Futurecom Systems Group ULC DVRSVHF MOBEXCOM DVRS Vehicular Repeater User Manual Installation Manual

Futurecom Systems Group ULC. MOBEXCOM DVRS Vehicular Repeater Installation Manual

Installation Manual

Title Page Spectrum Series™ Base Loaded Mobile Antennas Installation Manual6880309C12-FMMotorola Inc.1301 E. Algonquin Rd.,Schaumburg, IL 60196-1078, U.S.A.
ForewordThis manual applies to mobile radios, unless otherwise specified. It includes instructions for installing antennas in a vehicle roof-top configuration.Product Safety and RF Exposure ComplianceATTENTION!This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 6881095C99) to ensure compliance with RF energy exposure limits.For a list of Motorola-approved antennas, batteries, and other accessories, visit the following website: http://www.motorola.com/governmentandenterpriseDocument CopyrightsNo duplication or distribution of this document or any portion thereof shall take place without the express written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of Motorola.DisclaimerThe information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve readability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or circuit described herein; nor does it cover any license under its patent rights nor the rights of others.TrademarksMOTOROLA, the Stylized M logo, and ASTRO are registered in the US Patent & Trademark Office. All other products or service names are the property of their respective owners. © 2000 – 2010 by Motorola, Inc. Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio.C a u t i o n
Spectrum™ Series Base Loaded Mobile AntennasManufactured by Motorola• Antenna Installation• Mounting Instructions• Cutting Charts • Replacement Parts• Connector InstructionsIntroductionThank you for selecting the Spectrum mobile antenna. The Spectrum antennas have been designed to withstand demanding and rugged environments. During the design phase, the antennas are put through extensive Accelerated Life Testing (ALT), which simulates years of in-field service. As a result, potential problems are designed out, helping to ensure that the antennas which you receive can give you years of dependable performance.Motorola Communications Part Division 1313 E. Algonquin Road Schaumburg, Illinois 60196 To order, Call Toll-Free: 1 - 800- 422 - 4210Before You Start Roof Mount Safety Precautions and Problem Prevention – for Motor Vehicle Use onlySafe Antenna InstallationRead all instructions carefully before starting the installation.Antenna contact with high voltage wires may result in death from electrocution.Since April 3, 1994, the warranty on Spectrum antennas have been changed to one year. Motorola manufactured Spectrum antennas are warranted to be free from defects in workmanship and materials for a period of (1) one year from the date of shipment.Be sure to mount the antenna on a horizontal surface to keep the antenna as vertical as possible, thus preventing the antenna from protuding beyond the vehicle and causing bodily injury and/or property damage.ImportantDANGERImportantC a u t i o n
2IntroductionEntering Garages Automatic Car Wash InstallationWhere to Mount the AntennaGeneralMotorola recommends that mobile antennas be located as follows:Select a location for the antenna as near the center of the roof as possible. Probe the headlining with your fingers to make sure that all points of obstruction are avoided.Remove the antenna from the vehicle when entering a garage to prevent damage to the vehicle and the antenna whip/ball from damaging overhead light fixtures and garage doors.Remove the entire antenna from the vehicle before entering the automatic car wash to prevent damage to the antenna and vehicle. The antenna mount contact must be wiped dry to prevent moisture from damaging the contact. Recommended Antenna LocationStandard Metal Passenger vehicles Recommended LocationStandard metal passenger vehicles Center roof or center trunk lidVans, pickups, and other light trucks (metal roofs)Center roofHeavy duty equipment with metal roofs (heavy duty trucks, semi-tractors, heavy refuse trucks, cement mixer trucks)Center cab roofSpecialty vehicles (such as T-roofs, sun roofs, or convertibles)Center trunk lid–recommended only for transmitter output of less than 7 W.Other vehicles Contact your Motorola Field Technical Representative. C a u t i o nC a u t i o n
Mobile Antenna Installation 3Mobile Antenna Installation Mobile Radio Operation and EME ExposureObserve the following caution and electromagnetic energy exposure (EME) statements when installing antennas: NOTE: For low power mobile radios (7 W or less), there are no antenna type or installation restrictions.To assure optimal radio performance and that human exposure to radio frequency electromagnetic energy is within the guidelines references in this document, transmit only when people outside the vehicle are at least the minimum distance away from a properly installed, external mounted antenna. Table 1 lists the minimum distance from several different ranges of rated radio power.Selecting an Antenna Site1. Install the vehicle antenna external to the vehicle and in accordance with the requirements of this documents.2. The best mounting location for the antenna is at the center of a large, flat, conductive surface. In almost all vehicles, mounting the antenna in the center of the roof will satisfy these requirements. A good alternative location is in the center of the trunk lid. If you use the trunk lid, ensure that the trunk lid is grounded by connecting groundling straps between the trunk lid and the vehicle chassis.3. Ensure the antenna cable can be easily routed to the radio. Ensure that the antenna cable is routed separately and not in parallel to any other vehicle wiring or mobile radio cable wiring.4. Check the antenna location for any electrical interference.NOTE: Any two metal pieces rubbing against each other, such as seat springs, shift levers, trunk and hood lids, exhaust pipes etc.) in close proximity to the antenna can cause severe receiver interference.5. If the vehicle is equipped with an electronic anti-lock braking system (ABS), and the antenna will be trunk mounted, then install the antenna on the side opposite to the braking modulator box. This minimizes radio interference to the modulator box from the radio.6. Make sure the mobile radio antenna is installed at least one foot (30.48 cm) away from any other antenna on the vehicle.Use caution when installing antennas with mobile radio equipment using transmitter powers in excess of 7 W.Table 1 Rated Power and DistanceRated Power of Vehicle-installed Mobile Two-Way Radios Minimum Distance from Transmitting Antenna7 to 15 Watts 1 foot (30.5 cm)16 to 50 Watts 2 feet (61 cm)More than 50 Watts 3 feet (91.5 cm)C a u t i o n
4Mobile Antenna InstallationAntenna Assembly InstructionsIf antenna mount has not been installed, refer to the Antenna Mount Installation instructions. Assemble the antenna assembly (except the whip) onto the mounting base as shown in Figure 1.1. Place the lock washer on stud loading coil/base housing.2. Assemble either the standard duty or heavy duty spring adaptor to the base housing assembly by threading onto the housing stud with lock washer already in place.3. Hand tighten the adaptor until the lock washer is fully compressed. 4. Press rubber gasket onto the bottom of the coil housing.5. Do not insert the antenna whip into the antenna adaptor at this time. Refer to the Tuning the Antenna section on page 1-12 for further instructions.Figure 1. Standard Duty Whip Adapter58-80368B32Lock washer04-80378B70Loading Coils/Base housing01-80358A86 30 – 36 MHz01-80358A87 36 – 42 MHz01-80358A88 42 – 50 MHz01-80358A89 66 – 88 MHz01-80358A90 136 – 174 MHz01-80358A91 406 – 512 MHz Heavy Duty Spring01-80358A92 406 – 512 MHz Standard DutyWhip47-80369B56 30 – 174MHzSet Screw03-80374B24Heavy Duty Spring01-80373B34Rubber Gasket32-80369B53Whip01-80358A37 406 – 420 MHz01-80358A38 445 – 470 MHz01-80358A39 470 – 494 MHz01-80358A40 494 – 512 MHz
Mobile Antenna Installation 5Antenna Mount Installation InstructionsRoof (Permanent 3/4” Hole) Mount InstructionsTools Required:• Safety glasses• Hole saw (Motorola part # RPX-4378A)• 15/16” open-end wrench• Solder, 60/40 rosin flux• Crimp tool, Motorola part # 66-80388A26 (Mini-UHF Connector only)• Electric drill• Spanner wrench, Motorola part # 66-80371A75• Soldering iron, 40 – 75 watts1. Drill a 3/4” hole in the vehicle with antenna hole cutting saw, Motorola part # RPX-4378A, and remove all burrs. The antenna hold saw will remove paint in a narrow ring around hole to assure good metal contact between vehicle and mount.2. Apply generous amounts of silicon grease to inner and outer threads of brass lock nut. Feed coaxial cable and mount through hole as shown in Figure 2.Figure 2. 3. Thread locking nut onto mount and pull up mount base to properly align in hole. While pulling up, finger tighten the locking nut against roof top as show in Figure 3.Figure 3. MAEPF-27629-O
6Mobile Antenna InstallationFigure 4. 4. Insert spanner wrench, part # 66-80371A75 or the tops of a needle nose pliers in bushing assembly to prevent mount assembly from slipping. Use a 15/16” open-end wrench to tighten locking but firmly against vehicle surface. The locking nut must be in contact with vehicle metal to ensure proper antenna radiation. See Figure 4.Trunk Lid Mount Installation1. Trunk lid mount may be placed at the center of trunk lid near the rear window, or to the side, preventing the antenna from hitting the rear window when raising the trunk lid. Be sure the coaxial cable is not pinched under the mount clamp bracket. Refer to Figure 5. Figure 5. Coaxial Cable Insertion2. Using the allen wrench supplied, tighten the set screws clockwise until the set screws break through the paint, creating a good contact.Car RoofHoles for holding the Bushingwith Long Nose PliersO-Ring42-83940B01Bushing AssemblyCap InsulatorCablePaint removed in RingLocking Nut43-83881B01 (Plated)
Mobile Antenna Installation 73. Route coaxial cable from the trunk lid to the radio.Magnet Mount Installation1. Remove all dirt and grime that will prevent magnet mount from seating securely. 2. Place magnet mount in final position. Sliding the mount may scratch paint surface. 3. Route coaxial cable to the radio,. Refer to Figure 6.Figure 6. Magnetic Mounted BaseConnector InstallationBefore installing the connector, cut off any excess length of cable (at the radio end) to avoid unnecessary signal loss. When the necessary preparations have been made, install the connector using the following steps:UHF Connector (Motorola part # 28-82021G01)1. Disassemble the connector as shown in Figure 7A.2. Cut off end of cable squarely and remove 3/4” of vinyl jacket. Refer to Figure 7B.3. Slide coupling ring and adaptor on cable as in Figure 7C.4. Fan braid slightly and fold back as shown in Figure 7D.5. Position adaptor to dimension as shown in Figure 7E. Press braid back over body of adaptor and trim to 3/8”. Base 5/8” of conductor. Tin exposed center conductor. Add teflon washer for 470 MHz and higher.Do not use magnet mount on vinyl roofs, magnet mount will not properly hold the antenna on vehicle because holding power is reduced. Magnet mount will not “hold on” to aluminum and non-metallic surfaces.Use a hot soldering iron. DO NOT USE EXCESSIVE HEAT OR SOLDER. Solder quickly to avoid melting surrounding insulation.W A R N I N GC a u t i o n
8Mobile Antenna Installation6. Screw adaptor to the body of plug assembly. Solder braid to body of plus assembly through holes. Solder center conductor of cable to plug contact of plug assembly. Refer to Figure 7F.7. For final assembly, screw coupling on plug assembly.8. Connect cable to antenna connector on radio set. Tighten coupling ring cross section of final assembly as shown in Figure 7G.NOTE: Coupling ring and plug sub assembly comprise of Motorola part number: 28-82021G01.Figure 7. ABCDEFGCouplingRingAdapter58-854020PlugSub-AssembblyTEFLON Washer(470MHZ and higher)04-84506K013”4Adapter3”4TEFLON Washer(470MHZ and higher)1/8” of Exposed Insulationfor Lower Frequencies3”85”8
Mobile Antenna Installation 9Mini-UHF Connector Installation #28-84606M01 Installation InstructionsUse Motorola tool part # 66-80388A26 (Refer to Figure 8). 1. Slip ferrule and collar onto cable. See Figure 10.2. Prepare cable to strip dimensions as per Figure 11.3. Insert stripped cable into plug body until conductor is exposed (front end) and dielectric bottoms inside body. See Figure 10.4. Crimp center contact using crimp area C of Figure 8 . Crimp at base of center contact, avoid crimping at the tip. Refer to Figure 9.5. Push collar forward onto plug assembly. Fit cable braid over support sleeve of connector. See Figure 10.6. Push ferrule over braid until flange butts against connector body. Refer to Figure 10. Using the correct crimp area of tool, crimp ferrule close to plug body. Crimp ferrule for a second time close to cable end.7. Protuding center conductor should be trimmed with end of center contact.Figure 8. Motorola Crimping Tool 66-80388A26.256.319.068.051.213ABCDEFIVE CRIMP AREAS
10 Mobile Antenna InstallationFigure 9. Coaxial Cable Stripping DimensionsFigure 10. Suggested Crimp AreaBase of PinTip of Pin2 mmFlaredBraidConnectorBodyCollarFerruleCable Inserted intoConnector BodyCrimp CenterContact afterInserting CableProtrudingCenterConductorCollar SlippedForward overConnector BodyPush Ferrule Forwardover Braid. FlangeButts against ConnectorBody. Crimp Ferrule toComplete CrimpMAEPF-27622-O
Mobile Antenna Installation 11Figure 11. Table 2 Spectrum Antennas Frequency MHz Gain Duty Max Power Watts Antenna Only Roof Mount Kit Trunk Lid Mount Kit Magnet Mount Kit30 – 36 0 dB Standard 100 RAB-4002A RAB-4002ARA * * RAB-4002AMA36 – 42 0 dB Standard 100 RAB-4003A RAB-4003ARA * * RAB-4003AMA42 – 50 0 dB Standard 100 RAB4004A RAB-4004ARA * * RAB-4004AMA30 – 36 0 dB Heavy 100 RAB-4012A RAB-4012ARA * * RAB-4012AMA36 –42 0 dB Heavy 100 RAB-4013A RAB-4013ARA * * RAB-4013AMA42 – 50 0 dB Heavy 100 RAB-4014A RAB-4014ARA * * RAB-4014AMA66 – 88 0 dB Standard 100 RAC-4000A RAC-4000ATA * * RAC-4000AMA140 – 174 3 dB Standard 150 RAD-4000A RAD-4000ARA RAD-400DATA RAD-4000AMA140 – 174 3 dB Heavy 150 RAD-4010A RAD-4010ARA RAD-401DATA RAD-4010AMAWith RG58 A/U Cable With RG58 A/U Cable With RG58 A/U Cable406 – 420 5 dB Standard 150 RAE-4002A RAE-4002ARA RAE-4002ATA RAE-4002AMA445 – 470 5 dB Standard 150 RAE-4004A RAE-4004ARA RAE-4004ATA RAE-4004AMA470 – 495 5 dB Standard 150 RAE-4005A RAE-4005ARA RAE-4005ATA RAE-4005AMA495 – 512 5 dB Standard 150 RAE-4006A RAE-4006ARA RAE-4006ATA RAE-4006AMAWith Low Loss Cable With Low Loss Cable406 – 420 5 dB Heavy 150 * * RAE-4002ARL RAE-4002ATL * *450 – 470 5 dB Heavy 150 * * RAE-4004ARL RAE-4004ATL * *470 – 496 5 dB Heavy 150 * * RAE-4005ARL RAE-4005ATL * *496 – 512 5 dB Heavy 150 * * RAE-4006ARL RAE-4006ATL * *With RG58 A/U Cable With RG58 A/U Cable With RG58 A/U Cable406 – 420 5 dB Heavy 150 RAE-4012A RAE-4012ARA RAE-4012ATA RAE-4012AMA450 – 470 5 dB Heavy 150 RAE-4014A RAE-4014ARA RAE-4014ATA RAE-4014AMA470 – 496 5 dB Heavy 150 RAE-4015A RAE-4015ARA RAE-2015ATA RAE-4015AMACABDim. A = 15/16"Dim. B = 19/32"Dim. C = 19/64"MAEPF-27623-O
12 Mobile Antenna InstallationTuning the AntennaNOTE: Tune antenna in an open area at least 12 feet away from any metal objects.NOTE: Lengths shown on the cutting chart are approximate. Due to antenna variations and mounting location effects, we recommend cutting the antenna rod 1 1/2” longer than the chart and then cutting 1/2” off at a time until reflected power is minimized.NOTE: DUE TO ANTENNA INTERACTION WITH VEHICLE, SOME LOW BAND ANTENNA MOUNTING LOCATIONS WILL NEVER ACHIEVE 1.5:1 VSWR. In this case, trim the whip for minimum reflected power. A simple table for converting the radio of forward power and reflected power to VSWR is shown below in Tabl e 3 .1. Locate the transmitter frequency on the cutting chart. In the case of multiple transmitter frequencies, calculate the mid-frequency and locate on cutting chart. Read desired whip length from the chart. Cut the whip 1 1/2” longer than this length.NOTE: Trim the antenna rod (Low and High band) from the bottom only. On the UHF antenna whip, trim the whip from the bottom of the rod below the phasing coil.2. Use the set screw to secure the antenna whip in the whip adaptor assembly.3. Using the in-line wattmeter, measure forward and reflected power at the desired transmit frequency and calculate VSWR using Table 3.4. If VSWR is >1.5:1, then trim off 1/2” and repeat Step 3.5. Repeat steps 3 and 4 until minimum VSWR is obtained.496 – 512 5 dB Heavy 150 RAE-4016A RAE-4016ARA RAE-4016ATA RAE-4016AMAWith Low Loss Cable With Low Loss Cable406 – 420 5 dB Heavy 150 * * RAE-4012ARL RAE-4012ATL * *450 – 470 5 dB Heavy 150 * * RAE-4014ARL RAE-4014ATL * *470 – 496 5 dB Heavy 150 * * RAE-4015-ARL RAE-4015ATL * *496 – 512 5 dB Heavy 150 * * RAE-4016ARL RAE-4016ATL * *NOTE: All antenna mount kits include RG58A/U Cable and PL259 Connector, except cable option that is listed otherwise. ** For low and Mid Band Trunk lid mount kits, order antenna only and trunk lid mounting kit (01-80356A55) separately.PART NUMBER ANTENNA MOUNTS01-80352A03 Roof Mount Kit, RG58A/U Cable, PL259 connector01-80356A55 Trunk Lid Mount, RG58A/U cable, PL259 connector01-80356A47 Magnet Mount RG58A/U cable, PL259 connector01-80371A27 Magnet Mount RG58A/U Cable PL259 connector, low band onlyAdjusting the whip length while radio is keyed may cause burns from RF radiation.Table 2 Spectrum Antennas (Continued)Frequency MHz Gain Duty Max Power Watts Antenna Only Roof Mount Kit Trunk Lid Mount Kit Magnet Mount KitW A R N I N G
Mobile Antenna Installation 136. Use the adjustment range of the whip in the adaptor in order to minimize the VSWR.7. Insert the shorter part of the allen wrench into the screw and tighten the set screw at tight as yo can by hand. If a torque wrench is available, tighten set screw to a torque of 25 – 30 inch-lbs.A simple table for converting the ratio of forward power and reflected power to VSWR is given below:Example: If the forward power (Pfwd) is measured as 100 watts and the reflected power (Pref) is 3 watts, calculate Pfwd/Pref = 33.3. Since 33.3 is between 25 and 58.8 m, the chart above indicated that the VSWR is less than 1.5 : 1.Table 3 Pfwd/Pref VSWR440.6 1.1 : 1 58.8 1.3 : 125.0 1.5 : 114.9 1.7 : 110.4 1.9 : 17.9 2.1 : 1
14 Spectrum™ by MotorolaSpectrum™ by MotorolaCutting chart lengths are approximate. Whip length will wary with type of vehicle, mount location and type of mount. Cut 1-1/2 inches longer than chart length, then trim for minimum reflected power.Standard (No Spring) Heavy Duty Spring
Spectrum™ by Motorola 15Standard (No Spring) Heavy Duty Spring
16 Spectrum™ by MotorolaStandard (No Spring) Heavy Duty Spring
Spectrum™ by Motorola 17Spectrum™ by MotorolaCutting chart lengths are approximate. Whip length will wary with type of vehicle, mount location and type of mount. Cut 1-1/2 inches longer than chart length, then trim for minimum reflected power.Standard (No Spring) Heavy Duty Spring
18 Spectrum™ by MotorolaStandard (No Spring) Heavy Duty Spring
6880309C12-F*6880309C12*Motorola Inc.1301 E. Algonquin Rd.,Schaumburg, IL 60196-1078, U.S.A.MOTOROLA, the Stylized M Logo, and ASTRO are registered in the U.S. Patent and Trademark Office. All other product or service names are the property of their respective owners.© 2000 – 2010 by Motorola, Inc.All rights reserved.M

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