Freemotion Gzfm60000 Owners Manual GZFM60003 GZ7217

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CAUTION

Read all precautions and instruc-

tions in this manual before using

this equipment. Save this manual

for future reference.

OWNER’S MANUAL

Model No. GZFM6000.3

Serial No.

Write the serial number in the

space above for future reference.

Serial Number Decal

(inside tower)

QUESTIONS?

At FreeMotion Fitness, we’re

committed to providing com-

plete customer satisfaction. If

you have questions, see HOW

TO CONTACT CUSTOMER

CARE on the back cover of this

manual.

2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

HOW TO CONTACT CUSTOMER CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

TABLE OF CONTENTS

3

1. Read all instructions in this manual before

using the strength machine. Use the strength

machine only as described in this manual.

2. It is the purchaser’s responsibility to ensure

that there is enough space around the

strength machine for the intended exercise.

Do not crowd the strength machine.

3. Using the two 9/16” anchor holes to provide

maximum stability, the strength machine

must be anchored to the floor where required

or whenever possible.

4. Use the strength machine only on a level sur-

face. Cover the floor beneath the strength

machine to protect the floor.

5. It is the responsibility of the owner to ensure

that all users of the strength machine are

adequately informed of all precautions, have

read and understood all warning and caution

labels, and are informed of how to use the

strength machine properly.

6. Keep children under 12 and pets away from

the strength machine at all times.

7. Keep hands and feet away from moving

parts. Do not lean on or rest your hands on

the strength machine when it is in use.

8. Always wear athletic shoes for foot protec-

tion whilst exercising.

9. All users of the strength machine should be

instructed to report any injury or strength

machine irregularity to facility staff immedi-

ately.

10. Make sure the weight pin is completely

inserted into one of the weight plates.

11. Make sure the handles are attached securely

before each use of the strength machine.

12. Check all cables, cable connections, and pul-

leys before each use of the strength machine.

Make sure all parts are properly tightened.

Replace any worn parts immediately.

13. Make sure the cable remains on the pulleys

at all times. If the cable binds whilst you are

exercising, stop immediately and make sure

the cable is on the pulleys and nothing is

interfering with the cable or pulleys.

14. The strength machine is designed to support

amaximum user weight of 160 kg (350 lbs.).

15. If you feel pain or dizziness at any time

whilst exercising, stop immediately and

begin cooling down.

WARNING: Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems.

Read all instructions before using. ICON assumes no responsibility for personal injury or property

damage sustained by or through the use of this product.

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the strength machine.

IMPORTANT PRECAUTIONS

WARNING DECAL PLACEMENT

4

GZ7003

DO NOT USE

MACHINE FROM

THIS SIDE

WARNING

GZ7005

The decals shown below have been placed

on the strength machine in the indicated

locations. If a decal is missing or illegible,

see HOW TO CONTACT CUSTOMER CARE on

the back cover of this manual. Apply the decal

in the location shown.

Decal 1

Shown at 70%

PN GZ7003

Decal 4

Shown at 85%

Decal 3

Shown at 80%

Decal 2

Shown

at 50%

Decal 2

(Inside the

access cover)

Decal 5

PN GZ7026

Decal 5

Decal 4

Decal 1

Decal 3

Assembled Dimensions:

Height: 73 in./185 cm

Width: 52 in./132 cm

Depth: 71 in./180 cm

5

Backrest

Weights

Seat

Handle

Weight Pin

Swivel Arm

BEFORE YOU BEGIN

Thank you for selecting the FREEMOTION®CHEST

strength machine. With unrestricted motion, you can

work your body’s muscle groups together—the same

way you do in real life—and train more specifically and

efficiently. Whether your goal is to tone your body,

build dramatic muscle size and strength, improve your

cardiovascular system, or train muscles for precise

patterns of movement, the CHEST strength machine

will help you to achieve the specific results you want.

For your benefit, read this manual carefully before

using the strength machine. If you have questions

after reading this manual, see HOW TO CONTACT

CUSTOMER CARE on the back cover of this manual. To

help us assist you, please note the product model

number and serial number before calling. The model

number is GZFM6000.3. The serial number can be

found on a decal attached to the strength machine

(see the front cover of this manual).

Before reading further, please review the drawing

below and familiarise yourself with the parts that are

labelled.

This section explains how to adjust the strength machine. Make sure all parts are properly tightened each time

the strength machine is used. Replace any worn parts immediately.

6

ADJUSTING THE RESISTANCE

To change the amount of resistance for your workout,

insert the weight pin into the desired weight. Make

sure that the weight pin is fully inserted into the

weight stack.

ADJUSTMENTS

Weight

Stack

Weight

Pin

7

MAINTENANCE

For safe and trouble-free operation of your FreeMotion Fitness strength equipment, it is important to perform

routine preventative maintenance on a regular basis. Make sure that all parts are properly tightened each time

the strength machine is used. Replace any worn parts immediately. The strength machine can be cleaned with a

damp cloth and a mild, non-abrasive detergent. Do not use solvents.

Note: Instruct all personnel to perform equipment inspection and maintenance requirements. Personnel must

record and report any accident. For any questions or concerns, see HOW TO CONTACT CUSTOMER CARE

on the back cover of this manual.

Use only original FreeMotion Fitness parts for repair or replacement to maintain your machine’s warranty.

FreeMotion Fitness recommends the following procedures:

SCHEDULED MAINTENANCE

DAILY

1. Upholstery—General cleaning:

•Wipe using a soft cloth dampened with a light

solution of household dish detergent and warm

water.

•If necessary, use a soft bristle brush with the

cleaning solution.

•Always remove the cleaning solution using a

cloth dampened with clean water. Rinse often.

2. Upholstery—Difficult stains:

•Spray the stain with a non-abrasive household

cleaner such as FORMULA 409®cleaner,

SIMPLE GREEN®,or a similar product.

•Rub the area gently and let it sit for a few min-

utes.

•Rinse thoroughly using a clean, water-damp-

ened cloth.

•Repeat if necessary using a soft bristle brush.

Optional method for difficult stains:

•Rub the area gently using a soft cloth damp-

ened with rubbing alcohol.

•Rinse thoroughly using a water-dampened cloth

to remove alcohol residue.

CAUTION: When using any cleaning product, try

it first in an inconspicuous place to ensure there

is no damage to the material. Follow directions

and adhere to the safety precautions of the manu-

facturer of each cleaning agent used. FreeMotion

Fitness and its vendors cannot be held liable for

damage or injuries resulting from the use or mis-

use of cleaning products.

3. Towers and Frames:

•Wipe with a light solution of mild soap and warm

water. Rinse and dry thoroughly.

Important: Do not use abrasive cleaners

because they may scratch the equipment. Strong

cleansers and abrasives will damage decals. Use

caution around decals. Do not use solvents such

as lacquer thinner, kerosene, gasoline, or similar

liquids.

4. Stainless Steel Covers:

•Wipe with a light solution of mild soap and warm

water.Rinse and dry thoroughly.

•If desired, or to remove corrosion, use available

commercial stainless steel polishing com-

pounds. Follow manufacturers’ instructions.

5. Handles:

•Check all straps for wear.

•Visually check each strap along the full length

for signs of wear such as cuts, tears, or nicks.

Replace the strap immediately if necessary.

•A“fuzz” will appear on straps over time and is

not a concern unless it appears to be worn

through strands of the weave.

6. Straps with Rings:

•If a ring is pulling through the strap or tearing

away from the edge of the strap, replace the

strap immediately.

•Check stitching points on straps for tears, worn

spots, or separation. Replace the strap if neces-

sary.

WEEKLY

1. Hardware:

•Check all nuts and bolts. Tighten them as

required.

2. Cables:

•Check all cables for proper tension.

•Check the entire length of the cable by pulling

each handle individually to its fully extended

position and inspecting the cable that is

exposed on the exterior of the machine, as well

as the cable inside of the cut stack tower.

•Run your fingers along the cable, paying close

attention at the bends and attachment points.

•Watch for the following conditions, which may

indicate a worn cable in need of replacement:

A. Torn or split cable sheath that exposes the

cable

B. Kinked or severely bent cable

C.Curled or twisted sheath

D.Stretched cable sheath, showing a thinning

cross-section

MONTHLY OR AS REQUIRED

1. Grips:

•Check and replace as needed.

2. Weight Stack Guide Rods:

•Clean and lubricate the full length by wiping

using a soft cloth containing automotive engine

oil. Only a light coating over the entire length is

needed.

CUSHION ATTACHMENT

Important: All FreeMotion Fitness cushions are fabri-

cated using dense plywood with tee-nuts installed for

bolting to the machine framework. Because these tee-

nuts are held by the plywood, they will not withstand

the torque that standard nuts and bolts will. Therefore,

when tightening the cushion bolts, turn them only until

they are snug and the cushion does not move or feel

loose. Overtightening may strip the tee-nuts from the

plywood and make it impossible to remove the cushion

in the future.

CABLE TENSION CHECK

1. Insert the weight pin into the top weight plate.

2. Slowly raise and lower the top weight by normal

machine use. The top weight should come to rest

just on top of the second weight when the handle

is returned to the resting position.

•If there is too much tension on the cable, the top

weight will not rest on the second weight, and it

may be difficult to insert the weight pin into the

weight plates.

•If there is not enough tension on the cable, the

top weight will not be lifted immediately when

one of the handles is pulled. Ideally,the han-

dle/cable should not move more than 1.3 cm

(1/2 in.) from the resting position before the top

weight begins to be lifted.

3. If there is too much or not enough tension on the

cable, adjust the cable as described in CABLE

ADJUSTMENTS, on page 9.

8

A

B

D

C

9

CAUTION: After making any cable adjustment, pull the

handle using a light load and have someone make

sure that the cable is not derailed from a pulley or rub-

bing on a guard (see CABLE GUARDS on page 10).

INITIAL ADJUSTMENT

Top Weight Pulley Adjustment—All machines.

Tools required: 9/16” open or box-end wrench, 5/16”

Allen wrench

Note: This is the primary adjustment for all

machines. If this adjustment does not remove the

excess slack, see ADDITIONAL ADJUSTMENTS at

the right.

1. Remove the access cover by pulling it free at the

bottom and then sliding it up until the two sets of

tabs release.

2. Using a 5/16” Allen wrench and a 9/16” open or

box-end wrench, loosen the nut holding the pulley

in the bracket on the top weight.

3. Toincrease the tension, slide the pulley down in

the slot. Todecrease the tension, slide the pulley

up.

4. Tighten the nut and check the tension as

described in CABLE TENSION CHECK on page

8. If necessary, readjust the pulley.

5. Replace the access cover.

ADDITIONAL ADJUSTMENTS

Handle End Adjustment—All machines with a

strap and handle

Tools required: 1/8" Allen wrench, cable cutters,

utility knife, torque wrench

Note: Make this adjustment only if the pulley in the

top weight has been fully adjusted to the bottom of

the slot and the cable requires more tension.

Note: This adjustment is only for increasing the

cable tension because it requires shortening the

cable. Only one end of the cable should be short-

ened.

1. Create slack in the cable by removing the weight

pin and pulling the handle out 15–20 cm (6–8 in.).

Insert the weight pin into the third weight plate

and the tube on the bottom of the top weight.

2. Push the black rubber cover off the aluminum

coupler and slide the cover up the cable to con-

tact the pulley in the swivel arm.

3. Loosen the four oval-point, 1/4-20-unc set screws

in the coupler and pull the cable free.

4. Cut off 2.5 cm (1 in.) of the cable end using cable

cutters. Note: Using any other tool may flatten

or disrupt the end strands so that it may be

difficult to reinsert the cable into the hole of

the coupler.

5. Cut off 2.5 cm (1 in.) of the black cable sheath

from the end of the cable.

6. Reinsert the cable and the sheath into the coupler

so that all of the bare cable is in the hole.

7. Retighten the four set screws into the threaded

holes. Tighten the set screws equally until they

contact the cable. Then, tighten each screw alter-

nately 1/4 turn, until all are set to 85 inch-pounds

(9.6 Newton-meters).

8. Slide the rubber cover over the coupler,remove

the weight pin, and lower the handle.

9. Check for proper tension on the cable as described

in CABLE TENSION CHECK on page 8.

Pulley

Slot

Top Weight

CABLE ADJUSTMENTS

CABLE GUARDS

Check for alignment periodically to ensure that guards

are not dragging on the cable and that they are per-

forming their intended duty. If the alignment is not prop-

er, loosen the bolt slightly and readjust as necessary.

SERVICING THE WEIGHT STACK

For required parts, see HOW TO CONTACT CUS-

TOMER CARE on the back cover of this manual.

1. Remove the access cover by pulling it free at the

bottom and then sliding it up until the two sets of

tabs release.

2. Loosen the top bolt or nuts on each guide rod.

Remove the bolts or nuts and let the guide rods

slide down to the floor.

3. To remove the top weight, first unbolt the pul-

ley(s) to release the cable using a 5/16” allen

wrench/ hex key and a 9/16” open-end

wrench/spanner.

4. Slide the top weight off the top of the guide rods.

Note: Pull the guide rods toward the back of the

machine for increased clearance.

5. Servicing the weight stack involves replacing the

three bushings in the top weight. First, use a

punch to drive the three existing bushings out of

the top weight.

6. To insert the new bushings, hold each bushing

square to the face of one of the holes in the top

weight, place a protective piece of wood on top

of the bushing, and lightly tap the bushing into

place. The bushings should be flush with the sur-

face. Note: There are two sizes of bushings. The

slightly larger bushing is for the single hole in the

top weight; the smaller bushings are for the top

and bottom of the cylindrical standoff.

7. Clean and lubricate the guide rods by wiping

them using a soft cloth containing automotive

engine oil. Apply only a light coating over the

entire length.

8. Replace the top weight on the guide rods. Bolt

the pulley,cable, and cable guards back into

place.

9. Reattach the guide rods to the top of the frame.

10. Insert the weight pin into the top weight. Pull the

handle, lifting the top weight all of the way to the

top. Slowly return the handle to the resting posi-

tion. If the top weight sticks, loosen one of the

guide rod bolts or nuts. Lift the top weight to the

top again. Retighten the guide rod bolt or nuts.

Check the full travel again and readjust the guide

rods if necessary.

11. Whilst slowly pulling the handle, have someone

check the top weight pulley guard to ensure that

it is not dragging or rubbing on the cable.

12. Replace the access cover.

10

Large

Bushing

Small

Bushings

Top

Weight

Correct Alignment

Incorrect Alignment

Rubbing Contacts

Cable

Out of

Alignment

Guards Guards

Cable

Cable

Pulley

11

CABLE DIAGRAM

The cable diagram at the right shows the proper route

of the cable. Use the diagram to make sure that the

cable and the cable guards have been assembled

correctly. If the cable has not been correctly routed,

the strength machine will not function properly and

damage may occur. The numbers show the correct

route of the cable. Make sure that the cable guards

do not touch or bind the cable.

1

2

10 11

3

4

5

6

7

8

9

12

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

If replacement parts are needed, or if parts are missing or damaged, see HOW TO CONTACT CUS-

TOMER CARE on the back cover of the owner’s manual.

Key No. Qty. Description Key No. Qty. Description

1 1 Base

21 Tower

3 1 Access Cover

41 Frame Arm

5 2 Swivel Arm

6 1 Seat

7 1 Backrest

8 15 Large Weight

9 1 Top Weight

10 2 Weight Guide Rod

11 1 Right Stabiliser

12 1 Left Stabiliser

13 1 Left Stabiliser Cover

14 1 Right Stabiliser Cover

15 1 Right Tower Cover

16 1 Left Tower Cover

17 1 Upright Cover

18 1 Base Cover

19 3 Floor Bumper

20 11 4 1/2” Pulley

21 10 Large Single Cable Guide

22 3 Large Double Cable Guide

23 2 Weight Bumper

24 2 Small Weight Guide Bushing

25 4 5/8” Lock Washer

26 1 Weight Pin

27 1 Top Weight Bumper

28 4 Pivot Pulley Bearing

29 2 Rubber Cover

30 2 Aluminum Coupler

31 2 Eyebolt

32 4 3/8” x 2” Bolt

33 2 3/8” x 4” Bolt

34 1 Large Weight Guide Bushing

35 2 3/8” x 3 1/2” Bolt

36 4 3/8” x 1” Screw

37 6 3/8” x 1/2” Screw

38 1 3/8” x 2 1/4” Bolt

39 2 Spring Clip

40 2 1/2” x 4 1/2” Bolt

41 11 1/2” x 1” Bolt

42 9 3/8” Nut

43 2 3/8” Serrated Lock Washer

44 2 1” Retainer Ring

45 2 1” Washer

46 2 1” Wave Washer

47 28 Rivet

48 9 Small Weight

49 2 Handle w/Strap

50 8 Cable Set Screw

51 2 1 1/8” Retainer Ring

52 1 Cable

53 4 5/8” Nut

54 2 Trunnion

55 2 Cable Bearing

56 4 3/8” Jamnut

57 2 1” Hole Plug

58 2 3/8” x 1 3/4” Bolt

59 2 Bungee Cord

60 4 Bungee Tie

61 2 Bungee Clip

62 2 #10 x 1/2” Screw

# 1 Owner’s Manual

PART LIST—Model No. GZFM6000.3 R0305A

EXPLODED DRAWING—Model No. GZFM6000.3 R0305A

3

26

40 41

41

1

2

4

5

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

19

19

20

20

20

20

20

20

21

21

22

23

34

24

27

54

28 54 28

58

58

32

32

33

33

41

35

36

36

36

37

37

37

37

38

32

41

41 42

42

42

42

42

42

43

43

44

44

46

46 52 52

51 51

48

49

47

47

47

47

47

47

47

47

47

47

47

47

47

53

53

25

53

53

25

20

21

22 32

42

20

21

22

42

20

20

21

21

35

42

45

45 29

30

31

56

55 56

50

50

29

30

31

56

55

56

50

50

39

39

24

28

28

57

57

21

21

60

59

61

62

61

62 60

59

13

14

NOTES

15

NOTES

Part No. GZ7217 R0305A Printed in USA © 2005 ICON IP, Inc.

HOW TO CONTACT CUSTOMER CARE

If you have questions after reading this manual, or if you require assistance, please contact Customer Care at

the address and phone number listed below. Please be prepared to give the following information:

•The MODEL NUMBER of the product (GZFM6000.3)

• The NAME of the product (FREEMOTION®CHEST strength machine)

• The SERIAL NUMBER of the product (see the front cover of this manual)

When ordering replacement parts, please also give the KEY NUMBER and DESCRIPTION of the part(s) (see

the PART LIST and the EXPLODED DRAWING on pages 12 and 13 of this manual).

Customer Care: 1-800-201-2109, Monday–Friday, 8 a.m.–5 p.m. Mountain Time

FreeMotion Fitness, Inc. • 1096 Elkton, Suite 600 • Colorado Springs, CO 80907