Fluke 500 Series Data Sheet Battery Analyzers

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Fluke 500 Series

Battery Analyzers

Reduced testing complexity, a

simplified workflow and an intuitive

user interface provide a new level of

ease-of-use in battery testing.

The new Fluke 500 Series Battery Analyzer is ideal

test tool for maintenance, troubleshooting and

performance testing of individual stationary batteries

and battery banks used in critical battery back-up

applications. The intuitive user interface, compact

design and rugged construction ensure optimum

performance, test results and reliability. Fluke 500

Series Battery Analyzers cover a broad range of

battery test functions ranging from DC voltage and

resistance tests to full condition testing using an

automated string function testing and the test probe

integrated infra-red temperature measurement

system. 500 Series Battery Analyzers are designed

for measurements on stationary batteries of all types.

Technical Data

Intelligent test probe with

integrated LCD display

• Key measurements: Battery resistance, dc and ac

voltage, dc and ac current, ripple voltage, frequency

and battery temperature.

• Sequence measurement mode: Automatic or manual

sequence testing of battery strings with automatic

measurement storage including voltage, resistance

and temperature (with BTL21 intelligent test probe).

• Comprehensive logging: All measured values are

automatically captured during testing and can be

reviewed on the instrument before downloading.

• Optimized user interface: Quick, guided setup

ensures you’re capturing the right data every time,

and the combined visual and audio feedback cues

reduce the risk of measurement confusion.

• Threshold comparison: Configure multiple refer-

ence values and thresholds for resistance and voltage.

Comparison result feedback after each measurement

via visual and verbal cues.

• Ergonomic test leads: Rugged coaxial two pole

kelvin test pins with remote SAVE button reduce test

time and increase efficiency.

• NEW! Intercell strap resistance test and data

management: Measures the resistance of the

intercell connection between batteries in a string.

Once the measurements are completed Fluke Battery

Management Software version 1.0.69 can now report

the strap resistance for a battery string or historical

data over time.

• Test probe extenders: Long reach probes for double

stacked cells.

• Intelligent test probe set (BT520 and BT521):

Integrated LCD display, infrared temperature mea-

surement (BT521 only), verbal audio feedback and

captures voltage readings and temperature logging

automatically or via integrated save button.

• Enhanced data analysis: Quickly compare trends,

analyze results and create reports with included bat-

tery management software.

• Easy reporting: Generate PDF report on the PC soft-

ware with analysis graphics and data table or quick

email format report with csv file on the mobile app.

• Wireless communication: For data download and

remote display while measuring. Browse and email

measurement data via iOS app.

• Battery life: 7.4 V 3000 mAh lithium-ion battery for

more than eight hours continuous operation.

• USB port: For fast data download to supplied data

analysis and report management application software.

• Highest safety rating in the industry: CAT III 600 V,

1000 V dc max. rated for safe measurements all

around the battery power supply equipment.

2 Fluke Corporation Fluke 500 Series Battery Analyzers

Voltage and resistance thresholds

Fluke Battery Analyzers allow you to quickly and easily

define upper and lower measurement thresholds or

tolerance ranges. During the testing process, measured

values are automatically compared to the predefined

threshold levels producing a PASS, FAIL or WARN indi-

cation after each measurement. A maximum of 10 sets

Voltage Resistance

>Voltage

Lower

<Voltage

Lower

<Reference >Reference and

< Reference x

(1+Warning %)

>Reference

x (1+Fail)

Pass Fail Pass Warning Fail

Fluke Battery Analyze mobile app

The BT521 offers wireless communication for data

download and remote display while measuring via the

dedicated Fluke Battery Analyzer mobile app. Using

the Fluke Battery Analyze mobile app you can:

• Browse profile

• Review sequence testing data

• E-mail sequence testing data

View measurement profile.

Histogram of a battery string with user defined threshold.

Historical trend data of batteries.

View and email measurement data.

Fluke Battery Management software

Fluke Battery Management Software allows you

to quickly and easily import data from the battery

analyzer to a PC. The measurement data and bat-

tery profile information is stored and archived with

the Management Software and can be used com-

pare results, switch results between conductance

and resistance (requires Software Management

software version 1.0.69 or later) readings and

perform trend analysis. All measurement data, bat-

tery profile and analysis information can be used to

easily generate reports.

• Quick view saved readings

• Profile management

• Histogram of a battery string with end user

defined threshold

• Historical trend data of batteries

• Multiple rounds of discharge voltage

• Quick Report Generation

• Upgrade Fluke Battery Analyzer firmware

• Switch measurement results between conduc-

tance and resistance readings

of thresholds can be stored and threshold indications

are determined based on the following criterion:

3 Fluke Corporation Fluke 500 Series Battery Analyzers

Specifications

Functions Range Resolution Accuracy BT510 BT520 BT521

Battery resistance/Strap resistance13 mΩ 0.001 mΩ 1 % + 8 •••

30 mΩ 0.01 mΩ 0.8 % + 6 •••

300 mΩ 0.1 mΩ 0.8 % + 6 •••

3000 mΩ 1 mΩ 0.8 % + 6 •••

Vdc 6 V 0.001 V 0.09 % + 5 •••

60 V 0.01 V 0.09 % + 5 •••

600 V 0.1 V 0.09 % + 5 •••

1000 V 1 V 0.09 % + 5 •

Vac (45 Hz to 500 Hz with 800 Hz filter) 600 V 0.1 V 2 % + 10 •••

Frequency (displayed with Vac and Aac)2500 Hz 0.1 Hz 0.5 % + 8 •••

AC voltage ripple (20 KHz Max) 600 mV 0.1 mV 3 % + 20 •••

6000 mV 1 mV 3 % + 10 •••

Adc/Aac (with accessory Fluke i410) 400 A 1 A 3.5 % + 2 •

Temperature 0 °C to 60 °C 1 °C 2 °C (4 °F) •

Meter mode 999 records for each measurement position with time stamp

Sequence mode Up to 100 profiles and 100 profile templates (Each profile stores up to 450 batteries) with time stamp

1The measurement is based on ac injection method. The injected source signal is <100 mA, 1 kHz.

2Trigger level VAC: 10 mV, Aac: 10 A

Measurement modes

BT510 BT520 BT521

Resistance (mΩ) •••

Battery voltage •••

Voltage dc •••

Voltage ac and frequency (Hz) •••

Ripple volt •••

Temperature of negative battery post •

DC and ac current (and frequency) •

DMM mode •••

Sequence mode •••

Discharge measurement mode •••

Automatic measurement save •••

Wireless communication   •

Memory view •••

4 Fluke Corporation Fluke 500 Series Battery Analyzers

General specifications

Size (HxWxD) 22 cm x 10.3 cm x 5.8 cm (9 in x 4 in x 2 in)

Weight 850 g (1.9 lb)

Screen dimensions 7.7 cm x 5.6 cm (3 in x 2.2 in)

Interface USB mini

Environment specifications

Operating temperature 0 °C to 40 °C

Storage temperature -20 °C to 50 °C

Lithium-ion battery charging

temperature

0 °C to 40 °C

Operating humidity Non-condensing (10 °C)

<=80 % RH (at 10 °C to 30 °C)

<=75 % RH (at 30 °C to 40 °C)

Operating altitude Sea level to 2000 meters

Storage altitude Sea level to 12,000 meters

IP rating IP40

Radio FCC Class A

Vibration requirements MIL-PRF-28800F: Class 2

Drop test requirements 1 meter

Temperature coefficients Add 0.1 x specified accuracy for each degree C above 28 °C or below 18 °C

Safety compliance 600 V CAT III

EMC IEC 61326

ROHS China, Europe

Protection Class 2 Pollution Degree II

Battery compliance UN38.3

UL2054

IEC62133

2G per IEC68-2-26, 25G, and 29

5 Fluke Corporation Fluke 500 Series Battery Analyzers

Fluke Corporation

PO Box 9090, Everett, WA 98206 U.S.A.

Fluke Europe B.V.

PO Box 1186, 5602 BD

Eindhoven, The Netherlands

For more information call:

In the U.S.A. (800) 443-5853 or

Fax (425) 446-5116

In Europe/M-East/Africa +31 (0) 40 2675 200 or

Fax +31 (0) 40 2675 222

In Canada (800)-36-FLUKE or

Fax (905) 890-6866

From other countries +1 (425) 446-5500 or

Fax +1 (425) 446-5116

Web access: http://www.fluke.com

©2014-2015 Fluke Corporation.

Specifications subject to change without notice.

Printed in U.S.A. 5/2015 6002814d-en

Modification of this document is not permitted

without written permission from Fluke Corporation.

Fluke. Keeping your world

up and running.

®

Ordering Information

Fluke BT510 Basic Battery Analyzer

Fluke BT520 Battery Analyzer

Fluke BT521 Advanced Battery Analyzer

Accessories

BTL10 Basic Battery Analyzer Test Leads

BTL20 Interactive Battery Analyzer Test Probe

BTL21 Interactive Battery Analyzer Test Probe

with temperature sensor

Items supplied with each model

Equipment Qty. BT510 BT520 BT521

Battery analyzer 1•••

4-wire test pin (set) 1•••

BTL10 Basic Test Lead (set) 1•••

TL175 TwistGuard™ Test Leads with adapter 1 •••

BTL20 Intelligent Test Probe Set, with extender (no temperature sensor) 1•

BTL21 Intelligent Test Probe set, with extender and temperature sensor 1•

i410 AC/DC Current Clamp 1•

BP500 7.4 V 3000 mAh lithium-ion battery 1•••

BC500 18 V AC Charger 1•••

Standard mini-b USB cable (cable length:1 m) 1•••

Shoulder strap 1•••

Belt strap 1•••

Magnetic hanging strap 1•••

Fluke Battery Management (CD) containing USB driver and manuals in all languages 1•••

Soft carrying case 1•••

Spare fuses 2•••

Paper battery tags 100 • •

BTL-A Voltage/Current Probe Adapter

C500S Soft carrying case (small)

C500L Soft carrying case (large)

BC500 AC Power Charger

BP500 Lithium-ion battery 3000 mAh

TPAK80-4 Magnetic Strap

B4WTP 4-wire test pin

i410 AC/DC Current Clamp

BCR Zero ohm calibration resistor