Ford F 450 Owners Manual 05 350 450_catalog

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2014-12-13

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05 F-SERIES
SUPER DUTY
F-350/F-450/F-550 CHASSIS CABS

Call Peck Road Truck Center At: (877) 605-7623
Or Visit Us On The Web At: www.peckroad.com

> EMPLOYEE O F T H E Y E A R .
When duty calls, the 2005 Ford Chassis Cabs arrive more capable than ever. On F-450/F-550, a new wider-track
front end points the way, and its engineering powerfully delivers: The new front suspension and steering systems
provide excellent maneuverability and a tighter turning diameter, and an improved frame helps increase front
GAWR capacity and supports GCWRs up to 33,000 lbs. New 3-valve engine technology adds even more muscle
to the renowned TritonTM gas engines. Improved 4-wheel disc brakes and Ford’s exclusive fully integrated Trailer
Brake Controller option redefine towing capability.

F-450 Regular Cab

F-550 SuperCab

F-550 Crew Cab

2005 Ford F-350/F-450/F-550 Super Duty
Chassis

03

Tighter Turning Diameter
New Twin-Coil Monobeam Front Suspension
GAWR, GVWR and GCWR Increases

Powertrain

05

TritonTM 3-Valve Variable Cam Timing
Power Stroke® V8 Turbo Diesel
TorqShiftTM Available with Gas Engines

Intelligent Function

07

First Integrated Trailer Brake Controller
Increased Trailer Towing

Upfits

09

Increased Rear Axle Capability
Improved Brakes and Frame
Available Integrated Upfitter Switches

Interior
FlexFold

11

Convenient Seating/Storage
New Instrument-Panel Design
Many Available Amenities

TM

13

Specifications
Standard and Available Equipment
Specifications/Configurations
Color and Trim
Vehicles throughout this catalog are shown with
optional and aftermarket upfit equipment.

F-550 XLT SuperCab _ Dark Toreador Red Metallic

c o m m t r u c k . fo rd . c o m

20 05 Fo rd F - 350 / F - 450 / F - 550 S u p e r D u t y

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01

> LOADS OF CA PA B I L I T Y.

2005 Improved
Turning Diameter

Super In Tight Spots
All-New Steering — Thanks to the new suspension and steering systems, F-450 and F-550
Super Duty Chassis Cabs are easier than ever
to maneuver and park. Increased wheel cuts
allow for a turning-diameter improvement of
up to 12.9' curb-to-curb and 13.9' wall-to-wall.

Ford Super Duty Chassis Cabs have the capacity to handle the big loads, and the confidence to maneuver
them. The all-new Twin-Coil Monobeam front suspension on F-350 4x4 and F-450/F-550 is a major
contributor to astounding payload, GAWR, GVWR and GCWR capability. While refined engineering
makes it easier to transport your loads, a 5.25"-wider front axle and an all-new steering system with
increased wheel cuts reduce turning diameter by as much as 13.9' wall-to-wall on F-450/F-550 models.
Now Super Duty does more in even tighter working conditions.

13.9' Smaller

F-550 XLT Crew Cab 4x4 _ Oxford White

Carries The Heavy Weight

Up-Front Support

Massive Capabilities — Super Duty Chassis Cabs offer
strength across the board. Load-carrying capacities can
reach up to 12,300 lbs.; GVWRs up to 19,000 lbs.; and
GCWRs up to 33,000 lbs., when properly equipped.

New Twin-Coil Monobeam Front Suspension — On F-350 4x4
and all F-450/F-550 Super Duty models, this all-new front
suspension eliminates inherent interleaf friction and helps
reduce axle windup. On F-450/F-550, it also accommodates
a larger, 7000-lb.-capacity axle that’s 5.25" wider as well.

c o m m t r u c k . fo rd . c o m

All-New Twin-Coil Monobeam
Monobeam Front
Suspension _ F-350 4x4 and F-450/F-550
Chassis

|

03

Productive Power
3-Valve Variable Cam Timing (VCT) — The 5.4L 3-valve
Triton V8 engine features innovative variable cam timing
and Electronic Throttle Control to deliver the power you
need to get the work moving.

> TREMENDO U S F O R C E .
Ford Super Duty Chassis Cabs deliver enormous power the moment you step on the accelerator. The vigorous
5.4L TritonTM V8 sets the standard, while the colossal 6.8L TritonTM V10 boasts best-in-class* gas horsepower and
torque. And new 3-valve technology ensures that you put your strength to its most efficient use. Equally robust
is Chassis Cab’s diesel counterpart — the Power Stroke® V8 Turbo Diesel. The highly durable Power Stroke
churns out intense low-end torque and has a B10 life design of 250,000 miles. Combined with the 6-speed
manual or TorqShiftTM 5-speed automatic transmission, these powerplants offer optimum strength.
* Traditional chassis cab trucks under 22,000 lbs.

5.4L 3-Valve Triton V8
ENGINE TYPE

G
 as V8

6.0L Power Stroke V8 Turbo Diesel

CONFIGURATION

SOHC 3-Valve VCT V8

ENGINE TYPE

T urbo Diesel

DISPLACEMENT

5
 .4 Liters

CONFIGURATION

OHV 32-Valve V8

SAE NET HORSEPOWER

3
 00 @ 5000 rpm

DISPLACEMENT

6
 .0 Liters

SAE NET TORQUE

365 lb.-ft. @ 3750 rpm

SAE NET HORSEPOWER

3
 25 @ 3300 rpm

SAE NET TORQUE

570 lb.-ft. @ 2000 rpm

6.8L 3-Valve Triton V10
ENGINE TYPE

Ultimate Power Management

Extra Muscle

Power On Demand

TorqShift 5-Speed Automatic Transmission — This remarkable transmission
features a selectable tow/haul mode. Its sophisticated electronic controls
sense towing and hauling demands and adjust its operation to meet them.
When hauling a heavy load or trailer, the tow/haul mode helps reduce gear
hunting, improves power delivery, and even uses engine braking to help
control vehicle speed when descending hills.

Power TakeOff (PTO) — An available
transmission-integrated Power TakeOff
provision lets you power accessories like
dump boxes, plow blades, liftgates, winches,
skylifts, air compressors, auxiliary hydraulic
pumps and other add-on equipment.

Stationary Elevated Idle Control (SEIC) — New for 2005 and standard on every Chassis Cab
powertrain. This vital feature allows you to elevate the engine idle speed of a stationary
vehicle to operate a transmission-mounted PTO, or engine FEAD-mounted clutch pump, air
compressor or generator. On the 6.0L Power Stroke V8 Turbo Diesel, it can also be used
to help keep the vehicle battery charged under extreme electrical demand, such as when
supporting ambulance emergency lighting and life-support equipment.

c o m m t r u c k . fo rd . c o m

G
 as V10

CONFIGURATION

SOHC 3-Valve V10

DISPLACEMENT

6
 .8 Liters

SAE NET HORSEPOWER

3
 62 @ 4750 rpm

SAE NET TORQUE

457 lb.-ft. @ 3250 rpm

Po w e r t r a i n

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05

> AN INTELLIGENT COMBINATION.

TIGHT SPOTS — NO PROBLEM
All-New Steering — With a 5.25"-wider front axle
and a new, more robust steering gear, F-450/F-550
Chassis Cabs can turn tighter than ever before.
F-450/F-550 turning diameter is improved by up to
12.9' curb-to-curb and 13.9' wall-to-wall.

F-450/F-550 Super Duty Chassis Cabs combine large performance numbers — a maximum 5th-wheel trailer weight
of 24,800 lbs.* and a maximum conventional trailer weight of 16,000 lbs.* — with an efficient, unified system that
maximizes its towing potential. An available first-in-class, fully integrated Trailer Brake Controller offers unprecedented
factory-installed towing control. The available TorqShiftTM automatic transmission with tow/haul mode helps keep
work moving smoothly, uphill or down. New steering gears generate a 24% increase in turning torque. Increased
wheel cuts and a wider axle produce a tighter turning diameter. And 30% stiffer calipers, thicker rotors with
4-wheel disc brakes offer more stopping power. Use your strength wisely. Use Super Duty Chassis Cab.

MORE BEEF AND BRAWN
Higher-Rated Front and Rear Axles — The F-450/F-550
front axle is now rated at 7000 lbs.,** that’s 1000 lbs.
higher. The F-450 rear-axle rating is also up 1000 lbs.
to 12,000 lbs. And the F-550 rear-axle rating is
now up to 13,660 lbs. **Front GAWR may vary by application.

* Requires aftermarket equipment.

"
5.25
Wider Axle

Spec’d To Work
Choice of payload ratings. High-capacity
axles, springs, shocks and standard front
and rear stabilizer bars allow you to do
the really big jobs confidently.

c o m m t r u c k . fo rd . c o m

Stop It
Shift In Capability
TorqShift 5-Speed Automatic Transmission — This
available transmission features exceptional durability
and shift quality, adaptive learning, and a tow/haul
mode that helps reduce unwanted gear search on
inclines and provides more assured descents.

Crew Cab Access

New Brake System — Heavier loads require better brakes.
F-Series delivers with 30% stiffer calipers; thicker, fully
vented rotors; a new 4-wheel Anti-lock Brake System and
a new master cylinder for improved stopping power.

The rear-door hinges in Crew Cab
models allow the doors to open
extra-wide for great ingress/egress.

I ntelligent Function

|

07

> THE BUSINE S S M O D E L .

Upfitters’ Dream
Upfitter Switches — These available switches
facilitate add-on system installations. They provide
easy power access and upfit operation integrated
with the instrument panel.

From dump body to stake bed, and everything in between, Super Duty Chassis Cab is Built Ford Tough to
easily upfit to your business needs. It starts underneath with a muscular rear axle and suspension capable
of handling a variety of upfitter installations. From there, heavy-duty flat frame rails and improved brakes
help contribute to massive GAWRs and GVWRs. Trailer tow mirrors even come standard. And seamless
factory-installed options like upfitter switches and an available fully integrated Trailer Brake Controller
send your truck out of the dealership ready for work. Just pick your cab and go.

Great Clearance

Regular Cab

Thanks to a low cab design,
F-Series Super Duty is well-suited
to over-cab upfits.

Front Seats — An all-vinyl full bench comes standard
on XL. A high-series cloth 40/20/40 split bench is
included with XLT models. Lariat includes a split bench
with leather-trimmed seats. (F-450 XL shown.)

The Bottom Line

Fuel Tank Choices

SuperCab

Super Duty Chassis Cab’s incredibly
strong frame provides a solid foundation
designed to conveniently shoulder
aftermarket installations.

Front Seats — Same as Regular Cab. Rear Seats —
A fold-up bench comes standard in vinyl on XL, cloth
on XLT and premium vinyl on Lariat. There is also
a rear-seat-delete option. (F-350 XLT shown.)

40-gallon aft-of-axle, an optional
19-gallon midship, or both on
diesel DRW models provide
up to a 59-gallon capacity.

Crew Cab
Front Seats — A cloth/vinyl weave bench seat comes standard on XL. A 40/20/40 split-bench
seat is standard in cloth on XLT and leather-trimmed on Lariat. Rear Seats — A cloth/vinyl
weave fold-forward bench is standard on XL. A FlexFoldTM 60/40 split rear bench with
fold-flat feature in cloth is standard on XLT and leather-trimmed on Lariat. (F-550 XLT shown.)

Flat Frame

Proportional Trailer Braking

Flat frame rails are
designed specifically
to accommodate
aftermarket bodies.

Integrated Trailer Brake Controller (TBC) — The available
TBC is seamlessly integrated and offers trailer braking that
is proportional to vehicle brake pressure for more towing
confidence. And because the system is factory-installed, it’s
a value covered by the Ford New Vehicle Limited Warranty.

c o m m t r u c k . fo rd . c o m

Long-Life Exhaust
Stainless steel
construction resists
corrosion.

Upfits

|

09

> NO CONCESSIONS NECESSARY.
Why compromise when you can have it all? The F-Series Super Duty Chassis Cab interior offers selection,
durability, functionality and comfort. Versatile FlexFoldTM rear seating on Crew Cab is capable of several
different configurations. Available upfitter switches and Trailer Brake Controller are fully integrated into the new
instrument panel. Auxiliary steering-wheel-mounted A/C and audio controls, available with Lariat Luxury Package,
help keep your attention on the job. And Super Duty Chassis Cab’s long list of available amenities includes:
power windows and door locks, power/heated seats, driver lumbar support and tilt wheel with speed control.

Available Lariat Luxury Package

New Information
Redesigned Instrument Panel and Engine Hour Meter —
The fresh design includes new information such as an
engine hour meter. Thoughtful conveniences are also
available, such as a driver’s glove compartment, upfitter
switches, Trailer Brake Controller and more.

Fold To Your Needs
FlexFold Seating — The Crew Cab 60/40 split rear seat
increases the functionality of an already versatile interior.
Depending on what you’re storing, you can fold either
one or both seatbacks down, or the seat bottoms up to
form a flat, steel loadfloor.

Tough Material
Vinyl Seating — You need an interior that’s as durable as
it is comfortable. The F-Series Super Duty Chassis Cab
vinyl seating material is Built Ford Tough to withstand
the rigors of your daily usage.

XLT SuperCab 4x4 _ Medium Flint Cloth Interior
shown with optional equipment

c o m m t r u c k . fo rd . c o m

Interior

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11

> S PECIFICATIO N S
F-350/F-450/F-550 SUPER DUTY
C H A S S I S C A B S TA N DA R D F E AT U R E S

F-350/F-450/F-550 SUPER DUTY CHASSIS CAB
F E AT U R E S & O P T I O N S

Safety/Security
Airbags1 – Driver and right-front passenger
Alert chimes – Headlamps-on, key-in-ignition and door ajar
Belt-Minder ® safety belt reminder
BlockerBeam® – Front bumper underride protection system
Brake/shift interlock (with automatic transmission)
Child-safety seat top tether anchors
Fuel pump inertia shutoff switch
Height-adjustable safety belts – Front (Regular Cab, XL SuperCab, Crew Cab)
Passenger airbag deactivation switch (Regular Cab, SuperCab)
Safety belt energy-management retractors – Front outboard positions
Side-impact door beams

Safety/Security
Advanced Security Group – Includes autolock, autolamp, illuminated entry
system, driver’s-door keypad and remote keyless entry system with 2 key fobs

Mechanical
Manual 4-wheel-drive system with manual locking hubs (4x4 models only)
5.4L SOHC 3-valve TritonTM V8 engine (F-350 SRW)
6.8L SOHC 3-valve Triton V10 engine (F-350 DRW/F-450/F-550)
6-speed manual overdrive transmission (F-350/F-450)
TorqShiftTM 5-speed automatic overdrive transmission (F-550)
100,000-mile tune-up interval2 (gas engines)
Battery saver
Fail-safe engine cooling system (gas engines)
Fuel tank – 40-gallon capacity (includes auxiliary fuel tap)
Power 4-wheel disc brakes with ABS
Power steering
Stabilizer bars – Front and rear
Stainless steel exhaust system
Steering damper
Interior
Assist and ride handles
Coat hooks – 2
Cupholders – 2 on instrument panel (2 in rear with SuperCab and
XLT/Lariat Crew Cab)
Dome light (front and rear with Crew Cab)
Flip-open rear quarter windows (SuperCab)
Instrumentation – Engine hour meter, tachometer, trip odometer, voltmeter
(man. trans.), oil pressure, coolant temperature, transmission temperature
gauge (auto. trans.), air filter minder (diesel only), fuel gauge, indicator
lights and turbo boost (diesel only)
Power points – 2 on instrument panel (including lighter)
Steering wheel – Black vinyl
Exterior
Bumper – Front, painted
Front fender moldings with integrated mud flaps (F-450/F-550)
Roof clearance lights
Solar-tinted glass
Tow hooks – Front (2)
Trailer tow – 7-wire harness (blunt cut)
Windshield wipers – Interval
1

Always wear your safety belt and always deactivate the passenger airbag when using a
rear-facing child-safety seat with Regular Cab and SuperCab models. Always wear your safety
belt and always secure children in the rear seat with Crew Cab models. Passenger airbag may
be deleted. 2Under normal driving conditions with routine fluid and filter changes.

Mechanical
5.4L SOHC 3-valve Triton V8 engine
6.8L SOHC 3-valve Triton V10 engine
6.0L OHV 32-valve Power Stroke® V8 Turbo Diesel engine
6-speed manual overdrive transmission (optional on F-550)
TorqShift 5-speed automatic overdrive transmission
Electronic Shift-On-the-Fly 4-wheel-drive system with auto/manual locking
hubs (F-350 4x4 models only)
18" steel wheels (F-350 SRW)
18" chromed steel wheels (F-350 SRW)
18" forged polished-aluminum wheels (F-350 SRW)
18" premium polished-aluminum wheels (F-350 SRW)
17" steel wheels – 6 (F-350 DRW)
17" forged polished-aluminum wheels – 4 (F-350 DRW)
19.5" steel wheels – 6 (F-450/F-550)
19.5" forged-aluminum wheels – 4 (F-450/F-550)
LT275/65R18 all-season BSW tires (F-350 SRW 4x2)
LT275/70R18 all-season BSW tires (F-350 SRW 4x4)
LT275/65R18 all-season OWL tires (F-350 SRW 4x2)
LT275/70R18 all-terrain BSW tires (F-350 SRW 4x4)
LT275/70R18 all-terrain OWL tires (F-350 SRW 4x4)
LT245/75R17 all-season BSW tires – 6 (F-350 DRW)
LT245/75R17 all-terrain BSW tires – 6 (F-350 DRW)
LT245/75R17 all-terrain OWL tires – 4 (F-350 DRW) 3
225/70R19.5F all-season BSW tires (F-450/F-550)
225/70R19.5F traction BSW tires – 4 rear only (F-450/F-550)
225/70R19.5F max. traction BSW tires – 6 (F-450/F-550 4x4 only)
Dual alternators (diesel engine only)
Engine block heater
Fuel tank – 19-gallon capacity midship in place of standard
(DRW models only); some exclusions
Fuel tank – 59-gallon capacity dual tank combination: 40-gallon aft-of-axle
standard plus 19-gallon midship (DRW models with diesel engine only)
Higher-ratio rear axle
Integrated Trailer Brake Controller (not available with Trailer Tow Package;
deletes Package on Lariat)
Jack
Limited-slip rear axle
Payload Upgrade Package – Increases GVWR for increased payload range
(F-350 SRW and F-550 only)
Power TakeOff (PTO) provision – Manual transmission
Power TakeOff (PTO) provision – Automatic transmission with
6.8L or 6.0L engine
Skid plate – Transfer case (SuperCab and Crew Cab 4x4 models only)
Spare tire and wheel – Includes jack
Seating
Front bench seat – HD vinyl (not available with Crew Cab)
Front bench seat – HD cloth/vinyl weave (standard with Crew Cab)
Front bench seat – HD cloth
Front bench seat – 40/20/40 with armrest, cupholders and storage bin
(XL – HD vinyl, XLT – cloth, Lariat – leather-trimmed) (XL – Fleet only)
Front bucket seats – HD vinyl
Front bucket seats – HD cloth/vinyl weave
Front bucket seats – HD cloth
 Standard  Select Availability  Optional — Not Available
3

XL
—

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F-350/F-450/F-550 SUPER DUTY
C H A S S I S C A B F E AT U R E S & O P T I O N S

XLT Lariat
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Seating (continued)
Front captain’s chairs with console (XLT – cloth, Lariat – leather trim)
Rear fold-up bench seat (SuperCab)
Rear bench with folding seatback (Crew Cab)
Rear FlexFoldTM 60/40 split-bench seat, fold-flat feature with
solid-steel loadfloor, grocery hooks, dual integrated cupholders
and tray, and outboard head restraints (Crew Cab)
Rear seat delete (SuperCab)
Heated seats – Driver and front-passenger
Lumbar support – Driver and front-passenger
Power 6-way driver and passenger seats (passenger seat with
Crew Cab only)
Interior
Accessory delay for power features
Air conditioning
AM/FM stereo with digital clock
AM/FM stereo with single-CD player and digital clock
AM/FM stereo with single-CD/cassette player and digital clock
AM/FM stereo with 6-disc in-dash CD changer and digital clock
Floor covering – Black vinyl
Floor covering – Carpet
Floor mats – Color-coordinated
Floor mats – Black all-weather
Overhead console with sunglasses storage and garage door
opener storage (SuperCab and Crew Cab)
Power-adjustable brake and accelerator pedals (with
automatic transmission only)
Power door locks
Power windows with one-touch-down driver’s-side feature
Radio delete
Speed control/tilt steering wheel
Steering wheel – Black leather-wrapped
Storage tray – Behind seat
Upfitter switches – 4
Visors with passenger mirror
Visors with illuminated driver and passenger mirrors
Exterior
Bumper – Front, argent painted
Bumper – Front, chrome4
Cab steps – Black molded
Cab steps – Black tubular
Daytime running lamps (Fleet only)
Grille – Argent painted
Grille – Bright
Headlamps – Sealed-beam halogen
Headlamps – Dual-beam jewel-effect4
Light – Underhood service4
Mirrors – Manual glass, manual telescoping trailer tow with
2-way fold
Mirrors – Power glass, manual telescoping trailer tow with
2-way fold (also heated glass, integrated turn signals and
clearance lights)
Privacy glass (rear door windows and rear window)
Sliding rear window – Manual
Sliding rear window – Power (SuperCab and Crew Cab only)
4

Available as part of the XL Décor Group.

XL
—

F-350/F-450/F-550 SUPER DUTY
C H A S S I S C A B E Q U I P M E N T PAC K AG E S

(c o nt inu e d)

XLT Lariat

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XL
Ambulance Prep Package5 (requires diesel engine) –
Includes air conditioning, dual alternators (combined
260 amps), standard width axle included with SRW,
wide-track 4.10 limited-slip axle included with DRW and
maximum front spring/GAWR (4850 lbs. – depending
on model)
Convenience Package – Includes speed control/tilt
steering wheel and air conditioning
Heavy-Service Suspension Package 6 – Includes 1-up
heavy-service front springs (150-lb. upgrade – 4x2; 400-lb.
upgrade – 4x4; not available if maximum spring is selected
as standard)
Extra-Heavy-Service Suspension Package6 – Includes
2-up extra-heavy-service front springs (300-lb. upgrade – 4x2;
800-lb. upgrade – 4x4; not available if maximum spring is
selected or standard)
High-Capacity Trailer Tow Package (F-450/F-550
with diesel engine and 4.88 axle only) – Includes 28,000 lbs.
GCWR with F-450/F-550 6-speed manual transmission,
30,000 lbs. GCWR with F-450 with TorqShift, and 33,000 lbs.
GCWR with F-550 with TorqShift
Lariat Luxury Package – Includes Electronic Automatic
Temperature Control (EATC), auto-dimming rearview mirror,
bronze-faced instrumentation cluster, instrumentation pack
with enhanced message center, duplicate steering wheel
audio/climate controls and woodgrain instrument-panel insert
Snow Plow Prep Package 6 – Includes specific
spring/GAWR upgrade ranging from 5200-7000 lbs.
(depending on model), 140-amp alternator and unique
fan clutch with 6.0L diesel (4x4 only on F-350)
Trailer Tow Package – Includes trailer brake wiring kit
ready for aftermarket upfit (no controller)
XL Décor Group – Includes chrome front bumper,
dual-beam jewel-effect headlamps and underhood
service light
5
6

—





—

—





XLT Lariat









—

—



















—

—

















—

—

Restrictions and special instructions apply. See your Ford Dealer for information.
Option and other restrictions apply. See your Ford Dealer for information.

F-350/F-450/F-550 SUPER DUTY
CHASSIS CAB INTERIOR DIMENSIONS
Front
Head room
Shoulder room
Hip room
Leg room
Volume (cu. ft.)
Rear
Head room
Shoulder room
Hip room
Leg room
Volume (cu. ft.)
Total volume (cu. ft.)

Regular Cab
41.1"
68.0"
67.4"
41.0"
66.3

SuperCab
41.4"
68.0"
67.4"
41.0"
66.8

Crew Cab
41.3"
68.0"
67.4"
41.0"
66.6

—
—
—
—
—
66.3

38.2"
68.0"
67.3"
32.2"
48.4
115.2

40.8"
68.0"
67.3"
41.7"
67.0
133.6

Inner tire is BSW.

Comparisons based on 2004 competitive models, publicly available information and Ford certification data at time of printing. Some features discussed may be optional. Vehicles shown may contain optional equipment. Features shown may be offered
only in combination with other options or subject to additional ordering requirements or limitations. Following publication of the catalog, certain changes in standard equipment, options and the like, or product delays may have occurred which would not
be included in these pages. Your Ford Dealer is the best source for up-to-date information. Ford Division reserves the right to change product specifications at any time without incurring obligations.

Specifications

|

13

F - 3 5 0 / F - 4 5 0 / F - 5 5 0 S U P E R D U T Y C H A S S I S C A B M A X I M U M LOA D E D T R A I L E R W E I G H T ( L B S . )
MANUAL TRANSMISSION
REGULAR CAB
Engine
5.4L 3-Valve
TritonTM V8
6.8L 3-Valve
Triton V10
6.0L Power Stroke®
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel
SUPERCAB
Engine
5.4L 3-Valve
Triton V8
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel
CREW CAB
Engine
5.4L 3-Valve
Triton V8
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Axle
Ratio
3.73
4.10
4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88
Axle
Ratio
3.73
4.10
4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88
Axle
Ratio
3.73
4.10
4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88

GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW1 4x4 DRW1
15,000
8500
8100
8200
7800
17,000 10,500
10,100
—
—
17,500
—
—
10,700
10,300
20,000 13,400
13,000
—
—
20,500
—
—
13,600
13,200
22,500
—
—
15,600
15,200
23,000 15,900
15,400
—
—
23,500
—
—
16,100
15,700
23,500
—
—
16,100
15,700
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 18,400
18,100
18,300
18,000
26,000 18,400
18,100
18,300
18,000
26,000 17,900
17,500
—
—
26,000 17,900
17,500
17,800
17,500
28,0002 19,900
19,500
19,800
19,500
GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW 4x4 DRW
15,000
8200
7700
—
—
17,000 10,200
9700
—
—
20,000 13,000
12,600
—
—
20,500
—
—
13,300
12,800
22,500
—
—
15,300
14,800
23,000 15,500
15,100
—
—
23,500
—
—
15,700
15,300
23,500
—
—
15,700
15,300
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 18,000
17,700
18,000
17,700
26,000 18,000
17,700
18,000
17,700
26,000 17,500
17,200
—
—
26,000 17,500
17,200
17,400
17,100
28,0002 19,500
19,200
19,400
19,100
GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW 4x4 DRW
15,000
8000
7500
—
—
17,000 10,000
9500
—
—
20,000 12,800
12,400
—
—
20,500
—
—
13,100
12,600
22,500
—
—
15,100
14,600
23,000 15,300
14,800
—
—
23,500
—
—
15,500
15,100
23,500
—
—
15,500
15,100
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 17,800
17,500
17,800
17,400
26,000 17,800
17,500
17,800
17,400
26,000 17,300
17,000
—
—
26,000 17,300
17,000
17,200
16,900
28,0002 19,300
19,000
19,200
18,900

F-350 DRW/F-450/F-550 weights shown are for 141" wheelbase Regular Cab or 176" wheelbase Crew Cab models.
For 165," 189," 200" and 201" wheelbase models, weights may be somewhat less (usually not more than 200 lbs. or
400 lbs. with 201" wheelbase).
2
Available with High-Capacity Trailer Tow Package only.
1

Note: 5th-wheel trailer weights shown. See your Ford Dealer for conventional trailer weights.
Note: Trailer weights shown assume 1000 lbs. second-unit body weight. Be sure combined weight of vehicle and trailer
does not exceed listed GCWR. Trailer kingpin weight should be 15-25% of total loaded trailer weight. Make sure that the
vehicle payload (reduced by option weight) will accommodate trailer kingpin weight and the weight of passengers and
cargo added to the towing vehicle. The addition of trailer kingpin weight, and the weight of passengers and cargo cannot
cause vehicle weights to exceed the rear GAWR (Gross Axle Weight Rating) or GVWR (Gross Vehicle Weight Rating). These
ratings can be found on the vehicle’s Safety Compliance Certification Label.

c o m m t r u c k . fo rd . c o m

AUTOMATIC TRANSMISSION
REGULAR CAB
Engine
5.4L 3-Valve
Triton V8

Axle
Ratio
3.73
4.10

6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

SUPERCAB
Engine
5.4L 3-Valve
Triton V8
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

CREW CAB
Engine
5.4L 3-Valve
Triton V8
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

Engine
6.8L 3-Valve
Triton V10
6.0L Power Stroke
V8 Turbo Diesel

4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88

Axle
Ratio
3.73
4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88

Axle
Ratio
3.73
4.10
4.10
4.30
3.73
4.10
Axle
Ratio
4.88
5.38
4.30
4.88

GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW1 4x4 DRW1
16,000
9500
9100
—
—
16,500
—
—
9700
9300
18,000 11,500
11,100
—
—
18,500
—
—
11,700
11,300
21,000 14,500
14,000
—
—
21,500
—
—
14,700
14,200
23,000
—
—
16,200
15,700
23,000 15,900
15,500
—
—
23,500
—
—
16,200
15,700
23,500
—
—
16,200
15,700
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 18,400
18,100
18,400
18,100
26,000 18,400
18,100
18,400
18,100
26,000 17,900
17,600
—
—
26,000 17,900
17,600
17,800
17,500
30,0002 21,900
21,600
—
—
33,0002
—
—
24,800
24,500
GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW 4x4 DRW
16,000
9100
8700
—
—
18,000
11,100
10,700
—
—
21,000
14,100
13,600
—
—
21,500
—
—
14,300
13,800
23,000
—
—
15,800
15,300
23,000 15,600
15,100
—
—
23,500
—
—
15,800
15,300
23,500
—
—
15,800
15,300
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 18,000
17,700
18,000
17,700
26,000 18,000
17,700
18,000
17,700
26,000 17,500
17,200
—
—
26,000 17,500
17,200
17,500
17,200
30,0002 21,500
21,200
—
—
33,0002
—
—
24,500
24,200
GCWR F-350
F-350
F-350
F-350
(lbs.) 4x2 SRW 4x4 SRW 4x2 DRW 4x4 DRW
16,000
8900
8500
—
—
18,000 10,900
10,500
—
—
21,000 13,900
13,400
—
—
21,500
—
—
14,100
13,600
23,000
—
—
15,600
15,100
23,000 15,400
14,900
—
—
23,500
—
—
15,600
15,100
23,500
—
—
15,600
15,100
GCWR F-450
F-450
F-550
F-550
(lbs.) 4x2 DRW1 4x4 DRW1 4x2 DRW1 4x4 DRW1
26,000 17,800
17,500
17,800
17,500
26,000 17,800
17,500
17,800
17,500
26,000 17,300
17,000
—
—
26,000 17,300
17,000
17,300
16,900
30,0002 21,300
21,000
—
—
33,0002
—
—
24,300
23,900

F-350/F-450/F-550 SUPER DUTY CHASSIS CAB
W E I G H TS & D I M E N S I O N S
F-350 F-350 F-350 F-450 F-450
REGULAR CAB SRW DRW DRW DRW DRW
Wheelbase (in.) 140.8 140.8 164.8 140.8 164.8
Cab-to-axle (in.) 60
60
84
60
84
Max. GVWR (lbs.)
4x2
10,700 13,000 13,000 16,000 16,000
4x4
11,000 13,000 13,000 16,000 16,000
Max. payload (lbs.)
4x2
4800 7300 7200 9500 9400
4x4
4600 6900 6800 9200 9100
Overall length (in.) 225.6 225.6 249.6 225.6 249.6
Top of cab to ground – Empty (in.)
4x2
76.9
77.1
76.9
80.6
80.5
4x4
81.6
80.0
80.2
80.7
80.5
Top of frame to ground at end of frame – Empty (in.)
4x2
32.7
33.1
32.8
32.3
32.3
4x4
34.5
34.9
34.6
32.4
32.4
Width between
34.1
34.1
34.1
34.2
34.2
frame rails (in.)
Axle clearance (in.)
4x2
8.8
8.7
8.7
8.0
8.0
4x4
9.3
8.7
8.7
8.0
8.0
Front tread width (in.)
4x2
68.3
68.9
68.9
74.8
74.8
4x4
68.3
69.0
69.0
74.8
74.8
Rear tire outside width (in.)
4x2
79.5
92.2
92.2
93.6
93.6
4x4
79.5
92.2
92.2
93.6
93.6

F-350/F-450/F-550 SUPER DUTY
C H A S S I S C A B S P E C I F I C AT I O N S

F-450 F-450 F-550 F-550 F-550 F-550
DRW DRW DRW DRW DRW DRW
188.8 200.8 140.8 164.8 188.8 200.8
108
120
60
84
108
120
16,000 16,000 17,950 19,000 17,950 19,000
16,000 16,000 17,950 19,000 17,950 19,000
9300
9000
273.6

9100 11,500 12,300 11,300 12,000
8800 11,200 12,000 11,000 11,700
285.6 225.6 249.6 273.6 285.6

80.5
80.0

80.2
80.0

81.7
81.7

81.4
81.2

81.4
81.1

81.1
80.7

32.2
32.3
34.2

32.2
32.3
34.2

32.2
32.3
34.2

32.2
32.3
34.2

32.2
32.2
34.2

32.2
32.2
34.2

POWERTRAINS
Model Engine
F-3503 5.4L 3-Valve Triton
SEFI V8
F-3503 6.8L 3-Valve Triton
SEFI V10
F-350
6.0L Power Stroke
V8 Turbo Diesel
F-450
6.8L 3-Valve Triton
SEFI V10
F-450
6.0L Power Stroke
V8 Turbo Diesel
F-550
6.8L 3-Valve Triton
SEFI V10
F-550
6.0L Power Stroke
V8 Turbo Diesel

8.0
8.0

8.0
8.0

8.0
8.0

8.0
8.0

8.0
8.0

74.8
74.8

74.8
74.8

74.8
74.8

74.8
74.8

74.8
74.8

74.8
74.8

93.6
93.6

93.6
93.6

93.6
93.6

93.6
93.6

93.6
93.6

93.6
93.6

SUPERCAB
F-350 SRW
F-350 DRW
Wheelbase (in.)
161.8
161.8
Cab-to-axle (in.)
60
60
Max. GVWR (lbs.) 4x2/4x4
11,000/11,400
13,000
Max. payload (lbs.) 4x2/4x4
4700
6800/6400
Overall length (in.)
246.6
246.6
Top of cab to ground – Empty (in.)
4x2
77.4
77.4
4x4
81.5
80.2
Top of frame to ground at end of frame – Empty (in.)
4x2
32.3
32.8
4x4
34.2
34.6
Width between frame rails (in.)
34.1
34.1
Axle clearance (in.) 4x2/4x4
8.8/9.3
8.7
Front tread width (in.) 4x2/4x4
68.3
68.9/69.0
Rear tire outside width (in.)
79.5
92.2

F-450 DRW
161.8
60
16,000
9100/8800
246.6

F-550 DRW
161.8
60
17,950
11,100/10,800
246.6

80.5
80.5

81.5
81.3

32.3
32.3
34.2
8.1
74.8
93.6

32.3
32.3
34.2
8.1
74.8
93.6

F-350
F-350
F-450
F-450
F-550
F-550
CREW CAB
SRW
DRW
DRW
DRW
DRW
DRW
Wheelbase (in.)
176.2
176.2
176.2
200.2
176.2
200.2
Cab-to-axle (in.)
60
60
60
84
60
84
Max. GVWR (lbs.)
11,200/11,500 13,000
16,000
16,000
17,950
17,950
Max. payload (lbs.)
4700/4600 6600/6200 8900/8600 8800/8500 10,900/10,600 10,800/10,500
4x2/4x4
Overall length (in.)
261.0
261.0
261.0
285.0
261.0
285.0
Top of cab to ground – Empty (in.)
4x2
77.9
77.9
80.8
80.8
81.4
81.4
4x4
81.8
80.8
80.9
80.9
81.3
81.3
Top of frame to ground at end of frame – Empty (in.)
4x2
32.1
32.6
32.1
32.1
32.2
32.1
4x4
34.1
34.4
32.2
32.2
32.2
32.2
Width between frame rails (in.) 34.1
34.1
34.2
34.2
34.2
34.2
Axle clearance (in.) 4x2/4x4 8.8/9.3
8.7
8.0
8.0
8.0
8.0
Front tread width (in.)
4x2/4x4
68.3
68.9/69.0
74.8
74.8
74.8
74.8
Rear tire outside width (in.) 79.5
92.2
93.6
93.6
93.6
93.6
Note: Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by the weight of optional equipment.

6-Speed
Manual

TorqShiftTM
5-Speed
Automatic





2-speed





2-speed





2-speed





2-speed





2-speed





2-speed





 Standard  Optional
3

8.0
8.0

4x4 Transfer
Case Manual
2-speed

6.8L V10 engine standard with DRW chassis cabs. 5.4L V8 optional with DRW regular cab.
See your Ford Dealer for powertrain availability in California Emissions States.

BRAKES
Type
Front:
Rotor diameter
Lining area (sq. in.)
Rear:
Rotor diameter
Lining area (sq. in.)
FUEL CAPACITY
Location/capacity

4-wheel disc (standard); 4-wheel ABS (standard)
13.66" (F-350); 14.53" (F-450/F-550)
34.9 (F-350); 55.6 (F-450/F-550)
13.39" (F-350); 15.35" (F-450/F-550)
38.2 (F-350); 55.6 (F-450/F-550)
- Aft-of-rear-axle/40-gallon (standard)
- Midship/19-gallon (optional in place of
40-gallon tank on DRW models; not available
on 188.8"/200.2" wheelbase with gas engines)
- Midship/19-gallon (optional in addition to
40-gallon tank on DRW models with diesel
engine; total 59-gallon capacity)

STEERING
Type
Assist
Overall ratio

Haltenberger linkage (4x2); cross-tie linkage (4x4)
Power
20.16:1 (F-350 4x2); 20.38:1 (F-350 4x4);
17.8:1 average (F-450/F-550)
SUSPENSION – FRONT
Type
Twin-I-Beam (F-350 4x2); Twin-Coil Monobeam
solid axle (F-450/F-550 4x2, all 4x4s)
Axle (rating @ ground) 4850 lbs. (F-350 4x2); 6000 lbs. (F-350 4x4);
7000 lbs. (F-450/F-550)
Springs
Coil
Shock absorbers
1 3/8" gas type
Stabilizer bar
Standard
SUSPENSION – REAR
Type
Solid axle
Axle (rating @ ground) 7280 lbs. (F-350 SRW); 9750 lbs. (F-350 DRW);
12,000 lbs. (F-450); 13,660 lbs. (F-550)
Springs
Leaf
Shock absorbers
1 3/8" gas type
Stabilizer bar
Standard
WHEELS
Type
Steel (standard); aluminum (optional)
Size
17" DRW, 18" SRW (F-350); 19.5" (F-450/F-550)
Studs
8 (F-350); 10 (F-450/F-550)
Bolt circle diameter
6.7" (F-350 SRW); 7.87" (F-350 DRW);
8.85" (F-450/F-550)

Specifications

|

15

F-350/F-450/F-550 SUPER DUTY CHASSIS CAB
P OW E RT R A I N S P E C I F I C AT I O N S
5.4L 3-Valve
TritonTM V8
SOHC
Sequential Electronic

Type
Fuel injection
Engine control system
Induction system

Battery
Alternator
Cooling system
Cylinders
Cylinder head material
Block material
Valve operation
Camshaft drive
Bore
Stroke
Compression ratio
Horsepower (hp @ rpm)
Torque (lb.-ft. @ rpm)
Recommended fuel

6.8L 3-Valve
Triton V10
SOHC
Sequential Electronic

Electronic
Specially tuned

Electronic
Specially tuned

12-volt;
750-cca/78-amp
130-amp*

12-volt;
750-cca/78-amp
130-amp*

Pressurized series flow
8
Aluminum
Cast iron
Hydraulic roller
Variable cam timing
3.55"
4.16"
9.8:1
300 @ 5000
365 @ 3750
Unleaded

Pressurized series flow
10
Aluminum
Cast iron
Hydraulic roller
Silent chain
3.55"
4.16"
9.2:1
362 @ 4750
457 @ 3250
Unleaded

*Cold performance at 80˚F produces 130 amps. Actual output is temperature dependent.

6.0L Power Stroke®
V8 Turbo Diesel
OHV (32-valve)
Electro-hydraulic w/
Generation 2 fuel injection
Electronic
Electronic Variable Response
Turbocharger (EVRT TM),
intercooler
Dual 12-volt;
750-cca/78-amp
130-amp;* optional dual
260 amps (120/140 combined)
Pressurized series flow
8
Cast iron
Cast iron
Push rod/rocker arms
Gear
3.74"
4.13"
18.0:1
325 @ 3300
570 @ 2000
Diesel

C O LO R & T R I M

E X T E R I O R C O LO RS

Tan
Medium Flint
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XL/XLT/Lariat
Oxford White
Arizona Beige Metallic
Red
Dark Toreador Red Metallic
Dark Green Satin Metallic
Medium Wedgewood Blue Metallic
True Blue Metallic
Silver Metallic
Dark Shadow Grey Metallic
Dark Stone Metallic
Black

Tan Vinyl

Medium Flint Vinyl

Tan Cloth

Medium Flint Cloth

Oxford White

Arizona Beige Metallic

Red

Dark Toreador Red Metallic

Dark Green Satin Metallic

Medium Wedgewood Blue Metallic

True Blue Metallic

Silver Metallic

BUSINESS PREFERRED NETWORK
Each of the select dealerships in our Business
Preferred Network (BPN) is committed to providing
quality commercial-oriented products and service,
as well as special financing and billing arrangements, to businesses that rely on Ford products.
As a BPN customer, your business vehicles receive
priority service at your BPN dealership, to help
get your vehicle back on the road quickly.

Dark Shadow Grey Metallic
Ford uses clearcoat paint for beauty and protection. Colors
shown are representative only. Not all colors are available
on all models. See your dealer for actual paint/trim options.
Vehicles shown may contain optional equipment.

Tan Cloth/Vinyl Weave

Medium Flint
Cloth/Vinyl Weave
Dark Stone Metallic

Black

FINANCIAL SERVICES
Our commercial purchase plans offer attractive
rates, negotiable terms and business-friendly options,
while CommerciaLeaseSM and CommerciaLeasePlusSM
offer a variety of package options to meet your
leasing needs. Contact us at 1-877-234-FMCC
(3622) or visit our Web site at fordcredit.com.
COMMERCIAL
LENDING
SERVICES

c o m m t r u c k . fo rd . c o m

Tan Premium Cloth

Tan Leather

Medium Flint Premium Cloth

Medium Flint Leather

New Vehicle Limited Warranty
Under this warranty, you receive bumper-to-bumper coverage
for 3 years/36,000 miles with no deductible. You also receive
corrosion perforation coverage for 5 years with unlimited mileage
and no deductible. Ask your Ford Dealer for a copy of the warranty.

For a purchase or lease, the Ford
Extended Service Plan (ESP) gives you
“Peace-of-Mind” protection designed to
cover key vehicle components and
protect you from the cost of unexpected repairs. Ask your dealer for an
ESP backed by Ford Motor Company and honored at all Ford dealerships.

Specifications

|

17

Call Peck Road Truck Center At: (877) 605-7623
Or Visit Us On The Web At: www.peckroad.com
©2004 Ford Motor Company 05350-450COCAT
Litho in USA on recycled paper (20% post consumer)



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