GOETTL Air Conditioner/heat Pump(outside Unit) Manual 98090203

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Installation & Operating Instructions
For
Heat Pump Units

Manufactured
GOETTL

By

AIR CONDITIONING,

INC.

P.O. Box 52029, Phoenix, Arizona 85072-2029

_TABLE

OF CONTENTS

PAGE

INTRODUCTION ....................................................................................

1

II.

DIMENSIONS .........................................................................................

2

II1.

POWER SUPPLY & WIRING .................................................................

2

IV.

INSTALLATION

3

Io

Vo

VI.

......................................................................................

START UP/CHECK-OUT PROCEDURE ...............................................

5

ELECTRICAL OPERATION ...................................................................

8

VII

_IE_tS'T-AN C E H EATE RS ......................................................................

VIII,

_:[:-ION'

IX.

WIRING

AND MAINTENANCE

DIAGRAMS

.......................................................

..............................

_8

9

11

INSTALLATION AND OPERATING

INSTRUCTION

MANUAL

HEAT PUMP - HP MODELS 1 1/2 - 5 1/2 TONS
1. INTRODUCTION
Please take a few minutes to read our instructions before you install and use yonheat

pump. This will

help you obtain the full value from your unit. It will also help you avoid any needless service costs that
result from causes we cannot control and cannot cover in our guarantee.

RULES FOR INSTALLATION

AND SAFE OPERATION

1. Read these rules and the instructions carefully.
Failure to follow the rules and the instructions
could cause a malfunction of the heat pump unit
resulting in injury,death and/or property damage.
2. Check your local codes and utility standards.
The installation must comply with their rules.
3. Shut off the electric oower before makino
connections on the unit or removing 0anels for
servicing.
(There may be more than one
di_;connect!.
4. Referto Section VIII for maintenance procedures.
5. Do not operate this unit at outdoor temperatures
below 60"F on cooling nor above 75° on heating.

6. The components of a heat pump may have sharp
edges or protrusions which can cut you. The
tubing and compressor contain high pressure
refrigerant. They must not be exposed to high
temperature or be punctured. When installing or
servicing the heat pump, be extremely careful to
avoid injury.
7. The refrigerant circuitis in a closed, pressurized
system. If for any reason, the system needs to
be opened for servicing, it is imperative that both
high and low sides of the system be purged
completely intoa recovery tank before any section
of the tubing is cut or unbrazed.

The importance of proper installation cannot be overemphasized. The best designed unit wll appear
to operate poorly if installed improperly. Unlike the small appliance where quality of operation can
usually be determined as it leaves the factory, the performance of a heat pump depends, to a large
extent, on its installation.
Problems always occur if the installer does not take precautions in the following areas:
Wire Size
Duct Size
Duct Openings

Duct Insulation
Refrigerant Charge

- Inadequate wire sizes can cause an excessive voltage drop, causing the compressor
and fan motors to operate at undesirably low voltage levels.
- Inadequate duct size, elbows, distributors or registers can restdct air flow.
- Improperly sealed duct sections can cause considerable loss in cooling capacity due
to air leakages.
- Inadequate duct installation in attic space will cause heat gain in the system.
- Unit is precharged, but should a charge be necessary, it should be verified against
the operating system pressures, temperatures, and current draws as specified in the
catalog.

These heat pumps have proven their reliability over several decades. Years of research, engineering
and only the highest quality component parts and workmanship have gone into these heat pumps to"
make them the most reliable in the industry. Before a model is released for production, it undergoes a
battery of tests in environmental test rooms with temperatures ranging from sub-freezing 0°F to 120°F
desert temperatures.

-1

-

II. DIMENSIONS
•

k

It is very important that the ducts for a serf-contained system be properly sized, installed, sealed,
and insulated for the best performance of the system. It is recommended that both the supply and
the retum duct be insulated (2") when installed in an unconditioned area. Where the supply duct
is exposed to the outdoor temperatures, vapor barrier material should be used. All duct work
should be installed in accordance with ASHRAE or NAHB.

I
I

/

HP MODELS

Fig. 1

MODEL

A

B

C

D

E

F

G

H

6
6
6
6
6
6
10
10
10
7

1
1
1
1
1
1
1
1
51/4
1

1
1
1
1
1
1
1
1
1

HP181D/F

43 1/4

28/323/8

24

20

14 1/2

HP241F

43 1/4

32 3/8

24

21

14 1/2

HP301F/H

43 114

32 3/8

24.-

21

14 112

HP361F/H

49 1/4

33 3/4

30

21

20 1/2

HP421F

49 1/4

33 3/4

30

21

20 1/2

HP421H

49 1/4

33 3/4

30

21

20 1/2

HP481F2/H

57 3/4

44 3/8

30 1/4

21

16 1/4

HP601F2

57 3/4

44 3/8

30 1/4

32

16 1/4

HP601H

57 3/4

44 3/8

34 1/4

32

16 1/4

HP662A

57 3/4

44 3/8

34 114

34

23 112

_lJ.

1

J

K

L
4/6 3/1( 1 112 2 1/2
55/8
11/2 !21/2
55/8 11/2 21/2
63/8
11/2 21/2
63/8
11/2 21/2
63/8
11/2 21/?
63/16
2
23/4
63/16 13/4 23/4
63/16 1 3/4 23/4
51/8
13/4 23/4
i

III. POWER SUPPLY & WIRING

Pages 11, 12 & 13 show typical wiring diagrams for the various units. However, each unit will have its
appropriate wiring diagram attached to the access panel of the wiring control section. All wiring and
fusing must comply with local and national electrical code requirernents.

The 24 volt control circuit connections are made at the right side of the panel (See fig. 1). The main
power connections are made at the "L" terminals of contractor, through knockout in side of unit. These
connections must be tight and elect'ricallysecure. A fused disconnect must be weather tight. When
the unit is outdoors, the fused disconnect must be installed at the unit location. The fuse(s) shouldbe
dual element type. Fuse and ampacity ratings are listed in the table on page 3 and also on the rating
plate on the unit.
CAUTION:

Unit must always be grounded with a suitable ground connection.
-2-

ELECTRICAL

DATA AT 230V

MODEL
NUMBER

I
1Ph

I
47

I H O,FI
62.5

3Ph

I

I

I

76/76

94/00.5

107/107

129/129

169/169

.

110/T/

110/88

130/99

137/129

158

12.4/12.4

18/16

17.8/19.9

23.7/23.7

30.1/28.9

27.9

14.1/11.4

14.1/13.9

14.8/15.0

16.0/20.0

17.6

1.4/1.4

2.1/1.9

3.0/1.8

3.1

1.4/1.4

2.1/1.9

2.2/1.9

3.0/1.8

3.1

2.4/2.4

3.1/2.3

3.3/3.3

4.4/3.5

5.1

180

Compressor

1Ph

9.9

11.5

3 Ph

-OL1tdoor
Motor
Indoor
Motor

Full Load

1 Ph

J_ps'

3 Ph

Full Load

1 Ph

,a_ps,

3 Ph

UnitTotaJ

1Ph

.8

.8

1.1

MaximumFuse Size,Amps

11.8

20

3 Ph

MinimumCircuitAmpacity

1 Ph

1.4/1.4

14.3

_

--1

2.4/2.4

3.1/2.3

3.3/3.3

4.4/3.5

5.1

13.6

15.0/15.9

21.8/19.8

25.0/24.1

25.2/28.9

37.4/34.2

36.1

.

.

17.9/15.2

19.3/18.1

20.3120.5

23.4/25.3

25.8

25

30/30

40/40

45/45

55/55

60/60

60

30/25

35/35

35/35

40/50

45

26.3/24

28/29.1

35.1/34.9

45.0/41.5

43.0

21.4/18.1

22.8/21.6

27.4/30.3

30.1

.

3 Ph
i Based on UL operating conditions.

1.3

.

3Ph
1Ph

1.2/1.2

o

16.5

18.1/18.1

°

24124

° Data appliesto 230V. Unit operatesat 208/230V. "* 460V unitsavailableon specialorder.
= Check nameplate- may be sllghUydifierer_withalternatecompressor.

IV. INSTALLATION
ROOF MOUNTED
PACKAGED UNIT

/
/

FILTER

WALL S

Typical roof mounted installation
This system is a completely self-contained

heating/cooling unit with all components in one cabinet. It

is shipped completely charged with the proper amount of refrigerant. The unit is ready for operation
after connecting duct work, condensate drain and power supply. An adhesive backed soft-foam
weather strip or caulking must be attached on to the horizontal channel between the supply and return
air openings as shown on page 4. A condensate "p"trap must be installed for every unit as shown also

on page 4.
-3-

4

Normally, the unit is installed outdoors either on the roof or ground, where practical. In normal roof
installation, the unit is placed on an angle iron frame, and where required in some instances, isolated
from the frame with rubber, cork or spdng mounts. These mounts are to help eliminate vibration and
noise. Ground installation is basically the same for both self-contained units and split-system outdoor
-units.Locate the unit on a concrete slab or blocks not connected to the buildings foundation. Allow
adequate clearance for service and air intake and discharge. The unit must be level in order to assure
proper condensate drainage, and the gravity flow condensate line should be a minimum of 314 inch
I.D. diameter and be properly graded. Loosen the compressor mounting bolt_tO ensure that the
compressor is resting on the rubber grommets and not on the metal sleeves.
The actual amount of total refrigerant charge for each installation may have to be adjusted to insure
that unit performance characteristics (compressor electrical current draw, suction and discharge
pressures) are consistent with those given in the application tables for the applicable ambient
conditions.
It is extremely important that a condensate "P" trap be installed in the drain line below the bottom of
the unit, as shown in the sketch below.
Apart from ensuring proper drainage, the condensate trap will prevent the hot and humid outside air
from being drawn into the conditioned space through the drain line, thus reducing cooling and
dehumidification of the unit.
SUPPLY AI

SOFT-FOAM

WEATHER

STRIP

RETURN

SYSTEM

DRAIN TRAP.
_4-

AIR

COMPONENTS
SCROLL

WITH SPECIAL

FEATURES:

COMPRESSOR:

Units equipped with scroll compressors do not have crankcase heaters and do not require hard start kits.
However, they do have a 3 minute anti-short cycle timer.
On three phase compressor, incorrect phase sequence will result in the compressor running backwards.
CAUTION:

Never use the scroll compressor to pump itself down (create a vacuum) by closingoff the suction line. The
high vacuum caused by the unit pumping down could cause severe intemal fusite arcing resulting in a
compressor failure.
Damage resultingfrom intemal fusite arcing due to extremely low pressure is apparent when an "in-warranty"
compressor is disassembled and will result in denial of warranty claims, by the compressor manufacturer.
ANTI-SHORT

CYCLE

TIMER:

Two different types of anti-short cycle timers may be used for compressor protection.
described as follows:
°

°

They are

Model TA24A3 manufactured by SSAC.
FUNCTION - No delay on initial start up; but a momentary power failure will initiate a 3 minute
delay before the compressor contactor can be re-energized. Also, a brownout
control feature will prevent compressor start-up due to low line voltage.
Anti-short cycle timer is inherent in the electronic controls of the defrost control board. The
operation is similar to the above control -- no delay on initial start up; but a
momentary power failure will initiate a 3 minute delay before the compressor
contactor can be re-energized.

V. START-UP/CHECK-OUT
PREUMINARY

PROCEDURES

START-UP

1. If power to unit has been disconnected for any extended period of time, restore power twelve (12)
hours prior to start-up procedure.
COOUNG

CYCLE

CHECK-OUT

1. With thermostat calling for cooling
switch(es) to start system.

and set 10 ° below room temperature,

• "

-5"

engage disconnect

Check the voltage at the compressor motorconnections. If the voltage is 5% below or 10% above
the rated voltage or there is a d'dferencegreater than 3% between phases, shut down the system
and call the power company. A failure to do so may cause damage to the equipment.

g

After the unit is in operation, it will take about 30 minutes runningtime to stabilize the system.

.

4. In order to check for a properlyworking system, it is recommended that a thermometer be placed
in the-return air and one placed in the air supply. After all insulatingof ductwod_and adjustments
of air registers are complete, a temperature difference of 15° to 20 ° is considered satisfactory.
When the above steps are completed, a check of voltage and amperage should be made of all
motors. These readings should be within 10% of the performance ratings given for the specific
ambients.

°

Suction and discharge pressures should also be checked to ensure that they agree reasonably well
with the pressures shown in the catalog for the prevailing ambient conditions. Also, a suction
superheat temperature of 20°F (10°F for units with scroll compressors) plus or minus 5 ° F is common
for these units when the outdoor ambient is approximately 95°F. This should be used as a gauge in
determining that the system is not overcharged or has lost some of its charge.

.

.

Finally, the thermostat should be checked out to assure proper operation. Literature packed with
the thermostat and sub-base will provide information for this check out.

HEATING

CYCLE

CHECK-OUT

1. With the thermostat calling for heat and set at 10° above room temperature, engage disconnect
switch(es) to start the system.
.

.

All units are factory tested to assure operation of the defrost control system. The clock on the
defrost control is factory set to check for defrost conditions every 60 minutes of unit operation.
The defrost control used in heat pumps has three possible time settings; 30 minutes, 60 minutes,
90 minutes. This clock can be re-set to meet the needs of the area in which the equipment is
installed. In areas where the winter temperatures are low, a 30 minute setting is recommended.
The heat pump is equipped with an electronic defrost control. This solid state defrost control
operates in conjunction with an extemal sensor located at a "cold"spot on the outdoor coil. The
control operates on a "Time/Temp" to initiate and "Temp" to terminate the cycle. The control will
initiate a defrost cycle every 60 minutes (set by the factory) if the coiltemperature at the sensor
is approximately 35"F or less. As the coil is being defrosted, its temperature will rise until it
reaches approximately 65°F. At this point the sensor will terminate the defrost cycle. The entire
process will take between one and three minutes. In areas where the air is generally moisture
laden and frost is prevalent, the defrost interval time may be shortened from 60 minutes to 30
minutes by simply moving the jumper wire (see figure 3) from the "T2" pin to the "1"1". In the
event of a failure of the sensor to open to terminate the defrost, the control has a built-in lr
minute maximum defrost time, after which it will automatically end the defrost cycle.

4. A field check-out of the defrost control board can be made by the following steps:

1. Attach a "jumper"wire across the two terminals of the sensor wires (see wiring diagrams on
pages 11 through 14 showing the sensor being wired to the =COM" terminal of the defrost
control board).
=

1

Attach a "jumper" wire across the two "TST" terminals. The timing cycles are divided by a
factor of 256. (e.g. 90 minutes is reduced to 21.1 seconds, 60 minutes to 14 seconds and 30
minutes to 7 seconds). At "T1" setting the unit should go into defrost in 7 seconds.
For this test, the unit will stay in "defrost" for only about 2 to 3 seconds due to the 10 minute
override. (L_. = 2.3 seconds)

°°°

TST

H

24V

OUT COM (_)

flfl H

0

0
T3

HLD

T2

T1.
JUMPER WIRE

FIGURE 3
T3 = 90, T2 = 60, T1 = 30

-7-

Vl. ELECTRICAL
COOUNG

OPERATION

CYCLE

With the disconnect on "ON" position, voltage is supplied to the primary of the control transformer and
crankcase heater. The control transformer reduces the voltage from 230 or 208 to 24 volts for the low
voltage and the thermostat circuit. With a single-stage cool/single-stage heat t_Lh_mostat set in the
cooling _o_ition, current is supplied from one side of the 24 volt secondary of the control transformer
to the "R" terminal of the thermostat. The other side of this transformer connects to the main contractor
coil through the high pressure control. When the thermostat calls for"COOLING', current from the "R"
terminal is switched on to the =Y" terminal causing the compressor contactor to be energized. The main
contactor closes the contacts in the high voltage circuit. The completion of this circuit will start both
the outdoor fan motor and the compressor.
The indoor fan relay which is internally wired from "G" to "Y" in the thermostat sub-base is also
energized and starts the indoor fan motor. The system will operate normally and begin to cool.
HEATING

CYCLE

With the thermostat set in the heating mode, the "B" terminal energizes the reversing valve relay. With
a call for heat the compressor contactor is energized "W" to =Y"through the jumper wire in the control
panel. The indoor and outdoor fan motors are started in the same manner as in the cooling cycle. The
reversing valve is always energized whenever the system switch on the thermostat is in the heat
position. This eliminates the =swish" at the end of each cycle. Only in the de-ice cycle will the "swish"
occur.

VII. RESISTANCE HEATERS
Resistance heaters are available as an optional field-installed accessory for self-contained heat
pumps. Resistance heaters are recommended for areas where winters are severe, because as the
outdoor temperature falls, the amount of heat available in the air decreases, making it more difficult
to capture. This fact of nature causes the heat pump capacity to fall at a time when the heating
requirement rises. Resistance heaters can compensate for this difference in capacity.
Heat pumps with resistance heaters require a single-stage cool/two-stage heat thermostat. With the
two-stage thermostat, the resistance heaters are energized if the thermostat is turned more than two
degrees higher than the indoor temperature, or the indoor temperature falls more than two degrees
below the thermostat setting. The heaters will also be energized during the defrost cycle.

"8-

_

VIII. OPERATION AND MAINTENANCE
II

thermostat is chattering, or if the uoit is
started too quickly. Do not be alarmed ifthis
happens. Just let the pressures balance out
and then start the unit.

1. Be sure the filter is clean. Inspect every 30
days of operation; if obstructed, clean or
replace filter at once. DO NOT RUN WITHOUT A FILTER.
2. Always let the thermostat control the operation of the system. Never try to "second
guess" the thermostat, or tamPer with it.
Jus[ s_=tthe thermostat at the comfort level
desired AND LEAVE IT ALONE. If it gets
too chilly, just turn the thermostat up a
degree at a time until the desired level is
achieved.
Don't turn the thermostat back
and forth.
3.

Heat pumps cannot cool off a house as fast
as a furnace heats it. It pulls the temperature down slowly. Therefore, do not turn on
and expect immediate action. It may take a
day or so to pull down a hot, moist house
when the unit is first installed, especially
after it has been =soaked" in 100-110 °

ambient for days.
4. Keep both the evaporator and condenser
coil surfaces clean. Accumulation of dirt will
restrict the air flow and reduce the performance of your unit.
5. Keep condensate drain lines clear and
clean. All blower fan motors are factory
lubricated and require no attention. The
compressor is hermetically sealed, requiring no attention.
6. Your new heat pump is mounted outdoors.
It is good practice to treat itjust as you would
your automobile if it was exposed to the
elements constantly; an occasional coat of
wax will give added protection against the
elements.
7. Your new heat pump compressor
is
equipped with a Permanent Split Capacitor
motor.
Therefore,
ALWAYS WAIT AT
LEAST THREE MINUTES AFTER SHUTTING UNIT OFF BEFORE TRYING TO RESTART.
If the unit is started before the
refrigerant pressures have a chance to balance, the compressor motor may trip on its
overload, or, in very rare cases, blow a fuse.
Under any normal operation, this will not
happen.
It is most likely to happen if a

-

It is a good practice when there is a power
outage, especially during severe thunder
storms, to switch off yotJr_nit at the thermostat until the electrical power has been permanently restored. This could prolong the
life of your compressor.

.

IMPORTANT

o

- READ CAREFULLY

Your new heat pump may contain a special
compressorwarming electricalcircuitto keep
the compressorwarm during longoff periods.
Do not be alarmed if this creates a light
"humming" sound while the unit is not
running. The "hum" may or may not occur.
Whenever the power has been disconnected from the unit for longer than twelve
hours, be sure to turn the power"back on
twelve hours before starting the unit. This
will give the compressor warming circuit a
chance to operate and protect the compressor from damage.

HOW TO GET THE MAXIMUM PLEASURE
FROM YOUR HEAT PUMP
In order that you may fully enjoy the comfort
your Heat Pump can bring you, an understanding of the basic principles involved are outlined
in the following paragraphs.
HEATING

LOAD

The air temperature rise through a heat pump
on the heating cycle is not as great as that
through a fuel fired furnace.
The supply air
coming into the room may be only 12 to 26,
degrees warmer than the room air. Therefore
"hot and cold" spots are not evident in Heat
Pump installations as they are in fuel fired
heating systems.

Any residential

THERMOSTAT

within the house from electric lights, cooking,
the TV set, etc. helps to heat the rooms therefore, that much less heat is required from
the b_lsr, furnace, or heat pump.

For cooling, a temperature of 75 to 78 degrees
is preferred by most people. You may select
lower temperature setting if you wish and you
will probably have that temperature a good
portion of the time. But do not be disappointed
and condemn the equipment if the temperature
gets a few degrees war_e_during hot weather.
Set the thermostat at the temperature agreeable to the family and leave it there.

heating system is the reverse of
a cooling system. Family living habits that help
the heating system hurt the cooling system.
The heat pump, furnace, or boilerdelivers heat
into the rooms and the heat that is created

Cooling is just the reverse. The cooling equipment removes heat and humidity.
Any extra
heat released into the rooms from these same
sources will make the room air warmer and

SETTING

Do not be concerned if, in the evening, when the
outside temperature drops below the inside
temperature, your air conditioning system is still
running. The entire structure of your house has
been soaking up heat from the sun all day long.
After the sun has set there is still a tremendous

place an extra burden upon the equipment.
Let's take the heat caused by cooking.
For
example, four top burners of a gas range can
produce more heat than a three horsepower air
conditioner can remove. It is much more practical and economical to ventilate this concen-

amount of heat in the walls, ceiling, roof, furnishings, etc., that must be disposed of before
the air conditioner stops running.
Outdoor
temperatures can drop rapidly after sundown,
while the house and its furnishings continue to
give off heat for several hours.

trate heat and moisture load than it is to dispose
of it through your air conditioner.
Here is a
general rule.
Whenever you plan to have your oven or
range top burners on for more than a few
minutes during hot weather, close off the
kitchen from the rest of the house, open
a window or outside door, and turn on
your kitchen ventilator.

Indoor Blower and Outdoor Fan Operation:
To improve the efficiency of the unit, the blower
is operated on a time delay. Depending on the
outside ambient, the blower could delay starting
up for 5 to 15 seconds
even though the
thermostat calls for cooling or heating and when
the thermostat
is satisfied, the blower could.

You can also effectively reduce the load on your
cooling system by keeping window shades,
blinds, or drapes closed or by installing awnings
or canopies.

keep on running for 1/2 to I 1/2 minutes longer.
Do not be alarmed if you do not hear the blower
running immediately after the unit switches on.
When you unit is being automatically defrosted,
the outdoor fan will stop while the unit is still
running. Do not be concerned, this is a normal
operation.
The fan will automatically
restart
after the unit has completed its defrost cycle.
After a defrost cycle, you may find condensate
dripping from the unit on to the pad or roof. This
is normal.

There are days when the temperature
is relatively high, yet it is comfortable because the air
is dry. This is because the relative humidity is
low. There are other days when the temperature is about the same but there is discomfort.
This is because

the humidity

is high.

Your unitis a Heat Pump. It is producing heated"
air on the heating cycle and cooled air on the
cooling cycle. The cooling or heating is
accomplished by means of remote controls, is
completelyautomatic, and requires no attention
after setting to the comfort level you desire.

Indoors, the air should be both cool and relatively dry for comfort. Therefore," the cooling
unit has been designed
and moisture.

to remove

both heat

-10-

--

TYPICAL 1 STAGE COOL / 1 STAGE HEAT SYSTEM

TYPICAL
THERMOSTAT
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ALTtRNATI[ ROwI_-OUT

TYPICAL

WIRING

WITH

SCROLL

COMPRESSOR

r" _LAC_

]

!

i

YE_OW

FACTORY _
.....

-FIELD

......

-FIELD

LOW VOLTAGE

BROWN

WIRING LOW VOLTAGE

FACTORY _

BROWN

ELUE

BLUE

LINE VO.TAGIE

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NOTES:

_T_

1. FOR REPLACEMENT
WRING USE
MINIMUM105"C WRING MATERIA
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DUAL CAPACITOR

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TYPICAL

WIRING

WITH

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BLUE

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ACCESSOR'T
RECEPTACLE

208V TAP CAUTION :
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', BLACK

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RED

PURPLE

1. FOR REPLACEMENT WIRING USE
MINIMUM 1050C WRING MATERIAL.

-r
0
tO

I

CONTACTOR

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MOTOR

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DUAL CAPACITOR

PTCR

COMPRESSOR

=, FACTORY WRING LOW
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== FIB.D WRING LOW
VCLTAGE
,,,, FACTORY WIRING LINE
VOLTAGE ,
.
FIELD WRING LINE
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PDF Version                     : 1.2
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Producer                        : Goby Monitor Application version 3, 2, 1, 4
Create Date                     : Sat Sep 29 13:44:36 2007
Author                          : 
Title                           : 
Subject                         : 
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