Frymaster 8196203 Users Manual Navy Surface Ship Electric IOSP Front Cover

H14SC 819-6203 NOV 08

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Frymaster, a member of the Commercial Food Equipment Service Association, recommends

using CFESA Certified Technicians.

24-Hour Service Hotline 1-800-551-8633 NOV 08

www.frymaster.com E-mail: service@frymaster.com *8196203*

This manual is applicable to fryers manufactured beginning May 2006 with serial

numbers beginning with 0604. For serial numbers between 0308 to 0604 refer to

manual 819-6004. For serial numbers prior to 0308, refer to manual 819-5184.

NAVY SURFACE SHIP ELECTRIC

FRYERS

Installation, Operation, Service, and Parts Manual

H14SC/H17SC/H22SC Single Fryers, FPH17SC Series Filtration System Fryers

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS

EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,

AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS

WARRANTY WILL BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE

LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH

ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF

ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

DANGER

Copper wire suitable for at least 167°F (75°C) must be used for power connections.

DANGER

The electrical power supply for this appliance must be the same as indicated on the rating and

serial number plate located on the inside of the fryer door.

DANGER

This appliance must be connected to the voltage and phase as specified on the rating and serial

number plate located on the inside of the fryer door.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring diagrams

furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.

DANGER

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any

other appliance.

NOTICE

Drawings and photos used in this manual are intended to illustrate operational, cleaning and

technical procedures. They may differ slightly in appearance or placement between fryers but

functionality should remain the same. They may not conform to onsite management operational

procedures.

WARNING

Frymaster fryers equipped with legs are for permanent installations. Fryers fitted with legs

must be lifted during movement to avoid damage and possible bodily injury. For a moveable or

portable installation, Frymaster optional equipment casters must be used.

Questions? Call 1-800-551-8633 or email at service@frymaster.com

DANGER

The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result

from slips or contact with the hot oil.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring diagrams

furnished with the equipment. Wiring diagrams are located on the inside of the fryer door.

WARNING

This equipment is intended for indoor use only. Do not install or operate this equipment in

outdoor areas.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualified

professional should perform installation, maintenance, and repairs. Installation, maintenance,

or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local codes of

the country and/or region in which the appliance is installed.

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the Building

Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation

Manual of the U.S. Food and Drug Administration.

WARNING

No structural material on the fryer should be altered or removed to accommodate placement of

the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following two

conditions: 1) This device may not cause harmful interference, and 2) This device must accept

any interference received, including interference that may cause undesired operation. While

this device is a verified Class A device, it has been shown to meet the Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set

out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A

et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating,

and service instructions thoroughly before installing or servicing this equipment.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container

at the end of frying operations each day. Some food particles can spontaneously combust if left

soaking in certain shortening material.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal

the joint between the frypots. Banging fry baskets on the strip to dislodge shortening will

distort the strip, adversely affecting its fit. It is designed for a tight fit and should only be

removed for cleaning.

WARNING

Never spray the fryer with water or use water jets to clean the fryer.

i

Navy Surface Ship Electric Fryers

Installation, Operation, Service, and Parts Manual

TABLE OF CONTENTS

Page

Chapter 1: Introduction 1-1

Chapter 2: Installation Instructions 2-1

Chapter 3: Operating Instructions 3-1

Chapter 4: Filtration Instructions 4-1

Chapter 5: Preventive Maintenance 5-1

Chapter 6: Operator Troubleshooting 6-1

Chapter 7: Service Procedures 7-1

Chapter 8: Parts List 8-1

1-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 1: INTRODUCTION

1.1 General

Read the instructions in this manual thoroughly before attempting to operate this equipment. This

manual covers all configurations of Navy Surface Ship Electric Fryer models specifically configured

for use aboard surface ships of the U.S. Navy, including H14SC/H17SC/H22SC kW and FPH17SC

kW filtration system models. The fryers in this model family have most parts in common, and when

discussed as a group, will be referred to as “Navy Surface Ship Electric” fryers.

Although similar in appearance to the Footprint Pro family of Navy Electric fryers, the Navy Surface

Ship Electric fryers feature a significantly different rotating element assembly. Other features,

including the deep cold-zones, open frypots and filtration systems remain essentially unchanged. All

Navy fryers are equipped with solid-state analog controllers. Fryers in this series can be single units

or grouped in batteries of two or more fryers.

1.2 Safety Information

Before attempting to operate your unit, read the instructions in this manual thoroughly.

Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the

one below.

DANGER

Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot

cooking oil or to transfer hot cooking oil from one container to another.

CAUTION boxes contain information about actions or conditions that may cause or result in a

malfunction of your system.

WARNING boxes contain information about actions or conditions that may cause or result in

damage to your system, and which may cause your system to malfunction.

DANGER boxes contain information about actions or conditions that may cause or result in

injury to personnel, and which may cause damage to your system and/or cause your system to

malfunction.

Fryers in this series are equipped with the following automatic safety features:

1. Two high-temperature detection features shut off power to the elements should the temperature

controls fail.

2. A safety switch built into the drain valve prevents the elements from heating with the drain valve

even partially open.

1-2

1.3 Controller Information

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been

shown to meet the Class B limits. These limits are designed to provide reasonable protection against

harmful interference when the equipment is operated in a commercial environment. This equipment

generates, uses and can radiate radio frequency energy and, if not installed and used in accordance

with the instruction manual, may cause harmful interference to radio communications.

The user may find the following booklet prepared by the Federal Communications Commission

helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available

from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.

1.4 Shipping Damage Claim Procedure

What to do if this equipment arrives damaged:

Please note that this equipment was carefully inspected and packed by skilled personnel before

leaving the factory. The freight company assumes full responsibility for safe delivery upon

acceptance of the equipment.

1. File Claim for Damages Immediately—Regardless of extent of damage.

2. Visible Loss or Damage—Be sure this is noted on the freight bill or express receipt and is signed

by the person making the delivery.

3. Concealed Loss or Damage—If damage is unnoticed until equipment is unpacked, notify the

freight company or carrier immediately and file a concealed damage claim. This should be done

within 15 days of date of delivery. Be sure to retain container for inspection.

1.5 Service Information

For non-routine maintenance or repairs, or for service information, contact your local Frymaster

Authorized Service Center (FASC). Service information may also be obtained by calling the

Frymaster Technical Services Department (1-800-551-8633) or via e-mail at service

@frymaster.com. The following information will be needed in order to assist you efficiently:

Model Number:

Serial Number:

Voltage:

Also be prepared to describe the specific problem.

RETAIN AND STORE THIS MANUAL IN A SAFE PLACE FOR FUTURE USE.

2-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 2: INSTALLATION INSTRUCTIONS

2.1 Introduction

The instructions in this chapter cover all configurations of Navy Surface Ship Electric Fryer models

specifically configured for use aboard surface ships of the U.S. Navy, including

H14SC/H17SC/H22SC kW and FPH17SC kW filtration system models. The instructions do not

cover and may not be used for installations aboard submarines or ashore.

Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.

Any unauthorized alteration of this equipment will void the Frymaster warranty.

NOTICE

All fryers shipped without factory supplied cords and plug assemblies must be

hardwired using flexible conduit to the terminal block located on the rear of the fryer.

These fryers should be wired to NEC specifications. Hardwired units must include

installation of restraint devices.

DANGER

Adequate means must be provided to limit the movement of this appliance without

depending on or transmitting stress to the electrical conduit

NOTICE

If this equipment is wired directly into the electrical power supply, a means for

disconnection from the supply having a contact separation of at least 3-mm in all

poles must be incorporated in the fixed wiring.

NOTICE

This equipment must be positioned so that the plug is accessible unless other

means for disconnection from the power supply (e.g., a circuit breaker) is provided.

NOTICE

If this appliance is permanently connected to fixed wiring, it must be connected by

means of copper wires having a temperature rating of not less than 167°F (75°C).

NOTICE

If the electrical power supply cord is damaged, it must be replaced by a Frymaster

Dean Factory Authorized Service Center technician or a similarly qualified person in

order to avoid a hazard.

DANGER

This appliance must be connected to a power supply having the same voltage and

phase as specified on the rating plate located on the inside of the appliance door.

2-2

DANGER

All wiring connections for this appliance must be made in accordance with the

wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)

affixed to the inside of the appliance door when installing or servicing this

equipment.

DANGER

The appliance area must be kept free and clear of combustible material at all times.

WARNING

Do not block the area around the base or under the fryers.

All installation and service on FRYMASTER equipment must be performed by qualified, certified,

licensed, and/or authorized installation or service personnel.

Service may be obtained by contacting a local Frymaster DEAN Factory Authorized Service Center.

In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the

power switch OFF. Do not attempt to start the fryer(s) until power is restored.

A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible

construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for

servicing and proper operation.

Connections should be made by means of an approved, flexible-metallic or rubber-covered electrical

cable and quick-disconnect plug. The fryers may be installed with “hard-wired” connections, but

use of quick-disconnect plugs will facilitate service if required. Connections are made to the fryer

power input terminal block located in lower back of the fryer(s).

DANGER

Observe the following precautions when connecting the fryer to an emergency cutoff

system:

● Be sure that each fryer is connected to a dedicated set of contacts in the

emergency cutoff system.

● Do not connect the contacts in series.

● Do not connect more than one fryer to each set of contacts.

● The contacts MUST be normally closed contacts that open in an emergency.

● The contacts CANNOT have an external voltage applied.

2-3

2.2 Power Requirements

AMPS PER LEG

MODEL VOLTAGE PHASE

WIRE

SERVICE MIN.

SIZE AWG

(mm2) L1 L2 L3

H14SC 440 3 3 8 (10) 19 19 19

H14SC 480 3 3 8 (10) 17 17 17

H17SC/FPH17SC 440 3 3 6 (16) 23 23 23

H17SC/FPH17SC 480 3 3 6 (16) 21 21 21

H22SC 440 3 3 6 (16) 29 29 29

H22SC 480 3 3 6 (16) 27 27 27

The FPH17SC Navy Surface Ship electric fryers are equipped with a filter system that requires a

separate 120VAC, single-phase, 3-wire, 20 amp service (refer to wiring diagrams in sections 7.12

and 7.13).

NOTICE

If this appliance is permanently connected to fixed wiring, it must be connected by

means of copper wires having a temperature rating of not less than 167°F (75°C).

DANGER

This appliance must be connected to a power supply having the same voltage and

phase as specified on the rating plate located on the inside of the appliance door.

DANGER

All wiring connections for this appliance must be made in accordance with the

wiring diagram(s) furnished with the appliance. Refer to the wiring diagram(s)

affixed to the inside of the appliance door when installing or servicing this

equipment.

2.3 Installation

1. This equipment must be securely bolted to the deck.

2. Install deck studs for the specific fryer configuration in accordance with the diagrams at the end

of this chapter.

3. Position the fryer on the deck studs and secure with appropriate nuts and lock washers.

DANGER

No structural material on the fryer should be altered or removed to accommodate

placement of the fryer under a hood. Questions? Call the Frymaster Dean Service

Hotline at 1-800-551-8633.

2-4

2.4 After Fryers Are Anchored At the Frying Station

DANGER

Hot oil can cause severe burns. Avoid contact. Under all circumstances, oil must be

removed from the fryer before attempting to move it to avoid oil spills, falls and

severe burns. This fryer may tip and cause personal injury if not secured in a

stationary position.

1. Close frypot drain-valve(s) and fill frypot(s) with water to the bottom oil level line.

2. Boil out frypot(s) in accordance with the instructions in Section 5.1.3 of this manual.

3. Drain, clean, and fill frypot(s) with cooking oil. (See Equipment Setup and Shutdown

Procedures in Chapter 3.)

2.5 Dimensions and Weights

Single Fryer (with Filter): LWH (inches) 33.80 X 15.58 X 45.5 - 295 lbs. empty.

Single Fryer: LWH (inches) 33.38 X 15.67 X 45.5 – 190 lbs. empty.

2-Fryer Battery: LWH (inches) 33.39 X 31.45 X 45.5 – 490 lbs. empty.

3-Fryer Battery: LWH (inches) 33.24 X 47.10 X 45.5 – 570 lbs. empty.

4-Fryer Battery: LWH (inches) 33.45 X 62.55 X 45.5 – 780 lbs. empty.

24.36

24.36

10.18

2.70

15.58

14.51

16.51

2.00

Back of Fryer Unit

20.98 5.35

Front Handle

33.80

Mounting Holes

Ø .625, 4 Places

Single Fryer (with Filter)

2-5

Back of Fryer Unit

33.38

28.29

17.534

20.48

10.580

2.465

15.67

20.48

Front Handle

Mounting Holes

Ø .625,

4 Places

Single Fryer (non-filter)

31.62

7.098

Typical

2.470 26.316

17.515

33.39

31.45

31.62

Back of Fryer Unit

Front Handle

Mounting Holes

Ø .625, 4 Places

2-Fryer Battery

2-6

7.229

17.516

27.570 14.400

33.24

32.66 32.66

47.1

22.66 22.66

Front Handle

Back of Fryer Unit

Mounting Holes

Ø .625, 4 Places

3-Fryer Battery

2.470

7.119

17.490

62.55

31.180

7.119

33.45

31.61

31.61

Front Handle

26.320

35.76 35.76

Back of Fryer Unit

Mounting Holes

Ø .625, 4 Places

4-Fryer Battery

3–1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 3: OPERATING INSTRUCTIONS

3.1 Equipment Setup and Shutdown Procedures

Setup

DANGER

Never operate the appliance with an empty frypot. The frypot must be filled with

water or cooking oil before energizing the elements. Failure to do so will result in

irreparable damage to the elements and may cause a fire.

DANGER

Remove all drops of water from the frypot before filling with cooking oil. Failure to

do so will cause spattering of hot liquid when the oil is heated to cooking

temperature.

1. Fill the frypot with cooking oil to the bottom OIL LEVEL line located on the rear of the frypot.

This will allow for oil expansion as heat is applied. Do not fill cold oil any higher than the

bottom line; overflow may occur as heat expands the oil.

NOTE: If solid shortening is used, first raise the elements, then pack the shortening into the

bottom of the frypot. Lower the elements, and then pack the shortening around and over the

elements. It may be necessary to add shortening to bring the level up to the proper mark after the

packed shortening has melted.

DANGER

Never set a complete block of solid shortening on top of the heating elements.

When using solid shortening, always pre-melt the shortening before adding it to the

frypot. If the shortening is not pre-melted, it must be packed down into the bottom of

the frypot and between the elements, and the fryer must be started in the melt-cycle

mode.

Never cancel the melt-cycle mode when using solid shortening. Doing so will result

in damage to the elements and increase the potential for a flash fire.

2. If the fryer(s) is/are not hard-wired into the power supply, ensure that the power cord(s) is/are

plugged into the appropriate receptacle(s). Verify that the face of the plug(s) is/are flush with the

outlet plate, with no portion of the prongs visible.

3. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature.

It may be necessary to add oil to bring the level up to the proper mark, after it has reached

cooking temperature.

3–2

Shutdown

1. Turn the fryer off.

2. Filter the cooking oil and clean the fryers (See Chapters 4 and 5).

3. Place the frypot covers on the frypots.

3.2 Operation of the Solid-State Analog Controller

NOTE: Refer to Chapter 4 of this manual for operating instructions for the built-in filtration system.

Fryers configured for the U.S. Navy are equipped with solid-state analog controllers.

1 3 4

56

2 7

U.S. Navy Solid-State Analog Controller

ITEM DESCRIPTION

1 Power Switch – Controls electrical power to fryer.

2 Power-On Light – Indicates when electrical power to fryer is ON.

3 Heating Mode Light – Indicates when heating element is ON.

4 Trouble Light – Indicates over high-limit or problem in heat control circuitry.

5 Thermostat Control Knob – Sets desired frying temperature.

6 Hi-Limit Test Switch – Tests high-limit thermostat.

7 Second Hi-Limit Test Light – Indicates fryer is in second high-limit test mode.

The analog controller, illustrated above, is used to adjust and maintain oil at the temperature

indicated by the thermostat knob.

The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches

approximately 410°F, the controller opens the heat relay circuit, turning the elements off. If the

temperature in the frypot reaches 450°F, a mechanical high-limit shuts off electrical power to the

elements. The operator should periodically test each of the high-limit protection features, using

the procedure at the end of this chapter, to verify that they are operating correctly.

3–3

The analog controller has no timing features. The operator must monitor shake and pull times.

WARNING

Before pressing the power switch to the ON position, ensure that the frypot is

properly filled with oil. See Section 3.1.

CONTROLLER OPERATING PROCEDURE

1. Verify that the thermostat knob is set to the desired cooking temperature.

2. Press the power switch to the ON position. The POWER light will illuminate.

3. If the frypot temperature is below 180°F, the controller will automatically enter a warm-up cycle

(often called a melt cycle). The heating elements will cycle on and off repeatedly, allowing the

oil to heat gradually, without scorching. During the warm-up cycle, the heating mode light will

alternately illuminate and go off as the elements cycle on and off. Within about 45 minutes, the

controller will exit the warm-up cycle and the heating mode light will remain continuously

illuminated.

4. When the oil temperature reaches the thermostat knob setpoint, the elements will cycle OFF and

the HEAT light will go off, indicating that the fryer is ready for the cooking process to begin.

HIGH-LIMIT TEST PROCEDURE

Tools Required: One 0-600°F pyrometer with sensing probe or an equivalent high-temperature

thermometer.

NOTE: Conduct this test when the fryer will not be needed for about one hour and when the

cooking oil is due to be changed (the test will ruin the cooking oil). Start the test with the controller

turned ON and with the cooking oil at normal frying temperature. Stir the oil thoroughly to ensure

even distribution and temperature.

DANGER

If the expected results (indicated by italics) for Steps 3 and 4 below do not occur,

turn off the fryer at the main circuit breaker panel and do not use the fryer until it has

been repaired by an authorized technician.

1. Verify that cooking oil is at the bottom OIL-LEVEL line. Add oil if necessary.

2. Turn the power switch ON and set the control knob to the normal frying temperature.

3. Insert the pyrometer probe into the frypot so that its tip is near the temperature probe on the

element (i.e., approximately 5-inches into the oil, near the center of the frypot). Press and hold

the high-limit test switch in the “1st” test position until the TROUBLE light illuminates. Release

the test switch.

The trouble light should have come on when the temperature was approximately 410°F (± 10°F)

and the heating elements should have de-energized (indicated by the HEAT light going out).

3–4

4. Press and hold the high-limit test switch in the “2nd” test position until the 2nd High-Limit light

illuminates. Release the switch.

The 2nd High-Limit light should have come on when the temperature was between 430°F and

460°F.

For fryers connected to an external shunt power supply, all fryers should have been shut off

completely and all control panel lights should have been extinguished. For fryers not connected

to an external shunt power supply, only the fryer being tested should have been shut off.

5. Place the controller power switch in the OFF position.

6. Allow the cooking oil to cool to below normal frying temperature. When the power switch is

again placed in the ON position, the elements should re-energize and the operating thermostat

should resume control of the temperature. If the TROUBLE light remains on instead, allow the

oil additional time to cool.

4-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 4: FILTRATION INSTRUCTIONS

4.1 Introduction

The FootPrint Pro filtration system allows the cooking oil or shortening in one frypot to be safely

and efficiently filtered while the other frypots in a battery remain in operation. Section 4.2 covers

preparation of the filter system for use. Operation of the system is covered in section 4.3.

WARNING

The work center supervisor is responsible for ensuring that operators are made

aware of the inherent hazards of operating a hot oil filtering system, particularly the

aspects of oil filtration, draining and cleaning procedures.

4.2 Preparing the Filter for Use

1. Rotate the pan-locking rod to either side

until it clears the filter pan, then pull the

pan out from the cabinet. Remove the

crumb tray, hold-down ring and filter

screen. Clean all components with a

solution of detergent and hot water then

dry thoroughly.

The filter pan is equipped with rollers in

rails, much like a kitchen drawer. The

pan may be removed for cleaning or to

gain access to interior components by

lifting the front of the pan to disengage

the front rollers, then pulling it forward

until the rear rollers clear the rails. The

pan cover must not be removed except

for cleaning, interior access, or to allow

a shortening disposal unit (SDU) to be

positioned under the drain.

Rotate the locking rod

to either side to allow

the pan to be pulled

out from the fryer.

2. Inspect the filter pan connection fitting

to ensure that both O-rings are in good

condition. O-rings are located on the

tube disconnect inside the filter pan as

shown to the right.

Inspect O-Rings

4-2

3. Place the metal filter screen in the center

of the bottom of the pan, then lay a sheet

of filter paper on top of the screen, over-

lapping on all sides.

4. Position the hold-down ring over the

filter paper and lower the ring into the

pan, allowing the paper to fold up around

the ring as it is lowered to the bottom of

the pan.

Screen

Filter Paper

5. When the hold-down ring is in position, sprinkle one packet of filter powder evenly over the

paper.

6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it

under the drain.

4.3 Operation of the Filter

DANGER

Draining and filtering of cooking oil must be accomplished with care to avoid the

possibility of a serious burn caused by careless handling. The oil to be filtered is at

or near 350°F. Ensure drain handles are in their proper position before operating

any switches or valves. Wear all appropriate safety equipment when draining and

filtering cooking oil or shortening.

DANGER

NEVER attempt to drain cooking oil from the fryer with the elements energized!

Doing so will cause irreparable damage to the elements and may cause a flash fire.

Doing so will also void the Frymaster warranty.

1. Ensure that the filter is prepared. See

Sec. 4.2.

2. Make sure the oil is at operating

temperature.

3. Turn the fryer power OFF. Drain the

frypot into the filter pan by rotating the

valves 90º. If necessary, use the Fryer's

Friend clean-out rod to clear the drain

from inside the frypot.

Open drain valve

by rotating 90º.

4-3

DANGER

Do not drain more than one frypot at a time into the built-in filtration unit to avoid

overflow and spillage of hot oil.

DANGER

NEVER attempt to clear a clogged drain valve from the front of the valve! Hot oil will

rush out creating the potential for severe burns. DO NOT hammer on the drain valve

with the cleanout rod or other objects. Damage to the ball inside will result in leaks

and will void the Frymaster warranty.

4. After the cooking oil has drained from

the frypot, turn the filter handle to the

ON position to start the pump and begin

the filtering process. There may be a

slight delay before the pump activates.

5. The filter pump draws the cooking oil through the filter medium and circulates it back up to and

through the frypot during a 5-minute process called polishing. Polishing cleans the oil by

trapping solid particles in the filter medium.

6. After the oil is filtered (about 5 minutes), close the drain valve and allow the fryer to refill. Let

the filter pump run 10 to 12 seconds after the oil begins to bubble. Turn the filter off.

WARNING

The filter pump is equipped with a manual reset switch (see photo below) in case the

filter motor overheats or an electrical fault occurs. If this switch trips, turn off power

to the filter system and allow the pump motor to cool 20 minutes before attempting

to reset the switch.

Filter Pump Reset Switch

7. Lower the elements into the frypot and reinstall the basket support rack. Ensure the drain

valve is fully closed. (If the drain valve is not fully closed, the fryer will not operate.) Turn

the fryer ON and allow the cooking oil to reach setpoint.

Turn filter handle

to the ON position.

4-4

DANGER

The crumb tray must be emptied into a fireproof container at the end of frying

operations each day. Some food particles can spontaneously combust if left soaking

in certain shortening.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is

present to seal the joint between the fry vessels. Banging fry baskets on the strip to

dislodge shortening will distort the strip, adversely affecting its fit. It is designed for

a tight fit and should only be removed for cleaning.

4.4 Draining and Disposing of Waste Oil

When your cooking oil has reached the end of its usable life, drain the oil into an appropriate

METAL container for transport to the disposal container. Frymaster recommends the use of the

Frymaster Shortening Disposal Unit (SDU). NOTE: If using an SDU built before January 2004

the filter pan cover must be removed to allow the unit to be positioned beneath the drain. To remove

the lid, lift up on the front edge and pull it straight out of the cabinet. Refer to the documentation

furnished with the disposal unit for specific operating instructions. If a shortening disposal unit is

not available, allow the oil to cool to 100°F, then drain the oil into a metal stockpot or similar metal

container. When draining is finished, close the fryer drain valve securely.

DANGER

Allow oil to cool to 100°F before draining into an appropriate container for disposal.

When draining oil into a disposal unit, do not fill above the maximum fill line located

on the container.

5–1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 5: PREVENTIVE MAINTENANCE

5.1 Cleaning the Fryer

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a

fireproof container at the end of frying operations each day. Some food particles

can spontaneously combust if left soaking in certain shortening material.

DANGER

Never attempt to clean the fryer during the frying process or when the frypot is filled

with hot oil. If water comes in contact with oil heated to frying temperature, it will

cause spattering of the oil, which can result in severe burns to nearby personnel.

WARNING

Use a commercial-grade cleaner formulated to effectively clean and sanitize

food-contact surfaces. Read the directions for use and precautionary statements

before use. Particular attention must be paid to the concentration of cleaner and the

length of time the cleaner remains on the food-contact surfaces.

5.1.1 Clean Inside and Outside of the Fryer Cabinet – Daily

Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and

components to remove accumulated oil/shortening and dust.

Clean outside the fryer cabinet, with a clean, damp cloth soaked with dishwashing detergent. Wipe

with a clean, damp cloth.

5.1.2 Clean the Built-in Filtration System – Daily

WARNING

Never drain water into the filter pan. Water will damage the filter pump.

There are no periodic preventive maintenance checks and services required for the FootPrint Pro

Filtration System other than daily cleaning of the filter pan and associated components with a

solution of hot water and detergent.

5–2

5.1.3 Clean the Frypot and Heating Elements – Weekly

DANGER

Never operate the appliance with an empty frypot. The frypot must be filled with

water or cooking oil before energizing the elements. Failure to do so will result in

irreparable damage to the elements and may cause a fire.

Boiling Out the Frypot

Before the fryer is first used, it should be boiled out to ensure that residue from the manufacturing

process has been eliminated. Also, after the fryer has been in use for a period of time, a hard film of

caramelized vegetable oil will form on the inside of the frypot. This film should be periodically

removed by following the boil-out procedure that follows.

1. Before switching the fryer(s) ON, close the frypot drain valve(s), then fill the empty frypot with

a mixture of cold water and dishwashing detergent. Follow instructions on detergent container

when mixing.

2. Press the fryer ON/OFF switch to the ON position.

3. Set the temperature control knob to the lowest setting.

4. Simmer the solution for 45 minutes to one hour. Do not allow the water level to drop below the

bottom oil-level line in the frypot during the boil-out operation.

DANGER

Never leave the fryer unattended during the boil-out process. If the boil-out solution

boils over, turn the fryer off immediately and let the solution cool for a few minutes

before resuming the process.

5. Turn the fryer ON/OFF switch(s) to the OFF position.

6. Add two gallons of water. Drain out the solution and clean the frypot(s) thoroughly.

WARNING

Do not drain boil-out solution into a shortening disposal unit, a built-in filtration unit,

or a portable filter unit. These units are not intended for this purpose, and will be

damaged by the solution.

7. Refill the frypot(s) with clean water. Rinse the frypot(s) twice, drain and dry with a clean towel.

Thoroughly remove all water from the frypot and elements before refilling the frypot with

cooking oil.

DANGER

Remove all drops of water from the frypot before filling with cooking oil. Failure to

do so will cause spattering of hot liquid when the oil is heated to cooking

temperature.

5-3

5.1.4 Clean Detachable Parts and Accessories – Weekly

Wipe all detachable parts and accessories with a clean, dry cloth. Use a clean cloth saturated with

detergent to remove accumulated carbonized oil on detachable parts and accessories. Rinse the parts

and accessories thoroughly with clean water and wipe dry before reinstalling.

5.2 Check Calibration of Temperature Control Knob – Monthly

1. After the cooking oil reaches operating temperature, let the heating elements cycle at least four

times (indicated by the HEAT light going out and coming back on).

2. Insert a thermometer or pyrometer probe near the temperature-sensing probe approximately five

inches deep into the cooking oil. When the heating elements cycle on for the fourth time, the

thermometer should read within ±5°F of the temperature control knob setting.

3. If the knob requires adjustment:

a. Loosen the setscrew in the control knob until the outer shell of the knob will rotate on the

insert inside the knob.

b. Rotate the outer shell of the knob until the index line on the knob aligns with the mark that

corresponds to the thermometer or pyrometer reading.

c. Hold the knob and tighten the setscrew.

d. Recheck the thermometer or pyrometer reading and the temperature control knob setting the

next time the HEAT light illuminates.

e. Repeat steps a through d until the thermometer or pyrometer reading and the knob setting

agree within 5°F.

5–4

5.3 Annual/Periodic System Inspection

This appliance should be inspected and adjusted periodically by qualified service personnel as

part of the galley material maintenance management (3M) program.

Frymaster recommends that a Factory Authorized Service Technician inspect this appliance at

least annually as follows:

Fryer

• Inspect the cabinet inside and out, front and rear for excessive oil.

• Verify that the heating element wires are in good condition and that leads have no visible fraying

or insulation damage and that they are free of oil.

• Verify that heating elements are in good condition with no carbon/caramelized oil build-up.

Inspect the elements for signs of extensive dry-firing.

• Verify that the tilt mechanism is working properly when lifting and lowering elements, and that

the element wires are not binding and/or chafing.

• Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s

rating plate.

• Verify that the temperature and high-limit probes are properly connected, tightened and

functioning properly, and that mounting hardware and probe guards are present and properly

installed.

• Verify that component box and contactor box components (i.e. controller, relays, interface

boards, transformers, contactors, etc.) are in good condition and free from oil and other debris.

• Verify that component box and contactor box wiring connections are tight and that wiring is in

good condition.

• Verify that all safety features (i.e. contactor shields, drain safety switches, reset switches, etc.)

are present and functioning properly.

• Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in

serviceable condition.

• Verify that all wiring harnesses and wiring connections are tight and in good condition.

Built-In Filtration System

• Inspect all oil-return and drain lines for leaks and verify that all connections are tight.

• Inspect the filter pan for leaks and cleanliness. If there is a large accumulation of crumbs in the

crumb basket, instruct the work center supervisor/watch supervisor that the crumb basket must

be emptied into a fireproof container and cleaned daily.

5-5

• Verify that all O-rings and seals (including those on the quick-disconnect fittings) are present

and in good condition. Replace O-rings and seals if worn or damaged.

• Check filtration system integrity as follows:

• Verify that filter pan cover is present and properly installed.

• With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify

that the pump activates and that bubbles appear in the oil of the associated frypot.

• Close all oil return valves (i.e., place all oil return handles in the OFF position). Verify proper

functioning of each oil return valve by activating the filter pump using the lever on one of the oil

return handle microswitches. No air bubbles should be visible in any frypot.

• Verify that the filter pan is properly prepared for filtering, then drain a frypot of oil heated to

350°F into the filter pan and close the frypot drain valve. Place the oil return handle in the ON

position. Allow all oil to return to the frypot indicated by bubbles in the cooking oil. Return the

oil return handle to the OFF position. The frypot should have refilled in no more than 2 minutes

and 30 seconds.

6-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 6: OPERATOR TROUBLESHOOTING

6.1 Introduction

This section provides an easy reference guide to some of the common problems that may occur

during the operation of this equipment. The troubleshooting guides that follow are intended to help

correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers

the most common problems reported, you may encounter problems that are not covered. In such

instances, the Frymaster Technical Services staff will make every effort to help you identify and

resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest

solution and working through to the most complex. Never overlook the obvious – anyone can forget

to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear

idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure

that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all

other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure

of a small component may often be indicative of potential failure or incorrect functioning of a more

important component or system.

Before calling a service agent or the Frymaster HOTLINE (1-800-551-8633) or

contacting via e-mail at service@frymaster.com:

• Verify that power is connected and that circuit breakers are on.

• Verify that frypot drain valves are fully closed.

DANGER

Hot cooking oil will cause severe burns. Never attempt to move this appliance when

filled with hot cooking oil or to transfer hot cooking oil from one container to

another.

DANGER

This equipment should be disconnected from the electrical power supply when

servicing, except when electrical circuit tests are required. Use extreme care when

performing such tests.

This appliance may have more than one electrical power supply connection point.

Disconnect all power supplies before servicing.

Inspection, testing, and repair of electrical components should be performed by

authorized personnel only.

6-2

6.2 Troubleshooting

6.2.1 Control and Heating Problems

Problem Probable Causes Corrective Action

A. Power cord is not plugged in or

circuit breaker is tripped.

A. Plug power cord in and verify

that circuit breaker is not

tripped.

B. Controller has failed.

B. If available, substitute a

controller known to be working

for the suspect controller. If the

substitute controller functions

correctly, order a new controller.

Controller won't

activate.

C. Power supply component or

interface board has failed.

C. If any of the components in the

power supply system (including

the transformer and interface

board) fail, power will not be

supplied to the controller and it

will not function. Determining

which component has failed is

beyond the scope of operator

troubleshooting. Call FASC.

A. Drain valve is open.

A. This fryer is equipped with a

drain safety switch that prevents

the heating element from being

energized if the drain valve is

not fully closed. Verify that the

drain valve is fully closed.

B. Controller has failed.

B. If available, substitute a

controller known to be working

for the suspect controller. If the

substitute controller functions

correctly, order a new controller.

Fryer does not heat.

C. One or more other components

have failed.

C. If the circuitry in the fryer

control system cannot determine

the frypot temperature, the

system will not allow the

element to be energized or will

de-energize the element if it is

already energized. If the

contactor, element, or associated

wiring fails, the element will not

energize. Determining which

specific component is

malfunctioning is beyond the

scope of operator

troubleshooting. Call FASC.

6-3

Problem Probable Causes Corrective Action

Fryer repeatedly

cycles on and off

when first started. Fryer is in melt-cycle mode.

This is normal. The standard

operational mode for the controller

is for the elements to cycle on and

off until the temperature in the

frypot reaches 180ºF (82ºC). The

purpose of the melt-cycle is to

allow controlled melting of solid

shortening to prevent scorching

and flash fires or damage to the

element.

Fryer does not heat

after filtering. Drain valve is open.

This fryer is equipped with a drain

safety switch that prevents the

heating element from being

energized if the drain valve is not

fully closed. Verify that the drain

valve is fully closed.

Fryer heats until

high limit trips with

heat indicator ON.

Temperature probe or controller has

failed.

If available, substitute a controller

known to be working for the

suspect controller. If the substitute

controller functions correctly,

order a new controller. If

substitution of the controller does

not resolve the problem, the most

likely cause is a failed temperature

probe.

Fryer heats until

high limit trips

without heat

indicator ON.

Contactor or controller has failed.

If available, substitute a controller

known to be working for the

suspect controller. If the substitute

controller functions correctly,

order a new controller. If

substitution of the controller does

not resolve the problem, the most

likely cause is a contactor failed in

the closed position.

Fryer stops heating

with heat indicator

ON.

The high limit thermostat or

contactor has failed.

The fact that the heat indicator is

ON indicates that the controller is

functioning properly and is calling

for heat. The high limit thermostat

functions as a normally closed

switch. If the thermostat fails, the

"switch" opens and power to the

elements is shut off. If the

contactor fails to close, no power is

supplied to the elements.

Determining which component has

failed is beyond the scope of

operator troubleshooting. Call

FASC.

6-4

6.2.2 Error Messages and Display Problems

Problem Probable Causes Corrective Action

Controller trouble

light ON.

Oil temperature above acceptable

range or a problem with the

temperature measuring circuitry.

This in an indication of a

malfunction in the temperature

measuring or control circuitry,

including a failure of the high limit

thermostat. Determining the

specific problem is beyond the

scope of operator troubleshooting.

Shut the fryer down immediately.

Controller trouble

light ON and heating

mode light ON.

Open drain valve or problem with

latching circuits

Verify that the drain valve is fully

closed. The fryer will not function

if the drain valve is not fully

closed. If the drain valve is fully

closed, the problem is within the

latching circuitry and is beyond the

scope of operator troubleshooting.

6.2.3 Filtration Problems

Problem Probable Causes Corrective Action

A. Power cord is not plugged in or

circuit breaker is tripped.

A. Verify that the power cord is

fully plugged in. If so, verify

that circuit breaker is not

tripped.

B. Pump motor has overheated

causing the thermal overload

switch to trip.

B. If the motor is too hot to touch

for more than a few seconds, the

thermal overload switch has

probably tripped. Allow the

motor to cool at least 20

minutes then press the Pump

Reset Switch.

Filter pump won't

start.

C. Blockage in filter pump.

Test: Close the drain valve and

pull the filter pan out from the

fryer. Activate the pump. If the

pump motor hums for a short time

then stops, the probable cause is

blockage of the pump itself.

C. Pump blockages are usually

caused by sediment buildup in

the pump due to improperly

sized or installed filter paper

and failure to use the crumb

screen.

(continued on following page)

6-5

Problem Probable Causes Corrective Action

Filter pump runs

but oil does not

return to frypot and

there is no bubbling

oil.

Blockage in filter pan suction tube.

Test: Close the drain valve and pull

the filter pan out from the fryer.

Activate the pump. If bubbling oil

occurs, there is a blockage in the

filter pan suction tube.

The blockage may be caused by

sediment buildup or, if solid

shortening is used, solidified

shortening in the tube. Use a thin,

flexible wire to remove the

blockage. If the blockage cannot

be removed, call FASC.

A. Improperly installed filter pan

components.

A. Verify that filter screen is in

bottom of pan with paper top of

screen.

Verify that O-rings are present

and in good condition on filter

pan connection fitting.

Filter pump runs,

but oil return is very

slow and bubbling

oil occurs.

B. Attempting to filter with oil or

shortening that is not hot enough.

B. In order to properly filter, the

oil or shortening should be at

or near 350ºF (177ºC). At

temperatures lower than this,

the oil becomes too thick to

pass through the filter medium

easily, resulting in much slower

oil return and eventual

overheating of the filter pump

motor. Make sure oil is at or

near frying temperature before

draining oil into filter pan.

7-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 7: SERVICE PROCEDURES

7.1 General

Before performing any maintenance on this equipment, disconnect the fryer from the electrical

power supply.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to

facilitate re-assembly.

7.2 Replacing a Controller

1. Disconnect the fryers from the electrical power supply.

2. The controller bezel is held in place by tabs at the top and bottom. Slide the bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs. If applicable,

remove the top two screws holding the controller to the control panel frame. The control panel is

hinged at the bottom and will swing open from the top.

3. Unplug the wiring harness from the connector on the back of the controller and disconnect the

grounding wire from terminal adjacent to the connector. Remove the control panel assembly by

lifting it from the hinged slots in the control panel frame.

4. Remove the controller from the control panel assembly and install the replacement controller.

Reinstall the control panel assembly by reversing steps 1 and 2.

7.3 Replacing Component Box Components

1. Remove the control panel (see steps 1 - 3 of section 7.2 on the preceding page).

2. Unplug the wiring harness from the 15-pin connector on the interface board and disconnect the

grounding wire from terminal adjacent to the 15-pin connector on the back of the controller.

Remove the control panel assembly by lifting it from the hinge slots in the control panel frame.

3. Disconnect the wiring from the component to be replaced, being sure to make a note of where

each wire was connected.

Ground Wire Terminal

15-Pin Connecto

r

7-2

4. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by

removing the hex head screws that secure it to the fryer cabinet (see illustration below). If this

option is chosen, all front panel assemblies must be removed per steps 2-4 above. The cover

plate on the lower front of the component box may also be removed if desired. Removing the

component box itself from the fryer is not recommended due to the difficulty involved in

disconnecting and reconnecting the oil-return valve rods, which pass through openings in the

component box.

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

5. Reconnect the wiring disconnected in Steps 2 and 3, referring to your notes and the wiring

diagrams on the fryer door to ensure that the connections are properly made. Also, verify that no

other wiring was disconnected accidentally during the replacement process.

6. Reverse steps 1-4 to complete the replacement and return the fryer to service.

7.4 Replacing a High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

7-3

3. Remove the four screws from both the left and right sides of the lower back panel.

4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin

connector C-6. Note where the leads are connected prior to removing them from the connector.

Unplug the 12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of

the connector.

5. Using a wrench, carefully unscrew the high-limit thermostat to be replaced.

6. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it

securely into the frypot.

7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the

left half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and

2 of the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the

leads go into positions 7 and 8. In either case, polarity does not matter.

8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

9. Reinstall the back panels reposition the fryer under the exhaust hood, and reconnect it to the

electrical power supply to return the fryer to service.

7.5 Replacing a Temperature Probe

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear

of the fryer.

3. Remove the four screws from both sides of the lower back panel. Then remove the two screws

on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to

remove from the fryer.

4. Locate the red and white wires of the temperature probe to be replaced. Note where the leads

are connected prior to removing them from the connector. Unplug the 12-pin connector C-6 and

using a pin-pusher push the pins of the temperature probe out of the connector.

5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the

probe to the element (see illustration on the following page).

7-4

6. Gently pull on the temperature probe and grommet. Pulling the wires up the rear of the fryer and

through the element tube assembly.

7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the

grommet is in place. Secure the probe to the elements using the bracket which was removed in

Step 5 and the metal tie wraps which were included in the replacement kit.

8. Route the probe wires out of the tube assembly following the element wires down the back of the

fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing

with wire ties.

9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For

full-vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red lead

goes into position 3 and the white lead into position 4 of the connector. For the left half of a

dual-vat unit (as viewed from the rear of the fryer), the red lead goes into position 9 and the

white lead into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the

movement of the springs. Rotate the elements up and down making sure that movement is not

restricted and that the wires are not pinched.

11. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

7.6 Replacing a Heating Element

1. Perform steps 1-3 of section 7.5, Replacing a Temperature Probe.

7-5

2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element

being replaced, disconnect the wire harness containing the probe wiring. Using a pin pusher,

disconnect the probe wires from the 12-pin connector C-6.

3. In the rear of the fryer directly behind the frypot disconnect the 6-pin connector for the left

element (as viewed from the front of the fryer) or the 9-pin connector for the right element.

Press in on the tabs on each side of the connector while pulling outward on the free end to extend

the connector and release the element leads (see photo below). Pull the leads out of the

connector and out of the wire sleeving.

4. Raise the element to the full up position and support the elements.

5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the

element out of the frypot. NOTE: Full-vat elements consist of two dual-vat elements clamped

together. For full-vat units, remove the element clamps before removing the nuts and screws that

secure the element to the tube assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element, then install the replacement element in the frypot, securing it

with the nuts and screws removed in Step 5 to the tube assembly ensuring the gasket is between

the tube and element assembly.

7. Route the element leads through the element tube assembly and into the wire sleeving to prevent

chafing. Ensure that the wire sleeving is routed back through the Heyco bushing keeping it clear

from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to protect

the edge of the tube assembly from chafing the wires. Press the pins into the connector in

accordance with the diagram below, and then close the connector to lock the leads in place.

NOTE: It is critical that the wires be routed through the sleeving to prevent chafing.

1

4

2

5

3

6

1

4

2

5

3

6

789

5

R4R

6

R1R

2

R

3R

Index Marker marks

Position 1

5L 4L6L 1L2L3L

Note: Liquid

resistant

seals.

7-6

8. Reconnect the element connector it was removed from directly behind the frypot, ensuring that

the latches lock.

9. Insert the temperature probe leads into the 12-pin wiring harness connector C-6 (see illustration

below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and

the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and

the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Reconnect the 12-pin connector C-6 of the wiring harness disconnected in Step 2.

11. Lower the element down onto the basket rack.

12. Reinstall the tilt housing and back panels, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply.

7.7 Replacing Contactor Box Components

1. If replacing a contactor box component above the built-in filter system, remove the filter pan and

lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU) or other appropriate

metal container. If replacing a contactor box component in a non-filter unit or a frypot that’s not

over the filter pan, drain the frypot above the box into a Shortening Disposal Unit (SDU) or other

appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the

filter pan are accessed by sliding under the fryer. They are located to the left and right above the

guide rails (see photo below). The contactor boxes of non-filter units or frypots not over the

filter pan are accessed by opening the fryer door directly under the affected frypot.

Remove two screws to access contactor box components above

the filter pan.

7-7

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is

required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

Left and right views of mechanical contactor box components.

7.8 Replacing a Frypot

1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a

Shortening Disposal Unit (SDU) or other appropriate metal container. If replacing a frypot over

the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the

upper tabs.

4. Remove the two screws from the upper corners of the control panels and allow them to swing

down (see illustration and photo on page 7-1).

5. Unplug the wiring harnesses and ground wires from the backs of the controllers. Remove the

controllers by lifting them from the hinge slots in the control panel frame.

6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel.

7. To remove the tilt housing remove the hex head screws from the rear edge of the housing. The

housing can be lifted straight up and off the fryer.

8. Remove the control panel by removing the screw in the center and the nuts on both sides.

9. Loosen the component boxes by removing the screws, which secure them in the cabinet.

10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

7-8

12. Remove the top-connecting strip that covers the joint with the adjacent frypot.

13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unscrew the nut located on the front of

each section of drain tube, and remove the tube assembly from the fryer.

14. Remove the covers from the drain safety switch(es) and disconnect the switch wiring at the

switch(es).

15. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the

high-limit thermostat leads.

16. Disconnect the oil return flexline(s) at the frypot end(s).

17. Raise the elements to the “up” position and disconnect the element springs.

18. Remove the machine screws and nuts that secure the element tube assembly to the frypot.

Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of

the fryer with wire ties or tape.

19. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

20. Recover the drain valve(s), oil return flexline connection fitting(s), and high-limit thermostat(s)

from the frypot. Clean the threads and apply Loctite™ PST 567 or equivalent sealant to the

threads of the recovered parts and install them in the replacement frypot.

21. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in

step 7 to attach the frypot to the fryer.

22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts

removed in step 18.

23. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to

secure heater strips to the flexlines.

24. Insert the high-limit thermostat leads disconnected in step 15 (see illustration on page 7-3 for pin

positions).

25. Reconnect the drain safety switch wiring to the switch(es) in accordance with the diagram below

then reinstall the switch covers.

26. Reinstall the drain tube assembly.

7-9

27. Reinstall the top connecting strips, top cap, tilt housing and back panels.

28. Reinstall controllers in the control panel frame and reconnect the wiring harnesses and ground

wires.

29. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

7.9 Built-in Filtration System Service Procedures

7.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter paper on the bottom of the

filter pan rather than over the filter screen.

CAUTION

Ensure that filter screen is in place prior to filter paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation

of the filter paper, and ensure that the correct size is being used. While you are checking the filter

paper, verify that the O-ring on the bottom of the filter pan is present and in good condition. A

missing or worn O-ring allows the pump to take in air and decreases its efficiency. Also, oil leaks

on the floor each time a vat is drained.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is

reset. If the pump motor does not start, press the red reset switch (button) located on the rear of the

motor.

If the pump starts after resetting the thermal

overload switch, then something is causing

the motor to overheat. A major cause of

overheating is when several frypots are

filtered sequentially, overheating the pump

and motor. Allow the pump motor to cool at

least 30 minutes before resuming operation.

Pump overheating can be caused by:

• Solidified shortening in the pan or

filter lines, or

• Attempting to filter unheated oil or

shortening (cold oil and shortening

are more viscous, overloading the

pump motor and causing it to

overheat).

If the motor runs but the pump does not,

there is a blockage in the pump. Incorrectly

sized or installed paper/pads will allow food

Sediment Particle

Oil Flow

Up for reverse

Down for forward

Sediment Particle

7-10

particles and sediment to pass through the filter pan and into the pump. When sediment enters the

pump, the gears bind, causing the motor to overload, again tripping the thermal overload.

Shortening that has solidified in the pump will also cause it to seize, with the same result.

A pump seized by debris or hard shortening can usually be freed by manually moving the gears with

a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a

screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the

pump and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through

and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction

tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is

left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item

out with an auger or drain snake. Compressed air or other pressurized gases should not be used to

force out the blockage.

7.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit

(SDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the SDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as

the pump suction flexline at the end of the filter pan connection (see photo below).

Disconnect flexlines indicated by the arrows.

7-11

4. Loosen the nut and bolt that secures the bridge to the oil-return manifold.

5. Remove the cover plate from the front of the motor and disconnect the motor wires.

6. Unplug the pump motor assembly 6-pin connector C-2 and, using a pin pusher, disconnect the

vent vacuum-breaker solenoid (pins 2 and 5) that is attached to the oil return manifold.

7. Remove the two nuts and bolts that secure the front of the bridge to the cross brace and carefully

slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo

the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the

manifold at this point.

8. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the

entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

9. When required service has been completed, reverse steps 6-12 to reinstall the bridge. NOTE:

The black motor wires go on the top terminal, the white on the bottom. The pump solenoid valve

wires go in positions 1 and 4 of the 6-pin connector C-2; the vent vacuum-breaker solenoid valve

wires go in positions 2 and 5; the red/black heater tape wires go into position 3 and the

violet/white wires go into position 6 (see illustration below).

10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning

correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there

should be strong suction at the intake fitting and outflow at the rear flush port.)

11. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

12. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply to

return the fryer to service.

7-12

7.9.3 Replacing the Filter Transformer or Filter Relay

Remove the left controller from the fryer to expose the interior of the left component box. The filter

transformer and relay are located as shown in the illustration below. NOTE: The right component

box is identical to the left except that the filter transformer and relay are not present.

Filter Relay

Filter Transformer

7-13

7.10 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only

a multimeter.

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC

24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC

*Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2 See Chart

*Probe Resistance (LH) R X 1000 OHMS 1 of J1 2 of J1 See Chart

High-Limit Continuity (RH) R X 1 OHMS 9 of J2 6 of J2 0 - OHMS

High-Limit Continuity (LH) R X 1 OHMS 6 of J1 9 of J1 0 - OHMS

Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS

Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS

Heat Contactor Coil (RH) R X 1 OHMS 7 of J2 Chassis 18-25 OHMS

Heat Contactor Coil (LH) R X 1 OHMS 4 of J1 Chassis 18-25 OHMS

* Disconnect 15-Pin harness from the computer/controller before testing the probe circuit.

Diagnostic LED Legend

CMP indicates power from 12V transformer

24 indicates power from 24V transformer

HI (RH) indicates output (closed) from right

latch relay

HI (LH) indicates output (closed) from left

latch relay

HT (RH) indicates output from right heat

relay

HT (LH) indicates output from left heat relay

AL (RH) indicates output (open) from right

latch relay

AL (LH) indicates output (open) from left

latch relay

3

2

1

6

5

4

9

8

7

12

11

10

3

2

1

6

5

4

9

8

7

12

11

10

K1 K2 K3 K4

Left

Latch

Relay

Right

Latch

Relay

Left

Heat

Relay

Right

Heat

Relay

1

23

4

5

6

87

9

10

11

12

13

14

15

J3

J1 J2

AL HI HTCMP24VHT HI AL

Diagostic LEDs

Test Points

J1 Left J2 Right

NOTE – When testing the test points on J1

and J2 test use the illustration above dis-

regarding any silkscreened numbers on

the board depicting the location of Pin 1.

Pin 1 is located in the bottom right corner of

Both J1 and J2. These test points are ONLY

for RE Series boards with J1 and J2 plugs on

the front of the board.

PN 106-6811

7-14

7.11 Probe Resistance Chart

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171

65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174

70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177

75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179

80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182

85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185

90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191

100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193

105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196

110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199

115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202

120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204

125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

7-15

7.12 Wiring Diagram, System

H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers

440-480V, 60 Hz, 3-Ø, 3-Wire Configurations

Refer to page 2-2 for power requirements.

7-16

7.13 Wiring Diagram, Contactor Box

H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers

440-480V, 60 Hz, 3-Ø, 3-Wire Configurations

Refer to page 2-2 for power requirements.

7-17

7.13 Wiring Diagram, Contactor Box cont.

H14SC/H17SC/H22SC kW Single Fryers and FPH17SC kW Filter System Fryers

440-480V, 60 Hz, 3-Ø, 3-Wire Configurations

Refer to page 2-2 for power requirements.

7-18

7.14 Wiring Diagram, Wiring Harness

7-19

7.15 Components Description of Operation

A. Drain solenoid - When the return valve is opened, a microswitch activates

and supplies 24V to the pump relay and solenoids.

B. Vacuum release

solenoid - When the return valve is closed, it de-energizes the 24V to

the pump relay and solenoids releasing the vacuum.

C. Full-vat oil return

switch - When the return valve is open, the 24V circuit is closed and

it activates the pump relay and drain solenoid.

D. Dual-vat oil

return switch - When the return valve is open, the 24V circuit is closed and

it activates the pump relay and drain solenoid.

E. Optional waste

oil pump switch -

The drain valves and oil return valves are closed. When the

oil waste discharge valve is opened, the 24V circuit is

closed, it activates the pump relay and drain solenoid.

F. Safety interlock

switch -

The interlock switch is in series with the high-limit. It is

actuated when the drain valve opens, which opens the latch

circuit which drops out the 12V circuit on the interface

board. This removes power from the latching contactor

which opens and de-energizes the heating elements.

8-1

NAVY SURFACE SHIP ELECTRIC FRYERS

CHAPTER 8: PARTS LIST

8.1 Accessories

1

2

3

4

5

6

7

8

9

ITEM PART # COMPONENT

1 809-0171 Thumbscrew, ¼ -20 X 13/8-inch

2 810-2793 Hanger, Wireform Basket

3 809-0921 Spacer, Basket Hanger

4 803-0197 Cleanout Rod, 27-inch

5 803-0209 Brush, Frypot

6 823-6009 Connecting Strip, Frypot

7 806-4041 Cover, Full-Vat Frypot

8 803-0132 Rack, Full-Vat Basket Support

9 803-0271 Basket, Twin

* 812-1226SP Drain Nipple 1¼-inch Painted

* 823-2109 Drain Pan, Military

* 803-0002 Powder, Filter (80-8oz. Applications)

* 803-0170 Paper, Filter (100-Sheet Pack)

* Not illustrated.

8-2

8.2 Cabinetry

8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps

4

6

1

2

3

5

9

10

11

8

7

12

14

13

8-3

8.2.1 Backs, Control Panels, Doors, Handles, Sides, Tilt Housings & Top Caps

(cont.)

ITEM PART # COMPONENT

1 230-0675 Back Panel, Upper - Single

230-0676 Two Station Fryer

230-0677 Three Station Fryer

230-0546 Four Station Fryer

2 230-0672 Back Panel, Center - Single

230-0673 Two Station Fryer

230-0674 Three Station Fryer

230-0500 Four Station Fryer

3 106-5016 Frame, Control Panel - Single

106-5221 Two Station Fryer

106-5018 Three Station Fryer

106-7533 Four Station Fryer

4 823-5567 Tilt Housing - Single

823-5484 Two Station Fryer

824-5493 Three Station Fryer

823-6054 Four Station Fryer

5 106-5195 Top Cap - Single

106-5196 Two Station Fryer

106-5197 Three Station Fryer

106-7531 Four Station Fryer

* 200-9614 Heat Shield - Single

200-9610 Two/Four Station Fryer

200-9611 Three Station Fryer

6 106-4979 Door Assembly - Single (includes items below plus 210-9214)

* 824-1516 Door, Universal Single

* 210-9215 Liner, Door Universal Single

* 809-0500 Screw, #10 – ½ Hex TR HD SS

* 826-1343 Spring, Door Pin Hinge (Pkg. of 10)

* 210-9188 Hinge, Door Single

* 106-4769 Door, Left or Right (Left shown – move handle to opposite side for Right)

Two and Three Station Fryers

7 809-0266 Screw, #10 X ½-inch Phillips Truss Head

8 210-9214 Handle, Door

9 106-0554 Pin Assembly, Door

* 826-1343 Spring, Door Pin Hinge (Pkg. of 10)

10 231-1558 Side, Cabinet Left, Single

231-0326 Two or Three Station

232-1558 Side, Cabinet Right, Single

232-0326 Two or Three Station

11 810-1105 Magnet, Door

* 809-0123 Screw, #10 –3/4 Truss Slotted Head

* 826-1376 Nut KEPS 10-32 HX ZP (Pkg. of 10)

* 809-0970 Retaining Ring – Door Hinge Pin

* Handle (Grab Rail) – (For handle end use 910-0915)

823-0839 Single Station Fryer

823-2908 Two Station Fryer

823-4585 Three Station Fryer

823-6049 Four Station Fryer

12 823-5440 Cove, Element Tilt Housing

13 230-2191 Bezel, One-Controller

14 230-2097 Bezel, Two/Four-Controller

230-2193 Bezel, Three-Controller

*Not illustrated.

8-4

8.2.2 Cabinets, Bases, Braces, and Associated Parts

See Page 8-22

through 8-24 for filter

rails and associated

hardware.

See Page 8-26 for rear

bridge support/ oil return

manifold

8-5

8.2.2 Cabinet Bases, Braces, and Associated Parts (cont.)

ITEM PART # COMPONENT

1 106-3828 Upright Assembly, Left

2 106-3829 Upright Assembly, Right

3 200-1651 Support, Cross Cabinet

4 200-1659 Divider, Cabinet

5 200-2293 Brace, Lower Front

6 Brace, Front Horizontal

200-7036 Single-Station Fryer

200-7037 Two-Station Fryer

200-7038 Three-Station Fryer

200-7039 Four-Station Fryer

7 Brace, Rear Horizontal

200-5356 Single-Station Fryer

200-2284 Two-Station Fryer

200-2295 Three-Station Fryer

200-2725 Four-Station Fryer

8 222-0610 Bracket, Right Hand Mounting

9 221-0610 Bracket, Left Hand Mounting

10 200-4424 Post, Door

11 810-2346 Magnet, Door

12 210-6862 Hinge, Door

13 824-1488 Bracket, Rear Support

14 826-1389 Bolt, ¼-20 X ¾-inch Hex Head (Pkg. of 10)

15 826-1330 Screw, 10-32 X ⅜-inch Slotted (Pkg. of 25, used to attach contactor box)

16 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10)

17 826-1374 Screw, #10 X ½-inch Hex Washer Head (Primary cabinet screw) Qty 25

18 809-0417 Nut, ¼-20 Hex Flange (used with item #22)

19 809-0429 Bolt, ¼-20 X 2-inch Hex Head

20 200-5417 Brace, Rear Channel Corner

21 Channel, Base Rear

823-5589 Single-Station Fryer (106-4901 Single Base Non-Filter Assembly)

823-4558 Two-Station Fryer (106-2744 - Double Base Assembly)

823-4560 Three-Station Fryer (106-2745 - Triple Base Assembly)

823-4561 Four-Station Fryer (106-2746 - Quad Base Assembly

22 824-1131 Channel, Base Side

23 200-4408 Support, Left Filter Pan

24 200-4409 Support, Right Filter Pan)

25 809-0079 Nutsert, ¼” - 20

26 809-0191 Washer, ¼” Lockspring

27 823-4386 Leg, Navy Shipboard (Mounts with Items 18 and 19)

28 231-0349 Side, LH Cabinet

29 232-0349 Side, RH Cabinet

30 809-0190 Washer, Flat 0.625”x 0.275”x 40 SS

31 220-1095 Support, Rear Contactor Box (use 220-1192 for Singles)

32 220-1093 Support, Front Contactor Box (use 220-1193 for Singles)

* 823-4584 Bar, Filter Pan Lock

* Not illustrated.

8-6

8.3 Drain System Components

8.3.1 Drain Tube Sections and Associated Parts

8

7

7

6

6

1

3

3

4

4

5

2

2

1

See next section for Drain

Valve Detail

8-7

8.3.1 Drain Tube Section and Associated Parts (cont.)

ITEM PART# COMPONENT

1 Drain Tube, Left/Right End Short

823-4625 Full-Vat 3”

823-4624 Dual-Vat 3”

2 Drain Tube, Left/Right Open Short

823-4643 Full-Vat 3”

823-4642 Dual-Vat 3”

3 Drain Tube, Right End Long

823-4639 Full-Vat 3”

823-4638 Dual-Vat 3”

4 Drain Tube, Left/Right Open Long

823-4641 Full-Vat 3”

823-4640 Dual-Vat 3”

5 823-4892 Drain Outlet Center Dump

6 816-0625 Sleeve 3”

7 809-0969 Clamp, 3” T-Bolt

8 810-2492 Fitting, Quick-Connect Straight (receives Teflon vent tube)

* KIT6033 Kit, Round Drain Clamp (2 or Item 7 and 1 of Item 6)

* 811-1071 Tube, Teflon Vent ¼-inch OD (sold by the foot)

* Not illustrated.

8-8

8.3.2 Drain Valve Assembly and Assoc. Parts (Units with Built-In Filtration)

ITEM PART # COMPONENT

1 809-0540 Nut, ½-13 2-Way Hex Lock

2 900-2936 Retainer, Full-Vat Nut Drain Valve

3 824-1602 Handle, Full-Vat Drain Valve

4 816-0639 Cap, Red Handle

5 809-0237 Nut, 4-40 Keps Hex

6 901-2348 Cover, Dual Vat Drain Safety Switch

7 807-2103 Microswitch, CE Straight Lever

8 816-0220 Insulation, Drain Safety Switch

9 806-8137SP Bracket Assembly, Full-Vat Drain Safety Switch

106-5391 Bracket Assembly, Full-Vat Drain Safety Switch Single Footprint Only

10 810-1018 Valve, 1.25-inch Full-Vat Drain Single Footprint Only

11 810-1165 Washer, Teflon

12 816-0135PK O-Ring, Round Drain (Qty. 4)

8-9

8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)

ITEM PART # COMPONENT

1 809-0540 Nut, ½-13 2-Way Hex Lock

2 900-2936 Retainer, Full-Vat Drain Valve Nut

3 824-1602 Handle, Full-Vat Drain Valve

4 816-0639 Cap, Red Handle

5 809-0237 Nut, 4-40 Keps Hex

6 901-2348 Cover, Dual Vat Drain Safety Switch

7 807-2103 Microswitch, CE Straight Lever

8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve

10 200-6496 Support, 3” Drain

11 806-8137 Bracket Assembly, Full-Vat Drain Safety Switch

12 810-1018 Valve, 1.25-inch Full-Vat Drain

13 816-0135PK Round Drain O-Ring (Qty. 4)

8-10

8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)

8-11

8.3.2 Drain Valve Assembly and Assoc. Parts cont. (Units with Built-In Filtration)

ITEM PART # COMPONENT

1 816-0639 Cap, Drain Handle

2 809-0539 Nut, ⅜-16 2-Way Hex Lock

3 900-2934 Retainer, Dual-Vat Drain Valve Nut

4a 824-1636 Handle, Dual-Vat Right Drain Valve

4b 824-1637 Handle, Dual-Vat Left Drain Valve

5 809-0237 Nut, 4-40 Keps Hex

6 901-2348 Cover, Dual Vat Drain Safety Switch

7 807-2103 Microswitch, CE Straight Lever

8 816-0220 Insulation, Drain Safety Switch

9 810-1165 Washer, Teflon Drain Valve

10 809-0196 Washer, ⅜-inch Flat

11 106-2671 Bracket Assembly, Dual-Vat Drain Safety Switch

106-6304 Bracket Assembly, Dual-Vat Drain Safety Switch Single Footprint Only

12 810-1114 Valve, 1-inch Dual-Vat Drain

13 816-0135PK Round Drain O-Ring (Qty 4)

* 823-5592 Tube, Drain Single-Station Only with Filter

* Not illustrated.

8.3.3 Drain Valves and Associated Parts (Units without Built-In Filtration)

1

2

3

4

5

ITEM PART # COMPONENT

1 810-1569 Valve, 1.25-inch Non-Filter Full-Vat Drain

2 806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain

3 806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain

4 812-1226 Drain Extension, 1.25-inch

5 812-1227 Drain Extension, 1-inch

8-12

8.4 Electronics and Wiring Components

8.4.1 Component Boxes

ITEM PART # COMPONENT

1 106-5846 Box Assembly, Component

2 210-9002 Bracket, Component Box Strain Relief

3 230-1057 Bracket, Circuit Breaker

4 806-9495SP Terminal Block and Wire Assembly

5 807-0012 Relay, Filter 18 Amp ⅓ HP 24V Coil

6 826-1337 Terminal, ¼-inch Push-on (Pkg. of 5)

7 810-0045 Bushing, .875 Dia. Hole 11/16”

8 807-1947 Plug, .875

9 810-2446 Plug, .50 Heyco Double “D”

10 807-0855 Transformer, 100-120V/12V 20VA

11 807-0800 Transformer, 100-120V/24V 50VA

* 807-3892 Transformer, 440/480 12/24V (Used in non-filter fryers)

12 809-0349 Spacer, 4mm X 6mm Aluminum

13 106-6811 Interface Board (on SMT boards the Relays are not replaceable)

807-3932 Relay, Heat/Latch 12VDC SPDT 12 Amp Sealed (on SMT boards

the Relays are not replaceable)

* 807-4330 Sound Device Adaptor Harness

* 806-7179SP Sound Device (use 810-3141 for SMT Sound Device)

14 106-5848 Handle Assembly, Oil Flush FV

15 807-0069 Circuit Breaker, 10 Amp

16 210-9118 Guard, Finger

17 810-2445 Plug, Button .625 Heyco Double “D”

* Not illustrated. Continued on the following page.

NOTE 1: The transformer on the left side of the

component box (Item 11) and the relay (Item 5) are

present only in the left component box.

NOTE 2: See Page 8-19 for Component Box 15-pin

Wiring Harness.

8-13

8.4.1 Component Boxes cont.

ITEM PART# COMPONENT

18 210-8995 Brace, Component Box

19 807-1083 Bushing, Heyco

20 807-3868 Strain Relief

21 807-0121 Bushing, Heyco SB-625-500

22 816-0217 Paper, Insulating Terminal Block CE

23 106-5750 Harness, Full Vat Assembly

24 220-0083 Plate, Strain Relief

25 807-4036 Switch

807-3575 Plug, Carling Switch Hole (used in place of a switch on some models)

26 230-0834 Guard, RE Box Switch

* Not illustrated.

8-14

8.4.2 Contactor Boxes

NOTE 1: Left and right contactor box assemblies are mirror images of one another. With the

exception of the box itself, all components of a left-hand assembly, are the same as those in the

corresponding right-hand assembly and vice versa.

NOTE 2: See Page 8-18 and 8-19 for Contactor Box Wiring Assembly

8-15

8.4.2 Contactor Boxes cont.

ITEM PART # COMPONENT

106-6278 Assembly, Contactor Box Left

106-6279 Assembly, Contactor Box Right

106-6292 Assembly, Contactor Box Single

106-6268 Assembly, Contactor Box Large (Not over the filter-pan box)

1 106-6124 Box, Left Contactor

2 106-6125 Box, Right Contactor

3 106-6288 Box, Single Footprint Contactor

4 106-6255 Box, Large Contactor (Not over the filter-pan box)

5 807-0031 Transformer, 250VA

807-0064 Transformer, 480V/120V 150 VA (used in fryers with filtrations systems

only)

6 807-2284 Contactor, 24V 50 Amp Mechanical (used in 14 & 17kW units only)

7 810-1202 Contactor, 24V 40 Amp Mechanical

8 807-2283 Contactor, 24V 63 Amp Mechanical (used in 22kW units only)

9 807-2434 Relay, Shunt 24V Coil Amp

10 807-1683 Relay, Power 12 VDC

11 807-0012 Relay, Tilt 18 Amp HP 24 V Coil

12 807-0922 Holder, Bus Fuse

13 807-2278 Fuse, 20 Amp

14 231-1135 Cover, Left Hand

15 232-1135 Cover, Right Hand

16 230-1377 Cover, Single Foot Print

17 220-1089 Cover, Large Top

18 220-1088 Cover, Contactor Box Front

19 220-1087 Bracket, Box Connecting

20 807-0070 Terminal, Ground Lug

21 807-3970 Block, Terminal 3 pole 600V 175A (used in 22kW only)

* 231-0811 Bracket, Left Hand Contactor Box Mounting

* WIR0751 Wire Assembly, Filter Shunt Relay

* WIR0726 Wire Assembly, Hood Relay

* WIR0712 Wire Assembly, Latch/Heat Jumpers

* 232-0811 Bracket, Right Hand Contactor Box Mounting

*Not illustrated.

8-16

8.4.3 Heating Element Assembly and Associated Parts

11

2

3

4

5

8

11

16

12

9

17

13

18 19 10 12 17

14

15

7

28 29

6

26

21

20

23

22

24

25

21

NOTES:

The only difference between element assemblies for different voltage and kW ratings is the element itself

(Item 1).

Items 28, 29 and 30 are shown as associated parts. They are not part of either assembly.

4

27

30

This manual references only the new “RE” element. For previous model

fryers and related parts prior to May 2006 see manual 819-5184.

8-17

8.4.3 Heating Element Assembly and Associated Parts (cont.)

ITEM PART # COMPONENT

1 Element Kits – includes gaskets, grommets, tie wraps, screws and nuts.

826-2195 440V 17.0 kW

826-2202 440V 18.5 kW

826-2211 440V 11.0 kW

826-2196 480V 17.0 kW

826-2203 480V 18.5 kW

826-2209 480V 11.0 kW

2 826-2212 Probe, Temperature Kit (includes tie wraps and grommet)

3 816-0681 Grommet, Probe

4 816-0480 Plug, .375-inch Dome

5 816-0688 Gasket, Element

6 810-2971 Handle, Element Lift SS

7 809-0567 Tie-Wrap, Metal

8 106-5590 Tube Assembly Element, Full-Vat

9 106-5588 Bracket Assembly, LH Element Tube Support

10 106-5589 Bracket Assembly, RH Element Tube Support

11 230-0554 Plate, Element Tube Support Inner

12 230-0553 Plate, Element Tube Support Outer

13 106-6569 Bracket Assembly, LH Upper Spring

14 106-6570 Bracket Assembly, RH Upper Spring

15 826-1330 Screw, 10-32 X ⅜-inch Slotted Truss Head SS (Pkg. of 25)

16 809-0766 Nut, 10-32 Hex HD SS

17 809-1000 Screw, 10-32 x 1¼-inch Hex

18 106-6037 Tube, FV Element Mounting

19 810-2993 Bushing, Tube End Teflon

20 230-0850 Bracket, Temperature Probe

21 809-0518 Screw, 8-32 X ⅜-inch Slotted Hex Head SS

22 210-9180 Clamp, Element (Short)

23 230-0781 Clamp, Element (Long)

24 230-0849 Bracket RE, Full-Vat Element Rear

25 823-5657 Bracket RE, Full-Vat Element Front

26 826-1364 Pin, .125 X .5-inch Split (Pkg. of 25)

27 809-1003 Screw, 10-32 X ⅜-inch Hex Head SS (uses 809-0766 nut 10-32 SS)

28 810-3030 Spring, Element Lift Left

810-3031 Spring, Element Lift Right

29 220-0464 Bracket, Lower Spring

220-1190 Bracket, Lower Spring Single Foot Print

30 220-0733 Bracket, Lower Spring Mating

* 106-6587 Magnetic Position Sensor

* 810-3007 Magnet

* 230-0794 Bracket, Magnetic Position Sensor Wire

* Not illustrated.

8-18

8.4.4 Controller

Controller P/N 806-3798

Knob P/N 810-0387

Power Switch P/N 807-0812

High-Limit Switch P/N 807-0811

8.4.5 Wiring

8.4.5.1 Contactor Box Wiring Assembly – 12-Pin Full-Vat C-1

8.4.5.2 Contactor Box Wiring Assemblies – 6-Pin (Left Element)

8-19

8.4.5.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element)

8.4.5.4 Main Wiring Harness

8.4.5.5 Component Box and Filter Pump Wiring Harnesses

ITEM PART # COMPONENT

1 106-5750 Full Vat Control Harness J4 to J2 (WIR0765 – Navy Jumper Wire Kit is

needed with this harness)

2 106-5935 Filter Pump C2 to Component Box Wiring Harness

8-20

8.4.5.6 Interface Board to Controller Wiring Harness – 15-Pin

PN 806-2071SP

Standard Controller to

Interface Board

8-21

8.5 Filtration System Components

8.5.1 FPH17 Filtration Components

8-22

8.5.1 FPH17 Filtration Components (cont.)

ITEM PART # COMPONENT

106-5983 Assembly, Filter Pan Single includes pan and lid

1 106-6243 Lid, Single

2 824-1707 Crumb Tray

3 823-5774 Hold Down Ring - Paper

4 220-1316 Sana Grid Filter Screen

5 823-5594 Pan, Filter

6 810-2198 Roller, Filter Pan Rail (used with Item 8 and 9)

* 826-1979 Filter Pan Roller Kit (four each of Items 6 and 826-1372)

* 826-1372 Nut, ¼-20 Hex (Pkg. of 10)

* 810-2012 Rail Set, Filter Pan Roller (includes one left and one right)

7 826-1392 O-Ring (Pkg. of 5; used with Item 5)

8 106-5981 Support, Assy. Left Filter Pan

9 106-5982 Support, Assy. Right Filter Pan

10 823-5591 Fitting, Female Suction Tube

11 826-1270 Motor and Gasket Kit, 220-240V 50/60Hz

12 826-1264 Pump and Gasket Kit

810-2716 Pump, Viking 4GPM 2-piece

816-0093 Gasket, Pump/Motor

* 807-11973 Viking Pump Seal Kit

13 810-1668 Adapter, ⅝-inch to ½-inch NPT Male

14 810-1680 Flexline, 6.5-inch Oil Return

15 813-0165 Elbow, ST ½-inch x ½-inch NPT 90° BM

16 813-0298 Nipple, ½-inch 2.0-inch

17 810-1669 Adapter, ⅝-inch to ½-inch NPT Female

* 106-2852SP Heater Strip Assembly, 208-250V 25W 18”

* Not illustrated.

8-23

8.5.2 Multiple Battery Filtration System Components

5

6

13

14

15

7

12119

121110

16

30

29

25

27

26

24

23

18

24

18

35

19

33

17

20

22

25

34

28

8

32

31

1

2

3

4

8

21

8-24

8.5.2 Multiple Battery Filtration System Components (cont.)

ITEM PART # COMPONENT

* 826-1979 Filter Pan Roller Kit

(

four each of Items 7 and 8

)

* 826-1980 Service Filter Pan (Item 5 minus Item 2)

* 826-1981 Service Filter Pan Assembly (Service Filter Pan above plus Items 3 & 4)

* 826-1392 O-Ring (Pkg. of 5; used with Item 5)

* 813-0568 Plug, ⅛-inch Socket Head Pipe (component of Item 5; two required)

* 811-1071 Tubing, ¼-inch OD Teflon Vent (sold by the foot)

* 806-5933SP Heater Strip Assembly, 120V 18” 25W

1 823-4787 Lid

2 810-2743 Crumb Tray (component of Item 5)

3 810-2910 Hold Down Ring

4 200-2124 SanaGrid Filter Screen

5 106-2617SP Pan, One-Piece Filter (includes Item 2)

6 810-2012 Rail Set, Filter Pan Roller (includes one left and one right)

7 810-2198 Roller, Filter Pan and Rail

8 826-1372 Nut, ¼-20 Hex (Pkg. of 10)

9 823-4675 Bracket, Lid Support

10 200-3556 Guide, Filter Pan Lid

11 809-0503 Screw, 8-32 X ½-inch Slotted Truss Head

12 809-0247 Nut, 8-32 Hex Keps

13 823-3879 Suction Tube

14 200-4408 Rail, Left Filter

15 200-4409 Rail, Right Filter

16 826-1712 Kit, Motor and Gasket 115V 60Hz

17 826-1264 Pump and Gasket Kit 4 GPM 2-piece

816-0093 Gasket, Pump/Motor

* 807-11973 Pump Seal Kit

18 807-2484 Valve, ¼-inch Solenoid

19 813-0165 Elbow, ½-inch 90° Street

20 813-0342 Elbow, ½-inch 45° Street

21 813-0530 Tee, ½-inch X ¼-inch X ½-inch Reducing

22 813-0022 Nipple, ½-inch Close

23 813-0838 Nipple, ¼-inch Close

24 813-0304 Bushing, ½-inch to ¼-inch Flush

25 810-1668 Adapter, ⅝-inch to ½-inch NPT Male

26 810-1669 Adapter, ⅝-inch to ½-inch NPT Female

27 810-1159 Flexline, 5.0-inch Oil Return

28 810-1057 Flexline, 13.0-inch Oil Return

29 810-1055 Flexline, 11.5-inch Oil Return

30 807-3828 Cable, FootPrint Pro Pump Motor

31 826-1375 Screw, 10-32 X ¾-inch Hex Trim Head (Pkg. of 5)

32 200-7112 Bridge, Filter Motor

33 813-0003 Tee, ½-Inch

34 813-0298 Nipple, ½-inch 2.0-inch

35 813-0537 Nipple, ¼-inch 2.0-inch

* 810-1043 Flexline, 9.5-inch Oil Return

* Not illustrated.

8-25

8.6 Frypot Assembly and Thermostat

Frypot P/N 823-5359SP Thermostat P/N 806-7543

8-26

8.7 Oil Return System Components

8-27

8.7 Oil Return System Components (cont.)

ITEM

PART # COMPONENT

1 106-5848 Handle Assembly

2 813-0907 Cap, 15/16-inch Valve Safety

3 807-2103 Microswitch, Straight Lever

4 106-5847 Bracket Assembly, Microswitch

5 210-8998 Bracket, Handle Retainer

6 816-0220 Insulation, Oil Return Microswitch

7 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25)

8 810-3034 Rod, Filter Handle

9 816-0643 Grip, Oil Return Valve Handle

10 809-0601 Clip, Clevis

11 810-2532 Flexline, 7.0-inch

12 810-1668 Adapter, ⅝-inch to ½-inch NPT Male

13a 813-0165 Elbow, ½-inch X 90° Street

13b 813-0908

Adapter, ½-inch NPT M/T 90º (used only on side next to cabinet)

14 810-2944 Valve, ½-inch Ball

15 200-5438 Handle, Rear Flush Valve

16 900-2935 Retainer, Oil Return Valve Nut

17 813-0460 Nipple, ½-inch X 3.0-inch NPT

18 810-3015 Manifold, Two-Station Fryer (use 810-2543 for non-filter units)

19 810-3016 Manifold, Three-Station Fryer (use 810-2544 for non-filter units)

20 810-3017 Manifold, Four-Station Fryer (use 810-2545 for non-filter units)

8-28

8.8 Wiring Connectors, Pin Terminals and Power Cords

1 2 45

3

67 9 10

8

11 13

12

ITEM PART # COMPONENT

Power Cords

* 807-3834 Cable, 3-Phase 4-Wire (Fryer Power Cable)

* 807-3825 Cord, Filter System Power

Connectors

1 807-1068 2-Pin Female

2 807-0158 6-Pin Female

3 807-0156 9-Pin Female

5 807-0159 12-Pin Female

5 807-0875 15-Pin Female

6 807-1067 2-Pin Male

7 807-0157 6-Pin Male

8 807-0155 9-Pin Male

9 807-0160 12-Pin Male

10 807-0804 15-Pin Male

11 826-1341 Terminal, Female Split Pin (Pkg of 25)

12 826-1342 Terminal, Male Split Pin (Pkg of 25)

13 807-2518 Plug, Mate-N-Lock (Dummy Pin)

* Not illustrated.

8-29

8.9 Fasteners

ITEM PART # COMPONENT

* 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap

* 809-0514 Capscrew, 5/16-inch-18 NC Hex

* 809-0448 Clip, Tinnerman

* 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)

* 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)

* 809-0247 Nut, 8-32 Keps Hex

* 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)

* 809-0766 Nut, 10-32 Keps Hex SS

* 809-0581 Nut, ½ NPT Locking

* 809-0020 Nut Cap 10-24 NP

* 826-1372 Nut Grip ¼-inch 1/4-20 Hex NP (Pkg. of 10) (809-0059)

* 809-0417 Nut Flange ¼-inch 1/4-20 Serr

* 809-0535 Nut, "T" ¼-inch-20 x 7/16 SS

* 809-0540 Nut, Lock ½-inch-13 Hex 2-Way ZP

* 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)

* 826-1365 Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)

* 809-0357 Screw, 6 x ⅜-inch Phillips Head NP

* 809-0359 Screw, 8 x ¼-inch Hex Washer Head

* 809-0360 Screw, 8 x ⅜-inch Hex Washer Slot Head

* 826-1371 Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)

* 809-0364 Screw, 8 x ⅝-inch Hex Washer Head ZP

* 809-0518 Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS

* 809-0104 Screw, 8-32 x ½-inch Slotted Head ZP

* 826-1363 Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)

* 826-1360 Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)

* 826-1330 Screw, 10-32 x ⅜-inch Slot Head SS (809-0117)

* 809-1003 Screw, 10-32 x ⅜-inch Hex Trim Head SS

* 826-1375 Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)

* 809-1000 Screw, 10-32 x 1¼-inch Hex Sck C/S

* 826-1374 Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)

* 809-0266 Screw, 10 x ½-inch Phillips Head ZP

* 809-0434 Screw, 10 x ⅜-inch Hex Washer Head NP

* 809-0123 Screw, 10 x ¾-inch Slot Head

* 826-1389 Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)

* 809-0582 Washer ½ NPT Locking

* 809-0184 Washer, #10 LK ZP

* 809-0190 Washer, .625 X .275 X 40 Flat SS

* 809-0191 Washer, Lock 1/4 Spring ZP

* 809-0193 Washer, Flat 1/4 Nylon

* 809-0194 Washer, Flat 5/16 ZP

THIS PAGE INTENTIONALLY LEFT BLANK

Frymaster, L.L.C., 8700 Line Avenue, Shreveport, LA 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support) 1-318-219-7135

819-6203

PRINTED IN THE UNITED STATES SERVICE HOTLINE

1-800-551-8633 NOVEMBER 2008