Garmin AT GDL90A1H GDL 90 Universal Access Transceiver User Manual 560 1049 00 Rev B GDL90 Install Manual

Garmin AT, Inc. GDL 90 Universal Access Transceiver 560 1049 00 Rev B GDL90 Install Manual

Installation Manual

GDL 90 UAT Data Link Sensor Installation Manual April 2004 560-1049-00 Rev B
 2004 Garmin Ltd. or its subsidiaries. All rights reserved. Printed in the U.S.A. Garmin International, Inc., 1200 East 151st Street, Olathe Kansas 66062, U.S.A. Tel: 913/397.8200 Fax: 913/397.8282 Garmin (Europe) Ltd., Unit 5, The Quadrangle, Abbey Park Industrial Estate, Romsey, Hampshire S051 9DL, U.K. Tel: 44/1794.519944 Fax: 44/1794.519222 Garmin Corporation, No. 68, Jangshu 2nd Road, Shijr, Taipei County, Taiwan Tel: 886/02.2642.9199 Fax: 886/02.2642.9099 Garmin AT, Inc., 2345 Turner Road, S.E., Salem, OR 97302, U.S.A. Tel: 800/525.6726 Fax: 503/364.2138 Canada Tel: 800/654.3415 International Tel: 503/391.3411 Cage Code: 0XCJ6 Visit our web page at http://www.garmin.com Send comments about this manual by email to: techpubs.salem@garmin.com Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express written permission of Garmin. Garmin hereby grants permission to download a single copy of this manual and of any revision to this manual onto a hard drive or other electronic storage medium to be viewed for personal use, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited. Information in this document is subject to change without notice. Garmin reserves the right to change or improve their products and to make changes in the content of this material without obligation to notify any person or organization of such changes or improvements. Garmin, Garmin AT, and GDL are trademarks of Garmin Ltd. or its subsidiaries. These trademarks may not be used without the express permission of Garmin.
GDL 90 Installation Manual i HISTORY OF REVISIONS Revision Date Description -- 3/17/04 Initial release A 4/07/04 Update environmental categories (1.3.3, A.1), FCC waiver (1.4.3), APM p/n (Table 1-3). Add missing lines (Figure 2-1), APM weight (Table 2-6), APM environmental qualification form (A.2). B 4/30/04 Remove “STC Pending watermark”. Clarify output of data (1.2). Add transmitter caution (1.3.7.2, 2.1, 2.5.2, 2.6.2, 2.8.1, 3.2.2, 4.). Add washer to install kit (Table 1-3). Limit APM wire length to 4 inches, clarify APM tests, update lightning categories (2.5.2, 2.8.2, A.1, A.2, Fig C-1). Add exploded-view diagrams (Fig. 2-4, 2-5). Correct MX20 manual refs (4.2.2, 4.3.1.2.2). ORDERING INFORMATION To receive additional copies of GDL 90 publications, order the following part numbers: GDL 90 Installation Manual 560-1049-xx UAT Antenna Installation Guide 560-0215-xx A-33 GPS Antenna Installation Guide 560-0949-xx A-34 GPS Antenna Installation Guide 560-5047-xx GDL 90 Product CD 140-0063-xx
ii GDL 90 Installation Manual List of Effective Pages Page Rev Page Rev Page Rev Page Rev Page RevCover B 2-21 B Copyright -- 3-1 B i B 3-2 B ii B 4-1 B iii B 4-2 -- iv B 4-3 -- v B 4-4 -- vi -- 4-5 -- 1-1 -- 4-6 -- 1-2 B 4-7 B 1-3 -- 4-8 B 1-4 -- 4-9 -- 1-5 A 4-10 -- 1-6 -- 4-11 -- 1-7 -- 4-12 -- 1-8 -- 5-1 -- 1-9 B 5-2 -- 1-10 B 6-1 -- 1-11 B 6-2 -- 1-12 -- A-1 B 2-1 B A-2 B 2-2 B B-1 -- 2-3 B B-2 -- 2-4 A B-3 -- 2-5 -- B-4 -- 2-6 B C-1 -- 2-7 B C-2 -- 2-8 B C-3 B 2-9 B C-4 -- 2-10 B D-1 -- 2-11 B D-2 -- 2-12 B 2-13 B 2-14 B 2-15 B 2-16 B 2-17 B 2-18 B 2-19 B 2-20 B
Table of Contents GDL 90 Installation Manual 560-1049-00 Rev B iii TABLE OF CONTENTS 1 GENERAL INFORMATION ................................................................................................................................. 1-1 1.1 ABOUT THIS MANUAL .................................................................................................................................. 1-1 1.1.1 MANUAL ORGANIZATION......................................................................................................................... 1-1 1.1.2 SCOPE ...................................................................................................................................................... 1-1 1.2 EQUIPMENT DESCRIPTION............................................................................................................................. 1-2 1.2.1 FEATURES ................................................................................................................................................ 1-2 1.2.2 SYSTEM INTERFACES ............................................................................................................................... 1-2 1.3 SPECIFICATIONS ............................................................................................................................................ 1-4 1.3.1 ELECTRICAL............................................................................................................................................. 1-4 1.3.2 PHYSICAL................................................................................................................................................. 1-4 1.3.3 ENVIRONMENTAL..................................................................................................................................... 1-4 1.3.4 GPS/WAAS RECEIVER PERFORMANCE................................................................................................... 1-5 1.3.5 UAT PERFORMANCE ............................................................................................................................... 1-5 1.3.6 AVIONICS INTERFACES............................................................................................................................. 1-6 1.3.7 ANTENNA REQUIREMENTS....................................................................................................................... 1-7 1.4 REGULATORY COMPLIANCE.......................................................................................................................... 1-9 1.4.1 TSO AND ADVISORY CIRCULAR REFERENCES ......................................................................................... 1-9 1.4.2 TSO AUTHORIZATION.............................................................................................................................. 1-9 1.4.3 FCC GRANT OF EQUIPMENT AUTHORIZATION ......................................................................................... 1-9 1.4.4 GDL 90 STC AUTHORIZATION .............................................................................................................. 1-10 1.5 UNPACKING THE EQUIPMENT...................................................................................................................... 1-10 1.6 PACKAGE CONTENTS .................................................................................................................................. 1-10 1.7 DEFINITIONS & ACRONYMS ........................................................................................................................ 1-11 2 INSTALLATION ................................................................................................................................................. 2-1 2.1 PRE-INSTALLATION INFORMATION................................................................................................................ 2-1 2.2 INSTALLATION OVERVIEW ............................................................................................................................ 2-1 2.3 MATERIALS NOT SUPPLIED........................................................................................................................... 2-1 2.3.1 MATERIALS REQUIRED BUT NOT SUPPLIED ............................................................................................. 2-1 2.4 SPECIAL TOOLS REQUIRED ........................................................................................................................... 2-2 2.5 EQUIPMENT MOUNTING................................................................................................................................2-3 2.5.1 CABLING AND WIRING ............................................................................................................................. 2-3 2.5.2 MOUNTING TRAY INSTALLATION ............................................................................................................. 2-3 2.5.3 UNIT INSERTION & REMOVAL .................................................................................................................. 2-7 2.6 ANTENNA INSTALLATION AND CONNECTIONS .............................................................................................. 2-7 2.6.1 GPS ANTENNA......................................................................................................................................... 2-8 2.6.2 UAT ANTENNAS ...................................................................................................................................... 2-9 2.7 ELECTRICAL CONNECTIONS ........................................................................................................................ 2-10 2.7.1 INTERFACE CONNECTOR DEFINITION ..................................................................................................... 2-11 2.8 FUNCTIONAL DESCRIPTIONS ....................................................................................................................... 2-14 2.8.1 POWER................................................................................................................................................... 2-14 2.8.2 MICRO AIRCRAFT PERSONALITY MODULE (µAPM) .............................................................................. 2-14 2.8.3 STATUS LEDS........................................................................................................................................ 2-14 2.8.4 DISCRETE OUTPUT ................................................................................................................................. 2-15 2.8.5 DISCRETE INPUTS................................................................................................................................... 2-16 2.8.6 SERIAL INTERFACES............................................................................................................................... 2-17 2.8.7 AUDIO.................................................................................................................................................... 2-18 2.8.8 SUPPRESSION OUTPUT ........................................................................................................................... 2-18 2.9 WEIGHT AND BALANCE .............................................................................................................................. 2-19 2.10 ELECTRICAL LOAD ANALYSIS..................................................................................................................... 2-21 3 LIMITATIONS ................................................................................................................................................... 3-1 3.1 OPERATION................................................................................................................................................... 3-1 3.2 INSTALLATION .............................................................................................................................................. 3-1 3.2.1 GPS ANTENNA......................................................................................................................................... 3-1
Table of Contents iv 560-1049-00 Rev B GDL 90 Installation Manual 3.2.2 UAT ANTENNA ........................................................................................................................................3-1 3.2.3 ANTENNA INSTALLATION – GENERAL ......................................................................................................3-1 3.2.4 EQUIPMENT INTERFACED TO THE GDL 90................................................................................................3-2 3.2.5 PRESERVATION OF PREVIOUS SYSTEMS....................................................................................................3-2 4 POST INSTALLATION CONFIGURATION & CHECKOUT PROCEDURES............................................................4-1 4.1 MOUNTING AND WIRING CHECK ...................................................................................................................4-1 4.2 EQUIPMENT SETUP AND CONFIGURATION .....................................................................................................4-1 4.2.1 MAINTENANCE MODE ..............................................................................................................................4-2 4.2.2 MX20 SETUP ............................................................................................................................................4-7 4.3 EQUIPMENT OPERATIONAL/FUNCTIONAL TEST .............................................................................................4-7 4.3.1 SYSTEM CHECKOUT – GROUND CHECKS..................................................................................................4-7 5 TROUBLESHOOTING .........................................................................................................................................5-1 5.1 TROUBLESHOOTING PROCEDURE ..................................................................................................................5-1 5.2 CONTACTING THE FACTORY FOR ASSISTANCE ..............................................................................................5-2 6 PERIODIC MAINTENANCE ................................................................................................................................6-1 6.1 EQUIPMENT CALIBRATION ............................................................................................................................6-1 6.2 CLEANING .....................................................................................................................................................6-1 6.3 BATTERY REPLACEMENT ..............................................................................................................................6-1 APPENDIX A - CERTIFICATION DATA....................................................................................................................... 1 A.1 GDL 90 ENVIRONMENTAL QUALIFICATION......................................................................................................1 A.2 MICRO APM ENVIRONMENTAL QUALIFICATION ..............................................................................................2 APPENDIX B - TROUBLESHOOTING FLOWCHARTS .................................................................................................. 1 APPENDIX C - INTERCONNECT DIAGRAMS .............................................................................................................. 1 APPENDIX D - CONSTRUCTION & VALIDATION OF STRUCTURES............................................................................... 1 LIST OF TABLES TABLE 1-1. TSO AUTHORIZATION.............................................................................................................1-9 TABLE 1-2. PACKAGE CONTENTS ............................................................................................................1-10 TABLE 1-3. INSTALLATION KIT CONTENTS (PN 424-6081-100) .............................................................1-10 TABLE 1-4. OPTIONAL PARTS ..................................................................................................................1-11 TABLE 2-1. CRIMP TOOL FOR P/N 245-0027 .............................................................................................2-2 TABLE 2-2. INTERFACE CONNECTORS .....................................................................................................2-10 TABLE 2-3. CRIMP CONTACT SPECIFICATIONS........................................................................................2-10 TABLE 2-4. MAIN SYSTEM CONNECTOR PIN-OUT (P1)...........................................................................2-12 TABLE 2-5. I/O CONNECTOR PIN-OUT (P2) .............................................................................................2-13 TABLE 2-6. UNIT WEIGHTS......................................................................................................................2-19 TABLE 2-7. UNIT POWER LOADS .............................................................................................................2-21 TABLE 4-1. MAINTENANCE MODE COMMANDS ........................................................................................4-2 TABLE 4-2. DATA ITEMS FOR APM INITIALIZATION .................................................................................4-4 TABLE 4-3. GDL 90 POST-INSTALLATION CHECKOUT LOG ....................................................................4-10 TABLE 5-1. TROUBLESHOOTING GUIDE.....................................................................................................5-1 TABLE D-1. STATIC TEST LOAD ...................................................................................................................1 LIST OF ILLUSTRATIONS FIGURE 1-1. SAMPLE GDL 90 SYSTEM DIAGRAM .....................................................................................1-3 FIGURE 2-1. SINGLE ENGINE AIRCRAFT GDL 90 MOUNTING LOCATIONS................................................2-4 FIGURE 2-2. MULTI-ENGINE AIRCRAFT GDL 90 MOUNTING LOCATIONS ................................................2-4 FIGURE 2-3. GDL 90 MOUNTING TRAY & DIMENSIONS ...........................................................................2-5
Table of Contents GDL 90 Installation Manual 560-1049-00 Rev B v FIGURE 2-4: GDL 90 TRAY & CONNECTORS ............................................................................................ 2-6 FIGURE 2-5: GDL 90 TRAY & OPTIONAL COVER ..................................................................................... 2-7 FIGURE 2-6. ANTENNA PLACEMENT.......................................................................................................... 2-8 FIGURE 2-7. RIGHT ANGLE COAX CONNECTOR ASSEMBLY ..................................................................... 2-9 FIGURE 2-8. REAR CONNECTOR LAYOUT................................................................................................ 2-11 FIGURE 2-9. 15-PIN CONNECTOR ............................................................................................................ 2-12 FIGURE 2-10. 37-PIN CONNECTOR........................................................................................................... 2-13 FIGURE 2-11. GDL 90 CENTER OF GRAVITY........................................................................................... 2-20 FIGURE C-1. INTERCONNECT DIAGRAM FOR INSTALLATION W/ MX20 MFD.............................................. 3 FIGURE D-2. UPWARD STATIC LOAD TEST .................................................................................................. 2 FIGURE D-3. FORWARD STATIC LOAD TEST ................................................................................................ 2
Table of Contents vi 560-1049-00 Rev B GDL 90 Installation Manual NOTES
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-1 1 GENERAL INFORMATION 1.1 ABOUT THIS MANUAL This manual describes the installation and checkout procedures for the GDL 90 UAT Data Link Sensor. It is intended for use by persons certified by the Federal Aviation Administration (FAA) to install avionics devices. 1.1.1 MANUAL ORGANIZATION Provides GENERAL INFORMATION about the GDL 90 unit. TSO certification information is also included in this section. Includes INSTALLATION PROCEDURES. Includes LIMITATIONS for the equipment and installation. Includes POST-INSTALLATION CONFIGURATION AND CHECKOUT. Includes TROUBLESHOOTING information. Includes PERIODIC MAINTENANCE requirements. Includes CERTIFICATION DATA. Includes TROUBLESHOOTING FLOWCHARTS. Includes INTERCONNECT DIAGRAMS. Includes CONSTRUCTION & VALIDATION of structures. 1.1.2 SCOPE The information in this manual is STC approved. Only the equipment interfaces covered in this manual are within the scope of this STC. Other equipment may be suitable for use with the GDL 90, but use of such equipment is beyond the scope of this STC – additional FAA approval may be required if equipment not covered in this manual is used to interface to the GDL 90. Antenna installation in the pressure vessel of pressurized aircraft is also beyond the scope of the GDL 90 STC. Additional manufacturer's data may be necessary and FAA approval may be required to cover the installation of the antenna. Refer to Section 3 Limitations for additional information. SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 APPENDIX A APPENDIX B APPENDIX C APPENDIX D
General Information 1-2 560-1049-00 Rev B GDL 90 Installation Manual 1.2 EQUIPMENT DESCRIPTION The Garmin GDL 90 is a remote-mounted product that contains a GPS/WAAS engine and a Universal Access Transceiver. The GDL 90 will transmit ownship data via the UAT data link. It will receive data from other UAT-equipped aircraft, as well as FIS-B weather – the received data may be output to an appropriate display. 1.2.1 FEATURES The features of the GDL 90 UAT Data Link Sensor include: • 10-40 VDC Power Capability • 978 MHz Universal Access Transceiver data link radio designed to support ADS-B, TIS-B and FIS-B airborne and ground applications • GPS/WAAS engine for state-of-the-art fast, accurate navigation and precision approach (15-channel, 3 WAAS decoders, 5 Hz update of position, time, and velocity) • Interface to Altitude Encoder via RS232 bus • Interface to Garmin MX20 Multi-function Display 1.2.2 SYSTEM INTERFACES The interfaces for a typical GDL 90 are shown in Figure 1-1. The available interfaces are further described in the following sections.
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-3 Figure 1-1. Sample GDL 90 System Diagram
General Information 1-4 560-1049-00 Rev B GDL 90 Installation Manual 1.2.2.1 Multi-function Display The GDL 90 is capable of driving one MX20 Display with traffic and weather information. 1.2.2.2 Altitude Encoder The GDL 90 is capable of interfacing to an altitude encoder to obtain altitude data via a RS232 bus. 1.2.2.3 Annunciator Outputs and Switch Inputs The GDL 90 can drive one external annunciator lamp and receive inputs from various switches to control its operation. 1.2.2.4 Maintenance Interface The GDL 90 has a RS232 communication port that is used to configure and check status of the GDL 90 system. Refer to other sections of this manual for more description. 1.2.2.5 Audio Alert The GDL 90 has one 500 Ω audio output that can be connected to an audio panel to provide audible messages to the pilot. This is a future feature and currently not operational. 1.3 SPECIFICATIONS This section includes detailed electrical, physical, environmental and performance specifications for the GDL 90. 1.3.1 ELECTRICAL Input voltage.................................................. 10 - 40 VDC Input current (typical) ................................... 1.5 A at 14 VDC 750 mA at 28 VDC 1.3.2 PHYSICAL Height............................................................ 7.42 inches (18.84 cm) Width............................................................. 3.54 inches (8.97 cm) Depth............................................................. 12.64 inches (32.11 cm) Weight........................................................... 6.4 lb (2.9 kg) with mounting tray 1.2 lb (0.54 kg) mounting tray only 1.3.3 ENVIRONMENTAL The GDL 90 is designed and tested to meet appropriate categories as shown in the Environmental Qualification Form included in Appendix A. Operating temperature................................... -20°C to +55°C Storage temperature ...................................... -55°C to +85°C
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-5 Temperature variation....................................5°C per minute Humidity ........................................................95% at 65°C Maximum continuous altitude .......................55,000 feet Decompression ..............................................55,000 feet External Cooling............................................Not required with internal fans operational and vents unobstructed Water-resistant...............................................with vertical mounting and optional cover 1.3.4 GPS/WAAS RECEIVER PERFORMANCE TSO Compliance ...........................................TSO-C145a (RTCA/DO-229C) Number of channels.......................................15 (12 GPS and 3 GPS/WAAS/SBAS) Frequency ......................................................1575.42 MHz L1, C/A code Sensitivity (acquisition).................................-116 dBm to -134.5 dBm GPS -116 dBm to -135.5 dBm WAAS Sensitivity (drop lock) ...................................-144 dBm Dynamic range...............................................> 20 dB Lat/Long position accuracy ...........................<1 meter RMS typical with WAAS (horizontal/vertical) Velocity .........................................................1000 knots maximum (above 60,000 ft) TTFF (time to first fix)..................................1:45 min. typical with current almanac, position, and time Reacquisition ....................................10 seconds typical Position update interval ....................0.2 sec (5 Hz) 1 pps (pulse per second) ...................±275 nsec of UTC second Datum ...............................................WGS-84 SATCOM compatibility ...................Compatible on aircraft equipped with SATCOM Antenna power supply ......................35 mA typical, 40 mA max at 4.7 VDC 1.3.5 UAT PERFORMANCE TSO Compliance ...........................................TSO-C154 (RTCA/DO-282) Frequency ...................................................... 978.00 MHz Transmit Power.............................................. 50 W (+47 dBm) Frequency Tolerance .....................................+/- 20 PPM Modulation.....................................................Continuous Phase FSK, h = 0.6, Raised Cosine shaping, a = 0.5 Data Rate .......................................................1.04 Mbps 99% Power Bandwidth ..................................1.3 MHz
General Information 1-6 560-1049-00 Rev B GDL 90 Installation Manual 60 dB bandwidth ........................................... 3.3 MHz (estimated) Receiver Sensitivity ...................................... -96 dBm for 90% MSR 1.3.6 AVIONICS INTERFACES Annunciator Outputs..................................... Open collector output capable of sinking up to 400 mA for turning ON annunciator lamp Multi-function Display.................................. RS-422 asynchronous serial Altitude Encoder ........................................... RS-232 asynchronous serial
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-7 1.3.7 ANTENNA REQUIREMENTS 1.3.7.1 GPS Antennas 1.3.7.1.1 A-33 (590-1104) Early production runs of PN 590-1104 were marked with TSO-C129a. This antenna was re-qualified to TSO-C144 with no changes to the antenna. P/N 590-1104 antennas marked with TSO-C129a identification are identical to those marked with TSO-C144. Applicable TSO: .........................................................TSO-C144 (RTCA/DO-228 with Change No. 1) Frequency: .....................................................1575 MHz Polarization:...................................................Right Hand Circular Axial Ratio:....................................................3 dB Max at bore site Radiation Coverage: ......................................Elevation Angle Minimum Gain >15º -2.0 dBic 10º -3.0 dBic 5º -4.5 dBic 0º -7.5 dBic Finish: ............................................................Polyurethane Enamel Weight: .........................................................3.9 oz. (0.11 kg) Height: ..........................................................0.61 inches (1.55 cm) Operating Temperature: ................................-55°C to +85°C Operating Altitude: .......................................55,000 feet (16,764m) max. Amplifier: Gain.........................................................26.5 dB ±2 dB Noise Figure:...........................................2.5 dB Max Impedance: ..............................................50 ohms VSWR (Dry): ..........................................< 1.5:1 VSWR (Rain):.........................................< 2.0:1 Band Rejection:.......................................35 dB Power Handling: .....................................1 Watt Voltage:...................................................5 VDC ±10% Current: ...................................................35 mA nominal, 40 mA max. L1 Filter Bandwidth .........................1575 ±20 MHz (3 dB) +110, -210 MHz (60dB) Group Delay (3dB bandwidth)................27 ±10 nanosecond Pass Band Ripple (3dB bandwidth) …….0.2 dB max
General Information 1-8 560-1049-00 Rev B GDL 90 Installation Manual 1.3.7.1.2 A-34 (590-1112) Early production runs of PN 590-1112 were marked with TSO-C129a. This antenna was re-qualified to TSO-C144 with no changes to the antenna. P/N 590-1112 antennas marked with TSO-C129a identification are identical to those marked with TSO-C144. Applicable TSO: ........................................................ TSO-C144 (RTCA/DO-228 with Change No. 1) Frequency:..................................................... 1575 MHz Polarization: .................................................. Right Hand Circular Axial Ratio:................................................... 3 dB Max at bore site Radiation Coverage:...................................... Elevation Angle Minimum Gain >15º -2.0 dBic 10º -3.0 dBic 5º -4.5 dBic 0º -7.5 dBic Finish:............................................................ Polyurethane Enamel Weight: ......................................................... 7.0 oz. (0.2 kg) Height: .......................................................... 0.66 inches (1.76 cm) Operating Temperature: ............................... -55°C to +85°C Operating Altitude: ...................................... 55,000 feet (16,764m) max. Amplifier: Gain ........................................................ 26.5 dB ±2 dB Noise Figure: .......................................... 2.5 dB Max Impedance:.............................................. 50 ohms VSWR (Dry):.......................................... < 1.5:1 VSWR (Rain): ........................................ < 2.0:1 Band Rejection: ...................................... 35 dB Power Handling:..................................... 1 Watt Voltage: .................................................. 5 VDC ±10% Current:................................................... 35 mA nominal, 40 mA max. L1 Filter Bandwidth................... ............ 1575 ±20 MHz (3 dB) +110, -210 MHz (60dB) Group Delay (3dB bandwidth) ............... 27 ±10 nanosecond Pass Band Ripple (3dB bandwidth) …….0.2 dB max
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-9 1.3.7.2 UAT Antenna The GDL 90 requires a UHF antenna meeting the following specifications: • Standard 50Ω vertically polarized antenna with a VSWR < 1.7:1 at 978 Mhz • TSO-C66, C74, C112 or C154 antennas that also meet the VSWR specification. NOTE Certain types of transponder antennas that utilize very thin radiator elements are only intended for use at 1030 and 1090 MHz. These types of antennas should be evaluated on a model-by-model basis to determine their suitability as UAT data link antennas. CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 1.4 REGULATORY COMPLIANCE 1.4.1 TSO AND ADVISORY CIRCULAR REFERENCES • TSO-C154 Universal Access Transceiver (UAT) Automatic Dependent Surveillance – Broadcast (ADS-B) Equipment Operating on the Frequency of 978 MHz. • TSO-C145A Airborne Navigation Sensors using GPS Augmented by WAAS NOTE Unauthorized changes or modifications to the GDL 90 may void the compliance to required regulations and authorization for continued equipment usage. 1.4.2 TSO AUTHORIZATION Table 1-1. TSO Authorization Function TSO Minimum Performance Standard Software RTCA/DO-178B UAT Transceiver TSO-C154, Class A1H, B1 RTCA/DO-282 Level B,C GPS/WAAS TSO-C145A, Class 1 RTCA/DO-229C, Class 1 Level B 1.4.3 FCC GRANT OF EQUIPMENT AUTHORIZATION • FCC regulations for UAT are not yet finalized. The GDL 90 meets the proposed FCC regulations and international agency proposed regulations. Garmin AT has applied for a waiver for UAT use in the United States during the interim until FCC regulations are adopted. Testing was completed on the GDL 90 Universal Access Transceiver and documented in PD3621, GDL 90 UAT FCC Certification Report. The data show compliance with FAA TSO-154 and FCC proposed rules to Parts 2 and 87 as commented in Docket No. 01-289. The data further
General Information 1-10 560-1049-00 Rev B GDL 90 Installation Manual demonstrate that the GDL 90 is compatible with existing FCC regulations in 47 CFR2 and 47 CFR87. • Use of UAT for government programs, such as Capstone Phase 1 and Phase 2 in Alaska, has been fully coordinated with NTIA, and is authorized. In December of 2000, the RTCA created Working Group 5 of Special Committee 186, to develop and approve the Minimum Operational Performance Standards for the UAT data link. The effort was completed in June 2002. As part of this effort, the NTIA has granted Stage 4 spectrum certification for use of the UAT data link using a radio frequency of 978 MHz. 1.4.4 GDL 90 STC AUTHORIZATION Refer to the GDL 90 Product CD 140-0063-xx for data regarding GDL 90 STC authorization. 1.5 UNPACKING THE EQUIPMENT Carefully unpack the equipment. Visually inspect the package contents for any evidence of shipping damage. Retain all shipping containers and packaging material in case reshipment is necessary. 1.6 PACKAGE CONTENTS As shipped from the Garmin AT factory, the GDL 90 package includes most necessary items for installation other than supplies normally available at the installation shop, such as wire and cable ties, circuit breakers, and required input and output equipment. The items included in the package are listed in Table 1-2 and Table 1-3. In addition, Table 1-4 lists optional parts that may be needed for non-standard installations. Table 1-2. Package Contents Part # Qty Description 424-6081-1xx 1 GDL 90 Installation Kit (see Table 1-3 for detail) 430-6081-1xx-xxx 1 GDL 90 UAT Data Link Sensor 140-0063-xx 1 GDL 90 Product CD 590-1104 1 A33 GPS Antenna 590-0051 2 UAT Blade Antenna, passive, TNC Table 1-3. Installation Kit Contents (PN 424-6081-100) Part # Qty Description 162-0043 3 Connector, coax, RA, PNL MNT 265-0007 3 Retainer Ring, ext,7/16 shaft 240-0008 3 Washer, 0.446 ID 0.56 OD 162-1574 1 Receptacle DSUB 9-pin 162-1575 1 Receptacle DSUB 15-pin 162-1577 1 Receptacle DSUB 37-pin 162-2080 3 Connector, coax, RA, plug clamp, TNC 202-0002 8 Cable tie 224-0404 4 Screw, 4-40 x 1/4 SS flat head Phillips 82 deg. 245-0027 25 Crimp contact, DSUB, 20 to 24 AWG wire 310-0461-00 1 Cover Mounting Tray GDL 90 310-0462-00 1 Mounting Tray GDL 90 430-6200-000 1 Aircraft Personality Module (APM) 660-0014 50 Cable, coax RG400 dbl shld 50-ohm (feet)
General Information GDL 90 Installation Manual 560-1049-00 Rev B 1-11 Table 1-4. Optional Parts Part # Description 310-0467-xx Capstone Phase 1 Adapter Plate 500-0290-xx Capstone Phase 1 Adapter Cable 560-1057-xx GDL 90 Capstone Upgrade Instructions 1.7 DEFINITIONS & ACRONYMS ADC Air Data Computer AHRS Attitude Heading Reference System ALT Altitude APM Aircraft Personality Module EN Engineering Notice GPS Global Positioning System MFD Multi-Function Display STC Supplementary Type Certificate TSO Technical Standard Order UAT Universal Access Transceiver WAAS Wide Area Augmentation System
General Information 1-12 560-1049-00 Rev B GDL 90 Installation Manual NOTES
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-1 2 INSTALLATION This section describes the installation of the GDL 90 including mounting, wiring, and connections. Post-Installation configuration and checkout procedures are included in Section 3. 2.1 PRE-INSTALLATION INFORMATION Always follow acceptable avionics installation practices per FAA Advisory Circulars (AC) 43.13-1B, 43.13-2A, or later FAA approved revisions of these documents. Follow the installation procedure in this section as it is presented for a successful installation. Read the entire section before beginning the procedure. Prior to installation, consider the structural integrity of the GDL 90 installation as defined in AC 43.13-2A, Chapter 1. Perform the post installation checkout before closing the work area in case problems occur. Complete an electrical load analysis in accordance with AC 43.13-1B, Chapter 11, on the aircraft prior to starting modification to ensure aircraft has the ability to carry the GDL 90 load. Refer to Section 2.10 for the power consumption of each GDL 90 mode of operation. Document the results of the electrical load analysis on FAA Form 337. The WAAS/GPS installation instructions have been prepared to meet the guidance material defined in AC20-138A Airworthiness Approval of Global Navigation Satellite System (GNSS) Equipment. CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 2.2 INSTALLATION OVERVIEW A successful installation should start with careful planning, including determination of mounting location for the GDL 90, cable routing, and other required modifications. Once the mounting location has been determined, prepare the mounting tray for installation. It may be easier to complete the wiring harness and attach the connectors to the tray upon installation. 2.3 MATERIALS NOT SUPPLIED 2.3.1 MATERIALS REQUIRED BUT NOT SUPPLIED The GDL 90 is intended for use with standard aviation accessories. The following items are required for the installation, but not supplied: • Wire (MIL-W-22759/16 or equivalent) • Shielded wire (MIL-C-27500 or equivalent) • Circuit breakers • Ring terminals (for grounding)
Installation Procedures 2-2 560-1049-00 Rev B GDL 90 Installation Manual 2.4 SPECIAL TOOLS REQUIRED Some of the connectors use crimp contacts. The tables below identify crimp tools required to ensure consistent, reliable crimp contact connections for the rear D-sub connectors. The tables define one source for the crimp tool. Alternate equivalent tools may be used. Table 2-1. Crimp Tool for P/N 245-0027 Description ITT/Cannon P/N Military number Insertion/Extraction tool CIET-20HD 980-200-426 M81969/39-01 Crimp tool 995-0001-584 M22520/2-01 Positioner 995-0001-604 M22520/2-08 Below is the contact for ITT/Cannon crimp tools: ITT Cannon Phone (714) 261-5300 1851 E. Deere Ave FAX (714) 575-8324 Santa Ana, CA 92705-6500
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-3 2.5 EQUIPMENT MOUNTING 2.5.1 CABLING AND WIRING Wiring should be installed in accordance with AC 43.13-1B Chapter 11. When wire separation cannot be achieved, the following issues should be addressed: • The cable harness should not be located near flight control cables and controls, high electrical capacity lines or fuel lines • The cable harness should be located in a protected area of the aircraft • Do not route cable near high-energy sources Refer to the interconnection diagrams in Appendix C for the appropriate wiring. Once the cable assemblies have been made, attach the cable connectors to the rear of the mounting tray. Route the wiring bundle as appropriate. Use 22 to 24 AWG wire for all connections except for power. Use 20 AWG for power/ground. Avoid sharp bends. 2.5.2 MOUNTING TRAY INSTALLATION The GDL 90 does not require forced-air cooling; however, when mounting the GDL 90, avoid locating the GDL 90 near sources that produce high levels of heat. The tray can be installed in a variety of locations, such as the electronics bay, under a seat or behind the rear baggage area. Refer to Figure 2-1 and Figure 2-2 for suggested location. Leave sufficient clearance between the GDL 90 and any obstruction. Install tray in accordance with AC 43.13-2A Chapter 2 Radio Installations. Tray should be mounted to a surface known to have sufficient structural integrity to withstand additional inertia forces imposed by a 6.4-pound unit. If it is necessary to build a shelf or bracket to mount the GDL 90 tray or it is not certain that the chosen location is of sufficient structural integrity, refer to Appendix D. Refer to Figure 2-3 for the GDL 90 tray dimensions. The tray can be mounted vertically using four 8-32 pan head screws (MS35206, AN526 or equivalent.) It can also be mounted horizontally using four 6-32 100° counter-sunk flathead screws (MS24693, AN507R or equivalent.) Install tray in accordance with AC 43.13-2A Chapter 2 Radio Installations. Ensure that the GDL 90 chassis have a ground path to the airframe by having at least one mounting screw in contact with the airframe. If more water-resistance is desired, tray should be installed in the upright vertical orientation only, otherwise, tray may be mounted in either vertical or horizontal orientation. After the cable assemblies are made and wiring installed to the mounting tray back plate, route wiring bundle as appropriate. Use cable ties to secure the cable assemblies and coax to the holes provided in the side of the connector plate to provide strain relief for the cable assemblies. The cable shields should be grounded directly to a lug mounted to one of the holes on the side of the connector plate, keeping the ground leads to a maximum of 3 inches long. The APM may be fastened to the back of the tray next the 37-pin connector using cable ties through any of the four holes provided in the backplate. Refer to Figure 2-4. The APM wire length must be 4 inches maximum. Optional cover is provided for installations that need extra moisture protection. Install cover to aft side of tray using 4 screws that are part of the mounting tray. Refer to Figure 2-5.
Installation Procedures 2-4 560-1049-00 Rev B GDL 90 Installation Manual Figure 2-1. Single Engine Aircraft GDL 90 Mounting Locations Figure 2-2. Multi-Engine Aircraft GDL 90 Mounting Locations
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-5 Figure 2-3. GDL 90 Mounting Tray & Dimensions
Installation Procedures 2-6 560-1049-00 Rev B GDL 90 Installation Manual Figure 2-4: GDL 90 Tray & Connectors CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less.
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-7 Figure 2-5: GDL 90 Tray & Optional Cover 2.5.3 UNIT INSERTION & REMOVAL Position the GDL 90 in the mounting tray and slide the unit fully into the tray. Turn the DZUS fastener on the front bottom of the GDL 90 clockwise ¼ turn to lock in the unit. If the DZUS fastener is hard to turn or the unit does not seat fully, the unit is probably binding and the mounting tray and position of the unit should be checked. To remove the unit from the mounting tray, turn the DZUS fastener counter-clockwise ¼ turn then pull the unit from the tray. No special extraction tools are required. 2.6 ANTENNA INSTALLATION AND CONNECTIONS The GDL 90 requires three antennas (GPS antenna and two UAT antennas) for Class A1 and B1. Single-UAT-antenna installation is allowed if the aircraft meets all flight test requirements over all normal maneuvers. Garmin AT strongly recommends two UAT antennas be used for all installations. Follow the antenna manufacturer’s installation instructions for mounting the antennas.
Installation Procedures 2-8 560-1049-00 Rev B GDL 90 Installation Manual Figure 2-6. Antenna Placement 2.6.1 GPS ANTENNA The mounting location and cable connections for the GPS antenna are very important. The antenna should be mounted no closer than two feet from VHF comm transmitter antennas, six inches from other antennas emitting less than 25 watts, and two feet from higher power antennas. See A-33 GPS Antenna Installation Manual, p/n 560-0949-xx for more information. Special care should be taken to ensure that the GPS antenna is not mounted in close proximity to antennas that may emit harmonic interference at the L1 frequency of 1575.42 MHz. Refer to AC 20-138A Airworthiness Approval of Global Navigation Satellite System (GNSS) Equipment for additional information and guidelines. The connectors and RG-400 coax cable are included in the installation kit. Assembly instructions for the connectors are included in Figure 2-7. RG-400 cable can be used as long as the length is less than 35 feet. For longer lengths, use low-loss 50Ω coax. Suggestion: Temporarily locate the GPS antenna with coax connected to the GDL 90 and check the GPS performance as described in the GPS Operation and Position test in the Post Installation Checkout Section. Once a suitable location has been verified, permanently mount the antenna. NOTE If using a GPS antenna that was already on the aircraft, or if mounting the antenna closer than recommended distance from a comm antenna, conduct the GPS Operation and Position test in the Post Installation Checkout. If the GDL 90 passes the test, then further measures are not necessary. Once the antenna mounting position has been prepared, route the coax cable from the antenna to the GDL 90. Proper selection of coax cable and assembly of connectors is critical to GPS signal performance. The cable loss from the GPS antenna shall not be greater than 7 dB. If SatCom is installed on the aircraft, the cable loss shall be 3 dB minimum to ensure proper interference rejection from SatCom. The coaxial connectors and adapters, such as TNC to BNC and GPS splitter, add additional loss to the cable and
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-9 should be considered when computing the cable loss. A typical loss of -0.2 dB can be used for each connection. The typical cable loss for 20 feet of RG-400 coax with a connector one each end is 4 dB. During the post-installation checkout, susceptibility to harmonics of VHF comm. transmitters will be evaluated. If problems arise, then better isolation, or distance, may be required between the GPS and comm antennas, or a 1575.42 MHz notch filter may be installed in series with the antenna coax of the VHF comm transceiver to reduce or eliminate the harmonic interference. A notch filter (part #162-1059) is available from Garmin AT. If a VHF comm transmitter causes problems with the GPS on the selected frequencies as listed in the post-installation checkout, the problem may be due to the ELT. This can be verified by disconnecting the ELT antenna coax at the ELT unit. If the ELT is found to cause the problem, then contact the ELT manufacturer or replace the ELT. 0.125Insulation1.000STEP 1CableShrinkTubeMatching RingCapSTEP 3STEP 4-Slide shrink tube over cable.-Strip cable as shown.Solder CenterConductor-Solder cap into place, 2 Places.-Shrink tube as shown.Solder Cap2 PlacesSTEP 2.125Shield 0.250-Flare Outer Shield as ShownSolder Outer Shieldto Connector -Place cable in connector as shown placing inner shield inside connector.-Flatten outer shield against connector.-Solder outer shield to connector. -Solder center conductor-Slide matching ring into connector and around conductor.-Attach cap. Figure 2-7. Right Angle Coax Connector Assembly 2.6.2 UAT ANTENNAS The UAT antenna is a standard 50Ω vertically polarized L-band antenna that operates at 978 MHz. Any antenna meeting the requirements of TSO-C66, C74, C112 or C154 and presenting a VSWR of less than 1.7:1 at 978 Mhz is acceptable. Follow the antenna manufacturer’s installation instructions for mounting antennas.
Installation Procedures 2-10 560-1049-00 Rev B GDL 90 Installation Manual The Garmin AT UAT antenna is vertical polarized, optimized for UHF operation, and designed for installation in aircraft, including helicopters. The GDL 90 will receive signals from two antennas on top and bottom of the fuselage. Since UAT is a line-of-sight system, the antenna must have an unobstructed view of the target. Any “shadowing” or signal shading from the aircraft will degrade the performance. Shadowing may be from vertical stabilizers, wings, other antennas, engines, propellers, or the fuselage itself. Proper antenna location and installation is very important for the reception of the signals. See the UAT Antenna Installation Instructions, P/N 560-0215, for complete details. CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 2.7 ELECTRICAL CONNECTIONS The GDL 90 installation kit includes three D-sub connectors and three coax connectors. The connector layouts are shown in Figure 2-8. The D-sub connectors use the supplied crimp contacts as specified in Table 2-2. Make the crimp connections with the crimp tool specified. Table 2-2. Interface Connectors Connector Crimp Contact Ref. Description P/N Description P/N Description P1 I/O 162-1575 15 Pin D-Sub Receptacle 245-0027 20-24 AWG socket contact P2 I/O 162-1577 37 Pin D-Sub Receptacle 245-0027 20-24 AWG socket contact n/a Maint. Port 162-1574 9 Pin D-Sub Receptacle 245-0027 20-24 AWG socket contact P3 GPS antenna 162-0043 Coax connector, right angle N/A N/A P4 UAT ant (top) 162-0043 Coax connector, right angle N/A N/A P5 UAT ant (bot) 162-0043 Coax connector, right angle N/A N/A The following table shows the specifications for the crimp contacts. Alternate crimp contact part numbers may be used that are equivalent to those specified in the table below. Table 2-3. Crimp Contact Specifications Garmin AT Part Number 245-0027 Description 20-24 AWG crimp socket contact Color bands Orange/Blue/Gray ITT/Cannon P/N 031-1007-042 Military number M39029/63-368
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-11 2.7.1 INTERFACE CONNECTOR DEFINITION Figure 2-8. Rear Connector Layout
Installation Procedures 2-12 560-1049-00 Rev B GDL 90 Installation Manual 2.7.1.1 Main System Connector (P1) The basic GDL 90 interface is handled via a standard density male 15-pin D-SUB connector located at the rear of the unit. The pinout for the connector is defined in the following table. Table 2-4. Main System Connector Pin-Out (P1) Pin # I/O Name Description 1 I Power + Main Aircraft Power Input (+10 to +40 VDC) 2 -- Power Ground Main Aircraft Power Ground 3 I Maint RxD Maintenance Port Serial Data Input 4 O Maint TxD Maintenance Port Serial Data Output 5 -- Control Panel Ground Control Panel Serial Ground 6 O APM TxD APM Serial Data Output 7 I APM RxD APM Serial Data Input 8 -- RESERVED RESERVED 9 I Power + Main Aircraft Power Input (+10 to +40 VDC) 10 -- Power Ground Main Aircraft Power Ground 11 -- Maint Serial Ground Maintenance Port Serial Ground 12 I Control Panel RxD Control Panel Serial Data Input 13 O Control Panel TxD Control Panel Serial Data Output 14 O APM Ground APM Serial Ground 15 -- RESERVED RESERVED 15918View looking at rear of unit Figure 2-9. 15-Pin Connector
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-13 2.7.1.2 I/O Connector (P2) The interface to external equipment is made through a standard male 37-pin D-sub connector near on the rear of the unit. The pin-out for the connector is defined in the following table. Table 2-5. I/O Connector Pin-Out (P2) Pin # I/O Name Description 1 O Audio Out Hi Low-Level Audio Out (to audio panel) 2 -- RESERVED RESERVED 3 -- RESERVED RESERVED 4 I TCAS RA Active In TCAS Resolution Advisory Active Discrete In (active low) 5 I Audio Inhibit Input Inhibit Audio Alerts (active low) 6 -- RESERVED RESERVED 7 -- Serial Ground 7 RS232 signal ground 8 I Time Mark In + GPS 1 Pulse Per Second Input + (RS422 Level) 9 O Time Mark Out + GPS 1 Pulse Per Second Output + (RS422 Level) 10 I RS422 RxD3 + RS422 channel 3 serial data input + 11 O RS422 TxD3 + RS422 channel 3 serial data output + 12 I 429 IN 4A ARINC 429 In Channel 4A 13 I 429 IN 3A ARINC 429 Input Channel 3A 14 I 429 IN 2A ARINC 429 Input Channel 2A 15 I 429 IN 1A / RS232 RxD7 ARINC 429 In Channel 1A / RS232 Channel 7 serial data in 16 O 429 OUT 4A ARINC 429 Output Channel 4A 17 O 429 OUT 3A ARINC 429 Output Channel 3A 18 O 429 OUT 2A ARINC 429 Output Channel 2A 19 O 429 OUT 1A ARINC 429 Output Channel 1A 20 O Audio Out Lo Audio signal ground 21 O Suppression Output Suppression Output (active high) 22 I TCAS Operational In TCAS Operational Discrete Input (active low) 23 I Air/Ground In Air / Ground Discrete Input (level-configurable) 24 -- Serial Ground 6 RS232 signal ground 25 O UAT Fail Out UAT Fail Output (active low) 26 -- RESERVED RESERVED 27 -- RESERVED RESERVED 28 I RS422 RxD3 - RS422 channel 3 serial data input - 29 O RS422 TxD3 - RS422 channel 3 serial data output - 30 I 429 IN 4B ARINC 429 Input Channel 4B 31 I 429 IN 3B ARINC 429 Input Channel 3B 32 I 429 IN 2B ARINC 429 Input Channel 2B 33 I 429 IN 1B / RS232 RxD6 ARINC 429 In Channel 1B / RS232 Channel 6 serial data in 34 O 429 OUT 4B ARINC 429 Output Channel 4B 35 O 429 OUT 3B ARINC 429 Output Channel 3B 36 O 429 OUT 2B ARINC 429 Output Channel 2B 37 O 429 OUT 1B ARINC 429 Output Channel 1B 1201937VIEW LOOKING AT REAR OF UNIT Figure 2-10. 37-pin Connector
Installation Procedures 2-14 560-1049-00 Rev B GDL 90 Installation Manual 2.8 FUNCTIONAL DESCRIPTIONS 2.8.1 POWER Aircraft power is provided to the GDL 90 on the main system connector. The GDL 90 will accept input power from 10 to 40 VDC. P1-1 Power + P1-9 Power + P1-2 Power Ground P1-10 Power Ground Refer to Appendix C for recommended power connections. CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 2.8.2 MICRO AIRCRAFT PERSONALITY MODULE (µAPM) The GDL 90 stores installation-specific configuration information in an aircraft personality module located on the rear of the mounting tray. This eliminates the need to set up the configuration again if a new GDL 90 is installed. Since APM contains no lightning protection, the wire length from APM to GDL 90 must be limited to 4 inches maximum. P1-6 APM TxD P1-7 APM RxD P1-14 APM Gnd Refer to Appendix C for interconnect information. 2.8.3 STATUS LEDS The GDL 90 uses 6 LEDs mounted on the front of its enclosure to communicate system status and conditions of various internal functions. The descriptions of the LEDs, with power applied to the unit, are as follows: Name Description Tx UAT Transmit – normally LED blinks at once a second ON = UAT data is being transmitted OFF = No UAT transmission Rx UAT Receive ON = UAT data is being received OFF = No UAT reception Maint Maintenance ON = GDL 90 needs maintenance check at the earliest convenience OFF = No maintenance issue
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-15 Ext External connections ON = One or more external systems have disconnected or failed OFF = No external system failure GPS GPS Status Flashing = GDL 90 is acquiring GPS position Steady ON = GPS position has been acquired OFF = system failure Status GDL 90 System Status ON = GDL 90 has failed. Perform troubleshooting procedure and maintenance check. OFF = GDL 90 is functioning satisfactorily. 2.8.4 DISCRETE OUTPUT Discrete outputs can be used to drive annunciator lamps or provide status information to other equipment. Unless otherwise indicated, they are active low (i.e. grounded when active, and open otherwise) and open collector output capable of sinking up to 400 mA. 2.8.4.1 UAT Fail / GPS Status Output P2-25 UAT Fail Out The UAT Fail Out (P2-25) is used to indicate the status of the GDL 90 or status of its internal GPS engine. The function of this discrete output can be configured via the APM setup (refer to Section 3.0.) Using the APM initialization, the UAT Fail Out can be configured to behave as follows: As UAT Fail Indicator The UAT Fail Out will be grounded when the GDL 90 has detected a system failure. This output will be open otherwise. As GPS Status Indicator The UAT Fail Out will be grounded when the GDL 90 has acquired valid GPS position. The UAT Fail Out will flash (i.e. alternate between being open and grounded) at a 1 Hz rate when the GDL 90 is searching but has not acquired a position. The UAT Fail Out will be open if the GDL 90 has detected a system failure. 2.8.4.2 Transponder Suppression Output P2-21 Suppression Out The Suppression Out is used to indicate to on-board transponder that the GDL 90 is transmitting and therefore inhibit the transponder from transmitting. The Suppression Output is an active signal and will be active high when on-board transponder should be suppressed and grounded when transponder is free to transmit.
Installation Procedures 2-16 560-1049-00 Rev B GDL 90 Installation Manual 2.8.5 DISCRETE INPUTS The discrete inputs can be used to provide additional status information from aircraft systems or equipment. All of these inputs are active low (i.e. grounded when active, and open otherwise). Each input presents a load of greater than 100 kΩ. 2.8.5.1 Air/Ground Discrete Input P2-23 Air/Ground In The Air/Ground In is used to provide the aircraft air/ground status. The function of this discrete input can be configured via the APM setup (refer to Section 3.0). Using the APM setup, the Air/Ground In can be configured in one of the following options: • An air/ground switch is not installed. • A ‘ground’ at the Air/Ground In indicates that the aircraft is on the ground, and an ‘open’ indicates that the aircraft is in the air. • A ‘ground’ at the Air/Ground In indicates that the aircraft is in the air, and an ‘open’ indicates that the aircraft is on the ground. NOTE The air/ground status provided by the Air/Ground In may be overridden by other system inputs, such as ground speed and radio altitude (if available). 2.8.5.2 Audio Inhibit In P2-5 Audio Inhibit In (not used) The Audio Inhibit In is used to inhibit the GDL 90 audio messages. A ground on this input causes GDL 90 audio messages not to be played; if this input is open GDL 90 audio messages will be played. NOTE Audio output and Audio Inhibit input is provisioned for future versions and currently not used. 2.8.5.3 TCAS Operational Discrete Input P2-22 TCAS Operational In The TCAS Operational In is used to provide operational mode information of an on-board TCAS system. A ground on this input indicates that the TCAS system is installed and operational. An open on this input indicates that the TCAS is not installed or operational.
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-17 2.8.5.4 TCAS Resolution Advisory Active Discrete Input P2-4 TCAS RA Active In The TCAS RA Active In is used to provide the existence of any resolution advisories that the on-board TCAS may be generating. A ground on this input indicates that a TCAS resolution advisory is currently active. An open on this input indicates that there are currently no active TCAS resolution advisories. 2.8.6 SERIAL INTERFACES 2.8.6.1 RS232 / RS422 The GDL 90 provides two bi-directional RS232 serial interfaces, up to two receive-only RS232 serial interfaces, and one bi-directional RS422 serial interface for making optional connections. The serial port can be used for connecting to: • MX20 Multi-function Display • External UAT control panel • Altitude Encoder • Transponder • Maintenance PC P1-3 RS232 RxD1 (Maintenance PC only) P2-15 429 IN 1A / RS232 RxD7 P1-4 RS232 TxD1 (Maintenance PC only) P2-7 Serial Ground 7 P1-11 Serial Ground 1 P1-12 RS232 RxD2 P2-33 429 IN 1B / RS232 RxD6 P1-13 RS232 TxD2 P2-24 Serial Ground 6 P1-5 Serial Ground 2 P2-10 RS422 RxD3 + P2-28 RS422 RxD3 – P2-11 RS422 TxD3 + P2-29 RS422 TxD3 – NOTE In order for a serial port to function correctly, the baud rate of the Rx and Tx channels on a given RS232 or RS422 port must be the same. This must be considered when assigning serial ports to interfacing equipment. NOTE The two receive-only serial ports (RxD4 and RxD5) are shared with ARINC 429 input 1. If the ARINC 429 input is used, RxD4 and RxD5 cannot be used. The GDL 90 can communicate with maintenance PC using RS232 RxD1 and TxD1. This interface is used to program the APM and get additional system status information on the system. The GDL 90 can receive altitude data from an altitude encoder using RS232 RxD2.
Installation Procedures 2-18 560-1049-00 Rev B GDL 90 Installation Manual 2.8.6.2 ARINC 429 The GDL 90 provides up to four ARINC 429 inputs. Each of these may be configured for low-speed or high-speed operation. P2-15 429 IN 1A P2-33 429 IN 1B P2-14 429 IN 2A P2-32 429 IN 2B P2-13 429 IN 3A P2-31 429 IN 3B P2-12 429 IN 4A / RS232 RxD6 P2-30 429 IN 4B / RS232 RxD7 NOTE ARINC 429 inputs are provisioned for future versions and not currently used. 2.8.7 AUDIO The GDL 90 provides an audio output for aural advisory messages. A discrete input is also provided to allow these audio messages to be inhibited by higher priority systems. NOTE Audio input and output are provisioned for future versions and not currently used. 2.8.8 SUPPRESSION OUTPUT P2-21 Suppression Out The Suppression Out is intended to suppress other L-band equipment (such as a transponder) when the UAT transmits. It provides a high signal (Vin – 1.5V) whenever the UAT is transmitting, and an low signal otherwise. NOTE Certain transponders emit spurious replies in response to some UAT transmissions. Consequently, it is recommended that the GDL 90 suppression output be connected to the suppression input on these transponders (if available.)
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-19 2.9 WEIGHT AND BALANCE Weight and balance computation is required after the installation of the GDL 90. Follow the guidelines as established in AC 43.13-1B, Chapter 10, Section 2. Make appropriate entries in the equipment list indicating items added, removed, or relocated along with the date accomplished. Include your name and certificate number in the aircraft records. Table 2-6 identifies the weight of the new GDL 90 equipment and Figure 2-9 shows the center of gravity. Table 2-6. Unit Weights Item Weight GDL 90 only 5.2 lbs GDL 90 mounting tray 1.0 lbs GDL 90 mounting tray with optional cover 1.2 lbs Micro APM 0.1 lbs
Installation Procedures 2-20 560-1049-00 Rev B GDL 90 Installation Manual Figure 2-11. GDL 90 Center of Gravity
Installation Procedures GDL 90 Installation Manual 560-1049-00 Rev B 2-21 2.10 ELECTRICAL LOAD ANALYSIS An electrical load analysis should be completed on each aircraft prior to installation in accordance with AC 43.13-1B, Chapter 11. Use the following values for computation: Table 2-7. Unit Power Loads 14 VDC 28 VDC GDL 90 Input Typical Max Typical Max GDL 90 Main Power 1.5 A 3.00 750mA 1.5 NOTE Circuits should be protected in accordance with guidelines in AC 43.13-1B, chapter 11, Section 2, Paragraph 429.
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 3-13 LIMITATIONS 3.1 OPERATION The installation of a GDL 90 into an aircraft does not alter the operational approvals previously granted to that aircraft. Additional operation approvals may require FAA evaluation of all the systems installed in a particular aircraft and is outside the scope of the GDL 90 STC. 3.2 INSTALLATION The conditions and test required for TSO approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards. TSO articles must have separate approval for installation in an aircraft. The article may be installed only if performed under 14 CFR Part 43 or the applicable airworthiness requirements. If the aircraft with a GDL 90 installed operates outside the state of Alaska, the system must be configured to disallow the Capstone squawk code features. This is done by configuring the APM to disable Capstone feature (Section 4.2.1.2). In addition, if installed, the MX20 should also be configured to inhibit the entering of squawk code (The transponder should be the only source to enter squawk code.) The TCAS interface is not currently approved for installation or use. The micro APM shall be configured with TCAS not installed. 3.2.1 GPS ANTENNA The GDL 90 is only compatible with the Garmin AT A-33 (590-1104) or A-34 (590-1112) antennas, or those with equivalent specifications. Refer to section 1.3.7.1 for specifications. Testing has demonstrated GDL 90 compatibility with SatCom installation in the aircraft, if cable loss is as specified Section 2.6.1. 3.2.2 UAT ANTENNA The GDL 90 requires at least one UHF antenna meeting the following specifications: • Standard 50Ω vertically polarized antenna with a VSWR < 1.7:1 at 978 Mhz • TSO-C66, C74, C112 or C154 antennas that also meet the VSWR specification CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 3.2.3 ANTENNA INSTALLATION – GENERAL Antenna installation in the pressure vessel of pressurized aircraft is beyond the scope of the GDL 90 STC. Additional manufacturer's data may be necessary and FAA approval may be required to cover the installation of any antenna in the pressure vessel of a pressurized aircraft.
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 3-2 3.2.4 EQUIPMENT INTERFACED TO THE GDL 90 Any aircraft systems, other than those shown in this installation manual, that interface to the GDL 90 are outside the scope of this manual and may require further evaluation and/or certification approval. All equipment interfaced to the GDL 90 must be previously or concurrently approved. 3.2.5 PRESERVATION OF PREVIOUS SYSTEMS It is the installer’s responsibility to preserve the essential characteristic of the aircraft being modified by this manual to be in accordance with the aircraft manufacturer’s original design. This includes the preservation of multiple power buses, which reduce the probability of interrupting power to essential instruments and avionics.
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 4-1 4 POST INSTALLATION CONFIGURATION & CHECKOUT PROCEDURES Once the GDL 90 unit has been installed, configure the unit for the particular installation and then complete the checkout procedures herein to verify proper operation for continued airworthiness. The steps that are not applicable to a particular installation may be skipped. A checkout log sheet, included on page 4-10, is to be filled out during the checkout procedure. The completed checkout log sheet should be maintained with the aircraft permanent records. CAUTION Operating the GDL 90 with no RF terminations on the Top or Bottom UAT Antenna ports can result in equipment damage. Always operate the GDL 90 with the Top and Bottom UAT Antenna ports terminated with a VSWR ratio of 3.0:1 or less. 4.1 MOUNTING AND WIRING CHECK Verify that all cables are properly secured and shields are connected as the install drawings indicate. Installation may require that you check the movement of the aircraft controls to verify that there is no interference. 4.2 EQUIPMENT SETUP AND CONFIGURATION Prior to system operation, the GDL 90 must be configured for the particular installation. The system setup and checkout functions are accessed through the Maintenance mode of the GDL 90, which is accessible by connecting a PC or terminal to the GDL 90 serial maintenance port (P1-3 and 4, RS232 RxD1 and TxD1, 38400 baud rate, 8-bit data, 1 stop bit, no parity, no flow control) and using commands as described in the following sections.
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 4-2 4.2.1 MAINTENANCE MODE The GDL 90 maintenance port, operating at 38400 baud rate, 8-bit data, 1 stop bit, no parity, no flow control, allows maintenance personnel to perform the following functions: • Program/view GDL 90 APM settings • View GDL 90 system status • View the status of the GDL 90 external inputs • View status of GPS/WAAS Engine • View version numbers • Reset the GDL 90 Available commands are summarized in Table 4-1. Commands are not case-sensitive (some characters in commands described in this section are capitalized to improve readability). Within a command, fields and parameters are separated by spaces. Command Parameters Description Help none Display list of available commands APMinit none Start the APM initialization routine APMread none Display APM settings Discrete none View discrete inputs & outputs External none View status of connected external systems GPSstatus P1 Monitor GPS status PlayAudio none Test audio output Reset none Reset unit RxMsg P1 View number of good messages in 1 second Service none View service information Version none View software versions Table 4-1. Maintenance Mode Commands 4.2.1.1 Help This command causes the GDL 90 to display a list of available commands and their brief descriptions, which are listed in Table 4-1. 4.2.1.2 APMinit Command This command starts the micro APM initialization procedure, which leads the user step by step in setting up the aircraft personality module (APM). The user can quit the initialization procedure at any time; however the APM will not be programmed if the procedure is prematurely terminated. The new settings will not take effect until the GDL 90 is restarted or reset. The procedure guides the user step-by-step in entering data that will be stored in the APM. The required settings and formats are listed in the following sections.
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 4-3Settings Format Description Aircraft Category integer (int) Code for aircraft category, from 0 to 18 0 = No aircraft type information 1 = Light (ICAO) < 15 500 lbs 2 = Small - 15 500 to 75 000 lbs 3 = Large - 75 000 to 300 000 lbs 4 = High Vortex Large (e.g., aircraft such as B757) 5 = Heavy (ICAO) - > 300 000 lbs 6 = Highly Maneuverable > 5G acceleration and high speed 7 = Rotorcraft 8 = (Unassigned) 9 = Glider/sailplane 10 = Lighter than air 11 = Parachutist/sky diver 12 = Ultra light/hang glider/paraglider 13 = (Unassigned) 14 = Unmanned aerial vehicle 15 = Space/transatmospheric vehicle 16 = (Unassigned) 17 = Surface vehicle — emergency vehicle 18 = Surface vehicle — service vehicle Aircraft Length & Width <int> <int> <length> <width> 1 to 300 feet ICAO Address xxxxxxxx Eight octal digits Aircraft Call Sign xxxxxxxx Eight characters defining aircraft call sign. Valid characters are A-Z, 0-9, and trailing space. Enter # if call sign is not available. Anonymous Mode x 1=available, 0=not available When in anonymous mode, the GDL 90 doesn’t send out aircraft ICAO address. Multi-Function Display x 0 = not installed 1 = MX20 Altitude Filter Settings <int> <int> <above> <below> 10 to 254 hundreds of feet (Zero= No filtering) GDL 90 will not make available targets that are at altitudes higher than the aircraft’s altitude + <above> OR lower than aircraft’s altitude - <below> Ex: if (50 20) was entered and aircraft is currently at 6000’, the GDL 90 will only provide for display any targets that are between 4000’ (6000-2000) and 11000’ (6000+5000). Enter zero if no filtering is desired. Transmit Only x 1 =Tx-only 0 =Tx/Rx Indicates whether the installed GDL 90 is a transceiver or just a transmitter. CAPSTONE feature x 0 =disabled 1 =enabled Enable/disable Capstone Squawk Code features. Refer to Section 3.2 for more explanation of this setting.
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 4-4 Settings Format Description UAT Failure Annunciator usage x 0 =as UAT Fail Indicator 1 =as GPS Valid indicator The GDL 90’s UAT Fail discrete output that can be set to function in 2 different ways. Refer to Section 2.8.4.1for more details. Air/Ground Indication x 1 =airborne open 2 =on-ground open 0 =not available If GDL 90 is connected to the aircraft’s air/ground switch, enter the orientation of the switch. TCAS installation x 0 = TCAS not installed 1 = TCAS installed without interface (to GDL 90) 2 = TCAS installed with interface (to GDL 90) The TCAS interface is not currently approved for installation or use. “0” must be entered for TCAS not installed. See Section 3.2. Altitude source x 0 =none 1 =RxD Port 2 2 =via MFD 3 =via an ARINC-429 device 4 =RxD Port 6 5 =RxD Port7 Indicates how GDL 90 obtains altitude information. Control Panel source x 0 =none 1 =via MFD 2 =dedicated control panel Indicates how GDL 90 obtains user input information. UAT Antenna mode x 0 = dual 1 = top 2 = bottom Indicates whether the GDL 90 is connected to 1 or 2 antennas. DC-grounded UAT antenna x N = no Y = yes Indicates whether the installed UAT antenna(s) can be tested by the GDL 90’s grounding the antenna(s). Aircraft GPS Antenna Length & Width Offset <int> <int> <length offset> <width offset> 0 to 200 feet Length offset = distance from aircraft nose to GPS antenna Width offset = distance from aircraft center line to GPS antenna GPS Antenna Delay integer 0 to 65534 in nanoseconds It’s recommended that zero be entered for most installations where antenna cable is not excessively long. Top UAT Antenna Delay integer 0 to 65534 in nanoseconds It’s recommended that zero be entered for most installations where antenna cable is not excessively long. Bottom UAT Antenna Delay integer 0 to 65534 in nanoseconds It’s recommended that zero be entered for most installations where antenna cable is not excessively long. ARINC 429 ADC port setup x y x: 1 = port 1 2 = port 2 3 = port 3 0=not installed y: L = Low speed H = High speed Indicates how ADC interfaces to the GDL 90. Ex: (1 L) indicates ADC is connected through port 1 and it’s a low-speed ARINC 429. ARINC 429 AHRS port setup x y x: 1 = port 1 2 = port 2 3 = port 3 0=not installed y: L = Low speed H = High speed Indicates how AHRS interfaces to the GDL 90. Ex: (2 H) indicates AHRS is connected through port 2 and it’s a high-speed ARINC 429. Air/Ground Audio Volume <int> <int> <air> <ground> 0 to 31 Indicates audio volume when aircraft is in the air and on ground.
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 4-5Settings Format Description Zero is the minimum and 31 is the maximum setting. Air/Ground Threshold Speed integer 30 to 100 kts. Applicable only for light aircraft (category 1), if air/ground switch is not connected, this threshold speed is used to determine air/ground status of aircraft. It is recommended that this be set to 75% of stall speed. If zero is entered and air/ground switch is not connected, the aircraft is assumed airborne. Table 4-2. Data Items for APM initialization NOTE The APM initialization procedure contains some settings that are reserved for future upgrade and are not currently operational. 4.2.1.3 APMread Command The APMread command displays the current APM settings. An example of APM settings is shown below: >apmread Field Name Option ------------------------------------------------------ Product ID 139-0362-010 Emitter Category light Participant Address 77777775 Anonymous Mode Available Altitude Filter Settings Above 0 - Below 0 Display Installed Receiver Mode Tx/Rx CALL SIGN ALASKA11 CAPSTONE Disabled FAIL Annunciator UAT fail light AIR/GROUND Indication Airborne Open Takeoff Ground Speed 70 kts TCAS Not installed Altitude Source RxD Port 2 with baud rate 38400 Control Panel Source via MFD Antenna Mode Dual DC-Grounded UAT Antenna No GPS Delay 0 ns Top Antenna Delay 0 ns Bottom Antenna Delay 0 ns A429 Port 4 ADC - High Speed AHRS Not installed Audio Air Volume 4
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 4-6 Audio Ground Volume 5 Aircraft Length 25 feet Aircraft Width 20 feet Antenna Length Offset 0 feet Antenna Width Offset 0 feet 4.2.1.4 Discrete Command The Discrete command displays the states of the GDL 90 discrete inputs and outputs. >discrete 4.2.1.5 External Command The External command displays status of the connections to external systems. This is intended for checking system wiring and status of external systems. >external 4.2.1.6 GPSstatus Command The GPSstatus command displays the current status and data from the internal GPS Engine. Response includes GPS 3D fix, tracked satellites, current latitude, current longitude and UTC time. >gpsstatus P1 P1 Description Once / On / Off ONCE = output the current GPS status once ON = output GPS status once per second OFF = stop outputting GPS status 4.2.1.7 Playaudio Command The Playaudio command causes the GDL 90 to output 1 kHz tone for a second. This is intended for testing the audio connections in the aircraft. >playaudio 4.2.1.8 Reset Command The Reset command causes the GDL 90 to reset itself. 4.2.1.9 Rxmsg Command The Rxmsg command displays the number of good messages received in last one second. >rxmsg P1
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 4-7P1 Description on / off ON – display the number of good message received in last second OFF – turn off the display of the number of good messages 4.2.1.10 Service Command The Service command causes service information to be returned. It is useful for troubleshooting system failure or malfunction. >service 4.2.1.11 Version Command The Version command displays version numbers of the Application software, Main I/O Board FPGA, Rx Logic FPGA, PLD, Micro APM software, Radio-controller software and GPS Engine software. >version 4.2.2 MX20 SETUP If the GDL 90 is used in conjunction with a Garmin MX20 Multi-function Display, the MX20 should be configured accordingly. For instructions, refer to the MX20 User Guide (Part No. 560-1026-06 or later FAA-approved revision), which is included in the GDL 90 Product CD. 4.3 EQUIPMENT OPERATIONAL/FUNCTIONAL TEST 4.3.1 SYSTEM CHECKOUT – GROUND CHECKS The GDL 90 executes a self test at power-up to verify the unit operation as well as other internal functions. Failures and system status are recorded and communicated via 6 LEDs in the front of the unit. Verify that the unit does not display a failure indication when turned on. The GDL 90 must be properly configured prior to performing system checkouts. When configured correctly, the GDL 90 will annunciate failures that are detected with interfacing systems when it is first turned on. Any annunciated failures should be corrected prior to proceeding with the ground checks 4.3.1.1 GPS Navigation Checkout Following configuration of the APM, the aircraft should be moved to a location with an unobstructed view of the available GPS satellites. A computer must be connected to the maintenance port to verify position and signal strength information. Check the GPS operation as follows: 1. Connect a computer to the 9-pin maintenance port connector (Refer to Section 4.2.) 2. Turn on the GDL90 and allow the unit to acquire a position. Verify that the GPS LED on the front of the GDL 90 stops blinking and remains steadily lit within 20 minutes of power-on, indicating unit has acquired a 3-D fix. All other avionics should be turned off for this part of the test.
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 4-8 3. Check the position using the GPSstatus command. The displayed lat/lon should agree with a known reference position. 4. Turn on other avionics one at a time and verify that the GPS LED remains steady on. 5. Check for VHF comm transmitter interference. NOTE The interference check must be completed on all IFR installations. a) Tune the Com 1 radio to 121.125 MHz. Listen on the frequency to ensure it is not in use, and then transmit for 30 seconds. b) While transmitting, observe the ‘GPS’ LED. Verify that the GPS LED remains steady on. If not, additional isolation measures will have to be taken. c) Repeat steps a) and b) for additional frequencies as follows. 121.150 MHz 131.225 MHz 121.175 MHz 131.250 MHz 121.185 MHz [1] 131.275 MHz 121.190 MHz [1] 130.285 MHz [1] 121.200 MHz 131.290 MHz [1] 121.225 MHz 131.300 MHz 121.250 MHz 131.325 MHz 131.200 MHz 131.350 MHz [1] frequency is only applicable to VHF radios with 8.33 kHz channel spacing d) Repeat for each com transmitter installed in the aircraft. e) If aircraft is TCAS-equipped, turn on the TCAS system and verify that GPS LED remains steady on. f) If aircraft is SATCOM-equipped, use the SATCOM system and verify that GPS LED remains steady on. g) If the GDL 90 is susceptible to VHF Com transmitter interference, then better isolation (or greater separation) may be required between the GPS and VHF (or other offending system) antennas. With some com transmitters, a 1575.42 MHz notch filter (such as Garmin AT P/N 162-1059) may be required in series with the VHF Com antenna coax at the rear of the com unit. ELT’s may re-radiate harmonics of the VHF Com signal into the GPS band. A 1575.42 MHz notch filter on the ELT will solve this. NOTE Older VHF Com transmitters may emit higher levels of harmonic interference. 4.3.1.2 Interface Checkout This section describes checks that can be carried out to verify that systems interfacing to the CNX80 are communicating properly. 4.3.1.2.1 Air Data Computer and Altitude Encoder Verify that the Ext LED on the front of the GDL 90 is not illuminated. 4.3.1.2.2 MX20 Display Checkout Refer to the MX20 installation manual (P/N 560-1025-08 or later FAA approved revision) for the following checks.
Post-Installation Configuration & Checkout GDL 90 Installation Manual 560-1049-00 Rev B 4-9 - With the MX20 in Installer mode, select the FUNC pages and verify that all functions are enabled except for lightning. - Go to the DATA pages and configure the MX20 as follows: UAT Traffic Data Link Source Port 4 - Wait at least 30 seconds (until red message no longer appears at the bottom of the screen) and then recycle power to the MX20. Wait another 30 seconds and verify that the TRAF warning does not appear.
Post-Installation Configuration & Checkout 560-1049-00 Rev B GDL 90 Installation Manual 4-10 Table 4-3. GDL 90 Post-Installation Checkout Log GDL 90 Post-Installation Checkout Log Date: ___/___/___ By: _____________ 430-6081-1_____-______ HW Mod ____ Serial # ___________ SW Mod ____ SETUP ITEMS: Serial Interface Configuration (RX/TX): ARINC 429 Input Configuration: Reserved for maintenance PC (Port 1) _____________  Hi  Low (Channel 1 In) ______________/_____________ (Port 2) _____________  Hi  Low (Channel 2 In) MX20 MFD interface (Port 3) _____________  Hi  Low (Channel 3 In) ______________/_____________ (Rx Port 6) _____________  Hi  Low (Channel 4 In) ______________/_____________ (Rx Port 7) ANNUNCIATOR OUTPUTS CHECKOUT: DISCRETE INPUTS CHECKOUT: UAT Fail Annunciator:  [ N/A] Air / Ground Switch  UAT Fail;  GPS Indicator Suppression Out:  connected to transponder GPS NAVIGATION CHECKOUT  Position checked  Interference from other avionics checked  Signal reception checked  VHF com interference checked INTERFACE CHECKOUT  [ N/A] Transponder  [ N/A] Altitude Encoder  [ N/A] MX20 Display FLIGHT CHECKS:  FINAL SYSTEM CHECK:  COMMENTS:
Limitations GDL 90 Installation Manual 560-1049-00 Rev B 5-15 TROUBLESHOOTING This section provides information to assist troubleshooting if problems occur after completing the installation. Use Table 5-1 and flowcharts in Appendix B to assist in troubleshooting. A PC connected to the GDL 90 Maintenance port is essential in troubleshooting. In addition, devices connected to the GDL 90, such as a control panel / transponder or MX20 can be useful for determining whether the GDL 90 is functioning properly or if there are problems with the installation. 5.1 TROUBLESHOOTING PROCEDURE Table 5-1. Troubleshooting Guide Problem Possible Cause Solution No LED activity 1. No power to unit. 1. Verify that power and ground leads are correct and power is getting to unit. No targets are displayed on your MX20 MFD. 1. No targets are transmitting ADSB. 2. No targets are within line-of-sight range. 3. Antennas and cables are not connected. 4. MX20 is not connected. 1. Verify that other targets are transmitting ADSB. 2. Verify that other targets are within line-of-sight range. 3. Verify that antennas and cables are connected properly. 4. Verify Ext LED is not lit. Your aircraft is not displayed on other aircraft MFD. 1. Transmit malfunction. 1. Verify that Tx LED on the GDL 90 blinks at lease once per second. Tx LED is not on (flashing at 1 Hz rate). 1. Unit is not transmitting UAT messages. 1. Verify antennas and cables are properly connected. Rx LED is not on. 1. Unit is not receiving UAT messages. 1. Verify antennas and cables are properly connected and that other UAT-equipped aircraft is transmitting. Maint LED is on. 1. Maintenance check may be needed. 1. Use the Service command in Maintenance mode to verify system condition. Consult dealer or factory technician for recommended action. Ext LED is on. 1. External system(s) or connections to those systems have failed. 1. Use the External command in Maintenance mode to determine which system(s) or connection(s) has failed. Verify wiring, connector and health status of the failed system(s). GPS LED is not on. 1. System or GPS failure 1. Use the Service command in Maintenance mode to verify system condition. If the Status LED is also lit, return unit to Factory for repair. Status LED is on. 1. System malfunction or failure 1. Return unit to Factory for repair. Refer to Section 5.2 for procedure to follow.
Limitations 560-1049-00 Rev B GDL 90 Installation Manual 5-2 5.2 CONTACTING THE FACTORY FOR ASSISTANCE If the GDL 90 unit fails to operate despite troubleshooting efforts, contact Garmin AT Technical Support for assistance. Garmin AT, Inc. 2345 Turner Rd. SE Salem, Oregon 97302 USA Phone: 503.581.8101 or 800.525.6726 (ext. 3991) http://www.garmin.com Be prepared to offer the following information about the installation: • Installation configuration (list of any accessories) • Model number, part number with mod levels, and serial number • Software Versions • Description of problem • Efforts made to isolate the problem
Periodic Maintenance GDL 90 Installation Manual 560-1049-00 Rev B 6-16 PERIODIC MAINTENANCE This section contains information on periodic calibration and maintenance required for continued airworthiness. 6.1 EQUIPMENT CALIBRATION No scheduled servicing tasks or internal manual adjustments are required on the GDL 90. 6.2 CLEANING The GDL 90 does not require regular cleaning. 6.3 BATTERY REPLACEMENT The GDL 90 includes an internal battery that will last about 10 years. The battery is used for internal RAM memory and GPS system information. Regular planned replacement is not necessary. The GDL 90 Maint. LED will be lit when replacement is required. To verify that the battery needs replacing, use the “Service” command in Maintenance Mode. Once low battery is confirmed, the battery should be replaced within 1 to 2 months. If the battery is not replaced and becomes totally discharged, the GDL 90 will remain fully operational, but the GPS signal acquisition time will be increased. There is no loss of function or accuracy of the GDL 90 with a discharged battery. The battery is not user-replaceable. To replace the battery, contact the Garmin AT repair station.
Periodic Maintenance 560-1049-00 Rev B GDL 90 Installation Manual 6-2 NOTES
Appendix A - Certification Data GDL 90 Installation Manual 560-1049-00 Rev B A-1 APPENDIX A - CERTIFICATION DATA A.1 GDL 90 ENVIRONMENTAL QUALIFICATION The GDL 90 has been tested to the following environmental categories per procedures defined in RTCA/DO-160D. Tests were conducted in February to April 2004 using the original 1997 revision of DO-160D and the specification defined in PD3536. Environmental Qualification Form Nomenclature: GDL 90 Part No.: 430-6081-1xx-xxx TSO No.: C145a, C154 Manufacturer: Garmin AT 2345 Turner Road SE Salem, Oregon 97302 Environment Section Category Comment Temperature and Altitude 4 F1 & A1 Operating temp ........ –20°C to +55°C Short time hi temp .... to +70°C Ground survival temp –55°C to +85°C Altitude .................... 55,000 feet Decompression 55,000 feet Overpressure Loss of cooling test -- not required No external cooling required provided internal fans are unobstructed and operating Temperature Variation 5 B Minimum 5°C per minute Humidity 6 B Severe humidity environment. Operational Shocks and Crash Safety 7 B5R meets operational and crash safety shock tests 20 Gs at 11 ms. Vibration 8 S(M & B) Standard vibration. Meets without shock mounts. Explosion Proofness 9 X not applicable, no test required Waterproofness 10 X not applicable, no test required Fluids Susceptibility 11 X not applicable, no test required Sand and Dust 12 X not applicable, no test required Fungus Resistance 13 X not applicable, no test required Salt Spray 14 X not applicable, no test required Magnetic Effect 15 Z < 0.3 meter Power Input 16 A & B for 28 and 14 volt systems Voltage Spike 17 A Audio Frequency Conducted Susceptibility - Power Inputs 18 Z Induced Signal Susceptibility 19 C Radio Frequency Susceptibility (Radiated and Conducted) 20 UV- [1] Equipment tested to Category U (Conducted) Equipment tested to Category V (Radiated) No Pulse tests performed. Emission of Radio Frequency Energy 21 M Lightning Induced Transient Susceptibility 22 A3XX Equipment tested to pin test waveform set A, level 3. No cable bundle test required. Lightning Direct Effects 23 X not applicable, no test required Icing 24 X not applicable, no test required Electrostatic Discharge (ESD) 25 A [1] The GDL 90 passes Category V (Radiated) for all TSO functions except temporary degraded receiver sensitivity at one frequency in the 2 to 3 GHz band.
Appendix A - Certification Data A-2 560-1049-00 Rev B GDL 90 Installation Manual A.2 MICRO APM ENVIRONMENTAL QUALIFICATION The Micro APM has been tested with the GDL 90 to the following environmental categories per procedures defined in RTCA/DO-160D. Tests were conducted in February to April 2004 using the original 1997 revision of DO-160D and the specification defined in PD3536. Environmental Qualification Form Nomenclature: Micro APM Part No.: 430-6200-xxx TSO No.: C154 Manufacturer: Garmin AT 2345 Turner Road SE Salem, Oregon 97302 Environment Section Category Comment Temperature and Altitude 4 F1 & A1 Operating temp ........ –20°C to +55°C Short time hi temp .... to +70°C Ground survival temp –55°C to +85°C Altitude .................... 55,000 feet Decompression 55,000 feet Overpressure Loss of cooling test -- not required Temperature Variation 5 B Minimum 5°C per minute Humidity 6 B Severe humidity environment. Operational Shocks and Crash Safety 7 B5R meets operational and crash safety shock tests 20 Gs at 11 ms. Vibration 8 S(M & B) Standard vibration. Meets without shock mounts. Explosion Proofness 9 X not applicable, no test required Waterproofness 10 X not applicable, no test required Fluids Susceptibility 11 X not applicable, no test required Sand and Dust 12 X not applicable, no test required Fungus Resistance 13 X not applicable, no test required Salt Spray 14 X not applicable, no test required Magnetic Effect 15 Z < 0.3 meter Power Input 16 A & B [1] for 28 and 14 volt systems Voltage Spike 17 A [1] Audio Frequency Conducted Susceptibility - Power Inputs 18 Z [1] Induced Signal Susceptibility 19 C Radio Frequency Susceptibility (Radiated and Conducted) 20 UV- Equipment tested to Category U (Conducted) Equipment tested to Category V (Radiated) No Pulse tests performed. Emission of Radio Frequency Energy 21 M [2] Lightning Induced Transient Susceptibility 22 XXXX [2] not applicable, no test required Lightning Direct Effects 23 X not applicable, no test required Icing 24 X not applicable, no test required Electrostatic Discharge (ESD) 25 A [1] APM powered by GDL 90. APM not directly exposed to this condition. [2] Maximum APM wire length 4 inches.
Appendix B - Serial Interface Specifications GDL 90 Installation Manual 560-1049-00 Rev B B-1 APPENDIX B - TROUBLESHOOTING FLOWCHARTS
Appendix B - Serial Interface Specifications B-2 560-1049-00 Rev B GDL 90 Installation Manual
Appendix B - Serial Interface Specifications GDL 90 Installation Manual 560-1049-00 Rev B B-3
Appendix B - Serial Interface Specifications B-4 560-1049-00 Rev B GDL 90 Installation Manual
Appendix C - Interconnect Diagrams GDL 90 Installation Manual 560-1049-00 Rev B C-1 APPENDIX C - INTERCONNECT DIAGRAMS
Appendix C - Interconnect Diagrams C-2 560-1049-00 Rev B GDL 90 Installation Manual NOTES
Appendix C – Interconnect Diagrams GDL 90 Installation Manual 560-1049-00 Rev B C-3 Figure C-1. Interconnect Diagram for installation w/ MX20 MFD
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Appendix D – Construction and Validation of Structures GDL 90 Installation Manual 560-1049-00 Rev B D-1 APPENDIX D - CONSTRUCTION & VALIDATION OF STRUCTURES This appendix includes information necessary for testing load-carrying capabilities of equipment mounting structures, such as shelves, mounting plates and mounting brackets, used to mount the GDL 90 mounting tray. Baggage compartments and cabins or cockpit floors are good mounting platforms providing the floor attachments meet the strength requirements. If support racks, brackets or shelves need to be fabricated, they should be fabricated and attached to the aircraft structure in accordance with the methods outlined in AC 43.13-2A Chapter 2. After the structure is installed, it should be tested as outlined in AC43.13-2A Chapter 1 to verify that it is capable of supporting the required loads. The GDL 90 installation must be capable of withstanding the Ultimate Load Factors listed in Table D-1 for at least 3 seconds in each direction specified without damage or permanent deformation. Note that these required loads differ somewhat from those normally required for equipment installations. Since the combined weight of the GDL 90 and its equipment mounting rack is 6.4 lbs, the static loads which must be applied (Load Factor x 6.4 lbs.) will be the following: Direction of Force Load Factor Static Test Load (Load Factor x GDL 90 weight) Downward 6.6 g (6.6 x 6.4) = 42.24 lbs Upward 6.0 g (6.0 x 6.4) = 38.4 lbs Sideward 4.5 g (4.5 x 6.4) = 28.8 lbs Forward 18.0 g (18.0 x 6.4) = 115.2 lbs Table D-1. Static Test Load One method of determining the static load capability is as follows: 1. Mark and drill the holes where the GDL 90 equipment rack will be mounted. 2. Install four 8-32 machine screws (MS35206, AN526 or equivalent) in the four holes which will be used to mount the GDL 90 equipment rack using washers, nuts and nutplates to mount the equipment rack to the mounting surface. Note: some means of locking fastener must be used, ie. lock nuts & lock washers. 2. For testing downward loading, place shot bags or other suitable weights totaling 42.24 pounds within the footprint outlined by the four screw holes (assuming the mounting surface is horizontal) or use a calibrated force gauge at the location of the center of gravity when the unit is mounted. 3. Verify there is no damage or permanent deformation of the structure after 3 seconds.
Appendix D – Construction and Validation of Structures D-2 560-1049-00 Rev B GDL 90 Installation Manual 5. Fasten a 36 inch loop of suitable material such as fishing line, braided wire, or other similar material having a breaking strength of at least 150 lbs, diagonally between two of the screws. Then fasten another loop diagonally between the other two screws, adjusting the length of the loop so it exactly matches the first. 6. Hook a calibrated force gauge through both loops and apply a sustained pull for at least 3 seconds in each of the other three directions (upward, sideward and forward) at the above calculated forces (i.e. 38.4 lb upward, 28.8 lb sideward and 115.2 lb forward). 7. Examine the support structure carefully. If there has been damage or permanent deformation, the structure is not suitable and must be replaced with one which is strong enough to withstand the test loads. Examine all aircraft stringers, bulkheads and skin surfaces, which may have direct or indirect contact with the fabricated shelf. If it is determined that no damage or permanent deformation has occurred, the structure is of sufficient strength and the GDL 90 equipment rack may be permanently mounted on it. Figure D-2. Upward Static Load Test Figure D-3. Forward Static Load Test

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