User Manual
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| Date Submitted | 2014-04-03 00:00:00 |
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| Document Lastmod | 2014-04-03 13:17:59 |
| Document Title | User Manual |
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33‘ F15"
-HexaFeeder
Instruction Manual
Original Instructions
INS—HEXFDR—001 E0
CAUTION !
Contact Fuji or a Fuji representative before
transporting this product to a foreign location within
your company or selling it to a third party within
your country or a different country.
If this product is sold or transported to a different
country without contacting Fuji, it may not be
possible for us to supply spare parts or provide
maintenance.
HexaFeeder
Instruction Manual
IN S-H EXFDR-001E0
FUJI MA CHINE MFG.‘ 00., LTD.
Copyrights
All rights regarding this manual are reserved by Fuji Machine Mfg. Co., Ltd. This manual may not, in whole
or in part, be reproduced by any means (electronic, mechanical or otherwise). or reused in any way.
without the prior written permission of Fuji Machine Manufacturing 00., Ltd.
Warranty and Liability
Fuji Machine Mtg. 00., Ltd. accepts no responsibility for situations that may arise due to any of the
following:
- The use ofthird party parts.
- The use of non-genuine Fuji parts.
- Incorrect settings made by the customer.
' Improper use of Fuji equipment.
Notice
Fuji Machine Mfg. Cot, Ltd. reserves the right to change the content of this manual without notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact
Fuji in the unlikely event that errors or omissions are detected.
Fuji Machine Manufacturing Co., Ltd. accepts no liability whatsoever for damages that may arise as
a result of this manual, with the exception of problems that originate in our products.
INS-HEXFDR-OO1EO Contents
Contents
1. HexaFeeder .........................................................
1 .1 Overview .....................................
1.2 Important Handling Points ...........
1.2.1 Important points regarding HexaFeeders
1.2.2 Important point when using RFIDs .......
1.2.3 Important points regarding the tape setting]
1.2.4 Important points regarding splicing...
2. Unit Components and Functions
2.1 HexaFeeder .........................................
_\
\lmmmNN—X
2.2 Operation panel ................................................ 9
2.3 Jigs .................................................... 10
2.4 About HexaFeeder siot numbers . 11
3. Setting Up.... .. 13
3.1 Points of Caution ............................................ 13
3.2 Setting Up HexaFeeders ................................ 13
3.3 Attaching and Removing HexaFeeders .. . 14
3.3.1 Preparing the feeder set stand ................... .. 14
3.3.2 Attaching procedure... '
3.3.3 Removing procedure ..
3.4 Attaching and Removing the Tape Setting Jig
............................................................... 1 7
3.4.1 Preparing the feeder set stand. ‘ .. 17
3.4.2 Attaching procedure... 18
3.4.3 Removing procedure. 18
3.5 Attaching and Removing Cassettes .. .. 19
3.5.1 Attaching procedure 19
3.5.2 Removing procedure .. ..................... 20
3.6 Set the carrier tape in a cassette. . . 21
3.6.1 Procedure...
3.7 Removing a Feeder Unit ................................ 25
4. Job Settings ....................................................... 29
_—______—_—__——_—-
HexaFeeder Instruction Manual i
Contents lNS-HEXFDR-001E0
4.1 How to Specify Settings. . 29
.. 29
4.1.1 Feeder setup settings .....
4.1.2 Package information settings ............................... 30
4.1.3 Optimization option settings. 31
4.2 Loading Conditions .............. . 33
4.2.1 Loading conditions for the ends of feeder pallets 33
4.2.2 HexaFeeder slot pickup conditions.... 33
4.2.3 Adjacent feeder loading conditions... .. 34
4.2.4 Maximum loadable quantity of HexaFeeders ....... 35
5. Performing Production ........................................ 37
5.1 Specifying Machine Settings ............ .. 37
5.1.1 Settings When Using Fujitrax Verifier . 37
5.2 Work During Production ................... . 38
5.2.1 Points of Caution 38
5.2.2 Loading HexaFeeders... 38
5.2.3 Exchanging cassettes. .. 39
5.2.4 Disposing of cover tape ........................................ 4O
6. Preventive Maintenance ..................................... 41
6.1 Important points regarding HexaFeeders ...... 41
6.2 Maintenance Checklist. .................. 42
6.2.1 Periodic maintenance... 42
6.2.2 Replacing Consumable Parts.................... .. 42
6.3 Daily (24 hours) Maintenance Tasks . 43
6.3.1 Clean feeder mark ................................. .. 43
6.3.2 Clean sprocket ........... _ ................. 44
6.3.3 Clean splicing detection section. . 45
6.4 Monthly (700 Hrs) ..................... . 46
6.4.1 Clean communication connector.......................... 46
6.4.2 Clean cover tape take-up section ......................... 46
6.5 3 Monthly Maintenance (Every 2000 Hrs) ...... 47
6.5.1 Lubricating feeder unit gears ................................ 47
6.5.2 Lubricating the feeder unit cover tape take-up
gears ...................................................................... 52
___—_—__._—————
ii HexaFeeder Instruction Manual
INS-HEXFDR-001Eo Contents
6.6 6 Monthly Maintenance (Every 4000 Hrs) ...... 53
6.6.1 Lubricating the cam shaft of the feeder unit lifter
section .................................................................... 53
6.6.2 Lubricating the guide of the feeder unit lifter
section .................................................................... 55
6.7 Replacing Consumable Parts .............
6.7.1 Replacing the tape retainers.
6.7.2 Replacing cassette guides...
6.7.3 Replacing fuses on the control board in the feeder
base ....................................................................... 60
6.7.4 Replacing fuses on the servo board in the feeder
unit ...... . 61
7. Troubleshooting ............. 63
7.1 A Feeder Unit Cannot Be Used.... ............... ‘ 63
7.2 A Height Measurement Error (816D) Occurs. 63
—___—__—___——
HexaFeeder Instruction Manual ii/
Contents lNS-HEXFDR-001Eo
MEMO:
_—___#————————-
1v HexaFeeder Instruction Manual
lNS-HEXFDR-oolEo I. HexaFeeder
1. HexaFeeder
1.1 Overview
HexaFeeders enable six types ofB mm reels to be set using 4 slots on the feeder pallet.
They can be loaded on the feeder pallet. MFU, and (ray unil-LT/LTC/LTW used for the
following machine types.
- NXT—2, NXT-ZC, NXT-3, AIMEX, AIMEX-Z, AlMEX-ZS
n1 MST-3052
HexaFeeder Instruction Manual I
I. HexaFeeder INS-HEXFDR-aaIEa
1.2 Important Handling Points
This section explains important points on handling HexaFeeders.
Note: Refer lo “2‘ Unit Components and Functions'tcr item names used In this section.
1.2.1 Important points regarding HexaFeeders
Be aware of the following important points when handling HexaFeeders.
'1. Do not hit or drop feeders when carrying orsetting them. Shocks may cause operational
failure or damage.
2. When carrying a feeder, have one or more cassettes set and always hold the feeder by
the handle. Failure to follow this may deform the feeder.
must-3024
3. Do not touch the connector section at the end of the feeder. If the connector gets dirty,
poor content may prevent communication.
4. When touching the feeder during or immediately after production, beware of heat near
the feeder motor and circuit board.
5. Keep all tools away from the flat cable (2) inside the feeder unit. Tools can easily
damage the cable.
m "514021
2 HexaFeeder Instruction Manual
le-HEXFDR—OOIED I. HexaFeeder
6. When removing feeders, it is essential that the clamp lever is pulled back all of the way
and kept in that condition when the feeder is pulled out from the feeder pallet or feeder
inspection jig. If the clamp lever is not completely pulled back, it is possible that the
power to the feeder is not disconnected. If the feeder is removed with power still being
supplied, the connector can become bad and the internal feeder board can be damaged.
othT—JOQZ
7. When removing cassettes from a HexaFeeder loaded on the machine, check the [SET
E] LED for the applicable slot on the HexaFeeder operation panel.
[SET E] condition Important points
Red Parts are no longer being picked from that feeder due
to an error such as parts out, pickup miss, or vision
processing error. if the LED indicating the feeder
condition is yellow, this feeder can be removed even
during production.
Green or yellow Parts are currently being supplied from this feeder. Do
not remove the feeder because it is possible that
nozzles will be damaged if the feeder is removed.
Green and yellow This feeder is specified as an alternate feeder when
usin the dynamic alternate feeder function and will be
use to supply parts once the original feeder runs out
of parts. In order to allow parts to be supplied ind-ten
required, do not remove this feeder.
Note: lfltls necessary (0 remove a feeder with the green ant/yellow LEDs I», push CYCLE srop
and wait for the machine to stop before removing the leader.
mist-3023
HexaFeeder Instruction Manual 3
I. HexaFeeder INS—HEXFDR—oalEo
8. When the carrier tape is set in the feeder, do not pull on the carrier tape or cover tape.
Pulling on the carrier or cover tape can damage the feeder. When setting the tape on
the feeder or removing it and you want to advance or rewind the carrier tape, set the
feeder on the feeder set stand or in the machine and use the buttons on the feeder
control panel to advance or rewind the carrier tape.
nmsrsozs
9. Use scissors to cut any excess tape protruding from the end ofthe feeder before setting
the feeder on the machine. If scissors are not used and the tape is torn by hand,
problems may occur when advancing the tape.
amsr-anzs
___________——_
4 HexaFeeder Instruction Manual
”vs-HEXFDR-OOIEU I. HexaFeeder
1.2.2 Important point when using RFIDs
RFle are used in HexaFeeders. Be aware of the following point.
Fcc CAUTION '
Changes or modifications not expressly approved by the party responsible for compliance
could void the user‘s authority to operate the equipment.
1.2.3 Important point's regarding the tape setting jig
When handling the tape setting jig, do not hold the jig by the winding gear section knob or
motor. This may cause problems with operation.
othr-sm
1.2.4 Important points regarding splicing
1. From the point that the splicing sensor detects the splice between the tapes to the point
that this position passes the pickup point, do not remove the feeder or use any of the
buttons on the teeder‘s, operation panel.
Note: if this [[7 not followed, Men the splicing detection function of the feeder will not operate
00/766 y.
2. Tape type misrecognition may occur for the following cases if the feeder Is removed or
set with the splicing tape (the spliced section) in the pickup area. In this case, index the
feeder until the first part of the new carrier tape is in the pickup position.
- When different tape types have been spliced together.
- When using transparent embossed tape.
3. In order to correctly use the features listed in 1 and 2 above, it is necessary to have
empty cavities before and after the splicing point.
4. When using the splicing detection function, it is necessary to use splicing tape.
5. For other splicing related information, refer to the Fuji Intelligent Feeder Splicing Metal
Detection Unit Instruction Manual (QD175—xx) for details.
_—_—_—__——————
HexaFeeder Instruction Manual 5
I. HexaFeeder lNS—HEXFDR-oolEo
MEMO:
__—____—_.__—————
6 HexaFeeder Instruction Manual
INS-HEXFDR-oorEa 2. Unit Components and Functions
2. Unit Components and Functions
This section gives the names of components and functions of the HexaFeeder and related
jigs.
2.1 HexaFeeder
HexaFeeders consist of feeder units, cassettes, reel holder, and a feeder base.
MNSTVSM7
Number Name Number Name
1 —I Feeder unit 2 Cassette
3 Reel holder _L4 Feeder base
5 Positioning pin 6 Communication connector
I_7 Tape guide 8 Handle
9 Clamp lever 10 Cassette slot
11 Operation panel 12 Feeder guide
13 Clamper 14 Handle
15 J_Comrol board -
HexaFeeder Instruction Manual 7
2. Unit Components and Functions
Feeder unit
INS-HEXFDR-OOIEO
Number Name Number Name
1 Gears 2 Winding gears
3 Sprocket 4 Splicing detection sensor
5 Control board -
OtNST-SOZB
Number Name Number Name —I
1 Tape retainer 2 Cassette guide
3 Winding gears 4 Tape holder
5 Covér tape storage section 6 Cover
7 Hook -
__—__—___—_._____
HexaFeeder Instruction Manual
lNS—HEXFDR—OUIED 2. Unit Components and Functions
, 2.2 Operation panel
must-woo ‘
Name Explanation
1 Fon/vard button‘i Advances the carrier tape by the amount set forthe feed pitch
in the job. Hold this button down to advance the tape
continuously at high speed. This cannot be used during
operation.
2 Switch operation This is used to switch which subslot is being controlled. When
button this is pushed, the feeder status display for the selected
subslot turns on for 10 seconds. Fomard and reverse
operation can be performed while the light is on. This cannot
be used during operation.
3 Reverse hutton‘i Reverses the carrier tape by the amount set for the feed pitch
in the job. Hold this button down to reverse the tape
continuously at high speed. This cannot be used during
operation.
4 Status display Displays the status of the device in the subslot. Displays the
same status as the machine device indicator.
5 SET button Tells the machine that the feeder is ready. Push this button
after setting the cassettes on the feeder.
6 Cassette clamp] This clamps/undamps cassettes. This only unclamps during
unclamp button production.
7 Feeder status Displays the feeder status using LEDs.
display
White: No cassette set
Green: Cassette clamped
‘Yellow: Cassette set but not clamped
Red: Tape indexing error
Red flashing: Operator work is required (such as when the
recovery limit has been reached)
Purple: Error (other than red LED errors) Remove and set the
cassette to restart production.
8 Subslot number Indicates the subslot number.
*1. If the feeder is set at a slot not specified in the job, the carrier tape is advanced at a 4
mm pitch.
__—_—___—.#————
HexaFeeder Instruction Manual 9
2. Unit Components and Functions INS-HEYFDR-oalEa
2.3 Jigs
These items are required to set tape on HexFeeders outside of a machine.
MNsmnaz
Name Explanation
A HexaFeeder feeder This is for setting HexaFeeder or tape setting jigs and
set stand supplying power to the feeder.
Tape setting jig This jig is used for setting carrier tape on cassettes.
C Tape setting jig (type Thisjig is used for setting carrier tape on cassettes. This
supporting Fujitrax supports Fujitrax Verifier.
Verifier)
Numb Name Numb Name
er er
1 Power switch 2 Communication connector
3 Reel holder 4 Clamp lever
5 J— Stopper lever 6 Hook lever
7 Cover tape cutter -
_____________———
10 HexaFeeder Insfl‘uction Manual
INS-HEXFDR—OOIEI) 2. Unit Components and Functions
2.4 About HexaFeeder slot numbers
HexaFeeders enable six 8 mm reels to be set using 4 slots on the feeder pallet Slot
numbers for HexaFeedars are as follows.
The slot (2) used by [he HexaFeederis the slot into which the positioning pin (1) is inserted.
Subslois 1 to 6 (3) are allocated to ihis slot
Slut numbers for HexaFeeders (4) therefore display as the [Slot number - Subslot number].
CO
@fi
igii
o i6-1 6-2 6-3l6~4 6-5 643] mmaa‘
_—____._—_—_———
HexaFeeder Instruction Manual I I
2. Unit Components and Functions lNS—HEXFDR—aoIEo
MEMO:
____—__—_—__—
12 HexaFeeder Instruction Manual
ms—HEXFDR—oo/Ea 3. Setting Up
3. Setting Up
This section explains the method for setting tape parts on a HexaFeeder. This section also
has the explanations for removing a feeder unit from the feeder base such as for preparing
for maintenance.
3.1 Points of Caution
- Do not knock or drop feeders when carrying or setting them. Shocks may cause
operational failure or damage.
. Do not touch the connector section at the end ofthe feeder. If the connector gets
dirty. poor contact may prevent communication.
- When the carriertape is set in the feeder. do not pull on the carriertape or cover
tape. Pulling on the carrier or cover tape can damage the feeder.
3.2 Setting Up HexaFeeders
When setting parts in a HexaFeeder, it is important to check the part types to be used in
production.
The basic steps for setting tape parts in a HexaFeeder are glven below.
Order Procedure Reference
1 Set a HexaFeeder in the feeder set stand. 3.3.2
2 Remove a cassette from the HexaFeeder. 3.5.2
3 IE1 the tape setting jig in the feeder set stand. 3.4.2
4 Set the carrier tape in a cassette. 3.6
5 Set the cassette in the HexaFeeder. 3.5.1
6 Remove the HexaFeeder_from the feeder set stand. 3.3.3
7 Remove the tape setting jig from the feeder set stand. 3.4.3
_—___—_____—_—__—.
HexaFeeder Instruction Manual I3
3. Setting Up INS—HEXFDR-OOIEO
3.3 Attaching and Removing HexaFeeders
This section explains the method for attaching and removing HexaFeeders from the feeder
setstand and feeder pallets. When selling on feeder pallets, do it with power being supplied
to the feeder pallet.
Note: To snzwplyffi’owerto Ieederpatlets, have it set on the machine and the machine turned on or
use i e a ‘ne power supply unit for feeder pallets not on a machine.
3.3.1 Preparing the feeder set stand
When you are going to set a HexaFeeder in a feeder set stand, remove the side covers from
the communication connector area.
omsmnu
3.3.2 Attaching procedure
1. Turn on the feeder set stand. For feeder pallets, supply power to it by turning on the
machine.
2. Set the feeder in the feeder set stand or on the feeder pellet.
Caution: When carrying a leader, have one or more cassettes set and always hold the leader by the
handle.
ums‘roazi
14 HexaFeeder Instruction Manual
INS-HEXFDR-WIEO 3. Setting Up
3. Align the HexaFeeder guide (1) and positioning pins with the slot and set the front ofthe
feeder on the feeder set stand.
4. While pulling the feeder clamp lever (2), insert the feeder until the positioning pins and
connector are property inserted into their respective positions. Return the lever back to
its ariginal position to lock the feeder in posltlon.
5. Check the feeder condition LEDs (3) on the feeder operation panelr If the feeder is set
properly, the LEDs turn on.
n1 MST-3M3
Cautlon: Ensure that the Hide at the base 0/ the feeder is inserted Into the slot. If it Is not inserted
correctly on the feeder pallet, there is the danger at the leader L‘D/lldmg With the placing
head.
mNsTenM
—_—__—_——.———
HexaFeeder Instruction Manual 15
3. Setting Up INS-HEXFDR-oalEa
3.3.3 Removing procedure
When carrying a feeder, have one or more cassettes set and always hold the feeder by the
handle.
1. While pulling the feeder clamp lever (1 ), grasp the handle (2) at the back ofthe operation
panel and pull back the feederjus! until the positioning pins and connector are removed
from their respective positions.
Caution: lithe feeder is removed forcibly without pulling the (ever, the feeder may be damaged.
2. When the unit is on a feeder pallet, grasp the handle (2) at the back of the operation
panel and gently pull back the feeder until the handle in the middle of the feeder is
available.
timer-ems
3, Firmly grasp the handle in the middle of the HexaFeeder and pull out the feeder.
Caution: Be sure to firmly grip the handle so the feeder does not fall after It Is removed from the
leader pallet.
01NST-3Mfi
16 HexaFeeder Instruction Manual
lNS—HEXFDR-OOIEO 3. Setting Up
3.4 Attaching and Removing the Tape Setting Jig
This section explains the method for attaching and removing the tape setting jig from the
feeder set stand and feeder pallets.
The tape setting jig is used to set cam'er tape on cassettes. It is recommended to use the
tape setting jig when setting carrier tape in cassettes.
3.4.1 Preparing the feeder set stand
It is recommended to use the tape setting jig when setting carrier tape in cassettes.
Prepare the feeder set stand. When using the Fujitrax Verifier compatible tape setting jig.
turn on the power to the feeder set stand.
Note: Work can also be performed an feeder pallets. To supply power to feeder pallets, have it
set on the machine and the machine lumed on or use the offline power supply unit for
feeder pallets not on a machine. -
ammo“
____—_.______—
3 HexaFeeder Instruction Manual 77
3 Setting Up lNS—HEXFDR-MIEU
3.4.2 Attaching procedure
1. Align the jig guide with the slot on the feeder set stand and set the front of the tape
setting jig on the feeder set stand.
Caution: When handling the zaps settlngjlg, do not naid the jig by me winding gear section knob or
motor (for Fujitiax Verifier compatible (was). Tnis may cause problems with operation.
2. While pushing down the clamp lever, slide the tape setting jig fully into the feeder
positioning holes. Return the lever back to its origlnal position to lock the jig in position.
fltNST»3tXt4
3.4.3 Removing procedure
1. While pushing down the clamp lever, remove the tape setting jig by gently pulling it out.
Caution: When handling the taps settliigiig. do not hold tile jig by the winding gearsenl’ion ml: or
motor (for Fujltrax Verifier compatible types). This may cause problems With operation.
DINET-JMT
78 HexaFeeder Instruction Manual
INS-HEXFDR—OOIEU 3. Setting Up
3.5 Attaching and Removing Cassettes
This sectlon explains the method for attaching and removing cassettes from HexeFeeders
set in a feeder set stand or feeder pallet.
3.5.1 Attaching procedure
1. Turn on the feeder set stand. For feeder pallets. supply power to it by turning on the
machine.
2. Fit the guide on the cassette into the cassette slot on the HexaFeeder.
p. m . cmsrans
3. Push the lower side hook and insert the cassette all of the way into the cassette slot.
The cassette hook catches on the plate of the feeder handle sectlon.
4. Push the clamp/unclamp button for the cassette on the feeder operation panel. When
the cassette is clamped, the feeder condition LED for that position turns greens
Nute: When exchanging cassettes during production, this work is not necessary.
/ ,1 must-3043
5. When carrier tape is set in the cassette, insert the parts reel into the reel holder.
HexaFeeder Instruction Manual 79
3. Setting Up lNS-HEXFDR-ODIEO
3.5.2 Removing procedure
1. Push the clamp/unclamp button for the cassette on the feeder operation panel. When
the cassette ls unclamped, the feeder condition LED for that position turns yellow.
Note: When exchanging cassettes based on cassettes exchange guidance during production,
this workis not necessary.
2. Remove the cassette. *
' For subslots 1. 3, and 5, while raising the cassette unclemp lever. hold the hook
lower section and gently pull out the cassette.
- For subslots 2, 4, and 69while pushing down the cassette unclamp lever, hold
the hook lower section and gently pull out the cassette.
3, Fully pull out the the cassette from the cassette slot.
4. When carrier tape is set in the cassette, remove the parts reel from the reel holder and
set the reel on the hook.
in Ns’romo
20 ‘HexaFeeder Instruction Manual
lNS—HEXFDR-ODIED 3. Setting Up
3.6 Set the carrier tape in a cassette.
This section explains howto set carriertape in cassettes. It is recommended to use the tape
setting jig when doing this work.
3.6.1 Procedure
1. Set the cassette in the tape setting jig. Set the front of the cassette aligned to the plate
on the tape setting stand and insert the cassette guide into the slot (2).
2. While pushing down the stopper lever (3), slide the cassette to be fully on the unit.
3. Set the part reel In the reel holdert
4. Set the carrier tape in the cassette. Run the carrier tape along the tape holder (4).
5. Fold the cover tape over the front of the tape like that shown below.
timer-ma
HexaFeeder Instruction Manual 21
3. Setting Up INS-HEXFDR-WIEI)
6. Insert the tip of the tape into the tape holder (5) and gently push the tape through. With
the tape advanced a little, have the oovertape come out between the cassette front reel
holder and the tape setting jig plate (6).
7. Move the tape until it is close to the tip of the tape holder and then lower the hook
positioning [ever {7) at the front of the jig. The positioning hook (8) is raised.
6. Align the carrier tape position.
a. Vlfith the positioning hook raised, advance the carrier tape until it is possible to see
the the position of the first part (9) in the carrier tape.
b. Return the carrier tape back to the position at which the first part in the carrier tape
is hidden by the front of the tape retainer.
0. Release the positioning hook lever. The positioning hook is lowered.
d. If the positioning hook does not go into an indexing hole, move the carrier tape back
little by little until the hook goes into the first indexing hole.
e. Ensure that the first part in the carrier tape is being hidden under the tape retainer. If
the first part can be seen, return the carriertape by one indexing hole pitch back and
look into position with the hook.
22 1 HexaFeeder Instruction Manual
lNS—HEXFDR—WIED 3. Setting Up
9. Gently pull the cover tape through the front of the cassettes tape holder and then cut
with the cutter (10) at Ihe rear of the tape setting jig.
/oiNs'r-aoss
10.Run the covertape like that shown below. Push Iever{11)bo open the take—up gears and
insert ihe beginning of the cover tape between the gears.
11.Gently tum the knob (12) to wind up the cover tape.
12.Use scissors to cut Ihe carrier tape between the third to fourlh indexing hole from the tip
of the cassette.
Cauiian; Scissor must be used when cutting the carrier nape. lithe taps Is torn by hand, prob/ems
may occur when advancing the laps.
‘ ‘X’
mNsT-aam 3
HexaFeeder Instruction Manual \ 23
.2 Setting Up INS-HEXFDR~00/Efl
13.Set the parts reel on the hook.
14‘While pushing down the stopper lever, slide the cassette out.
01 Nskwn
24 HéxaFeeder Instruction Manual
lNS-HEXFDR—WIEU 3. Setting Up
3.7 Removing a Feeder Unit
This section has the explanation for removing a feeder unit. Remove the feeder unit from
the feeder base before performing maintenance on it.
Nate: The values shown in the illustrations are the values (NIH) for the torque to tighten balk.
When attaching parts, use the specified torque to h'ghten the bolts.
1. Remove the HexaFeeder from the machine and set it on its side on a work bench with
its right side facing up. (Refer to "3.3 Attaching and Removing HexaFeeders“.)
Cautlon: When carrying a feeder, have one ormone cassettes set and always hold the feeder by the
handle.
2. Remove the cassettes from the HexaFeeder. (Refer to "3.5 Attaching and Removing
Cassettes")
3. Remove the handle.
a. Remove the two screws from the front of the handle.
b. Remove the two set screws at the rear side of the handle.
G. Take out the shaft from the handle rear side and then remove the handle.
. anagram
__—__—_—_____—
HexaFeeder Instruction Manual 25
3. Setting Up INS—HEXFDR—ooIEo
4. Remove the six screws and remove the handles at the rear side of the operation panel.
01Nsmns1
5. Remove the four screws and then remove the side cover of the feeder base that is
currently sticking up.
6. Remove the four screws and then remove the side cover of the feeder base that is
currently sticking down.
7. Remove the three connectors from the board in the feeder base.
m Nsrransz
26‘ HexaFeeder Instruction Manual
INS~HEXFDR-007£0 3. Setting Up
8. Remove the feeder unit.
a. Remove the three screws from the front of the feeder.
b. Remove the six screws from the battom of the feeder.
Remove the three screws from the back of the feeder.
d.
Remove the three feeder units from the feeder base.
9. After performing maintenance. attach the feeder units back to the feeder base.
2. Insert the positioning pins at the front and bottom of the feeder units into the
appropriate holes in the feeder base.
. b. Return all the items to their original position on the HexaFeeder using the reverse
procedure.
—__’——————
HexaFeeder Instruction Manual 27
3. Setting Up
MEMO:
lNS—HEXFDR-WIEO
28
HexaFeeder Instruction Manual
lNS-HEXFDR-OOIEO 4. Job Settings
4. Job Settings
This section explains job settings for HexaFeeders.
4.1 How to Specify Settings
4.1.1 Feeder setup settings
This section explains how to allocate HexaFeeders manually.
1. Start Fuji Flexa Director.
Double-click the job for which HexaFeeders are to be used. Job Builder starts.
From the job information bar, select the [Top] or [Bottom] tab,
PW!“
Double-click [Configuration] for the machine to which to add feeders. The [Machine
Configuration] window displays.
5"
Select the [Feeder Setup] tab in the [Machine Configuration] window.
6. Specify [KT—08H] for [Feeder Name]. Sub-slots for the HexaFeeder display.
7. Specify parts for each of the sub—slots.
illllll 2mm) WWW...
Part Number Shape ‘ Package Slalus Skip Feeder Name
2-1 06fl3_RA osoa_RA 050§_RA Variable El Kr—DBH
2-2 100501 RECT100505CLN 00802 Variable El KT-DBH
2-3 ‘IDIJ5R RECT‘I 005040_N DDSOZ Variable El KT-DBH
2-4 “NOR RECT‘l D1OQ4UCPB D0502 Variable D Kr—DBH
__ 2-5 1605R RECT‘I BOSDMLN 00304 Variable D KT-OBH
2-5 1 5050 RECT‘l SEEDSILN 00804 Variable El KT-DBH
5 Var-ble D
6 Variable El
7 Variable El
5 Variable El
9 Variable El
vmsrwaa-E
HexaFeeder Instruction Manual . 2.9
4. Job Settings , INS-HEXFDR-oaIEa
4.1.2 Package information settings
When using HexaFeeders. specify the tape indexing pitch and indexing speed in the job.
These cannot be specified on the HexaFeeder itself.
1. Start Fuji Flexa Director.
Double-click the Job for which HexaFeeders are to be used. Job Builder starts.
Select the [Package Data] tab from the job information bar.
PP)!”
Double-click the package data used by the HexaFeeders. The [Package Data] window
displays.
5-"
Select the [Package Information] tab from the [Package Data] window.
6. Specify [Yes] for [Assign Feeder Indexing Settings]:
7. Specify the [Feeder Pitch] and [Indexing Speed].
Item . Contents
Feed Pitch The pitch of the tape (mm)
Indexing Speed Tape indexing speed (High/Low)
Assign Feeder Indexing Settings Set whether to specify the tape pitch and
indexing speed in the job (Yes/No).
Packv Irllunullnn | ackqje Pincus |
Field thd anun ] Dauiflion
v Bennie ,
Packaging 1»: Embnu Speuly we lype uI pa
Feed Fitch
new smut
Awgn Feedu Indm SelIingx
m NsT-susa
30 HexaFeeder Instruction Manual
4.1.3
INS-HEXFDR-OUIEU 4. Job Settings
Optimization option settings
1. Start Fuji Flexa Director.
2. Double-click the job for which HexaFeeders are to be used. Job Builder starts
3. From the job information bar. select the [Top] or [Bottom] tab.
. Double—click [Configuration] for the machine to which to add feeders. The [Machine
Configuration] window displays.
5. Select the [General] tab in the [Machine Configuration] window.
6. Specify [Yes] for [Use Hexa Feeders] in the [Hexa Feeder] section,
7. Specify the desired setting for [Fix Current Hexe Feeders] and [Optimize HexaFeeder
Units]
[b.m’wuun
V Hm Feeds!
on HexaFeedeu Yes speciliawmethuni new m
Fix DAIIEII Hats Feeding Yax Spseilnas whether or not in I'm
Dm’mlre Heul-‘eedei Unit: No Specifies whethu al not the M
Item Contents
Use Hexa Feeders Specifies whether to use HexaFeeders
(Yes/No)
Fix Current Hexa Feeders Specifies whether to fix the position of
existing HexaFeeders (Yes/No)
Optimize HexaFeeder Units Specifies whether the number of
HexaFeeders can be changed when
optimizing (Yes/No)
.—
Depending on the settings specified for [Fix Current Hexa Feeders] and [Optimize
HexaFeeder Units], optimization is performed as follows. Specify settings to suit your
operation
Fix Current Optimize Optimization conditions
Hexa HexaFeeder
Feeders Units
No No HexaFeeders set in [Feeder Setup] are moved to the
optimum positions The number of HexaFeeders is not
changed.
Yes No HexaFeeders set in [Feeder Setup] are not moved. The
number of HexsFeeders is not changed.
No Yes HexaFeeders set in [Feeder Setup] are moved to_the
optimum positions. The number of HexaFeeders IS
c anged as required.
Yes Yes HexaFeeders set in [Feeder Setup] are not moved. The
number of HexaFeeders is increased as required. (The
number is not decreased.)
HexaFeeder Instruction Manual 31
4. Job Settings V lNS—HEXFDR-oolEa
When you want to limit the number of HexaFeeders
Specify the following setting to limit the number of HexaFeeders which can be added
automatically by the optimizer.
1. Select the [Feeder Setup] tab in the [Machine Configuration] window.
2. Set the upper limit for HexaFeeders in the [Qty] field of [KT-08H].
Optimization of HexaFeeders
HexaFeeders are added automatically if there are insufficient slots. HexeFeeders are not
allocated if there are sufficient slots.
If you wish to use Hexa Feeders when there are still sufficient slots, optimize after specifying
the following settings.
1. Allocate the desired HexaFeeders in the [Feeder Setup].
2. Specify [Yes] for [Fix Current Hexa Feeders].
3. Optimize.
___——___’___————
32
HexaFeeder Instruction Manual
le—HEXFDR—ODIEU 4. Job Settings
4.2 Loading Conditions
This section explains feeder pallet loadan conditions when using HexaFeeders. Refer to
this infomation when creating jobs.
4.2.1 Loading conditions for the ends of feeder pallets
4 slots are required to load on a feeder pallet, which means the following restrictions apply
for loading HexaFeeders at the end of feeder pallets. HexaFeeders cannot be loaded at the
following slots.
Machine or unit Slot number
W 1, 19, 20
M6 type modules
AIMEX 1. 44, 45
AlMEX—2
AIMEX»ZS 1, 64, 65
W— 39. 44, 45
Tray unit-LTC 27, 44, 45
Tray unil-LTW 39, 64, 65
4.2.2 HexaFeeder slot pickup conditions
Some restrictions apply for part pickup at the end of feeder pallets depending on the
machine and head types. Slots for which HexaFeeders cannot be set are given below.
Machine Placing head Slot number
M3 type modules Except (304 [fistricfions
GO4 2-1, 13-5, 18-6
M6 type modules Except G04 No restrictions
(Excluding MS-ZSP) 804 2-1, 2—2, 435743-6
MG-ZSP modules Except 604 42-6. 43-5, 43—6
.5
HexaFeeder Instruction Manual V 33
4. Job Settings lNS—HEXFDR-ooIEo
4.2.3 Adjacent feeder loading conditions
This section explains lhe required pitches when loading other Fuji [nlelligenl Feeders next
to HexaFeeders.
Note: "Left" and "Right" In the EDIE below indicate feeder Se! positions as viewed from the
operator side. The numbers in the table ( 1P, 2P, 3P etc.) indicate the number of slots
required from the center 0/ one feeder lo the center 0f the next.
Feeder type Left Right
HexaFeeder 4P 4P
W04b, W04f, W05, 2P 3P
WOBb, W050, WOSf
W8 13" 3P 4P
I712 3P 4P
W16 3P 4P
W24 4P 5P
W32 4P 5P
W44 4P 5P
W56 —‘ 5P 6P
W72 6P 6P
W88 6P 7P
W104 7P 5P
Table explanation example
On the left side of the HexaFeeder is 3 W16 feeder (viewed from operator)
34 HexaFeeder Instruction Manual
le—HEXFDR-aolEo ‘ 4. Job Settings
4.2.4 Maximum loadable quantity of HexaFeeders
The maximum number of HexaFeeders which can be loaded on each machine is given
below.
Machine Maximum
quantity
M3 type modules 5
M6 type modules 11
W— 22
AlMEX-2 22
AlMEX—ZS (twin robots) 32
AIMEX~ZS (single robot) 12
AlMEX—ZS (single robot) + may 7
unit»LTW (x 1)
AIMEX-ZS (single robot) + tray 2
unil—LTW (x 2)
_—____’_____———
HexaFeeder Instruction Manual 35
4, Job Settings INS—HEXFDR—OOIEO
MEMO:
—__——___—_—————
36 HexaFeeder Insnuction Manual
INS-HEXFDR-oarEa 5. Performing Production
5. Performing Production
5.1 Specifying Machine Settings
This section explains settings which need to be specified when using HexaFeeders.
5.1.1 Settings When Using Fujitrax Verifier
Note: For details regarding Faiitrax Verifier settings, rerer to the Fujitrax Verifier User Manual.
When using Fujitrax Verifier, specify the following settings.
Start Accessory Software.
Click [Machine Configuration] from [Menu].
Select [Host coordination settings] from the [Category] drop-down list,
Specify "Used" for [Fujilrax Verifier].
Click [Send to Machine].
SfiPP’Nr‘
, Machine Configuration
Categnrv :
Hostocnrdlnallan settings v]
em fifiéfifefifi’ ism “reelwwesmmeew .
Fw‘iu-nvaifiusming
Fujihlem'fla' I
. @Noluud
Putnam-a Norma I cum I
new Me.-...m m. a.“ I @Nolused
m MST-3059i
Regarding verification of HexaFeeders
Individual cassettes are verified on HexaFeeders. Create data linking cassettes and parts.
By loading a cassette which has been linked to a part on a HexaFeeder. production using
Fujitrax Verifier can be performed.
Important points
When [ON (look for Removable” or [ON (Look for Removable) and Splicing] is set for
[Dynamic Alternate Feeder], you cannot use W08 feeders as an alternate feeder for a
HexaFeeder and vice-verse, Specify alternate feeders for each feeder type.
—_——_—.——-—-——
HexaFeeder Instruction Manual 37
5 Performing Production ms—HEXFDR—ODIED
5.2
5.2.1
5.2.2
38
Work During Production
This section explains the work required on HexaFeeders during production such as
changeover and parts supply.
Points of Caution
- Do not hit or drop feeders when carrying or setting them. Shocks may cause
operational failure or damage.
- When carrying a feeder. have one or more cassettes set and always hold the
feeder by the handle. Failure to follow this may deform the feeder.
- Do not touch the connector section at the end of the feeder. It the connectorgets
dirty, poor contact may prevent communication.
- When removing cassettes from a HexaFeeder loaded on the machine, check
the [SET E] LED for the applicable slot on the HexaFeeder operation panel.
- When the carriertape is set in the feeder, do not pull on the carrier tape or cover
tape. Pulling the carrier or cover tape can damage the feeder.
Loading HexaFeeders
This section explains how to load HexaFeeders when starting production.
Note: When setting HexeFeeders in slate next 10 W04 or W08 feeders, lower the reel holder on
the W04 or W05 leader.
1. If a HexaFeeder is not loaded on the machine when production Is started, guidance to
load the feeder displays.
2. Load the HexaFeeder on the slot displayed in the guidance. (Referto "3.3 Attaching and
Removing HexaFeeders".)
fi_m “XII fl
n1Ns'mn51
3. If a cassette is not set in the HexaFeeder. guidance to set cassettes displays.
4. Set a cassette loaded with parts into the subslot on the HexaFeeder which is displayed
in the guidance. Cassettes are clamped automatically. (Refer to "3.5 Attaching and
Removing Cassettes".)
__—__——___—————
HexaFeeder Instruction Manual
le—HEXFDR—oolEa 5. Performing Production
nms‘rsnsa
5. Push the SET button for the subslot to which you set the cassette. The SET button is on
the HexaFeeder operation panel, If the cassette is set correctly, the feeder status LED
turns green.
Note: ”Fulfil-ax Varlfisr Is belng used, this work Is not required.
5.2.3 Exchanging cassettes
This section explains how to exchange cassettes during production.
1. If a part runs out during production. guidance to exchange cassettes displays.
umsrmao
2. Cassettes which need to be exchanged are unclemped automatically. Remove the
cassettes from the HexaFeeder.’?Refer to "3.5 Attaching and Removing Cassettes“.?
3. Set a cassette loaded with parts into the subslot on the HexaFeeder which is displayed
in the guidance. Cassettes are clamped automatically.
4. Push the SET button forthe subslot to which you set the cassette. The SET button is on
the HexaFeeder operation panel. If the cassette is set correctly. the feeder status LED
turns green.
Note: If Fulllrax Verifier Is being used, {Ills Work is not required.
HexaFeeder Instruction Manual 39 .
5. Performing Production INS-HEXFDR-oalEa
5.2.4 Disposing of cover tape
This section explains how to dispose of Cover tape. This wark can be performed with the
cassette set on the HexaFeeder.
If the cover tape cannot be contained in the cassette during production, the plate on the
cover drops. Dispnse of the cover tape as given below.
mNsr-aoes
2. Remove the cover tape from the storage section.
3. To remove cover tape connected to carrier tape being used in production. cut it with
scissors.
Caution: Do "at pull on cover tape that Is connected to earlier tape.
4. Cluse the cover at the rear of the cassette.
________.____—_——
40 HexaFeeder Instruction Manual
lNS—HEXFDR—OOIEO 6. Preventive Maintenance
6. Preventive Maintenance
This section explains regular work such as cleaning, lubrication and replacement of
consumable parts, which are important for proper machine maintenance.
Nole: The values shown in the illustrations are the values {le tor the torque to tighten bolts.
when attaching parts, use the specified torque to tighten the bolts.
6.1 Important points regarding HexaFeeders
- Do not hit or drop feeders when carrying or setting them. Shocks may cause
operational failure or damage
- When carrying a feeder, have one or more cassettes set and always hold the
feeder by the handle. Failure to follow this may deform the feeder.
- Do not touch the connector section at the end ofthe feeder. If the connector gets
dirty. poor contact may prevent communication.
- When removing feeders. it is essential that the clamp lever is pulled back all of
the way and kept in that condition when the feeder is pulled out from the feeder
pallet or feeder inspection jig. If the clamp lever is not completely pulled back, it
is possible that the power to the feeder is not disconnected. If the feeder is
removed with powerstill being supplied. the connector can become bad and the
internal feeder board can be damaged.
HexaFeeder Instruction Manual 47
6‘. Preventive Maintenance
6.2
6.2.1
6.2.2
42
INS-HEXFDR—DOIEO
Maintenance Checklist
Periodic maintenance
Operator work
Item
Maintenance frequency
Clean feeder mark
Clean sprocket
Daily (every 24 hours)
Daily (every 24 hours)
Clean splicing detection section
Daily (every 24 hours)
Clean communication connector
Monthly (every 700 hours)
Clean cover tape take-up section
Maintenance performed by maintenance personnel
Monthly (every 700 hours)
Item
Maintenance frequency
Lubricating feeder unit gears
Every 3 months (2,000 hours)
Lubricating cover tape take-up
gears
Every 3 months (2000 hours)
Lubricating cam shaft of feeder unit
lifter section
Every 6 months (4,000) hours
Lubricating guide of feeder unit lifter
section
Every 6 months (4,000) hours
Replacing Consumable Parts
Consumable parts
Replacement period
Tape retainer
When tape retainer is deformed
Cassette guide
When cassette guide is deformed
Fuses on control board inside
feeder base
When fuses blow
Fuses on servo board in feeder unit
When fuses blow
HexaFeeder Instruction Manual
INS-HEXFDR-aalEa 6'. Preventive Maintenance
6.3 Daily (24 hours) Maintenance Tasks
6.3.1 Clean feeder mark
In addition to cleaning feeder marks daily, clean lhem if feeder mark reading errors occur
or if any foreign material gels on lhe feeder mark.
Required items
Air gun
Procedure
1. Senhe HexaFeeder in the feeder set stand, (Refer to "3.3 Anaching and Removing
HexaFeeders")
2. Clean the feeder marks al the end of the feeder using compressed air. If lhe dirt or
foreign object cannot be removed by using compressed air, wipe lhe mark with a soft,
dry cloth. If the mark is particularly difficult to clean, apply a small bit of alcohol to the
cloth and wipe the mark until clean.
musmazw
HexaFeeder Instruction Manual 43
6‘. Preventive Maintenance INS-HEXFDR-ooIEa
6.3.2 Clean sprocket
In addition to daily cleaning, clean the sprocket when tape indexing problems occur (if the
red LED is on at the feeder status display)
Required items
Air gun
Procedure
1. Set the HexaFeeder in the feeder set stand. (Refer to "3.3 Attaching and Removing
HexaFeeders")
2. Remove the cassettes from the HexaFeeder. (Refer to "3.5 Attaching and Removing
Cassettes")
3. Remove any foreign matter such as paper tape particles from the sprocket by blowing
all: Push the forward indexing button on the operation panel to rotate the sprocket and
blow air on the entire sprocket.
o1Nsrooes
___—____—_.__————
44 HexaFeeder Instruction Manual
INS-HEXFDR-ooIEo 6‘. Preventive Maintenance
6.3.3 Clean splicing detection section
In addition to daily cleaning, clean the sprocket when operation errors occur.
Required items
Air gun
Procedure
1. Setthe HexaFeeder in the feeder set stand. (Refer to "3.3 Attaching and Removing
HexaFeeders")
2. Remove the cassettes from the HexaFeedsr. (Refer to "3.5 Attaching and Removing
Cassettes")
3. Remove any foreign matter such as paper tape particles from the tape guide opening
and splicing detection sensor by blowing air.
D1N5Tm75
_____—_—_—___—
HeXaFeeder Instruction Manual 45
6. Preventive Maintenance WS—HEXFDR—OOIEa
6.4 Monthly (700 Hrs)
6.4.1 Clean communication connector
Required items
Air gun
Procedure
Remove any dust that has accumulated in the connector by blowing air.
6.4.2 Clean cover tape take-up section
Required items
Airgun
Procedure
1. Set the HexaFeeder in the feeder set standl (Refer to "3.3 Attaching and Removing
HexaFeeders")
2. Remove the cassettes from the HexaFeeder. (Refer to "3.5 Attaching and Removing
Cassettes")
3. Remove any foreign matter such as paper tape particles from the take-up gears of the
cassette and feeder unit by blowing air. Rotate the gears manually and blow air on the
entire gears.
D1NST-3UEB
45 V i-iekaFeeder Instruction Manual
INS-HEXFDR-OOIEU
6. Preventive Maintenance
6.5 3 Monthly Maintenance (Every 2000 Hrs)
6.5.1 Lubricating feeder unit gears
Required items
Air gun, Phillips screwdriver, torque screwdriver, Allen wrench set, torque wrench, clean
cloths, cotton swabs. degreaser
Required grease
Lubrication points
AFC grease (THK)
Gears
Transparent film is used inside the feeder units. If the adhesion ofthe film is weak, use new
film.
Part name Drawing
Tape sticker 2MGLFA0811“
Tape slicker 2MGLFA0747*“
Tape slicker 2MGLFA0863"
Procedure
Remove the feeder unit from the feeder base. (Refer to"3.7 Removing a Feeder Unit")
Procedure for applying grease to the right side gears
1. Remove the 6 screws and remove the right cover from the feeder unit.
Caulk)": When touching the feeder during or immediately after production, beware Gilles! near the
leadsrmaiorand clnclm board. Also, keep all tools away from lhe Ilaf cable inside the feeder
unit. Tools can easily damage the cable.
HexaFeeder Instruction Manual
47
6. Preventive Maintenance le—HEXFDR-aoIEo
2. Remove the film attached to the gears by hand.
m MST-3083
3. Lightly apply grease to the teeth of the gears using your finger or cotton swab. To apply
to the gears, contact the teeth with your finger or cotton swab and rotate the gear 2 to 3
times. Wipe off any excess grease from the sides of the gear.
nmsraass
4. If grease gets on any items other than the gears, wipe off the grease with a clean cloth
or cotton swab.
48 7‘ U HexaFeederInstruction Manual
HexaFeeder Instruction Manual
INS-HEYFDR-oalEa 6. Preventive Maintenance
5. Apply degreaser to a clean cloth and clean the surface of the gears to which the film is
attached.
6, Attach the film to the gears. Ifthe adhesion offhe film is weak and it cannot be attached,
use a new film.
2MGLFA0811“
oi NST-SWD
7. Attach the feeder unit right cover.
Procedure for applying grease to the left side gears
1. Remove the 5 screws and remove the left cover from the feeder unitt
Caution: When touching the feeder durin oi immediately aflerpraducfian, beware ofheat near the
feedermctorand clrcuiibaartt Isa, keep alltaals eweylrom the flat cable inside the feeder
unit Tonls can eeeily damage (he cable.
clemusi
6! Preventive Maintenance INS—HEXFDR—MIED
2. Remove the sheet under the splicing detection sensorr
2. Remove the 2 screws securing the splicing detection sensor.
be The splicing detection sensor cable is attached to the body with tape. As far as
possible without detaching the cable from the tape, move lhe sensor to a position in
which it is not in the way of removing the sheet under the sensor.
(2. Remove the sheet under the splicing detection sensor.
umsmnm
50 V I HexaFeeder Instruction Manual
INS—HEXFDR—(IDIEO 6‘, Preventive Maintenance
4. Lightly apply AFC grease to the teeth of the gear through the opening revealed by
removing the film using a clean cotton swab. To apply to the gear, contact the teeth with
the cotton swab and rotate the gear 2 to 3 times. Rotate the sprocket to rotate the gear.
Wipe off any excess AFC grease from the sides of the gear with a clean cotton swab.
5. If grease gets on any other items, wipe off the grease with a clean cloth or cotton swab.
6. Apply degreaser to a clean cloth and clean the surfaces (2) to which the films are
attached. ‘
7. Attach the 2 films. If the adhesion of the film is weak and it cannot be attached, use a
new film.
8. Attach the splicing detection sensor.
9. Attach the feeder unit left cover.
HexaFeeder Instruction Manual I 51
6'. Preventive Maintenance INS-HEXFDR—oolEo
6.5.2 Lubricating the feeder unit cover tape take-up gears
Required items
Clean cotton swabs
l Required grease I Lubrication points
I AFC grease (THK) I Gears
Procedure
There are 2 sets of gears (as shown in the figure below) for taking up cover tape in each
feeder unit, making a total of 6 sets in each HexaFeeder.
1. ‘Set the HexaFeeder in the feeder set stand. (Refer to "3.3 Attaching and Removing
HexaFeeders")
2. Remove the cassettes from the HexaFeeder. (Refer to "3.5 Attaching and Removing
Cassettes")
3. Apply AFC grease to each gear using a clean cotton swab. Do not apply grease to
location (2). it grease gets on this area, wipe it off with a clean cloth or cotton swab.
museum
________—_f_———
52 ‘ HexaFeeder Instruction Manual
INS-HEXFDR-oaIEo 6. Preventive Maintenance
6.6 6 Monthly Maintenance (Every 4000 Hrs)
6.6.1 Lubricating the cam shaft of the feeder unit lifter section
Required items
Phillips screwdriver, torque screwdriver, Allen wrench set, torque wrench, clean clolhs or
cotton swabs
Required grease Lubrication points
AFC grease (THK) Cam shaft
Proced u re
There is 1 cam shaft for each subslot (left and right).
Remove the feeder unit from the feeder base. (Refer to"3.7 Removing a Feeder Unit")
1. Remove the 5 screws and remove the left cover from the feeder unit.
Caution: When touching me feeder during or immediately aflerpraducli'on, beware oiliear near the
Ieedermolor and circuil‘board. Also, keep alltaols away from the iiei cable Inside the feeder
unit. Tools can easily damage (he cane,
ni NEKIDEI
HexaFeeder Instruction Manual 7 53
5. Preventive Maintenance le-HEXFDR—ooIEo
2. Remove the Iifler bracket for the left slot.
musk-mu
3. Apply AFC grease to the moving section of the left slot cam shaft using a clean cotton
swab,
4, From the side of the left slot lifter bracket, there is a location from which the right slot
lifter bracket and cam shafl can be seen. From here. apply AFC grease to the moving
section of the cam shafl using a clean cotton swab.
fl1N5T~3062
5. If grease gets on any other items, wipe off the grease with a clean cloth or cotton swab‘
6. Attach the left cover for the Ian slot lifter bracket.
__—_—__'__————_-
54 HexaFeeder Instruction Manual
INS—HEXFDR-oolEo 6. Preventive Maintenance
6.6.2 Lubricating the guide of the feeder unit lifter section
Required items
Phillips screwdriver. torque screwdriver, Allen wrench set, torque wrench, clean cloths or
cotton swabs
Required grease Lubrication points
AFC grease (THK) Guide section
Procedure
1. Remove the feeder unit from the feeder base. (Refer to "3.7 Removing a Feeder Unit")
2. Apply AFC to the moving surface uflhe guide section at the front of the feeder unit using
a clean cotton swab.
oms'raare
3. If grease gets on any other items, wipe off the grease with a clean cloth or cotton swab.
_—________—_————
HexaFeeder Instruction Manual 55
6. Preventive Maintenance INS-HEXFDR-aoiEo
6.7 Replacing Consumable Parts
6.7.1 Replacing the tape retainers
This section explains how to replace the tape retainers at the end of the cassette.
Replacement period
When tape retainer is deformed
Required items
Phillips screwdriver, torque screwdriver
Name
Upper tape retainer
Drawing number,
2MGLFL0022"
m MST-3063
Lower tape retainer
Drawing number:
2MGLFL0012"
amsrmea
Procedure
1. Remove the 4 screws and remove the tape retainer from the cassette guide.
amsmou
5E HexaFeeder Instruction Manual
INS-HEXFDR-ooIEo 6. Preventive Maintenance
2. Attach a new tape retalner to the cassette guide.
a. Engage the 2 rectangular holes in the upper tape retainer with the protrusions in the
cassette guide.
b. Insert a screw into the 3rd hole from the front and secure the upper tape retainer.
(Screw tightening torque: )
mustang?
3. Attach a new lower tape retainer to the cassette guide.
a, Engage the 2 rectangular holes in the lower tape retainer with the protrusions in the
cassette guide. When doing this. hold down with your hand the section of the lower
tape retainer that bends upwards and contact against the upper tape retainer.
b. Insert 3 screws into the remaining holes in the upper tape retainer and secure the
lower tape retainer. (Screw tightening torque: )
must-5w
HexaFeeder Instruction Manual . 57
6‘. Preventive Maintenance INS-HEXFDR-oaIEo
6.7.2 Replacing cassette guides
This section explains how to replace cassette guides.
Replacement period
When cassette guide is deformed
Required items
Phillips screwdriver, torque screwdriver
Name Shape
Cassette guide
Drawing number:
ZMGLFLDOO7“
mustang:
Procedure
1. Remove the tape retainer. (Refer to "6.7.1 Replacing the tape retainers")
2. Remove the 3 luwer screws and 1 left side screw and then remove the cassette body
section.
m Nsmass
58 HexaFeeder Instruction Manual
INS-HEXFDR-oolEa 6'. Preventive Maintenance
3. Remove the spring from the tape holder.
4. Remove the 4 screws and remove the cassette guide,
5. Insert the protrusions in the new tape guide into the rectangular holes In the tape holder
and secure using the 4 screws.
ams‘mm
6. Attach the spring to the tape hulder.
7, Attach the 3 lower screws and 1 lett side screw to the cassette body section.
8. Attach the tape retainer. (Referto "6.7.1 Replaning the tape retainers".)
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HexaFeeder Instruction Manual 59
6: Preventive Maintenance INS—HEXFDR-ooIEo
6.7.3 Replacing fuses on the control board in the feeder base
Replacement period
When fuses blow
Required items
Phillips screwdriver. torque screwdriver, fuses
Name Drawing I Manufacturer Model
Fuse H66510 Retail fuse 0453002.MRL
Procedure
Remove the feeder from the machine before replacing fuses.
1. Remove the 4 screws and remove the right cover from the feeder base.
2. Remove the fuse from the control board in the feeder base using tweezers and attach a
new fuse.
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3. Attach the feeder base right side cover.
60 HexaFeeder Insfl'uction Manual
lNS—HEXFDR—oolEo 6‘. Preventive Maintenance
6.7.4 ‘ Replacing fuses on the servo board in the feeder unit
Replacement period
When fuses blow
Required items
Phillips screwdriver, torque screwdriver, tweezers
Name Drawing Manufacturer Model
Fuse H66510 Retail fuse 0453002.MRL J
Procedure
1, Remove the feeder unit from the feeder base. (Refer to "3.7 Removing a Feeder Unit")
2. Remove the 6 screws and remove the right cover from the feeder unit.
Caution: When touching the feeder durilf or immedialely after production, beware ofheel Heal the
feeder motor and circuit board, 5 . keep all tools away from me flat cable inside the feeder
unit. Taals can easily damage the cable.
3. Remove the fuse from the servo board in the feeder unit using tweezers and attach a
new fuse.
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4. Attach the feeder unit right cover.
HexaFeeder Instruction Manual M ‘61
6. Preventive Maintenance INS-HEXFDR-aaIEa
MEMO:
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6'2 j HexaFeeder Instruction Manual
flVS—HEXFDR—OOIED 7. Troubleshooting
7. Troubleshooting
This section explains how to troubleshoot errors. When feeder errors occur, refer to the
countermeasures listed here to quickly correct enors and resume normal operation. Please
note that this manual does not have countermeasures for all possible errors. Contact your
Fuji Machine service representative when errors cannot be corrected using the
countermeasures provided here.
7.1 A Feeder Unit Cannot Be Used
If one ofthe feeder units on the HexaFeeder cannot be used because it is broken or
requires maintenance. do the following to continue using the HexaFeeder.
HexaFeeders have 3 feeder units. Remove the feeder unit that cannot be used and
continue production with the remaining feeder units.
‘l.‘ Remove the feeder unit which cannot be used from the feeder base. (Refer to "3.7
Removing a Feeder Unit")
2, Edit the job by moving the parts which were in the removed feeder unit to other slots or
modules.
7.2 A Height Measurement Error (816D) Occurs
Change the following settings if a height measurement error(816D) occurs eta module with
the PH2 type panel height sensor.
Start Accessory Software
Select the module with the error and select [Module Configuration].
Select [Calibration Settings].
Change [Not used] to [HexaFeeder pickup height measurement].
Click [Send to Machine].
Module configuration
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_—__—.———————
HexaFeeder Instruction Manual 63
2 Troubleshooting le—HHFDR—oalEo
MEMO:
6'4 HexaFeeder Instruction Manual
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HexaFeeder Instruction Manual
Management No. Date Notes
lNS-HEXFDR-001 E0 February 26, 2014 -
FUJI MACHINE MFG. 00., LTD.
19 Chausuyama. Yamamachi, Chiryu,
Aichi Prefecture, 472-8636 Japan
Copyright © 2014 FUJI MACHINE MFG. co., LTD. All Right Reserved.
Printed in Japan
This manual is printed on recycled paper.
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