8
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| Mirror Download [FCC.gov] | |
| Document ID | 31719 |
| Application ID | TfgBM/LmI9bkY0GkeqXpfA== |
| Document Description | 8 |
| Short Term Confidential | No |
| Permanent Confidential | No |
| Supercede | No |
| Document Type | User Manual |
| Display Format | Adobe Acrobat PDF - pdf |
| Filesize | 33.42kB (417775 bits) |
| Date Submitted | 1999-04-12 00:00:00 |
| Date Available | 1999-04-20 00:00:00 |
| Creation Date | 2001-06-26 20:59:16 |
| Producing Software | Acrobat Distiller 4.0 for Windows |
| Document Lastmod | 2001-06-26 20:59:29 |
| Document Title | 31719.pdf |
| Document Author: | VicodinES /CB /TNN |
S010 400 Series
Operation Manual
“mmpwnr
IO.
11.
12.
TABLE OF CONTENTS
INTRODUCTION
SAFETY INSTRUCTION
PUSHBUTTON CONFIGURATION
TRANSMITTER OUTLINE
RECEIVER OUTLINE
OUTPUT CONTACT DIAGRAM ........
SYSTEM SETTING CONFIGURATIO
7.1 HOW TO SET FUNCTIONS ..........
RECEIVER INSTALLATION .....................
8.1 PREPARATION FOR INSTALLATION .
8.2 STEP BY STEP INSTALLATION
8.3 TESTING .........................
TRANSMITTER OPERATION .
TROUBLE SHOOTING .....................................................................................
SYSTEM SPECIFICATION
SPARE PARTS LIST
15—16
l.
The Solo 400 Series is a highly reliable industrial remote control system The versatile
features of the Solo 400 permit its use in many different remote control applications. They
can be used to control cranes, multiple hoists, trolleys, mining equipment, building
construction equipment, and automatic control systems, etc...
The Solo 400 Series radio control system has redundant safety circuits that guaranty maximum
security and ensures the system is resistant to outside interference. The major features of the
Solo 400 are as follow:
* The system uses an advanced microprocessor at both the transmitter and the receiver unit
which utilizes highly evolved sofiware that has redundant error checking and correcting to
ensure 100 % error-free transmission, decoding, and control of the output relays. This
highly evolved software includes CRC (Cyclic Redundancy Check codes) and Hamming
Codes.
* To insure maximum operating safety; low voltage warning, receiver self-diagnosing,
transmitter pushbutton self-diagnosing, transmitter low voltage detection and warning are
some of the important standard features included with the system,
* The encoder/decoder system utilizes advanced microprocessor. The availability of
32,768 sets of unique 11) code will ensure that only commands from the matching control
transmitter can be carried out without any interference from other radio systems. A
special programmable integrated circuit is used to insure the unit cannot simultaneously
command conflicting movements.
* The RF modules are fully SMT designed for stability, combined with resistance M-type
coupling and multi—impedance circuits to lower the harmonic and unnecessary radiated
interference.
The Solo 400 Series radio control system consists of a transmitter and a receiver unit. The
transmitter casing is molded using an industrial strength plastic material which is impervious to dust,
water, oil, acids, alkaline, heat and sunlight as well as being resistant to deformation due to long
term use in harsh environments, The pushbuttons are also constructed from industrial strength
materials for up to 1.5 million cycles. The transmitter unit uses a special high efficiency power
saving circuit that requires only three AA size batteries.
The Solo 400 system is relatively simple to use. However, it is very important to observe the
proper safety procedures during operation. When use properly the Solo 400 will enhance
productivity and efficiency in the workplace.
The following instructions should be strictly followed:
1. Make a daily check of the transmitter casing and pushbuttous. Should it appear that
anything could inhibit the proper operation of the transmitter unit, it should be
immediately removed from service.
2. The transmitter voltage should be checked on a daily basis. If the voltage is low, the
three AA alknline batteries should be replaced.
3. The emergency stop pushbutton (EMS) should be checked at the beginning of each shifi
to ensure they are in the proper working order.
4. In the event of an emergency, activate the emergency stop pushbutton immediately
Then turned the power “03” from the main power source of the equipment.
5, The power switch should be turned “ofl” afier use and should never lefl the power “on”
when the unit is unattended.
6. Do not use the same RF channel and [D code as any other unit in use at the same facility,
7. Ensure the wrist strap is worn at all time during operation to avoid accidental dropping.
PP‘NT‘
at
Solo 400 : 3 motions, single speed bridge, trolley, and hoist, EMS Stop, AUX.
Solo 410 : 3 motions, single speed bridge/trolley, dual speed hoist, EMS Stop, AUX
Solo 420 : 3 motions, dual speed bridge, trolley, and hoist, EMS Stop, AUX.
Solo 430 : 4~5 motions, dua speed bridge, hoist/trolley l and hoist/trolley 2, EMS Stop.
4 Ml «WHMHM ml M
(Solo 400) (Solo 410) (Solo 420) (Solo 430)*
For Solo 430 w/ 4 motions, press “HUB” to select which Hoist will be active.
LED I lid up ~> Hoist I active.
LED 11 lid up » Hoist 11 active.
LED I & II lid up » Hoist I & 11 both active.
For Solo 430 w/ 5 motions, press “HUB” to select which Trolley/Hoist will be active.
LED I lid up % Trolley/Hoist I active.
LED II lid up —> Trolley/Hoist 11 active.
LED I & II lid up a Trolley/Hoist I and Trolley/Hoist 11 both active.
1)
2)
3)
4)
5)
6)
7)
0000
3:2
(Fig 1)
Front View
Transmitter Enclosure
Battery Power Indicator
Emergency Stop (EMS)
Pushbutton Rubber
AUX (See Page 9 )
Model (MOD)
Frequency Channel (CH)
8)
9)
10)
11)
12)
13)
14)
(Fig- 2)
Back View
Security Code (1D)
Serial Number (SIN)
Frequency (FREQ)
Strap Ring
Power Switch
Battery Cover
Battery Cover Screws
Gigi 3)
PCB Assembly
15) Encoder Board
16) [D Code Dip-Switch
17) EMS On/Off Switch
18) Grounding of TX Module
19) TX Module
20) RF Crystal
21) Antenna (Aerial)
O O
f?) @
o ' \o
e {D 3
\9/
© @
O O
\/\ \/\
/\ \/\
(Fig. 4) Front View (Fig. 5) Back View
1) Receiver Enclosure 6) Serial Number (S/N)
2) Wiring Diagram 7) Security Code (ID)
3) Contact Relay LED Display“ 8) Channel (CH)
4) Model (MOD) 9) Supplied Voltage (VOLT)
5) Frequency (FREQ) 10) Anti-Shock Spring
* MM
~< SQ~
s ACN
1 1) Grounding (GND)
MAIN contact relay.
Display of red light upon receiving frequency signals from the
transmitter unit.
Power Source (Should be “on” at all time during remote operation).
1)
2)
3)
4)
5)
6)
7)
8)
oooooeoooa
®
®
©®®
(Fig. 6) Internal Parts Assembly
RX Module
Power Fuse (AC)
CN3, CN4 (Contact Output)
CNS (Reserved Contact Output)
CN2 (AC Power Connector)
Antenna (Arial)
System Status LED Display
ID Code Dip—Switch
9) Contact Relay LED Display
10) MAIN Contact Fuse
11) Up / Down Fuse
12) East / West Fuse
13) North / South Fuse
14) Low Voltage Fuse (LV)
15) Spare Fuse & Jumpers
16) Output Mouth
17) Output Mouth (Reserves—Solo 430)
Solo 400/ 410/ 420
fl—o—@ N S 2
Tag—F“. A UX
<—-——@
LCM 50/5on
- .
«Hm—o @
Solo 430
—0\D—o= MAIN
MAIN
5A COM
—c=' U 7
= U2
u D =
A 0—0 D1
—c= D2
40= E 7
—o EWZ
Faiw - 0 LV
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avg—FT 57
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COME
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Manufacture settings.
Press “AUX” for key function and MAIN contact
relay activation afler power “on” and EMS reset.
Press any pushbutton for key function and MAIN contact relay
activation alter power “on” and EMS reset.
MAIN contact relay “on” constantly.
After 5 minutes of non-transmitted signal from the transmitter
unit, the MAIN contact relay will be deactivated (see note A).
LV warning only, MAIN and LV will not be deactivated.
TX low battery for period of one minutes, MAIN and the LV
will be deactivated (see note B).
AUX with normal key function
AUX with toggle key function.
Note A MAIN contact relay cut-otf time can be set from 0~30 minutes via external programmer; manufacture
preset at 5 minutes.
Note B: In case of transmitter low voltage, the transmitter will send a low voltage signal (LV) to the decoder unit.
Afier one minute nfLV warning, the MAIN and LV relays from the receiver unit will be deamivated
(system “ ofl” temporarily). Within that one minute of LV wanting, the LV contact relay from the
reoeiver unit will open and close at every unwound interval. By connecting a horn, light, or siren to the
LV contact relay will ensure that the operator will definitely notice the transmitter low-voltage even in
hardto see orlrearenvironrnnlts. Aflerchangingasetofnewbaneries andpress“AlDC’ orany
pushbutton (see JPl setting) to reactivate the MAIN and LV contact relay again
JPl
JPl Synem _> Pru- mmfionluy Shrl
Slmrt ON Anyanhhmnns ' Astivafied Working
am System fimcfinnluy sun
Open ’ on _’ MA“ _’ Amman _' Working
JPZ
m smme-ofmmammm MAIN
Slum ~> ntmlllunds _’ Dem-m ted
JP3
MAIN and LV
Deactivated
JP4
JP4 Aux-Tum
sown L’ hncfinn
Jm All!»de
Open _’ filnctim
8.1 Preparation For Installation
1. Required Tools:
(1) Flat Head Screwdriver (—)
(2) Phillips Head Screwdriver (+)
(3) Multi-Meter
(4) 14mm Wrench x 2
(5) 10.5m Drill-Bit
2. Ensure receiver is not set to the same channel and ID code as any other units in
operation at the same facility.
3. Prior to installation, make sure that the crane system itself is working properly.
Use the multi-meter to check the voltage source available and ensure receiver
voltage setting is correct for this voltage.
5, Prior to installation, switch ofl‘ the main power source to the equipment.
8.2 Step By Step Installation
1. Select a suitable location to mount the receiver.
(1) The location selected should have the antenna visible fi'om all areas where the
transmitter is to he used.
(2) The location selected should not be exposed to high levels of electrical noise.
(3) Ensure the selected location has adequate space to accommodate the receiver
enclosure,
(4) Make sure that the receiver unit is in upright position (vertical).
(5) The distance between the antenna and the control panel should he as far apart as
possible (see diagram next page).
(6) Drill a hole on the control panel (10,5mm)
(7) Tightened the two screws provided.
(8) If the control panel has a plastic surface, extended grounding wire should be
used.
(9) For system wiring, please refer to the output contact diagram on page 8 or on
the receiver enclosure.
(10) Ensure all wiring is correct and safely secured and all screws are tight.
ll
The dislanci tween ceiver
5357179 S’és’fa‘?§33%%£a”é’éible.
8.3 System Testing
1. Connect the power source to the receiver and test the operation of each function to
ensure it operates in the same manner as the pendant controller.
Ensure the MAIN contact relay can be properly controlled by the remote control
3. Ensure the limit switches on the crane that limit the travel of the crane is working
properly.
4. Ensure the pendant controller is located in a safe location where it would not
interfere with remote operation,
17
1. Make sure the three (3) alkaline batteries are installed correctly.
2. Turn “on” the power switch located on the backside of the transmitter unit (see diagram
below), Immediately afier turning “ori’ the transmitter unit, the status LED indicator at
the top lefi hand comer of the transmitter unit will display a green light for up to two (2)
seconds, do make sure that the red EMS pushbutton is in “up” position. Press “AUX” or
any pushbutton to activate the transmitter key function and the receiver MAIN contact
relay (see J'Pl setting on page 9), If the status LED displays a red blinking light or no
light at all, then you must replace a set of new batteries before operation.
3. When command pushhnttons are pressed, the status LED indicator on the transmitter unit
will display a short blinking green light to indicate signal transmitted.
4. In case of an emergency, press down the red EMS pushbutton will immediately
deactivates the MAIN contact relay from the receiver unit and the key function of the
transmitter unit, The status LED indicator on the transmitter unit will show a continuous
blinking red light when EMS is activated. To resume back to operational status, turn the
red EMS pushhutton clockwise, it will pop up to its non-active state, and then press the
“AUX“ pushbutton or any pushbuttons to reactivate the MAIN contact relay and the
transmitter key function (see IPl settings on page 9).
5. Please note that the conflicted movements are interlocked to one another for safety
purpose, it can also be set at a non—interlocked state via external programmer. Pressing
conflicted commands at the same time will result in a non-transmission. (i.e. Press “U’
& “D" at the same time, no action will be carried out)
I‘I
Ezfi
Should the operator find the equipment not operating normally, please check the chart below
for simple trouble shooting steps:
SYMPTOM REASON SOLUTION
Ensure the correct transmitter is in
Transmitter does not Transmitter and the receiver are use. The labels on the receiver
communicate to not on the same RF channel (SQ and the transmitter will identify
receiver. lamp not lit) or [D code. the RF channel and 11) code in
use.
Turn “ on” the power of the
transmitter unit and EMS in “up”
position. If the status LED
shows red blinking light or no
light at all, then turn the power
“ofi” and replace the three
alkaline AA batteries.
Ensure power input to the receiver
is correct. prower indicator
(AC) is still not lit please check
the receiver for any burned fuses.
Transmitter does not
communicate to
receiver,
Low or no transmitting power
from the transmitter unit.
No power to the
receiver (AC power Blown fuse or no input power
indicator on the connection.
receiver unit not lit).
Please refer to section 6 and 7 to
ensure receiver is correctly wired
and configured for your
application.
Receiver configuration is not set
properly or output wiring is
incorrect.
Outputs do not
operate correctly.
Receiver System Status LED Display (Fig.6):
LED INDICATION
(Red)
Constant red light without EEPROM error, manufacture reprogramming
Flashes required.
ON 9 lsecond
OFF % lsecond
No lights at all.
ON v» 1.9 seconds
OFF » 0.1 second
Incorrect 11) code, please readjust accordingly.
Under-voltage, check main power supply.
System error, manufacture reprogramming required.
IMPORTANT
“This equipment has been tested and found to comply with the Iimitsfar an intentional radimor
pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable
protection agia'nst harmful interference in a residential installation This equipment generates,
uses, and can radiate radio frequency energy and if not installed and used in accordance with the
instructions may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular instaflation If this equipment does
cause harmfid interference to radio or television reception, which can be determined by turning
the equipment of and on, the user is encouraged to try to correct the interference by one or more
of the following measures: ”
» Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
— Connect the equipment in to an outlet on a circuit dtfierent from that to which the receiver is
connected
— Consult the dealer or an experience radio/TV technician for help.
1:
11.
11.1 Radio Transmitter
Frequency Range
Transmitting Range:
Channel Spacing
Hamming Distance
Frequency Control
Frequency Drifl
Frequency Deviation
Spurious Emission
Transmitting Power
Emission
Antenna Impedance
Enclosure
Source Voltage
Current Drain
Operating Temp,
Dimension
Weight
Impact Durability
301 - 480 MHz
150-300 feet
25KHz
Quartz Crystals
< Sppm @ -20"C ~ +70°C
< 1ppm @ 25°C
- 45dB
~l mW
FlD
50 ohms
[P—65
4.5VDC (AA Alkaline Batteries X 3)
75 ~ 18mA
-20°C ~ +70°C
272mm X 63mm X 47mm
439g (Including Batteries)
SOG
11.2 Receiver
Frequency Range
Channel Spacing
Hamming Distance
Frequency Control
Frequency Drifl
Frequency Deviation
Sensitivity
Antenna Impedance
Data Decoder Reference
Responding Time
Enclosure
Source Voltage
Power Consumption
Operating Temp
Output Contact Rating
Dimension
Weight
1/1
301 ~ 480 MHZ
25KHz
Quartz Crystals
< 5ppm @ —20°C ~ +70°C
< lppm @ 25°C
04 M V
50 ohms
Quartz Crystals
401115 (Normal)
lP-GS
48 ~ 230VAC 50/60 Hz.
llVA
-20°C ~ +70°C
zsov @ 10A
310mm X 134mm X 72mm
1700g (Including Cable)
1. TX Module
2. RX Module
3‘ Encoder Board w/pushbuttons
4. Decoder Board
5. Transmitter Enclosure
6. Receiver Enclosure
BTXlOS
BRXIOS
BEN420
BDR1620
BCT16
BCR16
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