER Z XP
4.1 ASSEMBLY DIAGRAM
Ref . No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Description
Bag Assembly
Upper Tube
Lower Tube
#10-24 X .62 CRPH Screw
#10-24 Nyloc Nut
#10 Flat Washer
Hood Assembly
Blower Assembly
Bagger Mount Weldment
Belt Cover
Removable Weight
Jackshaft
Blower Drive Belt
Frame Bracket RH
Frame Bracket LH
Frame Bracket XP
XP Mount Spacer
Mount Pin Weldment
Clevis Pin
Hair Pin (large)
Chute Pivot Pin
Hair Pin (small)
3/8-16 x 1.00 Hex Screw
3/8 Whizlock Nut
3/8 Spring Disk Washer
Filler Plate (small)
Belt Shield Stud
3/8-16 x .75 Hex Screw
Belt Cover Spacer
7/16 Spring Disk Washer
Washer – ¼ thick
3/8-16x3.25 Tap Bolt
Weight Bracket
3/8-16 Square Head Bolt
Weight Plate
5/16-18 x 1.50 Hex Screw
5/16 Flat Washer
5/16-18 Whizlock nut
Belt Cover Support
Knob
5/16-18 x .75 Hex Screw
Plug

Qty (52 LZ)
2
1
1
3
3
3
1
1
1
1
2
1
1
1
1

4
4
1
1
8
8
12
1

2
2
2
4
4
4
4
6
2
1
2
1

Qty (60 & 72 LZ) Qty (60 & 72 XP)
3
3
1
1
1
1
6
6
6
6
6
6
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
4
4
4
4
1
1
1
1
8
10
11
13
12
14
1
3
1
2
2 – 60 only
2 – 60 only
2
4
4
4
4
4

1
3

2
4
4
4
4
4

LAZER Z ASSEMBLY DIAGRAM

LAZER Z XP ASSEMBLY DIAGRAM

Items 21,22,26, 29, 30, 31 and 32 not shown. See figure 1 for installation of 31 and 32.
See figure 5 for installation of 29 and 30. See figure 8 for installation of 21 and 22.
•

52” Lazer Z units with serial numbers below 260,000 require the use of adapter kit
103-1369. Follow the instructions included in the kit when noted in the following
steps.

•

72” units below serial number 260,000 require the deck to be modified by adding the
accessory mounting tube. Exmark kit 103-0583 contains the parts and templates to
do this.

4.2 INSTALL THE HOOD ASSEMBLY AND BAGS
Lazer Z units only (Lazer Z XP units skip to step 6)
1. When installing the Ultra Vac onto a liquid cooled Lazer Z, the rear bumper plate must be
removed. Remove rear bumper plate. Use two of the original bolts, washers and whizlock
nuts to attach the lower side bumper bars to the vertical “HOT” engine guard shield.
2. Remove the lower two bolts holding the clutch guard plate (“HOT” engine guard on liquid
cooled units) to the rear frame of the Lazer Z unit. Units with serial numbers below
160,000 will require disassembly of the clutch strap spacers to remove these bolts.
3. On units with serial numbers above 190,000 install the mount weldment (Item 9) loosely to
the rear of the machine using the two bolts and nuts removed in step 2.
For units with serial numbers below 190,000, install washers (Item 31) between the bagger
mount weldment and clutch guard when installing the bagger mount weldment. This will
provide for proper alignment of the mount holes with the holes in the bagger hood
assembly. See figure 1.
For units with serial numbers below 160,000, remove the two tap bolts that tie the clutch
straps to the clutch guard and replace with new tap bolts (Item 32). These units also
require the use of the washers (Item 31) between the bagger mount weldment and the
clutch guard. These parts should be installed when the bagger mount weldment is installed
on the rear of the unit. See figure 1.

FIGURE 1
4. Jack the rear of the unit up and safely support it on jack stands. Remove the rear wheels.

CAUTION
POTENTIAL HAZARD
♦ Relying solely on mechanical or hydraulic jacks to
support the mower could be dangerous.
WHAT CAN HAPPEN
♦ The mechanical or hydraulic jacks may not be enough
support or may misfunction allowing the unit to fall,
which could cause injury.
HOW TO AVOID THE HAZARD
♦ DO NOT rely solely on mechanical or hydraulic jacks
for support. Use adequate jack stands or equivalent
support.
14

5. Install the side plates (Items 14 and 15) loosely to the mount weldment and the wheel
channels of the Lazer Z frame. The flanges on the side plates should face in towards the
unit to provide the maximum tire clearance. Use the 3/8-16 x 1.00 bolts (Item 23), 3/8
spring disk washers (Item 25) and 3/8-16 whizlock nuts (Item 24). Make sure that the
raised portion of the spring disk washer faces the head of the bolt. On 52 and 60 inch
units, the lower bolt on the wheel channel is best installed by positioning the nut behind the
hole using a deep socket and turning the bolt through the hole into the nut.
Lazer Z XP units only (Lazer Z units continue at step 8)
6. Install mount weldment (Item 9) loosely to the rear bumper using the two holes provided.
Use the 3/8-16 x 1.00 bolts (Item 23), 3/8 spring disk washers (Item 25) and 3/8-16
whizlock nuts (Item 24).
7.

Install the side plates (Item 16) and spacers (Item 17) loosely to the mount weldment and
the mounting pads on the Lazer Z XP frame. Use the 3/8-16 x 1.00 bolts (Item 23), 3/8
spring disk washers (Item 25) and 3/8-16 whizlock nuts (Item 24). Make sure that the
raised portion of the spring disk washer faces the head of the bolt.

All Units
8. Tighten all the hardware, starting with the bolts that hold the mount weldment to the rear of
the unit and working forward.
9. On Lazer Z units, reinstall the rear wheels and lower the unit from the jack stands.
10. Apply a light coat of grease to the front and rear of the upper tube of the mount weldment.
Install the hood assembly (Item 7) onto the mount by slipping the hook portion over the top
mounting tube of the mount weldment. Secure the assembly to the mount using the clevis
pins (Item 19) and hairpins (Item 20).
11. Install the bag assemblies (Item 1) by inserting the hook portion into the slots in the cross
bar of the hood assembly.

4.3 INSTALL BLOWER ASSEMBLY
1.

Lower the deck fully. Remove the right hand belt cover. Remove the belt cover mounting
stud that protrudes from the deck.

2. Remove the deck drive belt from around the right hand spindle sheave.
3. Support the right mower blade and shaft so that it will not fall out of the deck when the right
sheave nut is removed.
4. Remove the right sheave nut, spring disk washer, and sheave from the spindle shaft.
NOTE: On units with wrench flats on the spindle just above the blade use a 1-inch
wrench on the flat sides of the spindle shaft to prevent the spindle from turning. On
units that do not have a wrench flat, block the blade rotation with a block of wood
between the blade and baffles as indicated in the blade service section of the Lazer
operator’s manual. Do not use the blade bolt to prevent rotation.
5. Apply a light coat of grease to the top portion of the spindle shaft where the sheave
mounts.
6. Install the double sheave (Item 12) onto the right spindle shaft. Install the spring disk
washer and nut removed in Step 4. Torque the sheave nut to 75-80 ft. lbs. Make
sure that the spring disk washer cone is installed towards nut. See Figure 2.
NOTE: On units with wrench flats on the spindle just above the blade use a 1-inch
wrench on the flat sides of the spindle shaft to prevent the spindle from turning. On
units that do not have a wrench flat, block the blade rotation with a block of wood
between the blade and baffles as indicated in the blade service section of the Lazer
Z operator’s manual. Do not use the blade bolt to prevent rotation. Check blade bolt
torque after completing this installation (115 – 120 ft. lbs.).

FIGURE 2
7. Re-install the deck drive belt in the lower groove of the double sheave. Install the
plug (Item 24) into the bore of the double sheave.
8. Remove the discharge chute from the deck. Discard the mounting hardware, but
save the discharge chute for use during side discharge operation. The chute pivot
pin (Item 21) and hairpin (Item 22) may be stored in the pivot holes on the discharge
chute during bagging operation.
52 inch units only (60 and 72 inch units skip to step 17)
9. Remove the belt guide on the blower (see Figure3)
10. Install the belt (Item 13) included in the completing kit onto the blower assembly as shown.
11. Reinstall the belt guide removed in step 9.

FIGURE 3
BELT ROUTING

12. If the Ultra Vac is being installed on a Lazer Z with a serial number less than 260,000, it is
recommended to replace the steel blocker plate mounted across the bottom of the blower
with the small filler plate included in the completing kit. Refer to figure on page 26, Items
48 and 49. Use the hardware that was removed when removing the large blocker plate.
Failure to install a blocker plate will create a thrown object hazard that could injure
or kill bystanders, or cause property damage. This modification should not be done if
the Ultra Vac blower will be mounted on a Lazer Z with a serial number of 260,000 or
higher.
13. The front right deck stiffener must be trimmed for belt clearance on 52” Lazer Z units.
Measure and mark the deck stiffener per Figure 4. Trim off the indicated portion of the
stiffener. Touch up the trimmed area with Exmark red touchup paint – P/N 1-850337.

FIGURE 4
14. Using the knob that was removed with the original belt cover stud and the knob included
with the completing kit (Item 40), mount the two belt cover supports (Item 39) to the plastic
belt cover (Item 10). Position the belt cover on the mower deck. The lower ends of the
belt cover supports should rest on the outside of the deck stiffeners. Mark the location of
the belt cover support holes on the deck stiffeners. Remove the belt cover. Center punch
and drill 3/8” holes.
15. Remove the belt cover supports from the belt cover and mount them to the deck using the
5/16-18 x .75 screws (Item 41) and whizlock nuts (Item 38).
16. Units with serial numbers below 260,000 will require modifications to the discharge chute
tabs per the instructions in adapter kit 103-1369. Follow the instructions included in the kit
before proceeding with the blower installation.
60 and 72 inch units only (52 inch units continue at step 21)
17. Install the belt cover mounting stud (Item 27) included in the Ultra Vac completing kit.
For 60 inch units only, install the spacer (Item 29), two 7/16 spring disk washers
(Item 30) and the plastic knob as shown in Figure 5. The knob does not need to be
tightened against the washers at this time.

FIGURE 5
18. Install the mounting pin weldment (Item 18) to the blower assembly using the 3/8-16 x .75
bolts (Item 28) and whizlock nuts (Item 24). Maximum deck clearance will be provided if
the bolts are installed from below the mounting pin. The mount pin can be installed in two
positions. For 60 inch decks the pin should be installed as far away from the bumper end
as possible. For 72 inch decks that pin should be installed close to the bumper end.
19. Install the belt (Item 13) onto the blower by working it around the impeller sheave.
17

20. 72” units below serial number 260,000 will require the deck to be modified by adding the
accessory mounting tube. Exmark kit 103-0583 contains the parts and templates required.
Follow the instructions in this kit. These decks will also require drilling the hole at the front
upper corner of the discharge opening to ½ inch diameter. (See Figure 6). Touch up with
red paint Exmark P/N 850337.

FIGURE 6
All units
21. Mount the blower on the deck by sliding the mounting pin into the tube at the rear right
corner of the deck. Swing the blower closed. Adjust the position of the front pin to engage
the slot in the front of the deck. Use the latch to lock the blower in this position. Adjust the
tension on the latch to draw the blower up to the deck, yet allow for release by hand.
22. Pull the spring loaded idler back and slip the belt over the top sheave on the deck spindle.
23. Install the plastic belt cover (Item 10). On 60” units the outside end of the cover is slotted
and can slip between the two washers assembled in step 17. The plastic knob does not
need to be removed. On 72” and 52” units the cover has a hole, and the plastic knob must
be installed after the cover has been positioned. The original belt cover stud must be
removed on 52” units.

4.4 ASSEMBLE THE TUBES
1. Remove the six screws, nuts, and washers (Items 4,5,and 6) from the lower tube (Item 3)
and slide the lower and upper tube (Item 2) together. The arrow on the upper tube should
align with the dimple on the lower tube. On 60 and 72 inch units there are two sets of
holes on the lower tube. The first set reached is for use with Lazer XP units. The second
set reached is for Lazer Z units. Align the arrow on the upper tube with the dimple on the
lower tube and slide them together until the proper set of holes is reached.
2. Fasten the upper and lower tubes together using three of the hardware sets removed from
the lower tube in step 14. The heads of the screws must be inside the tube to prevent
accumulation of grass inside the tube. The washer and the nut should be installed on the
outside of the tube. On Lazer XP units, use the remaining three hardware sets to plug the
exposed holes in the lower tube. On Lazer Z units, discard the remaining hardware sets.

3. Slip the upper end of the tube assembly into the hood opening. Slide the lower end of the
tube assembly over the blower outlet and align the notch with the tube latch. Latch the
tube to the blower.

4.5 INSTALL THE WEIGHT PLATES
1. The four weight plates (Item 35) must be installed under the front panel of the floor pan.
These weights give proper balance to the machine when the removable portions of the
bagger are removed.

2. Locate the position of the mounting holes. On machines with serial numbers less than
320,000, clamping a weight plate to the front of the floor pan (See Figure 7) does this. The
ears on the weight plate should be towards the bottom (upside down from the actual
mounted position). Align the bottom edge of the weight plate with the bottom edge of the
floor pan front panel. Center the weight plate side to side. On machines with serial
numbers 320,000 or higher the hole positions are indicated by tool marks on the floor pan.
Mark the position of all four holes using a center punch.

3. Drill 3/8 inch holes at the points marked.
4. Open the floor pan and install the four weight plates behind the front panel using the 5/1618 x 1.50 screws, 5/16 washers and 5/16-18 whizlock nuts (Items 36, 37, and 38). The
weight plates will only fit with the ears located near the bend in the floor pan. The decal on
the floor pan will still be visible with the weight plates mounted.

FIGURE 7
FLOORPAN WEIGHT INSTALLATION

4.6 INSTALL THE REMOVABLE WEIGHTS
Note: The removable weights are heavy. Use
care when lifting them. Make sure that you can
hold them securely before lifting them. Use
caution when positioning your hands so that
you do not set them down on your hands or
fingers.
1. Assemble the weight brackets (Item 33) to the
removable weights (Item 11) using the 3/8-16
square head bolts (Item 34) and 3/8 whizlock nuts
(Item 25).
2. Install the removable weight assemblies over the
caster arms. On 52 and 60 inch Lazer Z machines
one weight has a wide mounting bracket and one
has a narrow bracket. They will only fit the
machine one way. Weights for the 60 Lazer XP
and all 72s are interchangeable left and right.

3. Install a clevis pin (Item 19) and hairpin (Item 20)
on each caster weight to retain them.

4. Tighten knob on weight assembly until the weight is
clamped securely to the caster arm.

FIGURE 8
REMOVABLE WEGHT
INSTALLATION

4.7 RUN IN – 52” UNITS ONLY
1. Follow the operation instructions in Section 5 to run the unit. Run the unit with the blades
and blower engaged for 2 minutes. Disengage the blades, stop engine and wait for all
moving parts to stop. Remove spark plug wire(s) or remove key.
2. Remove the belt cover and check to make sure that the belt is riding near the center of the
flat idler on the idler arm. If the belt is not riding near the center of the idler, remove the
blower, and bend the idler arm slightly. Reinstall the blower and belt cover and perform
steps 1 and 2 again to verify belt position.

5. OPERATION:
Although hazard control and accident prevention are partially dependent upon the design
and configuration of the equipment, these factors are also dependent upon the awareness,
concern, prudence, and proper training of the personnel involved in the operation,
transport, maintenance, and storage of the equipment. It is essential that all Operator
Safety Mechanisms be connected and in operating condition prior to use for mowing. Refer
to the Operator’s Manual for the mower for additional hazard control and accident
prevention information.

DANGER
POTENTIAL HAZARD
♦ There are rotating blades in the blower and under
the mower deck.
WHAT CAN HAPPEN
♦ Blade contact can cause serious operator or
bystander injury or even death.
HOW TO AVOID THE HAZARD
♦ Keep hands and feet out of blower openings and out
from under the mower or mower deck.
♦ Shut off the deck drive, stop the engine, and wait for
all moving parts to stop before clearing obstructions.

5.1 PRE-START
Note: When mowing in areas with sandy soil, use low lift blades on the cutting deck
and higher cutting heights to minimize wear on the blower components.
1. Read the operator’s manual for your mower and familiarize yourself with all controls before
operating the machine. Make sure that you understand the controls, their locations, their
functions, and their safety requirements.

2. Ensure the blower, belt cover, bags, tube and hood are in good condition, properly
attached, and latched.

5.2 MOWING
1. The Ultra Vac blower operates when deck drive is engaged. Be sure that all persons are
clear of the mower deck before engaging the cutting blades. Set the throttle to “midway”
position. Pull outward on the PTO switch to the “ROTATE” position. Accelerate to full
throttle to begin mowing.
2. To disengage the deck drive and blower, set the throttle to “idle” position. Push in on the
PTO switch to the “STOP” position to stop the cutting blades and blower. The cutting
blades will require a slightly longer amount of time to come to a complete stop when the
blower is installed on the deck.
3. To remove the bags, shut off deck drive, stop the engine and wait for all moving parts to
stop. Open the hood and remove the bags by lifting up on the rear of the bag, then
unhooking the front clip. Empty bags by inverting them.
4. Reinstall bags, close and latch the hood before continuing mowing.

5.3 BAGGER REMOVAL FOR SIDE DISCHARGE:
1. Shut off the deck drive, stop engine and wait for all moving parts to stop. Remove spark
plug wire(s) or remove key.
2. Remove the discharge tube by releasing the latch at the blower. Slide the tube off the
blower outlet and remove the upper end from the hood.
3. Remove the Belt cover by loosening the knobs. For 60” units the outboard knob does not
need to be removed completely to remove the belt cover.

CAUTION
POTENTIAL HAZARD
♦ The deck sheave will become very hot
WHAT CAN HAPPEN
♦ Touching a hot deck sheave can cause severe burns.
HOW TO AVOID THE HAZARD
♦ Allow the deck sheave to cool completely before
removing the belt.
4. Pull the idler release handle and remove the belt from the upper groove of the deck
sheave.
5. Unlatch the front end of the blower. Pivot the blower back and lift it off the deck.
6. Install the discharge chute using the chute pivot pin and hairpin (See Figure 9).
21

FIGURE 9
DISCHARGE CHUTE INSTALLATION

7. Re-install the plastic belt cover and tighten the knobs.
8. Remove the hair pins and clevis pins holding the hood assembly to the mount weldment.
9. Lift the bag and hood assembly off the mount.
10. For Lazer Z and Lazer Z XP units, the removable weights must be removed from above
the caster wheels. Loosen the clamping knobs until the weight can be moved relative to
the caster arm. Remove the hairpins and clevis pins that hold the weights to the caster
arms. Carefully lift the weights off of the caster arms.
Note: The removable weights are heavy. Use care when lifting them. Make sure that
you can hold them securely before lifting them. Use caution when positioning
your hands so that you do not set them down on your hands or fingers.
Note: The portions of the Ultra Vac bagger that are not bolted to the mower are
designed to be installed or removed in their entirety. Do not operate the mower
with only a portion of the Ultra Vac installed.

CAUTION
POTENTIAL HAZARD
♦ Caster weights installed without bagger may cause
Loss of Traction and Steering control.
WHAT CAN HAPPEN
♦ Loss of control can result in an accident, which may
cause Death, Injury, or property damage.
HOW TO AVOID THE HAZARD
♦ Install caster weights ONLY when bagger is installed.
11. The machine can now be used for side discharge mowing.

5.4 TRANSPORTING
5.4.1

Transporting a Unit: Use a heavy-duty trailer or truck to transport the machine. Lock brake
and block wheels. Securely fasten the machine to the trailer or truck with straps, chains,
cable, or ropes. Be sure that the trailer or truck has all necessary lighting and marking as
required by law. Secure a trailer with a safety chain.

CAUTION
POTENTIAL HAZARD
♦ This unit does not have proper turn signals, lights, reflective
markings, or a slow moving vehicle emblem. These items
are required to drive on a public street or roadway.
WHAT CAN HAPPEN
♦ Driving on a street or roadway without such equipment is
dangerous and can lead to accidents causing personal injury.
♦ Driving on a street or roadway without such equipment may
also be a violation of State laws and the operator may be
subject to traffic tickets and/or fines.
HOW TO AVOID THE HAZARD
♦ Do not drive a unit on a public street or roadway.

WARNING
POTENTIAL HAZARD
♦ Loading a unit on a trailer or truck increases the possibility of
backward tip-over.
WHAT CAN HAPPEN
♦ Backward tip-over of the unit could cause serious injury or
death.
HOW TO AVOID THE HAZARD
♦ Use extreme caution when operating a unit on a ramp.
♦ Use only a single, full width ramp; DO NOT use individual
ramps for each side of the unit.
♦ If individual ramps must be used, use enough ramps to
create an unbroken ramp surface wider than the unit.
♦ DO NOT exceed a 15° angle between ramp and ground or
between ramp and trailer or truck.
♦ Avoid sudden acceleration while driving unit up a ramp to
avoid tipping backward.
♦ Avoid sudden deceleration while backing unit down a ramp to
avoid tipping backward.
5.4.2

Loading a Unit: Empty grass bags before attempting to load unit on trailer or
truck. Use extreme caution when loading units on trailers or trucks. One full width
ramp that is wide enough to extend beyond the rear tires is required instead of
individual ramps for each side of the unit. The lower rear section of the tractor frame
extends back between the rear wheels and serves as a stop for tipping backward.
Having a full width ramp provides a surface for the frame members to contact if the
unit starts to tip backward. If it is not possible to use one full width ramp, use enough
individual ramps to simulate a full width continuous ramp.
Ramp should be long enough so that the angles between the ramp and the ground and
the ramp and the trailer or truck do not exceed 15°. A steeper angle may cause mower
deck components to get caught as the unit moves from ramp to trailer or truck. Steeper
angles may also cause the unit to tip backward. If loading on or near a slope, position
the trailer or truck so it is on the down side of the slope and the ramp extends up the
slope. This will minimize the ramp angle. The trailer or truck should be as level as
possible.
DO NOT attempt to turn the unit while on the ramp, you may lose control and drive
off the side.
Avoid sudden acceleration when driving up a ramp and sudden deceleration when
backing down a ramp. Both maneuvers can cause the unit to tip backward.

6. MAINTENANCE:
6.1 PERIODIC MAINTENANCE
IMPORTANT: Before conducting any maintenance, shut off deck drive, stop engine and
wait for all moving parts to stop. Remove spark plug wire(s) or remove
key.
6.1.1 Blower Housing/Impeller

Service Interval: Daily.

Inspect for wear or damage daily. Replace or repair worn parts as needed.
Note: When mowing in areas with sandy soil, use low lift blades on the cutting
deck and higher cutting heights to minimize wear on the blower components.
23

6.1.2 Idler Bushings:
Service Interval: 25 Hours.
Lubricate with 1-2 pumps of SAE No. 2 multi-purpose grease.
6.1.3 Bags:

Service Interval: Daily.

Inspect the bags for wear, tears, or damage.

WARNING
POTENTIAL HAZARD
♦ Under normal use the bag will deteriorate and wear.
Objects could exit a worn bag at high speeds.
WHAT CAN HAPPEN
♦ Thrown objects can cause serious injury or kill you or
bystanders.
HOW TO AVOID THE HAZARD
♦ Check bag frequently for tears and holes. Replace
worn bag.
6.1.4 Belts.

Service Interval: 50 Hours.

a) For LHP units only - Inspect the belt position on the idler arm.
The idler arm may become bent during use or transport. A bent idler arm could
cause the belt to jump off of the idler and be damaged.
1) Make sure the belt cover is installed and run the blower for one to two minutes.
2) Shut off the deck drive, stop engine and wait for all moving parts to stop.
Remove spark plug wire(s) or remove key. Remove the belt cover and check
to make sure that the belt is riding near the center of the flat idler on the idler
arm.
3) If the belt is not riding near the center of the idler, remove the blower, and bend
the idler arm slightly.
4) Reinstall the blower and belt cover and repeat steps 1-3 until the belt is positioned
near the center of the idler.
b) All Units - Inspect the belt for damage or wear. Replace belt with one of the
following.
44” deck – PN 1-653332
60” deck – PN 103-0866
48” deck – PN 1-653333
72” deck – PN 103-0867
52” deck – PN 1-653438
6.1.5 Clean muffler and rear frame area: Service Interval: Daily

WARNING
POTENTIAL HAZARD
♦ Operating engine parts, especially the muffler, become
extremely hot.
WHAT CAN HAPPEN
♦ Severe burns can occur on contact.
♦ Debris, such as leaves, grass, brush, etc. can catch fire.
HOW TO AVOID THE HAZARD
♦ Allow engine parts, especially the muffler, to cool before
touching.
♦ Remove accumulated debris from muffler and engine area.
♦ Install and maintain in working order a spark arrester before
using equipment on forest-covered, grass-covered, brushcovered unimproved land.
24

7. PARTS LISTS
7.1 DECALS

Ref.
No.
1
2
3
4
5
6

Part No.
1-653557
103-0220
1-653546
103-0438
1-653556
1-653558
103-0878

Qty.
Description
Req'd.
Decal, Ultra Vac………………..1
Decal, Warning Discharge…… 1
Decal, Exmark 44,48,&52 ..…. 1
Decal, Exmark 60 & 72 ......…. 1
Decal, Warning Impeller……….2
Decal, Hot Sheave……………..1
Decal, Caster Weights........…. 1

7.2

BLOWER ASSEMBLY – LAZER Z HP 44, 48, 52 & LAZER Z 52

7.2

BLOWER ASSEMBLY – LAZER Z HP 44, 48, 52 & LAZER Z 52 (cont.)

Ref.
No. Part No.
1∇
∇
2
3
4
5◆
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Description

Qty.
Req'd.

1-652340-03
1-652444-03
1-652351
1-653346
1-513013
103-1047
1-654459

Blower mount wldmt 44”, 48”.1
Blower mount wldmt 52”…… 1
Impeller wldmt....................... 1
Bearing, SPH. OD................. 2
Housing, flange ..................... 4
Sheave, blower ..................... 1
Upper housing weldment
(1-652345) with decals.......... 1
1-653331
Spring, idler........................... 1
3290-357
3/8-16 whizlock nut ............... 8
323-7
3/8-16 x 1.25 screw .............. 1
323-11
3/8-16 x 2.25 screw .............. 3
323-12
3/8-16 x 2.50 screw .............. 2
3256-4
Flat washer -.438x1.00x.083 4
1-653356
Chute, blower........................ 1
1-353054
Latch, grass catcher ............. 1
3296-39
3/8-16 nyloc nut .................... 1
1-653322
Idler, inside............................ 1
103-0130
Bushing, idler pivot................ 1
1-653352-01 Bumper ................................. 1
1-654559
Idler Assy with bushings,
zerk, and decal ...................... 1
3230-18
5/16-18 x .62 carriage bolt .... 6
1-513208
Spring - disk .......................... 1
3219-6
5/8-18 nut.............................. 1
3220-5
1/2-20 Jam nut...................... 1
1-513435
Spring - disk .......................... 1
1-653365
Spacer................................... 1
1-653366
Hub ....................................... 1
32128-20
5-16-18 whizlock nut ............. 6
3290-500
#10-24x.62 CRPH Screw...... 2
321-3
1/4-20x.62 Hex SCREW ....... 8
32128-33
1/4-20 whizlock nut ............... 15
1-303334
5/16 Spring disk washer........ 1
3229-11
1/4-20x.62 Carr. bolt RHSN…5
103-0126
Bushing,Locator .................... 1
3257-32
5/8x3/16 #61 Woodruff key... 1

Ref.
No.

Part No.

1-654560

Description

Qty.
Req'd.

Cover, bearing (1-653485) with
decal ......................................... 1
36 3296-29
5/16-18 nyloc nut ...................... 2
37 3256-3
5/16x7/8 OD flat washer ........... 2
38 3274-18
5/16-18x1.25 Soc. Hd Screw.... 1
39 1-803075
#10-24x.75 CRTH Screw
LHP 44 & 48 units..................... 3
LHP 52 units. ............................ 5
LZ 52 units................................ 8
40 1-809112
#10-24 whizlock nut .................. 3
41 1-803076
1/4-20x.75 CRTH Screw........... 2
42 3274-107
3/8-16x1.75 Soc But Hd Screw 1
43 1-353050
Pin, Grass Catcher ................... 1
44 1-806323
Roll Pin ..................................... 1
45 1-653596-03 Plate, Blower Backing............... 1
46 1-811006
Zerk, 1/8 – 28 straight............... 1
47 3256-24
3/8 Flat washer ......................... 1
48 1-653443-03 Plate, Filler LHP 52 only……….1
49 103-1042-03 Plate, blocker LZ 52 only….…. 2
50 3217-6
5/16-18 nut ............................... 1
51 103-1103
Idler, Flat................................... 1
52 3290-500
#10-24 x .62 CRPH Screw ....... 4
53 323-8
3/8 – 16 x 1.50 screw ............... 1
54 1-653600
Bearing ..................................... 2
55 1-653407
Tube, lower LHP 44,48,52........ 1
103-0812
Tube, lower LZ 52..................... 1
56 1-653406
Tube, upper LHP 44”,48”........ 1
Tube, upper LHP 52” .............. 1
• 1-653540
Tube, upper LZ 52”................. 1
• 103-0811
57 1-653429
Latch Assy (Latch & Catch) ...... 1
58 3296-2
#10-24 Nyloc Nut ...................... 3
59 3256-14
#10 Flat Washer ....................... 6
103-0401
Blower Assy, 44/48
(includes items 1-54) ................ 1
103-0400
Blower Assy, LHP 52
(includes items 1-54) ................ 1
103-1209
Blower Assy, LZ 52
(includes items 1-54) ................ 1

Exmark red touch up spray paint - P/N 1-850337
◆

Use grease on bore of sheave.

∇

Includes items 43 and 44

•

Also used in Adapter Kit 103-0328 on 48” deck Lazer HP model LHP4818KC Serial Number 176621 &
below.
Kit 103-0583 is available to add or repair the welded-on accessory mounting tube on all 44”-72” decks.

7.3 HOOD AND BAG ASSEMBLY – LAZER Z HP 44, 48, 52, & LAZER Z 52

7.3 HOOD AND BAG ASSEMBLY – LAZER Z HP 44, 48, 52, & LAZER Z 52 (cont.)

Ref.
No. Part No.
1
2
3∀
ϕ
ϕ
4
5
6
7
8
9
10
11∀
ϕ
12
13
14
15
16
17
18
19
21
22
23∀
ϕ
24
25
26
27
28
29
30

Description

Qty.
Req'd.

1-653396
Hood .....................................1
1-653397-03 Stiffener, bagger top..............1
1-652395-03 Hinge wldmt ..........................2
103-0825-03 Hinge wldmt RH ....................2
103-0826-03 Hinge wldmt LH .....................2
114967
Screen ...................................1
114439
3/16x.5 Pop rivet ...................38
1-803075
#10-24x.75 CRTH Screw ......10
3256-14
.219x.500x.049 Flat washer ..14
3296-2
#10-24 nyloc nut ....................10
1-653561
Seal, chute ............................1
1-653598-03 Clamp, seal ...........................1
1-653425
Seal .......................................1
103-1346
Seal .......................................1
1-653400-03 Support, screen .....................1
1-653519
Mount, latch...........................1
1-653036
Washer .344x1.75x.062 pltd .2
321-4
1/4-20x.75 Hex Head Screw .6
32128-33
1/4-20 whizlock nut................6
1-653403
Latch......................................1
1-653535
Latch reinforcement ..............1
321-11
1/4-20x2.0 Hex Head Screw .1
3296-42
1/4-20 nyloc nut .....................3
321-6
1/4-20x1.00 Hex Head Screw2
1-652305-03 Bagger upright wldmt ............1
103-1310-03 Bagger upright wldmt ............1
3256-2
Flat washer .312x.734x.065…2
1-633545
Spacer .................................... 2
1-653544
Spring ..................................... 2
322-2
5/16-18x.62 Hex Hd Screw .... 4
1-653528-03 Plate, backing......................... 1
1-653529-03 Frame, bag ............................. 1
114973-03

Hanger, bag............................ 1

Ref.
No. Part No.
31
32
33
34∀
ϕ
35
36
37
38
39
40
41
42
43
44
45∀
46

Description

114974-03 Clamp ..................................... 1
3230-1
5/16-18x.75 Carriage bolt ....... 2
3296-29
5/16-18 nyloc nut .................... 2
1-654389
Cloth bag ................................ 1
103-0431
Cloth bag ................................ 1
1-653566
Bag handle.............................. 1
3229-1
1/4-20x.75 Carriage bolt ......... 2
1-653036
Washer .344x1.75x.062 pltd... 2
3296-42
1/4-20 nyloc nut....................... 2
1-653404
Catch ...................................... 1
3290-500
#10-24x.625 CRPH Screw...... 2
1-809112
#10-24 whizlock nut ................ 2
1-652414-03 Bag support wldmt .................. 1
32128-33
1/4-20 whizlock nut ................. 1
1-523420
Bumper ................................... 1
1-652308-03 Bagger mount wldmt............... 1
322-5
5/16-18x1 Screw 44”, 48” only 8
322-9
5/16-18x1.75 Screw (LHP 52”only) 8
322-12
5/16-18x2.50 Screw................ 8
1-654597
Hood assembly – service only 1
1-808289
Clevis Pin................................ 2
1-806005
Hair Pin ................................... 2
32128-20
5/16-18 whizlck nut (LHP 52”only)4
103-0325-03 Tube, Spacer .......................... 2
103-0429-03 Bagger Mount Wldmt.............. 1
103-0398-03 Bracket Frame LH .................. 1
103-0399-03 Bracket Frame RH.................. 1
3290-357
3/8-16 Whizlock nut ............... 8
98-5975
Spring disk washer ................. 8
323-6
3/8-16-1.0 Screw ................... 8
283-69
Clevis Pin................................ 2
1-654390
Bag Assembly......................... 1

•
47◆
48∀
49
50
51•
52ϕ
53ϕ
54ϕ
55ϕ
56ϕ
57ϕ
58ϕ
59*
∀
*ϕ 103-0435

Bag Assembly......................... 1

◆ Includes items 1,2,4,7,12,13,18 riveted together and Decal

•
*
∀
ϕ

Used in Adapter Kit 103-0328 for Lazer HP model LHP4818KC below Serial Number 176621 only
Includes items 29 through 38.
Items on Lazer Z HP units only.
Items on Lazer Z 52” units only.

Qty.
Req'd.

7.4 BLOWER ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72

7.4

BLOWER ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72 (cont.)

Ref.
No. Part No.
1
2
3
4
5◆
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Description

Qty.
Req'd.

103-0454-03
103-0455
1-653346
1-513013
103-0456
103-0449

Blower mount wldmt 60”&72”.1
Impeller wldmt....................... 1
Bearing, SPH. OD................. 2
Housing, flange ..................... 4
Sheave, blower ..................... 1
Upper housing weldment
(103-0457-03) with decals .... 1
1-653331
Spring, idler........................... 1
3290-357
3/8-16 whizlock nut ............... 8
323-7
3/8-16 x 1.25 screw .............. 1
323-11
3/8-16 x 2.25 screw .............. 4
3256-4
Flat washer -.438x1.00x.083 4
103-0426
Chute, blower........................ 1
1-353054
Latch, grass catcher ............. 1
3296-39
3/8-16 nyloc nut .................... 1
1-603044
Bushing, idler pivot................ 1
103-0458-01 Bumper ................................. 1
103-0448
Idler Assy with bushings
(103-0462-03) zerk, & decal.. 1
3230-18
5/16-18 x .62 carriage bolt .... 6
1-513208
Spring - disk .......................... 1
3219-6
5/8-18 nut.............................. 1
3220-5
1/2-20 Jam nut...................... 1
1-513435
Spring - disk .......................... 1
103-0460
Spacer................................... 1
32128-20
5-16-18 whizlock nut ............. 6
3290-500
#10-24x.62 CRPH Screw...... 2
321-3
1/4-20x.62 Hex Screw .......... 10
32128-33
1/4-20 whizlock nut ............... 17
1-303334
5/16 Spring disk washer ....... 1

Ref.
No.

Part No.

29
30
31
32

3229-11
103-0126
3257-32
103-1094

33
34
35
36
37
38
39
40
41
42
44
45
46
47
48
49
50
51
52
53
54
55
56

Description

Qty.
Req'd.

1/4-20x.62 Carr bolt RHSN.…...5
Bushing, Locator.......................1
5/8x3/16 #61 Woodruff key ......1
Cover, bearing (103-1030-03)
with decal .................................. 1
3296-29
5/16-18 nyloc nut ...................... 2
3256-3
5/16x7/8 OD flat washer ........... 2
3274-18
5/16-18x1.25 Soc. Hd Screw.... 1
1-803075
#10-24x.75 CRTH Screw.......... 3
1-809112
#10-24 whizlock nut .................. 3
1-803076
1/4-20x.75 CRTH Screw........... 2
323-8
3/8 – 16 x 1.50 screw ............... 1
1-653429
Latch Assy (Latch & Catch) ...... 1
3217-6
5/16-18 nut ............................... 1
103-0461-03 Plate, Blower Backing............... 1
3256-14
#10 Flat washer ........................ 2
103-0483
Idler........................................... 1
1-653367
Hub, spacer .............................. 1
1-653600
Bearing ..................................... 2
302-19
Zerk, 1/8 – 28 straight............... 1
103-2420
Tube, lower ............................... 1
103-0424
Tube, upper 60” ...................... 1
103-0425
Tube, upper 72” ...................... 1
3290-500
#10-24 x .62 CRPH Screw ....... 7
3256-14
#10 Flat Washer ....................... 7
3296-2
#10-24 Nyloc Nut ...................... 6
323-4
3/8-16 x .75 Hex Hd Screw....... 3
103-0445-03 Mount Pin weldment ................. 1
103-0450
Blower Assy, 60 & 72
(includes items 1-48 & decals) . 1

Exmark red touch up spray paint - P/N 1-850337
◆

Use grease on bore of sheave.

Kit 103-0583 is available to add or repair the welded on accessory mounting tube on all 44”-72” decks.

7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72

7.5 HOOD AND BAG ASSEMBLY – LAZER Z 60 & 72 and LAZER Z XP 60 & 72 (cont.)

Ref.
No. Part No.
1◆
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Description

Qty.
Req'd.

103-0437
Hood Assembly ......................1
103-0382-03 Stiffener, Bagger top ..............1
103-0430-03 Hinge wldmt............................2
103-0391
Reinforcement, Hood .............2
103-0440
Screen, Bagger ......................1
114439
Rivet, Pop 3/16x.5 .................55
1-803075
#10-24x.75 CRTH Screw .......13
3256-14
.219x.500x.049 Flat washer ...15
3296-2
#10-24 Nyloc Nut....................13
103-0439
Seal, Tube ..............................1
103-0378
Clamp, Seal............................2
103-0451
Seal, Hinge .............................1
103-0452-03 Plate, Backing ........................1
103-0380-03 Support, Screen .....................1
103-0379
Bracket, Mount .......................2
321-4
1/4-20x.75 Hex Head Screw ..10
32128-33
1/4-20 whizlock nut.................10
1-653403
Latch.......................................2
103-0376
Plate, Latch Reinforcement ....2
321-11
1/4-20x2.0 Hex Head Screw ..2
1-652414-03 Bag Support Assembly...........2
3296-42
1/4-20 nyloc nut ......................3
321-6
1/4-20x1.00 Hex Head Screw. 2
103-0428-03 Bagger upright wldmt ............. 1
3256-2
Flat washer .312x.734x.065…..4
1-633545
Spacer .................................... 2
1-653544
Spring ..................................... 2
322-3
5/16-18x.75 Hex Hd Screw .... 8
1-653529-03 Frame, bag ............................. 1

Ref.
No. Part No.
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

Qty.
Req'd.

114973-03 Hanger, bag ............................ 1
114974-03 Clamp ..................................... 1
3230-1
5/16-18x.75 Carriage bolt ....... 2
3296-29
5/16-18 nyloc nut .................... 2
103-0431
Cloth bag ................................ 1
1-653566
Bag handle.............................. 1
3229-1
1/4-20x.75 Carriage bolt ......... 2
1-653036
Washer .344x1.75x.062 pltd... 2
3296-42
1/4-20 nyloc nut....................... 2
1-653404
Catch ...................................... 1
3290-500
#10-24x.625 CRPH Screw...... 2
1-809112
#10-24 whizlock nut ................ 2
1-806005
Hairpin .................................... 2
32128-33
1/4-20 whizlock nut ................. 1
1-523420
Bumper ................................... 1
103-0429-03 Bagger mount weldment......... 1
103-0398-03 Bracket, frame LH (LZ) ........... 1
103-0399-03 Bracket, frame RH (LZ) .......... 1
3290-357
3/8-16 whizlock nut (LZ) ......... 8
3290-357
3/8-16 whizlock nut (XP)........14
49 98-5975
Spring disk washer (LZ).......... 8
98-5975
Spring disk washer (XP) ........14
50 323-6
3/8-16x1.00 HH screw (LZ) .... 8
323-6
3/8-16x1.00 HH screw (XP) ...14
51 283-69
Clevis pin ................................ 2
52* 103-0435
Bag Assembly......................... 1
53 103-1154-03 Plate Bagger Mount (XP)........ 2
54 103-1155-03 Spacer (XP) ............................ 2

◆ Includes items 1,2,4,5,6,8,14,15,19 riveted together and Decal

* Includes items 29 through 38.

Description

7.6 COMPLETING KIT ASSEMBLY – LAZER Z 52, 60, & 72; Lazer Z XP 60 & 72

7.6 COMPLETING KIT ASSEMBLY - LAZER Z 52, 60, & 72; LAZER Z XP 60 & 72
(cont.)
Ref.
No.
1
2
3

6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

22*
23*
24
25
26
27

Part No.
103-0453
1-806003
103-0576
103-0577
103-0578
1-653438
103-0866
103-0867
103-0899**
103-0900**
103-0901**
103-0902**
103-2180-01
103-2181-01
283-69
1-806005
3290-357
103-2500
103-2189
103-1425-03
322-7
3256-23
32128-20
103-1028
1-603610
1-633545
103-1499
1-323385
3230-1
103-0734
103-0735
103-0736
1-543610
323-49
103-2187
3256-24
103-2188
103-1279

Description
Pin, Chute Pivot
Pin, Hair
Jackshaft, LZUV 60
Jackshaft, LZUV 72
Jackshaft, LZUV 52
Belt, Blower Drive 52
Belt, Blower Drive 60
Belt, Blower Drive 72
Weight, 70lb w/ 1.5” bracket
Weight, 70lb w/ 2.0” bracket
Weight, 43lb w/ 1.5” bracket
Weight, 43lb w/ 2.0” bracket
Wld, Weight Bracket 2.0
Wld, Weight Bracket 1.5
Pin, Clevis
Hairpin, Cotter
Nut, Whizlock 3/8-16
Screw, Sq Head 3/8-16x2.5
Screw, Sq Head 3/8-16x4.0
Plate, Weight
Screw, HH 5/16 -18x1.5
Washer, flat 5/16
Nut, Whizlock 5/16-18
Stud, Belt Shield
Washer, Spring Disc 7/16
Spacer, Grommet
Support, Belt Cover
Knob
Screw, HH 5/16-18x.75
Belt Cover 52”
Belt Cover 60”
Belt Cover 72”
Washer, 1/4
Bolt, Tap 3/8-16x3.25
Knob
Washer
Spring
Plug

LAZER
LAZER XP
52”
60”
72”
60”
72”
103-1076 103-0466 103-0903 103-1112 103-1113
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
2
2
2
1
1
2
2
2
2
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
6
4
4
4
4
1
1
1
1
2
2
1
1
2
1
2
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1

* Items Not Shown. Used for mounting the bagger mount weldment to the rear of the units with
Serial Numbers less than 190,000
** Includes items 6, 9, 10 weight and decal.

7.7

DRIVE KIT ASSEMBLY – LAZER Z HP 44,48

Ref.
No.
1
2
3
4
5
6

8
9
10
11

Quantity Included in Each Kit
44”
48” (w/4” tab) 48” (w/2” tab)
52”
103-1315 103-1313
103-1314 103-1317
1-653363 Pin, Chute Pivot
1
1
1
1
1-806003 Pin, Hair
1
1
1
1
1-402106 Wld, Chute 48" SD
1
1-805517 2.25 O.D. Washer
1
1-323385 Knob, Belt Shield
2
2
2
2
1-653439 Sheave, Blower drive (52")
1
1-653362 Sheave, Blower Drive (48")
1
1
1-653309 Sheave, Blower Drive (44")
1
1-653438 Belt, Blower (52")
1
1-653333 Belt, Blower (48")
1
1
1-653332 Belt, Blower (44")
1
103-1316 Cover, Belt (44" and 48")
1
1
1
103-1318 Cover, Belt (52")
1
1-653532-03 Spacer, Counterweight
1
322-2
5/16-18x.62 Hex Head Screw
1
1
1
1
103-1279 Plug
1
1
1
1
Part No.

Description

7.8 ADAPTER KIT 103-0328 For Lazer HP model LHP4818KC before serial number 176621.
Part No.
103-0325-03
1-653540
322-12

Description
Tube, Spacer
Tube, Upper
5/16-18x2.50 Screw

Qty
2
1
8

7.9 ADAPTER KIT 103-1369 For 52” Lazer Z models before serial number 260,000.
Part No.
1-652375-01
1-805517

Description
Discharge Chute
2.25 OD Washer
36

Qty
1
1

8. WARRANTY
Limited Warranty
Exmark Commercial Turf Equipment
Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between
them, jointly warrant on the terms and conditions herein, that we will repair, replace or adjust any part
manufactured by Exmark and found by us (in the exercise of our reasonable discretion) to be defective
in factory material or workmanship.
This warranty is limited to one year from the date of original retail purchase (90 days for rental use) for
any Exmark mower that is used for commercial or any other income producing purpose. The blade
spindle assemblies will be warranted for three years, one year parts and labor with an additional two
years parts only, from date of original retail purchase against defects in materials or workmanship. The
frame and hydrostatic traction drive system, excluding hoses, will be warranted for two full years from
date of original retail purchase against defects in materials or workmanship. We will extend the
Peerless 5-speed transmission manufacturer's warranty from 90 days to one year. Belts and tires are
warranted for 90 days against defects in materials or workmanship.
The engine warranty is covered by its respective engine manufacturer. Please refer to the engine
manufacturers warranty statement that is included in the literature packet. We are not authorized to
handle warranty adjustments on engines. Engine warranties should be referred to the nearest
authorized service outlet of the engine manufacturer.
This warranty extends only to the original retail purchaser of the equipment. This warranty may not be
assigned or transferred without the prior express written consent of Exmark and Exmark Warranty
Company. The warranty period commences upon the date of the original retail purchase.
The Exmark turf equipment, including any defective part, must be returned to an authorized Exmark
service dealer within the warranty period. The warranty shall extend to the expense of repair or
replacement (as determined by us) of the defective part, including labor. The warranty shall not extend
to the expense of delivering the mower to the dealer for warranty work nor the expense of returning it
back to the owner after repair or replacement. Our responsibility in respect to claims is limited to
making the required repairs or replacements, and no claim of breach of warranty shall be cause for
cancellation or rescission of the contract of sale of any Exmark mower. Proof of purchase may be
required by the dealer to substantiate any warranty claim. All warranty work must be performed by an
authorized Exmark service dealer.
This warranty extends only to turf equipment operated under normal conditions and properly serviced
and maintained. The warranty expressly does not cover: (i) any damage or deterioration due to
normal use, wear and tear, or exposure; (ii) normal maintenance services, such as oil change,
cleaning, lubrication; adjustment; (iii) replacement of service items, such as oil, lubricants, spark plugs,
or other items subject to normal service replacement; (iv) damage or defects arising out of or relating
to misuse, neglect, alteration, negligence or accident; (v) repair or replacement arising from operation
of or use of the turf equipment which is not in accordance with operating instructions as specified in the
operator's manual or other operational instructions provided by Exmark; (vi) repair or replacement
arising as a result of any operation from turf equipment that has been altered or modified so as to, in
the determination of Exmark or Exmark Warranty Company, adversely affect the operation,
performance or durability of the equipment or that has altered, modified or affected the turf equipment
so as to change the intended use of the product; (vii) repair or replacement necessitated by use of
parts, accessories or supplies, including gasoline, oil or lubricants, incompatible with the turf equipment
or other than as recommended in the operator's manual or other operational instructions provided by
Exmark; (viii) repairs or replacements resulting from parts or accessories which have adversely
affected the operation, performance or durability of the turf equipment; or (ix) damage or defects due
to or arising out of repair of turf equipment by person or persons other than an authorized Exmark
service dealer or the installation of parts other than genuine Exmark or Exmark recommended parts.
37

As a condition to this warranty, customer shall have read the operator's manual and shall have
completed and returned to Exmark Warranty Company, within the prescribed time, the Exmark
warranty registration.
The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be
repair and replacement as set forth herein. Neither Exmark nor Exmark Warranty Company shall have
any liability for any other cost, loss or damage, including but not limited to, any incidental or
consequential loss or damage. In particular, we shall have no liability or responsibility for: (i) expenses
relating to gasoline, oil or lubricants; (ii) loss, cost or expense relating to transportation or delivery of
turf equipment from the location of owner or location where used by owner to or from any authorized
Exmark service dealer; (iii) travel time, overtime, after hours time or other extraordinary repair charges
or charge relating to repairs or replacements outside of normal business hours at the place of business
of the authorized Exmark service dealer; (iv) rental of like or similar replacement equipment during the
period of any warranty, repair or replacement work; (v) any telephone or telegram charges or travel
charges; (vi) loss or damage to person or property other than that covered by the terms of this
warranty; (vii) any claims for lost revenue, lost profit or additional cost as a result of a claim of breach
of warranty; or (viii) attorney's fees.
There are no representations or warranties which have been authorized and provided to the buyer of
the turf equipment, other than as set forth in this warranty. Any and all statements or representations
made by any seller of this equipment, including those set forth in any sales literature or made orally by
any sales representative, are superseded by the terms of this warranty. Any affirmation of fact or
promise made by Exmark , Exmark Warranty Company or any of their representatives to the buyer
which relates to the goods that are the subject of this warranty shall not be regarded as part of the
basis of the bargain and shall not be deemed to create any express warranty that such goods shall
conform to the affirmation or promise.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, REPRESENTATIONS, OR WARRANTIES,
EXPRESS OR IMPLIED (INCLUDING BUT NOT LIMITED TO ANY REGARDING THE
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), NOT SPECIFIED HEREIN,
RESPECTING THE EQUIPMENT WHICH IS THE SUBJECT OF THIS WARRANTY.
This warranty applies to all Exmark turf equipment sold in the United States and Canada and intended to
be used for commercial purposes.

SERVICE RECORD
Date

Description of Work Done

Service Done By

SEE EXMARK’S COMPLETE
LINE OF PRODUCTS FOR TURF CARE
LAZER Z®
LAZER Z® HP
LAZER Z® XP
TURF RANGER®
TURF TRACER®
TURF TRACER® HP
VIKING HYDRO
METRO®
METRO® HP
SELF STEERING SULKY
ULTRA VAC™
GRASS CATCHER
MICRO-MULCH ™ ACCESSORY

PART NO. 103-1858
(402) 223-6300
FAX (402) 223-5489

PRINTED IN U.S.A.

MFG. CO. INC.

Source Exif Data:

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Linearized                      : Yes
Producer                        : Acrobat Distiller 4.05 for Windows
Creator                         : Microsoft Word 8.0
Modify Date                     : 2001:10:11 09:35:51-05:00
Author                          : Jim Haviland
Title                           : SUPPLEMENT SHEET
Create Date                     : 2001:10:11 09:28:35
Page Count                      : 40
Page Mode                       : UseNone

EXIF Metadata provided by EXIF.tools

Exmark Ultra Vac Users Manual SUPPLEMENT SHEET

ULTRA VAC Lazer Z HP 103-1858

Ultra Vac to the manual a34953ce-e8f3-4304-8fb8-d690f7256e86

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