Fluke 810 Data Sheet FPG8601™ Forced Balanced Piston Gauge

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Point where

failure starts

to occur

Heat by touch P-F interval 1-5 days

F= Failure

P= Potential failure

Quantitative PM P-F interval 5-8 weeks

Wear debris in oil P-F interval 1-6 months

PP1 P2

P3

P4

P5

P6

F

The P-F Curve, Adapted from John Moubray’s book “Reliability Centered Maintenance II”

Machine health refers to the overall condition of equipment as

a result of normal use, maintenance and repair actions and/

or external events that impact the operation of the equipment.

Vibration remains one of the earliest indicators of a machine’s

health. Vibration can identify problems before other symptoms—

heat, sound, electrical consumption, lubricant impurities—can

be detected.

Over half of unplanned downtime is attributed to mechanical

failures. While many things can impact the life of a machine,

once the first signs of failure appear a machine generally has

a matter of months before failing completely. Vibration testing

provides a way to determine where the machine is on the failure

curve and react appropriately.

What is machine health and how

does vibration play a role in it?

The Fluke 810 Vibration Tester:

saving money has never been

this easy!

Vibration monitoring is a powerful

maintenance practice which has never

been widely applied. To understand and

gain competence using traditional vibra-

tion monitoring equipment, companies

had to:

1. Make significant investments for initial

setup and training.

2. Change the maintenance culture from

preventive maintenance to predic-

tive maintenance or condition-based

monitoring.

3. Allow two years—or more—for

dedicated resources to be trained and

become proficient in understanding

vibration analysis.

Fluke redefines mechanical

troubleshooting….

Fluke has developed an innovative

solution to help teams take control of

mechanical maintenance by diagnosing

issues before they become real problems.

The Fluke 810 Vibration Tester instantly

identifies mechanical faults, their location

and severity.

Benefits of the Fluke 810

• Anticipate problem areas before

failure and prioritize repair actions

• Reduce spare parts inventories

• Extend the life of existing equipment

• Reduce consulting costs by putting the

expertise in the technician’s hands

Fluke 810 Vibration Tester

Get answers now.

Start saving money now.

Cost of downtime/repair Example ROI calculation

(Medium size manufacturing facility)

Calculate your ROI savings

Lost production cost

1Average cost of unscheduled downtime due to

mechanical failures $10,000/hr $

2Average downtime for each equipment failure 8 hrs hrs

3Average number of events (failures) per year 5 failures failures

LPC Average annual lost production cost ($10,000 x 8) x 5 = $400,000 $

Labor and spare inventory cost

4Average (regular + overtime) labor cost $30/hr $ /hr

5Average time to repair one piece of equipment 8 hrs hrs

6Average number of technicians assigned for each

equipment failure 2 technicians technicians

7Average equipment and parts cost/failure $5,000 $

TMC Average annual time and material cost to recover

from downtime

($30/hr x 8 hrs x 5 failures x 2 techs) +

($5000 x 5 failures) = $27,400 $

TDC Total downtime cost = LPC + TMC $400,000 + $27,400 = $427,400 $

Outsourcing cost

OC Vibration analysis - annual consultant fee

(based on $8000-$15,000 range) $10,000 $

TOC Total outsourcing costs $10,000 $

Cost of ownership

8The Fluke 810 Vibration Tester $8,000 $8,000

9Number of drive trains to be tested/month 100 drive trains drive trains

10 Average cost of dedicated, experienced technician

for testing (Assume 0.5 hr/motor/month)

0.5 hr/month/motor x 100 drive trains x

12 mos/yr x $30/hr = $18,000 $

11 Training cost $0 $0

COO Initial investment (First year cost of ownership) ($8,000 + $18,000) = $26,000 $

Payback

Annual savings from owning a 810 Vibration Tester

(In the example ROI, it is assumed that 50% of the

annual unplanned downtime cost and 100% of annual

outsourcing costs are eliminated with the 810.)

$427,400 x 0.5 + $10,000 = $223,700

$

Months to payback.

(First year cost of ownership/annual savings x 12) $26,000/$223,700 x 12 ≈ 1.4 months $

Current machine health alternatives do not offer sustainable ROI. They require

significant upfront investment and high ongoing training and support costs.

The Fluke 810 Vibration Tester offers a more practical approach. There is

minimal upfront investment with a positive pay off only months from setup.

No additional training costs. No additional software fees.

Start

saving

money

now!

See for yourself

The Fluke 810 Vibration

Tester ROI worksheet

©2010 Fluke Corporation. Specifications subject to change without notice. 11/2010 3970205A F-EN

Modification of this document is not permitted without written permission from Fluke Corporation.