Fluke Car Amplifier 5725A Users Manual
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2015-02-02
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® 5725A Amplifier Instruction Manual PN 823435 January 1989 Rev. 6, 6/96 © 1993, 1996 Fluke Corporation, All rights reserved. Printed in U.S.A. All product names are trademarks of their respective companies. Table of Contents Chapter 1 Title Introduction and Specifications........................................................ 1-1 1-1. 1-2. 1-3. 1-4. 1-5. 1-6. 1-7. 1-8. 1-9. 2 Introduction .......................................................................................... Where to Go From Here....................................................................... How to Use the Manuals. ..................................................................... 5725A Instruction Manual ............................................................... 5700A Operator Manual .................................................................. 5700A Operator Reference Guide ................................................... 5700A Remote Programming Reference Guide............................... 5700A Service Manual..................................................................... Specifications ....................................................................................... 1-3 1-4 1-5 1-5 1-5 1-5 1-5 1-6 1-6 Installation.......................................................................................... 2-1 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. 3 Page Introduction .......................................................................................... Unpacking and Inspection .................................................................... Service Information .............................................................................. Placement and Rack Mounting............................................................. Cooling Considerations. ....................................................................... Connecting to the 5700A Calibrator .................................................... Selecting Line Voltage ......................................................................... Accessing the Fuse ............................................................................... Connecting to Line Power.................................................................... 2-3 2-3 2-5 2-5 2-5 2-6 2-7 2-8 2-9 Operating Notes ................................................................................. 3-1 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8 3-9. 3-10. 3-11. 3-12. Introduction .......................................................................................... Front Panel Features............................................................................. Rear Panel Features.............................................................................. Turning on the 5725A Amplifier.......................................................... Warm Up .............................................................................................. 5725A Operating Functions and Modes............................................... Standby............................................................................................. Voltage Standby............................................................................... Current Standby ............................................................................... Voltage Operate ............................................................................... Current Operate................................................................................ Conditions That Activate the 5725A.................................................... i 3-3 3-4 3-6 3-8 3-8 3-9 3-9 3-10 3-11 3-12 3-13 3-14 5725A Instruction Manual 4 Theory of Operation........................................................................... 4-1 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 4-11. 4-12. 4-13. 4-14. 4-15. 4-16. 4-17. 4-18. 4-19. 4-20. 4-21. 4-22. 4-23. 4-24. 4-25. 4-26. 4-27. 4-28. 4-29. 4-30. 4-31. 4-32. 4-33. 4-34. 4-35. 4-36. 4-37. 4-38. 4-39. 4-40. 4-41. 4-42. 4-43. 4-44. 4-45. 4-46. 4-47. 4-48. 4-49. 4-50. 4-51. 4-52. 4-53. Introduction .......................................................................................... Overall Functional Description ............................................................ 1100V AC Range Functional Description ....................................... 11A Range Functional Description.................................................. Operation in the 11A DC Range.................................................. Operation in the 11A AC Range.................................................. Voltage and Current Standby Modes............................................... Voltage Standby........................................................................... Current Standby........................................................................... How the 5700A and 5725A Communicate ...................................... Description of the Out-Guard Lines (5725A Side) ..................... Description of the In-Guard Lines............................................... Functional Summaries by Assembly................................................ Detailed Circuit Description ................................................................ Interconnect Assembly (A1) ............................................................ Power Supply Assembly (A4).......................................................... High Voltage Supply Section ...................................................... Switching Section ........................................................................ Current-Limit Section.................................................................. System Supply Section ................................................................ Fan Supply Section ...................................................................... Digital Assembly (A5) ..................................................................... Microcomputer ............................................................................ External RAM.............................................................................. External ROM.............................................................................. EEROM ....................................................................................... Data Latch.................................................................................... Strobe Lines................................................................................. Led Driver.................................................................................... Optoisolator Link......................................................................... Break-Detect Circuitry................................................................. Power Up and Reset Circuitry ..................................................... Watchdog Timer .......................................................................... Current Amplifier Assembly (A2) ................................................... Error Amplifier Section ............................................................... Output Stage Section ................................................................... Monitor Section ........................................................................... Control and Switching Section .................................................... Power Supply Section.................................................................. High Voltage Amplifier (A3)........................................................... Input Amplifier ............................................................................ Integrator...................................................................................... Window Comparator ................................................................... Input Clamp ................................................................................. Transconductance and Cascode Stage......................................... Midstage ...................................................................................... Midstage -400V Filter ................................................................. High Voltage Heat Sink Assemblies ........................................... Autobias Current Source ............................................................. Autobias Sense Circuit ................................................................ High Voltage Amplifier Feedback............................................... Signal Transformers .................................................................... Temperature Monitoring.............................................................. ii 4-3 4-3 4-5 4-6 4-7 4-7 4-7 4-7 4-7 4-8 4-8 4-9 4-10 4-11 4-11 4-12 4-13 4-14 4-15 4-15 4-16 4-16 4-16 4-16 4-16 4-18 4-18 4-18 4-18 4-18 4-19 4-19 4-19 4-19 4-21 4-22 4-22 4-23 4-23 4-24 4-24 4-26 4-26 4-26 4-27 4-27 4-27 4-27 4-28 4-28 4-29 4-29 4-29 Contents (continued) 4-54. 4-55. 4-56. 4-57. 4-58. 4-59. 4-60. 5 7-6. 7-7. 7-8. 7-9. 7-10. 6-3 6-3 6-4 6-5 6-5 6-6 6-7 6-9 6-9 6-11 6-12 6-13 6-14 6-14 6-15 Introduction .......................................................................................... 5725A Fault Codes............................................................................... Self Diagnostics.................................................................................... Manual Tests for Fault Isolation .......................................................... Problems 1 or 2: Fault at Power-Up or When Entering Voltage Standby............................................................................... Problem 3: Fault When Entering Voltage Operate .......................... Problem 4: Fault When Entering Current Standby .......................... Problem 5: Fault When Entering Current Operate .......................... Reduced-Voltage Troubleshooting Mode ............................................ Testing the Power Supply By Itself...................................................... 7-3 7-3 7-3 7-6 7-7 7-8 7-8 7-8 7-8 7-9 List of Replaceable Parts .................................................................. 8-1 8-1. 8-2. 8-3 8-4. 8-5. 9 Introduction .......................................................................................... Replacing the Fuse ............................................................................... Cleaning the Air Filter.......................................................................... General Cleaning.................................................................................. Cleaning PCA’s..................................................................................... Access Procedures................................................................................ Initial Access Procedure .................................................................. Accessing the Power Supply Assembly (A4) .................................. Accessing the Digital Assembly (A5).............................................. Accessing the Current Amplifier Assembly (A2)............................ Accessing the High Voltage Amplifier (A3) ................................... Accessing the High Voltage Sense Assembly (A6)......................... Accessing the High Voltage Output Transistors.............................. Accessing the Interconnect Assembly (A1)..................................... Enabling Front or Rear Binding Posts.................................................. Troubleshooting................................................................................. 7-1 7-1. 7-2. 7-3. 7-4. 7-5. 8 Introduction .......................................................................................... 5-3 Where to Find Further Information ...................................................... 5-3 Maintenance ....................................................................................... 6-1 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 6-8. 6-9. 6-10. 6-11. 6-12. 6-13. 6-14. 6-15. 7 4-30 4-32 4-34 4-35 4-35 4-36 4-37 Calibration and Verification .............................................................. 5-1 5-1. 5-2. 6 High Voltage Sense Assembly (A6) ................................................ Sense Amplifier Section .............................................................. Analog Monitor Section .............................................................. Serial Interface/Guard Crossing Section ..................................... Analog Input Switching Section.................................................. Control Section ............................................................................ AC Line Voltage Selection Section............................................. Introduction .......................................................................................... How to Obtain Parts ............................................................................. Manual Status Information................................................................... Newer Instruments................................................................................ Service Centers..................................................................................... 8-3 8-3 8-3 8-3 8-4 Schematic Diagrams.......................................................................... 9-1 Index iii 5725A Instruction Manual iv List of Tables Table 2-1. 2-2. 3-1. 3-2. 4-1. 4-2. 4-3. 4-4. 7-1. 7-2. 8-1. 8-2. 8-3. 8-4. 8-5. 8-6. 8-7. 8-8. 8-9. Title Standard Equipment............................................................................................... Line Power Cord Types Available from Fluke...................................................... Front Panel Features .............................................................................................. Rear Panel Features ............................................................................................... Internal Fuse Data.................................................................................................. Signal Transformer Usage ..................................................................................... High-Quality Reference Name Destination........................................................... Signals Monitored by the Analog Monitor Section............................................... 5725A Fault Codes ................................................................................................ Analog Monitor Faults........................................................................................... Final Assembly ...................................................................................................... A1 Interconnect PCA............................................................................................. A2 Current Amplifier PCA.................................................................................... A3 High Voltage Amplifier PCA .......................................................................... A4 Power Supply PCA .......................................................................................... A5 Digital PCA...................................................................................................... A6 High Voltage Sense PCA................................................................................. A12 Transformer Enclosure Assembly.................................................................. A30 Inductor PCA ................................................................................................. v Page 2-3 2-4 3-5 3-7 4-13 4-29 4-33 4-34 7-4 7-7 8-4 8-14 8-16 8-20 8-24 8-28 8-30 8-34 8-39 5725A Instruction Manual vi List of Figures Figure 2-1. 2-2. 2-3. 2-4. 3-1. 3-2. 4-1. 4-2. 4-3. 4-4. 4-5. 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 8-1. 8-2. 8-3. 8-4. 8-5. 8-6. 8-7. 8-8. 8-9. 9-7. Title Page Line Power Cords Available for Fluke Instruments .............................................. Correct Way to Dress Interface Cable ................................................................... Line Power Label and Switch Location................................................................. Accessing the Fuse ................................................................................................ Front Panel Features .............................................................................................. Rear Panel Features ............................................................................................... 5725A Overall Block Diagram .............................................................................. Digital Assembly Block Diagram.......................................................................... Current Amplifier Assembly Block Diagram ........................................................ High Voltage Amplifier Assembly Block Diagram............................................... High Voltage Sense Assembly Block Diagram ..................................................... Accessing the Fuse ................................................................................................ Accessing the Air Filter ......................................................................................... Assembly Location Diagram ................................................................................. Initial Access Procedure ........................................................................................ Accessing the Digital Assembly ............................................................................ Correct Way to Dress Cables................................................................................. Enabling Front or Rear Binding Posts ................................................................... Final Assembly ...................................................................................................... A1 Interconnect PCA............................................................................................. A2 Current Amplifier PCA.................................................................................... A3 High Voltage Amplifier PCA .......................................................................... A4 Power Supply PCA .......................................................................................... A5 Digital PCA...................................................................................................... A6 High Voltage Sense PCA................................................................................. A12 Transformer Enclosure Assembly.................................................................. A30 Inductor PCA ................................................................................................. A12 Transformer Enclosure Assembly.................................................................. vii 2-4 2-6 2-7 2-8 3-4 3-6 4-4 4-17 4-20 4-25 4-31 6-4 6-5 6-6 6-8 6-10 6-12 6-16 8-6 8-15 8-19 8-23 8-27 8-29 8-33 8-35 8-40 9-3 5725A Instruction Manual viii Interference Information This equipment generates and uses radio frequency energy and if not installed and used in strict accordance with the manufacturer’s instructions, may cause interference to radio and television reception. It has been type tested and found to comply with the limits for a Class B computing device in accordance with the specifications of Part 15 of FCC Rules, which are designed to provide reasonable protection against such interference in a residential installation. Operation is subject to the following two conditions: • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired operation. There is no guarantee that interference will not occur in a particular installation. If this equipment does cause interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one of more of the following measures: • Reorient the receiving antenna • Relocate the equipment with respect to the receiver • Move the equipment away from the receiver • Plug the equipment into a different outlet so that the computer and receiver are on different branch circuits If necessary, the user should consult the dealer or an experienced radio/television technician for additional suggestions. The user may find the following booklet prepared by the Federal Communications Commission helpful: How to Identify and Resolve Radio-TV Interference Problems. This booklet is available from the U.S. Government Printing Office, Washington, D.C. 20402. Stock No. 004-000-00345-4. Declaration of the Manufacturer or Importer We hereby certify that the Fluke Model 5725A Amplifier is in compliance with BMPT Vfg 243/1991 and is RFI suppressed. The normal operation of some equipment (e.g. signal generators) may be subject to specific restrictions. Please observe the notices in the users manual. The marketing and sales of the equipment was reported to the Central Office for Telecommunication Permits (BZT). The right to retest this equipment to verify compliance with the regulation was given to the BZT. Bescheinigung des Herstellers/Importeurs Hiermit wird bescheinigt, daβ Fluke Models 5725A Amplifier in Übereinstimung mit den Bestimmungen der BMPT-AmtsblVfg 243/1991 funk-entstört ist. Der vorschriftsmäßige Betrieb mancher Geräte (z.B. Meßsender) kann allerdings gewissen Einschränkungen unterliegen. Beachten Sie deshalb die Hinweise in der Bedienungsanleitung. Dem Bundesamt für Zulassungen in der Telekcommunikation wurde das Inverkehrbringen dieses Gerätes angezeigt und die Berechtigung zur Überprüfung der Seire auf Einhaltung der Bestimmungen eingeräumt. Fluke Corporation OPERATOR SAFETY SUMMARY WARNING HIGH VOLTAGE is used in the operation of this equipment LETHAL VOLTAGE may be present on the terminals, observe all safety precautions! To avoid electrical shock hazard, the operator should not electrically contact the output hi or sense hi binding posts. During operation, lethal voltages of up to 1100V ac or dc may be present on these terminals. Whenever the nature of the operation permits, keep one hand away from equipment to reduce the hazard of current flowing thought vital organs of the body. Terms in this Manual This instrument has been designed and tested in accordance with IEC Publication 348, Safety Requirements for Electronic Measuring Apparatus. This manual contains information and warnings which have to be followed by the user to ensure safe operation and to retain the instrument in safe condition. Warning statements identify conditions or practices that could result in personal injury or loss of life. Caution statements identify conditions or practices that could result in damage to the equipment or other property. Symbols Marked on Equipment DANGER — High Voltage Protective ground (earth) terminal Attention — refer to the manual. This symbol indicates that information about the usage of a feature is contained in the manual. Power Source The 5725A is intended to operate from a power source that will not apply more than 264V ac rms between the supply conductors or between either supply conductor and ground. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation. Use the Proper Fuse To avoid fire hazard, use only the fuse specified on the line voltage selection switch label, and which is identical in type voltage rating, and current rating. Grounding the 5725A The 5725A is Safety Class I (grounded enclosure) instruments as defined in IEC 348. The enclosure is grounded through the grounding conductor of the power cord. To avoid electrical shock, plug the power cord into a properly wired earth grounded receptacle before connecting anything to any of the 5725A or 5700A terminals. A protective ground connection by way of the grounding conductor in the power cord is essential for safe operation. Use the Proper Power Cord Use only the power cord and connector appropriate for proper operation of a 5725A in your country. Use only a power cord that is in good condition. Refer cord and connector changes to qualified service personnel. Do Not Operate in Explosive Atmospheres To avoid explosion, do not operate the 5725A in an atmosphere of explosive gas. Do Not Remove Cover To avoid personal injury or death, do not remove the 5725A cover. Do not operate the 5725A without the cover properly installed. There are no user-serviceable parts inside the 5725A, so there is no need for the operator to ever remove the cover. Do Not Attempt to Operate if Protection May be Impaired If the 5725A appears damaged or operates abnormally, protection may be impaired. Do not attempt to operate it. When is doubt, have the instrument serviced. SERVICING SAFETY SUMMANY FOR QUALIFIED SERVICE PERSONNEL ONLY Also refer to the preceding Operator Safety Summary Do Not Service Alone Do not perform internal service or adjustment of this product unless another person capable of rendering first aid and resuscitation is present. Use Care When Servicing With Power On Dangerous voltage exist at many points inside this product. To avoid personal injury, do not touch exposed connections and components while power is on. Whenever the nature of the operation permits, keep one hand away from equipment to reduce the hazard of current flowing through vital organs of the body. Do not wear a grounded wrist strap while working on this product. A grounded wrist strap increase the risk of current flowing through the body. Disconnect power before removing protective panels, soldering, or replacing components. High voltage may still be present even after disconnecting power. FIRST AID FOR ELECTRIC SHOCK Free the Victim From the Live Conductor Shut off high voltage at once and ground the circuit. If high voltage cannot be turned off quickly, ground the circuit. If the circuit cannot be broken or grounded, use a board, dry clothing, or other nonconductor to free the victim. Get Help! Yell for help. Call an emergency number. Request medical assistance. Never Accept Ordinary and General Tests for Death Symptoms of electric shock may include unconsciousness, failure to breathe, absence of pulse, pallor, and stiffness, and well as severe burns. Treat the Victim If the victim is not breathing, begin CPR or mouth-to-mouth resuscitation if you are certified. Chapter 1 Introduction and Specifications Title 1-1. 1-2. 1-3. 1-4. 1-5. 1-6. 1-7. 1-8. 1-9. Introduction .......................................................................................... Where to Go From Here....................................................................... How to Use the Manuals ...................................................................... 5725A Instruction Manual ............................................................... 5700A Operator Manual .................................................................. 5700A Operator Reference Guide ................................................... 5700A Remote Programming Reference Guide............................... 5700A Service Manual..................................................................... Specifications ....................................................................................... Page 1-3 1-4 1-5 1-5 1-5 1-5 1-5 1-6 1-6 1-1 5725A Instruction Manual 1-2 Introduction and Specifications Introduction Introduction 1 1-1. The Fluke 5725A Amplifier enhances the 5700A Calibrator in the ac voltage, ac current, and dc current functions. The 5725A operates under complete control of the 5700A through an interface cable supplied with the 5725A. A diagram in the specifications tables at the end of this section illustrates the extended ac volt-hertz product achieved by using a 5725A. Increased ac voltage load limits allow using the 5700A Calibrator in systems with long cables. Voltage output from the 5725A is available at the 5700A Calibrator front or rear binding posts. This eliminates the need to move cables during a procedure that requires amplified as well as standard calibrator outputs. The 5725A front or rear panel OUTPUT binding posts are only for current output. Extended-range ac and dc current is supplied through them. Since most meters with a high current range use a separate high current input terminal, this configuration normally eliminates the need to move cables during a procedure. If a single-point current output is needed, the 5700A Calibrator can be configured to source all current outputs through the 5725A binding posts. Enhancements to 5700A ac voltage output capability provided by the 5725A are as follows: • Frequency limits at higher voltage increase to 100 kHz at 750V, 30 kHz at 1100V. • Load limits are to 70 mA for frequencies above 5 kHz, and to 50 mA for frequencies less than 5 kHz. • Capacitive load limits are increased to 1000 pF. Model 5725A operating functions and ranges are as follows: • AC voltage: 220 to 1100V rms up to 70 mA (50 mA < 5 kHz), 40 Hz to 30 kHz; 220 to 750V rms up to 70 mA, 30 kHz to 100 kHz • DC current: 0 to ±11A • AC current: 1 to 11A rms, 40 Hz to 10 kHz 1-3 5725A Instruction Manual Where to Go From Here 1-2. This manual is the operator and service manual for the 5725A. However, because the 5725A operates under the control of the 5700A Calibrator, most operating instructions for the 5725A are in the 5700A manuals. Topics such as selecting output values, connecting to a UUT (Unit Under Test), and self calibration are covered in the 5700A Operator Manual. The list below gives some specific pointers, and the text further on describes how to use all the manuals to find 5725A information. 1-4 For More Information About: Refer To: • Unpacking and setup Section 2 of this manual • Installation and rack mounting Section 2 of this manual and the Y5735/Y5737 Instruction Sheet • AC line power and interface cabling Section 2 of this manual • Controls, indicators, and binding posts Section 3 of this manual • 5725A service information Sections 4 through 9 of this manual • Operating the amplifier Section 3 of this manual and Section 4 of the 5700A Operator Manual • Cabling to a Unit Under Test Section 4 of the 5700A Operator Manual • Self calibration Section 7 of the 5700A Operator Manual • Full verification Section 3 of the 5700A Service Manual • IEEE-488 or serial remote operation Section 5 of the 5700A Operator Manual • 5700A/5725A specifications Section 1 of this manual • Theory of operation Section 4 and 9 of this manual • Troubleshooting Section 6 of this manual • Ordering a part Section 8 of this manual Introduction and Specifications How to Use the Manuals How to Use the Manuals 1 1-3. The following paragraphs describe how each manual addresses the 5725A. 5725A Instruction Manual 1-4. Use the 5725A Instruction Manual for installing the 5725A, learning about its front and rear panel features, and for all service-related topics such as maintenance, troubleshooting, parts lists, and schematics. (The 5725A Instruction Manual is the service and operator manual for the 5725A.) Although the instruction manual also contains a section devoted to 5725A operating notes, once the 5725A is up and running you will find that the 5700A Operator Manual contains most of the information you need to operate the 5725A. 5700A Operator Manual 1-5. The 5700A Operator Manual contains the following information pertaining to the 5725A: • Specifications for both the 5700A and 5725A (these same specifications are in this Instruction Manual) • Cable connections to a UUT for amplified voltage and current • Front panel (local) operation • Remote control operation, IEEE-488 or RS-232 • Self calibration • Fault codes (these appear on the 5700A Control Display, or are read from the 5700A in remote control operation) • Calibration constant symbolic names • Glossary of calibration-related terms The 5700A Operator Manual comes with two pocket-sized booklets: one for front panel operation and one for remote programming. 5700A Operator Reference Guide 1-6. The 5700A Operator Reference Guide contains a summary of operating instructions from the Operator Manual. This booklet contains information needed to start up and operate the 5700A, but since the 5700A controls the 5725A, much of this information applies to the 5725A. The booklet is included in the binder with the 5700A Operator Manual. 5700A Remote Programming Reference Guide 1-7. The 5700A Remote Programming Reference Guide contains a summary of remote commands for the 5700A. It also contains information needed to determine system status using the status byte and registers. Remote commands and system status apply to a 5725A under control of the 5700A. This booklet is also included in the binder with 5700A Operator Manual. 1-5 5725A Instruction Manual 5700A Service Manual 1-8. The 5700A Service Manual is a maintenance guide for the 5700A. The following 5725A topics are included in the 5700A Service Manual: • Specifications for both the 5700A and 5725A (these same specifications are in this Instruction Manual) • Full verification of the 5700A and 5725A (recommended every two years) • Calibration of the 5700A and 5725A (same procedure as in the 5700A Operator Manual) Specifications 1-9. Specifications are valid after allowing a warm-up period of 30 minutes, or if the 5725A has been recently on, twice the time the 5725A has been turned off. For example, if the 5725A has been turned off for five minutes, the warm-up period is ten minutes. Absolute uncertainty includes stability, temperature coefficient, linearity, line and load regulation, and traceability to external standards. You do not need to add anything to absolute uncertainty to determine the ratios between 5700A/5725A uncertainties and the uncertainties of your calibration workload. Relative uncertainty specifications are provided for enhanced accuracy applications. These specifications apply when range constants are adjusted (see "Range Calibration" in the 5700A Operator Manual). To calculate absolute uncertainty, you must combine the uncertainties of your external standards and techniques with relative uncertainty. Secondary performance specifications and operating characteristics are included in the uncertainty specifications. They are also provided separately for special calibration requirements such as stability or linearity testing. 1-6 Introduction and Specifications Specifications 1 DC Voltage Absolute Uncertainty ± 5°C from calibration temperature Range Resolution 24 Hours 90 Days 180 Days Relative Uncertainty ± 1°C 1 Year ± (ppm output + µV) 24 Hours 90 Days ± (ppm output + µV) 220 mV 10 nV 6.5 + .75 7 + .75 8 + .75 9 + .8 2.5 + .5 4 + .5 2.2V 100 nV 3.5 + 1.2 6 + 1.2 7 + 1.2 8 + 1.2 2.5 + 1.2 4 + 1.2 11V 1 µV 3.5 + 3 5+4 7+4 8+4 1.5 + 3 3.5 + 4 22V 1 µV 3.5 + 6 5+8 7+8 8+8 1.5 + 6 3.5 + 8 220V 10 µV 5 + 100 6 + 100 8 + 100 9 + 100 2.5 + 100 4 + 100 1100V 100 µV 7 + 600 8 + 600 10 + 600 11 + 600 3 + 600 4.5 + 600 Secondary Performance Specifications and Operating Characteristics Included in Uncertainty Specifications Stability Range ± 1°C 24 Hours ± (ppm output + µV) 220 mV Temperature Coefficient [Note] Noise Linearity ± 1°C Bandwidth 0.1-10 Hz Bandwidth 10-10 kHz 40°-50°C pk-pk RMS ± (ppm output + µV)/°C ± (ppm output + µV) 10°-40°C 0°-10°C and µV .3 + .3 .4 + .1 1.5 + .5 1 + .2 .15 + .1 5 2.2V .3 + 1 .3 + .1 1.5 + 2 1 + .6 .15 + .4 15 11V .3 + 2.5 .15 + .2 1 + 1.5 .3 + 2 .15 + 2 50 22V .4 + 5 .2 + .4 1.5 + 3 .3 + 4 .15 + 4 50 220V .5 + 40 .3 + 5 1.5 + 40 1 + 40 .15 + 60 150 1100V .5 + 200 .5 + 10 3 + 200 1 + 200 .15 + 300 500 Note: Temperature coefficient is an adder to uncertainty specifications that does not apply unless operating more than ±5°C from calibration temperature. Minimum output: 0V for all ranges, except 100V for 1100V range Maximum load: 50 mA for 2.2V through 220V ranges; 20 mA for 1100V range; 50Ω output impedance on 220 mV range; all ranges <1000 pF,>25Ω Load regulation: <0.2 ppm + 0.2 µV change, full load to no load Line regulation: <0.1 ppm change, ±10% of selected nominal line Settling time: 3 seconds to full accuracy; + 1 second for range or polarity change; + 1 second for 1100V range Overshoot: <5% Common mode rejection: 140 dB, DC to 400 Hz Remote sensing: Available 0V to ±1100V, on 2.2V through 1100V ranges 1-7 5725A Instruction Manual AC Voltage Range Resolution Frequency 24 Hours 22 mV 220 mV 2.2V 22V 1 nV 10 nV 100 nV 1 µV 10 µV Relative Uncertainty ± 1°C 90 Days 180 Days 1 Year ± (ppm output + µV) Hz 2.2 mV Absolute Uncertainty ± 5°C from calibration temperature 100 µV 1100V 11 mV 90 Days ± (ppm output + µV) 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 5 200 + 5 100 + 5 340 + 5 800 + 8 .11% + 15 .15% + 30 .4% + 40 550 + 5 220 + 5 110 + 5 370 + 5 900 + 8 .12% + 15 .17% + 30 .44% + 4 600 + 5 230 + 5 120 + 5 390 + 5 950 + 8 .13% + 15 .17% + 30 .47% + 40 600 + 5 240 + 5 120 + 5 410 + 5 950 + 8 .13% + 15 .18% + 30 .48% + 40 500 + 5 200 + 5 60 + 5 100 + 5 220 + 8 400 + 15 .10% + 30 .3% + 30 550 + 5 220 + 5 65 + 5 110 + 5 240 + 8 440 + 15 .11% + 30 .33% + 30 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 6 200 + 6 100 + 6 340 + 6 800 + 8 .11% + 15 .15% + 30 .4% + 40 550 + 6 220 + 6 110 + 6 370 + 6 900 + 8 .12% + 15 .17% + 30 .44% + 4 600 + 6 230 + 6 120 + 6 390 + 6 950 + 8 .13% + 15 .17% + 30 .47% + 40 600 + 6 240 + 6 120 + 6 410 + 6 950 + 8 .13% + 15 .18% + 30 .48% + 40 500 + 6 200 + 6 60 + 6 100 + 6 220 + 8 400 + 15 .10% + 30 .3% + 30 550 + 6 220 + 6 65 + 6 110 + 6 240 + 8 440 + 15 .11% + 30 .33% + 30 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 16 200 + 10 95 + 10 300 + 10 750 + 30 940 + 30 .15% + 40 .30% + 100 550 + 16 220 + 10 100 + 10 330 + 10 800 + 30 .1% + 30 .17% + 40 .33% + 100 600 + 16 230 + 10 110 + 10 350 + 10 850 + 30 .11% + 30 .17% + 40 .35% + 100 600 + 16 240 + 10 110 + 10 360 + 10 900 + 30 .11% + 30 .18% + 40 .36% + 100 500 + 16 200 + 10 60 + 10 100 + 10 220 + 30 400 + 30 .1% + 40 .3% + 100 550 + 16 220 + 10 65 + 10 110 + 10 240 + 30 440 + 30 .11% + 40 .33% + 100 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 100 150 + 30 70 + 7 120 + 20 230 + 80 400 + 150 .10% + 400 .20% + 1 mV 550 + 100 170 + 30 75 + 7 130 + 20 250 + 80 440 + 150 .11% + 400 .22% + 1 mV 600 + 100 170 + 30 80 + 7 140 + 20 270 + 80 470 + 150 .12% + 400 .23% + 1 mV 600 + 100 180 + 30 85 + 7 140 + 20 280 + 80 480 + 150 .12% + 400 .24% + 1 mV 500 + 100 150 + 30 40 + 7 100 + 20 200 + 80 400 + 150 .1% + 400 .2% + 1 mV 550 + 100 170 + 30 45 + 7 110 + 20 220 + 80 440 + 150 .11% + 400 .22% + 1 mV 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 1 mV 150 + 300 70 + 70 120 + 200 230 + 400 500 + 1.7 mV .12% + 5 mV .26% + 9 mV 550 + 1 mV 170 + 300 75 + 70 130 + 200 250 + 400 550 + 1.7 mV .13% + 5 mV .28% + 9 mV 600 + 1 mV 170 + 300 80 + 70 140 + 200 270 + 400 550 + 1.7 mV .13% + 5 mV .29% + 9 mV 600 + 1 mV 180 + 300 85 + 70 140 + 200 280 + 400 600 + 1.7 mV .14% + 5 mV .30% + 9 mV 500 + 1 mV 150 + 300 40 + 70 100 + 200 200 + 400 500 + 1.7 mV .12% + 5 mV .26% + 9 mV 550 + 1 mV 170 + 300 45 + 70 110 + 200 220 + 400 550 + 1.7 mV .13% + 5 mV .28% + 9 mV ± (ppm output + mV) 220V 24 Hours ± (ppm output + mV) 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 500 + 10 150 + 3 75 + 1 200 + 4 500 + 10 .15% + 110 .50% + 110 1.20% + 220 550 + 10 170 + 3 80 + 1 220 + 4 550 + 10 .15% + 110 .52% + 110 1.25% + 220 600 + 10 170 + 3 85 + 1 240 + 4 600 + 10 .16% + 110 .53% + 110 1.25% + 220 600 + 10 180 + 3 90 + 1 250 + 4 600 + 10 .16% + 110 .54% + 110 1.30% + 220 500 + 10 150 + 3 45 + 1 100 + 1 300 + 10 .15% + 110 .50% + 110 1.20% + 220 550 + 10 170 + 3 50 + 1 110 + 1 330 + 10 .15% + 100 .52% + 110 1.20% + 220 50-1k 75 + 4 80 + 4 85 + 4 90 + 4 50 + 4 55 + 4 40-1k 1k-20k 20k-30k 75 + 4 105 + 6 230 + 11 80 + 4 125 + 6 360 + 11 85 + 4 135 + 6 440 + 11 90 + 4 165 + 6 600 + 11 50 + 4 85 + 6 160 + 11 55 + 4 105 + 6 320 + 11 30k-50k 50k-100k 230 + 11 600 + 45 360 + 11 .13% + 45 440 + 11 .16% + 45 600 + 11 .23% + 45 160 + 11 380 + 45 320 + 11 .12% + 45 5725A Amplifier: 1100V 1 mV 750V 1-8 Introduction and Specifications Specifications 1 AC Voltage (continued) Secondary Performance Specifications and Operating Characteristics Included in Uncertainty Specifications Range 2.2 mV 22 mV 220 mV 2.2V 22V 220V 1100V Frequency Stability ± 1°C 24 Hours Hz ± µV Temperature Coefficient 0°-10°C 10°-40°C and 40°-50°C ±µV/°C 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 5 5 2 2 3 3 5 5 5 5 2 2 3 5 10 15 ± (ppm output + µV) 150 + 20 80 + 15 12 + 2 10 + 2 10 + 2 20 + 4 100 + 10 200 + 20 .05 .05 .05 .05 .05 .05 .1 .1 .2 .2 .3 .3 .4 .4 .5 .5 .2 .3 .2 .3 .2 .3 .4 .5 .5 .5 .6 .6 1 1 1 1 ± (ppm output µV)/°C 2+1 2+1 2+1 2+1 2+1 2+1 15 + 2 15 + 2 15 + 4 15 + 4 80 + 5 80 + 5 80 + 5 80 + 5 80 + 5 80 + 5 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 10-20 20-40 40-20k 20k-50k 50k-100k 100k-300k 300k-500k 500k-1M 50-1k 150 + 20 80 + 15 12 + 4 15 + 5 15 + 5 30 + 10 70 + 20 150 + 50 150 + 20 80 + 15 12 + 8 15 + 10 15 + 10 30 + 15 70 + 100 150 + 100 150 + 200 80 + 150 12 + 80 15 + 100 15 + 100 30 + 400 100 + 10 mV 200 + 20 mV ±(ppm output + mV) 20 + .5 50 + 10 50 + 10 15 + 5 15 + 5 2+1 5+2 10 + 2 15 + 4 10 + 4 20 + 4 80 + 15 80 + 15 80 + 40 80 + 40 80 + 100 80 + 100 50 + 100 50 + 100 15 + 30 15 + 40 2 + 10 4 + 15 10 + 20 20 + 20 10 + 40 20 + 40 80 + 150 80 + 150 80 + 300 80 + 300 80 + 500 80 + 500 50 + 1 mV 50 + 1 mV 15 +300 15 + 300 2 + 80 4 + 80 10 + 100 20 + 100 10 + 500 20 + 500 80 + 600 80 + 600 80 + 800 80 + 800 80 + 1 mV 80 + 1 mV ±(ppm output)/°C 2 5 Output Impedance Ω 50 50 50 Load Regulation ± (ppm output + µV) 10 + 2 10 + 2 10 + 4 30 + 10 120 + 16 300 ppm 600 ppm .12% 10 + 20 10 + 20 10 + 30 30 + 50 80 + 80 100 + 700 200 + 1.1 mV 600 + 3.0 mV 10 + .2 mV 10 + .2 mV 10 + .3 mV 30 + .6 mV 80 + 3 mV 250 + 25 mV 500 + 50 mV 1000 + 110 mV 10 + 1 Maximum Distortion Bandwidth 10 Hz-10 MHz ± (% output + µV) .05 + 10 .035 + 10 .035 + 10 .035 + 10 .035 + 10 .3 + 30 .3 + 30 2 + 30 .05 + 11 .035 + 11 .035 + 11 .035 + 11 .035 + 11 .3 + 30 .3 + 30 1 + 30 .05 + 16 .035 + 16 .035 + 16 .035 + 16 .035 + 16 .3 + 30 .3 + 30 2 + 30 .05 + 80 .035 + 80 .035 + 80 .035 + 80 .035 + 80 .3 + 110 .3 + 110 1 + 110 .05 + 700 .035 + 700 .035 + 700 .035 + 700 .035 + 700 .3 + 800 .3 + 800 2 + 800 .05 + 10 mV .05 + 10 mV .05 + 10 mV .05 + 10 mV .1 + 13 mV 1.5 + 50 mV 1.5 + 50 mV 3.5 + 100 mV ±(% output) .07 1-9 5725A Instruction Manual AC Voltage (continued) Secondary Performance and Operating Characteristics (continued) Included in Uncertainty Specifications 5725A Amplifier: Temperature Coefficient Stability Range ±1°C Frequency Load Regulation Distortion [Note 2] Bandwidth 0°-10°C 10°-40°C 24 Hours 10 Hz-10 MHz and 40°-50°C ±(ppm output + mV) Hz ±(ppm output)/°C ±(ppm output + mV) ±(% output) 150 pF 1000 pF 40-1k 10 + .5 5 5 10 + 1 .10 .10 1k-20k 15 + 2 5 5 90 + 6 .10 .15 20k-50k 40 + 2 10 10 275 + 11 .30 .30 50k-100k 130 + 2 30 30 500 + 30 .40 .40 1100V Voltage Range Maximum Current Limits Load Limits Minimum output: 10% on each range 2.2V [Note 1] External sense: Selectable for 2.2v, 22V, 220V, and 22V 50 mA, 0°C-40°C >50Ω, 220V 20 mA, 40°C-50°C 1000 pF 1100V 6 mA 600 pF 5725A Amplifier: 40 Hz-5 kHz 1100V Output display formats: Voltage or dBm, dBm reference 600Ω. Settling time to full accuracy: 1000 pF [Note 2] Frequency (Hz) <20 7 300 pF 120-120k 5 >120k 2 50 mA 5 kHz-30 kHz 70 mA 30 kHz-100 kHz 70 mA 1100V ranges; 5700A <100 kHz, 5725A <30 kHz Settling time (seconds) 150 pF [Note 3] Notes: 1. 2.2V Range, 100 kHz-1.2 MHz only: uncertainty specifications cover loads to 10 mA or 1000 pF. For higher loads, load regulation is added. 2. The 5725A will drive up to 1000 pF of load capacitance. Uncertainty specifications include loads to 300 pF and 150 pF as shown under "Load Limits." For capacitance’s up to the maximum of 1000 pF, add "Load Regulation." 3. Applies from 0°C to 40°C 40 Hz 30 kHz 100V 5700A 5725A 5205A or 5215A 220V VOLTAGE 7 2.2 x 10 V-Hz 22V VOLT-HERTZ CAPABILITY 5700A-03 3.5V 10 Hz 50 Hz 1-10 1 kHz 100 kHz 1 MHz FREQUENCY 30 MHz + 1 second for amplitude or frequency range change; + 2 seconds for 5700A 1100V range; + 4 seconds for 5725A 1100V range Overshoot: <10% Common mode rejection: 140 dB, DC to 400 Hz Frequency: Ranges (Hz): 10.000-11.999, 12.00-119.99 120.0-1199.9, 1.200k-11.999k 12.00k-119.99k, 120.0k-1.1999 Uncertainty: ±0.01% Resolution: 11.999 counts Phase lock: Selectable rear panel BNC input Phase uncertainty (except 1100V range): >30 Hz: ±1° + 0.05°/kHz), <30 Hz: ±3° Input voltage: 1V to 10V rms sine wave (do not exceed 1V for mV ranges) Frequency range: 10 Hz to 1.1999 MHz Lock range: ±2% of frequency Lock-in time: Larger of 10/frequency or 10 msec Phase reference: Selectable, rear panel BNC output Range: ±180° Phase Uncertainty (except 1100V range): ±1° at quadrature points (0°, ±90°, ±180°) elsewhere ±2° Stability: ±0.1° Resolution: 1° Output level: 2.5V rms ±0.2V Frequency range: 50 kHz to 1 kHz, useable 10 Hz to 1.1999 MHz Introduction and Specifications Specifications 1 Resistance Nominal Value Ω 0 1 1.9 10 19 100 190 1k 1.9k 10k 19k 100k 190k 1M 1.9M 10M 19M 100M Absolute Uncertainty of Characterized Value ±5°C from calibration temperature [Note 1] 24 Hours 90 Days 180 Days 1 Year ±ppm 50 µΩ 40 33 8 7 4 4 3.5 3.5 3.5 3.5 3.5 3.5 5 6 14 24 60 50 µΩ 32 25 5 4 2 2 2 2 2 2 2 2 2.5 3.5 10 20 50 50 µΩ 110 110 33 31 20 20 15 15 14 14 16 16 23 24 46 55 130 50 µΩ 100 100 30 28 18 18 13 13 12 12 14 14 20 21 40 50 125 50 µΩ 95 95 28 26 17 17 12 12 11 11 13 13 18 19 37 47 120 50 µΩ 85 85 26 24 15 15 11 11 9 9 11 11 16 17 33 43 110 Relative Uncertainty ±1°C 24 Hours 90 Days ±ppm Secondary Performance Specifications and Operating Characteristics Included in Uncertainty Specifications Nominal Value Stability ±1°C 24 Hours Temperature Coefficient [Note 2] 10°-40°C 0°-10°C and Full Spec Load Range [Note 3] Maximum Peak Current 40°-50°C Ω ±ppm ±ppm/°C Maximum Difference of Characterized to Nominal Value mA mA ±ppm 500 700 500 Two-Wire Adder active compensation [Note 4] Lead Resistance 0.1Ω 1Ω ±mΩ 0 1 32 4 5 8-500 8-100 1.9 25 6 7 8-100 500 500 2 4 10 5 2 3 8-11 220 300 2 4 2 2 4 4 19 4 2 3 8-11 160 300 2 4 100 2 2 3 8-11 70 150 2 4 190 2 2 3 8-11 50 150 2 4 1k 2 2 3 1-2 22 150 10 15 1.9k 2 2 3 1-1.5 16 150 10 15 10k 2 2 3 100-500 µA 7 150 50 60 19k 2 2 3 50-250 µA 5 150 100 120 100k 2 2 3 10-100 µA 1 150 190k 2 2 3 5-50 µA 500 µA 150 1M 2.5 2.5 6 5-20 µA 100 µA 200 1.9M 3.5 3 10 2.5-10 µA 50 µA 200 10M 10 5 20 .5-2 µA 10 µA 300 19M 20 8 40 .25-1 µA 5 µA 300 100M 50 12 100 50-200 nA 1 µA 500 Notes: 1. Specifications apply to displayed value. 4-wire connections, except 100 mΩ. 2. Temperature coefficient is an adder to uncertainty specifications that does not apply unless operated more than 5°C from calibration temperature, or calibrated outside the range 19°C to 24°C. Two examples: a) Calibrate at 20°C: Temperature coefficient adder is not required unless operated below 15°C or above 25°C. b) Calibrate at 26°C: Add 2°C temperature coefficient adder. Additional temperature coefficient adder is not required unless operated below 21°C or above 31°C. 3. Refer to current derating factors table for loads outside of this range. 4. Active two-wire compensation may be selected for values less than 100 kΩ, with either the front panel or the meter input terminals as reference plane. Active compensation is limited to 11 mA load, and to 2V burden. Two wire compensation can be used only with Ω meters that source continuous (not pulsed) dc current. 1-11 5725A Instruction Manual Current Derating Factors Nominal Value Value of Derating Factor K for Over or Under Current Two-Wire Comp I1 V/m but <3 V/m, add 1% of range Relative Uncertainty ±1°C 24 Hours 24 Hours 90 Days 180 Days 1 Year ± (ppm output + nA) nA 90 Days ± (ppm output + nA) 220 µA .1 45 + 10 50 + 10 55 + 10 60 + 10 24 + 2 2.2 mA 1 45 + 10 50 + 10 55 + 10 60 + 10 24 + 5 26 + 5 22 mA 10 45 + 100 50 + 100 55 + 100 60 + 100 24 + 50 26 + 50 µA ± (ppm output + µA) 26 + 2 ± (ppm output + µA) 220 mA .1 55 + 1 60 + 1 65 + 1 70 + 1 26 + .3 30 + .3 2.2A 1 75 + 30 80 + 30 90 + 30 95 + 30 40 + 7 45 + 7 10 330 + 470 340 + 480 350 + 480 360 + 480 100 + 130 110 + 130 [Note 1] 5725A Amplifier: 11A Secondary Performance Specifications and Operating Characteristics Included in Uncertainty Specifications Range Temperature Coefficient Burden Maximum [Note 2] Voltage Load Stability ±1°C 24 Hours Noise 0°-10°C Compliance Adder For Full Bandwidth Bandwidth and Limits [Note 3] Accuracy 0.1-10 Hz 10-10 kHz [Note 4] pk-pk RMS Ω ppm output + nA nA 10°-40°C 40°-50°C V ± (ppm output + nA) ± (ppm output + nA)/°C ±nA/V 220 µA 5+1 1 + .40 3+1 10 .2 20k 6 + .9 10 2.2 mA 5+5 1+2 3 + 10 10 .2 2k 6+5 10 22 mA 5 + 50 1 + 20 3 + 100 10 10 200 6 + 50 50 220 mA 8 + 300 1 + 200 3 + 1 µA 10 100 20 9 + 300 500 2.2A 9 + 7 µA 1 + 2.5 µΑ A3 + 10 µA 3 2 µA 2 12 + 1.5 µA 20 µA [Note 5] 5725A: ± (ppm output + µA) 11A 25 + 100 ± (ppm output + µA)/°C 20 + 75 30 + 120 ppm output + µA 4 0 4 15 + 70 µA 175 Notes: Maximum output from 5700A terminals is 2.2A. Uncertainty specifications for 220 µA and 2.2 mA ranges are increased by 1.3 X when supplied through 5725A terminals. Specifications are otherwise identical for all output locations. 1. Add to uncertainty specifications: ±200 X I ppm for >100 mA on 220 mA range 2 ±10 X I ppm for >1A on 2.2A range 2 2. Temperature coefficient is an adder to uncertainty specifications. It does not apply unless operating more than ±5°C from calibration temperature. 3. Burden voltage adder is an adder to uncertainty specifications that does not apply unless burden voltage is greater than 0.5V. 4. For higher loads, multiply uncertainty specification by: 1+ 0.1 x actual load maximum load for full accuracy 5. 5700A compliance limit is 2V for outputs from 1A to 2.2A. 5725A Amplifier may be used in range-lock mode down to 0A. Minimum output: 0 for all ranges, including 5725A. Settling time to full accuracy: 1 second for µA and mA ranges; 3 seconds for 2.2A range; 6 seconds for 11A range; + 1 second for range or polarity change Overshoot: <5% 1-13 5725A Instruction Manual AC Current Absolute Uncertainty Frequency Range Resolution 2.2 mA 22 mA 10 nA 100 nA 2.2A 1 µA 10 µA 180 Days 1 Year 24 Hours 90 Days ± (ppm output + nA) 10-20 650 + 30 700 + 30 750 + 30 800 + 30 450 + 30 500 + 30 20-40 350 + 25 380 + 25 410 + 25 420 + 25 270 + 25 300 + 25 40-1k 120 + 20 140 + 20 150 + 20 160 + 20 110 + 20 120 + 20 1k-5k 500 + 50 600 + 50 650 + 50 700 + 50 450 + 50 500 + 50 5k-10k .15% + 100 .16% + 100 .17% + 100 .18% + 100 .14% + 100 .15% + 100 10-20 650 + 50 700 + 50 750 + 50 800 + 50 450 + 50 500 + 50 20-40 350 + 40 380 + 40 410 + 40 420 + 40 270 + 40 300 + 40 40-1k 120 + 40 140 + 40 150 + 40 160 + 40 110 + 40 120 + 40 1k-5k 500 + 500 600 + 500 650 + 500 700 + 500 450 + 500 500 + 500 5k-10k .15% + 1 µA .16% + 1 µA .17% + 1 µA .18% + 1 µA .14% + 1 µA .15% + 1 µA 10-20 650 + 500 700 + 500 750 + 500 800 + 500 450 + 500 500 + 500 20-40 350 + 400 380 + 400 410 + 400 420 + 400 270 + 400 300 + 400 40-1k 120 + 400 140 + 400 150 + 400 160 + 400 110 + 400 120 + 400 1k-5k 500 + 5 µA 600 + 5 µA 650 + 5 µA 700 + 5 µA 450 + 5 µA 500 + 5 µA 5k-10k .15% + 10 µA .16% + 10 µA .17% + 10 µA .18% + 10 µA .14% + 10 µA .15% + 10 µA ± (ppm output + µA) Hz 220 mA 90 Days ± (ppm output + nA) Hz 1 nA ±1°C For fields strengths >1 V/m but <3 V/m, add 1% of range 24 Hours 220 µA Relative Uncertainty ±5°C from calibration temperature ± (ppm output + µA) 10-20 650 + 5 700 + 5 750 + 5 800 + 5 450 + 5 500 + 5 20-40 350 + 4 380 + 4 410 + 4 420 + 4 280 + 4 300 + 4 40-1k 120 + 4 150 + 4 170 + 4 180 + 4 110 + 4 130 + 4 1k-5k 500 + 50 600 + 50 650 + 50 700 + 50 450 + 50 500 + 50 5k-10k .15% + 100 .16% + 100 .17% + 100 .18% + 100 .14% + 100 .15% + 100 20-1k 600 + 40 650 + 40 700 + 40 750 + 40 600 + 40 650 + 40 1k-5k 700 + 100 750 + 100 800 + 100 850 + 100 650 + 100 750 + 100 5k-10k .80% + 200 .90% + 200 .95% + 200 1.0% + 200 .75% + 200 .85% + 200 40-1k 370 + 170 400 + 170 440 + 170 460 + 170 300 + 170 330 + 170 1k-5k 800 + 380 850 + 380 900 + 380 950 + 380 700 + 380 800 + 380 5k-10k .3% + 750 .33% + 750 .35% + 750 .36% + 750 .28% + 750 .32% + 750 5725A Amplifier: 11A 1-14 100 µA Introduction and Specifications Specifications 1 AC Current (continued) Secondary Performance Specifications and Operating Characteristics Included in Uncertainty Specifications Maximum Temperature Coefficient Noise and Stability Range Resistive [Note 1] ±1°C Frequency Distortion Compliance 24 Hours 0°-10°C 10°-40°C Limits and 40°-50°C 220 µA 2.2 mA 22 mA 220 mA 2.2A ± (ppm output + nA)/°C Load For Full Bandwidth Accuracy 10 Hz-50 kHz [Note 2] <0.5V Burden Ω ± (% output + µA) Hz ± (ppm output + nA) 10-20 150 + 5 50 + 5 50 + 5 20-40 80 + 5 20 + 5 20 + 5 40-1k 30 + 3 4 + .5 10 + .5 .05 + .1 1k-5k 50 + 20 10 + 1 20 + 1 .25 + .5 5k-10k 400 + 100 20 + 100 20 + 100 .5 + 1 10-20 150 + 5 50 + 5 50 + 5 .05 + .1 20-40 80 + 5 20 + 4 20 + 4 40-1k 30 + 3 4+1 10 + 2 .05 + .1 1k-5k 50 + 20 10 + 100 20 + 100 .25 + .5 5k-10k 400 + 100 50 + 400 50 + 400 .5 + 1 10-20 150 + 50 50 + 10 50 + 10 .05 + .1 20-40 80 + 50 20 + 10 20 + 10 40-1k 30 + 30 4 + 10 10 + 20 .05 + .1 1k-5k 50 + 500 10 + 500 20 + 400 .25 + .5 5k-10k 400 + 1 µA 50 + 1 µA 50 + 1 µA .5 + 1 V rms .05 + .1 7 7 7 2k 500 150 .05 + .1 .05 + .1 Hz ± (ppm output + µA) 10-20 150 + .5 ± (ppm output + µA)/°C 50 + .05 50 + .05 20-40 80 + .5 20 + .05 20 + .05 40-1k 30 + .3 4 + .1 10 + .1 .05 + 10 1k-5k 50 + 3 10 + 2 20 + 2 .25 + 50 5k-10k 400 + 5 50 + 5 50 + 5 .5 + 100 20-1k 50 + 5 4+1 10 + 1 1k-5k 80 + 20 10 + 5 20 + 5 5k-10k 800 + 50 50 + 10 50 + 10 40-1k 75 + 100 20 + 75 30 + 75 1k-5k 100 + 150 40 + 75 50 + 75 5k-10k 200 + 300 100 + 75 100 + 75 .05 + 10 7 1.4 15 .05 + 10 .5 + 100 .5 [Note 3] .3 + 500 1 + 1 mA ± (% output) 5725A Amplifier: 11A .05 + .1 3 3 .05 [Note 4] .12 .5 Notes: Maximum output from 5700A terminals is 2.2A. Uncertainty specifications for 220 µA and 2.2 mA ranges are increased by 1.3 x plus 2 µA when supplied through 5725A terminals. Specifications are otherwise identical for all output locations. 1. Temperature coefficient is an adder to uncertainty specifications that does not apply unless operating more than ±5°C from calibration temperature. 2. For larger resistive loads multiply uncertainty specifications by: ( actual load maximum load for full acuracy ) 2 3. 1.5V compliance limit above 1A. 5725A Amplifier may be used in range-lock mode down to 1A. 4. For resistive loads within rated compliance voltage limits. Minimum output:: 9 µA for 220 µA range, 10% on all other ranges. 1A minimum for 5725A. Inductive load limits: 400 µH (5700A or 5725A). 20 µH for 5700A output >1A. Power factors: 5700A, 0.9 to 1; 5725A, 0.1 to 1. Subject to compliance voltage limits. Frequency: Range (Hz): 10.000-11.999, 12.00-119.99, 120.0-1199.9, 1.200k-10.000k Uncertainty: ±0.01% Resolution: 11,999 counts Settling time to full accuracy: 5 seconds for 5700A ranges; 6 seconds for 5725A 11A range; +1 second for amplitude or frequency range change. Overshoot: <10% 1-15 5725A Instruction Manual Wideband AC Voltage (Option -03) Specifications apply to the end of the cable and 50Ω termination used for calibration: Absolute Uncertainty ±5°C from calibration temperature 30 Hz-500 kHz Range Volts Resolution dBm 24 Hours 90 Days 180 Days 1 Year ± (% output + µV) 1.1 mV -46 10 nV .4 + .4 .5 + .4 .6 + .4 .8 + 2 3 mV -37 10 nV .4 + 1 .45 + 1 .5 + 1 .7 + 3 11 mV -26 100 nV .2 + 4 .35 + 4 .5 + 4 .7 + 8 33 mV -17 100 nV .2 + 10 .3 + 10 .45 + 10 .6 + 16 110 mV -6.2 1 µV .2 + 40 .3 + 40 .45 + 40 .6 + 40 330 mV +3.4 1 µV 0.2 + 100 0.25 + 100 .35 + 100 .5 + 100 1.1V +14 10 µV .2 + 400 .25 + 400 .35 + 400 .5 + 400 3.5V +24 10 µV 15 + 500 .2 + 500 .3 + 500 .4 + 500 Frequency Frequency Resolution Amplitude Flatness, 1 kHz Reference Voltage Range 1.1 mV Hz Hz 3 mV Temperature Coefficient Settling Time To Full Accuracy Harmonic Distortion ±ppm/°C Seconds dB >3 mV ±% 10-30 .01 .3 .3 .3 100 7 -40 30-120 .01 .1 .1 .1 100 7 -40 120-1.2k .1 .1 .1 .1 100 5 -40 1.2k-12k 1 .1 .1 .1 100 5 -40 12k-120k 10 .1 .1 .1 100 5 -40 120k-1.2M 100 .2 + 3 µV .1 + 3 µV .1 + 3 µV 100 5 -40 1.2M-2M 100k .2 + 3 µV .1 + 3 µV .1 + 3 µV 100 0.5 -40 2M-10M 100k .4 + 3 µV .3 + 3 µV .2 + 3 µV 100 0.5 -40 10M-20M 1M .6 + 3 µV .5 + 3 µV .4 + 3 µV 150 0.5 -34 20M-30M 1M 1.5 + 15 µV 1.5 + 3 µV 1 + 3 µV 300 0.5 -34 Additional Operating Information: dBm reference = 50Ω Range boundaries are at voltage points, dBm levels are approximate. dBm = 10 log ( Power 1 mW ), 0.22361V across 50Ω = 1 mW or 0 dBm Minimum output: 300 µV (-57 dBm) Frequency uncertainty: ±0.01% Frequency resolution: 11,999 counts to 1.1999 MHz, 119 counts to 30 MHz. Overload protection: A short circuit on the wideband output will not result in damage. After settling time, normal operation is restored upon removal. 1-16 Introduction and Specifications Specifications 1 General Specifications: Warm-Up time: 2 X the time since last warmed up, to a maximum of 30 minutes. System installation: Rear output configuration and rack- mount kit available. Standard interfaces: IEEE-488, RS-232, 5725A, 5205A or 5215A, 5220A, phase lock in (BNC), phase reference out (BNC). Temperature performance: Operating: 0°C to 50°C. Calibration: 15°C to 35°C. Storage: -40°C to 75°C. Relative humidity: Operating: <80% to 30°C, <70% to 40°C, <40% to 50°C. Storage: <95%, non-condensing. Safety: Designed to comply with UL1244 (1987); IEC 348-1978; IEC 66E (CO) 4; CSA 556B. Guard isolation: 20 volts EMI/RFI: Designed to comply with FCC Rules Part 15, Subpart J, Class B; VDE 0871, Class B. Reliability: MIL-T-28800D, para. 3.13.3. Line Power: 47 to 63 Hz; ±10% allowed about selectable nominal line voltage: 100V, 110V, 115V, 120V, 200V, 220V, 230V, 240V. Maximum power: 5700A, 300 VA; 5725A, 750 VA. Electromagnetic Compatibility: This instrument is designed to operate in Standards Laboratory environments where in electromagnetic is highly controlled. If used in areas with RF fields >0.78 V/m there could be errors in measurements. Size: 5700A: Height 17.8 cm (7 in), standard rack increment, plus 1.5 cm (0.6 in) for feet; Width 43.2 cm (17 in), standard rack width; Depth 63.0 cm (24.8 in), overall; 57.8 cm (22.7 in), rack depth. 5725A: Height 13.3 cm, (5.25 in); Width and depth same as 5700A. Both units project 5.1 cm, (2 in) from rack front. Weight: 5700A: 27 kg (62 lbs); 5725A: 32 kg (70 lbs). 43.2 cm (17 in) 17.8 cm (7 in) 6.35 cm (2.5 in) 63 cm (24.8 in) FOR CABLE ACCESS 1-17 5725A Instruction Manual 1-18 Chapter 2 Installation Title 2-1. 2-2. 2-3. 2-4. 2-5. 2-6. 2-7. 2-8. 2-9. Introduction .......................................................................................... Unpacking and Inspection .................................................................... Service Information .............................................................................. Placement and Rack Mounting............................................................. Cooling Considerations ........................................................................ Connecting to the 5700A Calibrator .................................................... Selecting Line Voltage ......................................................................... Accessing the Fuse. .............................................................................. Connecting to Line Power.................................................................... Page 2-3 2-3 2-5 2-5 2-5 2-6 2-7 2-8 2-9 2-1 5725A Instruction Manual 2-2 Installation Introduction 2 Warning The 5725A amplifier is capable of supplying lethal voltages. Do not touch the 5700A output terminals. Read this section before operating the 5725A. Introduction 2-1. This section provides instructions for unpacking and installing the 5725A. Procedures for line voltage selection, fuse replacement, and connection to line power and the 5700A Calibrator are provided here. Read this section before operating the 5725A. Instructions for connecting cables to a UUT (Unit Under Test) are in Section 4 of the 5700A Operator Manual. Unpacking and Inspection 2-2. The 5725A is shipped in a container that is specially designed to prevent damage during shipping. Inspect the 5725A carefully for damage, and immediately report any damage to the shipper. Instructions for inspection and claims are included in the shipping container. If you need to reship the 5725A, use the original container. If it is not available, you can order a new container from Fluke by identifying the amplifier’s model and serial number. When you unpack the 5725A, check for all the standard equipment listed in Table 2-1. Report any shortage to the place of purchase or to the nearest Technical Service Center. (A List of Technical Service Centers is located in Section 8 of this manual.) If performance tests are required for your acceptance procedures, refer to Section 3 of the 5700A Service Manual for instructions. Line power cords available from Fluke are listed in Table 2-2 and illustrated in Figure 2-1. Table 2-1. Standard Equipment Item Amplifier Line Power Cord Shielded 5700A/5725A Interface Cable 5725A Instruction Manual Spare 4A, 250V Fuse Certificate of Calibration Model or Part Number 5725A (See Table 2-2 and Figure 2-1) 842901 823435 216846 (None) 2-3 5725A Instruction Manual Table 2-2. Line Power Cord Types Available from Fluke TYPE VOLTAGE/CURRENT North America North America Universal Euro United Kingdom Switzerland Australia South Africa LC-1 120V/15A 240V/15A 220V/16A 240V/13A 220V/10A 240V/10A 240V/5A LC-2 LC-5 FLUKE OPTION NUMBER LC-1 LC-2 LC-3 LC-4 LC-5 LC-6 LC-7 LC-3 LC-6 LC-4 LC-7 aq2f.eps Figure 2-1. Line Power Cords Available for Fluke Instruments 2-4 Installation Service Information Service Information 2 2-3. Each 5725A Amplifier is warranted to the original purchaser for a period of one year beginning on the date received. The warranty is located at the front of this manual. Factory-authorized service and technical advice for the 5725A is available at Fluke Service Centers. Section 8 contains a list of Service Centers. Warning Servicing described in this manual is to be done by qualified service personnel only. To avoid electrical shock, do not service the 5725A unless you are qualified to do so. The owner may choose to repair a 5725A using the troubleshooting information in Section 7 to isolate a faulty module, then use the Module Exchange Program. Refer to the Fluke catalog or contact a Service Center representative for the module exchange procedure. Placement and Rack Mounting 2-4. You can stack the 5725A on top of or below the 5700A Calibrator. (Choose the configuration that provides the easiest access to the 5700A Calibrator controls.) Or, you can mount the 5725A in a standard-width, 24-inch (61-cm) deep equipment rack. For bench-top stacking, the 5725A is equipped with non-skid feet. To mount the 5725A in an equipment rack, order the accessory 5725A Rack Mount Kit, Model Y5735. An instruction sheet is packed with the kit. Caution Use only the rack mount slides included in the Y5735 kit. Rack mount slides intended for other instruments can block the side ventilation holes on the 5725A and cause overheating. Cooling Considerations 2-5. Caution Damage caused by overheating may occur if the area around the air intake is restricted, the intake air is too warm, or the fan filter becomes clogged. Accuracy and dependability of all internal parts of the 5725A are enhanced by maintaining the coolest possible internal temperature. By observing the following rules you can lengthen the life of the 5725A: • The area around the fan filter must be at least 3 inches from nearby walls or rack enclosures. • Exhaust perforations on the sides of the 5725A must be clear of obstructions. Most of the heat exits from the side vents near the front. • Air entering the instrument must be room temperature. Make sure that exhaust from another instrument is not directed into the fan inlet. • Clean the fan filter every 30 days, or more frequently if the 5725A is operated in a dusty environment. (Instructions for cleaning the fan filter are in Section 6.) 2-5 5725A Instruction Manual Connecting to the 5700A Calibrator 2-6. Proceed as follows to connect the 5725A to the 5700A: 1. Turn the power off for both instruments and disconnect their line power cords. 2. Connect either end of the interface cable to the 5725A connector labeled 5700A. Dress the cable only as Figure 2-2 shows. The figure shows how to dress the cable in installation arrangements with the 5725A on top or bottom. 3. Connect the other end to the 5700A connector labeled 5725A. The 5700A/5725A interface cable provides all the digital and analog control signals for the amplifier, and it provides conductors to route amplified voltage to the 5700A OUTPUT binding posts. 5700A 5725A 5725A AMPLIFIER 5700A CALIBRATOR 5725A 5700A 5700A CALIBRATOR 5725A AMPLIFIER aq3f.eps Figure 2-2. Correct Way to Dress Interface Cable 2-6 Installation Selecting Line Voltage Selecting Line Voltage 2 2-7. The 5725A arrives from the factory configured for the line voltage normally appropriate for the country of purchase, or as specified at the time of purchase. Check the line power label on the rear panel of the 5725A to verify that the line voltage matches local line power. Figure 2-3 shows the location of the line power label and switches, and the switch settings for each line voltage. The 5725A can be set to operate from eight different nominal line voltages; each voltage setting has a voltage tolerance of ±10% and a frequency range of 47 to 63 Hz. The line voltage switches are located on the bottom left side of the rear panel. To change the line voltage setting, set the line voltage selection switches to the correct setting shown in Figure 2-3. CAUTION FOR FIRE PROTECTION REPLACE ONLY WITH A 250V FUSE OF INDICATED RATING. VOLTAGE SELECTION S2 S3 S4 100V 110V 115V 120V WARNING GROUNDING CAUTION FOR FIRE PROTECTION REPLACE ONLY WITH A 250V FUSE OF INDICATED RATING. CONNECTOR IN POWER CORD MUST BE CONNECTED TO ENSURE PROTECTION FROM ELECTRONIC SHOCK. VOLTAGE SELECTION 47-63 Hz 750VA MAX FUSE S2 S3 S4 ! FUSE 100V 110V 115V 120V ! F8A 250V (FAST) S2 S3 S4 200V 220V 230V 240V ! F8A 250V (FAST) S2 S3 S4 200V 220V 230V 240V FUSE ! F4A 250V (FAST) JOHN FLUKE MFG. CO., INC. MADE IN U.S.A. PATENTS PENDING CURRENT OUTPUT NO INTERNAL USER SERVICEABLE PARTS REFER SERVICE TO QUALIFIED SERVICE PERSONNEL TO CLEAN FILTER REMOVE FROM INSTRUMENT AND FLUSH WITH WARM SOAPY WATER HI 11A MAX 20V PK MAX ! LO F4A 250V (FAST) CHASSIS GROUND 5700A CALIBRATOR S2 S3 S4 CALIBRATION ENABLE NORMAL aq4f.eps Figure 2-3. Line Power Label and Switch Location 2-7 5725A Instruction Manual Accessing the Fuse 2-8. wCaution To prevent instrument damage, verify that the correct fuse is installed for the line voltage setting. Acceptable fuse types are Bussman type MTH or Littelfuse type 312 or equivalent, of the appropriate amperage rating. Use only a 4A, 250V fast-blow fuse when the line voltage selection switches are set in the range 200-240V. Note A spare 4A, 250V fuse is shipped with the 5725A to ensure that one is available for use on the 200-240V range. The line power fuse is accessible on the rear panel. The fuse rating label to the right of the fuse holder (labeled FUSE) shows the correct replacement fuse rating for each line voltage setting. To check or replace the fuse, refer to Figure 2-4 and proceed as follows: 1. Turn off the POWER switch and disconnect the line power cord from ac line power. 2. Insert the blade of a standard screwdriver in the slot of the fuse holder labeled FUSE. 3. Turn the screwdriver counterclockwise until the cap and fuse pop free. 4. To reinstall the fuse, reverse this procedure. WARNING GROUNDING CAUTION FOR FIRE PROTECTION REPLACE ONLY WITH A 250V FUSE OF INDICATED RATING. CONNECTOR IN POWER CORD MUST BE CONNECTED TO ENSURE PROTECTION FROM ELECTRONIC SHOCK. VOLTAGE SELECTION 47-63 Hz 750VA MAX FUSE S2 S3 S4 ! FUSE 100V 110V 115V 120V ! F8A 250V (FAST) S2 S3 S4 200V 220V 230V 240V JOHN FLUKE MFG. CO., INC. MADE IN U.S.A. PATENTS PENDING CURRENT OUTPUT NO INTERNAL USER SERVICEABLE PARTS REFER SERVICE TO QUALIFIED SERVICE PERSONNEL TO CLEAN FILTER REMOVE FROM INSTRUMENT AND FLUSH WITH WARM SOAPY WATER HI 11A MAX 20V PK MAX ! LO F4A 250V (FAST) CHASSIS GROUND 5700A CALIBRATOR S2 S3 S4 CALIBRATION ENABLE NORMAL aq5f.eps Figure 2-4. Accessing the Fuse 2-8 Installation Connecting to Line Power Connecting to Line Power 2 2-9. Warning To avoid shock hazard, connect the factory-supplied, threeconductor line power cord to a properly grounded power outlet. Do not use a two-conductor adapter or extension cord; this will break the protective ground connection. After verifying that the line voltage selection switches are correctly set, verify that the correct fuse is installed. Connect the 5725A to a properly grounded three-prong outlet. 2-9 5725A Instruction Manual 2-10 Chapter 3 Operating Notes Title 3-1. 3-2. 3-3. 3-4. 3-5. 3-6. 3-7. 3-8. 3-9. 3-10. 3-11. 3-12. Introduction .......................................................................................... Front Panel Features............................................................................. Rear Panel Features.............................................................................. Turning on the 5725A Amplifier.......................................................... Warm Up .............................................................................................. 5725A Operating Functions and Modes............................................... Standby............................................................................................. Voltage Standby............................................................................... Current Standby ............................................................................... Voltage Operate ............................................................................... Current Operate................................................................................ Conditions That Activate the 5725A.................................................... Page 3-3 3-4 3-6 3-8 3-8 3-9 3-9 3-10 3-11 3-12 3-13 3-14 3-1 5725A Instruction Manual 3-2 Operating Notes Introduction Introduction 3 3-1. This section provides setup and operation information for the 5725A Amplifier. This section begins with a reference for the 5725A front and rear panel features. Information about setting up and powering up the 5725A follows. Please read this information before operating the amplifier. Also contained in this section is a description of all 5725A operating functions and modes. Because the amplifier operates under complete control of the 5700A Calibrator, operating instructions such as how to call up a specific output value are contained in Section 4 of the 5700A Operator Manual. Operating the 5725A in remote control is covered in Section 5 of the 5700A Operator Manual. 3-3 5725A Instruction Manual Front Panel Features 3-2. Front panel features are called out in Figure 3-1. Each front panel feature is described in Table 3-1. 4 1 3 2 CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX FAULT LO POWER OVERLOAD 2OV PK MAX CABLE OFF 8 6 5 7 aq6f.eps Figure 3-1. Front Panel Features 3-4 Operating Notes Rear Panel Features 3 Table 3-1. Front Panel Features A CURRENT OUTPUT Binding Posts The source of all amplified current if the 5725A is configured for front output. You can set the 5700A to source all unamplified as well as amplified current through these binding posts. The LO binding post is isolated from ground when in the current function, and is open-circuited at other times. Cable and connection recommendations are made in Section 4 of the 5700A Operator Manual. B 5725A STANDBY Indicator Lit whenever the 5725A is in any of three standby modes. This indicator is lit alone in standby mode; it is lit at the same time as VOLTAGE MODE in voltage standby mode; and it is lit at the same time as CURRENT MODE in current standby mode. (See "5725A Operating Functions and Modes," further on in this section.) C CURRENT MODE Indicator Lit when the 5725A is in current standby or current operate mode. In current standby mode, the STANDBY indicator is also lit. (See "5725A Operating Functions and Modes," further on in this section.) D VOLTAGE MODE Indicator Lit when the 5725A is in voltage standby or voltage operate mode. In voltage standby mode, the STANDBY indicator is also lit. (See "5725A Operating Functions and Modes," further on in this section.) E POWER Switch Turns the power on and off. The switch is a push-push type; the first push turns the power on and locks the switch in, and the second push turns the power off and releases the switch. F CABLE OFF Indicator Lit when the 5700A/5725A interface cable is not connected, or when the 5700A power is turned off. This condition also lights the FAULT indicator. G OVERLOAD Indicator Lights on entering current operate mode in overcompliance conditions (load not connected to the proper binding posts, or load resistance too high). The OVERLOAD indicator also lights on entering voltage operate mode if the load resistance is too low. H FAULT Indicator Lit whenever any fault condition is detected. Normally, a fault code and message appears on the 5700A Control Display when this happens. The FAULT indicator also comes on with the CABLE OFF indicator when the 5700A/5725A interface cable is not connected. In case of a FAULT indication, check the 5700A/5725A interface cable connections, make sure the 5700A power is on, and check that the load is appropriate and connected to the correct binding posts. Refer to "Service Information" in Section 2, or to Section 7, Troubleshooting, in case of a FAULT indication that appears to be a malfunction. 3-5 5725A Instruction Manual Rear Panel Features 3-3. Rear panel features are called out in Figure 3-2. Each rear panel feature is briefly described in Table 3-2. 1 WARNING GROUNDING JOHN FLUKE MFG. CO., INC. MADE IN U.S.A. CAUTION FOR FIRE PROTECTION REPLACE ONLY WITH A 250V FUSE OF INDICATED RATING. CONNECTOR IN POWER CORD MUST BE CONNECTED TO ENSURE PROTECTION FROM ELECTRONIC SHOCK. VOLTAGE SELECTION 47-63 Hz 750VA MAX S2 S3 S4 ! FUSE 100V 110V 115V 120V CURRENT OUTPUT NO INTERNAL USER SERVICEABLE PARTS REFER SERVICE TO QUALIFIED SERVICE PERSONNEL TO CLEAN FILTER REMOVE FROM INSTRUMENT AND FLUSH WITH WARM SOAPY WATER ! F8A 250V (FAST) S2 S3 S4 200V 220V 230V 240V PATENTS PENDING FUSE HI 11A MAX 20V PK MAX ! LO F4A 250V (FAST) CHASSIS GROUND 5700A CALIBRATOR S2 S3 S4 CALIBRATION ENABLE NORMAL 9 8 7 6 5 4 3 2 aq7f.eps Figure 3-2. Rear Panel Features 3-6 Operating Notes Turning on the 5725A Amplifier 3 Table 3-2. Rear Panel Features A CURRENT OUTPUT Binding Posts The source of all amplified current if the 5725A is configured for rear output. You can set the 5700A to source all its unamplified as well as amplified current through these binding posts. The LO binding post is isolated from ground when in the current function, and is open-circuited at other times. Cable and connection recommendations are made in Section 4 of the 5700A Operator Manual. B CALIBRATION Switch A slide switch that enables and disables writing to the nonvolatile memory that stores 5725A calibration constants. Switching to ENABLE allows writing to the memory, and switching to NORMAL protects data in memory from being overwritten. The switch must be in the ENABLE position to store corrections generated during calibration. The switch is recessed to allow a metrologist to cover it with a calibration seal to guarantee calibrator integrity. C 5700A CALIBRATOR Connector Provides the analog and digital interface to the 5700A Calibrator. After connecting to the 5700A, you control the 5725A from the 5700A front panel or by sending remote commands to the 5700A. Refer to "Using an Auxiliary Amplifier" in Section 4, or for remote operation to Section 5, of the 5700A Operator Manual for details. D Fan Filter Covers the air intake to keep dust and debris out of the instrument. The fan directs a constant cooling air flow throughout the chassis. E Line Voltage/Fuse Rating Label Shows the various settings of the line voltage switches, and the correct replacement fuse for operating voltages of 110 (90 to 132) and 220 (180 to 264) volts ac. Refer to "Accessing the Fuse" in Section 2 for the fuse replacement procedure. F Line Voltage Selection Switches Select the operating line voltage. Refer to "Selecting Line Voltage" in Section 2 for instructions on how to select operating line voltage. G Fuse Holder The line power fuse. Refer to "Accessing the Fuse" in Section 2 for fuse rating information and the fuse replacement procedure. H CHASSIS GROUND Connector If the 5725A is the location of the ground reference point in a system, the CHASSIS GROUND binding post can be used for connecting other instruments to earth ground. (The chassis is connected to earth ground through the three-conductor line cord.) I Line Power Input A grounded male three-prong connector that accepts the line power cord. 3-7 5725A Instruction Manual Turning on the 5725A Amplifier 3-4. Warning To avoid electric shock, make sure the 5725A is safely grounded as described in section 2. Caution Before turning the 5725A on, make sure that the line voltage selection switches are set properly for your line voltage. Refer to Figure 2-3 or the line voltage switch label and check the line voltage setting now if you have not already done so. When you turn on the 5725A, all six front panel indicators light briefly and the 5725A undergoes a self test. If the self test fails, a fault message on the 5700A Control Display identifies the failure, indicating that you should service the 5725A. After the 5725A passes its self test, it transfers its calibration constants to the 5700A. During the transfer, the BOOST indicator on the 5700A flashes. For the few seconds that the BOOST indicator is flashing, the 5725A is not usable. After the transfer is complete, the 5725A is in standby mode. (See "5725A Operating Functions and Modes" for more information about standby mode.) Warm Up 3-5. When you turn on a cold 5725A, warm it up for 30 minutes to allow the components inside to stabilize. This ensures that the 5725A meets or exceeds the specifications listed in Section 1. If you turn off the 5725A after it has warmed up, allow it to warm up again for at least twice the length of time it was turned off (up to a maximum of 30 minutes of warm-up). For example, if the 5725A is turned off for 10 minutes, allow it to warm up again for at least 20 minutes. 3-8 Operating Notes 5725A Operating Functions and Modes 5725A Operating Functions and Modes 3 3-6. Warning Both the 5700A and 5725A can produce fatal voltages. boosted voltage operation produces high voltage at higher current levels than normally available from the 5700A. during 5725A voltage operation, the potential risk of injury or fatal accident is greater than during unamplified 5700A voltage operation. The 5725A has five normal modes of operation, including active output in its three output functions: ac voltage, dc current, and ac current. The five normal operating modes are: • • • • • Standby (also referred to as "dormant" on the schematics) Voltage Standby Current Standby Voltage Operate Current Operate Each normal operating mode is described in the following paragraphs. For the meaning of FAULT, OVERLOAD, or CABLE OFF indications, refer to Table 3-1. Standby 3-7. BOOST OFF NO OUTPUT OPR STBY OUTPUT V ΩA CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX LO 2OV PK MAX FAULT NO OUTPUT EX SNS EX GRD SENSE V ΩA WIDEBAND HI HI LO LO BOOST W BND 7 8 9 µ 4 5 6 m 1 2 3 k +/- 0 • M OVERLOAD CABLE OFF HI AUX CURRENT GUARD GROUND aq8i.eps Standby mode is when only the 5725A STANDBY indicator is lit. In standby mode, the 5725A is not supplying an output. However, the 5700A, depending on how it is set, can be supplying up to 1100V or 2.2A. Standby occurs under any of the following conditions: • At power-up with no pending 5725A entry on the 5700A. • When the 5725A is not selected in a 5700A setup menu as the amplifier for the 5700A output function in use, and the 5725A is not selected as the output location for all 5700A current. 3-9 5725A Instruction Manual Voltage Standby 3-8. BOOST LIT NO OUTPUT OUTPUT V ΩA CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX LO 2OV PK MAX FAULT NO OUTPUT SENSE V ΩA µ WIDEBAND HI HI LO LO OVERLOAD CABLE OFF HI AUX CURRENT GUARD GROUND • aq9i.eps Voltage standby mode is when both VOLTAGE MODE and 5725A STANDBY indicators are lit. In voltage standby mode, the 5725A is not supplying an output. Voltage standby occurs if "5725A" is selected in a 5700A setup menu as the voltage amplifier, and the next two conditions are true: • An ac voltage 220V or above is showing on the 5700A Output Display with the STANDBY annunciator lit. • The BOOST indicator on the 5700A is lit. Note If condition 1 is true, the BOOST indicator can be toggled on and off by pressing the 5700A BOOST key. If the BOOST indicator is off, the 5725A is in standby mode, not voltage standby. 3-10 Operating Notes 5725A Operating Functions and Modes Current Standby 3-9. BOOST LIT NO OUTPUT OUTPUT V ΩA CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX LO 2OV PK MAX 3 FAULT NO OUTPUT SENSE V ΩA µ WIDEBAND HI HI LO LO OVERLOAD CABLE OFF HI AUX CURRENT GUARD GROUND • aq10i.eps Current standby mode is when both CURRENT MODE and 5725A STANDBY indicators are lit. In current standby mode, the 5725A is not supplying an output. Current standby occurs under any of the following conditions: • When the 5700A current output location is set to "5725A", and any ac or dc current level is showing on the 5700A Output Display with the STANDBY annunciator lit. • If "5725A" is selected in a 5700A setup menu as the current amplifier, and any of the following conditions are true: 1. An ac or dc current 2.2A or above is showing on the 5700A Output Display with the STANDBY annunciator lit. 2. Any level of dc current is showing on the 5700A Output Display with the STANDBY annunciator lit, and the BOOST key on the 5700A is pressed so that the BOOST indicator is lit. 3. An ac current 1A or above is showing on the 5700A Output Display with the STANDBY annunciator lit, and the BOOST key on the 5700A is pressed so that the BOOST indicator is lit. 4. The 5700A is ranged locked on the 11A range, and any dc current or an ac current 1A or above is showing on the Output Display with the STANDBY annunciator lit. 3-11 5725A Instruction Manual Voltage Operate 3-10. BOOST LIT NO OUTPUT CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX LO 2OV PK MAX FAULT VOLTAGE OUTPUT HERE OUTPUT V ΩA SENSE V ΩA µ WIDEBAND HI HI LO LO OVERLOAD CABLE OFF HI AUX CURRENT GUARD GROUND • aq11i.eps Warning Both the 5700A and 5725A can produce fatal voltages. boosted voltage operation produces high voltage at higher current levels than normally available from the 5700A. during voltage operation, the potential risk of injury or fatal accident is greater than during normal operation. Voltage operate mode is when only the VOLTAGE MODE indicator is lit. In voltage operate mode, amplified voltage output is available at the 5700A binding posts. Voltage operate occurs if "5725A" is selected in a 5700A setup menu as the voltage amplifier, and the next two conditions are true: • An ac voltage 220V or above is showing on the 5700A Output Display with the OPERATE annunciator lit. • The BOOST indicator on the 5700A is lit. Note If condition 1 is true, the BOOST indicator can be toggled on and off by pressing the 5700A BOOST key. If the BOOST indicator is off, then the 5725A is in standby mode. Note Under certain settings of ac voltage, especially high voltage between 1 to 5 kHz, a whine from the 5725A is audible. This originates from the output transformer, and is normal. 3-12 Operating Notes Conditions That Activate the 5725A Current Operate 3-11. CURRENT OUTPUT HERE BOOST LIT OUTPUT V ΩA CURRENT OUTPUT VOLTAGE MODE CURRENT MODE HI 5725A STANDBY 11A MAX LO 2OV PK MAX 3 FAULT NO OUTPUT SENSE V ΩA µ WIDEBAND HI HI LO LO OVERLOAD CABLE OFF HI AUX CURRENT GUARD GROUND • aq12i.eps Note An overcompliance fault occurs if a low-resistance load is not connected to the enabled 5725A binding posts when entering current operate mode. Current operate mode is when only the CURRENT MODE indicator is lit. In current operate mode, current output (either 5725A amplified current or redirected 5700A current) is available at the 5725A binding posts. Current operate occurs under the following conditions: • When, on the 5700A, the current output location is set to "5725A", and any ac or dc current level is showing on the 5700A Output Display with the OPERATE annunciator lit. • If "5725A" is selected in a 5700A setup menu as the current amplifier, and any of the following conditions are true: 1. An ac or dc current 2.2A or above is showing on the 5700A Output Display with the OPERATE annunciator lit. 2. Any level of dc current is showing on the 5700A Output Display with the OPERATE annunciator lit, and the BOOST key on the 5700A is pressed so that the BOOST indicator is lit. 3. An ac current 1A or above is showing on the 5700A Output Display with the OPERATE annunciator lit, and the BOOST key on the 5700A is pressed so that the BOOST indicator is lit. 4. The 5700A is ranged locked on the 11A range, and any dc current or an ac current 1A or above is showing on the Output Display with the OPERATE annunciator lit. Note Under certain settings of ac current, especially high current at frequencies above 1 kHz, a whine from the 5725A is audible. This is caused by a piezo effect in the current output transistors, and is normal. 3-13 5725A Instruction Manual Conditions That Activate the 5725A 3-12. When the 5725A is connected to the 5700A, and is selected as the amplifier for the active output function, it supplies an output under the conditions shown in the following list. (These conditions are the same as VOLTAGE OPERATE and CURRENT OPERATE as previously described.) • Whenever current above 2.2A is selected and the 5700A is set to operate. (Output available at the 5725A binding posts.) • Whenever ac voltage in the 220-1100V range is selected and the 5700A is set to operate. Note that the 5725A takes over the 1100V ac range of the 5700A if the 5725A is selected as the voltage amplifier in a setup menu. (Output available at the 5700A binding posts.) • Whenever the 5700A BOOST key is toggled on while the 5700A output setting is in the operating range of the 5725A, voltage or current. (Output location is 5725A for current, 5700A for voltage.) • If the "Range" softkey is set to "LOCKED" while supplying a current greater than 2.2A, then the 5725A stays active if the 5700A output setting is adjusted down to 0A dc, or down to 1A ac. (Output available at the 5725A binding posts.) Regardless of the "BOOST AMP TYPES" setting in the 5700A setup menus, all unamplified 5700A current is supplied through the 5725A binding posts when, on the 5700A, the current output location is set to "5725A"; the 5700A output is set to any ac or dc current level; and the 5700A OPERATE annunciator is lit. 3-14 Chapter 4 Theory of Operation Title 4-1. 4-2. 4-3. 4-4. 4-5. 4-6. 4-7. 4-8. 4-9. 4-10. 4-11. 4-12. 4-13. 4-14. 4-15. 4-16. 4-17. 4-18. 4-19. 4-20. 4-21. 4-22. 4-23. 4-24. 4-25. 4-26. 4-27. 4-28. 4-29. Introduction .......................................................................................... Overall Functional Description ............................................................ 1100V AC Range Functional Description ....................................... 11A Range Functional Description.................................................. Operation in the 11A DC Range.................................................. Operation in the 11A AC Range.................................................. Voltage and Current Standby Modes............................................... Voltage Standby........................................................................... Current Standby........................................................................... How the 5700A and 5725A Communicate ...................................... Description of the Out-Guard Lines (5725A Side) ..................... Description of the In-Guard Lines............................................... Functional Summaries by Assembly................................................ Detailed Circuit Description ................................................................ Interconnect Assembly (A1) ............................................................ Power Supply Assembly (A4).......................................................... High Voltage Supply Section ...................................................... Switching Section ........................................................................ Current-Limit Section.................................................................. System Supply Section ................................................................ Fan Supply Section ...................................................................... Digital Assembly (A5) ..................................................................... Microcomputer ............................................................................ External RAM.............................................................................. External ROM.............................................................................. EEROM ....................................................................................... Data Latch.................................................................................... Strobe Lines................................................................................. Led Driver.................................................................................... Page 4-3 4-3 4-5 4-6 4-7 4-7 4-7 4-7 4-7 4-8 4-8 4-9 4-10 4-11 4-11 4-12 4-13 4-14 4-15 4-15 4-16 4-16 4-16 4-16 4-16 4-18 4-18 4-18 4-18 4-1 5725A Instruction Manual 4-30. 4-31. 4-32. 4-33. 4-34. 4-35. 4-36. 4-37. 4-38. 4-39. 4-40. 4-41. 4-42. 4-43. 4-44. 4-45. 4-46. 4-47. 4-48. 4-49. 4-50. 4-51. 4-52. 4-53. 4-54. 4-55. 4-56. 4-57. 4-58. 4-59 4-60. 4-2 Optoisolator Link......................................................................... Break-Detect Circuitry................................................................. Power Up and Reset Circuitry ..................................................... Watchdog Timer .......................................................................... Current Amplifier Assembly (A2) ................................................... Error Amplifier Section ............................................................... Output Stage Section ................................................................... Monitor Section ........................................................................... Control and Switching Section .................................................... Power Supply Section.................................................................. High Voltage Amplifier (A3)........................................................... Input Amplifier ............................................................................ Integrator...................................................................................... Window Comparator ................................................................... Input Clamp ................................................................................. Transconductance and Cascode Stage......................................... Midstage ...................................................................................... Midstage -400V Filter ................................................................. High Voltage Heat Sink Assemblies ........................................... Autobias Current Source ............................................................. Autobias Sense Circuit ................................................................ High Voltage Amplifier Feedback............................................... Signal Transformers .................................................................... Temperature Monitoring.............................................................. High Voltage Sense Assembly (A6) ................................................ Sense Amplifier Section .............................................................. Analog Monitor Section .............................................................. Serial Interface/Guard Crossing Section ..................................... Analog Input Switching Section.................................................. Control Section ............................................................................ AC Line Voltage Selection Section............................................. 4-18 4-19 4-19 4-19 4-19 4-21 4-22 4-22 4-23 4-23 4-24 4-24 4-26 4-26 4-26 4-27 4-27 4-27 4-27 4-28 4-28 4-29 4-29 4-29 4-30 4-32 4-34 4-35 4-35 4-36 4-37 Theory of Operation Introduction Introduction 4 4-1. This section presents theory of operation in increasing level of detail. The 5725A Amplifier is first broadly defined in an overall functional description and block diagram. The overall functional description continues in more detail with functional descriptions by function (ac V, dc I, ac I, and standby). The overall picture is completed with a detailed discussion of how the 5700A and 5725A communicate. The largest part of this section is devoted to detailed component-level circuit descriptions, grouped by assembly. Warning Lethal voltage (±500V) appears on the internal heat sink assemblies, and at many other points inside the 5725A chassis. Do not open the 5725A cover without referring to the access procedures and warnings in section 6. Theory text in this section is here strictly for the purpose of describing how circuits work, and contains no access procedures. Overall Functional Description 4-2. The 5725A provides three primary functions for the 5700A Calibrator: • • • Extended frequency range for high ac voltage High-range dc current High-range ac current The 5725A also has a secondary function of sourcing all 5700A current outputs (without the 5700A Current guard) through its own binding posts, if so selected at the 5700A front panel controls. Refer to Figure 4-1, the overall block diagram of the 5725A, for this discussion. Each 5725A function is described briefly next. • 1100V AC Function: The 1100V ac function can output 220 to 1100V, 40 Hz to 30 kHz; and 220 to 750V, 30 kHz to 100 kHz. The 1100V ac function is implemented with a gain of -100 amplifier. Input for the ac voltage function comes from the 5700A Oscillator, spanning the range of 2.2 to 11V. The 5725A returns an oscillator sense voltage of precisely -1/100 of the output voltage to the 5700A. Voltage outputs go through the 5725A/5700A interconnect cable to either the 5700A front or rear panel OUTPUT binding posts. 4-3 5725A Instruction Manual Figure 4-1. 5725A Overall Block Diagram 4-4 Theory of Operation Overall Functional Description • 4 11A DC Function: The 11A dc function is implemented with a transconductance (voltage in/current out) amplifier with a gain of -5. If the 5700A outputs -2V into the 5725A, the 5725A output is 10A. (This is transparent to the user.) The output range is 0 to 11A. The 5725A delivers amplified current to either the front or rear panel binding posts of the 5725A, depending on an internal hardware setup. Reconfiguration requires removing the covers, and is described in Section 6. • 11A AC Function The 11A ac function is similar to the 11A dc function. The frequency range is 40 Hz to 10 kHz. The output range is 1 to 11A rms. As in the dc current function, all outputs from the 5725A either go through the front or rear panel of the 5725A. Input to the 5725A comes from the 5700A Oscillator assembly. 1100V AC Range Functional Description 4-3. The 5700A Oscillator assembly generates the driving ac voltage, then sends it to the 5725A Power Amplifier for amplification. The 5725A returns an attenuated feedback voltage for output correction. The final output voltage is kept accurate by the high voltage sense amplifier and a real-time, software-controlled feedback loop within the 5700A, incorporating a 5700A ac/dc thermal rms converter. The 5700A Oscillator, DAC (digital-to-analog converter), and ac/dc thermal rms converter work together with the 5725A Power Amplifier and high voltage attenuator circuits to produce the desired output. Active assemblies in the 5725A ac voltage function are as follows: • In the 5700A: CPU, DAC, Oscillator, Oscillator Control, High-Resolution Oscillator, Switch Matrix, Motherboard, Rear Panel assemblies. • In the 5725A: CPU, High Voltage Amplifier, High Voltage Sense, Signal Transformer, Power Supply, Digital, and Interconnect assemblies. When an ac voltage in the 220 to 1100V range is selected, the 5700A calls the 5725A amplifier and leaves its own high voltage amplifier dormant. The 5725A takes over the 1100V ac range automatically. The 5725A produces ac voltage in the following sequence: 1. The 5700A sets the Oscillator assembly to the proper frequency and amplitude. The 5700A sets the initial amplitude using an 8-bit resistive hybrid dac located on the Oscillator amplifier assembly, yielding an Oscillator output accuracy of about 0.5%. 2. Next, the 5725A Power Amplifier amplifies this signal by -100 and returns an accurately attenuated signal to the 5700A. 3. The 5700A thermal sensor and adc (analog-to-digital converter) monitoring system fine tune the Oscillator amplitude. The DAC assembly output is switched directly to the Oscillator assembly, controlling the dac output amplitude. AC voltage calibration constants stored in the 5725A determine the 5700A DAC voltage setting. 4-5 5725A Instruction Manual The 5700A/5725A system uses the following method for ac amplitude control: 1. An rms thermal sensor alternately measures two signals: an unknown but adjustable ac signal, and a known calibrated dc signal. 2. The output of the thermal sensor is measured by the adc, allowing settling time for the sensor each time its input is changed. The ac signal is adjusted until the thermal sensor output is the same for both signals. Thus, the dc voltage at the output of the thermal sensor is not important, but differences in the dc voltage when the sensor input is switched between the ac variable and dc reference are important. To ensure safe, reliable operation, the High Voltage Amplifier is turned on in the following sequence: 1. The 5700A Oscillator is set to the 22V range and its output is channeled to the 5725A High Voltage Amplifier on line BOOST IN. 2. Then the output of the High Voltage Amplifier is connected to the appropriate high voltage step-up transformer (one of three). 11A Range Functional Description 4-4. The 5725A Current Amplifier is a transconductance amplifier that has a compliance voltage of 3.0V rms for the ac current function and 4.0V for the dc current function. The transconductance amplifier has a gain of -5 (e.g., 1V in gives -5A out). Either the 5700A 2V range for dc operation, or the Oscillator for ac operation, drives the transconductance amplifier. Input voltage to the transconductance amplifier comes in on BOOST IN (for ac current) or B-FEEDBACK (for dc current) and enters the High Voltage Sense assembly. From there it is routed to the error amplifier on the Current assembly whenever the 5725A is in the current function. The B-FEEDBACK line returns the current calibration amplifier output to OSC SENSE HI during ac current operation. The following assemblies are active in the 5725A current function: 4-6 • In the 5700A: CPU, DAC, Oscillator, Switch Matrix, Motherboard, Rear Panel assemblies. (Plus the Oscillator assembly in the ac current function.) • In the 5725A: CPU, Current, High Voltage Sense, Digital, and Power Supply. Theory of Operation Overall Functional Description Operation in the 11A DC Range 4 4-5. For the dc current function, the 5700A is configured for the dc 2.2V range. The 5700A 2V dc range drives an error amplifier with an input impedance of 40 kΩ. The gain of this amplifier is determined by this 40 kΩ resistor with a 4 kΩ feedback resistor, and the value of the precision shunt. The 5725A uses a 0.02Ω shunt for the 11A function. There is no feedback to the 5700A. The 5725A monitors the error amplifier output voltage using the 16-channel multiplexer. One channel of the multiplexer, ICOMPL M, is scanned every 30 milliseconds or faster, with its output compared to -2V from the DAC. If the peak error amplifier output is more negative than the dac voltage, MONCOMP goes LOW and is read by bit 6 of port 5 of U507, the CPU. This indicates an overload condition, and lights the OVERLOAD LED. If a later scan shows the same result, the CPU trips the Current Amplifier into standby and reports this condition to the 5700A. A soft-start from standby to operate transitions reduces sudden current changes. This allows the 5725A to drive inductive loads such as power meters and clamp-on type current probes. Operation in the 11A AC Range 4-6. For ac current operation, input to the 5725A comes from the 5700A Oscillator. The 5700A Oscillator is configured for the 2.2V ac range, with sensing back to the 5700A Oscillator coming from the current shunt through the calibration amplifier circuit (on the Current Assembly). Voltage and Current Standby Modes 4-7. When a change in output function is selected, the 5725A goes through voltage or current standby mode before connecting the output to the 5725A binding posts, or to the 5700A. Voltage or current standby allows for local sensing within the 5725A, and for establishment of a known input condition in current and ac voltage. Voltage Standby 4-8. In voltage standby, the 5700A binding posts are completely disconnected from the rest of the instrument circuitry, and the 5725A high voltage output and sense lines (B-OUT HI and B-SENSE HI) are disconnected from the 5725A/5700A connector. The High Voltage Amplifier remains powered from the high voltage supply, but its input is grounded by pulling CLAMPD, and its output (MV OUT) is disconnected from the output transformers. Analog monitor circuitry continues to check the voltage and current on the high voltage supplies as well as the heat sink temperatures and cable integrity. It prevents the 5725A from switching to operate if a fault is present. Current Standby 4-9. In current standby, the binding posts are disconnected from the instrument circuitry, but all 5725A/5700A connections are made as in the operate mode. In dc current standby, the 5700A DAC supplies a voltage that corresponds to the dc current selected. In ac current standby, 5725A relay settings are identical to those for dc current standby. The 5700A Oscillator supplies an ac voltage level that corresponds to the selected output current and frequency. 4-7 5725A Instruction Manual How the 5700A and 5725A Communicate 4-10. The 5725A and 5700A maintain all analog and digital communication over an external cable connected to subminiature D-type connectors on the back of each instrument. All in-guard (analog) signals, except B-VGRD, connect to relays that isolate the 5725A and 5700A whenever the 5725A is not in use. Digital communication occurs over five out-guard (digital) 5700A lines, B-SCT, B-SCR, B+5V, B+5VCOM, and B-CINT*. The B+5V and B+5VCOM lines power the 5725A guard crossing and allow the 5725A to detect when the cable is disconnected. Lines BSCT and B-SCR provide serial communication of data over an RS-232 type line. Optoisolators on the 5725A maintain the integrity of the guard. Line B-CINT* is a hardwire loop that allows the 5700A to detect a cable off or 5725A power off condition. Description of the Out-Guard Lines (5725A Side) 4-11. The following list describes the five 5725A out-guard lines: • B-RCV (Serial Communication Receive) Receives serial data from the 5700A; connects to the B-SCT line of the 5700A. • B-XMIT (Serial Communication Transmit) Transmits serial data to the 5700A; connects to the B-SCR line of the 5700A. • B+5V 5700A out-guard supply that powers optoisolators and 5725A CABLEOFF relay. • B+5VCOM 5700A out-guard supply common for above. • B-CINT* (Boost Cable Interlock) Hardwire "loop around system" on the 5725A that is polled at least every 100 ms by the 5700A to determine if the 5700A/5725A cable is connected and if the 5725A is turned on. Returns a low to the 5700A if above is true. A pull-up resistor on the 5700A leaves this line high if the interconnect cable is open or if the 5725A is turned off. 4-8 Theory of Operation Overall Functional Description Description of the In-Guard Lines 4 4-12. The following list describes the 11 5725A in-guard lines: • B-RCL High-quality analog line from the 5725A which carries critical signals to be measured by the 5700A adc during either 5725A calibration or 5725A self diagnostics. During calibration, these signals are ICAL (output of the current calibration amplifier), HVSENSE (DC output of the sense amplifier during dc gain ac characterization), AC/AC (buffered output of the 5725A thermal rms sensor that does frequency characterization). • B-OUT HI High voltage output from the 5725A step-up transformers, to be routed to either the 5700A front or rear panel terminals. • B-SENSE HI High voltage sense line from the 5700A output terminals. This signal is then attenuated -100:1 by the High Voltage Sense assembly. • BOOST IN During normal 5725A ac operation, carries the 5700A DAC outputs, which in turn drives either the High Voltage Amplifier or Current Amplifier. During 5725A calibration, BOOST IN drives the High Voltage Sense assembly with up to -260V from the 5700A Power Amplifier. • B-CURRENT Analog line that carries the current high output from the 5700A. When the user sets the current output location to "5725A" in a 5700A menu, this signal is routed to the 5725A binding posts. Under this operating condition, all 5700A/5725A current ranges are available from the same binding posts. Line B-CURRENT carries up to 2.2A in normal operation. During current calibration, this line carries 1.3A to measure the value of the 0.02Ω 5725A current shunt. • B-IRTN Current return for B-CURRENT; carries up to 2.2A. Line B-IRTN eventually ties to the same node as SCOM on the 5700A. • B-IGRD Current guard voltage from the 5700A; enables internal guarding within the 5725A only. • B-VGRD 5700A guard. Enables discrete guarding/shielding within the 5725A. • B-PACOM System common from the 5700A. Once inside the 5725A, it becomes VCOM, HVCOM, DCOM, and KCOM. B-PACOM is the current return for signals from the 5700A, including source current for driving the 5725A in the ac voltage function. Current output from the 5700A, when "5725A" is selected as the current output location, returns via B-IRTN. • B-SENSE LO High quality ground from the 5700A that is the reference point for the 5700A DAC and Oscillator assemblies. 4-9 5725A Instruction Manual Inside the 5725A, B-SENSE LO is buffered by the 5725A, with the equivalent voltage called MCOM. • B-FEEDBACK During ac voltage operation, B-FEEDBACK is the output of the High Voltage Sense assembly; this signal represents B-SENSE HI divided by -100, and drives the 5700A ac/dc thermal sensor. During low-frequency ac voltage calibration, this is the sense path for the -260V dc from the 5700A Power Amplifier. During ac current operation, B-FEEDBACK is the output of the current calibration amplifier. It represents the output current divided by -5 and drives the 5700A Oscillator feedback. During dc current operation, voltage from the 5700A 2V dc range is fed to the 5725A on B-FEEDBACK. If B-FEEDBACK is out of tolerance during 5725A ac voltage or current operation but no other faults are reported, the 5700A sends a message to the 5725A asking for a sequenced shutdown into standby, and displays a fault message on its Control Display. The 5725A FAULT indicator lights. A faulty 5700A/5725A interface connection could cause this problem. Functional Summaries by Assembly 4-13. For an overview of all the assemblies in the 5725A and the functions contained on each, refer to Figure 4-1, the overall block diagram, and the following list: • Interconnect Assembly (A1): • • • Power Supply Assembly (A4): • • • • • • • • • • LED front panel status annunciators CPU, RAM, ROM, EEROM, watchdog timer, logic Current Amplifier Assembly (A2): • • • • • • • • 4-10 Rectifiers for high voltage supplies Filters for high voltage supplies High voltage current-limit circuitry High voltage supply-monitoring circuitry Rectifiers for system supplies Filters for system supplies Regulators for system supplies Rectifiers for fan supply Filter for fan supply Digital Assembly (A5) • • • Connectors and traces to link other assemblies and fan High voltage transformer secondary switching circuitry Transconductance amplifier Current shunt Heat sink and current power devices 5700A current routing circuits Filters for high current supply Rectifier bridge for high current supply Regulators for low current supply Current heat sink temperature monitor Theory of Operation Detailed Circuit Description • High Voltage Power Amplifier Assembly (A3) • • • • • 4 Power amplifier Harness to heat sink and its high voltage power devices Connections to the output transformers High voltage heat sink temperature monitoring circuitry High Voltage Sense Assembly (A6): • • • • • • • • High voltage sense (attenuator) and calibration circuits 5725A input and output switching relays, relay drivers Analog monitor, an 8-bit dac, latch for mux, latch for dac Subminiature D-type connector to the 5700A 5700A current routing circuits Guard crossing AC line power selection circuitry AC line inrush current limiting circuitry Detailed Circuit Description 4-14. Detailed circuit descriptions for each pca (printed circuit assembly) are provided next. Individual block diagrams are provided for the Current Amplifier (A2), High Voltage Amplifier (A3), High Voltage Sense (A6), and Digital (A5) assemblies. You may also find it helpful to refer to the schematic diagrams (Section 9) while reading theory for each assembly. Interconnect Assembly (A1) 4-15. The Interconnect assembly (A1) links the other five assemblies in the 5725A. The interconnect assembly contains the following parts: • Connectors and traces to interconnect the other assemblies and the fan. There are three 32-pin DIN connectors on the Interconnect pca which connect the Power Supply assembly (A4), High Voltage Amplifier assembly (A3), and Current Amplifier assembly (A2). A 64-pin DIN connector links the Interconnect assembly to the High Voltage Sense assembly (A6). A 34-pin ribbon cable connector links the Interconnect assembly to the Digital assembly (A5). Other cable assemblies attached to the Interconnect assembly go to the fan, High Voltage assembly output, and high voltage transformers. • High voltage transformer secondary-switching circuitry. Three high voltage reed relays (K013, K014, and K015) select one of three ac voltage output transformers. A fourth relay (K001) is a high voltage armature type that connects the secondaries of the low-frequency transformer in either a series or parallel fashion. The circuit board has four layers. Most connections are done on the inner two layers. One outer layer is an earth ground plane; the other outer layer is tied to the signal VCOM. 4-11 5725A Instruction Manual Power Supply Assembly (A4) 4-16. The Power Supply assembly (A4) provides regulated system supplies for all 5725A assemblies except as noted below, as well as unregulated fan supply and high voltage supplies for the High Voltage Amplifier. The assembly also includes microprocessorcontrolled switching and an independent current-limit circuit. Note Other power supplies are contained on the Current Amplifier assembly (A2). The A2 assembly includes a high-current supply and a local ±20V supply. The Power Supply assembly has four sections: high voltage supply, switching, current limit, and system supply section. Each section is first briefly described, then described in detail. • High Voltage Supply Section The high voltage supply section consists of a simple unregulated power supply with the additional capability of being run at ±400V dc for normal instrument operation, or at ±50V dc for troubleshooting. • Switching Section The switching section behaves like an electronic DPST switch, which by command of the microprocessor or the current-limit section, shuts down the high voltage supplies. Microprocessor control alone can turn on the high voltage supplies in normal operation. At the board level, manual control of the switch is possible to enable stand-alone turn on of the Power Supply assembly (A4) and the High Voltage Amplifier assembly (A3). • Current-Limit Section The current-limit section shuts down the high voltage supply in a latching mode if excessive current is drawn by the High Voltage Amplifier or if the ±15V or +5V supplies fail. This section of the Power Supply assembly consists of a pair of shunts, a pair of comparators, and a system supply monitor. • System Supply Section The system supply section contains various regulated power supplies, and is comprised of five linear regulators. In addition, the system supply section contains an unregulated supply for the fan. 4-12 Theory of Operation Detailed Circuit Description High Voltage Supply Section 4 4-17. The high voltage supply allows normal operation from a pair of nominal 400V dc supplies, or troubleshooting operation in a reduced voltage mode with a pair of nominal 50V dc supplies. Switching between normal and reduced-voltage operation is done by removing the plug from J301 and inserting it into J303. See Section 7 for the procedure to do this. (Plug P301 is wired with both 400V and 50V transformer taps so that the 400V taps are connected in the circuit when P301 is plugged into J301, and the 50V taps are connected in the circuit when P301 is plugged into J303.) Two sets of high voltage rectifiers, CR301 through CR304 and CR310 through CR313, form bridge rectifiers for the positive and negative supplies, respectively. The output from these bridges is filtered by C301/C321 and C320/C322. The capacitor pairs are configured in series to obtain the necessary working voltage. Bleeder resistors R303, R314, R315, and R 308 discharge C301/C321 when power is removed and form a voltage divider that equalizes the voltage across halves of C301. Resistors R335, R337, R336, and R339 do the same function for C302/C322. Warning Do not rely on the power supply LEDs as an indication of the presence of high voltage. Always use a voltmeter to check for high voltage between TP307 and TP301, and between TP307 and TP304. Components CR317 and CR318 are high intensity red LEDs that provide visual indication of the presence of high voltage. These LEDs have high luminosity at low current levels. They are located in series with the bleeders for the positive and negative supplies, using about 1 mA of current for bias. Under average lighting conditions, these LEDs are visibly lit with as little as 40V on C301/C321 and C320/C322. Zeners VR306 and VR307 are normally off, as their zener voltages are greater than the forward voltage of the LEDs. However, should an LED fail, these zeners carry enough current to allow the bleeder resistors to function. Fuses F301 and F302 protect the transformer against overload in case the 400V supplies are shorted. Without these internal fuses, a short-circuit would cause excessive power dissipation in the power transformer, even though ac line current would be insufficient to blow the main fuse. Table 4-1 lists data for fuses F301 and F302, and the other internal fuses in the 5725A. Caution For safety, replace internal fuses only with fuses of the rating and type specified in Table 4-1. Surge arrestor E302 fires if the secondary voltage of the +400V supply exceeds 600V. This should only occur if the 5725A is plugged into an ac line voltage of 200V or more when it is set to 100-120V. E302 would then draw enough current to blow the main fuse, thereby protecting the 5725A. Table 4-1. Internal Fuse Data REF DES. ASSEMBLY RATING F301 F302 F201 F202 Power Supply (A4) Power Supply (A4) Current Amplifier (A2) Current Amplifier (A2) 2A, 600V 2A, 600V 20A, 32V 20A, 32V TYPE Littelfuse BLS or equivalent Littelfuse BLS or equivalent Bussman AGC or equivalent Bussman AGC or equivalent 4-13 5725A Instruction Manual Switching Section 4-18. MOSFETs Q301/Q317 and Q302/Q318 (each in parallel) are series-switch elements for the +400V supply. Similarly, Q312/Q319 and Q313/Q320 are series-switch elements for the -400V supply. Resistor pairs R301/R302 and R342/R343 equalize the voltage across the transistors in their "off" state. Series transistors guarantee operation within the MOSFET 500V absolute rating. The MOSFET switches are controlled by the signal at TP305. When this point is at +5V, the series connected base-emitter junctions of Q305/Q307 and Q304/Q306 are zero biased. In this condition, only leakage current flows through Q305/Q307 and Q304/Q306, which is insufficient to develop enough source-gate voltage to turn on Q301/Q317, Q302/Q318, Q312/Q319, or Q313/Q320. When TP305 is taken low, the series base-emitter junctions are now forward biased sufficiently so that the Q305/Q307 and Q304/Q306 pairs conduct with about 0.5 mA collector current. This current flows through the source-gate resistor and zener diode bias networks of Q301/Q317, Q302/Q318, Q312/Q319, and Q313/Q320. The zener diodes limit the source-gate voltage to near 15V, which is enough to turn on the MOSFETs completely without exceeding their source-gate voltage ratings. Transistors Q303/Q321, Q311/Q323, Q315/Q322, and Q316/Q324 are emitter followers that prevent Q305 and Q307 from experiencing excessive collector-emitter voltages in their "off" state. The networks of resistors, capacitors, and diodes formed by R344/C305/CR305, R327/C304/CR316 and R345/C306/CR309 are included to slow supply turn-on to prevent a transient current-limiting condition, while still allowing rapid supply turn-off. Resistors R310/R311/R306 provide a divided voltage for low-level monitoring of the +400V supply by the analog monitor on the High Voltage Sense assembly (A6). Resistors R332/R346/R347 do the same for the -400V supply. Diodes CR314, CR315, CR319, and CR320 prevent damage to the series-switches from inductive kickback during shutdown. Control over the potential at TP305 is controlled in one of the two following ways: 1. In normal operation (P301 plugged onto the E301 header where the label SYS appears, pins 1 and 2), the microprocessor strobes the control data HVSUPPLY* into U302 by pulsing HVSTROBE. This action occurs in parallel with writing HVSUPPLY* information into a latch on the High Voltage Sense assembly (A6), but there the sense of the HVSTROBE line is inverted. Transistor Q304 provides correct polarity to the clock of U302. At any time, the supply can be switched off (i.e., TP305 brought to +5V) independent of the processor by the current-limit circuitry or by SW301 pulling the "set" line of U302 high (TP306). 2. To turn on a Power Supply assembly (A4) by itself for troubleshooting, you can plug P301 onto the E302 header where the label MAN appears (pins 2 and 3). This allows momentary-contact pushbutton switch SW302 to generate a strobe signal for U302, turning the supplies on. You turn the supplies off by pressing switch SW301. You may wish to troubleshoot in the low-voltage mode by plugging the high voltage secondary plug into J303. Section 7 contains the procedures to do this. 4-14 Theory of Operation Detailed Circuit Description Current-Limit Section 4 4-19. Resistors R313 and R329 are current shunts for the high voltage supplies. These are connected in series with the bridge rectifiers, with the common point between the shunts being the high voltage supply common, HVCOM. The voltage developed across the +400V shunt is negative; the voltage across the -400V shunt is positive. The shunt voltages, +400V IMON and -400V IMON, in addition to being monitored by comparators in the current-limit section, are routed via the Interconnect assembly (A1) to the High Voltage Sense assembly (A6), where they are scanned by the analog monitor, and to the High Voltage Amplifier assembly (A3) to control the autobias circuitry. The negative current monitor signal is clamped by CR307 and filtered by R328 and C308 before being directly compared to 0.36V by U301B. The positive current monitor is more complicated because of its negative value. To stay within the common-mode operating range of U301A, the shunt signal is first summed with a reference voltage via the R319/R318 network, after which it is clamped by CR306 and filtered by C308. The comparator switching level is 0.18V. The summing network scales the shunt signal for equal supply trip currents. The outputs of U301A and U301B are open collector, which allows them to be wireOR’ed with the open drain output of Q309. The output of this logic drives Q308, resetting the high voltage supply switches and signaling the processor via HVCLR. Transistor Q310 monitors the presence of the ±15V supplies. If either of these supplies fail, the high voltage supplies are switched off. System Supply Section 4-20. The digital/relay power supply tap (+5V) is routed via J350 through RT350 and bridge rectifier CR351. A positive temperature-coefficient thermistor protects the instrument from the secondary supply short circuits. This prevents them from thermally stressing the power transformer. Three-terminal regulator U350 regulates the digital/relay supply with 1% initial tolerance and about 2% accuracy over temperature. Capacitor C350 filters the input of U350; C351 filters the output. The +5V digital supply powers both logic and relays. The power for each routes away from the +5V regulator separately, via lines +5V and +5VK. This prevents relay drive currents from causing drops in the logic supply voltage. Because the ±20V supplies draw little current, they can share power transformer secondary windings with the ±15V supply with little efficiency lost. This center-tapped winding is brought to the Power Supply assembly via J350, where each half of the winding is protected from short circuits by a thermistor. Bridge rectifier CR355, as well as filter capacitors C353 and C356 again serve both supplies. The center tap of this transformer winding forms VCOM, to which PACOM and HVCOM are tied to provide a common reference for the instrument. An accurate +15V supply is obtained by using U351. Regulator U352 regulates the -15V supply. An accurate +20V supply is obtained by regulating with U353, a 5V regulator, but referencing it to the accurate +15V supply. VR351 forces U353 to be forward biased as the +15V supply comes into regulation. This avoids powering up the +20V supply through CR359 (at the improper voltage), reverse biasing U353. A discrete regulator makes the negative -20V supply accurate. U354 is an error amplifier that forces the junction of R352 and R350 to be 0V. In doing so, the -20V supply is forced to be the inverse of the +20V supply within the matching of R350 and R352. Transistor Q350 provides a pass element for the negative regulator; VR352 provides level shifting so that the drive required from U354 is within its output swing range. 4-15 5725A Instruction Manual Fan Supply Section 4-21. The fan supply uses the same transformer secondary windings as the ±15 and ±20V supplies. Its own full-wave bridge rectifier diodes create a supply voltage of +25V. Transistor Q351 is operated near saturation, and provides the measurement point to tell the CPU whether the fan is running. The output of Q351 is sent to the analog multiplexer on line -FAN to accomplish this. Digital Assembly (A5) 4-22. From a software standpoint, digital circuitry functions as a subset of the 5700A in-guard CPU. Digital circuitry resides on three assemblies within the 5725A: the Digital assembly (A5), the High Voltage Sense assembly (A6), and the Current Amplifier assembly (A2). All the 5725A hardware, including digital, is in-guard, except for the guard crossing and the CABLEOFF detection circuit. Figure 4-2 is a block diagram of the Digital assembly. The Digital assembly contains most of the digital circuitry, including the following: • • • • • • • • • Microcomputer (Hitachi 6303Y CMOS) External RAM (CMOS static) External ROM EEROM (2Kb X 8) Break-detect circuitry Power up and reset circuitry Watchdog timer circuitry Front panel LEDs LED decoder and driver The High Voltage Sense assembly (A6) contains the optoisolator link (guard crossing) to the 5700A Main CPU and the CABLEOFF circuit. The Current Amplifier assembly (A2) contains the interface to the digital bus (two latches and three relay drivers) and a relay driver chip. Microcomputer 4-23. The 6303Y CMOS microcomputer is configured for Mode 1 operation, with external RAM and external ROM. Port 3 provides a common data bus (D00-D07), while port 1 and bits 0 through 5 of port 4 provide the address bus (A0-A13). Bits 6 and 7 of port 4 are address lines A14 and A15. External RAM 4-24. External RAM is enabled whenever A15 is high, A14 is low (hex 8000-BFFF), and either RD* or WR* is true. Reading and writing is controlled by bit 2 of port 7. External ROM 4-25. The external ROM (U515) is enabled via ROMSEL* whenever A15 and A14 are high (hex C000-FFFF). Bit 0 of Port 7 (RD*) is OUTPUT ENABLE*. 4-16 Theory of Operation Detailed Circuit Description 4 aq19f.eps Figure 4-2. Digital Assembly Block Diagram 4-17 5725A Instruction Manual EEROM 4-26. A 2Kb X 8 EEROM (U512) stores 5725A calibration constants plus the date and temperature of calibration. If the rear panel CALIBRATION switch is in the NORMAL position, the EEROM is software write disabled. The 6303Y reads the CALIBRATION switch via bit 1 of port 5 and enables the EEROM when the switch is in the ENABLE position. The EEROM is selected when A15 and A14 are low, A13 is high (2000 through 3FFF), and either RD* or WR* is TRUE. Writing is controlled by bit 2 of port 7 and the RESET* line. The 5725A does not automatically format its own EEROM. The 5725A informs the 5700A Calibrator if a problem has been encountered at power-up. The 5700A assumes responsibility for formatting the 5725A EEROM. Data Latch 4-27. The Data Latch (U510) is enabled via LATCHSEL when three conditions are met: address bit A15 is 0, A14 is 1 (hex 4000-7FFF), and WR* is 0 (true). Data Latch U510 (a 74HCT373) latches information on the external data bus (D0-D7) and sends this information to the LED latch (U501), Current Amplifier assembly (A2), and the High Voltage Sense assembly (A6). Strobe Lines 4-28. The Current Amplifier (A2) and High Voltage Sense (A6) assemblies tie to the Data Latch external data bus output with latching relay drivers and/or latches. Information is strobed into the respective relay drivers/latches by the state of any of the seven strobe lines. The seven strobe lines (STROBE 1-5,21,22) and a clear line (CLR), all asserted high, are buffered (U503) outputs on port 6. An additional strobe line called HVSTROBE, for use by the High Voltage Sense and Power Supply assemblies, is created from STROBE 2 combined with STROBE 2 ENABLE* and HVSUPPLY*. Line HVSUPPLY* is generated on the High Voltage Sense assembly. The strobe rate varies from 50 ms for STROBE 2 to over 100 ms for the other strobe lines. The CLR line opens all relays except K202. Led Driver 4-29. Front panel LEDs are driven by U501, a 74HCT373 latch, which is capable of sinking 35 mA of LED operating current. An output LOW turns an LED on. The LED driver is selected by bit 7 of port 5, LEDSEL. Optoisolator Link 4-30. An optoisolator circuit links the two-channel guard crossing. This guard crossing circuit and the related 5725A/5700A interconnection reside on the High Voltage Sense assembly (A6). Serial communication to and from this guard crossing uses the RECEIVE and TRANSMIT lines, respectively. When the 5725A is not being used, all cable inputs into the 5700A are tied to the 5700A guard to shunt noise currents away. 4-18 Theory of Operation Detailed Circuit Description Break-Detect Circuitry 4 4-31. The 6303Y divides the 4.9152-MHz crystal frequency by four to create the 1.2288-MHz ECLK. This signal serves as the clock for the 74HC4020 counter (U506), which is configured as a divide-by-16384. The RECEIVE line is usually high, except for the brief interval when characters are being transmitted. As long as the low state is less than 13.34 ms, RECEIVE holds the CLR of the 74HC4020 TRUE. However, if communication between the 5725A Amplifier and the 5700A Calibrator fails, the 5700A attempts to reset the 5725A by sending a break (holding RECEIVE low for greater than 26.7 ms). This action causes the 74HC4020 counter output (BREAK) to go high. Signal BREAK is NOR’ed with CABLEOFF from the High Voltage Sense assembly (A6); either signal causes a NON-MASKABLE INTERRUPT to the 6303Y. The 5700A also uses BREAK to reset the 5725A. Power Up and Reset Circuitry 4-32. Reset and glitch-detection circuitry primarily consists of U508, a TL7705A. This chip detects if the power supply falls below 4.5V, if a reset input from a momentary contact switch occurs, or if there is an output from the watchdog timer. Any combination of these conditions resets the board via RESET* for 130 ms. Watchdog Timer 4-33. Watchdog circuitry contains a 4538 Dual Monostable Multivibrator. The first multivibrator (U509A) is configured as a 300 ms retriggerable one-shot that can fire a second 3 ms one-shot (U509B). Control line STROBE 2 of the 6303 (bit 1, port 6) retriggers the first one-shot every 50 ms and refreshes the high voltage relay driver. If STROBE 2 is stuck high or low during operation, the first one-shot is no longer retriggered, and its output transitions low. The second one-shot, configured to trigger on a falling edge, now sends a pulse via RESIN* to the TL7705A reset IC U508. This action forces the reset circuit to pull a hard reset on the 6303Y for 130 ms. The first trigger to the 4538 occurs when the 7705A RESET* line makes a transition from low to high. During normal operation, STROBE 2 prevents another reset by retriggering the first one-shot well before the 300 ms timeout. The watchdog fires only if the CPU is executing erroneous code which does not activate STROBE 2. Current Amplifier Assembly (A2) 4-34. The Current Amplifier assembly enables the 5725A to extend the current output range of the 5700A Calibrator to ±11A dc or 11A ac. The 5700A drives the Current Amplifier assembly input through the 5725A interface cable. There are no user input terminals. Output current is available at binding posts on the 5725A front or rear panel. Selection of front or rear 5725A binding posts is done by unplugging one cable and plugging in another cable on the Current Amplifier assembly inside the 5725A chassis. Additionally, relays on the Current Amplifier assembly can route the 5700A current source to the 5725A output terminals, if so selected at the 5700A front panel (or by remote command). The Current Amplifier assembly has five distinct sections: the error amplifier, output, control, monitor, and power supply. Each section is first briefly described, then described in detail in the following paragraphs. Refer to Figure 4-3, a block diagram of the Current Amplifier assembly, to see the interrelationship of the following function blocks. 4-19 5725A Instruction Manual aq20f.eps Figure 4-3. Current Amplifier Assembly Block Diagram 4-20 Theory of Operation Detailed Circuit Description • 4 Error Amplifier Section The error amplifier section contains three differential amplifiers and a precision high-current shunt resistor. Two differential amplifiers set the gain and uncorrected frequency response of the current amplifier. The remaining differential amplifier is used during the internal portion of 5700A/5725A calibration and during ac current operation. • Output Section The output section contains several power transistors, a heat sink, two operational amplifiers, a current buffer amplifier, two current sensing resistors and related components. The output stage is driven by the error amplifier section, converting a ±3V signal into a ±15A signal. The output section is powered by floating supplies that are referenced to the ICOM current common. The output stage is designed to drive inductive loads. • Monitor Section The monitor section contains several op amps and comparators, and a thermistor. A temperature monitor circuit observes the temperature of the voltage output transistors. Excessive output compliance voltage is detected by the drive monitor circuit. Both monitor circuits send scaled voltages to a multiplexed comparator on the High Voltage Sense assembly (A6), where abnormal operating conditions are detected. • Control Section The control section contains nine relays, a latched relay driver, several transistors, and a quad comparator. The relays and transistors switch the Current Amplifier into ac current and dc current operating states, a standby state, and several self calibration and diagnostics states during which 5725A operation is monitored and characterized by measurement circuitry and software residing in the 5700A. • Power Supply Section The power supply section contains two bipolar power supplies. Regulated ±20V supplies and unregulated ±12V supplies are referenced to ICOM and power only the output section. The error amplifier section and control section are powered from the ±15V and +5V 5725A system supplies. Error Amplifier Section 4-35. Refer to page 1 of the Current Amplifier schematic. Components U201, Z201, R235, C230, and Q211 make up the "outer loop error amplifier," a differential amplifier with high common-mode rejection ratio. The outer loop error amplifier controls a first-order feedback loop that determines the dc accuracy and uncorrected ac frequency response of the current amplifier. Q211 shuts off the outer loop error amplifier during standby and, through modulation of its channel resistance by R255 and C210, yields a soft-start transition into the operate modes. Components U202, R232, R241, R251, R252, R234, C213, and Q213 comprise the inner loop error amplifier. The inner loop error amplifier works with the outer loop amplifier in a second-order feedback loop that significantly diminishes the effects of output stage non-linearities. Q213 reduces the inner loop gain during standby. Refer to page 2 of the Current Amplifier schematic. Resistor R272 is a specially constructed 0.02Ω shunt resistor that senses the Current Amplifier output. U208 and Z203 comprise a gain of ten differential amplifier called the calibration amplifier (Cal Amp). The calibration amplifier scales the voltage dropped across R272, creating a signal 4-21 5725A Instruction Manual (ICAL, TP208) with the same amplitude and polarity as the current amplifier input voltage. The calibration amplifier output is measured by circuitry within the 5700A during calibration of the 5725A current amplifier. The calibration amplifier output is fed back to the 5700A Oscillator during ac current operation. The feedback signal from the precision shunt is applied to both the inner and outer loop error amplifiers (ISENSE HI, ISENSE LO , pages 1 and 2). The error amplifier section drives the output stage (TP204) so that the voltage across R272 is one-tenth of the Current Amplifier input voltage (VINI). Thus, the Current Amplifier is a transconductance amplifier: output current is proportional to input voltage. This transconductance is -5A/V. Output Stage Section 4-36. Refer to page 1 of the Current Amplifier schematic. Components U203, R203, R204, and R209 convert the bipolar ground-referenced output signal from the error amplifier section into two unipolar supply-referenced waveforms at the inputs to U204A and U204B. IC U203 also isolates the output stage, which is referenced to a floating common (ICOM), from the rest of the circuitry, which is referenced to circuit common (VCOM). The operation of the positive and negative output halves are similar. Only the positive output section is described below. In response to a positive polarity error amplifier output (TP204), the current through R209 increases. This same current flows into pin 2 of U203, causing the voltage drop across R203 to increase. The voltage across R203 is applied to the positive input of U204A. U204A drives Q203, Q205, and Q207 until the voltage at the emitter of Q207 is identical to the voltage at the non-inverting input of U204A. Test point TP204 is a test input for the output stage when in standby mode. The resulting output stage current can be monitored at TP208 with a scaling of 200 mV/A. The quiescent operating point of the output devices is fixed by the bias current of U203 and current source CR205 at about 1A. There is no output stage bias adjustment. Capacitor C235 and resistors R256 through R260 provide a tertiary feedback path that guarantees stability when the 5725A is driving the specified inductive loads. Monitor Section 4-37. Refer to page 1 of the Current Amplifier schematic. Components U211C and D, U210C, RT203, CR207, and associated resistors and capacitors make up the temperaturemonitoring circuit. Heat sink temperatures above approximately 85°C signal the ITEMPM fault condition. Components U207, R280 through 284, and C234 generate a negative voltage at TP207 (DRIVE MONITOR) that remains less than 3.1V in magnitude when the output compliance voltage is within the linear operating range of the output stage. The output compliance voltage is not measured by the drive monitor circuit; an overcompliance condition is inferred from excessive error amplifier output. 4-22 Theory of Operation Detailed Circuit Description Control and Switching Section 4 4-38. Refer to page 2 of the Current Amplifier schematic. Relays K201 through 209, Q214 through 216, and U209 through 210 configure the Current Amplifier circuitry for the following six modes: • Current Standby Current Amplifier input is active through K201. Current Amplifier output is disconnected from instrument output terminals but is routed through the sense path through K202. • Operate1 Input is connected to BOOST IN and MCOM. Output is connected to front or rear output terminals. FET switches Q211 and Q213 are off, enabling the error amplifier circuitry. Operate1 is the active mode for delivering up to 11A (ac or dc) to a UUT. • Operate2 The Current Amplifier is configured as in standby mode, except K201 is off. 5700A current source is routed to the 5725A current output terminals through K205. Operate2 is the active mode for delivering 2.2A or less to the 5725A terminals unless the 5725A 11A current range has been explicitly enabled from the 5700A front panel or by remote command. • Calibrate1 (Shunt Calibration) Input is shorted. Error amplifiers are disabled with Q211 and Q213. Output is routed directly to current return path through K207, bypassing sense circuits. 5700A current source is routed through K206 to the 5725A current sense path. Procedures performed during Calibrate1 determine the value of R272. This is one of the factors in the dc gain and the only factor in the ac gain of the Current Amplifier. • Calibrate2 (Offset Calibration) The amplifier is configured as in Calibrate1, except with its output routed by K208 to the 5700A. Procedures performed during Calibrate2 determine the dc offset of the Current Amplifier. • Calibrate3 (Gain Calibration) Input is connected to BOOST IN, B-FEEDBACK, and MCOM as in Operate1, but Output is routed through the current sense path through K202. Output is not connected to output terminals. Procedures performed during Calibrate3 determine the gain of the error amplifier, the other factor in the dc gain of the Current Amplifier. Power Supply Section 4-39. Refer to page 3 of the Current Amplifier schematic. The unregulated, high-current supply is made from K208 through 209, F201 through 202, CR206, and C218 through C221. The regulated ±20V supplies are composed of RT201 through 202, U205, U206, CR212 through 215, C222, C223, and associated components. Thermistors RT201 and RT202 are PTC thermistors for current limiting and transformer protection. 4-23 5725A Instruction Manual High Voltage Amplifier (A3) 4-40. The High Voltage Amplifier assembly, operating with the step-up signal transformers, constitutes an amplifier with an inverting gain of 100. It amplifies 2.2V to 11V signals from the 5700A Oscillator and returns 220V to 1100V to the 5700A where they go to the 5700A OUTPUT HI/OUTPUT LO binding posts. The signals to and from the 5700A come through the High Voltage Sense assembly (A6) where they are switched. The High Voltage Amplifier assembly consists of an input amplifier, integrator, window comparator, input clamp, transconductance and cascode stage, midstage, midstage -400V filter, high voltage heat sink assemblies, autobias current source, autobias sense circuit, high voltage amplifier feedback, and temperature monitoring circuits. The High Voltage Amplifier drives the primary winding of the appropriate signal transformer depending on the frequency of operation. Signal transformers are interfaced to the High Voltage Amplifier via connector J604. Relays that select signal transformers are mentioned under the heading "Signal Transformers" further on. The High Voltage Amplifier assembly uses the ±400V supplies from the Power Supply assembly. Lethal voltage appears on the heat sink assemblies. Do not open the 5725A cover without referring to the access procedures and warnings in Section 6. Figure 4-4 is a block diagram of the High Voltage Amplifier assembly. Refer to the block diagram or the schematic to better understand theory of operation. Input Amplifier 4-41. The input amplifier, U602, is an op amp whose input comes from HV IN on J653 through R623 and R621. HV IN is the 2.2V to 11V ac signal generated by the 5700A and routed through the High Voltage Sense assembly. The input amplifier has a highfrequency gain of 5.5, but because feedback resistor R622 is ac-coupled through C615, the gain is much higher at low frequencies. The inverting input of U602 is buffered with Q601. The nominal output of the input amplifier, LVAMP TP602, is about 6V dc. 4-24 Theory of Operation Detailed Circuit Description 4 aq22f.eps Figure 4-4. High Voltage Amplifier Assembly Block Diagram 4-25 5725A Instruction Manual Integrator 4-42. Op amp U601A is configured as an integrator to reduce the output offset of the input amplifier circuit. This integrator senses the output voltage of the amplifier (MVOUT) through R604 and R605 and forces it to be zero with respect to HVCOMM. Window Comparator 4-43. Comparators U604A and U604B form a window comparator that monitors the output of the input amplifier, U602. The window is set to about +2.2V to +9V by R626, VR602, and R636. If the output of U602 exceeds the window limits, the appropriate comparator turns on the clamp, Q604, shorting the input to ground. The comparator also pulls control line CLAMPS high via U604D, where the comparator routes to the Digital Assembly (A5) through the Interconnect assembly (A1). Comparator U604D is a level shifter to translate the window comparator output to a TTL level. Exceeding the limits of the window comparator is an indication that the loop is in an abnormal condition when the instrument is in the ac voltage standby or ac voltage operate states. In current standby or current operate states, the comparator causes CLAMPS to be asserted, which turns off the +400V and -400V supplies. Input Clamp 4-44. A FET clamp, Q604, is turned on until the output of U602 returns to the region within the window. When this occurs, the comparator turns off Q603. To avoid a large transient at the output of the High Voltage Amplifier assembly (A6), the clamp must be turned off slowly. Resistor R637 and C618 slow the clamp drive signal to accomplish this. Though Q604 can be turned off slowly by removing its gate drive slowly, it clamps asymmetrically in the transition region. The body of the FET is held at -7.5V. This keeps the FET from turning on at the negative peaks of the input waveform. The asymmetrical clamping appears as a dc shift in the waveform, which can cause the transformer to saturate. To alleviate this problem, a second clamp is placed in parallel with Q604. This second clamp is the photoresistor portion of the optical isolator, U605. It has a considerably higher on resistance than Q604, so the two are used together. When the clamp is to be turned off, Q603 is turned off and the voltage on C618 begins its transition from nearly +15V to -15V. At +15V, Q604 is turned on but because Q605 is also on, shunting current from the input of U605, the photoresistor is in the high impedance state. When the voltage on C618 reaches about +9V, Q605 turns off and the optoisolator is turned on, putting the photoresistor into its low resistance state. This has little effect on the input signal because the photoresistor is a higher impedance than the FET. As the control voltage approaches zero, Q604 turns off and the input is clamped only by the photoresistor. As the control voltage continues toward -15V, the photoresistor makes the transition to its off, or high impedance state. The photoresistor clamps symmetrically, eliminating the dc transient on the input. A similar transition takes place when light turns on the clamp but it happens much faster, as the turn-on transition is controlled by the time constant R631*C618 which is about an order of magnitude faster than the R637*C618 turn-off time constant. The microprocessor on the Digital assembly can also pull the clamp via control line CLAMPD, which is latched into a driver on the High Voltage Sense assembly (A6). Line CLAMPD is asserted during a sequenced turn on, power down of the High Voltage Amplifier assembly (A3), or during a transition to another frequency range. Comparator U604C level shifts CLAMPD and provides an OR function with the window comparator output. 4-26 Theory of Operation Detailed Circuit Description Transconductance and Cascode Stage 4 4-45. The output voltage of the input amplifier U602, LVAMP, is transformed into a current by Q602. The nominal current is about 8.5 mA. This implies that the nominal output voltage of the input amplifier is about 6V; 15V - (.0085 * 1000) - .6 = 5.9V. The current is passed through a cascode FET Q661, which can stand off the voltage required, about 400V. A zener diode similar to VR656 protects most of the power MOSFETs from damage to their gate oxide layer by excessive gate voltage (approximately ±20V). A gate resistor similar to R675 suppresses high frequency oscillations. Midstage 4-46. The current from Q661 generates a voltage of about 8.5V across R698. The ac voltage gain from TP602, the LVAMP output, to R698 is unity. Transistor Q666 mirrors the current into the midstage with an ac gain of 5. The dc midstage current is about 28 mA. The midstage current passes through two cascode FETs, Q662 and Q665, to bias resistor R674. Transistor Q660, VR658, and R678 form a 21 mA current source that, along with R674 establishes the midstage bias current at about 28 mA. FET Q653 is a current source from the +400V supply controlled by the auto-bias circuitry. The bias for Q654 and Q662 comes from the high voltage heat sink assemblies and is maintained about halfway between the output voltage and the +400V supply or -400V supply, respectively. The bias for Q665 comes from zener VR665, FET Q667, and its associated parts, which form a 3 mA current source to bias the zener. Zener VR661 provides some additional protection for Q665 and Q666. Capacitor C660 and R612 provide the dominant pole to stabilize the midstage amplifier. Gain-bandwidth is set to about 7 MHz. Midstage -400V Filter 4-47. FET Q670 is a filter to reduce the 120 Hz and output signal ripple on the -400V supply. Zener VR663, acting as a normal diode, clamps the gate of Q670 at the positive peak of the ripple on the -400V supply. As soon as the -400V supply moves away from the positive peak, the gate voltage is heavily filtered by R695 and C663. The zener action of VR663 and VR664 prevents Q670 from being damaged by excessive gate voltage as the -400V supply is turned on. High Voltage Heat Sink Assemblies 4-48. The output power MOSFET devices are mounted in pairs on the four high voltage heat sink assemblies. Each pair is driven with the same gate voltage. To ensure they equally divide the current, the MOSFETS are matched for gate-source voltage at 0.5A and have 3.9Ω source resistors. The push-pull output stage consists of Q655 and Q656 on the Nchannel heat sink assembly #2 and Q663 and Q664 on the P-channel heat sink assembly #2. Their gates are driven with the voltage on R674. Resistors R670 through R673 sense the output current, while Q658 and Q659 limit the current to about 2.4A. Diodes CR652 and CR654 help to reduce the amount of stored charge in the power MOSFETs that must be driven when they are turned on and off. The power MOSFETs on the #1 heat sink assemblies are driven cascode to share the voltage drop between the output (MVOUT) and their respective 400V supply. This also balances their power dissipation with the #2 heat sink assemblies. Their gates are driven from the voltage divider R654 and R661 or R684 and R692. Capacitors C654 and C661 4-27 5725A Instruction Manual compensate for the capacitance seen at the gates of the power MOSFETs on the #1 heat sink assemblies. Their sources establish the voltage on the gates of the cascode FETs in the midstage, Q654 and Q662. The power MOSFETs are in the TO3 package and are mounted to the heat sinks using a heat conductive pad (electrically conductive as well) to minimize thermal resistance to the heat sink. This means that the heat sinks can have ±400V on them during normal operation. Do not open the 5725A cover without referring to the access procedures and warnings in Section 6. Lower voltage supplies of about ±50V are available on the board to replace the ±400V supplies during test and troubleshooting. How to power up in the reduced-voltage troubleshooting mode is described in Section 7. The four heat sink assemblies are attached to the High Voltage Amplifier assembly (A3) via connectors P661-664. A thermistor is stud mounted to the P-channel heat sink assembly #2 and attaches to the High Voltage Amplifier Assembly through J603. The temperature monitoring circuit, described further on, uses this thermistor. Autobias Current Source 4-49. FET Q653 is a current mirror that provides a dc current to bias the midstage. FET Q654 is a cascode stage to share the voltage and power. Since the loop forces the dc output of the amplifier back to zero if the midstage current is increased, the effect of increasing the midstage current is to increase the voltage drop across R674. Midstage current is increased until the gates of the output devices (connected to either end of R674) are driven just hard enough to establish the desired idle current in the output stage. The current that Q653 mirrors comes from Q657, which is driven by BIAS from the Autobias Sense Circuit. FET Q657 stands off the high voltage to the +400V supply and makes the autobias circuit less sensitive to its ripple. Autobias Sense Circuit 4-50. The autobias sense circuit senses the +400V IM from the Power Supply assembly (A4). Signal +400V IM is a voltage developed across a R313 in the low side of the +400V supply, which provides a voltage proportional to the current in the 400V supply. If the High Voltage Amplifier were operating Class B, the +400V IM waveform would be half sines for a sinusoidal output current waveform. The autobias sense circuit forces the average current in the +400V supply to be greater than the average of a half sine to produce Class A-B operation. This results in Class A operation for small output currents and for high output currents, a +400V IM waveform that looks like a half sine at the peak but is more rounded at the base. The autobias sense circuit does this by measuring the average of +400V IM and comparing it to the peak of +400V IM / pi (the average that would have been obtained for Class B operation), plus an offset. Op amp U606A and C621 are configured as a peak detector. Resistors R647 and R648 divide the peak by pi. Resistor R643 and the 15V supply provide the offset: (15V * 10K) / (4.3M * 0.39) = 90 mA. These signals are summed into integrator U601B. The integrator is an error amplifier that drives the autobias current source circuitry, via BIAS, to achieve the desired relationship between the peak and average values of the current delivered by the +400V supply. 4-28 Theory of Operation Detailed Circuit Description 4 Op amp U606B senses the -400V supply and forces the autobias to the minimum bias condition when the ±400V supplies are turned off. Transistor Q606 forces the minimum bias condition when the window comparator is activated. High Voltage Amplifier Feedback 4-51. Feedback for the High Voltage Amplifier is provided by R606, R607, and R608 from the output signal MVOUT. This means that the high voltage signal transformers are driven open loop by the High Voltage Amplifier. Feedback for amplitude leveling is provided on the High Voltage Sense Assembly (A6). The turns ratio of the hf transformer is less than the other transformers. Resistor R608 compensates for the difference in turns ratio so the overall gain of the High Voltage Amplifier, plus the signal transformers, is -100 independent of frequency range. Resistor R608 is switched in by K601 only in standby mode and in hf operation. Signal Transformers 4-52. Three transformers cover the four frequency ranges as shown in Table 4-2. The lf transformer is a C-core. The mf and hf transformers are toroids. All three signal transformers are located in the transformer box on the left side of the instrument when viewed from the front. Table 4-2. Signal Transformer Usage FREQUENCY RANGE TRANSFORMER TURNS RATIO HIGH VOLTAGE AMPLIFIER OUTPUT(MVOUT) HIGH VOLTAGE TRANSFORMER OUTPUT 40 Hz to 120 Hz 120 Hz to 3.4 kHz 3.4 kHz to 30 kHz 30 kHz to 100 kHz LF (Series) LF (Parallel) MF HF 1:5.5 1:5.5 1:5.5 1:4.5 40 to 200V 40 to 200V 40 to 200V 49 to 167V 220 to 1100V 220 to 1100V 220 to 1100V 220 to 750V Four control lines: HFPD, MFPD, LFPD, and VLFPD, control the frequency ranges. The control lines are generated on the High Voltage Sense assembly. These lines control relays K601 to K604, which direct the High Voltage Amplifier output to the primary of the appropriate transformer and switch in feedback resistor R608 to compensate for the hf transformer turns ratio. Relay K604 switches the primary windings of the lf transformer into a series connected configuration for 40 to 120 Hz operation, and into a parallel connected configuration for 120 Hz to 3.5 kHz operation. Relays on the Interconnect assembly (A1) switch the secondary transformer windings. These Interconnect relays are driven by the same control lines as the High Voltage Amplifier assembly. These lines originate from latch/driver U157 on the High Voltage Sense assembly (A6). Temperature Monitoring 4-53. The temperature monitoring circuit estimates the junction temperature of the power MOSFETs by measuring the temperature of one of the high voltage heat sinks and adding a calculated temperature rise from heat sink to junction, based on the current in the +400V supply. The heat sink temperature is sensed with a stud-mounted thermistor mounted into the Pchannel heat sink #2 via connector J603. Its negative temperature coefficient is linearized 4-29 5725A Instruction Manual to approximately 33Ω/°C by R615. Op amp U603A provides a reference voltage of about -0.77V. This reference voltage is applied to the circuit containing summing amplifier U603B, R611, and the linearized thermistor. The output of U603B is signal HV TEMP M, equal to 10 mV/°C. A voltage proportional to the temperature rise from the heat sink to the junction of the transistor is added to HV TEMP M through R610. This is done via +400V IM from the Power Supply assembly. Resistor R610 is selected to properly scale this contribution to the 10 mV/°C output of U603B. Capacitor C610 provides averaging for the ripple on the current-sensing resistor, and CR604 prevents C610, an electrolytic capacitor from being reverse charged. High Voltage Sense Assembly (A6) 4-54. In addition to ac voltage sensing for which it is named, the High Voltage Sense assembly provides four major functions for the 5725A. These additional functions are the following: • • • • Analog monitoring of the 5725A status Interface with the 5700A controller Switching input signals from the 5700A AC Line Power switching Because it performs all the above functions, the High Voltage Sense assembly plays a primary role in controlling the instrument, attaining ac voltage specifications, performing 5725A calibration, and maintaining instrument safety. The High Voltage Sense assembly has the following six sections: sense amplifier, analog monitor, serial interface/guard crossing, analog input switching, control, and mains switching. Each section is first briefly described, then described in detail. For reference, see Figure 4-5, the block diagram for the High Voltage Sense assembly. • Sense Amplifier Section The sense amplifier section consists of a precision ac amplifier configured as an active attenuator, a buffer amplifier that isolates the 5725A high quality ground from the 5700A ground reference, and a precision true rms converter circuit for 5725A calibration. Together, these circuits accurately attenuate the output of the 5725A in ac voltage function to drive the 5700A Oscillator control circuitry. The sense amplifier section is essentially a gain-determining feedback element of a loop whose forward path consists of the 5700A Oscillator and the High Voltage Amplifier assembly (A3). • Analog Monitor Section The analog monitor section is comprised of a bipolar output dac, a comparator, and a 16-channel multiplexer. The inputs to the multiplexer are scaled voltages representing critical parameters in the other 5725A assemblies, particularly those involving high voltage and/or current. Each input can be compared to programmed limits set by the dac under microprocessor control. The comparator gives simple go/no go decisions, which are then acted on in a more sophisticated way by the software. An additional function of the analog monitor section is to provide access to the B-RCL line used by the 5700A during 5725A calibration. 4-30 Theory of Operation Detailed Circuit Description 4 aq21f.eps Figure 4-5. High Voltage Sense Assembly Block Diagram 4-31 5725A Instruction Manual • Serial Interface/Guard Crossing Section The serial interface/guard crossing section consists of an RS-232 interface integrated circuit that provides the hardware for 5700A/5725A communication within the 5725A. Two optoisolators provide the serial guard crossing to the Digital assembly (A5), and two more provide integrity checks for the interface. A relay remotely powered by the 5700A provides a software independent path to guarantee 5725A shutdown if the 5700A/5725A cable is disconnected. • Analog Input Switching Section The analog input switching section consists of a bank of relays that route ac and dc voltages and dc currents from the 5700A to various functional blocks inside the 5725A. Assemblies that receive inputs from the Analog Input Switching Section are the High Voltage Amplifier assembly (A3); the Current Amplifier assembly (A2); and the sense amplifier section of the High Voltage Sense assembly. • Control Section The control section is implemented with a bank of four latches connected to the microprocessor data bus. A pair of latches with their integral drivers control relays, a pair of latches control the 16-channel multiplexer and the bipolar output dac in the analog monitor section. • AC Line Voltage Switching Section The ac line voltage switching section is independent of the other five sections of the High Voltage Sense assembly. The ac line voltage section contains three switches (labeled S2, S3, and S4 on the rear panel) that configure the input to the transformer to accept one of eight nominal line voltage levels. Also included in this section are a simple unregulated power supply and a time delayed relay driver circuit. These circuits control a shunt switch around a pair of surge current-limiting NTC thermistors. Caution To avoid meter damage, do not measure the ac line voltage section unregulated supply with a meter tied to earth ground. Sense Amplifier Section 4-55. Op amp U102, transistors Q100 through Q103, and their associated parts comprise the forward gain elements of a precision ac amplifier. Since this monolithic device does not accept supply voltages large enough to accommodate output swings of ±15.6V, a quartet of discrete transistors is configured as an output stage with voltage gain. This provides the necessary output swing of 11V rms as well as limits the additional forward gain of the overall amplifier to simplify frequency compensation. Inputs to the output voltage stage are derived from deviations of the supply current of U102 from its quiescent value. This topology depends on the increase in current from a particular power supply as the output of the monolithic op amp moves toward the value of that power supply. This increasing current develops a drop across R108 for positive output voltages or a drop across R116 for negative output voltages. These drops are amplified by Q100 and Q103. Transistors Q101 and Q102 buffer the output signal to present a low source impedance to the load. Overall gain at low frequencies is controlled by Z100, a resistor network designed for good ac frequency response, low power coefficient, and low thermal settling time. This network provides a feedback ratio of 0.99, or a closed-loop gain of 0.01. As a result, the entire sense amplifier is running in a virtual unity gain configuration. Zeners VR103 and 4-32 Theory of Operation Detailed Circuit Description 4 VR105 reduce apparent supply voltage seen by U102. Transistors Q105 and Q106 along with R131/C117 and R132/C118 filter the supply to reduce common mode errors at high frequency. Capacitor C108 provides ac tuning for the sense amplifier. This capacitor balances most of the parasitic capacitance picked up across the input resistor portion of Z100. Capacitor C109, in parallel, provides fine adjustment of response if needed. Components L105 and R130 isolate capacitive loads from the output of the sense amplifier to aid in achieving stability. Transistor Q104 is necessary to route the output of the sense amplifier to the 5700A during calibration. The signal routes to the B-RCL line (the high-quality dc line to the 5700A calibration circuitry) through the analog monitor section’s 16-channel multiplexer. This device cannot handle the output swing of the sense amplifier (±15.6V) without risking inadvertent functional failure because of its ±15V supply limits. The result is to isolate the multiplexer from the sense amplifier output during normal operation with the JFET switch Q104, which is then also turned on during calibration. This is possible because the output of the sense amplifier is nominally ±3.2V during calibration. During ac voltage operation, the input of the sense amplifier is either locally driven via K104, or remotely driven via K105 and K109, by the High Voltage Amplifier assembly (A3). Op amp U103 forms a simple low offset voltage, low input current buffer to isolate the B-SENSE LO line from the rest of the 5725A circuitry. B-SENSE LO is the reference sense signal from the load provided through the 5700A and 5700A/5725A cable. Buffering B-SENSE LO ensures that the current flowing between the load and the 5700A Switch Matrix assembly along this reference sense line is minimized, and as a result, the series voltage drop is minimized. The buffered B-SENSE LO line is distributed throughout the 5725A as MCOM, MCOMI, MCOMV, and MCOMC. These lines are all at the same potential, but they have different names corresponding to different paths taken to control the flow of ground currents. These names correspond to destinations as shown in Table 4-3. Table 4-3. High-Quality Reference Name Destination REFERENCE NAME DESTINATION (ASSEMBLY) MCOM High Voltage Sense (A6) MCOMI Current (A2) MCOMV Reference for high voltage input to calibration circuit, High Voltage Sense (A6) MCOMC Calibration circuit section of the High Voltage Sense (A6) The ac calibration circuit is also in the sense amplifier section. This circuit provides an extremely flat ac response for 5725A calibration of the sense amplifier. This flat ac response is made possible by the use of U101, the Fluke rms sensor, and a lowimpedance ranging resistor, R103. The value of this resistor is 50 times less than the input resistor within Z100; as a result, the effect of parasitic capacitances is reduced by 2500. A protection circuit made up of CR101, CR102, VR101, and VR102 clamp input voltages. Op amp U100 is a forward gain block, configured as an integrator with U101. A feedback circuit results, whose output at TP106 is a dc voltage proportional to the rms value of the signal applied to R103 and the input sensing resistor of U101. Resistor R112 provides a simple means of protecting the output half of U101, while CR100 prevents 4-33 5725A Instruction Manual latch up by eliminating positive feedback resulting from positive output voltages from U100. Op amp U105 is simply a low-noise inverting amplifier that scales the sensor output to 10 dB below the 5700A Oscillator output level. The output of the calibration circuit, AC/AC, goes to the 5700A during calibration through the analog monitor section. Analog Monitor Section 4-56. The 16-channel multiplexer, U151, takes a variety of inputs from all analog assemblies and provides a means of switching them to either a comparator, U154A, or to the B-RCL line via K152. During normal operation, the multiplexer output is routed exclusively to the comparator. Calibration requires routing the multiplexer output to the B-RCL line, which is routed back to the 5700A. The B-RCL line is measured by the precision adc circuit on the 5700A DAC assembly. All inputs to the multiplexer are scaled so that inputs are within its ±15V power supply range. Table 4-4 shows the signal name of the multiplexer input, its description, origin, and purpose. The state of the multiplexer is controlled by the microprocessor via data latched into U152. Table 4-4. Signals Monitored by the Analog Monitor Section STANDBY VOLTAGE LIMITS(1) SIGNAL NAME PHYSICAL PARAMETER SOURCE PURPOSE -0.125V +400V IM Supply Current Power Supply Monitoring +0.125V -400V IM Supply Current Power Supply Monitoring 0.26V +400V M Supply Voltage Power Supply Monitoring -0.26V -400V M Supply Voltage Power Supply Monitoring VCOM System Supply Common Power Supply Monitoring HVCOM M High Voltage Supply Common Power Supply Monitoring 1.7V HVTEMP M Voltage Amp Heat Sink Temp. High Voltage Amplifier Monitoring 2.0V ITEMP M Current Amp Heat Sink Temp. Current Amplifier Monitoring -2.2V ICOMPL M Current Output Stage Drive Level Current Amplifier Monitoring I CAL/I FB Shunt Voltage Current Amplifier Calibration, AC I Operation AC/AC Calibrator Output High Voltage Sense Calibration HVSENSE Sense Amp Output High Voltage Sense Calibration DAC OUT DAC Output High Voltage Sense Monitoring 0.08, 2.0V FAN M Fan is On or Off Power Supply Monitoring Note 1: For single limit values, the limit is equal to, or smaller in magnitude to, the value shown. 4-34 Theory of Operation Detailed Circuit Description 4 IC U156 is a dac whose digital input is under microprocessor control via data latch U155. The +15V supply is the dac’s reference voltage. Op amp U153A acts as a currentto-voltage converter, providing outputs between 0V and -6.375V. The desired output for the analog monitor function ranges from -2.56V to +2.56V. Level shifting and scaling is accomplished by U153B, by summing the output of U153A and the reference voltage for U156. Op amp U153B also forms an active two-pole filter to reduce wideband noise. The output of the dac is routed to both the multiplexer, U151, and the analog monitor comparator, U154A. Resistors R171 and R170 provide a small amount of positive feedback around U154A to ensure noise-free operation for small input voltages. Q150 forms a simple inverter that converts the comparator output to 5V logic levels. This output, MONCOMP, is routed back to the 5725A Digital assembly (A5), where it is acted on by the microprocessor. Serial Interface/Guard Crossing Section 4-57. The control link between the 5700A and the 5725A consists of a serial interface at the hardware level. Serial data signals arrive via B-RCV and leave via B-XMIT. These are translated to and from standard 5V logic levels by U160, an RS-232 interface chip that runs from a single 5V supply. Internal charge pumps use C158 through C161 to generate RS-232 compatible supply levels of ±10V. A pair of dual optoisolators, U159 and U161, isolate the serial interface signals from the remainder of the 5725A circuitry. The serial interface uses half of each pair. The other half of U161 signals the status of the 5700A/5725A interface cable to the microprocessor. A 5V supply is available from the 5700A via pins 19 and 20 of J101. This supply drives the optoisolator LED when the cable connections are intact. The 5V supply also provides coil drive for K153. This relay’s contacts are in series with the coils of the other relays on the High Voltage Sense assembly. Thus, if the cable becomes disconnected, all relays on the High Voltage Sense assembly automatically open. The relays are configured so that safety is maximized when they are open. The remaining half of U159 signals to the 5700A when the 5725A is powered up. The 5725A +5V supply powers the LED of the optoisolator, whose output pulls B-CINT* (pin 21 of J101) toward the 5700A supply common, B+5VCOM. This system is a complement to the CABLEOFF signal provided to the 5725A processor. Analog Input Switching Section 4-58. The analog input switching section is the primary analog interface with the 5700A output functions. Relay K108 serves exclusively to connect the output low lead of the 5725A to the load. Relay K106 does the same for the low sense line. Line MCOM, when switched to B-SENSE LO, serves as the low sense lead for the 5725A. Similarly, PACOM, which ties to the 5725A system ground VCOM at the power supply, is switched to B-PACOM, serving as the 5725A output low lead. Signal BOOST IN is the input high lead from the 5700A signal sources, and is switched from the inputs to the High Voltage Amplifier or Current Amplifier and sense amplifier by K107. Relay K101 also selects the proper source for the B-FEEDBACK signal. Signal B-FEEDBACK corresponds to the input high sense lead. Relay K111 provides the capability to provide local sensing directly by the 5700A on the 5725A High Voltage Sense assembly. Local sensing is used during ac voltage standby mode. This prevents the 5700A Oscillator from running without feedback when the 5725A High Voltage Amplifier assembly is in standby. 4-35 5725A Instruction Manual Relays K102 and K103 provide switching that allows direct drive of the sense amplifier and its calibration circuitry by the 5700A. These switches are used only during calibration. Relays K105 and K109 are high voltage reed relays that provide output to the 5700A binding posts and remote sensing from the binding posts, respectively, during ac voltage operation. These connections are accomplished by connecting the output of the High Voltage Amplifier to B-OUT HI and the input of the sense amplifier to B-SENSE HI. Local sensing for standby and calibration is accomplished by K104, which enables the High Voltage Amplifier to drive the sense amplifier and its calibration circuitry directly. While 5700A current is sourced through the 5725A OUTPUT binding posts of the 5725A, relay K151 is energized to provide current guarding within the 5725A. 5700A output current comes to the High Voltage Sense assembly via J101 and is routed to a guarded coaxial cable through J152. The current return path is via E155. While 5700A current is sourced at its own binding posts, relay K151 is de-energized to prevent compromising of the 5700A internal guard. Control Section 4-59. The relay and switch control section consists simply of a pair of latched relay drivers, U157 and U158. Each of these latches receives its input from the microprocessor bus and drives a bank of relays. Additionally, the microprocessor has a ready means to quickly open all relays via a CLR signal that synchronously clears the driver latches. The outputs of relay driver U157 control six relays on the High Voltage Sense assembly (A6), four relays on the Interconnect assembly (A1), and four relays on the High Voltage Amplifier assembly (A3). Relays on the Interconnect and High Voltage Amplifier assemblies are controlled via HFPD, VLFPD, LFPD, and MFPD. Relay driver U158 is unique because all the high voltage relays connected directly to the outside world are driven from this latch. This provides a way for hardware to clear the instrument to a safe state independently of the microprocessor. This can happen in the following two ways: • Via the CABLEOFF signal that is asserted when the 5700A/5725A link is physically disabled as described under "Serial Interface/Guard Crossing Section". • By detecting an overcurrent condition in the high voltage power supply, which not only shuts down the high voltage supply, but also clears latch U158 via the signal HVCLR. Note that HVCLR, CABLEOFF, and CLR are diode-OR’ed to provide the composite clear function for U158. In addition to controlling all the high voltage relays, U158 also generates control line CLAMPD for the High Voltage Amplifier assembly, and HVSUPPLY* for the Power Supply and Digital assemblies. Comparator U150A provides level shifting of the output of the latch U158 so that the JFET switch Q104 can be controlled. Switch SW150 is simply a contact closure that indicates to the processor whether 5725A calibration is enabled. 4-36 Theory of Operation Detailed Circuit Description AC Line Voltage Selection Section 4 4-60. In addition to the primary power switch, S401, this section contains three line-voltage selection switches, S402 through S404. These three switches allow the 5725A to be set to eight nominal ac line voltage levels, each with a 10% tolerance. Thermistors RT401 and RT402 have negative temperature coefficients, and limit inrush current at power-up. Relay K401 provides a pair of shunt switches to bypass thermistors after about a half second. This allows greater efficiency than with thermistors alone, and the use of thermistors allows operation if the relay fails. CR401 through CR404 and C401 form an unregulated power supply that is not isolated from ac line power for controlling K401. R401, R402, and C402 provide a time delay that prevents Q401, and hence K401 from switching before the effective power supply capacitance is sufficiently charged. Metal Oxide Varistor RV401 prevents high voltage transients on the ac line from reaching the transformer by clamping voltages above 275V ac. 4-37 5725A Instruction Manual 4-38 Chapter 5 Calibration and Verification Title 5-1. 5-2. Page Introduction ............................................................................................ 5-3 Where to Find Further Information........................................................ 5-3 5-1 5725A Instruction Manual 5-2 Calibration and Verification Introduction Introduction 5 5-1. The 5725A is calibrated at the factory before shipping. Calibration is traceable to the U.S. National Bureau of Standards. All that is required to maintain traceability is to run 5700A calibration to external standards at the beginning of the calibration cycle and do performance verification every two years. Calibration check and range calibration are optional procedures that are available for special needs. The 5725A is calibrated whenever an attached 5700A is calibrated. Where to Find Further Information 5-2. Information about 5700A calibration, and therefore 5725A calibration, is contained in the following sections of the 5700A manual set: • Section 7 of the 5700A Operator Manual presents procedures for calibration, calibration check, and range calibration. • Section 1 of the 5700A Operator Manual describes the calibration process and the theory behind its use to establish traceability to national standards. The same section includes a description of the calibration check feature, and suggests using it to develop a performance history for your 5700A. (This applies equally to a 5725A.) • Section 3 of the 5700A Service Manual contains a performance verification procedure recommended every two years to maintain traceability. 5-3 5725A Instruction Manual 5-4 Chapter 6 Maintenance Title 6-1. 6-2. 6-3. 6-4. 6-5. 6-6. 6-7. 6-8. 6-9. 6-10. 6-11. 6-12. 6-13. 6-14. 6-15. Introduction .......................................................................................... Replacing the Fuse ............................................................................... Cleaning the Air Filter.......................................................................... General Cleaning.................................................................................. Cleaning PCA’s..................................................................................... Access Procedures................................................................................ Initial Access Procedure .................................................................. Accessing the Power Supply Assembly (A4) .................................. Accessing the Digital Assembly (A5).............................................. Accessing the Current Amplifier Assembly (A2)............................ Accessing the High Voltage Amplifier (A3) ................................... Accessing the High Voltage Sense Assembly (A6)......................... Accessing the High Voltage Output Transistors.............................. Accessing the Interconnect Assembly (A1)..................................... Enabling Front or Rear Binding Posts.................................................. Page 6-3 6-3 6-4 6-5 6-5 6-6 6-7 6-9 6-9 6-11 6-12 6-13 6-14 6-14 6-15 6-1 5725A Instruction Manual 6-2 Maintenance Introduction 6 Warning Servicing described in this section is to be done by qualified service personnel only. To avoid electrical shock, do not service the 5725A unless you are qualified to do so. Introduction 6-1. This section explains how to do routine maintenance tasks and how to access internal modules for troubleshooting and repair. This section tells you how to do the following: • • • • Replace the line power fuse Clean the air filter, and how often to do so Clean external surfaces and internal pca’s Access internal modules for servicing For troubleshooting information, refer to Section 7. For pointers to calibration information, refer to Section 5. Replacing the Fuse 6-2. wCaution To prevent instrument damage, verify that the correct fuse is installed for the line voltage setting. Acceptable fuse types are Bussman type MTH or Littelfuse type 312 or equivalent, of the appropriate amperage rating. Use only a 4A, 250V fast-blow fuse when the line voltage selection switches are set in the range 200-240V. Note A spare 4A, 250V fuse is shipped with the 5725A to ensure that one is available for use on the 200 to 240V range. The line power fuse is accessible on the rear panel. The fuse rating label to the right of the fuse holder (labeled FUSE) shows the correct replacement fuse rating for each line voltage setting. To replace the fuse, refer to Figure 6-1, and proceed as follows: 1. Turn off the POWER switch and disconnect the line power cord from ac line power. 2. Insert the blade of a standard screwdriver into the slot of the fuse holder labeled FUSE. 3. Turn the screwdriver counterclockwise until the cap and fuse pop free. 4. To install a new fuse, reverse this procedure. 6-3 5725A Instruction Manual WARNING GROUNDING CAUTION FOR FIRE PROTECTION REPLACE ONLY WITH A 250V FUSE OF INDICATED RATING. CONNECTOR IN POWER CORD MUST BE CONNECTED TO ENSURE PROTECTION FROM ELECTRONIC SHOCK. VOLTAGE SELECTION 47-63 Hz 750VA MAX FUSE S2 S3 S4 ! FUSE 100V 110V 115V 120V ! F8A 250V (FAST) S2 S3 S4 200V 220V 230V 240V JOHN FLUKE MFG. CO., INC. MADE IN U.S.A. PATENTS PENDING CURRENT OUTPUT NO INTERNAL USER SERVICEABLE PARTS REFER SERVICE TO QUALIFIED SERVICE PERSONNEL TO CLEAN FILTER REMOVE FROM INSTRUMENT AND FLUSH WITH WARM SOAPY WATER HI 11A MAX 20V PK MAX ! LO F4A 250V (FAST) CHASSIS GROUND 5700A CALIBRATOR S2 S3 S4 CALIBRATION ENABLE NORMAL aq13f.eps Figure 6-1. Accessing the Fuse Cleaning the Air Filter 6-3. Caution Damage caused by overheating may occur if the area around the fan is restricted, the intake air is too warm, or the air filter becomes clogged. The air filter must be removed and cleaned every 30 days, or more frequently if the calibrator is operated in a dusty environment. The air filter is accessible from the rear panel of the calibrator. To clean the air filter, refer to Figure 6-2 and proceed as follows: 1. Turn off the POWER switch and disconnect the line power cord from ac line power. 2. Squeeze together the sides of the air filter housing and pull it off. 3. Wash the filter element and housing in soapy water. 4. Rinse the filter element and housing in fresh running water. 5. Shake out excess water, then allow the filter element to dry thoroughly before reinstalling it. 6. Snap the filter housing back into place. 6-4 Maintenance General Cleaning 6 aq14f.eps Figure 6-2. Accessing the Air Filter General Cleaning 6-4. To keep the 5725A looking like new, clean the case, front panel, and rear panel using a soft cloth slightly dampened with water or a non-abrasive mild cleaning solution that does not harm plastics. Caution Do not use aromatic hydrocarbons or chlorinated solvents for cleaning. They can damage the plastic materials used in the amplifier. Cleaning PCA’s 6-5. Printed circuit assemblies only need cleaning after repair work. After soldering on a pca, remove flux residue using isopropyl alcohol and a cotton swab. 6-5 5725A Instruction Manual Access Procedures 6-6. Figure 6-3 shows the location of all major modules in the 5725A. View A is a top view, and view B is a bottom view. Both views show the covers removed. The 5725A is constructed so that two modules are completely accessible from the top, and two modules are completely accessible from the bottom. Each of these four modules can be lifted out of the chassis and locked in a service position by pivoting the assembly and inserting two machined pegs into two machined holes in the chassis towards the center of the instrument. (Figure 6-4 shows the High Voltage Amplifier assembly (A3) in the Service position.) Once in the service position, a module can be removed completely by disconnecting all cables attached to it. HIGH VOLTAGE AMPLIFIER (A3) DIGITAL (A5) POWER SUPPLY (A4) INTERCONNECT (A1) A. TOP VIEW B. BOTTOM VIEW FRONT FRONT VOLTAGE OUTPUT SIGNAL TRANSFORMER CURRENT AMPLIFIER (A2) HIGH WARNING VOLTAGE LETHAL VOLTAGE ON OUTPUT SENSE TRANSISTOR HEAT SINKS AND (A6) MANY OTHER POINTS THROUGHOUT THE CHASSIS. POWER TRANSFORMER aq15f.eps Figure 6-3. Assembly Location Diagram 6-6 Maintenance Access Procedures 6 wWarning Follow the instructions under "Initial Access Procedure" to make sure high voltage has been bled off before you touch anything inside the 5725A. If you work on a 5725A with the power cord attached, and/or you are not certain the high voltage has not bled off, do not wear a grounded wrist strap. Wearing a strap increases risk of dangerous electrical shock. Use extreme caution when you are working inside the 5725A with the power connected. Use only non-conductive tools, and keep one hand behind your back to avoid making a circuit through your body. The voltage output transistor heat sinks are at lethal voltage potential in ac V standby and ac V operate modes during normal operation, and possibly in any other mode after a failure. The heat sinks are exposed when any assembly is in the service position, and when the heat sink cover is removed. Initial Access Procedure 6-7. Before accessing any module from the top or bottom of the instrument, proceed as follows to remove the top cover and verify that high voltage on the power supply capacitors has been bled off: 1. Turn off the POWER switch. 2. Remove the line power cord from ac line power. 3. Wait three minutes. 4. Remove the top cover by removing the screws accessible on the top surface (three front, three rear). Warning Before touching anything inside the 5725A, do the following steps to make sure high voltage has been bled off. 5. Refer to Figure 6-4 for the location of items mentioned in this procedure. Remove the five retaining screws on the High Voltage Amplifier assembly (A3). (Two screws secure each side rail, and one seats the board into a mating connector on the Interconnect assembly.) Lift the High Voltage assembly by pulling on the plastic wire-tie loops, pivot it, and insert its metal pegs in the two holes on the chassis as Figure 6-4 shows. This puts the High Voltage Amplifier assembly in the service position. 6-7 5725A Instruction Manual HIGH VOLTAGE AMPLIFIER (A3) LED CR317 TP307 LED CR318 TP304 TP301 ER W PO DE MO T Y EN DB RR AN CU ST A 25 57 T UL AD LO ER FF OV E O BL CA FA FRONT PANEL A 11 X MA V 2O PKX MA POWER SUPPLY (A4) aq16f.eps Figure 6-4. Initial Access Procedure 6. Verify that both LEDs CR317 and CR318 on the Power Supply assembly (A4) are off. If either is lit after three minutes, there is a fault in the high voltage capacitor bleed-off path. Do not rely on an off condition as an indication that dangerous voltage no longer exists on the filter capacitors. Warning Do not rely on the power supply leds as an indication of the presence of high voltage. Always use a voltmeter to check for high voltage between TP307 and TP301, and between TP307 and TP304. 7. To confirm that high voltage has dissipated, set a DMM to the 1000V dc range, and take a reading with the common lead to TP307 and the high lead to TP301 on the Power Supply assembly. This is the +400V filter capacitor test point, and it should be at a safe level near zero. 6-8 Maintenance Access Procedures 6 8. Take another DMM reading with the common lead to TP307 and the high lead to TP304 on the Power Supply assembly. This is the -400V filter capacitor test point, and it should be at a safe level near zero. This completes the initial access procedure. Accessing the Power Supply Assembly (A4) 6-8. Warning To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. The Power Supply assembly lays flat on the bottom of the instrument, toward the front. Proceed as follows to access the Power Supply assembly: 1. Perform the Initial Access Procedure. 2. Return the High Voltage Amplifier assembly (and the Current Amplifier assembly if it has been accessed) to the normal position, and reinstall the assembly retaining screws. Note When reinstalling assemblies, lower them in place squarely to make sure their connectors seat correctly in the Interconnect assembly connectors. 3. Turn over the 5725A so that the bottom is facing up. 4. Remove the five retaining screws on the Power Supply assembly. Lift the Power Supply assembly by pulling on the plastic wire-tie loops, and place the assembly in the service position. Note When reinstalling the assembly, lower it into place squarely to make sure its connector seats correctly in the Interconnect assembly connector. Accessing the Digital Assembly (A5) 6-9. Warning To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. The Digital assembly is oriented vertically just behind the front panel. Proceed as follows to access the Digital Assembly: 1. Perform the Initial Access Procedure. 2. Refer to Figure 6-5 for accessing the Digital assembly. Remove the six Allen-head screws from the sides of the front handles, and remove the three screws from the front edge of the bottom cover. (You have already removed the top cover in step 1.) 3. The front panel remains connected by the Digital assembly ribbon cable and the current output cable. Remove the screw in the center of the Digital assembly to free the pca. 6-9 5725A Instruction Manual CAUTION WHEN REINSTALLING DIGITAL ASSEMBLY, PULL RIBBON CABLE SLACK COMPLETELY INTO CHASSIS. aq17f.eps Figure 6-5. Accessing the Digital Assembly 6-10 Maintenance Access Procedures 6 4. If you want to completely remove the Digital assembly, remove the ribbon cable by releasing the catches on the board-mounted connector. Caution When replacing the Digital assembly, make sure the ribbon cable is pulled fully into the 5725A chassis. Be sure to leave no fold trapped between the back of the pca and the metal panel or else shorting to the component leads can occur. Accessing the Current Amplifier Assembly (A2) 6-10. Warning To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. This assembly drops into an area of live line voltage. The Current Amplifier assembly lays flat on the top of the instrument, toward the front. Proceed as follows to access the Current Amplifier assembly: 1. Perform the Initial Access Procedure. 2. Turn over the 5725A so that the bottom is facing up. 3. Remove the bottom cover by removing the six screws on the bottom surface. 4. Remove the two screws labeled _A and _B and turn the 5725A over again. 5. Remove the five retaining screws on the Current Amplifier assembly. Lift the Current Amplifier assembly by pulling on the plastic wire-tie loops, and place the assembly in the service position. Caution When reinstalling the assembly, refer to Figure 6-6 and make sure cable harnesses are dressed as shown, to avoid shorting wires to the bridge rectifier heat sink or chassis. Note When reinstalling the assembly, lower it into place squarely to make sure its connector seats correctly in the Interconnect assembly connector. 6-11 5725A Instruction Manual CURRENT AMPLIFIER (A2) BRIDGE RECTIFIER HEAT SINK DRESS CABLES AS SHOWN aq18f.eps Figure 6-6. Correct Way to Dress Cables Accessing the High Voltage Amplifier (A3) 6-11. The High Voltage Amplifier assembly lays flat on the top of the instrument, toward the rear. To access the High Voltage Amplifier assembly, simply do the Initial Access Procedure. This leaves the assembly in the service position. Note When reinstalling the assembly, lower it into place squarely to make sure its connector seats correctly in the Interconnect assembly connector. 6-12 Maintenance Access Procedures Accessing the High Voltage Sense Assembly (A6) 6 6-12. Warning To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. Line voltage comes directly to this assembly. The High Voltage Sense assembly lays flat on the top of the instrument, toward the rear. Proceed as follows to access the High Voltage Sense assembly: 1. Perform the Initial Access Procedure. 2. Return the High Voltage Amplifier assembly (and the Current Amplifier assembly if it has been accessed) to the normal position, and reinstall the assembly retaining screws. Note When reinstalling assemblies, lower them in place squarely to make sure their connectors seat correctly in the Interconnect assembly connectors. 3. Turn over the 5725A so that the bottom is facing up. 4. Remove the bottom cover by removing the six screws on the bottom surface. 5. Remove the two jack screws from the 5700A subminiature D-connector. 6. Remove the five retaining screws on the High Voltage Sense assembly. Lift the High Voltage Sense assembly by pulling on the plastic wire-tie loops, and place the assembly in the service position. Caution When reinstalling the assembly, refer to Figure 6-6 and make sure cable harnesses are dressed as shown, to avoid shorting wires to the bridge rectifier heat sink or chassis. 6-13 5725A Instruction Manual Accessing the High Voltage Output Transistors 6-13. Warning During normal operation, the high voltage heat sinks are at lethal voltage. To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. To access the high voltage output transistors (attached to four separate, large heat sinks in the center of the instrument), proceed as follows: 1. Perform the Initial Access Procedure. 2. Disconnect the heat sinks from the High Voltage Amplifier assembly by unplugging connectors J661, J662, J663, J664. Disconnect the temperature monitor by unplugging connector J603. 3. Remove the four screws that retain the high voltage heat sink assembly at the bottom rails. 4. Lift out the heat sink assembly, being careful to keep the cables clear of obstructions during removal. 5. Each of the four heat sinks is held in place by two screws, one at the top rail and one at the bottom rail. Labels on each heat sink identify it as P1, P2, N1, or N2. To remove a heat sink, remove its two retaining screws, and slide it out of the assembly. Accessing the Interconnect Assembly (A1) 6-14. Warning To avoid electrical shock, do not proceed with the following access procedure until you have completed the initial access procedure, which removes line power and checks for high voltage on the power supply. The Interconnect assembly is a vertical board oriented front-to-rear, and is accessible for test probing by placing any other assembly into the service position. To completely remove the Interconnect assembly, as would be required to replace a relay, proceed as follows: 1. Perform the Initial Access Procedure. 2. Completely remove the High Voltage Amplifier (A3) and the Current Amplifier (A2) assemblies by first placing each in the service position, then disconnecting all cables attached to each of them. 3. Turn over the 5725A so that the bottom is facing up. 4. Remove the bottom cover by removing the six screws on the bottom surface. 5. Completely remove the Power Supply (A4) and the High Voltage Sense assemblies (A6) by first placing each in the service position, then disconnecting all cables attached to each of them. 6-14 Maintenance Enabling Front or Rear Binding Posts 6 6. Turn over the 5725A so that the top is facing up. 7. Remove the high voltage heat sink assembly as described under “Accessing the High Voltage Output Transistors", steps 2 through 4. 8. Remove the two screws that secure the Interconnect assembly and pop the assembly free of the two bosses. Enabling Front or Rear Binding Posts 6-15. The 5725A comes from the factory configured for front or rear current output as requested by the purchaser when the system was ordered. Only one output location can be enabled at a time. You can reconfigure the output location by opening the chassis, detaching a cable and tying it away, and attaching another cable to a jack on the Current Amplifier assembly. Warning To avoid electrical shock, proceed only after completing the initial access procedure, which removes line power and checks for high voltage on the power supply. Proceed as follows to change the current output location: 1. Perform the Initial Access Procedure. 2. Remove the five retaining screws on the Current Amplifier assembly. Lift the current amplifier assembly by pulling on the plastic wire-tie loops, and place the assembly in the service position. 3. Refer to Figure 6-7, and locate J222 on the Current Amplifier assembly. 4. Perform step 5 to change from front to rear, or perform step 6 to change from rear to front. 5. To enable the rear binding posts and disable the front, remove the cable that goes to the front binding posts from J222, and plug the cable that goes to the rear binding posts into J222. 6. To enable the front binding posts and disable the rear, remove the cable that goes to the rear binding posts from J222, and plug the cable that goes to the front binding posts into J222. 7. Use a non-conductive plastic wire tie to secure the unused cable to the right side ventilation slots. 6-15 5725A Instruction Manual FRONT OUTPUT CABLE J222 SECURE UNUSED CABLE CURRENT AMPLIFIER (A2) REAR OUTPUT CABLE aq23f.eps Figure 6-7. Enabling Front or Rear Binding Posts Caution Make sure that the unused connector is neatly secured in the recessed area of the chassis side, away from the High Voltage Sense assembly as Figure 6-7 shows. If it is allowed to hang down, shorting can occur. 8. Reconfiguration is complete. Reinstall the Current Amplifier and High Voltage Amplifier assemblies, being careful to correctly seat each assembly into the connector on the Interconnect assembly. 9. Reinstall the top cover. 6-16 Chapter 7 Troubleshooting Title 7-1. 7-2. 7-3. 7-4. 7-5. 7-6. 7-7. 7-8. 7-9. 7-10. Introduction .......................................................................................... 5725A Fault Codes............................................................................... Self Diagnostics.................................................................................... Manual Tests for Fault Isolation .......................................................... Problems 1 or 2: Fault at Power-Up or When Entering Voltage Standby............................................................................... Problem 3: Fault When Entering Voltage Operate .......................... Problem 4: Fault When Entering Current Standby .......................... Problem 5: Fault When Entering Current Operate. ......................... Reduced-Voltage Troubleshooting Mode ............................................ Testing the Power Supply By Itself...................................................... Page 7-3 7-3 7-3 7-6 7-7 7-8 7-8 7-8 7-8 7-9 7-1 5725A Instruction Manual 7-2 Troubleshooting Introduction Introduction 7 7-1. This section provides troubleshooting information in three parts. First a listing of all 5725A fault codes is provided for reference in Table 7-1. Following that is a description of 5725A automated self-diagnostics that you run from the 5700A. Finally, some manual tests are provided that can help you isolate a fault. 5725A Fault Codes 7-2. Table 7-1 lists all 5725A fault codes. Fault codes and descriptions appear on the 5700A Control Display in fault conditions. The codes and descriptions can also be transferred from the 5700A in remote control operation. Where fault messages are not selfexplanatory, additional explanation is given in the table. Self Diagnostics 7-3. The best way to begin looking for the source of a fault is to run self diagnostics from the 5700A diagnostics menu. To run self diagnostics, proceed as follows: 1. Press the "Setup Menus" softkey. (If "Setup Menus" is not showing on the Control Display, press RESET first to return to the 5700A power-up state.) 2. Press the "Self Test & Diags" softkey. 3. Press the "5725A Self Diags" softkey. 4. Begin testing with the voltage function. Press the "Voltage" softkey. A sequence of self tests is run. A brief description of each test follows: a. 5725A ACV Sense Amp: Checks for proper operation of the high voltage sense amplifier on the High Voltage Sense Assembly (A6). b. 5725A ACV Standby: Puts the 5725A into voltage standby mode, and causes the analog monitor circuit on the High Voltage Sense Assembly (A6) to cycle through the continuous tests it does during normal operation. c. 5725A ACV Operate: Puts the 5725A into voltage operate mode, but disconnects the output from the 5700A binding posts. This test makes sure that the High Voltage Amplifier (A3) works correctly, and checks the analog monitor circuit on the High Voltage Sense Assembly (A6) for correct operation. d. 5725A Cal Sensor: Verifies that the calibration circuitry on the High Voltage Sense Assembly (A6) is working correctly. 5. This completes voltage function testing. If any of the self tests fail, a fault code and message is displayed. 7-3 5725A Instruction Manual Table 7-1. 5725A Fault Codes FAULT NO. 7-4 MESSAGE EXPLANATION 201 5725 Self-Test ROM Failure Requires service 202 5725 Self-Test RAM Failure Requires service 203 5725 Self-Test EEPROM Failure Requires service 204 5725 Self-Test Data Bus Failure Requires service 205 5725 Self-Test CLAMPS Circuit Failure Requires service 206 5725 Self-Test HVCLR Circuit Failure Requires service 207 5725 Self-Test DAC Failure Requires service 208 5725 Self-Test Watchdog Timer Failure Requires service 209 5725 Current Heatsink Too Hot Requires service 210 Output Tripped To Standby Current heat sink too hot in operate 211 5725 Current Compliance Voltage Too High Internal fault, requires service 212 5725 Current Compliance Voltage Too High Most likely an external fault 213 5725 +400V Supply Did Not Shut Off Requires service 214 5725 -400V Supply Did Not Shut Off Requires service 215 5725 Voltage Heatsink Too Hot Requires service 216 5725 Voltage Heatsink Too Hot Voltage heat sink too hot in operate 217 5725 +400V Supply Too Small Requires service, or improper line voltage selected 218 5725 +400V Supply Too Large Requires service, or improper line voltage selected 219 5725 -400V Supply Too Large Requires service, or improper line voltage selected 220 5725 -400V Supply Too Small Requires service, or improper line voltage selected 221 5725 +400V Supply Current Too High Internal fault, requires service 222 Output Tripped To Standby +400V supply too high in operate, most likely an external fault 223 5725 -400V Supply Current Too High Internal fault, requires service 224 Output Tripped To Standby -400V supply magnitude too high in operate, most likely an external fault 225 5725 Fan Not Working Requires service 226 5725 CLAMPS Fault Internal fault, requires service 227 Output Tripped To Standby CLAMPS circuit activated most likely because of external transient condition Troubleshooting Self Diagnostics 7 Table 7-1. 5725A Fault Codes (cont) FAULT NO. MESSAGE EXPLANATION 228 5725 Software TRAP 229 5725 Cable Was Off 230 5725 RESET (power-up or watchdog timer) 231 5725 Guard-Crossing Timeout 232 5725 Illegal/Unexecutable Command 233 5725 Non-Maskable Interrupt Occurred Either internal fault or external transient condition 234 5725 HVCLEAR Circuit Activated Internal fault, requires service 235 Output Tripped To Standby HVCLEAR circuit activated most likely because of external transient condition 841 No 5725 Available For Selected Output 850 Can’t Store, 5725 Switch In NORMAL 851 Can’t Format, 5725 Switch In NORMAL 3202 5725 ACV Sense Amp Fault Requires service 3203 5725 ACV Standby 5725 Fault Requires service 3204 5725 ACV Operate Wouldn’t Converge Requires service 3205 5725 ACV Operate 5725 Fault Requires service 3206 5725 ACV Cal Sensor Test Died Requires service 3207 5725 ACV Cal Sensor Fault Requires service 3208 5725 Current Path To Shunt Open Requires service 3209 5725 Shunt Sense Open Requires service 3210 5725 Shunt Measurement Out Of Tolerance Requires service 3211 5725 Current Amplifier Offset Too Large Requires service 3212 5725 Current Drive Path Open Requires service 3213 5725 Current Error Amplifier Failure Requires service 6. To test the current function, press the "Current" softkey. A sequence of self tests is run. A brief description of each test follows: a. 5725A Current Shunt: Checks the current cabling and the calibration amplifier on the Current Amplifier assembly (A2). b. 5725A Current Zero: Grounds the input and shorts the output of the Current Amplifier, and verifies that the output is close to 0A. c. 5725A Current Gain: Shorts the output of the Current Amplifier, applies a voltage input, and verifies the output current. This confirms integrity of the error amplifier circuit in the Current Amplifier assembly. d. 5725A Current Monitor: Runs the analog monitor circuit on the High Voltage Sense Assembly (A6) in the current function and verifies that it operates correctly. 7-5 5725A Instruction Manual Manual Tests for Fault Isolation 7-4. Warning The following servicing is to be done by qualified service personnel only. To avoid electrical shock, do not service the 5725A unless you are qualified to do so. Follow the access procedures and warnings in section 6 to open the 5725A covers. The voltage output transistor heat sinks are at lethal voltage potential in ac v standby and ac v operate modes during normal operation, and possibly in any other mode after a failure. The heat sinks are exposed when any assembly is in the service position, and when the heat sink cover is removed. Use only non-conductive tools, and keep one hand behind your back to avoid making a circuit through your body. If you work on a 5725A with the power cord attached, and/or you are not certain the high voltage has not bled off, do not wear a grounded wrist strap. Wearing a strap increases risk of dangerous electrical shock. If self-diagnostics does not identify a faulty module, you can perform these manual tests. Five different fault conditions are addressed. The following numbered list describes each type of fault condition. Following that are troubleshooting tests to do for each type of condition. 1. Fault at power-up (STANDBY and FAULT indicators lit). 2. Normal at power-up (STANDBY indicator ON), but trips out when trying to enter voltage standby mode. (VOLTAGE MODE indicator momentarily lights, then STANDBY and FAULT indicators light.) 3. Normal at power-up (STANDBY indicator ON) and ACV STANDBY (ACV and STANDBY indicator ON), but trips out when trying to enter ACV OPERATE. 4. Normal at power-up, but trips out when entering current standby 5. Normal at power-up and CURRENT STANDBY, but trips out when entering current operate. 7-6 Troubleshooting Manual Tests for Fault Isolation 7 Problems 1 or 2: Fault at Power-Up or When Entering Voltage Standby 7-5. Proceed as follows to isolate the problem in these conditions: 1. If the 5700A is reporting a fault, determine if it is an analog monitor fault from Table 7-2. If the fault is not in Table 7-2, skip to step 2. (See Table 7-1 for explanations of fault codes.) Table 7-2. Analog Monitor Faults FAULT NO. MESSAGE 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 5725 Current Heatsink Too Hot Output Tripped To Standby 5725 Current Compliance Voltage Too High 5725 Current Compliance Voltage Too High 5725 +400V Supply Did Not Shut Off 5725 -400V Supply Did Not Shut Off 5725 Voltage Heatsink Too Hot Output Tripped To Standby 5725 +400V Supply Too Low 5725 +400V Supply Too High 5725 -400V Supply Too Negative 5725 -400V Supply Too Positive 5725 +400V Supply Current Too High Output Tripped To Standby 5725 -400V Supply Current Too High Output Tripped To Standby 5725 Fan Not Working a. With an oscilloscope, check TP152 (DAC OUT) for the waveform shown facing Section 9 with the High Voltage Sense Assembly (A6) schematic. b. If the waveform is present, suspect an abnormal analog input into U151 on the High Voltage Sense Assembly (A6). See Table 4-3 for voltage limits of the analog inputs for standby operation. c. If the waveform is not present, short TP510 to DCOM on the Digital assembly. This tells the CPU to ignore all analog monitor faults and run all other tests. Check for any new fault codes that indicate the problem. d. If the waveform is still not present, the High Voltage Sense Assembly (A6) is likely to be at fault, specifically, the circuitry that includes U151, U155, U156, U153, and U154. 2. If not an analog monitor fault, is it a high voltage supply (Fault 234) or CLAMPS* (Fault 226) fault? If yes and in standby mode, suspect the Power Supply assembly (A4). If yes and in voltage standby mode, suspect the High Voltage Amplifier (A3) and the high voltage output transistors. 3. If the error on the 5700A is not an analog monitor fault, high voltage supply (Fault 234), or CLAMPS* (Fault 226) fault, or if no fault is reported by the 5700A, check for communications activity at pins 12 and 13 of U507 on the Digital assembly (A5). The waveform should appear as shown facing the Digital schematic as waveform 4. If there is no activity, suspect the communication circuitry on the High Voltage Sense Assembly or the Digital assembly. 7-7 5725A Instruction Manual Problem 3: Fault When Entering Voltage Operate 7-6. Proceed as follows to isolate the problem in this condition: 1. Suspect the 5700A/5725A interface cable. 2. Check the analog monitor circuit on the High Voltage Sense Assembly as in step 1 on conditions 1 and 2. 3. Suspect the High Voltage Amplifier assembly and the output transistor heat sink assemblies. Problem 4: Fault When Entering Current Standby 7-7. Proceed as follows to isolate a problem in this condition: 1. If an overcompliance error is showing (fault 211), check for proper closing of the standby relay on the Current assembly (K202). 2. Check the analog monitor circuit on the High Voltage Sense Assembly as in step 1 on conditions 1 and 2. Problem 5: Fault When Entering Current Operate 7-8. Proceed as follows to isolate a problem in this condition: 1. If an overcompliance error is showing (fault 212): a. Check for an open or too high resistance load. b. Suspect an open internal current output cable, or the Current Amplifier assembly. 2. Check the analog monitor circuit on the High Voltage Sense Assembly as in step 1 on conditions 1 and 2. Reduced-Voltage Troubleshooting Mode 7-9. The high voltage supply on the Power Supply assembly (A4) allows normal operation from a pair of nominal 400V dc supplies, or troubleshooting operation in a reduced voltage mode with a pair of nominal 50V dc supplies. To switch between normal and reduced-voltage operation, proceed as follows: 1. Turn off the POWER switch and disconnect the line power cord from ac line power. Warning Follow the instructions under "Initial Access Procedure" in section 6 to make sure high voltage has been bled off before you touch anything inside the 5725A. The power supply assembly generates lethal voltages. Use extreme caution when you are working inside the 5725A with the power connected. Use only non-conductive tools, and keep one hand behind your back to avoid making a circuit through your body. If you work on a 5725A with the power cord attached, and/or you are not certain the high voltage has not bled off, do not wear a grounded wrist strap. Wearing a strap increases risk of dangerous electrical shock. 2. Place the Power Supply assembly in the service position as described in the access procedures in Section 6. 7-8 Troubleshooting Testing the Power Supply By Itself 7 3. Remove plug P301 from J301 and inserting it into J303. Now the high voltage power supply will power up in the ±50V mode. The high voltage amplifier may also be serviced in the ±50V mode. Testing the Power Supply By Itself 7-10. To turn on a Power Supply assembly (A4) by itself for troubleshooting, proceed as follows: 1. Turn off the POWER switch and disconnect the line power cord from ac line power. Warning Follow the instructions under "initial access procedure" in section 6 to make sure high voltage has been bled off before you touch anything inside the 5725A. The power supply assembly generates lethal voltages. Use extreme caution when you are working inside the 5725A with the power connected. Use only non-conductive tools, and keep one hand behind your back to avoid making a circuit through your body. If you work on a 5725A with the power cord attached, and/or you are not certain the high voltage has not bled off, do not wear a grounded wrist strap. Wearing a strap increases risk of dangerous electrical shock. 2. Place the Power Supply assembly in the service position as described in the access procedures in Section 6. 3. Plug P301 onto the E302 header where the label MAN appears (pins 2 and 3). 4. This allows momentary-contact pushbutton switch SW302 to generate a strobe signal for U302, turning the supplies on. You turn the supplies off by pressing switch SW301. 5. You may want to troubleshoot in the low-voltage mode by plugging the high voltage secondary plug into J303. The previous procedure describes how to do this. 7-9 5725A Instruction Manual 7-10 Chapter 8 List of Replaceable Parts Title 8-1. 8-2. 8-3. 8-4. 8-5 Introduction .......................................................................................... How to Obtain Parts ............................................................................. Manual Status Information................................................................... Newer Instruments................................................................................ Service Centers..................................................................................... Page 8-3 8-3 8-3 8-3 8-4 8-1 5725A Instruction Manual 8-2 List of Replaceable Parts Introduction 8 8-1. This chapter contains an illustrated list of replaceable parts for the 7-300, 7-600, 12B, and 18 Meters. Parts are listed by assembly; alphabetized by reference designator. Each assembly is accompanied by an illustration showing the location of each part and its reference designator. The parts lists give the following information: • • • • • • Reference designator An indication if the part is subject to damage by static discharge Description Fluke stock number Total quantity Any special notes (i.e., factory-selected part) Caution A * symbol indicates a device that may be damaged by static discharge. How to Obtain Parts 8-2. Electrical components may be ordered directly from the manufacturer by using the manufacturers part number, or from the Fluke Corporation and its authorized representatives by using the part number under the heading FLUKE STOCK NO. In the U.S., order directly from the Fluke Parts Dept. by calling 1-800-526-4731. Parts price information is available from the Fluke Corporation or its representatives. Prices are also available in a Fluke Replacement Parts Catalog which is available on request. In the event that the part ordered has been replaced by a new or improved part, the replacement will be accompanied by an explanatory note and installation instructions, if necessary. To ensure prompt delivery of the correct part, include the following information when you place an order: • • • • • • Instrument model and serial number Part number and revision level of the pca containing the part. Reference designator Fluke stock number Description (as given under the DESCRIPTION heading) Quantity Manual Status Information 8-3. The Manual Status Information table that precedes the parts list defines the assembly revision levels that are documented in the manual. Revision levels are printed on the component side of each pca. Newer Instruments 8-4. Changes and improvements made to the instrument are identified by incrementing the revision letter marked on the affected pca. These changes are documented on a supplemental change/errata sheet which, when applicable, is included with the manual. 8-3 5725A Instruction Manual Service Centers 8-5. A list of service centers is located at the end of this section. Note This instrument may contain a Nickel-Cadmium battery. Do not mix with the sold waste stream. Spent batteries should be disposed of by a qualified recycler or hazardous materials handler. Contact your authorized Fluke service center for recycling information. Manual Status Information Ref or Option No. Assembly Name Fluke Part No. Revision Level A1 Interconnect PCA 843065 F A2 Current Amplifier PCA 843073 L A3 High Voltage Amplifier PCA 843086 J A4 Power Supply PCA 843078 F A5 Digital PCA 843081 D A6 High Voltage Sense PCA 843060 N A30 Inductor PCA 860119 A Table 8-1. Final Assembly Fluke Stock No Tot Qty INTERCONNECT PCA 843065 1 Reference Designator 8-4 Description A1 * A2 * CURRENT AMPLIFIER PCA 843073 1 A3 * HIGH VOLTAGE AMPLIFIER PCA 843086 1 A4 * POWER SUPPLY PCA 843078 1 A5 * DIGITAL PCA 843081 1 A6 * HIGH VOLTAGE SENSE PCA 843060 1 A12 TRANSFORMER ENCLOSURE ASSEMBLY 842984 1 A30 INDUCTOR PCA 890116 1 F501 FUSE,.25X1.25,8A,250V,FAST 561506 1 F502 FUSE,.25X1.25,4A,250V,FAST 216846 1 H1 SCREW,PH,P,SEMS,STL,6-32,.375 177022 22 H30 SCREW,PH,P,LOCK,STL,6-32,.500 152173 8 H301 SCREW,PH,P,LOCK,MAG SS,6-32,.2 772236 30 H302 WASHER,FLAT,BRASS,#8,0.032 THK 631606 4 H304 NUT, #8 LOW THERMAL 850334 8 H308 WASHER,FLAT,COPPER,#8,.020 721688 4 H331 SCREW,CAP,SCKT,SS,8-32,.375 295105 24 H424 SCREW,PH,P,LOCK,SS,6-32,.375 334458 2 H425 SCREW,FHU,P,LOCK,SS,6-32,.250 320093 12 Notes List of Replaceable Parts 8 Table 8-1. Final Assembly (cont) Reference Designator Description Fluke Stock No Tot Qty H437 SCREW,PH,P,LOCK,SS,6-32,.750 376822 2 H439 SCREW,TH,P,LOCK,STL,8-32,.250 853622 4 H443 SCREW,PH,P,LOCK,STL,6-32,.625 152181 4 H505 NUT,HEX,BR,1/4-28 110619 1 H506 WASHER,LOCK,INTRNL,STL,.267ID 110817 1 H513 WASHER,FLAT,SS,.119,.187,.010 853296 2 H545 NUT,EXT LOCK,STL,6-32,.344OD 152819 1 L3-6 CORE,TOROID,FERRITE,.047X.138X 321182 4 MP1 TRANSISTOR SET 842880 2 MP2 LABEL, CE MARK, BLACK 600707 1 MP3 TRANSISTOR SET 842992 2 MP5 HEATSINK, HIGH VOLTAGE 843115 4 MP9 DECAL,HEATSINK 850230 4 MP15 ASSY, THERMISTOR 843032 1 MP16 CABLE ACCESS,TIE,4.00L,.10W,.7 172080 24 MP39 HEAT DIS,ACC,AL FOIL,TO-3 838169 8 MP47 SLEEV,POLYOL,SHRINK,.187-.093I 113852 1 MP302 HANDLE,INSTRUMENT, GRAY #7 886341 4 MP304 INSULATOR,BINDING POST,FRONT,G 885459 4 MP306 REAR INSULATOR GRAY #3 894183 4 MP308 BINDING POST-RED 886382 2 MP309 BINDING POST-BLACK 886379 2 MP310 DECAL,FRONT 886317 1 MP311 NAMEPLATE,TITTLE 850164 1 MP312 POWER BUTTON, ON/OFF 775338 1 MP405 DECAL,WARNING 850243 2 MP410 SIDE EXTRUSION 886288 2 MP412 INSERT EXTRUSION 886283 2 MP414 ADHESIVE SIDE TRIM 698316 2 MP416 BOTTOM FOOT, MOLDED, GRAY #7 868786 4 MP501 DECAL, CSA 864470 1 MP510 LINE FILTER ASSEMBLY 850172 1 MP511 FAN ASSEMBLY 843029 1 MP512 BINDING HEAD, PLATED 102889 1 MP513 BINDING POST, STUD, PLATED 102707 1 MP514 LABEL,VINYL,1.500,.312 844712 1 TM1 5725 INSTRUCTION MANUAL 823435 1 W1 CORD,LINE,5-15/IEC,3-18AWG,SVT 284174 1 W13 HARNESS, TRANSISTOR P661 843040 1 W14 HARNESS, TRANSISTOR P662 843045 1 W15 HARNESS, TRANSISTOR P663 843052 1 W16 HARNESS, TRANSISTOR P664 843057 1 W44 CABLE ASSY, 5700A/5725A I/F 859897 1 XF501 HLDR,FUSE,1/4 X 1-1/4,LOPROFIL 424416 1 Notes 8-5 5725A Instruction Manual aq24f.tif Figure 8-1. Final Assembly 8-6 List of Replaceable Parts 8 aq25f.tif Figure 8-1. Final Assembly (cont) 8-7 5725A Instruction Manual aq26f.tif Figure 8-1. Final Assembly (cont) 8-8 List of Replaceable Parts 8 aq27f.tif Figure 8-1. Final Assembly (cont) 8-9 5725A Instruction Manual aq28f.tif Figure 8-1. Final Assembly (cont) 8-10 List of Replaceable Parts 8 aq29f.tif Figure 8-1. Final Assembly (cont) 8-11 5725A Instruction Manual aq30f.tif Figure 8-1. Final Assembly (cont) 8-12 List of Replaceable Parts 8 aq31f.tif Figure 8-1. Final Assembly (cont) 8-13 5725A Instruction Manual Table 8-2. A1 Interconnect PCA Reference Designator CR1,CR13-15 8-14 Description * DIODE,SI,BV=75V,IO=150MA,500MW Fluke Stock No Tot Qty 203323 4 H13 RIVET,S-TUB,OVAL,AL,.087,.343 838458 8 H22 RIVET,S-TUB,OVAL,STL,.118,.218 103606 4 J1 HEADER,2 ROW,.100CTR,34 PIN 836577 1 J2 HEADER,1 ROW,.156CTR,10 PIN 446724 1 J100,J103 HEADER,1 ROW,.100CTR,RT ANG,2 851667 2 K1 RELAY,ARMATURE,2 FORM C,5VDC 810911 1 K13-15 RELAY,REED,1 FORM A,5VDC 806950 3 MP1 BRACKET,RIGHT ANGLE,TAPPED,BRA 404525 4 MP5 GUIDE, HEATSINK 860205 2 P102 CONN,DIN41612,TYPE R,RT ANG,64 782102 1 P202,P351,P653 CONN,DIN41612,TYPE 1/2R,RT ANG 836882 3 TP1,TP2 JUMPER,WIRE,NONINSUL,0.200CTR 816090 2 Notes List of Replaceable Parts 8 5725A-1611 aq36f.eps Figure 8-2. A1 Interconnect PCA 8-15 5725A Instruction Manual Table 8-3. A2 Current Amplifier PCA Reference Designator Description C201,C202,C207, CAP,AL,22UF,+-20%,35V Tot Qty 817056 9 C208,C211,C212, 817056 C226,C227,C236 817056 C203,C204,C216, CAP,POLYES,0.1UF,+-10%,50V C217,C238-240 649913 7 649913 C205,C206 CAP,POLYES,0.001UF,+-10%,50V 720938 2 C210,C214,C215, CAP,POLYES,0.47UF,+-10%,50V 697409 4 C234 697409 C213 CAP,CER,22PF,+-2%,50V,C0G 714832 1 C218-221 CAP,AL,50000UF,+100-10%,20V,LO 830539 4 C222,C223 CAP,AL,470UF,+-20%,35V,SOLV PR 756700 2 C224,C225 CAP,AL,10UF,+-20%,63V,SOLV PRO 816843 2 C228 CAP,CER,100PF,+-5%,50V,C0G 831495 1 C230 CAP,CER,47PF,+-2%,100V,C0G 832295 1 C233 CAP,TA,2.2UF,+-20%,16V 706804 1 C235 CAP,POLYES,1UF,+-10%,100V 447847 1 CAP,CER,39PF,+-2%,50V,C0G 714840 1 DIODE,SI,BV=75V,IO=150MA,500MW 203323 7 C237 CR201-204, * CR207,CR220, * 203323 CR221 * 203323 CR205 * DIODE,SI,N-JFET,CURRENT REG,IF 334839 1 CR206 DIODE,SI,RECT,BRIDGE,BV=50V,IO 886945 1 CR208-219, DIODE,SI,400 PIV,1 AMP 831586 13 CR222 E255 8-16 Fluke Stock No 831586 TERM,FASTON,TAB,.110,SOLDER 512889 1 F201,F202 FUSE,.25X1.25,20A,32V,FAST 518860 2 H16 WASHER,FLAT,STL,.170,.375,.031 110288 1 H25 RIVET,POP,DOME,AL,.125,.316 807347 4 H201 LABEL,C-MOS INSTRUCTION 464016 1 H207 RIVET,S-TUB,OVAL,AL,.087,.250 838482 2 H209 SCREW,PH,P,LOCK,STL,8-32,.625 114983 1 H210 SCREW,PH,P,SEMS,STL,6-32,.375 177022 6 H216 SCREW,PH,P,LOCK,MAG SS,6-32,.2 772236 8 H230 NUT,BROACH,STL,6-32 393785 2 H232 SCREW,PH,P,SS,10-32,.250 855184 8 J201 CONN,MATE-N-LOK,HEADER,8 PIN 570515 1 J202 CONN,DIN41612,TYPE 1/2R,32 PIN 836874 1 J204 HEADER,1 ROW,.100CTR,2 PIN 643916 1 J205 HEADER,1 ROW,.100CTR,2 PIN 602698 1 J222 CONN,MATE-N-LOK,HEADER,4 PIN 512269 1 J252 CONN,COAX,SMB(M),PWB 352450 1 K201,K205-209 RELAY,ARMATURE,2 FORM C,5V 733063 6 K202-204 RELAY,ARMATURE,2 FORM A,5VDC 830547 3 L201 CHOKE, 3 TURN 452888 1 Notes List of Replaceable Parts 8 Table 8-3. A2 Current Amplifier PCA (cont) Fluke Stock No Tot Qty INSULATOR, CURRENT 880716 1 MP38 FOOT,RUBBER,ADHES,GRY,.44 DIA, 358341 1 MP81 CLAMP,PWB MOUNTING 823039 1 MP82 CLAMP,PWB MOUNTING 842948 1 MP203 HEAT DIS,PRESS ON,TO-5 418384 2 MP205 HEAT DIS,VERT,.83,.50,.395,TO- 800144 1 MP206 HEAT DIS,ACC,AL FOIL,TO-3 838169 2 MP211 FUSE CLIP PCB 756460 4 MP215 SOCKET,SINGLE,PWB,FOR .042-.04 544056 4 MP225 AIDE,PCB PULL 541730 2 MP256 INSUL PT,TRANSISTOR MOUNT,DAP, 152207 2 MP812 HEATSINK, CURRENT 843110 1 Reference Designator Description MP28 MP816 HEATSINK, RECTIFIER 850169 1 Q201 * TRANSISTOR,SI,PNP,40V,0.35W,TO 698233 1 Q202 * TRANSISTOR,SI,NPN,SMALL SIGNAL 698225 1 Q203 * TRANSISTOR,SI,PNP,SMALL SIGNAL 402586 1 Q204 * TRANSISTOR,SI,NPN,SMALL SIGNAL 346916 1 Q205 * TRANSISTOR,SI,BV=100V,50W,TO-2 454041 1 Q206 * TRANSISTOR,SI,BV=100V,40W,TO-2 454033 1 Q207 * TRANSISTOR,SI,BV=60V,200W,TO-3 483222 1 Q208 * TRANSISTOR,SI,BV=60V,200W,TO-3 483230 1 Q211 * TRANSISTOR,SI,N-JFET,TO-92 832154 1 Q212,Q213 * TRANSISTOR,SI,N-JFET,REMOTE CU 697987 2 Q214,Q215 * TRANSISTOR,SI,PNP,80V,0.625W,T 816272 2 Q216 * TRANSISTOR,SI,N-MOS,350MW,TO-9 783449 1 R201,R202 RESISTOR .086 OHM 1% 4 TERM 10 490771 2 R203,R204 RES,MF,43.2,+-1%,0.5W,100PPM 601823 2 R205 RES,MF,1K,+-1%,0.125W,100PPM 168229 1 R206,R234,R274, RES,MF,31.6K,+-1%,0.125W,100PP 261610 4 R275 R207,R222,R232, 261610 RES,MF,39.2K,+-0.1%,0.125W,25P R235,R239-241 344507 7 344507 R209 RES,MF,90.9,+-0.1%,0.5W,25PPM 423947 1 R211,R251,R252 RES,MF,3.92K,+-0.1%,.125W,25PP 844662 3 R212 RES,MF,2K,+-0.1%,0.125W,25PPM 340174 1 R213,R214,R217, RES,CF,330,+-5%,0.25W 368720 6 R218,R231,R271 R215,R216,R249, 368720 RES,MF,3.48K,+-1%,0.125W,100PP R250 260687 4 260687 R219,R220 RES,CC,5.1,+-5%,1W 219071 2 R221,R225,R226 RES,CC,51,+-5%,0.5W 144717 3 R223,R224,R227, RES,CF,1,+-5%,0.25W 357665 4 R228 Notes 357665 8-17 5725A Instruction Manual Table 8-3. A2 Current Amplifier PCA (cont) Reference Designator Description R233,R237,R238, RES,MF,2K,+-1%,0.125W,100PPM R273 Tot Qty 235226 4 235226 R243,R244 RES,CF,100K,+-5%,0.25W 348920 2 R247,R248 RES,MF,232,+-1%,0.125W,100PPM 289975 2 R253,R277,R282, RES,MF,10K,+-1%,0.125W,100PPM 168260 6 R283,R285,R286 168260 R255,R267,R268 RES,CF,470K,+-5%,0.25W 342634 3 R256-259 RES,MF,1M,+-1%,0.125W,100PPM 268797 4 R260 RES,CC,5.1,+-5%,0.5W 177147 1 R261,R263, R290- RES,CF,4.7K,+-5%,0.25W 348821 8 295 348821 R262 RES,CF,150,+-5%,0.25W 343442 1 R264 R272 RES,CF,1K,+-5%,0.25W 343426 1 SHUNT ASSY 842877 1 R276 RES,MF,9.09K,+-1%,0.125W,100PP 221663 1 R281 RES,MF,24.9K,+-1%,0.125W,100PP 291369 1 R284 RES,MF,44.2K,+-1%,0.125W,25PPM 706317 1 RT201,RT202 THERMISTOR,DISC,4.85,25C 838102 2 TP201- JUMPER,WIRE,NONINSUL,0.200CTR 816090 17 205,TP207-215 816090 U201 * IC,OP AMP,PRECISION,LOW NOISE 866637 1 U202 * IC,OP AMP,PRECISION,LOW NOISE 816744 1 U203 * IC,OP AMP,CURRENT AMP,TO-99 CA 260422 1 U204 * IC,OP AMP,DUAL,PRECISION MATCH 782375 1 U205 * IC,VOLT REG,ADJ,1.2 TO 37 V,1. 460410 1 U206 * IC,VOLT REG,ADJ,NEG,-1.2VT0-37 707661 1 U207 * IC,COMPARATOR,DUAL,LO-PWR,8 PI 478354 1 U208 * IC,OP AMP,PRECISION,LOW NOISE 782920 1 U209 * IC,BIMOS,8 CHNL HI-VOLT DRVR W 782912 1 U210 * IC,COMPARATOR,QUAD,14 PIN DIP 387233 1 U211 * IC,OP AMP,QUAD,JFET INPUT,14 P 483438 1 VR201,VR202 * ZENER,UNCOMP,6.8V,5%,20.0MA,0. 260695 2 HARNESS, MFC CURRENT 843008 1 RNET,MF,HERM,SIP,5700 LO V INS 809418 2 W6 Z201,Z203 8-18 Fluke Stock No * Notes List of Replaceable Parts 8 5725A-1650 aq37f.eps Figure 8-3. A2 Current Amplifier PCA 8-19 5725A Instruction Manual Table 8-4. A3 High Voltage Amplifier PCA Reference Designator Description C601 CAP,POLYES,1UF,+-10%,50V Tot Qty 733089 1 C602 CAP,CER,100PF,+-5%,50V,C0G 831495 1 C603,C606,C609- CAP,AL,10UF,+-20%,63V,SOLV PRO 816843 6 611,C620 816843 C604,C605 CAP,CER,1.5PF,+-0.25PF,1000V,C 836346 2 C607,C614,C654, CAP,CER,22PF,+-10%,1000V,C0G 817023 4 C662 817023 C608,C612,C619, CAP,POLYES,0.1UF,+-10%,50V 649913 C655,C656,C658, 649913 C659,C665,C666, 649913 C668 10 649913 C613 CAP,CER,3.3PF,+0.25PF,100V,C0J 816678 1 C615,C621,C622, CAP,POLYES,0.01UF,+-10%,50V 715037 5 C652,C657 715037 C616 CAP,POLYES,0.001UF,+-10%,50V C617 CAP,AL,1UF,+-20%,50V 782805 1 C618 CAP,AL,2.2UF,+-20%,50V 769687 1 C651,C664,C667 CAP,CER,0.005UF,+-20%,3000V,Z5 188003 3 720938 1 C653 CAP,CER,10PF,+-10%,3000V,C0G 817049 1 C660,C661 CAP,CER,39PF,+-5%,1000V,C0G 817031 2 C663 CAP,CER,0.01UF,+100-0%,1600V,Z 106930 1 DIODE,SI,BV=75V,IO=150MA,500MW 203323 13 CR602-605, * CR607-612, * 203323 CR651,CR653, * 203323 CR655 * 203323 CR652,CR654, DIODE,SI,1K PIV,1.0 AMP CR656,CR657 707075 4 707075 H601 RIVET,S-TUB,OVAL,AL,.087,.250 H603 RIVET,POP,DOME,AL,.125,.316 807347 4 H626 LABEL,C-MOS INSTRUCTION 464016 1 J603 HEADER,1 ROW,.100CTR,2 PIN 602698 1 J604 HEADER,1 ROW,.156CTR,10 PIN 446724 1 J605,J661-664 HEADER,1 ROW,.156CTR,8 PIN 385435 5 J653 CONN,DIN41612,TYPE 1/2R,32 PIN 836874 1 838482 2 K601-604 RELAY,ARMATURE,2 FORM C,5V 733063 4 L601,L602 CHOKE, 3 TURN 452888 2 L603 INDUCTOR,2.2UH,+-5%,108MHZ,SHL 806547 1 INSULATOR,PWR SUPPY HIGH VOLT 880711 1 MP81 CLAMP,PWB MOUNTING 823039 1 MP82 CLAMP,PWB MOUNTING 842948 1 MP601 AIDE,PCB PULL 541730 2 MP653 HEAT DIS,VERT,1.675,1.00,TO-22 816579 5 MP657 HEAT DIS,VERT,.75X.50X.50,TO-2 853408 3 MP658 INSUL PT,TRANSISTOR MOUNT,DAP, 152207 3 MP28 8-20 Fluke Stock No * Notes List of Replaceable Parts 8 Table 8-4. A3 High Voltage Amplifier PCA (cont) Reference Designator Description Fluke Stock No Tot Qty 110569 5 MP668 NUT,HEX,MINI,SS,6-32 MP674 WASHER,FLAT,STL,.149,.375,.031 110270 5 MP679 SCREW,PH,P,SEMS,STL,6-32,.313 530287 5 Q601 * TRANSISTOR,SI,N-JFET,TO-92 816314 1 Q602,Q603,Q606 * TRANSISTOR,SI,PNP,40V,0.35W,TO 698233 3 Q604 * TRANSISTOR,SI,N-DMOS FET,TO-72 394122 1 Q605,Q660 * TRANSISTOR,SI,NPN,SMALL SIGNAL 698225 2 Q653,Q654,Q661, * TRANSISTOR,SI,P-MOS,POWER,500V 782482 5 Q667,Q670 * Q657,Q662,Q665 * 782482 TRANSISTOR,SI,N-MOS,40W,500V,T 782540 3 Q658,Q666 * TRANSISTOR,SI,NPN,SMALL SIGNAL 346916 2 Q659 * TRANSISTOR,SI,PNP,SMALL SIGNAL 402586 1 R600 RES,WW,1.2,+-5%,2W 248658 1 R601,R609,R612, RES,CF,1K,+-5%,0.25W 343426 12 R617,R620,R649, 343426 R650,R659,R674, 343426 R694,R698,R753 R602,R603,R664, 343426 RES,CF,4.7K,+-5%,0.25W R683,R688 348821 5 348821 R604,R605 RES,CF,680K,+-5%,0.25W 442517 2 R606,R607 RES,MF,100K,+-1%,0.125W,100PPM 248807 2 R608 RES,MF,44.2K,+-1%,0.125W,25PPM 706317 1 R610 RES,MF,649,+-1%,0.125W,100PPM 309955 1 R611,R614 RES,MF,2K,+-0.1%,0.125W,25PPM 340174 2 R613 RES,MF,39.2K,+-0.1%,0.125W,25P 344507 1 R615 RES,MF,3.92K,+-0.1%,.125W,25PP 844662 1 R616 RES,CF,6.8K,+-5%,0.25W 368761 1 R618,R665,R675, RES,CF,51,+-5%,0.25W 414540 11 R690,R691,R697, 414540 R699-701,R751, 414540 R752 R619,R653,R655, 414540 RES,CF,100,+-5%,0.25W 348771 R656,R662,R663, 348771 R679-681,R685, 348771 R689,R693,R696 348771 13 R621,R623,R626 RES,MF,5.49K,+-1%,0.125W,100PP 334565 3 R622 RES,MF,60.4K,+-1%,0.125W,100PP 291419 1 R624,R625 R627- RES,CF,10K,+-5%,0.25W 348839 14 630,R632-635, 348839 R644-646,R652 R631,R660,R678, Notes 348839 RES,CF,330,+-5%,0.25W R682 368720 4 368720 R636 RES,MF,2K,+-1%,0.125W,100PPM 235226 1 R637 RES,CC,1.2K,+-5%,1W 109892 1 R638,R639 RES,CF,1.5M,+-5%,0.25W 349001 2 8-21 5725A Instruction Manual Table 8-4. A3 High Voltage Amplifier PCA (cont) Reference Designator Description Tot Qty 348920 2 R640,R642 RES,CF,100K,+-5%,0.25W R641,R648 RES,MF,10K,+-1%,0.125W,100PPM 168260 2 R643 RES,CF,4.7M,+-5%,0.25W 543355 1 R647 RES,MF,20K,+-1%,0.125W,100PPM 291872 1 R651 RES,CC,220,+-10%,1W 109462 1 R654,R661,R684, RES,CC,100K,+-5%,1W 641282 4 R692 641282 R657,R658,R666, 8-22 Fluke Stock No RES,CC,3.9,+-5%,1W 178574 R667,R676,R677, 178574 R686,R687 178574 8 R668,R669 RES,CF,20K,+-5%,0.25W 441477 2 R670-673 RES,CF,0.51,+-5%,0.25W 381954 4 R695 RES,CF,10M,+-5%,.25W 875257 1 RT663 ASSY, THERMISTOR 843032 1 TP601-616 JUMPER,WIRE,NONINSUL,0.200CTR 816090 16 U601,U603 * IC,OP AMP,DUAL,LO OFFST,VOLT,L 685164 2 U602 * IC,OP AMP,HIGH SPEED,200V/US,3 845466 1 U604 * IC,COMPARATOR,QUAD,14 PIN DIP 387233 1 U605 * ISOLATOR,OPTO,LED TO PHOTO-RES 887062 1 U606 * IC,COMPARATOR,DUAL,LO-PWR,8 PI 478354 1 VR601 * ZENER,UNCOMP,24.0V,5%,5.2MA,0. 267807 1 VR602,VR658 * ZENER,UNCOMP,6.8V,5%,20.0MA,0. 260695 2 VR603,VR666 * ZENER,UNCOMP,5.1V,5%,20.0MA,0. 159798 2 VR651,VR665 * ZENER,UNCOMP,15.0V,5%,8.5MA,0. 266601 2 VR652-657,VR659- * ZENER,UNCOMP,10.0V,5%,12.5MA,0 246611 10 662 * VR663,VR664 * 246611 ZENER,UNCOMP,20.0V,5%,12.5MA,1 291575 2 Notes List of Replaceable Parts 8 5725A-1661 aq38f.eps Figure 8-4. A3 High Voltage Amplifier PCA 8-23 5725A Instruction Manual Table 8-5. A4 Power Supply PCA Reference Designator Description C301,C302,C321, CAP,AL,220UF,+-20%,350V C322 Tot Qty 854075 4 854075 C303,C304,C308, CAP,POLYES,0.1UF,+-10%,50V 649913 C317-319,C352, 649913 C355,C358,C360, 649913 C362 11 649913 C305,C306 CAP,AL,0.47UF,+-20%,50V 769695 C307 CAP,POLYES,0.047UF,+-10%,50V 820548 1 C309 CAP,CER,82PF,+-2%,50V,C0G 714857 1 C310,C311,C313, CAP,CER,0.04UF,+-20%,3000V,Y5V 851725 4 C320 2 851725 C312,C363 CAP,CER,33PF,+-5%,50V,C0G 714543 2 C314 CAP,POLYES,0.47UF,+-10%,50V 697409 1 C315,C316 CAP,POLYES,0.01UF,+-10%,50V 715037 2 C350 CAP,AL,10000UF,+-20%,25V 816819 1 C351,C354,C357, CAP,AL,10UF,+-20%,63V,SOLV PRO 816843 5 CAP,AL,3300UF,+-20%,50V 782458 3 CAP,POLYES,0.33UF,+-10%,50V 715284 5 DIODE,SI,1K PIV,1.0 AMP 707075 8 C359,C361 816843 C353,C356,C369 C364-368 CR301-304, * CR310-313 * CR305-309, 707075 DIODE,SI,BV=75V,IO=150MA,500MW CR316,CR321 203323 7 203323 CR314,CR315, DIODE,SI,400 PIV,1 AMP 831586 CR319,CR320, 831586 CR322-325, 831586 CR350, CR352- 831586 354,CR356-363 831586 20 CR317,CR318 LED,RED,T1,40 MCD 845412 2 CR351,CR355 DIODE,SI,RECT,BRIDGE,BV=50V,IO 586115 2 E301 HEADER,1 ROW,.100CTR,4 PIN 417329 1 E302 SURGE PROTECTOR,630V,+-15% 853767 1 F301,F302 FUSE,.406X1.375,2A,600V,FAST 747600 2 H301 RIVET,S-TUB,OVAL,AL,.087,.250 838482 1 H302 RIVET,S-TUB,OVAL,AL,.087,.250 838482 1 H303- RIVET,POP,DOME,AL,.125,.316 807347 4 H307 RIVET,S-TUB,OVAL,STL,.118,.156 103424 4 J301,J303 CONN,MATE-N-LOK,HEADER,8 PIN 570515 2 J302,J350 HEADER,1 ROW,.156CTR,8 PIN 385435 2 J351 CONN,DIN41612,TYPE 1/2R,32 PIN 836874 1 MP28 8-24 Fluke Stock No INSULATOR,PWR SUPPY HIGH VOLT 880711 1 MP81 * CLAMP,PWB MOUNTING 823039 1 MP82 CLAMP,PWB MOUNTING 842948 1 MP301 HLDR,FUSE,13/32,PWB MT 516880 4 MP305 HEAT DIS,VERT,.75X.50X.50,TO-2 853408 8 Notes List of Replaceable Parts 8 Table 8-5. A4 Power Supply PCA (cont) Reference Designator Description Fluke Stock No Tot Qty MP310 AIDE,PCB PULL 541730 2 MP350 HEAT DIS,VERT,1.13X1.90X0.95,T 830844 3 MP398 PAD, ADHESIVE 735365 2 JUMPER,REC,2 POS,.100CTR,.025 530253 1 TRANSISTOR,SI,P-MOS,POWER,500V 782482 4 P301 Q301,Q302,Q317, * Q318 * Q303-305,Q315, * Q321,Q322 * Q306,Q307,Q311, * Q316,Q323,Q324 * Q308 * TRANSISTOR,SI,PNP,40V,0.35W,TO 698233 1 Q309 * TRANS,SI,N-JFET,REMOTE CUTOFF, 707968 1 782482 TRANSISTOR,SI,NPN,HI-VOLTAGE,T 722934 6 722934 TRANSISTOR,SI,PNP,SM SIG,SELEC 650846 6 650846 Q310,Q314 * TRANSISTOR,SI,NPN,SMALL SIGNAL 698225 2 Q312,Q313,Q319, * TRANSISTOR,SI,N-MOS,40W,500V,T 782540 4 Q320 * Q350,Q351 * R301,R302,R342, 782540 TRANSISTOR,SI,BV= 40V, 40W,TO- 418459 2 RES,CF,470K,+-5%,0.25W 342634 4 R343 R303,R308,R335, 342634 RES,CC,33K,+-10%,1W R339 R304,R305,R340, 109538 4 109538 RES,CF,33K,+-5%,0.25W R341 348888 4 348888 R306,R332,R349 RES,MF,10K,+-1%,0.125W,100PPM 168260 3 R307,R309,R356 RES,CF,6.8K,+-5%,0.25W 368761 3 R310,R311,R346, RES,CF,1.5M,+-5%,0.25W 349001 4 R347 R312,R317,R330, Notes 349001 RES,CF,100,+-5%,0.25W R331,R353 R357- 348771 9 348771 360 348771 R313,R329 RES,MF,0.39,+-5%,2W 219386 2 R314,R315,R336, RES,CC,15K,+-10%,0.5W 108530 4 R337 108530 R316,R324,R338 RES,CF,100K,+-5%,0.25W 348920 3 R318 RES,MF,86.6K,+-1%,0.125W,25PPM 257402 1 R319 RES,MF,28.7K,+-1%,0.125W,100PP 235176 1 R320,R325,R328, RES,CF,10K,+-5%,0.25W 348839 5 R348,R354 348839 R321 RES,MF,40.2K,+-1%,0.125W,100PP 235333 1 R322,R333 RES,MF,499,+-1%,,0.125W,100PM 168211 2 R323 RES,MF,6.19K,+-1%,0.125W,100PP 283911 1 R326 RES,MF,604,+-1%,0.125W,100PPM 320309 1 R327 RES,MF,60.4K,+-1%,0.125W,100PP 291419 1 R334 RES,CF,2K,+-5%,0.25W 441469 1 R344,R345 RES,CF,240K,+-5%,0.25W 442459 2 R350,R352 RES,MF,20K,+-1%,0.125W,100PPM 291872 2 8-25 5725A Instruction Manual Table 8-5. A4 Power Supply PCA (cont) Fluke Stock No Tot Qty RES,CF,1K,+-5%,0.25W 343426 1 R355 RES,CF,4.7K,+-5%,0.25W 348821 1 R361,R362 RES,CF,4.7,+-5%,0.25W 441584 2 RT350 THERMISTOR,DISC,O.12,25C 838144 1 RT351-354 THERMISTOR,DISC,0.81,25C 838136 4 SW301,SW302 SWITCH,PUSHBUTTON,SPST,MOMENTA 782656 2 TP301-307,TP350- JUMPER,WIRE,NONINSUL,0.200CTR 816090 17 Reference Designator R351 Description 355,TP357-360 816090 U301 IC,COMPARATOR,DUAL,LO-PWR,8 PI 478354 1 U302 IC,CMOS,DUAL D F/F,+EDG TRG W/ 536433 1 U350,U353 IC,VOLT REG,FIXED,+5 VOLTS,1.5 647073 2 U351 IC,VOLT REG,FIXED 15VOLTS,1.5A 772830 1 U352 IC,VOLT REG,FIXED,-15 VOLTS,1. 413179 1 U354 IC,OP AMP,GENERAL PURPOSE,8 PI 478107 1 VR301,VR302, ZENER,UNCOMP,15.0V,5%,8.5MA,0. 266601 4 VR304,VR305 8-26 266601 VR303 ZENER,UNCOMP,16.0V,5%,7.8MA,0. 325837 1 VR306,VR307 ZENER,UNCOMP,3.9V,10%,20.0MA,0 113316 2 VR351 ZENER,UNCOMP,3.9V,5%,320.0MA,5 386995 1 VR352 ZENER,UNCOMP,24.0V,5%,5.2MA,0. 267807 1 W8 HARNESS, HIGH VOLTAGE SUPPLY 843016 1 Notes List of Replaceable Parts 8 5725A-1631 aq39f.eps Figure 8-5. A4 Power Supply PCA 8-27 5725A Instruction Manual Table 8-6. A5 Digital PCA Reference Designator Description C501,C503-511, CAP,POLYES,0.1UF,+-10%,50V C516,C518,C519, Tot Qty 649913 14 649913 C521 649913 C502,C520 CAP,AL,22UF,+-20%,35V 817056 2 C512,C513 C514,C517 CAP,CER,15PF,+-20%,50V,C0G 697524 2 CAP,POLYES,0.33UF,+-10%,50V 715284 2 C515 CAP,TA,10UF,+-20%,35V 816512 1 C522-530 CAP,CER,470PF,+-5%,50V,C0G 830430 9 C531 CAP,CER,100PF,+-5%,50V,C0G 831495 1 CR501,CR504, LED,GREEN,LIGHT BAR,5.0 MCD 845136 3 CR505 845136 CR502,CR506, LED,RED,LIGHT BAR,6.0 MCD CR507 CR508,CR509 534834 3 534834 * E501 DIODE,SI,SCHOTTKY,40V,DO-34 313247 2 HEADER,1 ROW,.100CTR,4 PIN 417329 1 J501 SOCKET,IC,0.070 CTR,64 PIN 783688 1 J502 HEADER,2 ROW,.100CTR,RT ANG,34 836551 1 J504 SOCKET,IC,28 PIN 448217 1 J506-509 SOCKET,IC,8 PIN 478016 4 J512,J515 SOCKET,IC,24 PIN 376236 2 L501 CHOKE, 3 TURN 452888 1 MP501 PAD, ADHESIVE 735365 1 MP815 CABLE, INTERCONNECT - FRONT PA 843123 1 R501 RES,MF,1M,+-1%,0.125W,100PPM 268797 1 R502,R509 RES,CF,1K,+-5%,0.25W 343426 2 R503-507 RES,CF,47K,+-5%,0.25W 348896 5 R508 RES,MF,11.5,+-1%,0.125W,100PPM 339796 1 R510 RES,CF,10K,+-5%,0.25W 348839 1 SW502 SWITCH,PUSHBUTTON,SPST,MOMENTA 782656 1 TP501-510 JUMPER,WIRE,NONINSUL,0.200CTR 816090 10 U501,U510 * IC,CMOS,OCTAL D TRANSPARENT LA 743294 2 U502 * IC,CMOS,HEX INVERTERS 799924 1 U503 * IC,CMOS,OCTL LINE DRVR W/3-ST 741892 1 U504 * IC, 2K X 8 STAT RAM 647222 1 U505 * IC,CMOS,QUAD INPUT NOR GATE 811158 1 U506 * IC,CMOS,14 STAGE BINARY COUNTE 807701 1 U507 * IC,CMOS,8-BIT MPU,2.0 MHZ,256 876326 1 U508 * IC,VOLT SUPERVISOR,4.55V SENSE 780577 1 U509 * IC,CMOS,DUAL MONOSTABLE MULTIB 454017 1 U511,U514 * IC,CMOS,QUAD 2 INPUT NAND GATE 707323 2 IC, NMOS, 2K X 8 EEPROM, 350 N 811075 1 U513 * IL,CMOS,QUAD 2 INPUT AND GATE 741801 1 U515 * U512 8-28 Fluke Stock No EPROM,PROGRAMED 27128A-150 U51 860148 1 Y501 CRYSTAL,4.9152 MHZ,+/- 0.005%, 800367 1 Z501 RES,CERM,DIP,16 PIN,15 RES,10K 355305 1 Z502 RES,CERM,DIP,16 PIN,8 RES,24,+ 806406 1 Notes List of Replaceable Parts 8 5725A-1650 aq40f.eps Figure 8-6. A5 Digital PCA 8-29 5725A Instruction Manual Table 8-7. A6 High Voltage Sense PCA Reference Designator Description Tot Qty C100,C121 CAP,POLYCA,1UF,+-10%,50V 271619 2 C101,C103,C106, CAP,POLYES,0.1UF,+-10%,50V 649913 32 C107,C109,C111, 649913 C114,C115 C117- 649913 119,C124,C125, 649913 C150-152,C154, 649913 C157,C163,C166, 649913 C167,C169-176, 649913 C181-183 649913 C102 CAP,POLYCA,0.15UF,+-5%,50V 343616 1 C104,C127 CAP,CER,680PF,+-5%,50V,C0G 743351 2 C105 CAP,PORC,1.0PF,+-0.25PF,1000V 603571 1 C108 CAP,CER,10PF,+-2%,50V,C0G 713875 1 C110,C112,C122, CAP,TA,10UF,+-20%,35V 816512 5 C123,C177 816512 C113,C128 CAP,CER,100PF,+-5%,50V,C0G 831495 2 C120 CAP,POLYES,0.1UF,+-10%,50V 649913 1 C153 CAP,CER,3300PF,+-5%,50V,C0G 830612 1 C155 CAP,POLYES,0.01UF,+-10%,50V 715037 1 C156,C158-161 CAP,AL,22UF,+-20%,35V 817056 5 C162,C164,C165, CAP,CER,39PF,+-2%,50V,C0G 714840 4 C168 714840 C180 CAP,POLYES,0.47UF,+-10%,50V C401 CAP,AL,600UF,+75-10%,15V,SOLV 557660 1 C402 CAP,AL,47UF,+-20%,50V,SOLV PRO 822403 1 C403 697409 1 CAP,CER,0.22UF,+80-20%,50V,Z5U 649939 1 DIODE,SI,BV=75V,IO=150MA,500MW 659516 7 CR100,CR103, * CR104,CR150-153 * CR101,CR102 * DIODE,SI,BV=20V,IO=50MA,250MW 836288 2 CR105-108 * DIODE,SI,BV=35V, LOW LEAKAGE 723817 4 DIODE,SI,400 PIV,1 AMP 831586 4 * DIODE,SI,BV=75V,IO=150MA,500MW 203323 1 CR401-404 CR405 8-30 Fluke Stock No 659516 E105 SOCKET,SINGLE,SOLDER,FOR .064 851287 1 E155 TERM,FASTON,TAB,.110,SOLDER 512889 1 H27 GROUND STRIP,BECU,SPRING FINGE 370619 1 H108 RIVET,S-TUB,OVAL,AL,.087,.250 838482 2 H110 RIVET,S-TUB,OVAL,STL,.118,.281 650283 2 H121 RIVET,POP,DOME,AL,.125,.316 807347 4 H126 LABEL,C-MOS INSTRUCTION 464016 1 J102 CONN,DIN41612,TYPE R,64 PIN 782094 1 J118-124 SOCKET,SINGLE,SOLDER,FOR .021 851290 7 J152 CONN,COAX,SMB(M),PWB 352450 1 J401 CONN,MATE-N-LOK,HEADER,4 PIN 512269 1 J402 HEADER,1 ROW,.156CTR,12 PIN 831354 1 Notes List of Replaceable Parts 8 Table 8-7. A6 High Voltage Sense PCA (cont) Reference Designator Description J403 HEADER,1 ROW,.156CTR,RT ANG,5 K101,K106-108, RELAY,ARMATURE,2 FORM C,5V K111,K151-153 Fluke Stock No Tot Qty 844717 1 733063 8 733063 K102-105,K109 RELAY,REED,1 FORM A,5VDC 806950 5 K401 RELAY,ARMATURE,2 FORM A,5VDC 830547 1 L100-105 CHOKE, 3 TURN 452888 6 MP1 CABLE ACCESS,TIE,4.00L,.10W,.7 172080 2 MP25 SHIELD, DIGITAL 880695 1 MP26 SHIELD, SENSOR 880703 1 MP27 INSULATOR, SENSE 880708 1 MP36 SUPPORT,ATTENUATOR 823195 2 MP038 FOOT,RUBBER,ADHES,GRY,.44 DIA, 358341 1 MP81 CLAMP,PWB MOUNTING 823039 1 MP82 CLAMP,PWB MOUNTIN 842948 1 MP101 AIDE,PCB PULL 541730 2 WIRE, ATTENUATOR 843094 1 TRANSISTOR,SI,PNP,80V,0.625W,T 816272 2 MP813 Q100,Q102 * Q101,Q103 * TRANSISTOR,SI,NPN,SMALL SIGNAL 816298 2 Q104,Q107,Q401 * TRANSISTOR,SI,N-MOS,350MW,TO-9 783449 3 Q105 * TRANSISTOR,SI,PNP,40V,0.35W,TO 698233 1 Q106,Q150 * TRANSISTOR,SI,NPN,SMALL SIGNAL 698225 2 RES,CF,1.5K,+-5%,0.25W 810432 13 R100,R123,R124, R157,R159-161, 810432 R163-167,R177 R101,R102 Notes 810432 RES,MF,86.6K,+-1%,0.125W,100PP 772046 2 R103 RES,MF,40.2K,+-1%,2W,10PPM 811042 1 R104,R108,R116 RES,CF,330,+-5%,0.25W 830596 3 R105,R114 RES,MF,2K,+-1%,0.125W,100PPM 816629 2 R106 RES,MF,402K,+-0.1%,0.125W,100P 714329 1 R107,R117 RES,CF,240,+-5%,0.25W 830588 2 R110,R113,R115, RES,CF,47,+-5%,0.25W 822189 9 R119,R121,R122, 822189 R128,R129,R150 822189 R112 RES,MF,1.21K,+-1%,0.125W,100PP 810507 1 R118 RES,CF,4.7,+-5%,0.25W 816637 1 R120,R170 RES,MF,619,+-0.1%,0.125W,100PP 810515 2 R125,R174,R179 RES,CF,100K,+-5%,0.25W 658963 3 R126 RES,CF,3.9,+-5%,0.25W 810473 1 R127 RES,CF,20K,+-5%,0.25W 697110 1 R130 RES,CF,100,+-5%,0.25W 810465 1 R131,R132 RES,MF,2.67K,+-1%,0.125W,100PP 820290 2 R133,R134 RES,MF,1K,+-1%,0.125W,100PPM 816595 2 R151,R169 RES,MF,18.2K,+-1%,0.125W,100PP 756429 2 R153 RES,MF,80.27K,+-0.1%,0.125W,25 851337 1 8-31 5725A Instruction Manual Table 8-7. A6 High Voltage Sense PCA (cont) Reference Designator Description R154 RES,MF,20K,+-0.1%,0.25W,25PPM Tot Qty 810564 1 R155 RES,MF,13.7K,+-0.1%,0.125W,25P 851340 1 R156,R158,R168, RES,CF,3.9K.+-5%,0.25W 810416 4 R173 810416 R162 RES,CF,10K,+-5%,0.25W 697102 1 R171 RES,CF,3M,+-5%,0.25W 746172 1 R172,R175 RES,CF,4.7K,+-5%,0.25W 721571 2 R178 RES,CF,2K,+-5%,0.25W 810457 1 R401 RES,MF,6.19K,+-1%,0.125W,100PP 283911 1 R402 RES,CF,20K,+-5%,0.25W 441477 1 R403 RES,CC,56,+-10%,0.5W 109009 1 R404 RES,CF,47K,+-5%,0.25W 348896 1 RT401,RT402 THERMISTOR,DISC,NEG.,10,+-15%, 500371 2 RT403 THERMISTOR,DISC,4.85,25C 838102 1 RV101,RV155 VARISTOR,33V,+-10%,1.0MA 816421 2 RV151-154 VARISTOR,8.2V,+-35%,1.0MA 715052 4 RV401 VARISTOR,430V,+-10%,1.0MA 519355 1 SW150 SWITCH,SLIDE,DPDT 697466 1 SW402-404 SWITCH,SLIDE,DPDT,LINE SELECT, 817353 3 TP100,TP101 JUMPER,WIRE,NONINSUL,0.200CTR 816090 20 TP103-107,TP151- 816090 154 TP156,TP157, 816090 TP159-161, U100 816090 * U101 IC,OP AMP,VLOW IB,LOW VOS,8 PI 875760 1 RMS CONVERTER TESTED 400 OHM-A 842591 1 U102 * IC,OP AMP,LOW BIAS,HIGH BANDWI 854133 1 U103 * IC,OP AMP,LO-OFFSET VOLTAGE,LO 605980 1 U105 * IC,OP AMP,PRECISION,LOW NOISE 782920 1 U150 * IC,COMPARATOR,DUAL,LO-PWR,8 PI 478354 1 U151 * IC,CMOS, 16 CHANNEL ANALOG MUX 723684 1 U152,U155 * IC,CMOS,OCTAL D TRANSPARENT LA 743294 2 U153,U154 * IC,OP AMP,DUAL,LO OFFST,VOLT,L 685164 2 U156 * IC,CMOS,10BIT DAC,8BIT ACCUR,C 524868 1 U157,U158 * IC,BIMOS,8 CHNL HI-VOLT DRVR W 782912 2 U159,U161 * ISOLATOR,OPTO,LED TO DARLINGTO 640664 2 U160 * IC,CMOS,DUAL RS-232 TRANS/RECE 799445 1 VR100-103,VR105 * ZENER,UNCOMP,3.3V,5%,20.0MA,0. 820423 5 VR151 * ZENER,UNCOMP,5.1V,5%,20.0MA,0. 853700 1 W002 CABLE,HIGH VOLTAGE OUTPUT 842950 1 W009 HARNESS, SUB D 843024 1 RNET,MF,HERM,SIP,5700 HI V AMP 803536 1 RES,CERM,DIP,16 PIN,8 RES,1M,+ 461731 1 Z100 Z150 8-32 Fluke Stock No * Notes List of Replaceable Parts 8 5725A-1601 aq41f.eps Figure 8-7. A6 High Voltage Sense PCA 8-33 5725A Instruction Manual Table 8-8. A12 Transformer Enclosure Assembly Reference Designator 8-34 Description Fluke Stock No Tot Qty H1 SCREW,FHU,P,LOCK,SS,6-32,.250 320093 4 H5 SCREW,PH,P,LOCK,MAG SS,6-32,.2 772236 20 H39 SCREW,PH,P,LOCK,STL,6-32,.625 152181 2 H41 SCREW,PH,P,LOCK,SS,4-40,.187 149567 2 H43 SCREW,PH,P,LOCK,SS,6-32,.500 320051 1 H44 SCREW,PH,P,LOCK,STL,6-32,.750 114223 5 H49 WASHER,FLAT,STL,.149,.375,.031 110270 2 H51 SCREW,HH,H,LOCK,STL,10-32,.375 854794 2 H53 SCREW,PH,P,LOCK,STL,6-32,.187 381087 4 H61 SCREW,HH,H,STL,1/4-20,4.00 845078 4 H65 WASHER,LOCK,SPLIT,STL,.255,.49 111518 4 H69 WASHER,FLAT,STL,.260,.375,.032 312538 4 H73 SCREW,PH,P,LOCK,STL,6-32,.375 152165 2 H75 SCREW,PH,P,LOCK,STL,10-32,.625 114066 2 MP1 BUSHING,SNAP-IN,NYL,.500 ID 102780 3 MP4 CABLE ACC,CLAMP,.687 DIA,SCREW 853775 2 MP12 MACHINED SHEET METAL XFORMER A 860143 1 MP13 SHEET METAL XFORMER ASSY 850300 1 MP18 SUPPORT,TRANSFORMER MTG 842919 2 MP403 CABLE, POWER SWITCH 881847 1 MP802 SHIELD, TRANSFORMER, BASE 842898 1 MP803 SHIELD,PWR,TRANSFORMER,COVER 850185 1 MP804 CUSHION,TRANSFORMER MTG. 842914 2 P2,P604 HOUSING,1 ROW,0.156 CTR,LOCK,1 446716 2 P403 HOUSING,1 ROW,0.156 CTR,LOCK,5 831164 1 T1 LOW FREQ 823336 1 T2 XFORMER MED FREQUENCY 823344 1 T3 HIGH FREQ 823351 1 T101 POWER TRANSFORMER 823369 1 TB001 TERM STRIP,BULKHEAD,.375CTR,2 276519 1 W4 HARNESS, CURRENT, FRONT 842997 1 W5 HARNESS,CURRENT,REAR 843003 1 W17 CABLE, TRANSFORMER BLACK 850222 1 W18 CABLE, TRANSFORMER WHITE 850227 1 Notes List of Replaceable Parts 8 aq32f.tif Figure 8-8. A12 Transformer Enclosure Assembly 8-35 5725A Instruction Manual aq33f.tif Figure 8-8. A12 Transformer Enclosure Assembly (cont) 8-36 List of Replaceable Parts 8 aq34f.tif Figure 8-8. A12 Transformer Enclosure Assembly (cont) 8-37 5725A Instruction Manual aq35f.tif Figure 8-8. A12 Transformer Enclosure Assembly (cont) 8-38 List of Replaceable Parts 8 Table 8-9. A30 Inductor PCA Reference Designator J1 Description CONN,MATE-N-LOK,HEADER,4 PIN Fluke Stock No Tot Qty 512269 1 L1,L2 CHOKE 490888 2 W1 HARNESS, LINE VOLTAGE 843011 1 Notes 1. For schematic, See A6 section 9. 5725A-1603 aq42f.eps Figure 8-9. A30 Inductor PCA 8-39 5725A Instruction Manual 8-40 Chapter 9 Schematic Diagrams Figure No. 9-1. 9-2. 9-3. 9-4. 9-5. 9-6. 9-7. Title Page A1 Interconnect PCA ........................................................................ 9-3 A2 Current Amplifier PCA ............................................................... 9-6 A3 High Voltage Amplifier PCA...................................................... 9-10 A4 Power Supply PCA...................................................................... 9-13 A5 Digital PCA ................................................................................. 9-16 A6 High Voltage Sense PCA ............................................................ 9-18 A12 Transformer Enclosure Assembly................................................ 9-23 9-1 5725A Instruction Manual 9-2 Schematic Diagrams 9 aq48f.eps 5725A-1611 Figure 9-1. A1 Interconnect PCA 9-3 5725A Instruction Manual Figure 9-1. A1 Interconnect PCA (cont) 9-4 Schematic Diagrams 9 Figure 9-1. A1 Interconnect PCA (cont) 9-5 5725A Instruction Manual aq52f.eps 5725A-1650 Figure 9-2. A2 Current Amplifier PCA 9-6 Schematic Diagrams 9 Figure 9-2. A2 Current Amplifier PCA (cont) 9-7 5725A Instruction Manual Figure 9-2. A2 Current Amplifier PCA (cont) 9-8 Schematic Diagrams 9 Figure 9-2. A2 Current Amplifier PCA (cont) 9-9 5725A Instruction Manual aq56f.eps 5725A-1661 Figure 9-3. A3 High Voltage Amplifier PCA 9-10 Schematic Diagrams 9 Figure 9-3. A3 High Voltage Amplifier PCA (cont) 9-11 5725A Instruction Manual Figure 9-3. A3 High Voltage Amplifier PCA (cont) 9-12 Schematic Diagrams 9 aq59f.eps 5725A-1631 Figure 9-4. A4 Power Supply PCA 9-13 5725A Instruction Manual Figure 9-4. A4 Power Supply PCA (cont) 9-14 Schematic Diagrams 9 Figure 9-4. A4 Power Supply PCA (cont) 9-15 5725A Instruction Manual aq62f.eps TYPICAL COMMUNICATIONS ACTIVITY AT PINS 12 AND 13 OF U507. 5725A-1650 100 90 10 2V 0 10 ms aq43f.eps Figure 9-5. A5 Digital PCA 9-16 Schematic Diagrams 9 Figure 9-5. A5 Digital PCA (cont) 9-17 5725A Instruction Manual aq63f.eps A VOLTAGE STANDBY STANDBY 100 100 100 90 90 90 10 10 1V CURRENT STANDBY 1V 0 5725A-1601 10 1V 0 0 aq44f.eps 10 ms 10 ms 10 ms Figure 9-6. A6 High Voltage Sense PCA 9-18 Schematic Diagrams 9 Figure 9-6. A6 High Voltage Sense PCA (cont) 9-19 5725A Instruction Manual Figure 9-6. A6 High Voltage Sense PCA (cont) 9-20 Schematic Diagrams 9 Figure 9-6. A6 High Voltage Sense PCA (cont) 9-21 5725A Instruction Manual Figure 9-6. A6 High Voltage Sense PCA (cont) 9-22 Schematic Diagrams 9 aq45f.eps Figure 9-7. A12 Transformer Enclosure Assembly 9-23 5725A Instruction Manual 9-24 Index —5— 5700A CALIBRATOR connector, 2-6, 3-7 Connecting to, 2-6 5725A STANDBY indicator, 3-5 Input clamp, 4-26 Integrator, 4-26 Midstage, 4-27 Midstage -400V filter, 4-27 Signal transformers, 4-29 Temperature monitoring, 4-29 Transconductance and cascode stage, 4-27 Window comparator, 4-26 —A— A1. See Interconnect assembly A2. See Current Amplifier assembly A3. See High Voltage Amplifier assembly A4. See Power Supply assembly A5. See Digital assembly A6. See High Voltage Sense assembly AC current. See current AC line power, 2-7 AC voltage. See voltage Access procedures, 6-6 Air filter, 6-4 Current Amplifier assembly (A2), 6-11 Digital assembly (A5), 6-9 Fuse, main, 2-8 High Voltage Amplifier assembly (A3), 6-12 High voltage output transistors, 6-14 High Voltage Sense assembly (A6), 6-13 Initial access procedure, 6-7 Interconnect assembly (A1), 6-14 Power Supply assembly (A4), 6-9 Activating the 5725A output, 3-12, 3-13, 3-14 Analog monitor (on High Voltage Sense assembly) faults, 7-7 Assembly location, internal, 6-6 Autobias sense circuit, 4-28 High voltage amplifier feedback, 4-29 High voltage heat sink assemblies, 4-27 Input amplifier, 4-24 —B— Binding posts, 3-5 CURRENT OUTPUT, 3-5 Enabling front or rear, 6-15 HI, 3-5 LO, 3-5 Block diagrams Current assembly, 4-20 Digital assembly, 4-17 High Voltage Amplifier assembly, 4-25 High Voltage Sense assembly, 4-31 Overall, 4-4 —C— CABLE OFF indicator, 3-5 Cables 5700A Calibration interface, 2-6 Line power, 2-7 Cables, UUT, 1-4 Calibration, 5-3 CALIBRATION switch, 3-3 CHASSIS GROUND connector, 3-7 Cleaning, 6-5 Air filter, 6-4 General, 6-5 1 5725A Instruction Manual PCAs, 6-5 Clearance requirements, 2-5 Communication, 5700A and 5725A, 4-8 Connectors, (also see binding posts, terminals), 3-5 5700A CALIBRATOR, 2-6, 3-7 Line power, 3-7 Controls. See switches Cooling considerations, 2-5 Cord, line power, 2-4, 2-9 Current Output, 3-5, 3-7 Standby, 3-11, 4-7 Current Amplifier assembly (A2), 4-19 Access procedure, 6-11 Block diagram, 4-20 Theory of operation, 4-19 CURRENT MODE indicator, 3-5 CURRENT OUTPUT binding posts, 3-5, 3-7 —D— DC current. See current Diagnostics, 7-3 Digital assembly (A5), 4-16 Access procedure, 6-9 Block diagram, 4-17 Theory of operation, 4-16 —F— Fan, 2-5, 3-7 Cooling considerations, 2-5 Filter, 3-7, 6-4 Power supply, 4-15 Fault Codes, 7-3 Indicator (FAULT), 3-5 Isolation procedure, 7-6 Filter fan, 6-4 Filter, fan, 3-7 Front panel. See indicators Front panel features, 3-4 Functional description, overall, 4-3 1100V ac range functional description, 4-5 11A range functional description, 4-6 Functions and modes, 3-9 Current operate, 3-13 Current standby, 3-11 Standby, 3-9 Voltage operate, 3-12 Voltage standby, 3-10 Fuse, 2-8, 3-5 Accessing the main fuse, 2-8, 6-3 Internal fuse data, 4-13 Replacing the main fuse, 6-3 2 —H— High Voltage Amplifier assembly (A3), 4-24 Access procedure, 6-12 Block diagram, 4-25 Theory of operation, 4-24 High Voltage Sense assembly (A6), 4-30 Access procedure, 6-13 Block diagram, 4-31 Theory of operation, 4-30 —I— IEEE-488 remote control, 3-3 Indicators, 3-5 5725A STANDBY, 3-5 CABLE OFF, 3-5 CURRENT MODE, 3-5 FAULT, 3-5 High voltage warning LEDs, 4-13, 6-8 OVERLOAD, 3-5 VOLTAGE MODE, 3-5 In-guard lines, 4-9 Installation, 2-3 Interconnect assembly (A1), 4-11 Access procedure, 6-14 Theory of operation, 4-11 —L— LEDs High voltage warning, 4-13, 6-8 Line power input, 3-7 Line voltage selection switches, 2-7, 3-7 Line voltage, selecting, 2-7 —M— Maintenance, 6-3 Modes. See functions and modes Mounting, rack, 2-5 —O— Operation in the 11A ac range, 4-7 Operation in the 11A dc range, 4-7 Out-guard lines (5725A side), 4-8 OVERLOAD indicator, 3-5 —P— Performance testing, 5-3 Placement, 2-5 Power Supply assembly (A4), 4-12 Access procedure, 6-9 Reduced voltage troubleshooting mode, 7-8 Theory of operation, 4-12 Troubleshooting, 7-9 Index (continued) POWER switch, 3-5 Problems, 2-5, 7-3 —R— Rack mounting, 2-5 Rear panel features, 3-6 Remote control, 3-3 Replacing the fuse, 6-3 —S— Selecting line voltage, 2-7 Self diagnostics, 7-3 Service information, 2-5 Setting the output, 3-3 Setting up, 2-3 Signal transformer usage (High Voltage Amplifier), 4-29 Specifications, 1-7 Standard equipment, 2-3 Standby mode, 3-9, 4-7 Current standby mode, 3-11, 4-7 Voltage standby mode, 3-10, 4-7 Switches CALIBRATION, 3-7 Line voltage selection, 2-7, 3-7 POWER, 3-5 —T— Terminals CHASSIS GROUND, 3-7 CURRENT OUTPUT, 3-5, 3-7 HI, 3-5, 3-7 LOW, 3-5, 3-7 Troubleshooting, 7-3 Fault at power-up, 7-7 Fault when entering current operate, 7-8 Fault when entering current standby, 7-8 Fault when entering voltage operate, 7-8 Fault when entering voltage standby, 7-7 Turning on the 5725A, 3-8 —U— Unpacking and inspection, 2-3 —V— Ventilation, clearance needed for, 2-5 Verification, 5-3 Voltage Output, 3-3 Selecting line, 2-7 Standby, 3-10, 4-7 VOLTAGE MODE indicator, 3-5 —W— Warm up period, 3-8 3 5725A Instruction Manual 4 Manual Supplement Manual Title: Part Number: Print Date: Revision/Date: 5725A 823435 January 1989 6, 6/96 Supplement Issue: Issue Date: Page Count: 1 6/96 1 This supplement contains information necessary to ensure the accuracy of the above manual. Enter the corrections in the manual if either one of the following conditions exist: 1. 2. The revision letter stamped on the indicated PCA is equal to or higher than that given with each change. No revision letter is indicated at the beginning of the change. © 1996 Fluke Corporation. All rights reserved. Printed in the U.S.A. 5725A Manual Supplement Change #1 On page 6-8, replace the first sentence in the Warning with the last sentence in step 6. On page 6-9, paragraph 6-8, replace step 2 with: 2. Return the High Voltage Amplifier assembly (A3) (and the Current Amplifier assembly (A2) if it has been accessed) to the normal position, and reinstall the assembly retaining screws. Replace the last Note with: Note When reinstalling the assembly, lower it into place squarely to make sure its connector seats correctly in the Interconnect assembly connector. Ensure that both J301 and J303 are properly aligned and connected to their respective cables. On page 6-11, paragraph 6-10, following the WARNING statement: Change: The Current Amplifier assembly lays flat on the top of the instrument, toward the front... To: The Current Amplifier assembly lays flat on the top of the instrument, toward the rear... On page 6-12, paragraph 6-11, change the first sentence: From: The High Voltage Amplifier assembly lays flat on the top of the instrument, toward the rear. To: The High Voltage Amplifier assembly lays flat on the top of the instrument, toward the front. On page 6-13, paragraph 6-12, make the following changes: Change: The High Voltage Sense assembly lays flat on the top of the instrument To: The High Voltage Sense assembly lays flat on the bottom of the instrument Change step 2 to step 2a and add a new step 2 as follows: 2. 6/96 Follow the Current Amplifier Assembly (A2) access procedure to gain access to the connectors on the High Voltage Sense Assembly (A6). Remove the connectors and secure the Current Amplifier Assembly before proceeding. 1
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