Frymaster Lov Biela14 Users Manual GEN 2 SP Cover, Front

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SERVICE AND PARTS MANUAL

FRYMASTER BIELA14 SERIES GEN II

LOV™ ELECTRIC FRYER

Frymaster L.L.C., 8700 Line Avenue, Shreveport, LA 71106

PHONE 318-865-1711 FAX 318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE

1-800-24-FRYER MAY 2011

www.frymaster.com email: service@frymaster.com *8196446*

FOR YOUR SAFETY

Do Not Store or use gasoline or other

flammable vapors and liquids in the

vicinity of this or any other appliance.

This equipment chapter is to be

installed in the Fryer Section of the

Equipment Manual.

MANUFACTURED

BY

8700 Line Avenue

SHREVEPORT, LOUISIANA 71106

PHONE: 1-318-865-1711

TOLL FREE: 1-800-551-8633

1-800-24 FRYER

FAX: 1-318-688-2200

NOTICE

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS

MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR

RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS

AUTHORIZED SERVICE CENTERS, AND OR THE PART BEING USED IS MODIFIED FROM

ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMASTER

DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES OR

EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN

WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART AND/OR PART

RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.

NOTICE

This appliance is intended for professional use only and is to be operated by qualified

personnel only. A Frymaster Dean Authorized Service Agency (ASA) or other qualified

professional should perform installation, maintenance, and repairs. Installation,

maintenance, or repairs by unqualified personnel may void the manufacturer’s warranty.

NOTICE

This equipment must be installed in accordance with the appropriate national and local

codes of the country and/or region in which the appliance is installed.

DANGER

All wiring connections for this appliance must be made in accordance with the wiring

diagrams furnished with the equipment. Wiring diagrams are locted on the inside of the

fryer door.

NOTICE TO U.S. CUSTOMERS

This equipment is to be installed in compliance with the basic plumbing code of the

Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service

Sanitation Manual of the U.S. Food and Drug Administration.

NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS

U.S.

This device complies with Part 15 of the FCC rules. Operation is subject to the following

two conditions: 1) This device may not cause harmful interference, and 2) This device must

accept any interference received, including interference that may cause undesired

operation. While this device is a verified Class A device, it has been shown to meet the

Class B limits.

CANADA

This digital apparatus does not exceed the Class A or B limits for radio noise emissions as

set out by the ICES-003 standard of the Canadian Department of Communications.

Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de

classe A et B prescrites dans la norme NMB-003 edictee par le Ministre des Communcations

du Canada.

DANGER

Improper installation, adjustment, maintenance or service, and unauthorized alterations or

modifications can cause property damage, injury, or death. Read the installation, operating,

and service instructions thoroughly before installing or servicing this equipment.

DANGER

The front ledge of this appliance is not a step! Do not stand on the appliance. Serious

injury can result from slips or contact with the hot oil.

DANGER

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or

any other appliance.

DANGER

The crumb tray in fryers equipped with a filter system must be emptied into a fireproof

container at the end of frying operations each day. Some food particles can spontaneously

combust if left soaking in certain shortening material.

WARNING

Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to

seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge

shortening will distort the strip, adversely affecting its fit. It is designed for a tight fit and

should only be removed for cleaning.

DANGER

Adequate means must be provided to limit the movement of this appliance without

depending on or transmitting stress to the electrical conduit. A restraint kit is provided with

the fryer. If the restraint kit is missing contact your local Frymaster Authorized Service

Agency (ASA) for part number 826-0900.

DANGER

This fryer may have two power cords and prior to movement, testing, maintenance and any

repair on your Frymaster fryer; disconnect all electrical power cords from the electrical

supply.

WARNING

Do not use water jets to clean this equipment.

i

i

ii

LOV™ ELECTRIC WARRANTY STATEMENT

Frymaster, L.L.C. makes the following limited warranties to the original purchaser only for this

equipment and replacement parts:

A. WARRANTY PROVISIONS - FRYERS

1. Frymaster L.L.C. warrants all components against defects in material and workmanship for a

period of two years.

2. All parts, with the exception of the frypot, O-rings and fuses, are warranted for two years

after installation date of fryer.

3. If any parts, except fuses and filter O-rings, become defective during the first two years after

installation date, Frymaster will also pay straight-time labor costs up to two hours to replace

the part, plus up to 100 miles/160 km of travel (50 miles/80 km each way).

B. WARRANTY PROVISIONS - FRYPOTS

The frypot has a lifetime parts and labor warranty. If a frypot develops a leak after installation,

Frymaster will replace the frypot, allowing up to the maximum time per the Frymaster time

allowance chart hours of straight-time labor. Components attached to the frypot, such as the

high-limit, probe, gaskets, seals, and related fasteners, are also covered by the lifetime warranty

if replacement is necessitated by the frypot replacement. Leaks due to abuse or from threaded

fittings such as probes, sensors, high-limits, drain valves or return piping are not included.

C. PARTS RETURN

All defective in-warranty parts must be returned to a Frymaster Authorized Factory Service

Center within 60 days for credit. After 60 days, no credit will be allowed.

D. WARRANTY EXCLUSIONS

This warranty does not cover equipment that has been damaged due to misuse, abuse, alteration,

or accident such as:

• improper or unauthorized repair (including any frypot which is welded in the field);

• failure to follow proper installation instructions and/or scheduled maintenance procedures as

prescribed in your MRC cards. Proof of scheduled maintenance is required to maintain the

warranty;

• improper maintenance;

• damage in shipment;

• abnormal use;

• removal, alteration, or obliteration of either the rating plate or the date code on the heating

elements;

• operating the frypot without shortening or other liquid in the frypot;

iii

• no fryer will be warranted under the ten-year program for which a proper start-up form has not

been received.

This warranty also does not cover:

• transportation or travel over 100 miles/160 km (50 miles/80 km each way), or travel over two

hours;

• overtime or holiday charges;

• consequential damages (the cost of repairing or replacing other property which is damaged), loss

of time, profits, use or any other incidental damages of any kind.

There are no implied warranties of merchantability or fitness for any particular use or purpose.

This warranty is applicable at the time of this printing and is subject to change.

ELECTRICAL POWER SPECIFICATIONS

VOLTAGE PHASE WIRE

SERVICE MIN.

SIZE AWG

(mm2)

AMPS PER LEG

L1 L2 L3

208 3 3 6 (16) 39 39 39

240 3 3 6 (16) 34 34 34

480 3 3 8 (10) 17 17 17

220/380 3 4 6 (16) 21 21 21

240/415 3 4 6 (16) 20 20 21

230/400 3 4 6 (16) 21 21 21

iv

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

TABLE OF CONTENTS

CAUTIONARY STATEMENTS ........................................................................................................................................ i

WARRANTY STATEMENT ............................................................................................................................................ ii

ELECTRICAL POWER SPECIFICATIONS ............................................................................................................... iii

CHAPTER 1: Service Procedures

1.1 General ...........................................................................................................................................................1-1

1.2 Replacing a Computer ....................................................................................................................................1-1

1.3 Replacing Component Box Components .......................................................................................................1-1

1.4 Replacing a High-Limit Thermostat ..............................................................................................................1-3

1.5 Replacing a Temperature Probe .....................................................................................................................1-3

1.6 Replacing a Heating Element .........................................................................................................................1-5

1.7 Replacing Contactor Box Components ..........................................................................................................1-7

1.8 Replacing a Frypot .........................................................................................................................................1-8

1.9 Built-In Filtration System Service Procedures ............................................................................................. 1-10

1.9.1 Filtration System Problem Resolution........................................................................................ 1-10

1.9.2 Replacing the Filter Motor, Filter Pump and Related Components ........................................... 1-11

1.9.3 Replacing the Filter Transformer or Filter Relay ....................................................................... 1-13

1.10 ATO (Automatic Top-Off) Service Procedures ........................................................................................... 1-13

1.10.1 ATO Troubleshooting ................................................................................................................ 1-14

1.10.2 ATO Board Pin Positions and Harnesses ................................................................................... 1-15

1.10.3 Replacing the ATO board, LON Gateway, ATO pump relay or Transformer ........................... 1-16

1.10.4 Replacing the ATO Pump .......................................................................................................... 1-16

1.11 MIB (Manual Interface Board) Service Procedures ..................................................................................... 1-16

1.11.1 Manually Draining, Refilling or Filtering with the MIB Board ................................................. 1-17

1.11.2 MIB Troubleshooting ................................................................................................................. 1-18

1.11.3 MIB Pin Positions and Harnesses .............................................................................................. 1-20

1.11.4 MIB Display Diagnostics ........................................................................................................... 1-21

1.11.5 MIB Display Characters ............................................................................................................. 1-22

1.11.6 Replacing the MIB board ........................................................................................................... 1-22

1.11.7 Control Power Reset Switch....................................................................................................... 1-22

1.12 RTI Service Issues ....................................................................................................................................... 1-23

1.12.1 RTI MIB Tests ........................................................................................................................... 1-23

1.12.2 RTI LOV Wiring ........................................................................................................................ 1-24

1.12.3 RTI Plumbing Schematic ........................................................................................................... 1-24

1.12.4 RTI LOV Quick Reference ........................................................................................................ 1-25

1.13 AIF (Automatic Intermittent Filtration) Service Procedures ........................................................................ 1-27

1.13.1 AIF Troubleshooting .................................................................................................................. 1-27

1.13.2 AIF Actuator Board Pin Positions and Harnesses ...................................................................... 1-28

1.13.3 Replacing an AIF Board ............................................................................................................. 1-29

1.13.4 Replacing an Actuator ................................................................................................................ 1-29

1.14 M3000 Computer Service Procedures .......................................................................................................... 1-30

1.14.1 M3000 Computer Troubleshooting ............................................................................................ 1-30

1.14.2 M3000 Useful Codes and Passwords ......................................................................................... 1-33

1.14.3 Service Required Errors ............................................................................................................. 1-34

1.14.4 Error Log Codes ......................................................................................................................... 1-35

1.14.5 Tech Mode ................................................................................................................................. 1-36

1.14.6 M3000 Filter Error Flowchart .................................................................................................... 1-37

1.14.7 M3000 Menu Summary Tree ..................................................................................................... 1-38

1.14.8 M3000 Board Pin Positions and Harnesses ................................................................................ 1-39

1.15 Loading and Updating Software Procedures ................................................................................................ 1-40

1.16 Data Network Flowchart .............................................................................................................................. 1-41

1.17 Interface Board Diagnostic Chart ................................................................................................................. 1-42

1.18 Probe Resistance Chart ................................................................................................................................ 1-43

1.19 Wiring Diagrams .......................................................................................................................................... 1-44

1.19.1 Component Wiring Domestic .....................................................................................................1-44

1.19.2 Component Wiring CE ............................................................................................................... 1-45

v

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

TABLE OF CONTENTS cont.

1.19.3 Component Wiring CSA ............................................................................................................ 1-46

1.19.4 Component Wiring Australia ..................................................................................................... 1-47

1.19.5 Contactor Box-Delta Configuration ........................................................................................... 1-48

1.19.6 Contactor Box-WYE Configuration ........................................................................................... 1-49

1.19.7 Simplified Full-Vat Delta Wiring .............................................................................................. 1-50

1.19.8 Simplified Dual-Vat Delta Wiring ............................................................................................. 1-51

1.19.9 Simplified Full-Vat Export WYE Wiring .................................................................................. 1-52

1.19.10 Simplified Dual-Vat Export WYE Wiring ................................................................................. 1-53

1.19.11 Simplified LOV Wiring ............................................................................................................. 1-54

CHAPTER 2: Parts List

2.1 Accessories .................................................................................................................................................... 2-1

2.2 Doors, Sides, Tilt Housings, Cap N Splash, Top Caps and Casters ............................................................... 2-2

2.3 Drain System Components............................................................................................................................. 2-3

2.3.1 Drain Tube Sections and Associated Parts ................................................................................... 2-3

2.3.2 Drain Valves and Associated Parts .............................................................................................. 2-4

2.4 Electronics and Electrical Components ......................................................................................................... 2-5

2.4.1 Component Boxes ........................................................................................................................ 2-5

2.4.2 Contactor Boxes ........................................................................................................................... 2-7

2.4.3 Heating Element Assemblies and Associated Parts ..................................................................... 2-9

2.4.3.1 Element Assemblies and Hardware .............................................................................. 2-9

2.4.3.2 Element Tube Assemblies .......................................................................................... 2-11

2.4.4 Computers .................................................................................................................................. 2-12

2.4.5 Wiring ........................................................................................................................................ 2-13

2.4.5.1 Contactor Box Wiring Assemblies 12-Pin Dual Vat .................................................. 2-13

2.4.5.2 Contactor Box Wiring Assemblies 12-Pin Full Vat ................................................... 2-13

2.4.5.3 Contactor Box Wiring Assemblies 6-Pin Left Element ............................................. 2-14

2.4.5.4 Contactor Box Wiring Assemblies 9-Pin Right Element ........................................... 2-14

2.4.5.5 Main Wiring Harnesses .............................................................................................. 2-15

2.4.5.6 Component Box and Filter Pump Wiring Harnesses .................................................. 2-16

2.4.5.7 Interface Board to Controller Wiring Harness 15-Pin ................................................ 2-16

2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses ......................................................... 2-17

2.5 Filtration System Components ..................................................................................................................... 2-18

2.5.1 Filtration Components .................................................................................................................. 2-18

2.5.2 Auto Intermittent Filtration Components ..................................................................................... 2-20

2.5.2.1 LOV Indicator Lights Assembly ................................................................................ 2-20

2.5.2.2 Manual Interface Board Assembly ............................................................................. 2-20

2.5.2.3 AIF Linear Actuator Board Assembly ....................................................................... 2-21

2.5.2.4 LOV PCB Board Matrix ............................................................................................ 2-21

2.6 Frypot Assemblies and Associated Components ......................................................................................... 2-22

2.7 Oil Return Manifolds ................................................................................................................................... 2-24

2.8 Return Valves and Associated Parts ............................................................................................................ 2-24

2.9 Auto Top Off Components .......................................................................................................................... 2-25

2.9.1 JIB Basket .................................................................................................................................... 2-25

2.9.2 JIB Cap and Pick Up Assembly ................................................................................................... 2-25

2.9.3 Automatic Top Off Board Assembly ........................................................................................... 2-26

2.9.4 ATO Pump Assembly .................................................................................................................. 2-27

2.9.5 ATO Pump Assembly Service Kit (Larger Top Off Lines) ......................................................... 2-28

2.10 RTI................................................................................................................................................................ 2-29

2.10.1 RTI Manifold and Accessories ..................................................................................................... 2-29

2.10.2 RTI Dispose Waste Valve ............................................................................................................ 2-31

2.10.3 RTI test Box ................................................................................................................................. 2-31

2.11 Wiring Connectors, Pin Terminals and Power Cords .................................................................................. 2-32

2.12 Fasteners ...................................................................................................................................................... 2-33

1-1

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.1 General

Before performing any maintenance on your Frymaster fryer, disconnect the fryer from the electrical

power supply.

WARNING

To ensure the safe and efficient operation of the fryer and hood, the electrical plug for

the 120-volt line, which powers the hood, must be fully engaged and locked in its pin

and sleeve socket.

When electrical wires are disconnected, it is recommended that they be marked in such a way as to

facilitate re-assembly.

1.2 Replacing a Computer

1. Disconnect the fryer from the electrical power supply.

2. The computer bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

3. Remove the two screws from the upper corners of the control panel. The control panel is hinged at

the bottom and will swing open from the top.

4. Unplug the wiring harnesses from the connectors on the back of the computer, marking their

position for reassembly, and disconnect the grounding wires from the terminals. Remove the

computer panel assembly by lifting it from the hinged slots in the control panel frame.

5. Install the replacement computer. Reinstall the control panel assembly by reversing steps 1 thru 4.

6. Setup the computer following the instructions on page 4-9 in the Installation and Operation

manual. Setup MUST be performed after replacement.

7. Once setup is complete on all replaced computers, reset all control power following the

instructions in section 1.11.7 on page 1-22 to readdress the new M3000 computer. Check software

version and if necessary update the software. If a software update was necessary, follow the

instructions to update the software in section 1.15

1.3 Replacing Component Box Components

1. Disconnect the fryer from the electrical power supply.

2. The computer bezel is held in place by tabs at the top and bottom. Slide the metal bezel up to

disengage the lower tabs. Then slide the bezel down to disengage the upper tabs.

Ground Wire Terminal

20-Pin Connecto

r

Ground Wire Terminal

Communication

Harnesses Locator Wire

1-2

3. Remove the two screws from the upper corners of the computer and allow the computer to swing

down.

4. Unplug the wiring harnesses and disconnect the grounding wires from the terminals on the back of

the computer. Remove the computer assembly by lifting it from the hinge slots in the control panel

frame.

5. Disconnect the wiring from the component to be replaced, being sure to make a note of where each

wire was connected.

6. Dismount the component to be replaced and install the new component, being sure that any

required spacers, insulation, washers, etc. are in place.

NOTE: If more room to work is required, the control panel frame assembly may be removed by

removing the hex-head screws which secure it to the fryer cabinet (see illustration below). If this

option is chosen, all computer assemblies must be removed per steps 1 thru 4 above. The cover

plate, on the lower front of the component box, may also be removed to allow additional access if

desired.

Remove these three

screws at each end.

Remove these two screws

from the center supports.

Removing the Control Panel Frame and Top Cap Assembly

7. Reconnect the wiring disconnected in step 5, referring to your notes and the wiring diagrams on

the fryer door to ensure that the connections are properly made. Also, verify that no other wiring

was disconnected accidentally during the replacement process.

8. Reverse steps 1 through 4 to complete the replacement and return the fryer to service.

1-3

1.4 Replacing a High-Limit Thermostat

1. Remove the filter pan and lid from the unit. Drain the frypots into an McDonald’s Shortening

Disposal Unit (MSDU) or other appropriate METAL container using the computer “drain to pan

option” or using the MIB board in manual mode.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of

the fryer.

3. Remove the four screws from both the left and right sides of the lower back panel.

4. Locate the high-limit that is being replaced and follow the two-black wires to the 12-pin connector

C-6. Note where the leads are connected prior to removing them from the connector. Unplug the

12-pin connector C-6 and using a pin-pusher push the pins of the high-limit out of the connector.

5. Carefully unscrew the high-limit thermostat to be replaced.

6. Apply Loctite™ PST 567 or equivalent sealant to the threads of the replacement and screw it

securely into the frypot.

7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left

half of a dual-vat unit (as viewed from the rear of the fryer) the leads go into positions 1 and 2 of

the connector. For the right half of a dual-vat unit (as viewed from the rear of the fryer), the leads

go into positions 7 and 8. In either case, polarity does not matter.

8. Reconnect the 12-pin connecting plug C-6. Use wire ties to secure any loose wires.

9. Reinstall the back panels, contactor plug guards, reposition the fryer under the exhaust hood, and

reconnect it to the electrical power supply to return the fryer to service.

1.5 Replacing a Temperature Probe

1. Lift the element out of the oil.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of

the fryer.

3. Remove the four screws from both sides of the lower back panel. Then remove the two screws on

both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to

remove from the fryer.

1-4

4. Locate the red (or yellow) and white wires of the temperature probe to be replaced. Note where

the leads are connected prior to removing them from the connector. Unplug the 12-pin connector

C-6 and using a pin-pusher push the pins of the temperature probe out of the connector.

5. Remove the securing probe bracket and metal tie wraps that secure the probe to the element (see

illustration below). Remove the ground clip on the probe shield.

Probe

Bracket

Probe

Leads

Metal Wire Tie

6. Gently pull on the temperature probe and grommet, pulling the wires up the rear of the fryer and

through the element tube assembly.

7. Insert the replacement temperature probe (wires first) into the tube assembly ensuring that the

grommet is in place. Secure the probe to the elements using the bracket which was removed in

Step 5 and the metal tie wraps which were included in the replacement kit.

8. Route the probe wires out of the tube assembly following the element wires down the back of the

fryer through the Heyco bushings to the 12-pin connector C-6. Secure the wires to the sheathing

with wire ties. Attach the ground clip.

9. Insert the temperature probe leads into the 12-pin connector C-6 (see illustration below). For full-

vat units or the right half of a dual-vat unit (as viewed from the rear of the fryer) the red (or

yellow) lead goes into position 3 and the white lead into position 4 of the connector. For the left

half of a dual-vat unit (as viewed from the rear of the fryer), the red (or yellow) lead goes into

position 9 and the white lead into position 10. NOTE: Right and left refer to the fryer as viewed

from the rear.

10. Secure any loose wires with wire ties, making sure there is no interference with the movement of

the springs. Rotate the elements up and down, making sure that movement is not restricted and

that the wires are not pinched.

11. Reinstall the tilt housing, back panels and contactor plug guards. Reposition the fryer under the

exhaust hood and reconnect it to the electrical power supply to return the fryer to service.

1-5

1.6 Replacing a Heating Element

1. Perform steps 1-5 of section 1.5, Replacing a Temperature Probe.

2. Disconnect the wire harness containing the probe wiring, where the temperature probe is attached

to the element being replaced. Using a pin pusher, disconnect the probe wires from the 12-pin

connector.

3. In the rear of the fryer disconnect the 6-pin connector for the left element (as viewed from the front

of the fryer) or the 9-pin connector for the right element from the contactor box. Press in on the

tabs on each side of the connector while pulling outward on the free end to extend the connector

and release the element leads (see photo below). Pull the leads out of the connector and out of the

wire sleeving.

4. Raise the element to the full up position and support the elements.

5. Remove the hex head screws and nuts that secure the element to the tube assembly and pull the

element out of the frypot. NOTE: The nuts inside the tube can be held and removed using the RE

element tube nut spanner, PN# 2304028. Full-vat elements consist of two dual-vat elements

clamped together. For full-vat units, remove the element clamps before removing the nuts and

screws that secure the element to the tube assembly.

6. If applicable, recover the probe bracket and probe from the element being replaced and install

them on the replacement element. Install the replacement element in the frypot, securing it with the

nuts and screws removed in Step 5 to the tube assembly. Ensure the gasket is between the tube and

element assembly.

7. Route the element leads through the element tube assembly and into the wire sleeving to prevent

chafing. Ensure that the wire sleeving is routed back through the Heyco bushing, keeping it clear

from the lift springs (see photos next page). Also ensure that the wire sleeving extends into the

tube assembly to protect the edge of the tube assembly from chafing the wires. Press the pins into

the connector in accordance with the diagram on the following page, and then close the connector

to lock the leads in place. NOTE: It is critical that the wires be routed through the sleeving to

prevent chafing.

1-6

1

4

2

5

3

6

1

4

2

5

3

6

789

5

R4R

6

R1R

2

R

3R

Index Marker marks

Position 1

5L 4L6L 1L2L3L

Full vat element wire routing

Pull the element wires through the

bushings on either side of the frypot

and down the back. Element wires

should be routed to the right of the

ATO temperature probe on the back

wall of the frypot.

Dual vat element wire routing

Pull the element wires through the

bushings on either side of the frypot

and down the back. Element wires

should be routed to the center of the

frypot between the ATO temperature

probes.

Element grounding and wire

routing

To ground the element wires, use the

hole in the frypot frame located under

the bushing that the element wires pass

through. Using a screw through the

ground wires ring terminal, connect it

to the frypot using the probe ground

clip. Use a tie wrap to tie up half of the

element wires after the wires are pulled

through the bushing. Do not pull tie

wrap tight, leave it slack at about one

inch

1-7

8. Reconnect the element connector ensuring that the latches lock.

9. Insert the temperature probe leads into the 12-pin wiring harness connector (see illustration

below). For full-vat units or the right half of a dual-vat unit, the red lead goes into position 3 and

the white into position 4. For the left half of a dual-vat unit, the red lead goes into position 9 and

the white into position 10. NOTE: Right and left refer to the fryer as viewed from the rear.

10. Reconnect the 12-pin connector of the wiring harness disconnected in Step 2.

11. Lower the element to the full down position.

12. Reinstall the tilt housing, back panels and contactor plug guard. Reposition the fryer under the

exhaust hood, and reconnect it to the electrical power supply.

1.7 Replacing Contactor Box Components

1. If replacing a contactor box component in boxes above the filter pan, first remove the filter pan

and lid from the unit. If replacing components in fryers tht have ATO boxes, the ATO box may

require removal.

2. Disconnect the fryer from the electrical power supply.

3. Remove the two screws securing the cover of the contactor box. The contactor boxes above the

filter pan are accessed by sliding under the fryer. They are located to the left and right above the

guide rails (see photo below). The contactor boxes for frypots not over the filter pan are accessed

by opening the fryer door directly under the affected frypot.

Remove two screws to access contactor box components above the filter

pan.

1-8

4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is

required to replace the component.

5. After performing necessary service, reverse steps 1-4 to return the fryer to operation.

Left and right views of mechanical contactor box components.

Sometimes it is necessary to remove the entire contactor box to repair. Below are the instructions for

removing the far left contactor box.

1. Remove fryers from hood and remove all power to fryers.

2. Remove lower back panel.

3. Remove filter pan, lid and downspout splash shield.

4. Remove clevis clip from dispose handle at rear of fryer and let handle drop out of waste valve

bracket.

5. Remove two screws holding waste valve handle at front of fryer and remove bracket and handle

from fryer.

6. Remove AIF board and tuck wires out of the way of the contactor box for box removal.

7. Remove shipping brace that supports filter pump shelf brace to top of contactor box.

8. Remove contactor box cover.

9. Unplug all wiring from front and rear of contactor box.

10. Remove two screws that hold element wire shield to rear of contactor box and remove wire shield.

11. Remove two screws that support contactor box at rear of box.

12. Remove two screws that support contactor box at front of box.

13. Lift contactor box up to clear left frame rail and slide to the right far enough that the left rear

corner of the pump and motor shelf protrude inside of the contactor box slightly.

14. Tip front of contactor box down and to the right slightly and then pull out from opening where

filter pan lid would rest.

15. Reverse above steps for reinstallation.

1.8 Replacing a Frypot

1. Drain the frypot into the filter pan or, if replacing a frypot over the filter system, into a

McDonald’s Shortening Disposal Unit (MSDU) or other appropriate METAL container. If

replacing a frypot over the filter system, remove the filter pan and lid from the unit.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

1-9

3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the

upper tabs.

4. Remove the two screws from the upper corners of the computers and allow them to swing down

(see illustration and photo on page 1-1).

5. Unplug the wiring harnesses and ground wires from the backs of the computers. Remove the

computers by lifting them from the hinge slots in the control panel frame.

6. Remove the tilt housing and back panels from the fryer. The tilt housing must be removed first in

order to remove the upper back panel.

7. To remove the tilt housing, remove the hex-head screws from the rear edge of the housing. The

housing can be lifted straight up and off the fryer.

8. Remove the control panel by removing the screw in the center and the nuts on both sides.

9. Loosen the component boxes by removing the screws, which secure them in the cabinet.

10. Dismount the top cap by removing the nuts at each end that secure it to the cabinetry.

11. Remove the hex head screw that secures the front of the frypot to the cabinet cross brace.

12. Remove the top-connecting strip that covers the joint with the adjacent frypot.

13. Unscrew the nut located on the front of each section of drain tube, and remove the tube assembly

from the fryer.

14. Remove the actuators from the drain and return valves and disconnect the wiring.

15. Disconnect any auto filtration probes and auto top off sensors and wiring.

16. At the rear of the fryer, unplug the 12-pin connector C-6 and, using a pin pusher, disconnect the

high-limit thermostat leads. Disconnect any other probe wiring.

17. Disconnect the oil return flexline(s).

18. Raise the elements to the “up” position and disconnect the element springs.

19. Remove the machine screws and nuts that secure the element tube assembly to the frypot.

Carefully lift the element assembly from the frypot and secure it to the cross brace on the rear of

the fryer with wire ties or tape.

20. Carefully lift the frypot from the fryer and place it upside down on a stable work surface.

21. Recover the drain valve(s), oil return flexline connection fitting(s), actuators, AIF boards and high-

limit thermostat(s) from the frypot. Clean the threads and apply Loctite™ PST 567 or equivalent

sealant to the threads of the recovered parts and install them in the replacement frypot.

22. Carefully lower the replacement frypot into the fryer. Reinstall the hex head screw removed in

step 11 to attach the frypot to the fryer.

1-10

23. Position the element tube assembly in the frypot and reinstall the machine screws and nuts

removed in step 19.

24. Reconnect the oil return flexlines to the frypot, and replace aluminum tape, if necessary, to secure

heater strips to the flexlines.

25. Insert the high-limit thermostat leads disconnected in step 16 (see illustration on page 1-3 for pin

positions).

26. Reconnect the actuators, ensuring the correct position of the drain and return valves.

27. Reconnect the auto filtration and auto top off probes.

28. Reinstall the drain tube assembly.

29. Reinstall the top connecting strips, top cap, tilt housing and back panels.

30. Reinstall computers in the control panel frame and reconnect the wiring harnesses and ground

wires.

31. Reposition the fryer under the exhaust hood and reconnect it to the electrical power supply.

1.9 Built-in Filtration System Service Procedures

1.9.1 Filtration System Problem Resolution

One of the most common causes of filtration problems is placing the filter pad/paper on the bottom of

the filter pan rather than over the filter screen.

CAUTION

Ensure that filter screen is in place prior to filter pad/paper placement and filter pump

operation. Improper screen placement is the primary cause of filtration system

malfunction.

Whenever the complaint is “the pump is running, but no oil is being filtered,” check the installation of

the filter pad/paper, and ensure that the correct size is being used. While you are checking the filter

pad/paper, verify that the O-rings on the pick-up tube of the filter pan are in good condition. A

missing or worn O-ring allows the pump to take in air and decrease its efficiency.

If the pump motor overheats, the thermal overload will trip and the motor will not start until it is reset.

If the pump motor does not start, press the red reset switch (button) located on the rear of the motor.

If the pump starts after resetting the thermal overload switch, then something is causing the motor to

overheat. A major cause of overheating is when several frypots are filtered sequentially, overheating

the pump and motor. Allow the pump motor to cool at least 30 minutes before resuming operation.

Pump overheating can be caused by:

1-11

• Solidified shortening in the pan or filter

lines, or

• Attempting to filter unheated oil or

shortening (cold oil is more viscous,

overloading the pump motor and causing

it to overheat).

If the motor runs but the pump does not return

oil, there is a blockage in the pump. Incorrectly

sized or installed paper/pads will allow food

particles and sediment to pass through the filter

pan and into the pump. When sediment enters

the pump, the gears bind, causing the motor to

overload, again tripping the thermal overload.

Shortening that has solidified in the pump will

also cause it to seize, with the same result.

A pump seized by debris or hard shortening can

usually be freed by manually moving the gears

with a screwdriver or other instrument.

Disconnect power to the filter system, remove the input plumbing from the pump, and use a

screwdriver to manually turn the gears.

● Turning the pump gears in reverse will release a hard particle.

● Turning the pump gears forward will push softer objects and solid shortening through the pump

and allow free movement of the gears.

Incorrectly sized or installed paper/pads will also allow food particles and sediment to pass through

and clog the suction tube on the bottom of the filter pan. Particles large enough to block the suction

tube may indicate that the crumb tray is not being used. Pan blockage can also occur if shortening is

left in the pan and allowed to solidify. Blockage removal can be accomplished by forcing the item out

with an auger or drain snake. Compressed air or other pressurized gases should not be used to force

out the blockage.

1.9.2 Replacing the Filter Motor, Filter Pump, and Related Components

1. Remove the filter pan and lid from the unit. Drain the frypots into a McDonald’s Shortening

Disposal Unit (MSDU) or other appropriate metal container.

DANGER

DO NOT drain more than one full frypot or two split frypots into the MSDU at one time.

2. Disconnect the fryer from the electrical power supply and reposition it to gain access to both the

front and rear.

3. Disconnect the flexline running to the oil-return manifold at the rear of the fryer as well as the

pump suction flexline at the end of the filter pan connection (see photo on the following page).

Sediment Particle

Oil Flow

Up for reverse

Down for forward

Sediment Particle

1-12

Disconnect flexlines indicated by the arrows.

4. Loosen the nut and bolt which secure the bridge to the oil-return manifold.

5. Remove the cover plate from the front of the motor and disconnect the motor wires.

6. Remove the two nuts and bolts which secure the front of the bridge to the cross brace and carefully

slide the bridge rearward off the cross brace until its front end can be lowered to the floor. Undo

the single nut holding it in place in back. Be careful not to let the rear of the bridge slip off the

manifold at this point.

7. Get a good grip on the bridge, carefully pull it forward off the oil-return manifold, and lower the

entire assembly to the floor. Once on the floor, pull the assembly out the front of the fryer.

8. When required service has been completed, reverse steps 4-7 to reinstall the bridge.

9. Reconnect the unit to the electrical power supply, and verify that the pump is functioning correctly

using the MIB board in manual mode (i.e., using the fill function when engaged, the motor should

start and there should be strong suction at the intake fitting and outflow at the rear flush port.)

10. When proper operation has been verified, reinstall the back panels and the filter pan and lid.

11. Reconnect it to the electrical power supply and reposition the fryer under the exhaust hood to

return the fryer to service.

1.9.3 Replacing the Transformer or Filter Relay

Disconnect the fryer from the electrical power supply. Remove the left computer from the fryer to

expose the interior of the left component box. The transformer and relay on the left are located as

shown in the illustration on the next page. NOTE: The right component box is identical to the left

except that the transformer and relay on the left side are not present. Once replaced, reconnect the

power.

When replacing a filter relay in the left component box, ensure the 24VDC relay (8074482) is used.

Similar Frymaster fryers use a 24VAC relay, which can lead to confusion. The 24VDC is used in the

LOV™ fryer.

1-13

1.10 ATO (Automatic Top-off) Service Procedures

The automatic top-off system is activated when the oil level falls below a sensor in the rear of the frypot.

The signal is sent to the ATO board to engage the return actuator to the frypot and turn on the ATO pump.

The pump draws oil from the JIB (Jug In Box) through the rear return manifold into the rear of the frypot.

Once the oil level has satisfied the sensor, the pump turns off and the actuator closes.

The ATO board is located inside the box, behind the JIB (see Figure 1).

The power for the ATO board is supplied from the right hand component

box. The power passes through the transformer inside the ATO box to the

board.

Figure 1

1.10.1 ATO (Automatic Top-off) Troubleshooting

Problem Probable Causes Corrective Action

Frypot tops off cold. Incorrect setpoint Ensure setpoint is correct.

No power to ATO board

A. J5 connection unplugged

B. Fuse blown

C. Transformer malfunction

A. Check to ensure J5 on front of ATO

board is fully locked into connector.

B. Ensure fuse below right control box is

not blown and fuse on the right side of

ATO box is not blown.

C. Check that proper voltage is present at

transformer. See table in section 1.10.2.

The yellow JIB low light

won’t illuminate.

A. Loose wire connection

B. Power in the component box is not

present.

C. Failed transformer.

A. Ensure the yellow LED is securely

attached to plug J6 on the ATO board.

B. Ensure power is present in the

component box.

C. If power is present in component box,

check the transformer for correct

voltage.

One vat tops off but

other vats fail to top off.

A. Loose wire connection.

B. Actuator issue

A. Ensure all wiring harnesses are securely

connected to ATO board and solenoids.

B. Check return actuator to ensure actuator

is functional.

Incorrect vat tops off. A. Wired incorrectly.

B. Flexlines connected to wrong vat.

A. Check wiring.

B. Switch flexlines to correct vat.

1-14

Problem Probable Causes Corrective Action

Frypots won’t top off.

A. Empty JIB.

B. Probe temperature lower than setpoint.

C. Oil is too cold.

D. Bad Connection

E. ATO board power loss

F. Failed transformer/harness

G. ATO pump failed

H. Failed ATO board.

I. ATO lines/pump plugged

A. Ensure JIB has oil.

B. Check to see that fryer is heating.

Fryer temperature must be at setpoint.

Check probe resistance. If probe is

bad, replace the probe.

C. Ensure that the oil in the JIB is above

70°F (21°C).

D. With the computer OFF, press TEMP

button and ensure the ATO software

version appears. If not, the connection

between the AIF and the ATO board

may be bad. Ensure the 6-pin CAN

connectors are tight between AIF (J4

and J5) and ATO (J10) boards.

E. Power to the ATO board has been cut

off. Restore power to the board and

clear any service required errors.

F. Ensure transformer in ATO box is

functioning properly. Check power

from transformer to ATO board.

Ensure all harnesses are plugged

securely into place.

G. Ensure pump is operational. Check

voltage to pump. Replace the pump if

defective.

H. Check for proper voltages using the pin

position chart found on page 1-15. If

ATO found defective, replace ATO

board and clear any errors.

I. Clear the lines/pump.

One vat doesn’t top off.

A. Filter error exists.

B. Actuator, pump, loose connection, RTD

or ATO issue.

A. Clear filter error properly. When

change filter pad YES/NO is displayed,

do NOT press any button until the pan

has been removed for at least thirty

seconds. After thirty seconds have

elapsed, the computer returns to OFF or

last display.

B. Check actuator, ATO pump, wire

connections, RTD and ATO board.

M3000 displays

SERVICE

REQUIRED – ATO

BOARD

A. Loose or bad fuse

B. Bad Connection

C. ATO Board power loss

A. Ensure fuse on right side of ATO box is

secure and good. If the computer

above the ATO box is missing power

check the fuse below the component

box.

B. With the computer OFF, press TEMP

button and ensure the ATO software

version appears. If not, the connection

between the AIF and the ATO board

may be bad. Ensure the 6-pin CAN

connectors are tight between AIF (J4

and J5) and ATO (J9 or J10) boards.

C. Power to the ATO board has been cut

off. Ensure there is correct voltage to

the ATO transformer. Restore power to

the board and clear any service required

errors.

1-15

1.10.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses

Connector From/To Harness #

Pin

# Function Voltage

Wire

Color

J8

RTI Add Solenoid

8074671

1 24VAC Ret 24VAC Black

2

3

ATO Pump Relay 4 24VAC Ret 24VAC Black

5

6

7

JIB Reset Switch 8 JIB Low Reset 16VDC Black

RTI Add Solenoid 9 24VAC 24VAC Red

10

11

ATO Pump Relay 12 24VAC 24VAC Red

13

14

15

JIB Reset Switch 16 Ground 16VDC Red

J4 (Rear) /

J5 (Front)

Transformer 8074553

1 24VAC Ret 24VAC Orange

2 24VAC Blue

3

4

5 12VAC Ret 12VAC Red

6 12VAC Brown

ATO 4 & 5 Battery

Jumper 8074657 7 Jumper Ohm Black

8 Jumper Black

J3 - Vat #3

J2 - Vat #2

J1 - Vat #1 ATO RTD 8074655 - Vat #1

8074654 - Vat #2

8074621 - Vat #3

1 DV - Probe Ground

Ohm

White

2 DV - Probe Red

3 FV - Probe Ground White

4 FV - Probe Red

J6 Orange LED 8074555

1 16VDC 16VDC Black

2 16VDC Ret Red

J7

1

2

3 Ground

4 RB7/DATA

5 RB6/CLOCK

J10

Network Resistor

(pins 2 & 3)

or to next ATO Board (4

& 5 vat units)

8074552

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

J9 AIF J5 8074546

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

1-16

1.10.3 Replacing the ATO board, LON Gateway, ATO pump relay or Transformers

Disconnect the fryer from the electrical power

supply. Locate the ATO box (see Figure 1 on page

12), behind the JIB (Jug In Box). Remove the cover

to expose the transformers, relay and LON gateway

(if installed) (see Figure 2). Mark and unplug any

wires or harnesses. Once the LON gateway is

removed the ATO board is visible (see Figure 3).

Replace the defective component and reattach all

wires or harnesses. Replace the cover. Once

replaced, CYCLE POWER TO ENTIRE FRYER

SYSTEM. See section 1.11.7 on page 1-22 to reset

control power. Check software version and if

necessary update the software. If a software update

was necessary, follow the instructions to update the

software in section 1.15

Figure 2 Figure 3

Press the TEMP button on one of the M3000 computers, with the computer in the OFF position, to verify

software version of the ATO. If the version is not visible, the ATO may not be connected properly.

1.10.4 Replacing the ATO Pump

Disconnect the fryer from the electrical power

supply. Locate the ATO pump (see Figure 4), behind

the ATO box. Mark and unplug any wires or

harnesses. Press up from the bottom on the quick

disconnects to release the plumbing (see Figure 5).

The plumbing can be pulled from the pump. Loosen

the four nuts attaching the pump to the pump tray.

Replace the defective component and reverse above

steps. Once replaced, reconnect the power.

Figure 4 Figure 5

1.11 MIB (Manual Interface Board) Service Procedures

The MIB (Manual Interface Board) oversees and controls filtration. It receives and sends data over the CAN

(Controller Area Network) to and from various sensors and computers. It activates the filtration cycle,

controlling when actuators should open and close.

The MIB controller is located inside the left cabinet (see Figure 6). In normal operation a cover hides the MIB

controls and only the LED display is visible. The cover is held in place with three torx screws. In normal

operation, an “A” is displayed for automatic mode. The MIB control board is useful for diagnostic purposes. It

allows manual operation of both the actuators and filter pump without using the M3000 computer.

Figure 6: MIB controller cover.

Figure 7

Reset Switch

Drain Switch

Return Switch

Mode Display

Vat Selector

Switch

Manual /Auto

Switch

1-17

Buttons and LED’s

Manual – This button is used to toggle between auto and manual filtration mode. A corresponding

LED is lit when in Manual mode. When pressed, a message will be sent to all vats, indicating the

mode has changed.

The following buttons are inoperable in auto mode:

Select - This button is used to scroll through available vats, choosing one to be manually filtered.

Drain – This button is used to open and close the drain on the vat indicated on the display. It’s

embedded LED indicates the following activity:

Blink: Actuator is moving or awaiting a response from the AIF board.

Constant Illumination: Drain open.

No Illumination: Drain closed.

Return – This button is used to open and close the return valve on the vat indicated on the display.

When pressed and held, it also turns on and off the pump. It’s embedded LED indicates the following

activity:

Blink: Actuator is moving or awaiting a response from the AIF board.

Constant Illumination: Return valve open.

No Illumination: Return valve closed.

1.11.1 Manually Draining, Refilling or Filtering using the MIB board

Press the manual/auto switch to set to manual.

The LED on the manual key will illuminate and

a vat number is displayed (see Figure 8).

Figure 8

Press the vat selector switch to change vats (see

Figure 9).

Figure 9

Pressing the drain or the return switch

illuminates and activates the drain or return

valve for the vat indicated. Pressing and holding

the return switch while the return is open

activates the filter motor and pump (see Figure

10).

Pressing the manual/auto switch will return to

automatic mode.

Figure 10

1-18

1.11.2 MIB (Manual Interface Board) Troubleshooting

Problem Probable Causes Corrective Action

Auto filtration won’t

start.

A. Filter pan out of position.

B. Oil level too low.

C. Ensure MIB board is not in

manual mode.

D. Ensure MIB cover is not

damaged and pressing against

buttons.

E. Filter relay has failed.

F. AIF disable is set to YES, blue

light doesn’t light.

G. Filter motor thermal switch is

tripped.

H. AIF clock enabled

A. Ensure filter pan is fully inserted into fryer.

If the MIB board displays a “P” the pan is

not fully engaged into the pan switch.

B. Ensure the oil level is above the top oil

level sensor.

C. Ensure MIB board is in “A” automatic

mode.

D. Remove and replace cover and see if

filtration will start.

E. Replace filter relay with part number 807-

4482 24VDC relay.

F. Set AIF disable in Level 1 to NO.

G. Press filter motor thermal switch.

H. Ensure AIF clock is set to disabled.

MIB display shows

something other than

an “A” or vat number.

An error has occurred and

displayed character indicates

error.

See MIB display diagnostics on page 1-21 for

explanation.

No power present at

the MIB board Transformer has failed in left

component box.

Check output on the left transformer in left

component box; should read 24VAC. If not

replace transformer.

MIB will not clear

error. Error remains in non-volatile

memory.

Press and hold reset button in top right corner

of MIB board for five seconds. The drain,

return and manual/auto LEDS will illuminate

and the MIB will reset and clear any remaining

errors from memory. Allow 60 seconds to reset.

If an error still exists, then another issue exists.

MIB indicates

incorrect number of

vats.

A. Network is not terminated

correctly.

B. Wiring harnesses are loose or

damaged.

C. An AIF board issue.

D. Locator pin issue.

A. Ensure the CAN bus system is terminated at

BOTH ENDS (on the M3000 connector J6

and on the ATO board connector J9) with a

resistor equipped 6-pin connector.

B. Unplug and reseat all wiring harnesses in

CAN system. Resistance between pins 2

and 3 on the CAN network connectors

should be 120 ohms.

C. Check software version numbers on all

M3000 computers and ensure all are display

an AIF version. If an AIF version is

missing, the AIF board may be missing

power or bad. Check pins 5 and on J4 and

J5 of the affected AIF board for proper

voltage.

D. The locator pin in J2 of the AIF board is

either loose or in the incorrect position. See

the charts on page 1-55 of this manual for

proper pin position.

1-19

Problem Probable Causes Corrective Action

MIB board alternating

“E” and “vat number

and side”.

Network error on the CAN bus

communication.

A. Ensure the CAN bus system is terminated at

BOTH ENDS (on the M3000 connector J6

and on the ATO board connector J10) with a

resistor equipped 6-pin connector.

B. With the computer OFF, press TEMP button

and ensure the AIF version appears. If not,

the 24V to the AIF boards may be missing.

Ensure all 6-pin CAN connectors are tight

between the M3000 (J6 and J7), MIB (J1

and J2), AIF (J4 and J5) and ATO (J10)

boards.

C. With the computer OFF, press TEMP button

and ensure the ATO version appears. If not,

check the CAN wire harness between the

AIF board J4 or J5 and the ATO board J9 or

J10. The ATO fuse on the right side of the

ATO box may be loose or blown; the 110V

to the ATO transformer may be missing or

the transformer bad. The J4/J5 connector

may be loose. Is the right computer

functioning? If not the fuse below the

contactor box may be loose or blown.

D. Check to see if MIB has 24V on pins 5 and

6 of J2. Check to see if 24V is present on

pins 5 and 6 of wire harness plugging into J4

or J5 of the first AIF board. If 24V missing,

check the pins. Replace the harness if

necessary.

E. Check continuity between each color wire

on the CAN connectors into J7 on the far

right computer and J10 on back of the ATO

board (black to black, white to white, and

red to red), and ensure there is no continuity

between different color wires (black to red,

red to white, and white to black).

F. Ensure black computer locator wires are

connected from ground to correct pin

position (see drawing 8051734 page 1-55).

G. Ensure all boards have the corner ground

wire attached and tightened.

H. The locator pin in J2 of the AIF board is

either loose or in the incorrect position. See

the charts on page 1-55 of this manual for

proper pin position.

I. Bad MIB and/or AIF board.

J. Broken resistor lead. Unwrap the resistor

leads and check ends.

1-20

1.11.3 MIB (Manual Interface Board) Pin Positions and Harnesses

Connector From/To Harness # Pin # Function Voltage Wire Color

J1 M3000 J7 8074546

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4

5

6

J2 AIF J4 8074547

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

J5

Transformer

8074649

RTI

8074844

NON-RTI

1 24VAC 24VAC Black

2 24VAC Ret White

Filter Relay 3 Pump Motor 24VDC Red

4 Pump Motor Green

Blue LED 5 Blue LED + 24VDC Red

6 Blue LED - Black

RTI Open Switch 7 Open Switch + Black

RTI Closed Switch 8 Closed Switch + Red

9

10

Pan Switch 11 Pan Sw + 24VDC Black

12 Pan Sw - Red

13

14

RTI Open Switch 15 Ground - White

RTI Closed Switch 16 Ground - Green

J6 To RTI connection in

rear of fryer 8074760

1 From RTI transformer 24VAC Black

2 Common White

3 To RTI "Add Pump" Relay 24VAC Green

4

5

6

7

8

From RTI "Waste Tank Full

Sensor" Test Pins 2 to 8

24VAC –

Full

0VAC –

Not Full Red

1-21

1.11.4 MIB (Manual Interface Board) Display Diagnostics

DISPLAY LED EXPLANATION

Drain

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

On Drain valve on vat # is open

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

Off Drain valve on vat # is closed

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

Blink Drain valve on vat # is opening or closing or an

error condition may exist.

Return

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

On Return valve on vat # is open

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

Off Return valve on vat # is closed

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

Blink Return valve on vat # is opening or closing or an

error condition may exist

Network

N Network error, displays for 10 seconds if no

communications are received from the M3000

within 10 seconds after power on or MIB reset.

Resetting

r An “r” is displayed for ten seconds or until

communication is received from the M3000 after a

power on or MIB reset.

Miscellaneous

E alternating with vat # (The vat

number is followed by an “L” to

indicate left side of a split vat or an

“r” to indicate the right side of a split

vat or a full vat.)

Blink The circuit has an issue. Ensure the actuator is

plugged in. Ensure the CAN connections are all

securely plugged into the connectors.

Indicates the AIF temperature sensor did not detect

a full vat during filtration.

A Manual LED off The system is in auto filtration mode.

Vat # (The vat number is followed by

an “L” to indicate left side of a split

vat or an “r” to indicate the right side

of a split vat or a full vat.)

Manual LED on The system is in manual mode.

P This will only be displayed in auto filtration mode.

Filter pan is improperly seated. Any auto filtration

messages received at this time are ignored.

1-22

1.11.5 MIB (Manual Interface Board) Display Characters

A – Auto Mode – Auto Filtration enabled.

E – Drain or return valve is not in desired state. The display will alternate between E and the corresponding vat

number. Ensure the actuator is plugged in and an error does not exist.

– Three horizontal lines indicate the AIF temperature sensor did not detect that the vat was full during

auto filtration.

n – Network Error - An “n” displays for 10 seconds if no communication is received from the cooking

computer within ten seconds after a power on or MIB reset.

P – Pan Switch – Filter pan is improperly seated. Filtration is suspended.

r – Reset Switch - Reset the vat closes all of the valves on the vat. If displayed for some time, there is probably

a problem with the board.

1 – 5 – Numbers which correspond to the vats with either an “L” indicating the left side of a split vat or “r”

indicating the right side of a split vat or a full vat. These numbers are displayed in manual mode.

1.11.6 Replacing the MIB Board

Disconnect the fryer from the electrical power supply. Remove the torx screws from the MIB cover, exposing

the MIB board (see Figure 11). Removing the screw at top center lets the MIB board hinge down. Carefully

remove the plugs on the rear of the board (see Figure 12). Replace with a new MIB board and reverse steps to

reassemble. Once replaced, CYCLE POWER TO ENTIRE FRYER SYSTEM. See next section to reset

control power. Check software version # and if necessary update the software. If a software update was

necessary, follow the instructions to update the software on in section 1.15 ensuring the MIB reset button is

pressed and held for five seconds at the end of the update to update the MIB.

Figure 11

Figure 12

1.11.7 Control Power Reset Switch

The control power reset switch is a momentary

rocker switch located behind the control box

(see Figures 13 and 14) above the JIB that

resets all power to all the computers and boards

in the fryer. It is necessary to reset all power

after replacing any computer or board. Press

and hold the switch for at least ten seconds

when resetting the control power to ensure

power has sufficiently drained from boards.

Figure 13 Figure 14 (Rear view of Control Box)

1-23

1.12 RTI Service Issues

1.12.1 RTI MIB Tests

The LOV™ fryer will ONLY operate with RTI systems that have the new RTI updated

three-pole float switch. If the float switch is the older two-pole switch, call RTI. These

float switches are polarity specific which may short to ground and damage an MIB

board.

Normal measurements (MIB J6 8-pin connector with everything connected)

AC voltage measurements:

Pin 1 to Pin 2 - 24 VAC.

Pin 2 to Pin 8 - 24 VAC when waste tank is full, 0 VAC when it is not full.

Pin 2 to Pin 3 - 24 VAC when RTI fill pump is on, 0 VAC when it is off.

Using the RTI test box, PN# 108-0716 allows a quick and easy way to check the 24VAC, the waste

full switch and when the RTI pump is operating.

Troubleshooting

All return and drain valves should be closed and pump should be off while the MIB is resetting. If any

of the valves or the pump is on during reset, the MIB board is bad or wires are shorted.

RTI pump is not operating or JIB is not filling:

See page 1-26 to ensure that no other function is taking priority over adding oil to jug.

1. Reset the power; wait 60 seconds and see if the valve opens.

With the JIB button pressed:

2. Voltage at MIB board from Pin 1 to Pin 2 should be 24 VAC; if not, check connections from RTI

24VAC transformer and check transformer.

3. Voltage at MIB board from Pin 1 to Pin 3 should be 24 VAC when filling JIB or vat; if not, the MIB

board is bad or wires to pump relay are shorted or both.

4. Voltage at Add pump relay should be 24 VAC; if not, check wiring from MIB board. The relay is

located on top of RTI system.

5. Check voltage at ATO board on J8. Pin 9 to Pin 1 should be 24 VAC with the orange button

pressed.

Waste full signal:

Pin 2 to Pin 8 should be 24 VAC when full, 0 VAC when not full; if no voltage level change, the

connection from RTI switch or MIB board is bad.

1-24

1.12.2 RTI LOV™ Wiring

1.12.3 Frymaster LOV™ Fryer and RTI Bulk Oil System Plumbing Schematic

1-25

1.12.4 RTI LOV™ TEST QUICK REFERENCE

DISPOSE TO WASTE, REFILL VAT FROM BULK:

1. Hold down “Filter” button until computer beeps twice.

2. Scroll down to “Dispose” using “Info" button then press “9” button.

3. “Dispose? Yes/No” is displayed.*

4. Press “9” to dispose of oil in pot.

5. “Draining” is displayed.

6. “Vat Empty? Yes” is displayed.

7. Press “9”.

8. “Cln Vat Complete? Yes” is displayed.

9. Press “9”.

10. “Open Dispose Valve” is displayed. Open dispose valve.

11. “Disposing” is displayed for five minutes.

12. “Remove Pan” is displayed. Remove pan.

13. “Is Pan Empty? Yes No” is displayed.

14. Press “9” if filter pan is empty. Select “8” if pan still has oil in it.

15. “Close Dispose Valve” is displayed. Close dispose valve.

16. “Insert Pan” is displayed. Insert pan.

17. “Fill Vat From Bulk? Yes/No” is displayed.

18. Press “9”.

19. “Press and Hold Yes to Fill” alternating with “Yes” is displayed.

20. Hold down “9” to fill pot to desired level.

21. “Filling” is displayed while button is depressed.

22. “Continue Filling Yes/No” is displayed

23. Press “9” to continue filling or “8” to Exit program.

*NOTE: If the waste tank is full, the computer displays “RTI Tank Full.” Call RTI.

DISPOSE TO WASTE:

1. Hold down “Filter” button until computer beeps twice.

2. Scroll down to “dispose” using “Info” button and press “9” button.

3. “Dispose? Yes/No is displayed.

4. Press “9”.

5. “Draining” is displayed.

6. “Vat Empty? Yes is displayed.

7. Press “9”

8. “Cln Vat Complete? Yes” is displayed.

9. Press “9”.

10. “Open Dispose Valve” is displayed.

11. Open dispose valve by pulling completely forward to start disposal.

12. “Disposing” is displayed for four minutes.

13. “Remove Pan” is displayed.

14. Slide the filter pan slightly out of the fryer.

15. “Is Pan Empty? Yes/No” is displayed.

16. Press “9” if the filter pan is empty. Select “8” if pan still has oil in it.

17. “Close Dispose Valve” is displayed.

18. Close the dispose valve ensuring the handle is pushed completely towards the fryer.

19. “Insert Pan” is displayed.

20. “Fill Vat From Bulk? Yes/No” is displayed.

21. Press “8” if you wish to leave pot empty and exit.

FILL VAT FROM BULK:

1. Hold down “filter” button until computer beeps twice.

2. Scroll down to “Fill Vat from Bulk” using the Info button.

3. Press “9”.

4. “Fill Vat from Bulk? Yes/No” is displayed.

5. Press “9”.

6. “Press and Hold Yes to Fill / Yes” is displayed.

7. Press and hold down “9” to fill pot to desired level.

1-26

8. “Filling” is displayed during fill.

9. Release button to stop filling.

10. “Continue Filling? Yes/No” is displayed.

11. Press “8” to exit.

FILL JUG FROM BULK:*

1. When “Orange” indicator light is on, the top-off jug is empty.

2. To refill jug press and hold the orange reset button above the jug until the jug is full.

3. Release the button to stop filling.

*NOTE: The jug may not fill if any of the following are in progress:

If FILTER NOW? YES/NO, CONFIRM YES/NO, or SKIM VAT is displayed, the fill jug button is disabled until either a

filter is complete or until no is chosen.

The system also checks these conditions. The following must be met before jug fill is allowed.

Solenoid closed

• Orange fill button pressed longer than 3 sec.

• Waste valve closed

• Filter Now? Yes/No, Confirm Yes/No, or Skim Vat cannot be displayed

• System power cycle (all boards – computers, MIB, AIF and ATO) after changing setup from JIB to Bulk (use

momentary reset). Ensure reset is pressed and held for at least ten seconds.

• No filtration or other filter menu selection can be in process.

Other factors that may not allow fill jug from bulk –

• Defective solenoid

• Defective switch

• RTI pump issue

• RTI relay stuck

If using two fryer systems that are both attached to the RTI system, they may not be able to fill both units at the same

time if they have an RTI unit with a single head. Some RTI units have dual heads which can fill simultaneously.

1-27

1.13 AIF (Automatic Intermittent) Filtration Service Procedures

The AIF (Automatic Intermittent Filtration) board controls the

actuators that open and close the drain and return valve. The

AIF boards are located inside a protective housing under each

frypot (see Figure 13).

Figure 13

1.13.1 AIF Troubleshooting

Problem Probable Causes Corrective Action

Actuator doesn’t

function.

A. No power to the AIF board.

B. Actuator is unplugged.

C. AIF board failure.

D. Actuator readings are out of tolerance.

E. Actuator is bad

A. Check pins 5 and 6 of J2 at the MIB

board. Should read 24VDC. Check

voltage on pins 5 and 6 at the other

end of harness and ensure 24VDC is

present. Continue to check pins 5 and

6 for 24VDC on plugs J4 and J5 on the

AIF boards.

B. Ensure the actuator is plugged into the

proper connection (J1 for FV return, J3

for DV return and J6 for FV drain and

J7 for DV drain).

C. Check power on the connector of the

problem actuator while trying to

manually open or close an actuator.

Pins 1 (Black) and 4 (White) should

read +24VDC when the actuator is

opening. Pins 2 (Red) and 4 (White)

should measure -24VDC when the

actuator is closing). If either voltage is

missing, the AIF board is likely bad.

Test the actuator by plugging into

another connector. If the actuator

operates, replace the board.

D. Check resistance of the potentiometer

between pin 3 (purple wire) and pin 4

(gray/white wire). Closed should read

0-560Ω. Open should read 3.8K Ω –

6.6K Ω.

E. If proper voltages are present at the

connector and actuator doesn’t

operate, reset power to the fryer. If it

still doesn’t operate replace the

actuator.

Actuator functions on

wrong vat.

A. Actuator plugged into wrong connector.

B. Locator pin is in wrong position.

A. Ensure the actuator is plugged into

correct connection (J1 for FV return,

J3 for DV return and J6 for FV drain

and J7 for DV drain).

B. Ensure the locator pin is in proper

position in plug J2. See table B on

page 1-55.

1-28

1.13.2 AIF (Auto Intermittent Filtration) Actuator Board Pin Positions and Harnesses

Connector From/To Harness PN

Pin

# Function Voltage Wire

Color

J1 FV Return

Actuator N/A

1 Ret + (Open) 24VDC Black

2 Ret – (Closed) 24VDC Red

3 Ret Position Purple

4 Ground White

J2

FV AIF RTD

1 Ground White

2 FV - Temp Red

DV AIF RTD 3 Ground White

4 DV - Temp Red

5

6

7

8

Oil Level Sensor

(Gas) 9 DV – OLS (Gas)

10 FV – OLS (Gas)

Locator Pin

11 Locator Vat #5

Black

12 Locator Vat #4

13 Locator Vat #3

14 Locator Vat #2

15 Locator Vat #1

Locator 16 Locator Signal Black

J3 DV Return

Actuator N/A

1 Ret + (Open) 24VDC Black

2 Ret – (Closed) 24VDC Red

3 Ret Position Purple

4 Ground White

J4 MIB J2 or

AIF J5

8074547

AIF Board

Communication

and Power

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

J5 AIF J4 or

ATO J10

8074547

AIF Board

Communication

and Power

1 Ground Black

2 CAN Lo Red

3 CAN Hi White

4 5VDC+ 5VDC Black

5 24VDC 24VDC Red

6 Ground White

J6 FV Drain

Actuator N/A

1 Drain + (Open) 24VDC Black

2 Drain – (Closed) 24VDC Red

3 Drain Position Purple

4 Ground White

J7 DV Drain

Actuator N/A

1 Drain + (Open) 24VDC Black

2 Drain – (Closed) 24VDC Red

3 Drain Position Purple

4 Ground White

1-29

1.13.3 Replacing an AIF (Automatic Intermittent Filtration) board

Disconnect the fryer from the electrical power supply. Locate the AIF board to be replaced under a frypot.

Mark and unplug the harnesses. The AIF board assembly is held in place with one screw in the front of the

assembly (see Figure 14). Remove the screw and the front of the assembly drops down (see Figure 15) and

the back tab slides out of the bracket attached to the frypot (see Figure 16). Reverse steps to reassemble,

ensuring that the new AIF assembly slides into the slot in the rear of the bracket. Once complete, CYCLE

POWER TO ENTIRE FRYER SYSTEM. See section 1.11.7 on page 1-22 to reset control power. Check

software version # and if necessary update the software. If a software update was necessary, follow the

instructions to update the software in section 1.15.

Figure 14 Figure 15 Figure 16

1.13.4 Replacing a Linear Actuator

Disconnect the fryer from the electrical power supply. Locate the actuator to be replaced under a frypot

and mark and unplug the actuator. The actuators are held in place by two clevis pins which are held in by

“J” clips (see Figure 17). Twist and remove both “J” clips and clevis pins (see Figure 18). It may be

necessary to remove the AIF board to access the pins. Remove the actuator and attach the new actuator

with only the rear clevis pin and “J” clip. Align the alignment holes and insert the clevis pin into both

holes (see Figure 19). Rotate the actuator shaft until the holes of the shaft and valve plate align (see Figure

20). Remove the pin from the alignment hole and insert into the actuator shaft and valve handle (see

Figure 21). Insert the “J” pin to secure (see Figure 22).

Figure 17 Figure 18 Figure 19 Figure 20

Figure 21

Figure 22

1-30

1.13.5 Replacing a Rotary Actuator

Disconnect the fryer from the electrical power supply. Locate the actuator to be replaced and mark and

unplug the actuator. The actuators are held in place by two allen screws. Loosen the allen screws. It may

be necessary to remove a gas line to the burner when removing a drain actuator. Remove the actuator from

the valve stem. Align the actuator with the valve stem and attach the new actuator. Tighten the two allen

screws. Reconnect power and test the actuator.

NOTE: Rotary actuators have two different part numbers, which are mirror images of each other that

correspond to their mounting position.

1.14 M3000 Computer Service Procedures

1.14.1 M3000 Computer Troubleshooting

Problem Probable Causes Corrective Action

No Display on

Computer.

A. Computer not turned on.

B. No power to the fryer.

C. Power switch turned off.

D. Loose fuse holder.

E. Computer has failed.

F. Damaged computer wiring harness.

G. Power supply component or interface

board has failed.

A. Press the ON/OFF switch to turn the

computer on.

B. This fryer may have two cords: a

computer power cord and a main power

cord. If the computer cord is not plugged

in, the computer will not activate. Verify

computer power cord is plugged in and

that circuit breaker is not tripped.

C. Some fryers have a rocker power switch

inside the cabinet below the computer.

Ensure the switch is turned on.

D. Ensure fuse holder is screwed in properly.

E. Swap the computer with a computer

known to be good. If computer functions,

replace the computer.

F. Swap with a harness known to be good.

If computer functions, replace the

harness.

G. If any component in the power supply

system (including the transformer and

interface board) fail, power will not be

supplied to the computer and it will not

function.

Computer locks up. Computer error. Remove and restore power to the computer.

M3000 display shows

filter busy.

A. Another filtration cycle is still in

process.

B. Computer error.

A. Wait until the previous filtration cycle

ends to start another filtration cycle or

until the MIB board has reset. This may

take up to one minute.

B. If filter busy is still displayed with no

activity, ensure the filter pan is empty and

remove and restore ALL power to the

fryer.

M3000 display shows

RECOVERY

FAULT.

Recovery time exceeded maximum time

limit for two or more cycles.

Silence the alarm by pressing the 9 button.

Check that fryer is heating properly.

Maximum recovery for electric is 1:40. If this

error continues to appear call your ASA.

1-31

Problem Probable Causes Corrective Action

M3000 display shows

ENERGY

MISCONFIGURED Wrong energy type selected in setup. Press 1234 to enter setup and set energy type

for electric.

M3000 display shows

EXCEPTION

ERROR with the

description on the right.

An error has occurred. Press 1234 to enter setup and reconfigure the

computer.

M3000 displays

SERVICE

REQUIRED followed

by the error.

An error has occurred.

Press YES to silence alarm. The error is

displayed three times. See list of issues in

section 1.14.3. Fix issue. The computer

displays SYSTEM ERROR FIXED?

YES/NO. Press YES. Computer displays

ENTER CODE. Enter 1111 to clear error

code. Pressing NO will allow the fryer to

cook but the error will be redisplayed every

15 minutes.

M3000 display is in

wrong temperature

scale (Fahrenheit or

Celsius).

Incorrect display option programmed.

See section 1.14.2 on page 1-33 to change

temperature scale.

M3000 displays

CHANGE FILTER

PAD.

Filter error has occurred, filter pad

clogged, 24 hour filter pad change prompt

has occurred or change filter pad was

ignored on a prior prompt.

Change the filter pad and ensure the filter pan

has been removed from the fryer for a

minimum of 30 seconds.

Do NOT ignore CHANGE FILTER

PAD prompts.

M3000 display shows

INSERT pan.

A. Filter pan is not fully inserted into fryer.

B. Missing filter pan magnet.

C. Defective filter pan switch.

A. Pull filter pan out and fully reinsert into

fryer.

B. Ensure the filter pan magnet is in place

and if missing replace.

C. If the filter pan magnet is fully against

the switch and computer continues to

display INSERT pan, switch is

possibly defective.

M3000 display shows

hot-hi-1.

Frypot temperature is more than 410ºF

(210ºC) or, in CE countries, 395ºF

(202ºC).

This in an indication of a malfunction in the

temperature control circuitry, including a

failure of the high-limit thermostat.

M3000 display shows

HI-LIMIT. Computer in high-limit test mode.

This is displayed only during a test of the

high-limit circuit and indicates that the high-

limit has opened properly.

M3000 display shows

low temp

alternating with MLT-

CYCL.

Frypot temperature is between 180°F

(82°C).

This display is normal when the fryer is first

turned on while in the melt cycle mode. To

bypass the melt cycle press and hold either #1

or #2 cook button under the LCD display

until a chirp is heard. The computer displays

EXIT MELT alternating with YES NO.

Press the #1 YES button to exit melt. If the

display continues, the fryer is not heating.

M3000 display shows

ERROR RM SDCRD Defective SD Card Replace card with another card.

1-32

Problem Probable Causes Corrective Action

M3000 display shows

TEMP PROBE

FAILURE.

A. Problem with the temperature

measuring circuitry including the probe.

B. Damaged computer wiring harness or

connector.

A. This indicates a problem within the

temperature measuring circuitry. Check

resistance of probe, if faulty replace

probe.

B. Swap the computer wiring harness with

one known to be good. If problem is

corrected, replace the harness.

MAINT FILTER

(Manual Filter) won’t

start.

Temperature too low. Ensure fryer is at setpoint before starting

MAINT FILTER.

M3000 display shows

REMOVE DISCARD.

In non-dedicated mode, a product is

dropped that has a different setpoint that

the current vat temperature.

Remove and discard product. Press a cook

button under the display with the error to

remove the error. Reset the setpoint of the

vat before trying to cook product.

M3000 display shows

HEATING

FAILURE.

Failed computer, failed interface board,

open high-limit thermostat.

Turn off the vat with the issue. The error is

displayed if the fryer loses its ability to heat

oil. It is also displayed when the oil

temperature is above 450°F (232°C) and the

high-limit thermostat has opened, halting the

heating of the oil.

Computer will not go

into program mode or

some buttons do not

actuate.

Failed computer. Replace computer

M3000 display shows

HI 2 BAD. Computer in high-limit test mode.

This is displayed during a test of the high-

limit circuit to indicate if the high-limit has

failed.

M3000 display shows

HELP HI-2 or HIGH

LIMIT FAILURE. Failed high-limit. This is displayed to indicate the high-limit

has failed.

M3000 display shows

software for only

M3000 or MIB but not

all boards.

Loose or damaged harness

Check that all harnesses between M3000’s,

MIB, AIF and ATO are secure. Ensure

24VDC is present on pins 5 & 6 of J2 on

MIB board and on J4 or J5 of AIF board.

Check for loose or broken pins/wires. If the

problem persists, swap out computer from

one bank to another and cycle power on the

fryer.

M3000 display shows

low temp, heating

indicator cycles on and

off normally but fryer

does not heat.

A. Three phase power cord unplugged or

circuit breaker is tripped.

B. Blown fuse

C. Failed computer.

D. Damaged computer wiring harness.

E. Open connection in high-limit circuit.

A. Ensure all cords are fully seated in the

receptacles, locked into place and that

circuit breakers are not tripped.

B. Check three amp fuse on front of control

box.

C. Replace computer.

D. Replace computer wiring harness.

E. Check high limit circuit starting at the

control box connector working to the

high-limit.

1-33

Problem Probable Causes Corrective Action

M3000 display shows

IS VAT FULL?

YES NO.

A filter error has occurred due to dirty or

clogged filter pad or paper, clogged filter

pump, filter pump thermal overload,

improperly installed filter pan components,

worn or missing O-rings, cold oil or an

actuator problem.

Follow the steps in the flowchart in section

1.14.5.

Fryer filters after each

cook cycle. Filter after setting incorrect or software

update issue.

Overwrite the filter after setting by re-entering

the filter after value in level two. Ensure that

the down arrow is pressed after entering the

value to save the setting (see section 4.13.5 on

page 4-33 in the BIELA14 IO Manual).

1.14.2 M3000 Useful Codes

To enter any of the following codes: Press and hold 3and 4simultaneously for TEN seconds; three chirps

sound. The computer displays TECH MODE. Enter the codes below to perform the function.

• 1658 – Change from F° to C° The computer displays off. Turn the computer on and check

temperature to see the temperature scale. If the desired scale is not displayed, repeat.

• 3322 – Reset Factory Menu The computer displays COMPLETE and then off. (NOTE:

This will delete any hand-entered menu items).

• 1650 – Enter Tech Mode. See page 1-36 to reset passwords and change filter pad time.

• 1212 – Switch between Domestic Menu and International Menu. The computer displays

COMPLETE and then off. (NOTE: This will delete any hand-entered menu items).

• 0469 – Reset FILTER STAT DATA

The following codes require the removal and reinsertion of the J3 locator plug on the rear of the computer

before entering the code.

• 1000 – Reset CALL TECH Message - Disconnect board locator plug (J3). Reinsert plug.

Enter 1000. Computer display switches to off. Remove and then restore power to the computer

using the 20-pin plug.

• 9988 – Reset BADCRC Message - Disconnect board locator plug (J3). Reinsert plug. Enter

9988. Computer display switches to off. Remove and then restore power to the computer using

the 20-pin plug.

The following codes are entered when prompted to do so or from an energy misconfigured exception error.

• 1111 – Reset SERVICE REQUIRED Message – Enter when the issue is fixed and prompted

to enter.

• 1234 – Enter SETUP MODE from energy misconfigured exception error (This usually can be

done without pressing the filter buttons if an error is displayed.)

PASSWORDS

To enter level one, level two passwords: Press and hold the TEMP and INFO buttons simultaneously until

level 1 or level 2 is displayed. Release the buttons and ENTER Code appears.

• 1234 – Fryer Setup, Level One and Level Two

• 4321 – Usage Password (resets usage statistics).

1-34

1.14.3 Service Required Errors

A SERVICE REQUIRED error alternating with YES displays on the computer. After YES is pressed the

alarm is silenced. The computer displays an error message from the list below three times with the

location of the error. Then the computer displays SYSTEM ERROR FIXED? YES/NO. If yes is chosen,

enter code 1111. If NO is chosen the system returns to cook mode for 15 minutes then redisplays error

until issue is fixed.

Pressing the MIB reset button during any filter function will generate a “SERVICE REQUIRED”

error.

This is a list of the service required errors and causes.

ERROR MESSAGE EXPLANATION

PUMP NOT FILLING Oil not returning to vat quickly. Possible

problems: dirty pad, bad or missing O-rings,

tripped or defective filter pump, actuators or

linkage.

DRAIN VALVE NOT OPEN Drain valve failed to open; the valve’s

position is unknown.

DRAIN VALVE NOT CLOSED Drain valve failed to close; the valve’s

position is unknown.

RETURN VALVE NOT OPEN Return valve failed to open; the valve’s

position is unknown.

RETURN VALVE NOT CLOSED Return valve failed to close; the valve’s

position is unknown.

MIB BOARD Problem with CAN communications; Check

for loose CAN connections between

computer and MIB board. MIB board failure

AIF BOARD MIB detects AIF missing; AIF board failure

ATO BOARD MIB detects ATO board connection lost;

ATO board failure

HIGH LIMIT FAILURE High limit circuit has an issue

AIF PROBE AIF RTD reading out of range

ATO PROBE ATO RTD reading out of range

TEMP PROBE FAILURE TEMP Probe reading out of range

MIB SOFTWARE Internal MIB software error

INVALID CODE LOCATION SD card removed during update

MISCONFIGURED ENERGY TYPE Energy type in fryer setup is incorrect. (ie.

Set proper energy type gas or electric)

Press 1234 to enter setup to properly

configure fryer.

RTC INVALID DATE The date is invalid. Press 1234 to enter

setup to properly configure fryer and set

proper date.

1-35

1.14.4 Error Log Codes

Refer to page 1-39, level 2 program for access to the E-log. The ten most recent errors are listed from

A-J, with A being the most recent error.

Code ERROR MESSAGE EXPLANATION

E01 REMOVE DISCARD (Right) A product cook is started on the right side of a split

vat or in a full vat that has a different setpoint other

than the current vat temperature.

E02 REMOVE DISCARD (Left) A product cook is started on the right side of a split

vat or in a full vat that has a different setpoint other

than the current vat temperature.

E03 ERROR TEMP PROBE FAILURE Temp probe reading out of range

E04 HI 2 BAD High limit reading is out of range.

E05 HOT HI 1 High limit temperature is past more than 410°F

(210°C), or in CE countries, 395°F (202°C)

E06 HEATING FAILURE A component has failed in the high limit circuit such

as computer, interface board, contactor or open-

high limit.

E07 ERROR MIB SOFTWARE Internal MIB software error

E08 ERROR ATO BOARD MIB detects ATO board connection lost; ATO

board failure

E09 ERROR PUMP NOT FILLING Oil not returning to vat quickly. Possible problems:

dirty pad, bad or missing O-rings, tripped or

defective filter pump, actuators or linkage.

E10 ERROR DRAIN VALVE NOT OPEN Drain valve failed to open; the valve’s position is

unknown.

E11 ERROR DRAIN VALVE NOT CLOSED Drain valve failed to close; the valve’s position is

unknown.

E12 ERROR RETURN VALVE NOT OPEN Return valve failed to open; the valve’s position is

unknown.

E13 ERROR RETURN VALVE NOT CLOSED Return valve failed to close; the valve’s position is

unknown.

E14 ERROR AIF BOARD MIB detects AIF missing; AIF board failure

E15 ERROR MIB BOARD Cooking computer detects MIB connections lost;

Check software version on each computer. If

versions are missing, check CAN connections

between each computer; MIB board failure

E16 ERROR AIF PROBE AIF RTD reading out of range

E17 ERROR ATO PROBE ATO RTD reading out of range

E18 Not currently used

E19 M3000 CAN TX FULL Connection between computers lost

E20 INVALID CODE LOCATION SD card removed during update

E21 FILTER PAD PROCEDURE ERROR

(Change Filter Pad) 25 hour timer has expired or dirty filter logic has

activated

E22 OIL IN PAN ERROR The MIB has reset the oil in pan flag.

E23 CLOGGED DRAIN (Gas) Vat did not empty during filtration

E24 AIF BOARD OIB FAILED (Gas) Oil is back sensor failed.

E25 RECOVERY FAULT Recovery time exceeded maximum time limit.

E26 RECOVERY FAULT CALL SERVICE Recovery time exceeded maximum time limit for

two or more cycles.

E27 LOW TEMP ALARM Oil temperature has dropped lower than 15°F (8°C)

in idle mode or 45°F (25°C) in cook mode.

1-36

1.14.5 Tech Mode

Tech mode allows technicians to reset all passwords set in levels one and two and change when the

fryer calls for a filter pad change. The default is 25 hours.

1. Press and hold 3and 4 simultaneously for TEN seconds until three chirps sound and TECH

MODE is displayed.

2. Enter 1650.

3. The computer displays CLEAR PASSWORDS.

4. Press the 9 (1) button to accept selection and clear the passwords.

5. The computer displays CLEAR PASSWORDS on the left and COMPLETE on the right.

This clears any passwords set up under levels one and two.

6. Press the ubutton to toggle to FILTER PAD TIME on the left and 25 on the right. (25

hours is the default time to change the pad)

7. Press the 8 (2) button to accept changes and exit.

8. The computer displays OFF.

1-37

1.14.6 M3000 Filter Error Flowchart

Change filter pad and

ensure filter pan is

pulled out for a

minimum of 30

seconds.

Fryer returns to

cook mode for 4

minutes or 15

minutes if pad

change expired.

NORMAL

OPERATION

RESUMES

SIXTH

CONSECUTIVE

FILTER ERROR Fryer returns to

cook mode for 15

minutes.

TECH

ENTERS

CODE

MESSAGE

DISPLAYED

Call an Authorized

Repair Technician

If the computer displays SERVICE

REQUIRED, the fryer can be used in

most cases by answering NO when the

prompt for SYSTEM ERROR

FIXED? YES NO is displayed. The

message repeats every 15 minutes until

the issue is repaired and error cleared by

a technician. To clear the error, enter

1111 after answering YES when

SYSTEM ERROR FIXED? YES

NO is displayed.

This chart follows the process of clearing a filtration

issue. The prompt is displayed when any of the

following occur:

1. a clogged filter pad,

2. a tripped or defective filter pump,

3. a leaky O-ring on the pick-up tube,

4. a failed drain valve/actuator, or

5. a failed return valve/actuator.

1-38

1.14.7 M3000 Menu Summary Tree

Reflected below are the major programming sections in the M3000 and the order in which submenu headings will be found

under the sections in the Installation and Operation Manual.

Adding New Menu Items See section 4.10.2

Storing Menu Items in Product Buttons See section 4.10.3

Draining, Refilling, and Disposing of Oil See section 4.10.4

1-39

1.14.8 M3000 Board Pin Positions and Harnesses

Connector From/To Harness PN Pin

# Function Voltage Wire Color

J1 SD Card

J2 Interface

Board to

Computer

8074199

SMT Computer to

Interface Board

Harness

1 12VAC In 12VAC

Black

2 Ground

3 12VAC In 12VAC

4 FV Heat Demand

5 V Relay 12VDC

6 DV Heat Demand

7 R/H B/L 12VDC

8 Analog Ground

9 L/H B/L 12VDC

10 ALARM

11 Sound Device 5VDC

12 ALARM

13 FV Probe

14 Common Probes

15 DV Probe

16

17

18

19

20

J3 Interface

Board Ground

to Computer

Computer Locator

Harness

1 Vat #1

Black

2 Vat #2

3 Vat #3

4 Vat #4

5 Vat #5

6 Ground

J4 Not Used

J6 Next M3000

J7 or Network

Resistor

8074546

Computer

Communication

Harness

1 Ground Black

2CAN Lo Red

3CAN Hi White

4

5

6

J7 MIB J1 or

previous

M3000 J6

8074546

Computer

Communication

Harness

1 Ground Black

2CAN Lo Red

3CAN Hi White

4

5

6

1-40

1.15 Loading and Updating Software Procedures

Updating the software takes approximately 30 minutes. The software only needs to be loaded in ONE computer and it will

update all the computers and boards in the system. To update the software, follow these steps carefully:

1. Switch all computers to OFF. Press the TEMP button to check current M3000/MIB/AIF/ATO software

version.

2. Remove the bezel and remove the two screws on the left side cover plate of the M3000 board.

3. With the computer folded down, insert the SD card, with the contacts facing down and the notch on the

bottom right (see Figure 23 and 24), into the slot on the left side of the M3000.

4. Once inserted, UPGRADE IN PROGRESS appears on the left display and WAIT on the right.

5. The display then changes to CC UPDATING on the left and the percentage completed appears on the right.

The display counts up to 100 on the right, changing to a flashing BOOT. DO NOT REMOVE THE CARD

UNTIL THE DISPLAY PROMPTS TO DO SO IN STEP 8.

6. Then UPGRADE IN PROGRESS is displayed on the left display and WAIT on the right again

followed by COOK HEX, mib HEX, aif HEX ending with aTO HEX displayed on the left and the

percentage complete on the right.

7. The display then changes to REMOVE SD CARD on the left and 100 on the right.

8. Remove the SD card using the fingernail slot on the top of the SD card.

9. Once the SD card is removed the display changes to CYCLE POWER.

10. Cycle the control power using the hidden reset switch behind the right control box. ENSURE THE

SWITCH IS HELD FOR 10 SECONDS. WAIT ANOTHER 20 SECONDS UNTIL THE MIB

BOARD HAS FULLY RESET BEFORE CONTINUING.

11. An EXCEPTION MISCONFIGURED ENERGY TYPE error may appear on the left computer

while a flashing BOOT is displayed on the remaining computers while the program is transferred. If this

happens, enter 1234 on the left computer. The display changes to LANGUAGE on the left and

ENGLISH on the right. To change the entry use the < FLTR and FLTR > buttons. To navigate to the

next field, use the uINFO button. Once all parameters have been setup, press 8 (2) button to exit.

SETUP COMPLETE is displayed.

12. When the update is complete the M3000 displays OFF. The MIB display will remain blank while

software is loading, changing to show the vat numbers. Once the LED’s stop blinking, the MIB board will

display A.

13. Cycle the control power using the hidden reset switch behind the right control box again. ENSURE THE

SWITCH IS HELD FOR 10 SECONDS. WAIT ANOTHER 20 SECONDS UNTIL THE MIB

BOARD HAS FULLY RESET BEFORE CONTINUING.

14. With the computer displaying OFF, VERIFY software update by pressing the TEMP button to

check updated M3000/MIB/AIF/ATO version on each computer. IF ANY BOARDS DID NOT

UPDATE, REPEAT THE PROCESS STARTING WITH STEP 3.

15. Press and hold the two outer filter buttons until TECH MODE is displayed.

16. Enter 1650, CLEAR PASSWORDS is displayed.

17. Press the INFO button once. FILTER PAD TIME is displayed on the left side and 25 is displayed on

the right. IF ANY OTHER NUMBER OTHER THAN 25 IS DISPLAYED, ENTER 25. This only

needs to be performed on one computer.

18. Press the INFO button again.

19. Press the 8 (2) button to exit.

20. Once the software has been updated and the versions are correct, replace the cover and screws covering the

SD card slot.

21. Reinstall the screws attaching the computers and bezel by reversing steps 2 through 5.

22. Perform a forced auto filter cycle on each vat except the fish vat by pressing and holding one of

the filter buttons. FILTER MENU is displayed changing to AUTO FILTER.

23. Press the (1 9) button.

24. FILTER NOW YES/NO is displayed.

25. Press the (1 9) button.

26. SKIM VAT is displayed changing to CONFIRM.

27. Press the (1 9) button. The auto filter cycle should start.

28. Once the filter cycle is complete, repeat on each vat in

the fryer.

29. Once all vats have been successfully filtered the

software update is finished.

Figure 23 Figure 24

1-41

1.16 BIELA14 Series LOV™ Data Network Flowchart

1-42

1.17 Interface Board Diagnostic Chart

The following diagram and charts provide ten quick system checks that can be performed using only a

multimeter.

NOTE – Pin 1 is located in the bottom right corner of

Both J1 and J2. These test points are ONLY for LOV™

Series boards with J1 and J2 plugs on the front of the board.

Meter Setting Test Pin Pin Results

12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC

24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC

*Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J2 See Chart

*Probe Resistance (LH) R X 1000 OHMS 1 of J1 2 of J1 See Chart

High-Limit Continuity (RH) R X 1 OHMS 9 of J2 6 of J2 0 - OHMS

High-Limit Continuity (LH) R X 1 OHMS 6 of J1 9 of J1 0 - OHMS

Latch Contactor Coil (RH) R X 1 OHMS 8 of J2 Chassis 3-10 OHMS

Latch Contactor Coil (LH) R X 1 OHMS 5 of J1 Chassis 3-10 OHMS

Heat Contactor Coil (RH) R X 1 OHMS 7 of J2 Chassis 11-15 OHMS

Heat Contactor Coil (LH) R X 1 OHMS 4 of J1 Chassis 11-15 OHMS

* Disconnect 15-Pin harness from the computer before testing the probe circuit.

Diagnostic LED Legend

CMP indicates power from 12V transformer

24 indicates power from 24V transformer

HI (RH) indicates output (closed) from right latch

relay

HI (LH) indicates output (closed) from left latch

relay

HT (RH) indicates output from right heat relay

HT (LH) indicates output from left heat relay

AL (RH) indicates output (open) from right latch

relay

AL (LH) indicates output (open) from left latch

relay

PN 826-2260 (106-6664)

1-43

1.18 Probe Resistance Chart

Probe Resistance Chart

For use with fryers manufactured with Minco Thermistor probes only.

F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C

60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171

65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174

70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177

75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179

80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182

85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185

90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188

95 1133 35 165 1278 74 235 1422 113 305 1564 152 375 1704 191

100 1143 38 170 1289 77 240 1432 116 310 1574 154 380 1714 193

105 1154 41 175 1299 79 245 1442 118 315 1584 157 385 1724 196

110 1164 43 180 1309 82 250 1453 121 320 1594 160 390 1734 199

115 1174 46 185 1320 85 255 1463 124 325 1604 163 395 1744 202

120 1185 49 190 1330 88 260 1473 127 330 1614 166 400 1754 204

125 1195 52 195 1340 91 265 1483 129 335 1624 168 405 1764 207

1-44

1.19 Wiring Diagrams

1.19.1 Component Wiring (Domestic)

1-45

1.19.2 Component Wiring (CE)

1-46

1.19.3 Component Wiring (CSA)

1-47

1.19.4 Component Wiring (Australia)

1-48

1.19.5 Contactor Box – Delta Configuration

1-49

1.19.6 Contactor Box – WYE Configuration

1-50

1.19.7 Simplified BIELA14 LOV™ Gen II Series – Full Vat Delta Wiring

1-51

1.19.8 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Delta Wiring

1-52

1.19.9 Simplified BIELA14 LOV™ Gen II Series – Full Vat Wiring EXPORT WYE

1-53

1.19.10 Simplified BIELA14 LOV™ Gen II Series – Dual Vat Wiring EXPORT WYE

1-54

1.19.11 BIELA14 Gen II Series LOV™ Simplified Wiring

2-1

BIELA14 SERIES GEN II LOV™ ELECTRIC FRYERS

CHAPTER 2: PARTS LIST

2.1 Accessories

ITEM

PART # COMPONENT

1 809-0171 Thumbscrew, ¼ -20 X 1⅜-inch Universal Hood

809-0402 Thumbscrew, ¼ -20 X ½-inch Cap-N-Splash Hood

2 810-2793 Hanger, Wireform Basket

* 809-0921 Spacer, Basket Hanger

3 803-0398 Brush, Frypot

4 823-7263 Connecting Strip, Frypot

5 106-8325 Cover, Full-Vat Frypot

* 106-8329 Cover, Dual-Vat Frypot

6 803-0132 Rack, Full-Vat Basket Support

7 803-0106 Rack, Dual-Vat Basket Support

8 803-0388 Element Lift / Fryers Friend LOV™

*Not illustrated.

2-2

2.2 Doors, Sides, Tilt Housings, Cap-N-Splash, Top Caps and Casters

ITEM PART # COMPONENT

1 231-0323 Side, Standard Cabinet Left SS (use 221-0323 for Enameled Steel)

2 232-0323 Side, Standard Cabinet Right SS (use 222-0323 for Enameled Steel)

3 810-1105 Magnet, Door (vertical) (use 810-2346 for horizontal over filter pan)

4 108-0915 Door, Left or Right (Left shown – move handle to bottom for right)

5 230-4960 Handle, Eurolook Door

6 106-4067 Pin Assembly, Door

* 810-0275 Spring, Door Pin

* 809-0970 Retaining Ring

* 230-7192 Hinge, Door Lower

* 220-6097 Holder, Manual

7 810-0327 Caster without Brake

8 810-0326 Caster with Brake

9 Tilt Housing (Housing for five station fryer shown)

823-6085 Two Station, S/S (use 108-0131 for Aluminized Steel) (910-2441 Hoodstrip)

823-5700 Three Station, S/S (use 108-0132 for Aluminized Steel) (910-2440 Hoodstrip)

823-6151 Four Station, S/S (use 108-0133 for Aluminized Steel) (910-2439 Hoodstrip)

823-6243 Five Station, S/S (use 108-0138) for Aluminized Steel) (910-9447 Hoodstrip)

10 Cap-N-Splash

823-6420 Two Station

823-6421 Three Station

823-6422 Four Station

823-6887 Five Station

11 Top Cap (Top cap for five station fryer shown)

106-7835 Two Station (Also requires four 809-0078 10-32 Nutserts)

106-5979 Three Station (Also requires six 809-0078 10-32 Nutserts)

106-7576 Four Station (Also requires eight 809-0078 10-32 Nutserts)

106-7841 Five Station (Also requires ten 809-0078 10-32 Nutserts)

* Not illustrated.

2-3

2.3 Drain System Components

2.3.1 Drain Tube Sections and Associated Parts

ITEM PART# COMPONENT

1 823-6020 Drain Tube, Full-Vat Left Closed/Right End Open

2 823-6112 Drain Tube, Dual-Vat Left Closed/Right End Open

3 108-1874 Drain Tube, Dump (Use 108-1882 for French Unit)

4 108-1876 Drain Tube, Full-Vat 2 Bat. Dump Left Closed/Right End Open

5 108-1878 Drain Tube, Dual-Vat 2 Bat. Dump Left Closed/Right End Open

6 823-6019 Drain Tube, Full-Vat Left and Right Open

7 823-6021 Drain Tube, Dual-Vat Left and Right Open

8 823-6240 Drain Tube, Full-Vat 2 Bat. Left Open/Right End Closed

9 823-6242 Drain Tube, Dual-Vat 2 Bat. Left Open/Right End Closed

10 823-6202 Drain Tube, Full-Vat Left Open/Right End Closed

11 823-6114 Drain Tube, Dual-Vat Left Open/Right End Closed

12 823-6117 Drain Tube, Full-Vat Left and Right Open

13 823-6115 Drain Tube, Dual-Vat Left and Right Open

14 816-0772 Sleeve

15 809-0969 Clamp

* 816-0630 Vinyl Cap

* 810-3531 Valve, Check 20 PSI RTI bypass

* Not illustrated.

See Section 2.3.2 for Drain Valves

2-4

2.3.2 Drain Valves and Associated Parts

2.3.2.1 Linear Actuator Drain Valves

ITEM PART # COMPONENT

1 809-0540 Nut, ½-13 2-Way Hex Lock

2 900-2936 Retainer, Nut Drain Valve

3 232-5701 Handle, Drain Valve FV or DV Right

4 231-5701 Handle, Drain Valve DV Left

5 824-2048 Mount, Electric Drain Actuator Right

6 824-2047 Mount, Electric Drain Actuator Left

7 222-5962 Bracket, Drain to Valve LOV™ Electric

8 816-0544 O-Ring, Round Drain Seal

9 823-7231 Valve, 1¼-inch Drain LOV™ Electric Right

10 823-7230 Valve, 1¼-inch Drain LOV™ Electric Left

2.3.2.2 Rotary Actuator Drain Valves

ITEM PART # COMPONENT

1 810-3755 Valve, 1¼-inch NPT Rotary Actuator

2-5

2.4 Electronics and Wiring Components

2.4.1 Component Boxes

2-6

2.4.1 Component Boxes cont.

ITEM PART # COMPONENT

1 106-5592 Box Assembly, Component

2 200-3300 Bracket, Component Box Strain Relief

3 806-9495SP Terminal Block

√ 4 807-4346 Relay, 120V DPDT 20A (used in Canadian models only)

√ 5 807-4482 Relay, Filter 2 Pole 30A DPDT 24VDC

6 807-0037 Terminal, ¼-inch Push-on

7 807-0121 Bushing, Heyco Plastic AB-625-500

8 807-0922 Holder, Buss Fuse HPS Screw Type

9 807-2278 Fuse, 20 Amp

10 810-2446 Plug, Button .50 Heyco Double “D”

√ 11 807-4036 Switch, Power

807-3575 Plug, Carling Switch Hole (used on some models without a switch)

12 807-1947 Plug, Button .875 Dome

13 807-1321 Holder, AGC Panel Mount ¼” Fuse (Some models use item 10 here.)

14 807-1597 Fuse, 3 AMP Slow-Blow

15 810-2445 Plug, Button .625 Heyco Double “D”

16 106-5750 Harness Assembly, RE FV Control

106-5751 Harness Assembly, RE DV Control

√ 17 807-0855 Transformer, 100-120V/12V 20VA

√ 18 807-0800 Transformer, 100-120V/24V 50VA Filter (Used in FV component boxes)

√ 807-4933 Transformer, 120/208/240V/24V 75VA Filter (Used in DV component

boxes)

√ 19 807-2181 Transformer, 100-120V /24V 62VA Filter

√ 20 807-2191 Transformer, 208-240V/12V 30VA

√ 21 807-0979 Transformer, 208-240V/12V 43VA

√ 22 807-2180 Transformer, 100-120V 50VA Filter

23 809-0349 Spacer, 4mm X 6mm Aluminum

24 Interface Board

√ 826-2260 Standard Full or Dual Vat Interface Board (includes sound harness)

* 807-4403 Speaker, 4-Watt SMT

25 220-4723 Guard, Finger w/ switch opening

26 807-4678 Switch, Momentary Flush JIB Reset

27 230-5038 Guard, RE Box Switch

28 816-0217 Paper, Insulating Terminal Block

29 810-0045 Bushing, .875 Diameter 11/16”

30 200-6654 Brace, Component Box

√ 31 807-4346 Relay, DPDT 20A 120V (used for control power reset in right hand boxes

only in domestic and Canadian units)

807-4770 Relay, DPDT 20A 240V (used for control power reset in right hand boxes

only in international units; some international units have one located in

each control box)

32 807-2659 Switch, Momentary (used to reset control power; located in box over JIB

only.)

* 826-2249 RE Hood/Ansul Interlock Kit (includes terminal block, wires and connectors)

* Not illustrated.

√ Recommended parts.

2-7

2.4.2 Contactor Boxes

2.4.2.1 Left and Right Contactor Box Configurations

CANADIAN 14kW RIGHT

CONFIGURATIONS

LEFT HAND

BOX COVER

STANDARD

MECHANICAL

LEFT AND RIGHT

CONFIGURATIONS

RIGHT HAND

BOX COVER

6

51

57

6

5

2

2

34

12

10

120/440/480v

LEFT AND RIGHT

STANDARD AND

MECHANICAL

CONFIGURATIONS

89

6

57

7

2-8

2.4.2.1 Left and Right Contactor Box Configurations cont.

NOTES: Left and right contactor box assemblies are mirror images of one another. With the

exception of the box itself, all components of a left-hand assembly are the same as those in the

corresponding right-hand assembly and vice versa except for the hood relay which occurs in the

right or large box only. The configurations illustrated show all possible components, but a particular

configuration may not have all the components shown.

ITEM PART # COMPONENT

1 106-8658 Box Assembly, Left Contactor

2 106-8660 Box Assembly, Right Contactor

3 221-0482 Cover, Left Hand Contactor Box

4 222-0482 Cover, Right Hand Contactor Box

9 807-0070 Terminal, Ground Lug

√ 5 807-2284 Contactor, 24V 50 Amp Mechanical (Heat)

√ 6 810-1202 Contactor, 24V 40 Amp Mechanical (Latch)

7 807-1683 Relay, Hood 12VDC

8 807-0922 Holder, Bus Fuse

9 807-2278 Fuse, 20 Amp

10 807-0064 Transformer, 480V/120V 150VA

* 221-0610 Bracket, Left Hand Contactor Box Mounting

* 222-0610 Bracket, Right Hand Contactor Box Mounting

* 807-4316 McDonald’s Cordset, 120V 5-Wire

* 807-4317 McDonald’s Cordset, Europe 3-Wire Single Phase

* 807-0012 Relay, Tilt Switch 18 Amp 1/3 HP 24 V Coil

* Not illustrated.

√ Recommended parts.

2-9

2.4.3 Heating Element Assemblies and Associated Parts

2.4.3.1 Element Assemblies and Hardware

NOTE: These elements apply only to BIELA14 Gen II Series Fryers.

2-10

2.4.3.1 Element Assemblies and Hardware cont.

ITEM PART # COMPONENT

1 Element

826-2198 200V 7.0 kW (220V 8.5kW used in some export 3-phase 4-wire WYE

units)

√ 826-2192 208V 17.0 kW

826-2200 220V 17.0 kW (240V 8.5kW used in some export 3-phase 4-wire WYE

units)

826-2193 230V 17.0 kW

826-2199 230V/400V 7.0/8.5 kW (used in some export 3-phase 4-wire WYE

units)

826-2194 240V 17.0 kW

826-2196 480V 17.0 kW

√ 2 826-2212 Probe, Temperature RE – includes tie wraps and grommet.

3 816-0681 Grommet, Probe

4 816-0480 Plug, .375-inch Dome

5 816-0688 Gasket, Element

6 809-1003 Screw, 10-32 X ⅜-inch Hex Head SS

* 809-0766 Nut, 10-32 Keps Hex Head SS

* 230-4028 Wrench, Element Tube Nut Spanner

7 230-3714 Bracket, Temperature Probe 7.0kW

230-0784

Bracket, Temperature Probe 8.5kW (used in some export 3-phase 4-wire

WYE units)

8 220-0464 Bracket, Lower Spring

9 910-2042 Clamp, Element (Short)

10 230-0781 Clamp, Element (Long)

11 230-4902 Support, Full-Vat Element Rear

12 230-4101 Support, Full-Vat Element Front

13 809-0567 Tie-Wrap, Metal

14 230-4903 Support, Dual-Vat Element Bottom Rear

15 230-4103 Support, Dual-Vat Element Bottom Front

16 810-3030 Spring, Element Lift Left

810-3131 Spring, Element Lift Right

17 220-0733 Bracket, Lower Spring Mating

* Not illustrated.

√ Recommended parts.

2-11

2.4.3.2 Element Tube Assemblies

FULL-VAT ELEMENT ASSEMBLY

DUAL-VAT ELEMENT ASSEMBLY

1

2

4

5

67

8

9

10

11

3

2-12

2.4.3.2 Element Tube Assemblies contd.

ITEM PART # COMPONENT

1 108-0297SP Tube Assembly RE Element, Full-Vat

2 108-0298SP Tube Assembly RE Element, Dual-Vat

3 810-3246 Bushing and Tube Assembly, Dual-Vat

4 108-0315 Bracket Assembly, LH Element Tube Support

5 108-0316 Bracket Assembly, RH Element Tube Support

6 220-0122 Plate, Element Tube Support Inner

7 220-0123 Plate, Element Tube Support Outer

8 106-7651 Bracket Assembly, LH Upper Spring (use 106-6569 for 17kW)

9 106-7652 Bracket Assembly, RH Upper Spring (use 106-6570 for 17kW)

10 810-2992 Tube, Full Vat Element Mounting

11 810-2993 Bushing, Tube End Teflon

* 826-2598 Kit, Tilt Switch

* 807-4742 Switch, Long Lever High Temp

* Not illustrated.

2.4.4 Computers

ITEM PART # COMPONENT

Replacement Computer

√ 108-1295 Non-CE Domestic M3000 (For use in US, Canada, Mexico and all

other non-CE countries)

√ 108-2970 CE M3000 (For use in European CE countries)

* 807-4403 M3000 Speaker SMT

* Not illustrated.

√ Recommended parts.

NOTE: See Page 2-16 for Interface Board to Computer Wiring Harness

2-13

2.4.5 Wiring

2.4.5.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat C-1

ITEM PART # COMPONENT

106-5980SP Contactor Box Harness Assembly Dual Vat

1 Standard (See wiring diagrams on pages 1-41 thru 1-43.)

2.4.5.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1

1

GREEN/YELLOW 75C

BLUE 74C

ORANGE 76C

ORANGE 71C

1

2

3

4

5

6

7

8

9

10

11

12

ITEM PART # COMPONENT

106-6031SP Contactor Box Harness Assembly Full Vat

1 Standard (See wiring diagrams on pages 1-41 thru 1-43.)

2-14

2.4.5.3 Contactor Box Wiring Assembly – 6-Pin (Left Element)

ITEM PART # COMPONENT

1 106-8744 14/17 kW Mechanical Contactor

2.4.5.4 Contactor Box Wiring Assembly – 9-Pin (Right Element)

ITEM PART # COMPONENT

1 106-8745 14/17 kW Mechanical Contactor

2-15

2.4.5.5 Main Wiring Harnesses

2-16

2.4.5.6 Component Box and Filter Pump Wiring Harnesses

ITEM PART # COMPONENT

1 106-5750SP Full Vat Control Harness J4 to J2 (Standard)

2 106-5751SP Dual Vat Control Harness J4 to J1 and J2 (Standard)

3 108-0490 Filter Pump C2 to Component Box Wiring Harness

2.4.5.7 Interface Board to Controller Wiring Harness – 15-Pin

PN 807-4199

SMT Controller to Interface

Board Wiring Harness

2-17

2.4.5.8 M3000, MIB, AIF and ATO Wiring Harnesses

ITEM PART # COMPONENT

* 807-4546 Computer Communication (used from Computer to Computer)

* 807-4547 AIF Communication/Power (used from MIB to AIF and AIF to AIF)

* 807-4649

MIB Power/Blue LED/Pan Sw (used from Transformer and Fltr Rly to

MIB to Blue LED and Pan Sw)

* 807-4655 FV/DV Harness RTD Medium (used from RTD to ATO Board)

* 826-2569 FV/DV ATO/RTD Probe Kit

* 807-4553 ATO Power (used from Transformer to ATO Board)

* 807-4671

ATO Pump and JIB (used from ATO Board to Top-off Pump and JIB

Reset Switch)

* 807-4772

ATO Pump and JIB (used from ATO Board to Top-off Pump and JIB

Reset Switch) 4-5 Battery only

* 807-4555 ATO Yellow LED (used from ATO Board to Yellow LED)

* 807-4722

ATO Yellow LED (used from ATO Board to Yellow LED) 4-5 Battery

only

* 807-4573

Computer Locator Wire (used from Computer to Interface Board) See

wiring diagram 805-1734 for locator pin positions.

* 807-4552

Communications Terminator (used on Computer pin J6 and ATO

board pin J10 to terminate network)

807-4657 Jumper (used on 4 and 5 battery ATO board plug J5 pin 7 and 8)

* 106-9256SP Long Top-off Power (used between Component Box to ATO Box)

* 807-4760 Harness, LOV™ RTI-MIB connector

√ * 807-4660PK SMT Pin Service Repair Kit

√ * 230-2345 SMT Pin Extractor

* Not illustrated.

See page 1-14, 1-18, 1-27 and 1-36 for Pin Positions.

√ Recommended parts.

2-18

2.5 Filtration System Components

2.5.1 Filtration Components

2-19

2.5.1 Filtration Components cont.

ITEM PART # COMPONENT

1 823-7181 Lid, Multi-Vat Fryers, Standard Size Filter Pan

823-6684 Lid, Multi-Vat Fryers, Standard Size Filter Pan (France Only)

823-7187 Lid, Two-Vat Fryer, Half Size Filter Pan

823-6162 Lid, Two-Vat Fryer, Half Size Filter Pan (France Only)

1a 823-7186 Guard, Pan Splash Lid

2 810-3276 Crumb Tray, Standard Size Filter Pan 3, 4 and 5 Vat

810-3288 Crumb Tray, Two-Vat Fryer, Half Size Filter Pan

3 810-3268 Hold-Down Ring for Pad 16.56 x 22.32, Standard Size Pan 3, 4, and 5 Vat

810-3289 Hold-Down Ring for Pad 11.20 x 19.10, Two-Vat Fryer, Half Size Filter Pan

4 200-2240 SanaGrid Filter Screen, Standard Size Filter Pan

220-2901 SanaGrid Filter Screen, Two-Vat Fryer, Half Size Filter Pan

5 106-8677SP Pan, One-Piece Filter LOV™ Standard Size

106-9148 Pan, One-Piece Filter LOV™ Standard Size (France Only)

106-8211SP Pan, Two-Vat Fryer, LOV™ Half Size

106-8435 Pan, Two-Vat Fryer, LOV™ Half Size (France Only)

6 823-6715 Suction Tube Standard LOV™

823-6164 Suction Tube Standard LOV™ (France Only)

823-6399 Suction Tube Two Vat LOV™

7 810-3007 Magnet, Pull Ring

8 106-9251SP Assembly, Filter Pan Switch Three Vat or more (106-5876SP Sensor only)

106-8080SP Assembly, Filter Pan Switch Two Vat (106-5876SP Sensor only)

* 106-5876SP Sensor, Magnet

9 230-3936 Rail, Filter Pan Retaining Standard

10 220-3748 Support, Left Filter Pan

220-3275 Support, Left Filter Pan Two Vat LOV™

11 220-3749 Support, Right Filter Pan

106-8487 Support, Right Filter Pan Two Vat LOV™

12 Motor and Gasket Kit

826-1785 100V 50/60 Hz

√ 826-1712 115V 50/60 Hz

√ 826-1756 208V 50/60 Hz

826-1270 220-240V 50/60 Hz

826-1755 250V 50/60 Hz

13 826-2789 Pump, Viking 8 GPM Kit (includes gasket 816-0093)

* 807-11973 Viking Pump Seal Kit

* 809-1020 Cap Screw, 5/16-inch-18 5.50” NC Hex (Connects pump to motor.)

14 813-0165 Elbow, ST ½-inch x ½-inch NPT 90° BM

15 810-1668 Adapter, ⅝-inch to ½-inch NPT Male

16 810-1067 Flexline, 8.5-inch Oil Return

17 810-1057 Flexline, 13-inch Oil Return

18 810-0667 Check Valve ½” NPT

19 810-3738 Adaptor, Check Valve Close Nipple

20 813-0031 Bushing, ¾” NPT x ½” BM

21 813-0062 Elbow, ½-inch x ½-inch 90° BM

√ * 826-1392 O-Ring (Pkg. of 5; used with Item 5)

* 813-0568 Plug, ⅛-inch Socket Head Pipe (used with Item 5; two required)

* 807-1105 Heater Strip Assembly, 100-120V 25W 18”

* 807-1098 Heater Strip Assembly, 208-250V 25W 18”

* Not illustrated.

√ Recommended parts.

2-20

2.5.2 Auto Intermittent Filtration Components

2.5.2.1 LOV™ Indicator Lights Assembly

ITEM PART # COMPONENT

1 106-8106SP Light, Blue 24VDC LED Flush

2 106-8105SP Light, Yellow/Orange 24VDC LED Flush

3 230-4271 Plate, Control Frame LOV™

2.5.2.2 Manual Interface Board Assembly

ITEM PART # COMPONENT

108-1298 Assembly, MIB

1 220-6288 Cover, MIB

√ 2 108-2156 Assembly, MIB Computer w/ Frame

807-4481 Overlay

3 220-5793 Assembly Back, Box MIB

√ Recommended parts.

106-8231SP LOV™ Panel Assembly

108-1298 Manual Interface Board Assembly

2-21

2.5.2.3 AIF Board Assembly

12

3

456

ITEM PART # COMPONENT

108-1305 Assembly, AIF

1 824-1988 Cover, AIF Board

2 816-0814 Gasket, AIF Board

3 816-0815 Gasket, Computer Board

√ 4 108-1304 Board, AIF

5 816-0820 Seal, AIF Board

6 108-0097 Panel Assembly, AIF Box

√ Recommended parts.

2.5.2.4 LOV PCB/Computer Board Matrix

PART # COMPONENT

108-2156 Assembly, MIB PCB w/ metal work

108-1305 Assembly, AIF Board w/ metal frame

108-1304 Board, AIF Board PCB w/ software

108-1279 Board, ATO PCB w/ software

108-1295 M3000 Non-CE Domestic (For use in US, Canada, Mexico and

all other non-CE countries)

108-1283 M3000 CE (For use in European CE countries)

108-1305 AIF Board Assembly

2-22

2.6 Frypot Assemblies and Associated Parts

2.6.1 Frypots with Linear Actuators

ITEM PART # COMPONENT

1 823-7436 Frypot, Full-Vat LOV™

2 823-7437 Frypot, Dual-Vat LOV™

√ 3 Thermostat Assembly, High-Limit Long Standard

826-2454 Non-CE Full Vat 425°F (218°C) (17kW FV and 14kW FV) (Color Coded

Black 806-7543)

826-2456 Non-CE Dual Vat 435°F (224°C) (22kW, 17kW DV and 14 kW DV)

(Color Coded Red 806-8035)

826-2455 CE Full and Dual Vat 415°F (213°C) (14kW and 17kW CE) (Color-Coded

Yellow 806-8132)

√ 4 826-2706 Probe, Temperature and Fitting Kit AIF/RTD

5 810-1067 Flexline, ⅝” OD x 8.50” Long

6 810-1668 Adaptor, Male ⅝” OD x ½”

√ 7 826-2587 Actuator, Linear AIF 24VDC Kit includes 810-1776

8 809-1012 Pin, Clevis, ¼” x 1¼” (Drain and return valves)

9 809-1035 Pin, Clevis, ¼” x 2¼” (center pin drain actuator)

10 809-1036 Pin, Clevis, ¼” x 2” (center pin return actuator)

11 810-1776 Clip, Toaster Ring

12 108-0698 Valve, Drain Assy. LOV™ FV or DV Right as viewed from front of frypot.

13 108-0697 Valve, Drain Assy LOV™ DV Left as viewed from front of frypot.

14 108-0700 Valve, Return Assy LOV™ FV or DV Right as viewed from front of frypot.

15 108-0699 Valve, Return Assy LOV™ DV Left as viewed from front of frypot.

16 813-0022 Nipple, ½” x Close NPT BM

17 813-0165 Elbow, St. ½” x ½” NPT 90°

18 220-5960 Strap, Elec LOV™ Actuator

√ Recommended parts.

See Page 2-5 for Drain

Valve Assemblies.

See Page 2-24 for Return

Valve Assemblies.

2-23

2.6.2 Frypots with Rotary Actuators

ITEM PART # COMPONENT

1 823-7672 Frypot, Full-Vat LOV™

2 823-7673 Frypot, Dual-Vat LOV™ (use 823-7745 for Hybrid Fish Vat)

√ 3 Thermostat Assembly, High-Limit Long Standard

826-2454 Non-CE Full Vat 425°F (218°C) (17kW FV and 14kW FV) (Color Coded

Black 806-7543)

826-2456 Non-CE Dual Vat 435°F (224°C) (22kW, 17kW DV and 14 kW DV)

(Color Coded Red 806-8035)

826-2455 CE Full and Dual Vat 415°F (213°C) (14kW and 17kW CE) (Color-Coded

Yellow 806-8132)

√ 4 826-2706 Probe, Temperature and Fitting Kit AIF/RTD

5 810-1067 Flexline, ⅝” OD x 8.50” Long

6 810-1668 Adaptor, Male ⅝” OD x ½”

√ 7 807-4961 Actuator, Rotary 24VDC (#1)

√ 8 807-4962 Actuator, Rotary 24VDC (#2)

√ 9 810-3755 Valve, 1¼ Drain Rotary Actuator LOV™

√ 10 810-3754 Valve, ½ NPT Return Rotary Actuator LOV™

11 813-0022 Nipple, ½” x Close NPT BM

12 813-0062 Elbow, ½” Blk 90°

13 220-7386 Strap, Round Drain Elec LOV

√ Recommended parts.

2-24

2.7 Oil Return Manifolds

ITEM PART # COMPONENT

1 810-3015 Manifold, Two-Station Fryer

2 810-3016 Manifold, Three-Station Fryer

3 810-3017 Manifold, Four-Station Fryer

4 810-3018 Manifold, Five-Station Fryer

* 813-0907 Cap, 15/16-inch Valve

* Not illustrated.

2.8 Return Valves and Associated Parts

2.8.1 Return Valves and Associated Parts (Linear Actuators)

2-25

2.8.1 Return Valves and Associated Parts (Linear Actuators) cont.

ITEM PART # COMPONENT

1 232-5702 Handle, Return Valve with Locator FV or DV Right

2 231-5702 Handle, Return Valve with Locator DV Left

3 900-2935 Retainer, Nut Oil Return Valve

4 810-2201 Valve, ½-inch Ball

5 823-7233 Mount, Return Actuator Right

6 823-7232 Mount, Return Actuator Left

7 230-5963 Brace, Return Actuator Bracket

2.8.2 Return Valve (Rotary Actuators)

ITEM PART # COMPONENT

1 810-3754 Valve, ½-inch NPT Rotary Actuator

2.9 Auto Top Off Components

2.9.1 JIB Basket

ITEM PART # COMPONENT

1 220-7991 Basket, JIB LOV™

2.9.2 JIB Cap and Pick Up Assembly

ITEM PART # COMPONENT

108-2005 Cap, JIB Assembly (use 108-2047 for BIB)

1 108-2001 Cap, JIB (use108-2002 for Intl. BIB)

2 810-3823 Hose, JIB

Full-Vat or Dual-Vat Return Valve

2-26

2.9.2 JIB Cap and Pick Up Assembly cont.

ITEM PART # COMPONENT

3 823-7738 Inlet, Oil Reservoir Tube

4 816-0870 Clamp

2.9.3 Automatic Top Off Board Assembly

5

31

46 7

8

9

2

ITEM PART # COMPONENT

1 108-0653 Box, Assembly Auto Top Off Board

2 220-5679 Cover, Top Off Board Box

√ 3 108-1279 PCB Board, Automatic Top Off

* 108-1302

PCB Board, LON Works 120V (Must be pre-programmed before

shipping)

* 108-1303

PCB Board, LON Works 230-240-250V (Must be pre-programmed before

shipping)

√ 4 807-2181 Transformer, 100-120V/24V 62VA

√ 5 807-0855 Transformer, 120V 50/60-12V 20VA

√ 6 807-2180 Transformer, 208-240V/24V 50VA

√ 7 807-2191 Transformer, 208/230/240 -12V 30VA

8 807-1321 Holder, Fuse AGC Panel Mount ¼”

√ * 807-1597 Fuse, 3A Slow-Blow

√ 9 807-0012 Relay, 18AMP 1/3 HP 24V Coil (Top off pump)

* Not illustrated.

√ Recommended parts.

NOTE: Top off boxes for vats 4 and 5 have either item 4 or item 6, both have item 3.

108-0507 208-240V Assy

108-0506SP 120V Assy

2-27

2.9.4 ATO Pump Assembly

ITEM PART # COMPONENT

√ 1 108-0639 Pump, Shurflo 24VAC

2 810-3265 Flexline, ½” OD x 24-inch (Out to oil return manifold)

810-3591 Flexline, ½” OD x 8-inch (Out to oil return manifold two battery only)

* 810-0667 Check valve, ½ NPT 1 PSI

3 810-1069 Flexline, ⅝” OD x 29.5-inch (In from RTI fresh oil solenoid) Domestic

units only

4 810-3666 Fitting, Shurflow Pump

5 816-0782 O-Ring, Viton #111

6 813-0940 Elbow, ¼” NPT x ⅜ Flare

7 810-3770 Fitting, ¼” NPT Male Barb

8 813-0543 Elbow, ¼” NPT BM

9 813-0838 Nipple, ¼” NPT BM Close

10 813-0530 Tee, Reducing ½” x ¼” x ½”

11 813-0304 Bushing, ½” x ¼” BM Flush

12 813-0022 Nipple, ½” x Close NPY BM

13 813-0345 Elbow, ½” BM 45°

14 810-1668 Adaptor, Male ⅝” OD x ½”

15 812-2083 Hose LOV Fryer JIB (Cut and attach to item 7 with a ty wrap)

* 811-1166 Hose, Silicone Braided 18” (sold by the foot)

* Not illustrated.

√ Recommended parts.

Item 2 connects

to a check valve

before going

into the oil

return manifold.

Domestic Units

JIB hose

connects here.

International Units

JIB hose

connects here.

2-28

2.9.5 ATO Pump Assembly Service Kit (Larger Top Off Lines)

INSTALL

O-RINGS

HERE

5

4

6

3

2

1

13

7

8

9

10

11

712

ITEM PART # COMPONENT

108-3041 Kit, Pump BIELA Topoff Service Kit

√ 1 108-0639 Pump, Shurflo 24VAC

2 810-3265 Flexline, ½” OD x 24-inch (Out to oil return manifold)

810-3591 Flexline, ½” OD x 8-inch (Out to oil return manifold two battery only

)

* 810-0667 Check valve, ½ NPT 1 PSI

3 810-1069 Flexline, ⅝” OD x 29.5-inch (In from RTI fresh oil solenoid) Domesti

units only

4 810-3666 Fitting, Shurflow Pump

5 816-0782 O-Ring, Viton #111

6 813-0940 Elbow, ¼” NPT x ⅜ Flare

7 813-0062 Elbow, ½” BLK 90° NPT BM

8 813-0087 Nipple, ½” x 1.50-inch

9 823-8063 JIB Connection Topoff Welded Assy.

10 813-0165 Elbow, Street ½” x ½” NPT 90° BM

11 813-0247 Nipple, ½” x 3.50-inch NPT BM

12 108-2054 Fitting Assy Shurflow

13 810-1668 Adaptor, Male ⅝” OD x ½”

* 813-0907 Cap 15/16”

* Not illustrated.

√ Recommended parts.

Item 2 connects

to a check valve

before going

into the oil

return manifold.

JIB hose

connects here.

Item 3 on this page

and Item 8 on the

following page are

the same part.

2-29

2.10 RTI

2.10.1 RTI Manifold and Accessories

TO OIL RETURN

MANIFOLD

TO TOP OFF

PUMP INTAKE

AND TO FILL

RTI JIB

27

25

23

24

26 TO RTI BYPASS CHECK VALVE AND

TO DRAIN DOWNSPOUT

TO DRAIN

DOWNSPOUT

10

6

TO TOP OFF

PUMP INTAKE

AND TO FILL

RTI JIB

TO OIL

RETURN

MANIFOLD

8

6

WASTE OIL TO RTI

DISPOSE TANK

21 FRESH OIL

FROM RTI

TANK

4

12

11

17

1

13

19

6

8

20

18

15

16

7

13

5

2

22

14

14

14

14

93

2-30

2.10.1 RTI Manifold and Accessories cont.

ITEM PART # COMPONENT

√ 1 106-6830 Solenoid Assembly

2 108-0446 Valve, RTI Waste Assembly (see page 2-32 for parts)

3 810-1668 Adaptor, Male ⅝” OD x ½”

4 220-5658 Cover, RTI Dust Plug

5 807-4760 Harness, RTI – MIB connection

6 810-1057 Flexline, ⅝” OD x 13-inch long

7 810-1668 Adaptor, Male ⅝” OD x ½”

8 810-1069 Flexline, ⅝” OD x 29.50-inch long

9 813-0555 Reducer, Bell Fitting, ½” to ¼” NPT BM

10 810-3531 Valve, Check 20 PSI RTI bypass

11 810-3583 Valve, Check ½” NPT 4 PSI RTI Manifold

12 810-3596 Manifold, RTI

13 813-0003 Tee, ½” x ½” x ½” BM

14 810-3738 Adaptor, Check Valve Close Nipple

15 813-0062 Elbow, ½” Blk 90°

16 813-0093 Nipple, ½” x 4-inch

17 813-0062 Elbow, ½” BM 90°

18 813-0261 Nipple, ½” x 5-inch NPT

19 813-0304 Bushing, ½” x ¼”

20 813-0345 Elbow, ½ Blk 45°

21 813-0336 Plug, ½” NPT Square Head

22 813-0838 Nipple, ¼” NPT

23 220-5656 Brace, RTI Handle

24 220-5657 Cover, RTI Handle

25 823-7142 Handle, RTI Waste Pull

26 810-3587 Lock and Key, RTI Waste Handle

27 809-0601 Clip, Clevis Left Rod End

√ Recommended parts.

2-31

2.10.2 RTI Dispose Waste Valve

ITEM PART # COMPONENT

108-0446 Valve, RTI Dispose Waste

1 108-0445 Bracket, RTI Waste Valve

2 220-5615 Handle, RTI Waste Valve

3 807-4936 Microswitch, Gold Sealed

4 810-0278 Valve, ½” Ball

5 900-2935 Retainer, Nut Return Valve

6 901-2348 Cover, DV Safety Switch

7 902-2348 Cover, DV Safety Switch

2.10.3 RTI Test Box

ITEM PART # COMPONENT

√ 108-0716 Box, LOV™ RTI Test

√ Recommended parts.

2-32

2.11 Wiring Connectors, Pin Terminals and Power Cords

ITEM PART # COMPONENT

Power Cords

* 807-0154 100/120V–15A 3-wire, w/grounded plug

* 807-4317 100/208/240V-16A 3-Wire with Plug LOV CE

* 807-1685 100/208/240V–18A 3-wire, w/o plug

* 807-4316 120V 5-wire, w/grounded plug LOV

* 807-3817 208/240V 3-Phase 4-wire w/grounded plug

* 807-5105 208/240V 3-Phase 4-wire w/grounded plug 105” CE 4 battery or

larger

Connectors and Tools

1 807-1068 2-Pin Female

2 807-0158 6-Pin Female

3 807-0156 9-Pin Female

5 807-0159 12-Pin Female

5 807-0875 15-Pin Female

6 807-1067 2-Pin Male

7 807-0157 6-Pin Male

8 807-0155 9-Pin Male

9 807-0160 12-Pin Male

10 807-0804 15-Pin Male

11 826-1341 Terminal, Female Split Pin (Pkg of 25)

12 826-1342 Terminal, Male Split Pin (Pkg of 25)

13 807-2518 Plug, Mate-N-Lock (Dummy Pin)

14 807-0928 Extract Tool Pin Pusher

15 806-4855 Pin Pusher Screwdriver Assembly

16 230-2345 SMT Pin Extractor

* 807-4660PK SMT Pin Service Repair Kit

* Not illustrated.

2-33

2.12 Fasteners

ITEM PART # COMPONENT

* 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap

* 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex

* 809-1020 Cap Screw, 5/16-inch-18 5.50” NC Hex (Connects pump to motor.)

* 809-0448 Clip, Tinnerman

* 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237)

* 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049)

* 809-0247 Nut, 8-32 Keps Hex

* 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10) (809-0256)

* 809-0766 Nut, 10-32 Keps Hex SS

* 809-0581 Nut, ½ NPT Locking

* 809-0020 Nut Cap 10-24 NP

* 826-1372 Nut Grip ¼-inch ¼-20 Hex NP (Pkg. of 10) (809-0059)

* 809-0417 Nut Flange ¼-inch ¼-20 Serr

* 809-0535 Nut, "T" ¼-inch-20 x 7/16 SS

* 809-0495 Nut, ¼-inch – 20 Press

* 809-0540 Nut, Lock ½-inch-13 Hex 2-Way ZP

* 826-1359 Screw, 4-40 x ¾-inch Slotted Round Head (Pkg. of 25) (809-0354)

* 826-1365 Screw, 6-32 x ⅜-inch Slot Head (Pkg. of 25) (809-0095)

* 809-0357 Screw, 6 x ⅜-inch Phillips Head NP

* 809-0359 Screw, 8 x ¼-inch Hex Washer Head

* 809-0360 Screw, 8 x ⅜-inch Hex Washer Slot Head

* 826-1371 Screw, 8 x ½-inch Hex Head ZP (Pkg. of 25) (809-0361)

* 809-0364 Screw, 8 x ⅝-inch Hex Washer Head ZP

* 809-0518 Screw, 8-32 x ⅜-inch Hex Washer Slotted Head SS

* 809-0104 Screw, 8-32 x ½-inch Slotted Head ZP

* 826-1363 Screw, 8-32 x ½-inch NP (Pkg. of 25) (809-0103)

* 826-1360 Screw, 10-24 x 5/16-inch Round Slot Head ZP (Pkg. of 25) (809-0024)

* 826-1330 Screw, 10-32 x ⅜-inch Slot Head SS (Pkg. of 25) (809-0117)

* 809-1003 Screw, 10-32 x ⅜-inch Hex Trim Head SS

* 809-0270 Screw, 10-32 x ½-inch Phillips Head ZP

* 826-1375 Screw, 10-32 x ¾-inch Hex Trim Head SS (Pkg. of 5) (809-0401)

* 809-1000 Screw, 10-32 x 1¼-inch Hex Sck C/S

* 826-1374 Screw, 10 x ½-inch Hex Head (Pkg. of 25) (809-0412)

* 809-0266 Screw, 10 x ½-inch Phillips Head ZP

* 809-0434 Screw, 10 x ⅜-inch Hex Washer Head NP

* 809-0123 Screw, 10 x ¾-inch Slot Head

* 826-1389 Screw, 1/4-20 x ¾-inch Hex Head ZP (Pkg. of 10) (809-0131)

* 809-0582 Washer ½ NPT Locking

* 809-0184 Washer, #10 LK ZP

* 809-0190 Washer, .625 X .275 X 40 Flat SS

* 809-0191 Washer, Lock ¼ Spring ZP

* 809-0193 Washer, Flat ¼ Nylon

* 809-0194 Washer, Flat 5/16 ZP

THIS PAGE INTENTIONALLY LEFT BLANK

Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106

TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135

PRINTED IN THE UNITED STATES SERVICE HOTLINE

1-800-551-8633

819-6446

MAY 2011