Fluke 434 Series Ii Application Note Introducing The 430 Three Phase Power Quality Analyzer

2015-09-09

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Application Note
It doesn’t take out
the garbage... yet
Introducing the Fluke 430 Series
Three-Phase Power Quality Analyzer
Weighs just over three pounds
Includes analyzer, case, 4
dual-range clamps and 5
voltage clips and leads
Troubleshooting and
preventive maintenance
for all
Designed for power quality
specialists as well as electricians
and plant technicians working in
industrial, healthcare, business,
and public services settings,
the Fluke 430 Series is ideal for
troubleshooting and preventive
maintenance.
The Fluke 430 Series can
measure all phases, neutral and
ground on virtually every con-
nection in a low voltage electrical
distribution system. The analyzer’s
measurement capabilities encom-
pass all power system parameters
including true-rms voltage and
current, frequency, power, power
consumption (energy), unbalance
and flicker. They also automati-
cally capture events like transients
(as fast as 5 microseconds and as
high as 6 kV), interruptions, rapid
voltage changes and dips and
swells.
Optimized for mobile
applications, these ruggedized
instruments operate up to seven
hours on a single battery charge
— no more searching for an
outlet! The large data memory
stores up to 50 screens and up to
10 measurements each comprising
32 parameters — including setups
and trend data — recorded for
more than a year, all of which
can be transferred to a PC via
FlukeView®software for analysis
or use in reports.
From the Fluke Digital Library @ www.fluke.com/library
It’s about time.
For the last several years, tool
users have told Fluke they
needed a three phase Power
Quality Analyzer to audit and
troubleshoot critical power appli-
cations in the facility, starting at
the service entrance.
No matter whether they were
a consultant or a facility techni-
cians, the story was the same:
They needed to pinpoint power
quality problems quickly, and for
that, they needed detailed infor-
mation. In particularly candid
moments, some admitted that if
the available monitoring devices
weren’t so hard to use, so expen-
sive, or so heavy to lug around,
they would probably conduct
preventive maintenance more
often.
Fluke’s answer is the 430
series handheld power quality
analyzer.
Three-phases and four
channels
Rated for use at the service
entrance: CAT IV 600 V/
CAT III 1000 V
Sets up in less than one
minute
Simple, menu-driven interface
Automated recording and
analysis
Fluke 430 series features
The two most unique features are
AutoTrend, which records every-
thing on the screen automatically
without setting a trigger, and
System-Monitor, a quick diagno-
sis of system performance against
user defined limits. Other features
include:
Viewing stored data while
continuing to record.
Switching back and forth from
digital display to trend without
interrupting the recording.
Optically isolated so you can
record while downloading
information to your PC.
High resolution, color LCD
for viewing multiple parame-
ters and multiple phases
simultaneously.
Waveform capture lets you
test for interaction between
phases or between voltage
and current.
Triggering on envelope — or —
trigger on rms voltage or
current.
Screen cursors allow you to
pinpoint problems, quickly.
Capturing transients and
waveform disturbances with
5 µs resolution.
Toggling to phase or display at
any time for a quick check of
phase sequence.
Together these features help to
quickly diagnose problems and
build benchmarks for predictive
maintenance. The following case
study provides one such example.
Case study: Three-phase
motor failure
For three years in a row, a partic-
ularly large three-phase motor
would fail twice a year. The facil-
ity maintenance manager called
in both the electrical contractor
and the motor manufacturer, who
pointed fingers at each other but
failed to resolve anything on site.
The facility was left in the mid-
dle, with no corrective action,
cyclical motor repair costs, and
lost production from the repeated
downtimes.
2 Fluke Corporation Logging and analyzing events with FlukeView®Forms Software
Tired of what was clearly a
pattern failure, the facility
manager hired an independent
consultant. The consultant told
the facility manager he would
perform a complete power quality
survey of the electrical distribu-
tion system feeding the motor,
determine its operating character-
istics and work from there to
solve the problem.
Measurements
The consultant connected his
Fluke 434 Three-Phase Handheld
Power Quality Analyzer to the
circuit supplying energy to the
motor and pushed the View
Config button. The diagram con-
firmed that his connections were
proper and that the power type
was three-phase Delta.
From there, he pushed the
Scope button and looked at
waveforms and numeric values for
all three phases. Judging by the
differences between the magni-
tudes at the top of the screen,
there appeared to be a balance
problem between the phases.
To gather more information, he
switched to the numeric readout
on the Voltz/Amps/Hertz screen.
The current reading there was
even higher and still unbalanced.
Switching to the Unbalance
screen, he checked the voltage
and current values as well as the
phase diagram, to see if the
motor was operating within
acceptable limits.
Lastly, to cover his bases,
he selected Harmonics from the
menu to make sure frequencies
weren’t contributing to the
problem.
3 Fluke Corporation Logging and analyzing events with FlukeView®Forms Software
Analysis
From his unbalance measure-
ments, he could see that an
unbalance was causing an
excessively large phase current
value. He checked the motor
specifications and confirmed that
phase current exceeded the
motor’s FLA (Full Load Amperage)
rating. Looking at the data for all
three phases, he traced the
current unbalance to excessive
loading on one voltage phase.
The consultant traced the
voltage unbalance to a set of
equipment installed three years
ago. It turned out that all of the
internal single-phase loads were
connected to the same phase.
That last new equipment installa-
tion caused such a significant
power system voltage unbalance
that it created a current unbal-
ance at the motor, increasing
the operating temperature of the
conductors and motor windings
to beyond the limits.
Conclusion
To resolve the situation, the
consultant balanced the internal
single-phase loads between
the three phases, reducing the
overall voltage unbalance and
consequently, the current unbal-
ance at the motor. This also
reduced the elevated phase
current value and operating
temperature at the motor.
He took new benchmark
measurements for future monitor-
ing, transferred all of his saved
screens to his computer and
printed a before-and-after report
for the facility maintenance
manager.
While not a power quality
expert, the manager could see the
difference between the screens.
Now he understood why power
quality measurements needed to
be taken before and after new
equipment installation. All of the
motor repair and downtime costs
had been un-necessary. When the
consultant suggested setting up a
regular preventive maintenance
schedule, the manager agreed.
Fluke Corporation
PO Box 9090, Everett, WA USA 98206
Fluke Europe B.V.
PO Box 1186, 5602 BD
Eindhoven, The Netherlands
For more information call:
In the U.S.A. (800) 443-5853 or
Fax (425) 446-5116
In Europe/M-East/Africa (31 40) 2 675 200 or
Fax (31 40) 2 675 222
In Canada (800) 36-FLUKE or
Fax (905) 890-6866
From other countries +1 (425) 446-5500 or
Fax +1 (425) 446-51
16
Web access: http://www.fluke.com
©2004 Fluke Corporation. All rights reserved.
Printed in U.S.A. 9/2004 2394162 A-US-N Rev A
Fluke. Keeping your world
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