GOETTL Air Conditioner Room (42) Manual 98090205
User Manual: GOETTL GOETTL Air Conditioner Room (42) Manual GOETTL Air Conditioner Room (42) Owner's Manual, GOETTL Air Conditioner Room (42) installation guides
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Installation & Operating Instructions For Air Conditioning Units Manufactured By GOETTL AIR CONDITIONING, P.O. Box 52029, Phoenix, Arizona INC. 85072.2029 PAGE I= II. INTRODUCTION DIMENSIONS ............................................................ 1 ................................................................. 2 III. POWER SUPPLY & WIRING .......................................... 3 IV. INSTALLATION ............................................................... 4 v. START UP/CHECK-OUT 6 PROCEDURE ........................ VI. ELECTRICAL OPERATION ............................................ 6 VII. R ESISTANCE H EATE RS ............................................... 7 VIII. IX. OPERATION WIRING AND MAINTENANCE ............................... DIAGRAM ......................................................... 7 9 INSTALEAT!ON AND SC MODELS OPERATING..INSTRUCTION :..MANUAL COOLING ONLY - 1 1/2 - 5 1/2 TONS Please take a few minutes to read ourinstructions before you installand use your air conditioner. This will help you obtain the full value from your air conditioner. It will also help you avoid any needless service costs that result from causes we cannot control and cannot cover in our guarantee. RULES FOR INSTALLATION 1. Readthese rules andthe instructionscarefully. Failure to follow the rules and the instructions could cause a malfunction of the air conditioning unit resulting in injury, 4. Refer to Section VIII for maintenance procedures. 5. Do notoperate this unitat outdoortemperatures below 60°F on cooling. 6. The components of an air conditioner may death and/or property damage. 2. Check your local codes and utility standards. The installation must comply with their rules. o AND SAFE OPERATION have sharp edges or protrusions which can cut you. The tubing and compressor contain high pressure refrigerant. They must not be exposed to high temperature or be punctured. When installing or servicingthe air conditioner, be extremely careful to avoid injury. Shut off the electric power before making connections on the unit or removing panels for servicing. (There may be morethan one disconnect). The importance of proper installationcannot be overemphasized. The best designed unitwill appear to operate poorly if installed improperly. Unlike the small appliance where quality of operation can usually be determined as it leaves the factory, the performance of an air conditioner depends, to a large extent, on its installation. Problems always occur if the installer does not take precautions in the following areas: Wire Size - Inadequate wire sizes can cause an excessive voltage drop, causing the compressor and fan motors to operate at undesirably low voltage rates. Duct Size - Inadequate duct size, elbows, distributorsor registers can restrict air flow. Duct Openings - Improperly sealed duct sections can cause considerable capacity due to air leakages. Duct Insulation - Inadequate duct insulation in attic space will cause heat gain in the system. Refrigerant Gharge - Unit is precharged, but should a change be necessary, it should be verified against the operating system pressures, temperatures, and current draws as specified in the catalog. loss in cooling These air conditioners have proven their reliability over several decades. Years of research, engineering and only the highestquality component parts and workmanshiphave gone intothese units to make them the most reliable in the industry. Before a model is released for production,it undergoes a battery of tests in environmentaltest rooms with conditions of up to 120°F desert temperatures. . ff -1- It is very important that the ducts for a selfcontained system be properly sized, installed, sealed, and insulated for the best performance of the system. It is recommended that boththe supply and the return duct be insulated (2") SC when installed inan unconditionedarea. Where the supply duct is exposed to the outdoor temperatures, vapor barrier material should be used. All duct work should be installed in accordance with ASHRAE or NAHB. MODELS Model B 32 3/8 C 24 D 20 E 141/2 F 6 G 1 H 1 J 6 3/16 K L 181F1 A 43 1/4 1 1/2 2 1/2 245F2 49 1/4 33 3/4 30 21 14 1/2 6 7 1 6 3/8 1 1/2 2 1/2 305F2 49 1/4 49"_/4" 33 3/4 33 3/4 30 30 21 21 14 1/2 20 1/2 6 6 7 1 1 1 6 3/8 6 3/8 1 1/2 2 1/2 1 1/2 2 1/2 1 1/2 2 2 1/2 23/4 365F1 425F 49 1/4 33 3/4 30 21 17 9 3/8 1 1/8 1 6 3/8 485F 57 3/4 44 3/8 30 1/4 32 16 1/4 10 1 1/4 1 6 3/16 605F 57 3/4 57 3/4 44 3/8 30 1/4 32 1 1/4 1 1 1 23/4 _ 10 7 2 34 1/4 16 1/4 23 1/2 6 3/16 44 3/8 S 1/8 1 3/4 2 3/4 662A "See Rg.2 -2- 2 t I i"J..L._ Lo //OPTIONAL LINI_ Page 9 shows a typical wiring diagram for the various units. However, each unit will have its appropriate wiring diagram attached to the access panel of the wiring control section. All wiring and fusing must comply with local and national electrical code requirements. The 24 volt control circuit connections must be tight and electrically secure. A fused disconnect must be installed at the unit location. When the unit is outdoors, the fused disconnect must be weathertight. The fuse(s) should be dual element type. Fuse and ampacity ratings are listed in the table below and also on the rating plate on the unit. are CAUTION: Unit must always be grounded With a suitable ground connection. ELECTRICAL DATA OutdoorMotor Indoor Motor ._ Maximum FuseSize. Amps AT 230V 48.0 LockedRotor 1 Ph Amps 3 Ph" Rated Load 1 Ph Amps_ 3 Ph" FullLoad 1 Ph 1.3 Amps_ 3 Ph" m FullLoad Ampsl 1 Ph 3 Ph" 1Ph 9.0 1.2 60.0 72.5 11.5 13.5 1.3 1.3 1.3 1.4 20.0 25.0 30.0 13.8 17.0 19.8 3Ph" IPh. 88.0 104.0 129.0 169.0 147.0 77.0 88.0 99.0 123.0 150.0 16.0 17.9 23.7 25,0 30.8 10.3 12.5 13.5 18.0 17,3 2.0 1.9 1.9 1.8 3.1 2.0 1.9 1.9 1.8 3.1 2.4 3.1 3.3 4.0 5.1 2.4 3.1 3.3 40.0 45.0 25.0 24.4 17.3 " 4.0 5.1 55.0 60.0 60.0 30,0 35.0 45.0 45.0 27,4 34.9 37,0 47.0 20,6 22.1 28.3 29.8 Minimum Circuit Ampacily 3Ph" ' Bull on UL Om.'aling Condiliom. STRIP IrNTRANCE at the =L" terminals of contractor, through kr_ockoutin side of unit. These connections made at the right side of the panel (See figs. 1 and 2). The main power connections are made Compressor HirAm VOLTAGIr m w 4eOV u_l= a_lable m sl)ecml omW -3- -- ROOF MOUNTED PACKAGED UNIT FILTER __WALLS TYPICAL ROOF MOUNTED This system is a completely self-contained cooling unitwith all components in one cabinet. It isshipped completely charged withthe proper amount of refrigerant. The unit is ready for operation after connecting duct work, condensate drain and power supply. An adhesive backed soft-foam weather strip or caulking must be attached on the horizontal channel between the supply and retum air openings as shown on page 5. A condensate "p"trap must be installed for every unit as shown also on page 5. INSTALLATION with rubber, cork or spring mounts. These mounts are to help eliminate vibration and noise. Ground installationisbasicallythe same for both self-contained units and split-system outdoor units. Locate the unit on a concrete slab or blocks not connected to the buildings foundation. Allow adequate clearance for service and air intake and discharge. The unit mustbe level in order to assure proper condensate drainage, and the gravity flow condensate line should be a minimum of 3/4 inch I.D. diameter and be properly graded. The actual amount of total refrigerant charge for each installation may have to be adjusted to insure that unit performance characteristics (compressor electrical current draw, suction and discharge pressures) are consistent with those given in the application tables for the applicable ambient conditions. LOCATION Normally, the unit is installed outdoors either on the roof or ground, where practical. In normal roof installation, the unit is placed on an angle iron frame and isolated from {he frame -4- _isextremely important thata condensate "P'_.... ?*_condensate trap will prevent the hot and humid trap be Installed in the drain line below the outside air from being drawn into the condibottom of the unit, as shown in the sketch tioned space through the drain line, thus below, reducing cooling and dehumidification of Apart from ensuring proper drainage, the the unit. SUPPLY SOFT-FOAM WEATHER STRIP RETURN P" TRAP SYSTEM DRAIN -5- TRAP AIR PRELIMINARY START-UP mometer be placed in the retum air and one placed in the air supply. After all insulating of ductwork and adjustments of air registers are complete, a temperature difference of 15 ° to 20 ° is considered satisfactory. If power to unit has been disconnected for any extended period of time, restore power twelve (12) hours prior to start-up procedure. . 5. When the above steps are completed, a check of voltage and amperage should be made of all motors. These readings should be within 10% of the performance ratings given for the specific ambients. COOUNG CYCLE CHECK-OUT PROCEDURE With thermostat calling for cooling and set 10° below room temperature, engage disconnect switch(es) to start system. le 6. Suction and discharge pressures should also be checked to ensure that they agree reasonably well with the pressures shown in the catalog for the prevailing ambient conditions. Also, a suction superheat temperature of 20°F plus or minus 5°F is common for these units when the outdoor ambient is approximately 95°F. This should be used as a gauge in determining that the system is not overcharged or has lost some of its charge. 2. Checkthe voltage atthe compressor motor connections. If the voltage is 5% below or 10% above the rated voltage or there is a difference greater than 3% between phases, shut down the system and call the power company. A failure to do so may cause damage to the equipment. 3. After the unit is in operation, it will take about 30 minutes running time to stabilize •the system. . 7. Finally, the thermostat should be checked out to assure proper operation. Literature packed with the thermostat and sub-base will provide information for this check out. In order to check for a properly working system, it is recommended that a ther- trol. When the thermostat calls for "COOLING", current from the "R"terminal is switched on to the "Y" terminal causing the compressor contactorto be energized. The main contactor closes the contacts in the high voltage circuit. The completion of this circuitwill start both the outdoor fan motor and the compressor. With the disconnect on "ON" position, voltage is supplied to the primary of the control transformer and crankcase heater. The control transformer reduces the voltage from 230 or 208 to 24 volts for the low voltage and the thermostat circuit. With a single-stage cool/ single-stageheat-thermostat set in the cooling position, current is supplied from one side of the 24 volt secondary of the control transformer to the "R" terminal of the thermostat. The other side of this transformer connects to the main contractor coil through the high pre_ure con- The indoor fan relay which is internally wired from "G"to"Y"in the thermostatsub-base is also energized and startsthe indoor fan motor. The system will operate normally and begin to cool. -6- Resistance heaters are available as an optional field-installed accessory for air conditioners. Consult factory if resistance heaters . . are needed, as a different thermostat or sub base may be required. Be sure the filter is clean. Inspect every 30 days of operation; if obstructed, clean or replace filter at once. DO NOT RUN WITHOUT A FILTER. . Always let the thermostat control the operation of the system. Never try to "second guess" the thermostat, or tamper with it. Just set the thermostat at the comfort level desired AND LEAVE IT ALONE. If it gets too chilly, just turn the thermostat up a degree at a time until the desired level is achieved. Don't turn the thermostat back and forth. 3. Air conditioners cannot cool off a house as fast as a furnace heats it. It pulls the temperature down slowly. Therefore, do not turn on and expect immediate action. It may take a day or so to pull down a hot, moist house when the unit is first installed, especially after it has been "soaked" in 100110 ° ambient for days. 4. 5. 1 Keep both the evaporator and condenser coil surfaces clean. Accumulation of dirt will restrict the air flow and reduce the performance of your unit. It is a good practice when there is a power outage, especially during severe thunder storms, to switchoff your unitat the thermostat until the electrical power has been permanently restored. This could prolong the life of your compressor. IMPORTANT. Keep condensate drain lines clear and clean. All blower fan motors are factory lubricated and require no attention. The compressor is hermetically sealed, requiring no attention. 6. Your new air conditioner Your new air conditioner compressor is equipped with a Permanent Split Capacitor motor. Therefore, ALWAYS WAIT AT LEAST THREE MINUTES AFTER SHUTTING UNIT OFF BEFORE TRYING TO RESTART. If the unit is started before the refrigerant pressures have a chance to balance, the compressor motor may trip on its overload, or,in very rare cases, blowa fuse. Under any normal operation, this will not happen. It is most likely to happen if a thermostat is chattering, or if the unit is started too quickly. Do not be alarmed if this happens. Just let the pressures balance out and then start the unit. READ CAREFULLY Your new air conditioner contains a special compressor warming electrical circuit to keep the compressor warm during long off periods. Do not be alarmed if this creates a light "humming" sound while the unit is not running. The "hum" may or may not occur. Whenever the power has been disconnected from the unit for Iong..erthan twelve hours, be sure to turn the power back on twelve hours before starting the unit. This will give the compressor warming circuit a chance to operate and protect the compressor from damage. is mounted out- doors. It-i_ g'_od practice to treat it just as you would your automobile if it was exposed to the elements constantly; an occasional coat of wax will give added protection against the elements. -7- HOW TO GET THE MAXIMUM PLEASURE _ ::: tUre isabout the same but there is discomfort. FROM YOUR AIR CONDmONER This is because the humidity is high. In order your Air standing outlined Indoors, the air should be both cool and relatively dry for comfort. Therefore, the cooling unit has been designed to remove both heat and moisture. that you may fully enjoy the comfort Conditioner can bring you, an underof the basic principles involved are in the following paragraphs. THERMOSTAT SETTING: HEATING LOAD: For cooling, a temperature of 75 to 78 degrees is preferred by most people. You may select a lower temperature setting if you wish and you will probably have that temperature a good portion of the time. But do not be disappointed and condemn the equipment ifthe temperature gets a few degrees warmer during hot weather. Set the thermostat at the temperature agreeable to the family and leave it there. Any residential cooling system is the reverse of a heating system. Family living habits that help the heating system hurt the cooling system. The heat pump, furnace, or boiler delivers heat into the rooms and the heat that is created Within the house from electric lights, cooking, the TV set, etc. helps to heat the rooms therefore, that much less heat is required from the boiler, fumace, or heat pump. Do not be concemed if, in the evening, when the outside temperature drops belowthe inside temperature, your air conditioning system is still running. The entire structure of your house has been soaking up heat from the sun all day long. After the sun has set there is still a tremendous amount of heat in the walls, ceil- Cooling is just the reverse. The cooling equipment removes heat and humidity. Any extra heat released into the rooms from these same sources will make the room air warmer and place an extra burden ment. upon the equip Let's take the heat caused by cooking. For example, four top burners of a gas range can produce more heat than a three horsepower air conditioner can remove. It is much more practical and economical to ventilate this concentrate heat and moisture load than it is to dispose of it through your air conditioner. Here is a general rule. ing, roof, furnishings, etc., that must be disposed of before the air conditioner stops running. Outdoor temperatures can drop rapidly after sundown, while the house and its furnishings continue to give off heat for several hours. Wheneveryou plan to have your oven or range top burners on for more than few minutes during hot weather, close off the kitchen from the rest of the house, open a window or outside door, and turn on your kitchen ventilator. To improve the efficiency of the unit, the blower is operated on atime delay. Depending on the outside ambient, the blower could delay starting up for 5 to 15 seconds even though the thermostat calls for cooling. When the thermostat is satisfied, the blower could keep on running for 1/2to 1-1/2 minutes longer. Do not be alarmed if you do not hear..tbe blower running immediately after the unit is switched INDOOR You can also effectively reduce the load on your cooling system by keeping window shades, blinds, or drapes closed or by installing awnings or canopies. BLOWER OPERATION on. Your unit is an Air Conditioner. It is producing cooled air. The cooling which is accomplished by means of remote controls, is completely automatic, and requires no attention after setting to the comfort level you desire. There are days when the temperature is relatively high, yet it is comfortable because the air is dry. This is because the relative humidity is low. There are other days when the tempera-8- TYPICAL AIR CONDITIONING SYSTEM WITH RESISTANCE "_____" _ONNECTALJL POWER SOURCES lid I CO ! I I I I I ! DI$CONNECT| BLAcr HEATERS :D DISCONNECT .to m 3: R£FOR_ ALL SER_'ICING POWER SOTJRC_
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