FMS Force Measurnig Systems EMGZ482T Radio Transmitted Tension Monitoring System - Transmission Unit User Manual

FMS Force Measurnig Systems AG Radio Transmitted Tension Monitoring System - Transmission Unit

User Manual

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Document ID1526894
Application IDKHGhomS0V0U86WKeBnlXtg==
Document DescriptionUser Manual
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Document TypeUser Manual
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Date Submitted2011-08-22 00:00:00
Date Available2011-08-22 00:00:00
Creation Date2011-08-18 18:56:11
Producing SoftwareKONICA MINOLTA bizhub C203
Document Lastmod2011-08-22 09:01:11
Document TitleUser Manual
Document CreatorKMBT_C203

Operation Manual RTM X2
2-Channel Radio Transmission Tension Monitoring and
Control System for Bunchers and Twisters
Version 1.2 08/2011 ff
Firmware Version: V 0.9
© by FMS Force Measuring Systems AG, CH—8154 Oberglatt — All rights reserved,
Operating Manual RTM X2 System
Table of Contents
1 Safety Instructions ..................................................................................... 3
1.1 Description conditions 3
1.2 List of Safety Instmctions 3
2 System Description ............................................................. . ..... . ..... . .......... 4
2.1 RTM X2 System 4
2.2 System Components 5
23 Certifications and Comp1iancy 6
3 Installation and Wiring.,........................ ..... .. ......... ........ . ....................... 8
3.1 Area of Machine Rotation 8
3,2 Force Measuring Sensors on the Static Machine Area 8
3.3 Force Measuring Sensors on a Rotating Machine Part 8
3.4 Mounting and Wiring the Electronic Components 9
3.5 Mounting and Wiring the Transmitter EMGZ482T 10
3.6 Components on the Static Part ofthe Machine 1]
3.7 Wiring the Receiver EMGZ482R 11
3.8 Charging the Battery 12
4 Configuration of the RTM X2 System ................................................... 13
4.1 RTM X2 Quick Start 13
4.2 Description ofthe Operating Panel EMGZ482R 13
4.3 Preparations for System Configuration 14
4,4 Offset Compensation Procedure 15
4.5 Calibration Methods 16
4.6 Calibration Procedure 17
4.7 Operating the EMGZ482R over the Front Panel 19
5 Parameter Setting over the Front Panel 20
511 Basic Instructions for Parameter Setting 20
5.2 Channel Parameter Group 21
5.3 System Parameter Group 24
5.4 Reset to Default Parameters 25
Mechanical Dimensions ...... . ............. ............................................. 26
Trouble Shooting ..................................................................................... 27
Technical Data ........................... ...... . ................. i ................................ 28
Operating Manual RTM X2 System
1 Safety Instructions
1.1 Description conditions
2) Danger of health injury or loss of life
Danger
This symbol refers to high risk for persons to get health injury or loss life. It has to be
followed strictly.
b) Risk of damage of machines
A Caution
This symbol refers to information, that if ignored, could cause heavy mechanical
damage. This warning has to befollowed absolutely.
c) Note for proper function
Note
This symbol refers to an important information about proper use. If not followed'
malfunction can be the result,
1.2 List of Safety Instructions
A Proper function of the RTM System is only guaranteed with the recommended application
of the components. In case of other arrangements, malfunctions can be the result. The
installation instructions on the following pages must be followed strictly.
A Local installation regulations are to preserve safety of electric equipment. They are not
taken into consideration by this operating manual. However, they have to befollowed
strictly.
A lmprrIper handling of the electronic boards may cause damage to the fragile equipment.
Don ’t use rough tools such as screwdrivers or pliers! Operators handling the electronic
boards must wear a well earthed bracelet in order to discharge static electricity.
A It is of paramount importance to compensate the centrifugalforces caused by the rotating
base plate oftlte stranding machine. The measuring results will be wrong, if this rule is
broken.
Operating Manual RTM X2 System
2 System Description
2.1 RTM X2 System
FMS’ .,Radio Transmitted Tension Monitoring " X2 system, following called RTM X2, is 61
fully consistent system from its electronics components to the dedicated load cells.
a The RTM X2 is a cost effective 1 or 2 channel tension monitoring system.
- RTM X2 measures tensions in individual wires or cables in rotating applications e.g.
in stranding machines.
- The tension data is captured, converted in electrical signals and conditioned,
- Tension Data is transmitted wirelessly in real—time to a receiver/processing unit.
- RTM X2 is designed to easily retrofit onto existing machines.
- RTM is the ideal upgrade of existing machinery to cutting edge technology for tension
measurement.
0 Existing stranding machines can be retrofitted with the RTM system with a minimum
of effort and investment.
M®fl§°5 i) ) > D > "
V 2,4GHz 2,4GH1
Module Module
a fi
1 4—1 Power
Management
RTM
- M I Transmltter
Battery anagemen EMGZdBZT
Recelver
EMGZ432R
Area of rotation Static machine area
Fig. 1: Block diagram of RTM X2 System RTMX270001 e
Operating Manual RTM X2 System
2.2 System Components
RMGZ Force Measuring Rollers
- Measures the wire tension
0 Converts the tension values in an electrical signal
EMGZ482T RTM X2 Transmitter
Amplification and conditioning of the electrical signals
0 Wireless transmission of tension data
0 Power supply Via battery or slip rings
EMGZASZR RTM X2 Receiver
- Wireless reception of tension data
- Parameter setting
- Force monitoring and force display
- Indication of battery charge status
- Alarm outputs
- Interfaces to PLC
- Interface to PC via Ethernet browser (near future)
Software
- Data processing and data management
- Tension limit control
0 Protocol handling RS485 and 2.4 GHZ link
Tachometer
- Wheel with impulse transmitter module (optional)
Capturing wire or robe spezd
Power package
For RTM X2 where the supply voltage is provided by the internal battery:
- 3,7V / 6700mAh Li Ion battery including charge control
(battery autonomy N84h)
- Battery charger Li-lon
(1ta1ic text indica/es a variant or option)
Operating Manual RTM X2 System
2.3 Certifications and Compliancy
This equipment has been tested and found to comply with following rules:
ETSI Radio Certification
Magnitude ofTest (Coverage) Article 32 ofDireciive l999/5/EC (R&TTE
Directive)
Certification ETSI EN 300 440—2 V145il (200903)
ETSI EN 300 440-1 Vli3.l (2009—03)
ETSI EMC Certification
Magnitude of Test (Coverage) ECM-Test according to 98/37/EC and
2004/108/EC harmonized
Emission and Immunity Test ETSI EN 489-3
EN 61326-1
FCC Certification
Magnitude of Test Class A digital device, pursuant to Pan 15 of the
FCC Rules
Certification FCC Registration ti: 0020311882
2 Note
This equipment has been tested and found to comply with the Iimitsfor a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference
in which case the user will be required to correct the interference at his own expense.
Operating Manual RTM X2 System
A Caution
Changes or modifications made to this equipment not expressly approved by
(manufacturer name) may void the FCC authorization to operate this equipment.
A Caution
This devise complies with Part 15 of the FCC Rules and with Industry Canada licence—
exempt RSS standardflt) Operation is subject to the following two conditions:
(I) this device may not cause harmful interference, and
(2) this device must accept any interference receivcd, including interference
that may cause undesired operation
A Caution
Radiofiequency radiation exposure Information
This equipment complies with FCC radiation exposure limits setforthfor an
uncontrolled environment. This equipment should be installed and operated with
minimum distance af20 cm between the radiator and your body:
This transmitter must not be co—located or operating in conjunction with any other
antenna or transmitter
Operating Manual RTM X2 System
3 Installation and Wiring
3.1 Area of Machine Rotation
Following RTM X2 components are installed either on the rotating part of the machine or
in the area of machine rotation:
- RMGZ Force Measuring Rollers
- EMGZ482T RTM X2 Transmitter
- Li-lon Battery (in the battery compartment ofEMGZ482T)
3.2 Force Measuring Sensors on the Static Machine Area
The red point should always be
aligned in the direction of the
resulting Force (see Fig. 2). For
further mounting information
please consult the respective
installation manual of the sensor.
The installation manual is always
delivered together with the sensor.
FB
Q s
FMeff
Resulting Force
Fig. 2: RMGZ Red Point alignment on static
machine parts RTMXZ 00288
3.3 Force Measuring Sensors on a Rotating Machine Part
Note
In rotating applications the force measuring sensors are mounted such that centrifugal
forces are compensated. [fusing FMS RMGZ sensors, this can be achieved by turning
the Red Point parallel to the rotation axis and in direction of the positiveforce
component (refer to Fig. 3).
@ Note
The adjustment of the red point can be tested after offset compensation and
calibration. If the reading of an unloaded load cell stays at zero (e.g. 0 N) regardless of
the load cell position (e.g. at 12 o’clock or at 6 o doc/(position), the red point is
correctly aligned.
Operating Manual RTM X2 System
~—
Rotating
Base Plate
Fig. 3: RMGZ Red Point alignment on rotating machine parts RTMXZ 00296
A Caution
It is ofparamount importance to compensate the centrifugal forces caused by the
rotating base plate of the stranding machine. The measuring results will be wrong, if
this rule is broken.
3.4 Mounting and Wiring the Electronic Components
An RTM X2 system is usually delivered complete with all its components and cables.
The cables are prepared with connectors on both sides for easy assmbly
A Caution
Proper fimction oj'the FMS RTM X2 System can only be guaranteed with the
recommended application ofthe component.“ Other arrangements can cause
malfunctions. Therefore, the installation instructions on the following pages must be
followed.
A Caution
Local installation regulations are to preserve safety of electric equipment They are not
taken into consideration by this operating manuaL However, they have to be followed
strictly‘
Operating Manual RTM X2 System
EMGZ482R
fimezmr
p41;
Force Measuring Rollers
cable to PLC
(optional)
supply cable
24 VDC
basic ”0
(optional)
Fig. 4: Cabling of RTM X2 System Components RTMXZ 0021e
3.5 Mounting and Win'ng the Transmitter EMGZ482T
One or two force sensors can be connected to the RTM X2 Transmitter EMGZ482T It is
favourably to mount the EMGZ482T Transmitter close to the RMGZ load cells to keep
the signal cables shod.
If no standard FMS cables are used, the connection between force sensors and
EMGZ482" must be Wired with 2x2x0.25mmZ [AWG 23] shielded twisted-pair cable.
The wiring diagram below (Fig. 5) shows how the signals are wired to the connectors,
—3
Pin Connector (f) Connectorm
A Sensor 2 Sensor 1
1 +30 VDC +30 VDC
bF—MSA O 2 +Signa| +Signal
3 Signal Signal
4 GND GND
0 0
5 Shield Shield
1—0.
° ° 05 1° 5 10
4 2 40 2
O 3 O 0 3 0
O 0
Fig‘ 5: In / Output configuration EMGZ482T RTMXZ 0022e
10
Operating Manual RTM X2 System
ENG DC+
$120 DC-
E130 NC
5140 NC
l150 NC
DC+ H1 8
DC-
RS485/A H 3 Q
RS485/B E 4 fl
R5485 GND
VDMSZ+
VDMS1 4-
DMSZ+
DMS‘] +
' DMSZ-
DMS’I -
VDMSZ-
VDMS1-
Sh|eld / PE
Shield / PE
Fig. 6: Pin Assignment EMGZ482T on Electronic Board RTMXZ 0023
A Caution
The shield should be connected only to the electronic unit On thefnree sensor side the
shield should stay open.
A Caution
Bad earth ground connection may cause electric shock to persons, malfunction of the
total system or damage of the electronic unit! It is vital to ensure that proper earth
connection is done.
A Caution
The cable must be installed separate from power lines.
3.6 Components on the Static Part of the Machine
Following RTM X2 components are installed on the static part of the system:
- EMGZ482R RTM X2 Receiver
0 Battery charger Li—Ion
0 Cables to PLC / Machine Control
3.7 Wiring the Receiver EMGZ482R
Apart from the functions described in 2.2 “System Components" the EMGZ482R acts as
a man—machine—interface to the RTM X2 system and it can also be used as an interface to
a PLC or to a close-loop tension controlleri
Wiring to a supply unit or to control unit are described in the following diagrams.
11
Operating Manual RTM X2 System
our 24V l1ofl
OUT 24V
GND (om 24V)
DIG. 1N(5...24v)
ANA. IN (0..10V (Core)
Relay 1/1
Relay 2/1
Relay 3/1 (Battery)
Relay All (Care)
ONTOV
AGND
0/4 ..20mA
0...10\/
AGND
0/44..20mA
E28. Relay 3/2 (Battery)
Ize. Relay 4/2 (Core) <
l. JIIO 'VN\'I
2 mo 'VNV
Fig. 7: Pin Assignment EMGZ482R on Electronic Board
3.8 Charging the Battery
14 Connect the empty Li Ion battery
pack to the charger.
2. The charge status LED will light red,
if the battery is empty.
34 In the battery pack a charging contml
circuitry is built-in to control the
charging process and protect the
battery from being over-charged.
4. The charging process will be stopped
as soon as the battery pack receives
its maximum charging level. The
charging process takes 3-4 hours.
54 Once the battery is loaded the charge
status LED on the charger will turn
green.
Charge status
Fig. 9: RTM X27battery and charger
RTMXZ 0026
®’
Note
starting the system set-up.
The battery packet must be mounted in the compartment u/Ihe EMGZ482T before
lZ
Operating Manual RTM X2 System
4 Configuration of the RTM X2 System
FMS delivers the RTM X2 System with preset hardware components, installed software, a
configured 2.4 GHz radio-link and all cables applied and prepared.
4.1 RTM X2 Quick Start
ll Afler having mounted and wired the RTM X2 system components on your machine
open the EMGZ482T by unfastening the two screws on the front plate.
2. in the battery compartment of the EMGZ482T connect the battery to the Transmitter
and close the compartment.
3. Connect the EMGZ482R Receiver to the 24 VDC power supply and power up.
4. The RTM X2 system will establish the wireless radio link automatically. This initial
process can take 5-10 sec.
5 Afier having achieved a stable radio link the LCD display on the EMGZ482R will
show: and than change to
6. The LCD will display a very low tension since no load is applied on the measuring
rollers.
7. The system is now ready and can be oonfigired to over the operation panel on the
EMGZ482T.
4.2 Description of the Operating Panel EMGZ482R
Fig, 10: View of the Operating Panel EMGZ482R RTMXZ 0027
13
Operating Manual RTM X2 System
The keys on the operating panel have the following functions:
Key Key function during operation
@ Enter Offset Compensation Procedure
Enter Calibration Procedure
To enter the Parameter Setting Mode, press the key for longer then 3
sec. The LED will light and the first parameter group will appear on
the LCD display indicating that you entered the mode. The State
Diagrams (Fig. 15 to 18) in paragraph 5 "Parameter Setting over the
Front Panel” will help you to navigate in the parameter setting mode.
Enter
Increases the parameter values. Pressing the button increases
continuously the parameter value.
Decreases the parameter values. Pressing the button reduces
continuously the parameter value.
6 8 Changes the parameter selection.
G3
G3
4.3 Preparations for System Configuration
In order to facilitate the configuration of the tension monitoring system it is advisable to
adapt some basic system parameters to the specific requirement of the application.
1. Set the language on the display
24 Set measuring unit
A) Change Language
The default setting for the language is English.
1. Hold the @ key for longer then 3 sec until you enter the Parametrisation State.
Scroll the menu by pressing the 9 key until you are
2. The display shows
in the parameter group “System’fl
1. Press 9 to select the Parameter Language. The LCD shows n
Press @. The display starts flashing indicating that you can now change the
parameter with the®or ®keys
(u
Confirm your change by pressing the Enter key @
4 Press the ley to return to Parameter Selection.
i...
54 Hold the ®key for longer then 3 see to return to the Operation State.
14
Operating Manual RTM X2 System
B) Change the Measuring Units
The default tension measuring unit is N (Newton). The user can, however, select another
unit before the system is calibrated.
1. Hold the ®key for longer then 3 sec. until you enter the Parametrisation State.
2. Scroll the menu by pressing the key until you are in the parameter group “System".
3. Scroll down with 8 to select the Parameter Unit.
4. Press @. The display starts flashing indicating that you can now change the unit
parameter with the®or®key
5. To confirm your change by pressing the Enter key@,
Press the Q key twice to return to the Operation State.
4.4 Offset Compensation Procedure
With the Offset Compensation one can compensate the roller weight of the sensor. This
procedure is always performed before the calibration. The here determined value is stored
in the parameter Offset (in the Channel Parameter Group). The roller weight
compensation of all three channels (CH1, CH2 and Core) can be compensated. The force
measuring roller should not be loaded while the Offset Compensation is being done.
Continue with following steps:
1. Enlighten any wires that may apply a force to the roller.
2, Press the 69 key for longer then 3 sec, until you enter the Offset Compensation
procedure.
3s The display shows:
4. Press @ to start the offset compensation for channel 1. Afler pressing the key this
procedure will be executed automatically.
5. The display will indicate
6. Press the®key to retum to the Operation State.
7. To do offset compensation for channel 2 select channel 2 in the Parameter Group
Selection and repeat step 1 to 6.
Operating Manual RTM X2 System
----------------------------------------------- 1—-------—----v»--------1--—-»----»-----—»-—----».
Operation State Parameter Group 7 Parameter Selection ; Parameter change E
state in which the Selects parameter Selects parameterto 5 Parameter starts 5
system operates group be changed 1 flashing — ready :
for change
Running
Offset
Operation State
Core
Offset
00 m l lete
Fig. ll: State diagram offset compensation RTMXZ 001 le
4.5 Calibration Methods
The Calibrating procedure (setting
the Gain), adjusts the controller “mp““gk'
and load cells so that the display
gives you the actual tension value
There are two methods of
calibrating the system. The first
method uses a defined weight The
second method is based on a
calculation method in conjunction
with the FMS Calculator. This
Calculator can be down loaded
from the FMS web page. FMS
recommends using the method
with the weight (see Fig. 12) since Fig. 12: Calibrating the measuring amplifier
it delivers the most accurate RTMOOOZOc
results.
16
Operating Manual RTM X2 Systa'n
4.6 Calibration Procedure
The Calibration Procedure calculates the value for the amplifier gain. The procedure
requests inputs such as the system force and the force corresponding to the calibration
weight, The here determined values are stored in the parameter Gain and Nomi-"area All
three channels can be calibrated.
10.
114
12.
l3.
Load a rope on the roller with the weight corresponding to your calibration force. The
roller configuration must correspond to the real material path in the machine (wrap
angle, distances between the rollers etci).
Press the @ key for longer then 3 sec until you enter the Calibration State.
The display will show
Press @to enter the nominal force of the force sensors
The display will indicate
Change the force value accor ing to t e used force sensor with the®or®key
The nominal force of the sensor is indicated on its label.
Press @to start the first gain factor calculation for channel I.
The display will show
Enter the force that corresponds to your calibration weight with the®or®key
Press @to store Gain.
Channell
The display will show Gain
Press the®key to return to the Operation State,
If you are working with a two channel RTM X2 system repeat the calibration
procedure (step 1 to 12) for Channel 2 or the virtual channel "Core'i
17
Operating Manual RTM X2 System
5 Operation state . Farameteerup 5 Parameter Selection Parameter Change
5 state in which the l Selects parameter 5 Selects parameter to Parameter starts
5 system operates : group flashing — ready
5 E for change
Gain
6 9
NomForc2
1000.0 N1)
NomForc
1000 0 N‘%D°r_’
Fig. 13: State diagram calibration procedure RTMXZ 00126
1) The display shows the unit of measure that was previously selected
3) Permanent key pressing expedites the changing speed of the value,
18
Operating Manual RTM X2 System
4.7 Operating the EMGZ482R over the Front Panel
The EMGZ482R has 3 Operation States:
- Operation of Channel 1
- Operation of Channel 2
0 Operation of Core
Furthermore the EMGZ482R has 3 Parameter Setting State and two adjusting
procedures.
- Offset Compensation
0 Calibration Procedure.
The user can toggle between the different states by pressing a key on the front panel. Fig.
14 provides an overview about the different Operation States and how to move from one
state to the othei:
A ChanneH
. Channel 2
25050 N" '
255.00 M“
Power
up
Offset Compensation
. Channel 1
LCD' Offset
Q LED: . o o
535 69
an off off
Fig. 14: T0p~level View of operation control RTMXZ OOlOe
10
Operating Manual RTM X2 System
5 Parameter Setting over the Front Panel
5.1 Basic Instructions for Parameter Setting
The RTM X2 System can be configured and parameters changed via the EMGZ482R.
Moreover, several adjustment procedures can be activated to capture or calculate
application relevant valuesl Parameters and all other settings are stored in the parameter
list. This list is organised in two parameter groups:
a Channel Parameter Group
0 System Parameter Group
The workflow in the Parametrisation State has three basic operator modi:
. Parameter Group Selection
- Parameter Selection within the group
0 Parameter Change or Adjustment
Parameter setting can be performed via the front panel or via a web browser.
The Parametrisation State can only be accessed from the “Operation State? The
EMGZASZR displays only the parameters that are relevant for a used application
20
Operating Manual RTM X2 System
5.2 Channel Parameter Group
With the two Adjustment Procedures 4.4 "Offset Compensation” and 4.6 “Calibration
Procedure" the application specific parameters are determinate and the system calibrated.
' hese parameters are stored in the Channel Parameter Group. They can be accessed and
changed as described in the following state diagram.
5 Operation State Parameter Group 5 Parameter Selection
' state in which the : Selects parameter 5 Selecls parameter to
system operates : group be changed
r .
sec gt 9
Operation State ha |1
Channel 1
Operation State
nne
Channel 2
Channel 2
Q3)
of
®
i@ NomForc
5 50 N‘)
Fig. 15: State Diagram Parameter Group Channel I 0“ Part) RTMXZ 0013e
Notes for parameter settings:
1) The display shows the unit of measure that was previously selected
3) Permanent key pressing expedites the changing speed of the Value.
21
Operating Manual RTM X2 System
we
“m,
_ 5
_any
_h d
”mmme
_ r
mmmrm
_mm.mm
«mmmc
.%%mm
_mm
_fir
mum “0
“gm MN
“rmd mm
_eae aO
5pm, m1
mmmm
mmic
LEE
Parameter Gruup
Selects parameter
mm“
mmm
mm
“mm
mm“
RTMXZ 0014s
Fig. 16: State Diagram Parameter Group Channel 1 (2"d Part)
22
Operafing Manual RTM X2 System
Parameter Setting for Channel 2 and Core
The following State Diagram shows the programming ofthe Core Channel. “Core” is an
analogue channel and it has different attributes as the two other channels CH] and CH2
“e d
“m. m
“amv. rl
“hum as 5 no
_mse mm, m WN
_ rre F
"mm; 5 m mm
“eegn ea c a
_mm.m..m nzfi N N
“memo m1
_aa r h'
.PPao e
“ fif Cn
_. am
mu mi
“mm mm.
_tr 3
"ca sw
_ha rd.
. e
“&m am
“ram mn
“mpw mm
mmsm aw
“mm,“
_aee
“PSb @
“Pr
"um H
»mm «Om
“Ga m
.r|r
. a Auv
,EP mm
_es c
,mdp e
“mbu s
naem 3
_PSQ >
_ s
“r ............ 1&1:
n e m
“mmm
mQMM «U
_nmp |v
“w o
T?“ 6
.e
"Pmm.
"0&5
RTMX2 001 Se
Fig. 17. State Diagram Parameter Group Channel 2 and Core
23
Operating Manual RTM X2 System
5.3 System Parameter Group
The System Parameter Group contains basic parameters that determine the general
characteristics of the amplifier but that don‘t influence its performance
Parameter Change
Operatlon State 1»
Parameter starts 1
state in which the
system operates
Parameter Group
Selects parameter
group flashing — ready
for change
Operation State
Channel 2
Operation State
Operatrcn State
F ig. 18. State Diagram System Parameter Group RTMXZ 00163
24
Operating Manual RTM X2 System
5.4 Reset to Default Parameters
Factory settings of your RTM X2 system can be re-established either over the parameter
setting menu by changing the parameter Default to yes (see Fig. 16) or by holding the two
keys ®and .at the same time while the controller is powered on.
25
Operating Manual RTM X2 System
6 Mechanical Dimensions
as [3.751
32
[1 15")
52 [2.421
qu
[25 [4.92']
[m
N .
o w
1 +1 “4
h a
5”? a
s 2
¢
3 _
¢
Fig. 19: Dimensions EMGZ482T
RTMXZ OOZOUS
58 [2.28"]
[1.551 so [3.15'] .
. 144 [5.571
135 [5.24"]
148 [5. “17
755 [am]
ma [am'j
Fig. 20: Dimensions EMGZ482R
RTXZ 0018US
7 Trouble Shooting
Operating Manual RTM X2 System
Error
The EMGZ482R gives
error message: Radio
link lost
Cause
EMGZ482 T
Transmitter does not
respond.
Corrective action
Check battery in EMGZ482T
whether it is connected or empty.
Very low force
Feedback value doesn’t
correspond to the
effective material
tension
indication on LED row.
Wrong nominal
force entered.
Rte—calibrate the system 4.6
“Calibration Procedure? Or
proceed to 4.6 “Calibration
Procedure" and enter the correct
value Enter the nominal force that
is indicated on the sensor in the
Parameter NomFurr.
Forgotten to set the
Proceed to 52 “Channel Parameter
LED display range Group” and enter the correct value
in parameter F @OutMax.
Gain badly Re—calihrate the system 46
calculated “Calibration Procedure",
Error message:
Channel] >min. limit
Channelz >min. limit
Core >min. limit
Tension indication is
very sluggish.
The erroneous
channel is active
and has no
measuring roller
connected
Deactivate the channel (Parameter:
Active »>na). Or connect a
measuring roller in the respective
connector of EMGZ482.
Output signal Filter
set too low.
Proceed to parameter setting and
increase filter cut off Frequency,
Set parameter Filr_0ut to lOl—lz or
higher.
Operating Manual RTM X2 System
8 Technical Data
EMGZ482T
Number of Channel 2 channels for 2 sensors
Measuring Error <0.05% FS
Sensor Supply 3.0 VDC, max. 60mA‘?, high stability
Power Supply 3.7V battery Li Ion (6,7mAh) or
24VDC via slip rings (18...36VDC /10W max. 05A)
Resolution A/D Converter
$3192 Digit (14 Bit)
Options
EMGZ482T.24V for 24V sup_ply Via slip rings
Wireless interface
2.44 GHz
Analogue Input 1
1 sensor with strain gauges @ 350 (2
(0.9 mV, max. 12.5 mV) or (0.1.6.7mV, max 9.21nV)
Analogue Input 2
1 sensor with strain gauges @ 350 D.
(0m9 mV, max, 12.5 mV) or (0..16.7mV, max 9.2mV)
Temperature Range
.1o.i.eovc [1411.140°F]
Protection Class
IP40
Weight 0.52 kg [1.15 lbs]
EMGZ482R
Number of Channel 2 channels
Displays LCD 2x 8 characters (8mm)
2 LED rows for tension indication
Battery load indicator
Cycle Time of Measurement 2ms
Resolution D/A Convener 18192 Digit (14 Bit)
PLC Interface
Ethernet via web browser (Ethernet explorer 7 or higher)
Control interface
Ethernet (not yet implemented)
Wireless Interface
2.44 GHZ
Analogue Output 1
O...10 VDC; mini 1.214!) or 0/4..i20mA, max. 5009
Analog”: Output 2 O.” 10 VDC; min, 1.2kQ or 0/4...20mA, max 5009
Relay Outputs 2 outputs (DC: 220V/2A/60W; AC:250V/2A/62.5VA)
Power Supply Z4VDC (18...36VDC) / 10W (max, 0.5A)
Temperature Range
-10...60°C [14...140°F]
Protection Class
lP40
Weight
0.65 kg [1143 lbs]
rMs Force Measuring Systems AG ms Italy
Via Baranmlc 67
1-20026 Nova“: Milanese
Tel m 02 304117035
Fax: at; 112 39457035
t'msit@tinyteclmologyicom 1insntn@nnsmnnniogy.cnyn
Aspsllasie a
11154 Obcrglau (Switzerland)
Tel. ‘41 44 852 80 KO
an +41 44 850 no as
mfn@l‘ms»lnx:hnolugy com
www firm-technology Cum
FMS .,
ms USA, Inc. ms UK
2155 Stonington Ave Suite 119 Highfirld. Alch Lenoh Rand
Huli’man 15mm. IL 60169 USA cnnmn Lt-ncn
Te1,+1 847 519 4400 Evesham Wkll 4UGt Giant Britain
Fax ”144751944111 Tcl.+441386371023
Fax “341336 871021
fmsnk@fms—lrclmology min
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