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SPECIFICATION CONTROL DRAWING REVISIONS REV. DATE DESCRIPTION 12/29/09 Added antenna note 03/23/10 Added Standalone Rack info 07/29/10 Added updated NAV/COM unit ECO NO. 68178 70476 73976 8.5" GIA 63/GIA 63W Installation Manual 3-Hole Punch 11" DER REVIEW REQUIRED NOTES: 1. DESCRIPTION: G1000 Installation Documentation - GIA 63/GIA 63W Installation Manual 2. PAGE SIZE: Letter: Width = 8.5 inches, Height = 11 inches Tabloid: Width = 11.0 inches, Height = 17.0 inches 11 single-sided tabloid sheets. 3. PAGINATION: 48 double-sided letter sheets. 4. MATERIAL: 24 pound bond. Approved equivalents allowed. 5. COLOR: Black Ink on White Paper Stock. 6. BINDERY: Three-hole punch, shrink-wrap. Digital output preferred 7. FOLDS: Z-Fold tabloid sheets at end of document. 8. ELECTRONIC ARTWORK: Shall Conform to Garmin Archive, Filename: 190-00303-05.pdf The following files have been archived under the above ARCHIVE FILENAME. Filename File Contents 190-00303-05.pdf release.indd Manual Elements *.* Portable Document Format, contains Installation Manual and Release Specification Adobe InDesign Format, Release Specification Word 97 for PC, Formatted Files and Figures Various supporting illustrations, drawings, and artwork. Garmin Ltd. or its subsidiaries c/o Garmin International, Inc. 1200 E. 151st Street Olathe, Kansas 66062 U.S.A. CONFIDENTIAL This drawing and the specifications contained herein are the property of Garmin Ltd. or its subsidiaries and may not be reproduced or used in whole or in part as the basis for manufacture or sale of products without written permission . Date: Drafter: John Sherman 11/17/03 Checker: Daniel Cobb 11/17/03 Project Engineer: Craig Parker 11/17/03 Released By: SDT 11/18/03 TITLE: GIA 63/GIA 63W Installation Manual SIZE PART NO: Scale: N/A 190-00303-05 DER REVIEW REQUIRED Sheets 1 REV. of 1 GIA 63/GIA 63W Installation Manual 190-00303-05 July, 2010 Revision S © Copyright 2010 Garmin Ltd. or its subsidiaries All Rights Reserved Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual and of any revision to this manual onto a hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this manual or revision must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited. Garmin International, Inc. 1200 E. 151st Street Olathe, KS 66062 USA Telephone: 913-397-8200 Aviation Dealer Technical Support Line (Toll Free): (888) 606-5482 www.garmin.com Garmin (Europe) Ltd Liberty House Bulls Copse Road Hounsdown Business Park Southampton, SO40 9RB, UK Telephone: 44/ (0) 870.8501241 RECORD OF REVISIONS Page A Revision S Revision Revision Date 11/15/04 Production Release 3/16/05 Updated pinout list, removed EQF and ETSO 2C37e deviation 6/23/05 10/26/05 Added additional interconnects, TSO-C9c, and TSO-C52b Added TSO-C151b and boot block instructions Description 6/8/06 7/21/06 Edited document to include the GIA 63W Corrected WAAS TSO 9/19/06 Added RTCA/DO-229C deviation 10/18/06 Added Comant antennas 4/10/07 Added Comant antenna and revised ICAW 6/6/07 Added the 011-01105-01 unit 8/23/07 Changed operational limitations and added antennas 2/29/08 Added ETSO information 5/27/09 Added TSO-C92c and other TSO info 09/09/09 Added Level A CLD information 12/29/09 Added antenna note 03/23/10 Added standalone rack info 7/29/10 Added updated NAV/COM unit GIA 63/GIA 63W Installation Manual 190-00303-05 CURRENT REVISION DESCRIPTION Revision Page Number(s) Section Number 1-2 1.3.1 1-4 1-5 1-8 1-9 1-14 – 1-16 1-21 – 1-25 1-27 2-1 2-10 3-4 4-1 4-3 4-4 4-7 4-15 4-17 1.4.5 1.4.6 1.4.10 1.4.11 1.6.3 1.6.5 1.6.9 2.1.1 2.4 3.8 4.1.1 4.1.2 4.1.2 4.1.4 4.4.1.2 4.5 4-19 4.6.2.3 4.6.2.4 4-20 4.7.1 Description of Change Clarified RS-485 channel information Added annunciator outputs Corrected Antenna power supply at GPS port spec Clarified transmitter power spec Clarified power requirements Added 011-01105-20 Updated software part number range Added updated NAV/COM TSO compliance info Clarified regulatory criteria Added updated NAV/COM unit Removed wire guidance and added barrel contacts info Added 011-01105-20 Added -20 pins Corrected pin 3 to read “OUT” Corrected labeling of RS-485/422 pins Corrected ANNUNCIATE pin designation and spec Deleted “GROUND” and added VOICE ALERT AUDIO specs Added -20 pins Added GLIDESLOPE COMPOSITE OUT explanation and -20 pins Added -20 pins 4-1 – 4-30 C-1 C-3 C-5 C-1 C-1 C-1 Added note indicating some pins are not currently supported and removed pins that are not supported from descriptions Added wire length guidance Added references to Note 7 and 8 Added cross side interconnects DOCUMENT PAGINATION Section Page Range Table of Contents Section 1 Section 2 Section 3 Section 4 Appendix A Appendix B Appendix C i – vi 1-1 – 1-32 2-1 – 2-16 3-1 – 3-6 4-1 – 4-30 A-1 – A-4 B-1 – B-8 C-1 – C-14 GIA 63/GIA 63W Installation Manual 190-00303-05 Page i Revision S This manual reflects the operation of main software version 5.31 for the GIA 63 and main software version 6.00 for the GIA 63W. Some differences in operation may be observed when comparing the information in this manual to earlier or later software versions. INFORMATION SUBJECT TO EXPORT CONTROL LAWS This document may contain information which is subject to the Export Administration Regulations (“EAR”) issued by the United States Department of Commerce (15 CFR, Chapter VII Subchapter C) and which may not be exported, released or disclosed to foreign nationals inside or outside the United States without first obtaining an export license. The preceding statement is required to be included on any and all reproductions in whole or in part of this manual. WARNING This product, its packaging, and its components contain chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. This Notice is being provided in accordance with California's Proposition 65. If you have any questions or would like additional information, please refer to our web site at www.garmin.com/prop65. WARNING Perchlorate Material – special handling may apply, See www.dtsc.ca.gov./hazardouswaste/perchlorate. Page ii Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 TABLE OF CONTENTS PARAGRAPH PAGE 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 GENERAL DESCRIPTION..............................................................................................................1-1 Introduction........................................................................................................................................1-1 Equipment Description ......................................................................................................................1-1 Interface Summary.............................................................................................................................1-2 Technical Specifications ....................................................................................................................1-3 License Requirements......................................................................................................................1-10 Certification .....................................................................................................................................1-10 Referenced Documents ....................................................................................................................1-30 Limited Warranty.............................................................................................................................1-31 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 INSTALLATION OVERVIEW ........................................................................................................2-1 Introduction........................................................................................................................................2-1 Installation Considerations ................................................................................................................2-5 Rack Considerations ..........................................................................................................................2-9 Cabling and Wiring..........................................................................................................................2-10 Cooling Air ......................................................................................................................................2-10 GIA 63 Minimum Installation Requirements ..................................................................................2-11 GIA 63W Minimum Installation Requirements ..............................................................................2-12 Mounting Requirements ..................................................................................................................2-13 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 INSTALLATION PROCEDURE......................................................................................................3-1 Unpacking Unit..................................................................................................................................3-1 Wiring Harness Installation ...............................................................................................................3-1 Antenna Installation...........................................................................................................................3-2 Cable Installation ..............................................................................................................................3-2 Backshell Assembly...........................................................................................................................3-3 Unit Installation .................................................................................................................................3-3 Post Installation Configuration & Checkout......................................................................................3-4 Continued Airworthiness ...................................................................................................................3-4 SYSTEM INTERCONNECTS..........................................................................................................4-1 4.1 Pin Function List................................................................................................................................4-1 4.2 Power and Antennas ........................................................................................................................4-13 4.3 GIA System ID Program..................................................................................................................4-14 4.4 Serial Data .......................................................................................................................................4-14 4.5 Discrete I/O......................................................................................................................................4-17 4.6 COM/VOR/ILS/Digital Audio ........................................................................................................4-18 4.7 VOR/ILS Indicator ..........................................................................................................................4-20 4.8 RMI/OBI..........................................................................................................................................4-23 4.9 DME Tuning and ADF ....................................................................................................................4-24 4.10 Auto Pilot.........................................................................................................................................4-26 GIA 63/GIA 63W Installation Manual 190-00303-05 Page iii Revision S PARAGRAPH PAGE APPENDIX A GIA 63 MAIN BOOT BLOCK UPLOADING INSTRUCTIONS................................. A-1 A.1 Introduction....................................................................................................................................... A-1 A.2 Determining Current Boot Block...................................................................................................... A-1 A.3 Loading Boot Block Version 4.01 .................................................................................................... A-2 A.4 Loading GIA Main Software (only if GIA main software was cancelled in Section A.2) ............... A-3 APPENDIX B OUTINE & INSTALLATION DRAWINGS.................................................................. B-1 APPENDIX C INTERCONNECT EXAMPLES..................................................................................... C-1 LIST OF FIGURES FIGURE PAGE 2-1 GPS Antenna Considerations.............................................................................................................2-7 2-2 GIA 63(W) Modular Rack...............................................................................................................2-13 2-3 GIA 63(W) Standalone Rack ...........................................................................................................2-14 2-4 GIA 63(W) Standalone Rack, Suggested Mounting Locations .......................................................2-15 3-1 Coaxial Cable Installation..................................................................................................................3-2 3-2 GIA STATUS Page ...........................................................................................................................3-5 B-1 GIA 63(W) Modular Installation Outline Drawing .......................................................................... B-1 B-2 GIA 63(W) Modular Installation Drawing ....................................................................................... B-3 B-3 GIA 63(W) Standalone Installation Outline Drawing ...................................................................... B-5 B-4 GIA 63(W) Standalone Installation Drawing ................................................................................... B-7 C-1 GIA 63(W) Example Interconnect (Sheet 1 of 7)............................................................................. C-1 C-1 GIA 63(W) Example Interconnect (Sheet 2 of 7)............................................................................. C-3 C-1 GIA 63(W) Example Interconnect (Sheet 3 of 7)............................................................................. C-5 C-1 GIA 63(W) Example Interconnect (Sheet 4 of 7)............................................................................. C-7 C-1 GIA 63(W) Example Interconnect (Sheet 5 of 7)............................................................................. C-9 C-1 GIA 63(W) Example Interconnect (Sheet 6 of 7)........................................................................... C-11 C-1 GIA 63(W) Example Interconnect (Sheet 7 of 7)........................................................................... C-13 LIST OF TABLES TABLE PAGE 3-1 Pin Contact Part Numbers..................................................................................................................3-1 3-2 Recommended Crimp Tools ..............................................................................................................3-1 3-3 Long Term Power Interrupt Category A (200 mS) Mod Status ........................................................3-4 Page iv Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 GIA 63 HARDWARE MOD LEVEL HISTORY The following table identifies hardware modification (Mod) Levels for the GIA 63. Mod Levels are listed with the associated service bulletin number, service bulletin date, and the purpose of the modification. The table is current at the time of publication of this manual (see date on front cover) and is subject to change without notice. Authorized Garmin Sales and Service Centers are encouraged to access the most up-to-date bulletin and advisory information on the Garmin Dealer Resource web site at www.garmin.com using their Garmin-provided user name and password. APPLICABLE LRU PART NUMBER MOD LEVEL SERVICE BULLETIN NUMBER SERVICE BULLETIN DATE This modification consists of modifying the voice alert audio output circuit, enabling it to power down when not in use. This Service Bulletin consists of visually inspecting the GIA 63 Main2 board for incorrectly installed capacitors. 0416 9/13/2004 0418 9/8/2004 0505 1/19/2005 N/A N/A More robust capacitors installed in the power supply backup circuit. N/A N/A More robust capacitors installed in the power supply backup circuit. 011-00781-00 011-00781-01 PURPOSE OF MODIFICATION GIA 63/GIA 63W Installation Manual 190-00303-05 This modification addresses a potential GIA 63 COM transceiver interference condition. Page v Revision S GIA 63W HARDWARE MOD LEVEL HISTORY The following table identifies hardware modification (Mod) Levels for the GIA 63W. Mod Levels are listed with the associated service bulletin number, service bulletin date, and the purpose of the modification. The table is current at the time of publication of this manual (see date on front cover) and is subject to change without notice. Authorized Garmin Sales and Service Centers are encouraged to access the most up-to-date bulletin and advisory information on the Garmin Dealer Resource web site at www.garmin.com using their Garmin-provided user name and password. APPLICABLE LRU PART NUMBER MOD LEVEL SERVICE BULLETIN NUMBER SERVICE BULLETIN DATE 011-01105-00 N/A N/A Page vi Revision S PURPOSE OF MODIFICATION More robust capacitors installed in the power supply backup circuit. GIA 63/GIA 63W Installation Manual 190-00303-05 1 1.1 GENERAL DESCRIPTION Introduction This manual presents mechanical and electrical installation requirements for installing the GIA 63(W) as part of a Garmin Integrated Flight Deck. The GIA 63(W) can be integrated into a variety of airframes under an appropriate TC or STC. Each airframe installation may vary. Use only approved (type or supplemental type) data for specific installation instructions in a particular aircraft. 1.2 Equipment Description The GIA 63(W) is a microprocessor-based input/output Line Replaceable Unit (LRU) used in a Garmin Integrated Flight Deck. The GIA 63(W) communicates with the GDU via Ethernet high-speed data bus (HSDB), and with other LRUs using RS-232, RS-485/422, and ARINC 429. All configuration is done through the GDU. The GIA 63(W) contains the following sub-assemblies: • A main processor that interfaces with all LRUs in the G1000 sub-system and performs calculations for the GFC 700 autopilot (if equipped). • A twelve channel parallel GPS receiver that simultaneously tracks and uses up to 12 satellites. The GIA 63W includes a 15 channel WAAS certified GPS receiver. • A VHF COM transceiver that provides tuning from 118.00 to 136.992 MHz in 25 kHz or 8.33 kHz spacing for 760 or 2280 channel configuration respectively. • A VOR/ILS localizer receiver that provides tuning from 108.00 to 117.95 MHz in 50 kHz increments. • An ILS glideslope receiver that provides tuning from 328.6 to 335.4 MHz as paired with the frequency tuned on the VOR/ILS localizer receiver. CAUTION The operation of unapproved cellular telephones or other unapproved cellular devices aboard aircraft while airborne is prohibited by FCC rules. Due to the potential for interference with onboard systems, the operation of unapproved cellular communication devices while onboard an aircraft that is on the ground is subject to FAA regulations 14 CFR 91.21. FCC regulation 47 CFR 22.925 prohibits airborne operation of unapproved cellular telephones installed in or carried aboard aircraft. Unapproved cellular telephones must not be operated aboard any aircraft while the aircraft is off the ground. When any aircraft leaves the ground, all unapproved cellular telephones on board that aircraft must be turned off. Unapproved cellular telephones that are on, even in a monitoring state, can disrupt GPS performance. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-1 Revision S 1.3 Interface Summary 1.3.1 Primary Interfaces The GIA 63(W) is designed as an open architecture system that provides the following interfaces: • 1 dedicated Ethernet High-Speed Data Bus (HSDB) input/output channel • 2 Controller Area Network (CAN) I/O channels • 8 Main ARINC 429 inputs • 3 Main ARINC 429 outputs • 1 VOR/ILS ARINC 429 input • 1 VOR/ILS ARINC 429 output • 5 RS-485 input/output channels (any two RS-485 channels can be configured to form a single RS-422 channel) • 8 RS-232 input/output channels • 41 Discrete inputs • 14 Discrete outputs • 24 Annunciator outputs 1.3.2 Additional Interfaces The GIA 63(W) can provide interfaces for the following additional equipment: • Autopilot • Altitude encoder/serializer • Fuel management systems • Lightning detection systems • Traffic awareness systems • Data link systems • External annunciators • DME (including King Serial) • ADF Page 1-2 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 1.4 Technical Specifications 1.4.1 Environmental Qualification Form It is the responsibility of the installing agency to obtain the latest revision of the GIA 63(W) Environmental Qualification Form. This form is available directly from Garmin under the following part number: GIA 63 Environmental Qualification Form, Garmin part number 005-00148-02 GIA 63W Environmental Qualification Form, Garmin part number 005-00235-00 To obtain a copy of this form, see the dealer/OEM portion of the Garmin web site (www.garmin.com). 1.4.2 Physical Characteristics Characteristics Modular Rack Width Modular Rack Height Standalone Rack Width Standalone Rack Height Depth w/connectors (Modular and Standalone) Unit Weight Modular Rack & Connector Weight Standalone Rack & Connector Weight Specifications 3.83 inches (9.73 cm) 7.26 inches (18.44 cm) 3.88 inches (9.86 cm) 6.91 inches (17.55 cm) 10.20 inches (25.91 cm) 5.3 lbs. (2.40 kg) 1.9 lbs. (0.86 kg) 2.2 lbs. (1.01 kg) 1.4.3 General Specifications For detailed specifications, see the Environmental Qualification Form. Characteristics Specifications Operating Temperature Range -40°C to +65°C. For more details see Environmental Qualification Form. Humidity 95% non-condensing Altitude Range -1,500 ft to 50,000 ft 1.4.4 GPS Specifications (GIA 63 only) Characteristics Acquisition Time Max Velocity Dynamics Antenna power supply GIA 63/GIA 63W Installation Manual 190-00303-05 Specifications a) Search-the-Sky (without almanac, without initial position or time): 5 minutes b) AutoLocate™ (with almanac, without initial position or time): 5 minutes c) Cold Start (position known to 300 nm, time known to 10 minutes, with valid almanac): 45 seconds d) Warm Start (position known to 10 nm, time known to 10 minutes, with valid almanac and ephemeris): 15 seconds 1000 knots 6g 20 mA typical, 40 mA max at 4.6 VDC Page 1-3 Revision S 1.4.5 WAAS Specific GPS Specifications (GIA 63W only) Characteristics Number of channels Frequency Sensitivity (acquisition) Sensitivity (drop lock) Lat/Long position accuracy Velocity TTFF (time to first fix) Reacquisition Position update interval 1 pps (pulse per second) Datum SATCOM compatibility Antenna power supply at GPS port Page 1-4 Revision S Specifications 15 (12 GPS and 3 GPS/WAAS/SBAS) 1575.42 MHz L1, C/A code -116 dBm to -134.5 dBm GPS -116 dBm to -134.5 dBm WAAS -144 dBm <1.25 meter RMS horizontal, <2 meter vertical, with WAAS 1000 knots maximum (above 60,000 ft) 1:45 min. typical with current almanac, position, and time 10 seconds typical for signal outages of 30 seconds or less 0.2 sec (5 Hz) ±275 nsec of UTC second during steady-state navigation WGS-84 Compatible on aircraft equipped with SATCOM (see Section 2.1.3.2 for SATCOM compatible antennas) 4.3 VDC to 4.8 VDC @ 60 mA GIA 63/GIA 63W Installation Manual 190-00303-05 1.4.6 COM Transceiver Specifications Characteristics Audio Output Audio Response Audio Distortion AGC Characteristics Sensitivity Squelch Selectivity Spurious Response Transmitter Power Transmitter Duty Cycle Modulation Capability Carrier Noise Level Frequency Stability Demodulated Audio Distortion Sidetone Demodulated Audio Response GIA 63/GIA 63W Installation Manual 190-00303-05 Specifications 100 mW minimum into a 500 Ω load. Less than 6 dB of variation between 350 and 2500 Hz. The distortion in the receiver audio output shall not exceed 25% at all levels up to 100 mW. The audio output shall not vary by more than 6 dB when the level of the RF input signal, modulated 30% at 1000 Hz, is varied from 5 μV to 100,000 μV (hard). (S+N)/N on all channels shall be greater than 6 dB when the RF level is 2 μV (hard) modulated 30% at 1000 Hz at rated audio. 2 μv (hard) ±6 dB for 25 kHz channels. 3 μv (hard) ±6 dB for 8.33 kHz channels. 6 dB BW is greater than ±8 kHz for 25 kHz channeling. 60 dB BW is less than ±25 kHz for 25 kHz channeling. 6 dB BW is greater than ±2.778 kHz for 8.33 kHz channeling. 60 dB BW is less than ±7.37 kHz for 8.33 kHz channeling. Greater than 80 dB. At Least 16 watts when Vin = 28 VDC At least 10 watts when Vin = 14 VDC (011-01105-2X only) Recommended 10% maximum. The modulation shall not be less than 70% and not greater than 98% with a standard modulator signal applied to the transmitter. Shall be at least 45 dB (S+N)/N. 0.0005% Less than 10% distortion when the transmitter is modulated at least 70%. 1.4 VRMS into a 500 Ω load when the transmitter is modulated at least 70%. Shall be less than 6 dB when the audio input frequency is varied from 350 to 2500 Hz. Page 1-5 Revision S 1.4.7 VOR Specifications Characteristics Receiver Audio Sensitivity Course Deviation Sensitivity Flag AGC Characteristics Spurious Response VOR OBS Bearing Accuracy Audio Output Audio Response Audio Distortion Selectivity Page 1-6 Revision S Specifications At -103.5 dBm (S+N)/N shall not be less than 6 dB. At –103.5 dBm deviation output shall not be less than 60% of standard deflection (90 mV) when a VOR deviation test signal is applied (10 degrees course difference). The VLOC Course Deviation Flag must be flagged: a) in the absence of an RF signal. b) in the absence of the 9960 Hz modulation. c) in the absence of either one of the two 30 Hz modulations. d) When the level of a standard VOR deviation test signal produces less than a 50% of standard deflection. From -99 dBm to -13 dBm input of a Standard VOR Audio Test Signal, audio output levels shall not vary more than 3 dB. Greater than 60 dB. The bearing information as presented to the pilot shall not have an error in excess of 2.7° as specified by RTCA DO-196 and EuroCAE ED-22B. A minimum 100 mW into a 500 Ω load. Less than 6 dB of variation between 350 and 2500 Hz. In voice mode, an ident tone of 1020 Hz shall be attenuated at least 20 dB. The distortion in the receiver audio output shall not exceed 10% at all levels up to 100 mW. 6 dB BW is greater than 16.5 kHz. GIA 63/GIA 63W Installation Manual 190-00303-05 1.4.8 LOC Specifications Characteristics Receiver Audio Sensitivity Course Deviation Sensitivity Flag AGC Characteristics Selectivity Standard Deflection Spurious Response Centering Accuracy Audio Output Audio Response Audio Distortion GIA 63/GIA 63W Installation Manual 190-00303-05 Specifications At -103.5 dBm (S+N)/N shall not be less than 6 dB. At –103.5 dBm, deviation output shall not be less than 60% of standard deflection when a LOC deviation test signal is applied. The VLOC Course Deviation Flag must be flagged: a) When the level of a standard deviation test signal produces 50% or less of standard deflection of the deviation indicator. b) In the absence of 150 Hz modulation. c) In the absence of 90 Hz modulation. d) In the absence of both 90 Hz and 150 Hz modulation. e) In the absence of RF. From –99 dBm and –13 dBm input of a Standard VOR Audio Test Signal, audio output levels shall not vary more than 3 dB. 6 dB BW is greater than 9 kHz. 69 dB BW is less than 36 kHz. a) With a standard deflection ‘FLY LEFT’ condition (90 Hz dominant), the output shall be +90 mV ± 9 mV. b) With a standard deflection ‘FLY RIGHT’ condition (150 Hz dominant), the output shall be -90 mV ± 9 mV. Greater than 60 dB. Typical 0 ± 3 mV (Max error 9.9 mV per RTCA DO-195). A minimum 100 mW into a 500 Ω load. Less than 6 dB of Variation between 350 and 2500 Hz. In voice mode, an ident tone of 1020 Hz shall be attenuated at least 20 dB. The distortion in the receiver audio output shall not exceed 10% at all levels up to 100 mW. Page 1-7 Revision S 1.4.9 Glideslope Specifications Characteristics Sensitivity Centering Accuracy Selectivity Standard deflection Flag Specifications At –93 dBm, deviation output shall not be less than 60% of standard deflection when glideslope deviation test signal is applied. 0 ± .0091 ddm or 0 ± 7.8 mV. 6 dB BW is greater than 17 kHz. 69 dB BW is less than 132 kHz. a) With a standard deflection ‘FLY DOWN’ condition (90 Hz dominant), the output shall be -78 mV ± 7.8 mV. b) With a standard deflection ‘FLY UP’ condition (150 Hz dominant), the output shall be +78 mV ± 7.8 mV. The GS Course Deviation Flag must be flagged: a) When the level of a standard deviation test signal produces 50% or less of standard deflection of the deviation indicator. b) In the absence of 150 Hz modulation. c) In the absence of 90 Hz modulation. d) In the absence of both 90 Hz and 150 Hz modulation. e) In the absence of RF. 1.4.10 Power Requirements Characteristics Input Voltage Range Power Requirements for P601 (COM Connector) 011-01105-20 Power Requirements for P601 (COM Connector) Superflag Power Requirements for P605 (Main 2 Connector) Power Requirements for P605 (Main 2 Connector) Page 1-8 Revision S Specifications 28 Vdc for PJ601 (14/28 Vdc for 011-01105-20 unit) 14/28 Vdc for PJ605 See the Environmental Qualification Form for details on surge ratings and minimum/maximum operating voltages. 0.3 A max @ 27.5 Vdc (not transmitting); 4.3 A max @ 27.5 Vdc (transmitting) 0.6 A max @ 13.75 Vdc (not transmitting); 6.0 A max @ 13.75 Vdc (transmitting) Power depends upon loads present on Superflag output pins (see Sections 4.7.2.1 and 4.10.7) 1.0 A max @ 27.5 Vdc (Without Superflags Active) 2.0 A max @ 13.75 Vdc (Without Superflags Active) GIA 63/GIA 63W Installation Manual 190-00303-05 1.4.11 Power Interrupt Unit Name Unit Part Number Mod Status* 0, 1, 2, 3 GIA 63 011-00781-01 011-01105-00 GIA 63W 011-01105-01 011-01105-20 * Refer to Mod Status Table in front of manual for applicable mod levels. ** Refer to the Section 3.8 for Continued Airworthiness. 011-00781-00 GIA 63/GIA 63W Installation Manual 190-00303-05 Long Term Power Interrupt Category Per RTCA DO-160D** A (200mS) B (50mS) A (200mS) B (50mS) A (200mS) B (50mS) A (200mS) A (200mS) Page 1-9 Revision S 1.5 License Requirements The Telecommunications Act of 1996, effective February 8, 1996, provides the FCC discretion to eliminate radio station license requirements for aircraft and ships. The GIA 63(W) installation must comply with current transmitter licensing requirements. To find out the specific details on whether a particular installation is exempt from licensing, please visit the FCC web site http://wireless.fcc.gov/aviation. Transmitter Description: Antenna Characteristics: Rated Power: Emission Type: Frequency of Operation: Aviation-band VHF transceiver with 25 and 8.33 kHz channel spacing. Broad band, 50 ohm, vertically polarized. 16 Watts 6K00A3E 118.00 – 136.992 MHz If an aircraft license is required, make application for a license on FCC form 404, application for Aircraft Radio Station License. The FCC also has a fax-on-demand service to provide forms by fax. The GIA 63(W) owner accepts all responsibility for obtaining the proper licensing before using the transmitter. International transmitter license procedures vary by country. Contact the local spectrum agency for license requirements. CAUTION The VHF transmitter in this equipment is guaranteed to meet federal communications commission acceptance over the operating temperature range. Modifications not expressly approved by Garmin could invalidate the license and make it unlawful to operate the equipment. 1.6 Certification The GIA 63 GPS receiver is certified for IFR enroute, terminal, and non-precision approaches. The GIA 63W GPS receiver is WAAS certified. The GIA 63(W) has been qualified to RTCA/DO-160 Section 20 RF susceptibility and Section 22 lightning requirements. Special installation considerations are required, refer to the Environmental Qualification Form. The GIA 63(W) meets the requirements for GPS as a Primary Means of Navigation for Oceanic/Remote Operations per FAA Notice N8110.60. The GIA 63(W) is eligible for B-RNAV in accordance with AMC 20-4. Eligible for PRNAV in accordance with PRNAV requirements: JAA Administrative & Guidance Material Section One: General Part 3: Temporary Guidance Leaflets, Leaflet No 10: Airworthiness and Operational Approval for Precession RNAV Operations in Designated European Airspace 7.1 Required Functions. The conditions and tests required for TSO approval of this article are minimum performance standards. It is the responsibility of those installing this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within the TSO standards. TSO articles must have separate approval for installation in an aircraft. The article may be installed only if performed under 14 CFR part 43 or the applicable airworthiness requirements. At the time of publication, installations of this TSO approved article are only approved when installed in an aircraft as part of a Garmin Integrated Flight Deck. Page 1-10 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 1.6.1 GIA 63 TSO/ETSO Compliance Function Automatic Pilots Glideslope Receiver Localizer Receiver TSO/ETSO Category TSO-C9c ETSO-C9c Class A VHF COM Transmitter TSO-C37d ETSO-2C37e Class 3 and 5 VHF COM Receiver TSO-C38d ETSO-2C38e Class C and E VOR Receiver Flight Director Equipment Ground Proximity Warning – Glide Slope Deviation Alerting Equipment GPS 006-C0046-() TSO-C92c Class A1 TSO-C151b Class A and B ETSO-C151a Class B TAWS 006-C0047-() 006-C0039-01 006-C0044-() 006-B0083-01 006-C0047-() 006-C0039-01 006-C0046-() All 006-B0190-() except 006-B0190-00 through 006-B0190-04 006-B0082-02 All 006-B0190-() except 006-B0190-00 through 006-B0190-04 All 006-B0081-0() except 006-B0081-00 through 006-B0081-04 All 006-B0190-() except 006-B0190-00 through 006-B0190-04 006-C0044-() 006-C0046-() 006-C0044-() 006-C0047-() 006-C0039-01 006-C0053-00 006-C0046-() 006-C0044-() 006-C0047-() 006-C0039-01 006-C0046-() 006-C0044-() 006-B0082-02 006-C0047-() 006-C0039-01 006-C0053-00 All 006-B0190-() except 006-B0190-00 through 006-B0190-19 All 006-B0190-() except 006-B0190-00 through 006-B0190-29 TSO-C52b ETSO-C52b GIA 63/GIA 63W Installation Manual 190-00303-05 All 006-B0190-() except 006-B0190-00 through 006-B0190-19 All 006-B0190-() except 006-B0190-00 through 006-B0190-04 TSO-C40c ETSO-2C40c TSO-C129a ETSO-C129a Applicable CLD Part Numbers All 006-B0190-() except 006-B0190-00 through 006-B0190-04 TSO-C34e ETSO-2C34f TSO-C36e ETSO-2C36f Applicable LRU SW Part Numbers 006-C0046-() 006-C0044-() 006-C0047-() 006-C0039-01 006-C0046-() 006-C0044-() 006-C0047-() 006-C0039-01 006-C0046-() 006-B0093-00 006-B0093-01 All 006-B0190-() except 006-B0190-00 through 006-B0190-29 006-C0044-() 006-C0047-() 006-C0046-() 006-C0044-() 006-C0047-() 006-C0039-01 Page 1-11 Revision S 1.6.2 GIA 63 TSO/ETSO Deviations TSO/ETSO TSO-C9c ETSO-C9c TSO-C34e TSO-C36e TSO-C37d TSO-C38d TSO-C40c TSO-C52b ETSO-C52b Page 1-12 Revision S Deviation 1. Garmin was granted a deviation from TSO-C9c to use SAE AS 402B instead of AS402A. 2. Garmin was granted a deviation from TSO-C9c to use DO-160D instead of specified environmental tests. 3. Garmin was granted a deviation from TSO-C9c subpart A (c), which requires marking the weight of the unit on the unit. Garmin will provide this information in the installation manual in lieu of marking on the serial tag. Garmin does not currently list the weight on other avionics units. 4. Garmin was granted a deviation from SAE AS 402B paragraph 4.4.1 to limit autopilot engagement to attitudes considered safe for the certified aircraft. 5. Garmin was granted a deviation from SAE AS 402B paragraph 4.3.2 to not provide servo effort indications when the automatic pilot is not engaged. 1. Garmin was granted a deviation from ETSO-C9c to use SAE AS-402B instead of AS402A. 2. Garmin was granted a deviation from ETSO-C9c to use DO-160D instead of the specified environmental tests. 3. Garmin was granted a deviation from AS-402B paragraph 4.3.2 to not provide servo effort indications when the automatic pilot is not engaged. 4. Garmin was granted a deviation from AS-402B paragraph 4.4.1 to limit autopilot engagement to attitudes considered safe for the certified aircraft. 1. Garmin was granted a deviation from TSO-C34e to use DO-160D Change 3 instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from TSO-C36e to use DO-160D Change 3 instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from TSO-C37d to use DO-160D Change 3 instead of DO-160B, and DO-178B instead of DO-178A. 2. Garmin was granted a deviation from TSO-C37d paragraph (a)(1) to allow using RTCA document DO-186a Change 2 instead of RTCA document DO-186 to specify minimum performance standards. 3. Garmin was granted a deviation from TSO-C37d by allowing a 6dB reduction of transmitter power during the Normal Operating Conditions - Emergency Operation Voltage as described in RTCA document DO-186a paragraph 2.5.13.1 and RTCA document DO160C paragraph 16.5.2.1. 4. Garmin was granted a deviation from TSO-C37d paragraph (a)(5) to allow 8.33 kHz spacing in addition to the 25 kHz spacing. 5. Garmin was granted a deviation from TSO-C37d paragraph (b)(1) to allow the marking to call out 8.33 kHz spacing in addition to the 25 kHz spacing. 1. Garmin was granted a deviation from TSO-C38d to use DO-160D Change 3 instead of DO-160B, and DO-178B instead of DO-178A. 2. Garmin was granted a deviation from TSO-C38d paragraph (a)(1) to allow using RTCA document DO-186a Change 2 instead of RTCA document DO-186 to specify minimum performance standards. 3. Garmin was granted a deviation from TSO-C38d paragraph (a)(5) to allow 8.33 kHz spacing in addition to the 25 kHz spacing. 1. Garmin was granted a deviation from TSO-C40c to use DO-160D Change 3 instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from SAE AS 8008 paragraph 3.6 to limit flight director operation to attitudes considered safe for the certified aircraft. 2. Garmin was granted a deviation from TSO-C52b to use DO-160D instead of DO-160C. 1. Garmin was granted a deviation from AS-8008 paragraph 3.6 to limit flight director operation to attitudes considered safe for the certified aircraft. GIA 63/GIA 63W Installation Manual 190-00303-05 TSO/ETSO TSO-C92c TSO-C129a ETSO-C129a TSO-C151b TSO/ETSO Deviations, continued Deviation 1. Garmin was granted a deviation from TSO-C92c to use DO-160D Change 3 instead of DO-160C. 2. Garmin was granted a deviation from TSO-C92c to not include the version and levels of software or the modification status of hardware in the appliance number. 1. Garmin was granted a deviation from TSO-C129a to use DO-160D Change 3 instead of DO-160C. 2. Garmin was granted a deviation from TSO-C129a to eliminate the annunciation for pending CDI scale change 3.0 NM from the FAF. 3. Garmin was granted a deviation from TSO-C129a involving the use of GPS calibrated altitude in approach mode based on the enclosed TSO deviation request dated August 24, 1994 and the approval letter dated November 29, 1994. 4. Garmin was granted a deviation from TSO-C129a to extend automatic CDI sensitivity changes to non-approach mode navigation. 5. Garmin was granted a deviation from TSO-C129a to eliminate the requirement in (a)(3)(xi)1.b.ii to “alert the pilot of the need to manually insert the barometric pressure”. 6. Garmin was granted a deviation from TSO-C129a to eliminate the requirement in (a)(3)(xv)4.b to provide a “means to manually identify a satellite that is expected to be unavailable at the destination (for scheduled maintenance as identified in FAA Notice to Airmen) shall be provided” for the RAIM prediction process. 7. Garmin was granted a deviation from TSO-C129a to change the requirement in (a)(6)(iii) from “The navigation data contains all 1’s or 0’s” to “All data bits in subframe 1, 2, or 3 are 0’s”. 8. Garmin was granted a deviation from TSO-C129a to change the requirement in paragraph (a)(7)(ii) to match the WAAS TSO-C145a and DO-229 requirements for Power input testing. 1. Garmin was granted a deviation from ED-72A 3.2.2.1.f (list item 3) and 3.2.2.4.j.4 to eliminate the annunciation for pending CDI scale change 3.0 nm from the FAF. 2. Garmin was granted a deviation from ED-72A 3.2.2.4.j.3 to extend automatic CDI sensitivity changes for approach mode navigation to non-approach mode navigation as well. 3. Garmin was granted a deviation from ED-72A 3.2.2.1.f (list item 4) and 3.2.2.3.e.4 and 3.2.2.4.j.2 to eliminate the requirement to alert the pilot of the need to manually insert the barometric pressure. 4. Garmin was granted a deviation from ED-72A 3.2.2.3.d.2 to eliminate the requirement to provide a means to manually identify a satellite that is expected to be unavailable at the destination (for scheduled maintenance as identified in FAA Notice to Airmen) for the RAIM prediction process. 5. Garmin was granted a deviation from ED-72A 3.1.4.1.c to change the requirement from “the navigation data contains all 1’s or 0’s” to “all data bits in subframe 1,2, or 3 are 0’s”. 6. Garmin was granted a deviation from ED-72A 4.16.2 to eliminate the requirement for valid position within 10 seconds of power interrupt for abnormal operating conditions power input tests. For abnormal operating conditions power input tests, satellite acquisition time of 5 minutes applies. 1. Garmin was granted a deviation from TSO-C151b 4.a. to mark the unit with the serial number instead of the date of manufacture. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-13 Revision S 1.6.3 GIA 63W TSO/ETSO Compliance Function Automatic Pilots Glideslope Receiver Localizer Receiver Page 1-14 Revision S TSO/ETSO Category Applicable LRU SW Part Numbers All 006-C0084-0() except 006-C0084-00 006-C0072-0() All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB TSO-C9c ETSO-C9c 006-C0085-0() TSO-C34e ETSO-2C34f All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB All 006-B0083-0() except 006-B0083-00 through 006-B0083-01 TSO-C36e ETSO-2C36f All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB All 006-B0082-0() except 006-B0082-00 through 006-B0082-02 Class A Applicable CLD Part Numbers All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0053-0() except 006-C0053-00 GIA 63/GIA 63W Installation Manual 190-00303-05 Function VOR Receiver Flight Director Equipment Ground Proximity Warning – Glide Slope Deviation Alerting Equipment Airborne Navigation Sensors Using the Global Positioning System Augmented by the Wide Area Augmentation System* GIA 63W TSO/ETSO Compliance, Continued Applicable LRU SW Part TSO/ETSO Category Numbers All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB TSO-C40c ETSO-2C40c All 006-C0084-0() except 006-C0084-00 006-C0072-0() All 006-B0082-0() except 006-B0082-00 through 006-B0082-02 TSO-C52b ETSO-C52b All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB TSO-C92c All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB TSO-C145a ETSO-C145 GIA 63/GIA 63W Installation Manual 190-00303-05 Class 3 All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB Applicable CLD Part Numbers All 006-B0339-0() except 006-B0339-00 through 006-B0339-03 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0053-0() except 006-C0053-00 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() Page 1-15 Revision S Function GIA 63W TSO/ETSO Compliance, Continued Applicable LRU SW Part TSO/ETSO Category Numbers TSO-C151b Class A and B TAWS ETSO-C151a VHF Radio Communications – Transceiver Equipment TSO-C169 Equivalent to ETSO-2C37e ETSO-2C38e Class B Class 3 and (transmitter) Class C and (receiver) Applicable CLD Part Numbers All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB All 006-B0544-1() through 006-B0544-3() and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BB All 006-B0081-0() except 006-B0081-00 through 006-B0081-04 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0039-0() except 006-C0039-00 through 006-C0039-02 * GIA63W ARINC output labels 310 and 311 are not to be used as navigation data per RTCA/DO-229c. Page 1-16 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 1.6.4 GIA 63W TSO/ETSO Deviations TSO/ETSO TSO-C9c ETSO-C9c TSO-C34e ETSO-2C34f TSO-C36e Deviation 1. Garmin was granted a deviation from TSO-C9c to use SAE AS 402B instead of AS402A. 2. Garmin was granted a deviation from TSO-C9c to use DO-160E instead of specified environmental tests. 3. Garmin was granted a deviation from TSO-C9c subpart A (c), which requires marking the weight of the unit on the unit. Garmin will provide this information in the installation manual in lieu of marking on the serial tag. Garmin does not currently list the weight on other avionics units. 4. Garmin was granted a deviation from SAE AS 402B paragraph 4.4.1 to limit autopilot engagement to attitudes considered safe for the certified aircraft. 5. Garmin was granted a deviation from SAE AS 402B paragraph 4.3.2 to not provide servo effort indications when the automatic pilot is not engaged. 1. Garmin was granted a deviation from ETSO-C9c to use SAE AS-402B instead of AS402A. 2. Garmin was granted a deviation from ETSO-C9c to use DO-160E instead of the specified environmental tests. 3. Garmin was granted a deviation from AS-402B paragraph 4.3.2 to not provide servo effort indications when the automatic pilot is not engaged. 4. Garmin was granted a deviation from AS-402B paragraph 4.4.1 to limit autopilot engagement to attitudes considered safe for the certified aircraft. 1. Garmin was granted a deviation from TSO-C34e to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from ETSO-2C34f to use DO-160E instead of DO160D. 1. Garmin was granted a deviation from TSO-C36e to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-17 Revision S TSO/ETSO TSO/ETSO Deviations, continued Deviation ETSO-2C36f 1. Garmin was granted a deviation from ETSO-2C36f to use DO-160E instead of DO-160D 2. Garmin was granted a deviation from ETSO-2C36f to use ED-46B amendment 2 in addition to ED 46B ETSO-2C37e 1. Garmin was granted a deviation from ETSO-2C37e to use DO-160E instead of DO160D. 2. Garmin was granted a deviation from ETSO-2C37e to use ED-23B amendment 3 in addition to ED-23B. ETSO-2C38e 1. Garmin was granted a deviation from ETSO-2C38e to use DO-160E instead of DO160D. 2. Garmin was granted a deviation from ETSO-2C38e to use ED-23B amendment 3 in addition to ED-23B. TSO-C40c 1. Garmin was granted a deviation from TSO-C40c to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. ETSO-2C40c 1. Garmin was granted a deviation from ETSO-2C40c to use DO-160E instead of DO160D. TSO-C52b 1. Garmin was granted a deviation from SAE AS 8008 paragraph 3.6 to limit flight director operation to attitudes considered safe for the certified aircraft. 2. Garmin was granted a deviation from TSO-C52b to use DO-160E instead of DO-160C. The justification for this deviation is to use the latest accepted environmental standards. ETSO-C52b 1. Garmin was granted a deviation from ETSO-C52b to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation from AS-8008 paragraph 3.6 to limit flight director operation to attitudes considered safe for the certified aircraft. TSO-C92c 1. Garmin was granted a deviation from TSO-C92c to use DO-160E instead of DO-160C. 2. Garmin was granted a deviation from TSO-C92c to not include the version and levels of software or the modification status of hardware in the appliance number. Page 1-18 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 TSO/ETSO Deviations, continued Deviation TSO/ETSO TSO-C145a 1. Garmin was granted a deviation from TSO-C145a to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation from RTCA/DO-229C paragraphs 2.1.1.10, 2.1.1.7, 2.1.1.8.1, 2.1.1.8.2, 2.1.1.9, 2.1.2.1, 2.1.3.1, 2.1.4.1.4, 2.1.4.1.5 and 2.1.5.1 in the form of an operational limitation to achieve an equivalent level of safety. This operational limitation applies to the GIA63W with GPS software version 2.40 or earlier, or GIA63W installations with certain models of GPS/WAAS antennas identified in Section 2.1.3.2. The operational limitation is based on: 1. The ability to use antennas that may not meet the minimum gain performance requirements of DO-228. 2. The ability to mitigate the effects of the different gain characteristics of those antennas by increasing the effective mask angle through operational limitations. 3. The ability to further increase the effective mask angle, through operational limitations, to a level commensurate with test conditions used in the original TSO qualification tests. 4. The ability to use -128 dBmic as the minimum GPS satellite signal-in-space for the purpose of assessing the operational limitation. 5. The ability to use -128 dBmic as the minimum SBAS satellite signal-in-space for the purpose of assessing the operational limitation. ETSO-C145 TSO-C151b 3. Garmin was granted a deviation from RTCA/DO-229C paragraph 2.1.1.9 to use a 20 second satellite reacquisition time instead of a 10-second reacquisition time. 1. Garmin was granted a deviation from ETSO-C145 to use DO-160E instead of DO-160D 2. Garmin was granted a deviation from ETSO-C145 to use DO-229C instead of DO-229A 3. Garmin was granted a deviation from DO-229C paragraphs 2.1.1.10, 2.1.1.7, 2.1.1.8.1, 2.1.1.8.2, 2.1.1.9, 2.1.2.1, 2.1.3.1, 2.1.4.1.4, 2.1.4.1.5 and 2.1.5.1 in the form of an operational limitation to achieve an equivalent level of safety. This operational limitation applies to the GIA63W with GPS software version 2.40 or earlier, or GIA63W installations with certain models of GPS/WAAS antennas identified in Section 2.1.3.2. The operational limitation is based on: 1. The ability to use antennas that may not meet the minimum gain performance requirements of DO-228. 2. The ability to mitigate the effects of the different gain characteristics of those antennas by increasing the effective mask angle through operational limitations. 3. The ability to further increase the effective mask angle, through operational limitations, to a level commensurate with test conditions used in the original TSO qualification tests. 4. The ability to use -128 dBmic as the minimum GPS satellite signal-in-space for the purpose of assessing the operational limitation. 5. The ability to use -128 dBmic as the minimum SBAS satellite signal-in-space for the purpose of assessing the operational limitation. 4. Garmin was granted a deviation from RTCA/DO-229C paragraph 2.1.1.9 to use a 20 second satellite reacquisition time instead of a 10-second reacquisition time. 1. Garmin was granted a deviation from TSO-C151b to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation from TSO-C151b 4.a. to mark the unit with the serial number instead of the date of manufacture. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-19 Revision S TSO/ETSO TSO/ETSO Deviations, continued Deviation ETSO-C151a 1. Garmin was granted a deviation from ETSO-C151a to use DO-160E instead of DO160D. TSO-C169 1. Garmin was granted a deviation from TSO-C169 to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation to TSO-C169, paragraph 4.d requirement to mark the installation procedures drawing number on the equipment. Garmin will mark as follows, which Garmin believes meets the intent of the requirement. The Install Manual is part of the furnished data package. TSO-C145a See Install Manual for additional appliance approvals 3. Garmin was granted a deviation to TSO-C169, paragraph 4.e requirement to mark (DEV) after the TSO number on the equipment. Garmin will mark as follows, as TSOC169 is not the primary TSO and the Install Manual contains all of the TSO-C169 information including deviations. TSO-C145a See Install Manual for additional appliance approvals 4. Garmin was granted to deviate from TSO-C169 by allowing a 6dB reduction of transmitter power during the Normal Operating Conditions – Emergency Operation Voltage as described in RTCA document DO-186a paragraph 2.5.13.1 and RTCA document DO160E paragraph 16.6.1.1. Page 1-20 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 1.6.5 GIA 63W Updated NAV/COM TSO/ETSO Compliance Function Automatic Pilots Glideslope Receiver Localizer Receiver TSO/ETSO Category All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD TSO-C9c All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD TSO-C34e TSO-C36e GIA 63/GIA 63W Installation Manual 190-00303-05 Applicable LRU SW Part Numbers Class A All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD All 006-B0082-1() except 006-B0082-10 Applicable CLD Part Numbers All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-B0082-1() except 006-B0082-10 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() 006-C0124-0() Page 1-21 Revision S Function VOR Receiver Flight Director Equipment Ground Proximity Warning – Glide Slope Deviation Alerting Equipment Airborne Navigation Sensors Using the Global Positioning System Augmented by the Wide Area Augmentation System* Page 1-22 Revision S GIA 63W Updated NAV/COM TSO/ETSO Compliance, Continued Applicable LRU SW Part Applicable CLD Part TSO/ETSO Category Numbers Numbers All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD TSO-C40c TSO-C52b TSO-C92c TSO-C145a Class 3 All 006-B0082-1() except 006-B0082-10 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() 006-C0124-0() All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD All 006-C0084-0() except 006-C0084-00 006-C0072-0() All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD All 006-C0084-0() except 006-C0084-00 006-C0072-0() All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD 006-C0085-0() 006-C0085-0() All 006-B0339-0() except 006-B0339-00 through 006-B0339-03 All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() GIA 63/GIA 63W Installation Manual 190-00303-05 Function TAWS VHF Radio Communications – Transceiver Equipment GIA 63W Updated NAV/COM TSO/ETSO Compliance, Continued Applicable LRU SW Part Applicable CLD Part TSO/ETSO Category Numbers Numbers TSO-C151b TSO-C169a Class A and B Class 3, 4, 5, and 6 (transmitter) Class C and (receiver) All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD All 006-B0544-3() except 006-B0544-30 through 006-B0544-34 and all 006-B0544-B() except 006-B0544-BA through 006-B0544-BD All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-C0085-0() All 006-C0084-0() except 006-C0084-00 006-C0072-0() 006-B0081-1() 006-C0085-0() * GIA63W ARINC output labels 310 and 311 are not to be used as navigation data per RTCA/DO-229c. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-23 Revision S 1.6.6 GIA 63W Updated NAV/COM TSO/ETSO Deviations TSO/ETSO TSO-C9c TSO-C34e TSO-C36e TSO-C40c TSO-C52b TSO-C92c TSO-C145a Deviation 1. Garmin was granted a deviation from TSO-C9c to use SAE AS 402B instead of AS402A. 2. Garmin was granted a deviation from TSO-C9c to use DO-160E instead of specified environmental tests. 3. Garmin was granted a deviation from TSO-C9c subpart A (c), which requires marking the weight of the unit on the unit. Garmin will provide this information in the installation manual in lieu of marking on the serial tag. Garmin does not currently list the weight on other avionics units. 4. Garmin was granted a deviation from SAE AS 402B paragraph 4.4.1 to limit autopilot engagement to attitudes considered safe for the certified aircraft. 5. Garmin was granted a deviation from SAE AS 402B paragraph 4.3.2 to not provide servo effort indications when the automatic pilot is not engaged. 1. Garmin was granted a deviation from TSO-C34e to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from TSO-C36e to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from TSO-C40c to use DO-160E instead of DO-160B, and DO-178B instead of DO-178A. 1. Garmin was granted a deviation from SAE AS 8008 paragraph 3.6 to limit flight director operation to attitudes considered safe for the certified aircraft. 2. Garmin was granted a deviation from TSO-C52b to use DO-160E instead of DO-160C. The justification for this deviation is to use the latest accepted environmental standards. 1. Garmin was granted a deviation from TSO-C92c to use DO-160E instead of DO-160C. 2. Garmin was granted a deviation from TSO-C92c to not include the version and levels of software or the modification status of hardware in the appliance number. 1. Garmin was granted a deviation from TSO-C145a to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation from RTCA/DO-229C paragraphs 2.1.1.10, 2.1.1.7, 2.1.1.8.1, 2.1.1.8.2, 2.1.1.9, 2.1.2.1, 2.1.3.1, 2.1.4.1.4, 2.1.4.1.5 and 2.1.5.1 in the form of an operational limitation to achieve an equivalent level of safety. This operational limitation applies to the GIA63W with GPS software version 2.40 or earlier, or GIA63W installations with certain models of GPS/WAAS antennas identified in Section 2.1.3.2. The operational limitation is based on: 1. The ability to use antennas that may not meet the minimum gain performance requirements of DO-228. 2. The ability to mitigate the effects of the different gain characteristics of those antennas by increasing the effective mask angle through operational limitations. 3. The ability to further increase the effective mask angle, through operational limitations, to a level commensurate with test conditions used in the original TSO qualification tests. 4. The ability to use -128 dBmic as the minimum GPS satellite signal-in-space for the purpose of assessing the operational limitation. 5. The ability to use -128 dBmic as the minimum SBAS satellite signal-in-space for the purpose of assessing the operational limitation. TSO-C151b TSO-C169a Page 1-24 Revision S 3. Garmin was granted a deviation from RTCA/DO-229C paragraph 2.1.1.9 to use a 20 second satellite reacquisition time instead of a 10-second reacquisition time. 1. Garmin was granted a deviation from TSO-C151b to use DO-160E instead of DO-160D. 2. Garmin was granted a deviation from TSO-C151b 4.a. to mark the unit with the serial number instead of the date of manufacture. 1. Garmin was granted a deviation from TSO-C169a paragraph 4.a.2 to allow the unit to be permanently and legibly marked with a serial number and not the date of manufacture. GIA 63/GIA 63W Installation Manual 190-00303-05 1.6.7 AFM/AFMS/POH Considerations Per TSO-C9c deviation, the applicable AFM, AFMS, and/or POH shall list autopilot engagement envelope for the certified aircraft. Per TSO-C52b deviation, the applicable AFM, AFMS, and/or POH shall state that the system is not designed to perform unusual attitude recoveries from attitudes outside this range (as defined in the TSO-C52b deviation above). Ensure pilot operating guidance also states the FD operating envelope. Due to the equipment’s TSO qualified performance in tracking low-elevation-angle satellites, the following limitations must be included in the Aircraft Flight Manual or Aircraft Flight Manual Supplement for GIA63W installations with GPS software version 2.40 or earlier, or in GIA63W installations with antennas that require operational limitations (identified in Section 2.1.3.2): This equipment does not comply with US 14 CFR Part 91, SFAR 97 requirements for TSO-C145a/TSO-146a equipment when installed with certain models of GPS/WAAS antennas identified in Section 2.1.3.2. Until complete compliance is demonstrated and approved by the FAA, authorization to conduct any GPS or WAAS operation under Instrument Flight Rules (IFR) requires that: 1. Aircraft using the GPS or WAAS capability of the GIA 63W navigation equipment under IFR must be equipped with an approved and operational alternate means of navigation appropriate to the flight with the exception of oceanic and remote operations. 2. For flight planning purposes, if an alternate airport is required, it must have an approved instrument approach procedure other than GPS or RNAV that is anticipated to be operational and available at the estimated time of arrival. All equipment required for this procedure must be installed and operational. 3. For flight planning purposes, Garmin Prediction Program 006-A0154-01 with theantenna selection should be used to confirm the availability of RAIM for the intended flight in accordance with the local aviation authority guidelines for TSO-C129a equipment. WAAS NOTAMs (or their absence) and generic prediction tools do not provide an acceptable indication of the availability for the GIA 63W equipment. 4. When flight planning an LNAV/VNAV or LPV approach, operators should use the Garmin Prediction Program 006-A0154-01 with the antenna selection in addition to any NOTAMs issued for the approach. The applicable AFM, AFMS, and/or POH shall also state the following instructions regarding the use of the G1000 WFDE prediction program, which is required to be used for flight planning purposes for Oceanic/Remote operations and when operating under the operational limitations listed above: The G1000 WFDE prediction program works in combination with the Route Planning Software (version 1.2 or later approved version). The route planning and WFDE prediction programs can be downloaded from www.garmin.com. For information on using the WFDE prediction program, refer to the WFDE Prediction Program Instructions Garmin part number 190-00643-01. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-25 Revision S The following information may be published in the approved AFM, AFMS, and/or POH provided the system is installed in accordance with AC 20-138A and is comprised of two TSO-C145a Class 3 approved Garmin GIA 63Ws, two/three TSO-C146a Class 3 approved Garmin GDU 1XXX Display Units, Garmin GA36 and GA37 antennas, and GPS software version 3.2 or later approved version: NOTE Text contained in brackets “[ ]” is meant to serve as an example and will need to be modified in order to reflect the actual installation. GARMIN GNSS (GPS/SBAS) NAVIGATION SYSTEM EQUIPMENT APPROVALS The Garmin GNSS navigation system installed in this aircraft is a GPS system with a Satellite Based Augmentation System (SBAS) comprised of [two TSO-C145a Class 3 approved Garmin GIA 63Ws, TSO-C146a Class 3 approved Garmin GDU 1XXX Display Units, Garmin GA36 and GA37 antennas, and GPS software version 3.2 or later approved version]. The Garmin GNSS navigation system in this aircraft is installed in accordance with AC 20-138A. The Garmin GNSS navigation system as installed in this aircraft complies with the requirements of AC 20-138A and is approved for navigation using GPS and SBAS (within the coverage of a Satellite Based Augmentation System complying with ICAO Annex 10) for IFR en route, terminal area, and non-precision approach operations (including those approaches titled “GPS”, “or GPS”, and “RNAV (GPS)” approaches). The Garmin GNSS navigation system installed in this aircraft is approved for approach procedures with vertical guidance including “LPV” and “LNAV/VNAV”, within the U.S. National Airspace System. The Garmin GNSS navigation system as installed in this aircraft complies with the equipment requirements of AC 90-105 and meets the equipment performance and functional requirements to conduct RNP terminal departure and arrival procedures and RNP approach procedures without RF (radius to fix) legs. Part 91 subpart K, 121, 125, 129, and 135 operators require operational approval from the FAA. The Garmin GNSS navigation system as installed in this aircraft complies with the equipment requirements of AC 90-100A for RNAV 2 and RNAV 1 operations. In accordance with AC 90-100A, Part 91 operators (except subpart K) following the aircraft and training guidance in AC 90-100A are authorized to fly RNAV 2 and RNAV 1 procedures. Part 91 subpart K, 121, 125, 129, and 135 operators require operational approval from the FAA. The Garmin GNSS navigation system as installed in this aircraft has been found to comply with the requirements for primary means of Class II navigation in oceanic and remote navigation (RNP-10) without time limitations in accordance with AC 20-138A and FAA Order 8400.12A. The Garmin GNSS navigation system can be used without reliance on other long-range navigation systems. This does not constitute an operational approval. The Garmin GNSS navigation system as installed in this aircraft has been found to comply with the navigation requirements for primary means of Class II navigation in oceanic and remote navigation (RNP-4) in accordance with AC 20-138A and FAA Order 8400.33. The Garmin GNSS navigation system can be used without reliance on other long-range navigation systems. Additional equipment may be required to obtain operational approval to utilize RNP-4 performance. This does not constitute an operational approval. The Garmin GNSS navigation system as installed in this aircraft complies with the accuracy, integrity, and continuity of function, and contains the minimum system functions required for PRNAV operations in accordance with JAA Administrative & Guidance Material Section One: General Part 3: Temporary Guidance Leaflets, Leaflet No 10 (JAA TGL-10 Rev 1). Page 1-26 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 The GNSS navigation system has [two ETSO-145 / TSO-C145a Class 3 approved Garmin GIA 63Ws, and ETSO-146 / TSO-C146a Class 3 approved Garmin GDU 1XXX Display Units]. The Garmin GNSS navigation system as installed in this aircraft complies with the equipment requirements for PRNAV and BRNAV operations in accordance with AC 90-96A and JAA TGL-10 Rev 1. This does not constitute an operational approval. Garmin International holds an FAA Type 2 Letter of Acceptance (LOA) in accordance with AC 20-153 for database integrity, quality, and database management practices for the Navigation database. Pilots and operators can view the LOA status at www.garmin.com > Aviation Databases > Type 2 LOA Status. Navigation information is referenced to WGS-84 reference system. GARMIN GNSS (GPS/SBAS) NAVIGATION SYSTEM LIMITATIONS The pilot must confirm at system initialization that the Navigation database is current. Navigation database is expected to be current for the duration of the flight. If the AIRAC cycle will change during flight, the pilot must ensure the accuracy of navigation data, including suitability of navigation facilities used to define the routes and procedures for flight. If an amended chart affecting navigation data is published for the procedure, the database must not be used to conduct the procedure. GPS/SBAS based IFR enroute, oceanic, and terminal navigation is prohibited unless the pilot verifies and uses a valid, compatible, and current Navigation database or verifies each waypoint for accuracy by reference to current approved data. Discrepancies that invalidate a procedure must be reported to Garmin International. The affected procedure is prohibited from being flown using data from the Navigation database until a new Navigation database is installed in the aircraft and verified that the discrepancy has been corrected. Contact information to report Navigation database discrepancies can be found at www.garmin.com > Support > Contact Garmin Support > Aviation. Pilots and operators can view navigation data base alerts at www.garmin.com > In the Air > NavData Alerts. For flight planning purposes, in areas where SBAS coverage is not available, the pilot must check RAIM availability. Within the United States, RAIM availability can be determined using the Garmin WFDE Prediction program, [part number 006-A0154-01 (included in G1000 trainer software) version 3.00 or later approved version with GARMIN GA36 and GA37 antennas selected], or the FAA’s en route and terminal RAIM prediction website: www.raimprediction.net, or by contacting a Flight Service Station. Within Europe, RAIM availability can be determined using the Garmin WFDE Prediction program or Europe’s AUGER GPS RAIM Prediction Tool at http://augur.ecacnav.com/augur/app/home. For other areas, use the Garmin WFDE Prediction program. This requirement is not necessary if SBAS coverage is confirmed to be available along the entire route of flight. The route planning and WFDE prediction program may be downloaded from the Garmin website on the internet. For information on using the WFDE Prediction Program, refer to Garmin WAAS FDE Prediction Program, part number 190-00643-01, ‘WFDE Prediction Program Instructions’. For flight planning purposes, operations within the U.S. National Airspace System on RNP and RNAV procedures when SBAS signals are not available, the availability of GPS integrity RAIM shall be confirmed for the intended route of flight. In the event of a predicted continuous loss of RAIM of more than five minutes for any part of the intended route of flight, the flight should be delayed, canceled, or rerouted on a track where RAIM requirements can be met. For flight planning purposes for operations within European B-RNAV and P-RNAV airspace, if more than one satellite is scheduled to be out of service, then the availability of GPS integrity RAIM shall be GIA 63/GIA 63W Installation Manual 190-00303-05 Page 1-27 Revision S confirmed for the intended flight (route and time). In the event of a predicted continuous loss of RAIM of more than five minutes for any part of the intended flight, the flight should be delayed, canceled, or rerouted on a track where RAIM requirements can be met. For flight planning purposes, operations where the route requires Class II navigation the aircraft’s operator or pilot-in-command must use the Garmin WFDE Prediction program to demonstrate that there are no outages on the specified route that would prevent the Garmin GNSS navigation system to provide primary means of Class II navigation in oceanic and remote areas of operation that requires (RNP-10 or RNP-4) capability. If the Garmin WFDE Prediction program indicates fault exclusion (FDE) availability will exceed 34 minutes in accordance with FAA Order 8400.12A for RNP-10 requirements, or 25 minutes in accordance with FAA Order 8400.33 for RNP-4 requirements, then the operation must be rescheduled when FDE is available. Both Garmin GPS navigation receivers must be operating and providing GPS navigation guidance to their respective PFD for operations requiring RNP-4 performance. North Atlantic (NAT) Minimum Navigational Performance Specifications (MNPS) Airspace operations per AC 91-49 and AC 120-33 require both GPS/SBAS receivers to be operating and receiving usable signals except for routes requiring only one Long Range Navigation sensor. Each display computes an independent navigation solution based on the on-side GPS sensor. However, either display will automatically revert to the cross-side sensor if the on-side sensor fails or if the cross-side sensor is determined to be more accurate. [On G1000 installations a “BOTH ON GPS1” or “BOTH ON GPS2” message does not necessarily mean that one GPS has failed. Refer to the MFD AUX-GPS STATUS page to determine the state of the unused GPS]. Whenever possible, RNP and RNAV routes including Standard Instrument Departures (SIDs) and Obstacle Departure Procedures (ODPs), Standard Terminal Arrival (STAR), and enroute RNAV “Q” and RNAV “T” routes should be loaded into the flight plan from the database in their entirety, rather than loading route waypoints from the database into the flight plan individually. Selecting and inserting individual named fixes from the database is permitted, provided all fixes along the published route to be flown are inserted. Manual entry of waypoints using latitude/longitude or place/bearing is prohibited. “GPS”, “or GPS”, and “RNAV (GPS)” instrument approaches using the Garmin navigation systems are prohibited unless the pilot verifies and uses the current Navigation database. GPS based instrument approaches must be flown in accordance with an approved instrument approach procedure that is loaded from the Navigation database. Not all published Instrument Approach Procedures (IAP) are in the Navigation database. Pilots planning on flying an RNAV instrument approach must ensure that the Navigation database contains the planned RNAV Instrument Approach Procedure and that approach procedure must be loaded from the Navigation database into the FMS flight plan by its name. IFR non-precision approach approval using the GPS/SBAS sensor is limited to published approaches within the U.S. National Airspace System. Approaches to airports in other airspace are not approved unless authorized by the appropriate governing authority. The navigation equipment required to join and fly an instrument approach procedure is indicated by the title of the procedure and notes on the IAP chart. Use of the Garmin GPS/SBAS receivers to provide navigation guidance during the final approach segment of an ILS, LOC, LOC-BC, LDA, SDF, MLS or any other type of approach not approved for “or GPS” navigation is prohibited. When using the Garmin VOR/LOC/GS receivers to fly the final approach segment, VOR/LOC/GS navigation data must be selected and presented on the CDI of the pilot flying. Page 1-28 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 Navigation information is referenced to WGS-84 reference system, and should only be used where the Aeronautical Information Publication (including electronic data and aeronautical charts) conform to WGS-84 or equivalent. 1.6.8 Other Regulatory Criteria (GIA 63) RTCA/DO-178B Level B, C, D EUROCAE ED 12B RTCA/DO-160D EUROCAE ED 14D RTCA/DO-161A RTCA/DO-208 Class A1 RTCA/DO-186a Class 3 and 5 RTCA/DO-186a Class C and E RTCA/DO-196 RTCA/DO-195 Class A RTCA/DO-192 ICAO Annex 10 Volume III, EUROCAE ED-23B ICAO Annex 10 Volume I, EUROCAE ED-22B ICAO Annex 10 Volume I, EUROCAE ED-46B EUROCAE ED-47B EUROCAE ED-72A SAE AS 402B SAE AS 8008 (Software) (Software) (Environmental Conditions) (Environmental Conditions) (Airborne Ground Proximity Warning Equipment) (GPS) (VHF Com Transmitter) (VHF Com Receiver) (VOR Receiver) (Localizer Receiver) (Glideslope Receiver) (VHF Com Transceiver) (VOR Receiver) (Localizer Receiver) (Glideslope Receiver) (GPS) (Automatic Pilots) (Flight Director Equipment) 1.6.9 Other Regulatory Criteria (GIA 63W) RTCA/DO-254 Level A and C** RTCA/DO-254 Level A*** RTCA/DO-178B Level A*, B, C, D EUROCAE ED 12B RTCA/DO-160E EUROCAE ED 14E RTCA/DO-161A RTCA/DO-229c Class Beta 3 RTCA/DO-186a Class 3 and 5** RTCA/DO-186a Class C and E** RTCA/DO-186b Class 3 and 5*** (Vin @ 28VDC) Class 4 and 6*** (Vin @ 14VDC) RTCA/DO-186b Class C and E*** RTCA/DO-196 RTCA/DO-195 Class A RTCA/DO-192 ICAO Annex 10 Volume III, EUROCAE ED-23B ICAO Annex 10 Volume I, EUROCAE ED-22B ICAO Annex 10 Volume I, EUROCAE ED-46B EUROCAE ED-47B SAE AS 402B SAE AS 8008 (CLD devices) (CLD devices) (Software) (Software) (Environmental Conditions) (Environmental Conditions) (Airborne Ground Proximity Warning Equipment) (GPS/WAAS) (VHF Com Transmitter) (VHF Com Receiver) (VHF Com Transmitter) (VHF Com Transmitter) (VHF Com Receiver) (VOR Receiver) (Localizer Receiver) (Glideslope Receiver) (VHF Com Transceiver) (VOR Receiver) (Localizer Receiver) (Glideslope Receiver) (Automatic Pilots) (Flight Director Equipment) *RTCA/DO-178B Level A is only supported through use of GIA software part numbers 006-B0544-3( ) and later. All other GIA software part numbers support RTCA/DO-178B Levels B, C and D only. **011-01105-00 & 011-01105-01 only ***011-01105-20 only GIA 63/GIA 63W Installation Manual Page 1-29 190-00303-05 Revision S 1.7 Referenced Documents The following publications are sources of additional information for installing the GIA 63(W). Before installing the GIA 63(W), the technician should read all referenced materials along with this manual. Part Number Document 190-00303-00 G1000 System Installation Manual G1000 Line Maintenance and Configuration 190-00303-04 Manual 560-5047-00 Apollo A-34 GPS Antenna Installation Manual II A258002 Comant CI 2580-410 Installation Instructions II A258005 Comant CI 2580-200 Installation Instructions II A42803 Comant CI 428-410 Installation Instructions II A42809 Comant CI 428-200 Installation Instructions II A272803 Comant CI 2728-410 Installation Instructions II A272806 Comant CI 2728-200 Installation Instructions GA 35, GA 36, and GA 37 Antenna 190-00848-00 Installation Instructions 190-00355-02* GDL 69/69A Installation Manual GA 55A, GA 56A, GA 57 Installation 190-00522-01 Instructions 190-00483-01 GA 56W Antenna Installation Instructions Antenna Minimum Performance Specification 004-00287-00 for Garmin’s GPS/WAAS Receiver System * GA 55 technical specifications and antenna performance is contained in the GDL 69/69A Installation Manual. Page 1-30 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 1.8 Limited Warranty All Garmin avionics products are warranted to be free from defects in materials or workmanship for: two years from the date of purchase for new Remote-Mount and Panel-Mount products; one year from the date of purchase for new portable products and any purchased newly-overhauled products; six months for newly-overhauled products exchanged through a Garmin Authorized Service Center; and 90 days for factory repaired or newly-overhauled products exchanged at Garmin in lieu of repair. Within the applicable period, Garmin will, at its sole option, repair or replace any components that fail in normal use. Such repairs or replacement will be made at no charge to the customer for parts or labor, provided that the customer shall be responsible for any transportation cost. This warranty does not apply to: (i) cosmetic damage, such as scratches, nicks and dents; (ii) consumable parts, such as batteries, unless product damage has occurred due to a defect in materials or workmanship; (iii) damage caused by accident, abuse, misuse, water, flood, fire, or other acts of nature or external causes; (iv) damage caused by service performed by anyone who is not an authorized service provider of Garmin; or (v) damage to a product that has been modified or altered without the written permission of Garmin. In addition, Garmin reserves the right to refuse warranty claims against products or services that are obtained and/or used in contravention of the laws of any country. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY LIABILITY ARISING UNDER ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, STATUTORY OR OTHERWISE. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, WHICH MAY VARY FROM STATE TO STATE. IN NO EVENT SHALL GARMIN BE LIABLE FOR ANY INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, WHETHER RESULTING FROM THE USE, MISUSE OR INABILITY TO USE THE PRODUCT OR FROM DEFECTS IN THE PRODUCT. SOME STATES DO NOT ALLOW THE EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. Garmin retains the exclusive right to repair or replace (with a new or newly-overhauled replacement product) the product or software or offer a full refund of the purchase price at its sole discretion. SUCH REMEDY SHALL BE YOUR SOLE AND EXCLUSIVE REMEDY FOR ANY BREACH OF WARRANTY. Online Auction Purchases: Products purchased through online auctions are not eligible for warranty coverage. Online auction confirmations are not accepted for warranty verification. To obtain warranty service, an original or copy of the sales receipt from the original retailer is required. Garmin will not replace missing components from any package purchased through an online auction. International Purchases: A separate warranty may be provided by international distributors for devices purchased outside the United States depending on the country. If applicable, this warranty is provided by the local in-country distributor and this distributor provides local service for your device. Distributor warranties are only valid in the area of intended distribution. Devices purchased in the United States or Canada must be returned to the Garmin service center in the United Kingdom, the United States, Canada, or Taiwan for service. Garmin International, Inc. 1200 E. 151st Street Olathe, KS 66062, U.S.A. Phone: 800/800.1020 FAX: 913/397.0836 GIA 63/GIA 63W Installation Manual 190-00303-05 Garmin (Europe) Ltd. Liberty House Bulls Copse Road Hounsdown Business Park Southampton, SO40 9RB, UK Telephone: 44/ (0) 870.8501241 Page 1-31 Revision S This page intentionally left blank Page 1-32 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2 2.1 INSTALLATION OVERVIEW Introduction This section provides hardware equipment information for installing the GIA 63(W), related hardware, and antennas. Installation of the GIA 63(W) should follow the aircraft TC or STC requirements. Cabling is fabricated by the installing agency to fit each particular aircraft. The guidance of FAA advisory circulars AC 43.13-1B and AC 43.13-2B, where applicable, may be found useful for making retro-fit installations that comply with FAA regulations. Refer to the G1000 System Installation Manual, Garmin part number 190-00303-00 for further details on the mechanical aspects. For installation in an aircraft using the remote mounted standalone rack, refer to Appendix B for rack drawings and dimensions. 2.1.1 Unit Configurations The GIA 63(W) is only available as a single unit under the following part number: Item Garmin P/N GIA 63 Unit Only, (011-00781-00) 010-00335-00 GIA 63 ETSO Unit Only, (011-00781-01) 010-00335-10 GIA 63W Unit Only, (011-01105-00) 010-00386-00 GIA 63W A2/B2 Audio Lightning Unit Only (011-01105-01) 010-00386-10 GIA 63W Updated NAV/COM (011-01105-20) 010-00386-20 2.1.2 Required Accessories Each of the following accessories is provided separately from the GIA 63(W). Either rack (modular or standalone) and remainder of the accessories are required for installation. Item GIA 63 Modular Install Rack Garmin P/N 115-00426-00 or GIA 63 Standalone Install Rack 115-01239-00 011-00915-01 (preferred) G1000 Rack Nutplate Kit (Modular Rack Only) or 011-01148-01 GIA 63 Back Plate 011-00963-00 GIA 63 Connector Kit w/ Spider 011-01000-00 GIA 63 Connector Kit w/ Shield Block 011-01000-01 GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-1 Revision S 2.1.3 Additional Equipment Required The following installation accessories are required but not provided: COM Antenna: Shall meet TSO-C37(), C38(), and C-169()*. Broad band, 50 Ω, vertically polarized with coaxial cable GPS Antenna: GIA 63 (Non-WAAS) shall meet TSO-C129a. TSO-C144 antennas can also meet TSO-C129a requirements for the GIA 63 (Refer to Section 2.1.3.1). GIA 63W (WAAS) shall meet TSO-C144 and additional system requirements specified by TSO-C145a. Refer to Section 2.1.3.2 for approved antennas VOR/LOC Antenna: Shall meet TSO-C40() and C36(). Broad band, 50 Ω, horizontally polarized with coaxial cable Glideslope Antenna: Shall meet TSO-C34(). Broad band, 50 Ω, horizontally polarized with coaxial cable or low-loss splitter used with the VOR/LOC antenna Headphones: 500 Ω nominal impedance Microphone: Low impedance, carbon or dynamic, with transistorized pre-amp Hardware: #6-32 x 100°Flathead SS Screw [(MS24693, AN507R or other approved fastener) (4 ea.)] for horizontal mounting of the standalone rack. Hardware: #8-32 Panhead Machine Screw [(MS35206, AN526 or other approved fastener) (4 ea.)] for vertical mounting of the standalone rack. * GIA 63W only 2.1.3.1 Required Antennas for the GIA 63 Antennas used with the GIA 63 (non-WAAS) must meet the antenna specifications shown in Section 2.6. In addition, TSO-C144 antennas can also meet TSO-C129a requirements for the GIA 63 (non-WAAS) if their additional gain (which is about 16dB at 1.5 GHz for antennas produced by Garmin) is offset by added attenuation in-line with the GIA 63 (non-WAAS). If an in-line attenuator is used, it must pass DC current (40 mA max at 4.6 VDC) which is provided from the GPS receiver to the antenna pre-amplifier. Page 2-2 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2.1.3.2 Required WAAS Antennas for the GIA 63W The following is a list of TSO-C144 antennas that allow the GIA 63W with GPS software version 3.00 or later to meet TSO-C145a requirements without requiring the operational limitations specified in Section 1.6.5 of this manual: Model GA 35 GPS WAAS Antenna [6] GA 36 GPS WAAS Antenna [6] GA 37 FIS/WAAS Antenna [6] Comant 2580200 WAAS and COM Antenna [6] [8] Comant 2580410 FIS/WAAS /COM Antenna [6] [8] Comant 428200 WAAS Antenna [6] [8] Comant 428410 FIS/WAAS Antenna [6] [8] Comant 2728200 WAAS and COM Antenna [6] [8] Comant 2728410 FIS/WAAS /COM Antenna [6] [8] Mount Style Screw Mount, Teardrop Footprint [2] Conn Type TNC SATCOM Compatible [3] Mfr Antenna Part Number Aero Antenna AT575-93GWTNCF-000RG-27-NM Yes 013-00235-00 Aero Antenna ARINC 743 Footprint AT575326GW-TNCF000-RG-27-NM Garmin 013-00244-00 Screw Mount, Aero Antenna AT2300126GW-TNCF000-RG-27-NM Garmin 013-00245-00 TNC TNC Yes Yes ARINC 743 Footprint Additional Requirements 013-00235-00 Garmin Screw Mount, Garmin Order Number 013-00244-00 013-00245-00 CI 2580-200 Screw Mount, Teardrop Footprint [2] BNC TNC [5] Yes Comant N/A None CI 2580-410 CI 428-200 Screw Mount, ARINC 743 Footprint TNC Yes Comant N/A CI 428-410 CI 2728-200 Screw Mount, Teardrop Footprint [7] BNC TNC [5] GIA 63/GIA 63W Installation Manual 190-00303-05 Yes Comant N/A CI 2728-410 Page 2-3 Revision S The following is a list of known TSO-C144 antennas that allow the GIA 63W with any version of GPS software version to meet TSO-C145a requirements with the operational limitations specified in Section 1.6.5 of this manual: Model Mount Style A-34 GPS WAAS Antenna Screw Mount, Teardrop Footprint [2] Conn Type TNC SATCOM Compatible [3] Yes Mfr Antenna Part Number Garmin Order Number Aero Antenna AT575-93WTNCF-000-0526-NM 013-00113-00 Garmin AT 590-1112 GA56A GPS WAAS Antenna Screw Mount, ARINC 743 Footprint BNC No Garmin 011-01154-00 010-10599-00 GA56W GPS WAAS Antenna Stud Mount, Teardrop Footprint [1] BNC No Garmin 011-01111-00 010-10561-01 GA57 GPS WAAS and FIS Antenna Screw Mount, ARINC 743 Footprint BNC TNC [4] No Garmin 011-01032-00 010-10604-00 Additional Requirements The operational limitation described in Section 1.6.5 requires use of 006-A0154-01 as the Prediction Program in conjunction with these antennas. [1] Same footprint and mounting hole pattern as GA 56. [2] Same mounting hole pattern as the GA 56, but has a physically larger footprint. [3] SATCOM compatibility requirements are as specified by RTCA/DO-229C Section 2.5.6.1, Section 2.5.8.2, Appendix C.2.1, and Appendix C.2.2. [4] The WAAS GPS antenna connector is a BNC type. The XM antenna connector is a TNC type. [5] The WAAS GPS antenna connector (and XM antenna connector where applicable) is TNC type. The VHF COM antenna connector is BNC type. [6] Not approved for use with the GIA 63 (non-WAAS) since max DC current specification exceeds 40 mA. [7] Larger footprint and mounting hole pattern than GA 56, GA 35 or CI 2580. [8] It is the installer’s responsibility to ensure the antenna complies with Antenna Minimum Performance Specification for Garmin’s GPS/WAAS Receiver System Antenna (004-00287-00) by communicating the requirement to the supplier and obtaining a certificate of compliance to 004-00287-00 from the supplier. An antenna that complies only with TSO-C144 requirements is not adequate for this installation. Other TSO-C144 antennas may meet the installation requirements of the GIA 63W. Contact Garmin to ensure compatibility and applicable operation limitations before beginning the installation. Page 2-4 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2.2 Installation Considerations The GIA 63(W) interfaces with the G1000 system and with various avionics equipment. Fabrication of a wiring harness is required. Sound mechanical and electrical methods and practices are required for installation of the GIA 63(W). 2.2.1 Antenna Considerations Antenna installations on pressurized cabin aircraft require FAA approved installation design and engineering substantiation data whenever such antenna installations incorporate alteration (penetration) of the cabin pressure vessel by connector holes and/or mounting arrangements. For needed engineering support pertaining to the design and approval of such pressurized aircraft antenna installations, it is recommended that the installer proceed according to any of the following listed alternatives: 1. Obtain approved antenna installation design data from the aircraft manufacturer. 2. Obtain an FAA approved STC, pertaining to, and valid for the antenna installation. 3. Contact the FAA Aircraft Certification Office in the appropriate Region and request identification of FAA Designated Engineering Representatives (DERs) who are authorized to prepare and approve the required antenna installation engineering data. 4. Obtain FAA Advisory Circular AC-183C and identify a DER from the roster of individuals in it. 5. Contact an aviation industry organization such as the Aircraft Electronics Association for assistance. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-5 Revision S 2.2.2 GPS Antenna Location The GPS antenna is a key element in the overall system performance and integrity for a GPS/WAAS navigation system. The mounting location, geometry, and surroundings of the antenna can affect the system performance and/or availability. The following guidance provides information to aid the installer in ensuring that the most optimum location is selected for the installation of the GPS antenna. The installation guidelines presented here meet the intent of AC 20-138A section 16. The greater the variance from these guidelines, the greater the chance of decreased availability. Approach procedures with vertical guidance are the most sensitive to these effects. LNAV only approaches, terminal operations, and enroute operations may also be affected. Because meeting all of these installations guidelines may not be possible on all aircraft, these guidelines are listed in order of importance to achieve optimum performance. Items 4 below are of equal importance and their significance may depend on the aircraft installation. The installer should use their best judgment to balance the installation guidelines. For rotorcraft, locate the GPS antenna as far as possible from the main rotor hub. This reduces the percentage of time the blade blocks the antenna. Also mount it as far below the blade surface as possible if installing the antenna under the blade. This reduces signal distortion caused by the blades. 1. 2. 3. 4a. 4b. 4c. 5. 6. Page 2-6 Revision S Mount the antenna as close to level as possible with respect to the normal cruise flight attitude of the aircraft. If the normal flight attitude is not known, substitute the waterline, which is typically referenced as level while performing a weight and balance check. The GPS antenna should be mounted in a location to minimize the effects of airframe shadowing during typical maneuvers. Typically mounting farther away from the tail section reduces signal blockage seen by the GPS antenna. The GPS antenna should ideally be located at the opposite end of the aircraft from the COM unit in order to make the GPS less vulnerable to harmonics radiated from the COM itself. The GPS antenna should be mounted no closer than two feet (edge to edge) and ideally three feet from any VHF COM antenna or any other antenna which may emit harmonic (or other) interference at the L1 frequency of 1575.42 MHz. An aircraft EMC check (reference VHF COM interference check in Post Installation Checkout procedures) can verify the degradation of GPS in the presence of interference signals. If an EMC check reveals unacceptable interference, insert a GPS notch filter in line with the offending VHF COM or the (re-radiating) ELT transmitter. Note: The separation requirement does not apply to GPS and COM combination antennas, provided the antenna model is TSO authorized and has been tested to meet Garmin’s minimum performance standards. The separating requirement includes the combination with an XM antenna element as well. The GPS antenna should be mounted no closer than two feet (edge to edge) and ideally three feet from any antennas emitting more than 25 watts of power. An aircraft EMC check can verify the degradation of GPS in the presence of interference signals. To minimize the effects of shadowing at 5° elevation angles, the GPS antenna should be mounted no closer than 6 inches (edge to edge) from other antennas, including passive antennas such as another GPS antenna or XM antenna. To maintain a constant gain pattern and limit degradation by the windscreen, avoid mounting the antenna closer than 3 inches from the windscreen. For multiple GPS installations, the antennas should not be mounted in a straight line from the front to the rear of the fuselage. Also varying the mounting location will help minimize any aircraft shading by the wings or tail section (in a particular azimuth, when one antenna is blocked the other antenna may have a clear view). GIA 63/GIA 63W Installation Manual 190-00303-05 Figure 2-1 shows the recommended placement of antennas. Figure 2-1. GPS Antenna Considerations GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-7 Revision S 2.2.3 Com Antenna Location The GIA 63(W) COM antenna should be well removed from all projections, engines and propellers. The ground plane surface directly below the antenna should be a flat plane over as large an area as possible (18 inches square, minimum). The antenna should be mounted a minimum of six feet from any DME or other COM antennas, four feet from any ADF sense antennas, and three feet from the GIA 63(W) and its GPS antenna. If simultaneous use of two COM transceivers is desired (split- COM or simulcomm), use of the TX interlock function is mandatory. In addition, the COM antennas should be spaced for maximum isolation. A configuration of one topside antenna and one bottom side antenna is recommended. Split COM performance varies significantly across installations and is affected by both the distance between the antennas and the separation of the tuned frequencies. In small aircraft particularly, receiver sensitivity is typically reduced and squelch breaks are affected. Each installation should be individually examined to determine the expected performance of split COM. 2.2.4 VOR/LOC Antenna Location The GIA 63(W) VOR/LOC antenna should be well removed from all projections, engines and propellers. It should have a clear line of sight if possible. The antenna must be mounted along the centerline of the aircraft, minimizing the lateral offset. 2.2.5 Glideslope Antenna Location The GIA 63(W) Glideslope antenna should be well removed from all projections, engines and propellers. It should have a clear line of sight if possible. 2.2.6 Electrical Bonding No special precautions need to be taken to provide a bonding path between the GPS antenna and the aircraft structure. Follow the manufacturers’ instructions for the COM, VOR/LOC and Glideslope antennas. Page 2-8 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2.2.7 VHF COM/GPS Interference On some installation VHF COM transceivers, Emergency Locator Transmitter (ELT) antennas, and Direction Finder (DF) receiver antennas can re-radiate through the GPS antenna. The GIA 63(W) COM does not interfere with its own GPS section. However, placement of the GA 56 GPS antenna (or other comparable antenna) relative to a COM transceiver and COM antenna (including the GIA 63(W) COM antenna), ELT antenna, and DF receiver antenna is critical. Use the following guidelines, in addition to others in this document, when locating the GIA 63(W) and its antennas. • GPS Antenna—Locate as far as possible from all COM antennas and all COM transceivers (including the GIA 63(W) COM), ELT antennas, and DF antennas. The GPS antenna is less susceptible to harmonic interference if a 1.57542 GHz notch filter is installed on the COM transceiver antenna output. • Locate the GIA 63(W) as far as possible from all COM antennas. If a COM antenna is found to be the problem, a 1.57542 GHz notch filter (Garmin P/N 330-00067-00) may be installed in the VHF COM coax, as close to the COM as possible. This filter is not required for the GIA 63(W) transmitter. If a COM is found to be radiating, the following can be done: 1. Replace or clean the VHF COM rack connector to ensure good coax ground. 2. Place grounding straps between the GIA 63(W) unit, VHF COM and a good ground. 3. Shield the VHF COM wiring harness. 2.3 Rack Considerations A location away from heating vents or other sources of heat generation is optimal. The GIA 63(W) can be mounted using the G1000 system rack. The unit may be mounted remotely if desired. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-9 Revision S 2.4 Cabling and Wiring Extended barrel contacts for AWG #16, #18 and #20 wire are available from Garmin, if required. Special thin-wall heat shrink tubing is also provided to insulate the extended barrels inside the backshell. If using AWG #16 or #18 barrel contacts, ensure that no two contacts are mounted directly adjacent to each other. This minimizes the risk of contacts touching and shorting to adjacent pins and to ground. Ensure that routing of the wiring does not come in contact with sources of heat, RF or EMI interference. Check that there is ample space for the cabling and mating connectors. Avoid sharp bends in cabling and routing near aircraft control cables. Coaxial cable with 50 Ω nominal impedance and meeting applicable aviation regulations should be used for the installation. A typical maximum cable length for the GPS antenna is 40 feet. The installer shall insure that the attenuation does not exceed 10 dB at 1.5 GHz for the GIA63, and falls between 3 dB and 7 dB inclusive at 1.5 GHz for the GIA63W. Check that there is ample space for the cabling and mating connectors. Avoid sharp bends in cabling, particularly the COM antenna cable, and routing near aircraft control cables. Cabling for the GIA 63(W) should not be routed near components or cabling which are sources of electrical noise. Do not route the COM antenna coax near any ADF antenna cables. Route the GPS, VOR/LOC, and Glideslope antenna cables as far as possible away from all COM transceivers and antenna cables. 2.5 Cooling Air The GIA 63(W) meets all TSO requirements without external cooling. However, as with all electronic equipment, lower operating temperatures extend equipment life. On the average, reducing the operating temperature by 15-20 °C (25 to 35 °F) doubles the mean time between failure (MTBF). Recommended airflow rating is 1 CFM (cubic foot per minute) at a pressure equivalent to 0.1 inches of water. Potential damage to your GIA 63(W) may occur by using outside forced air to cool the equipment. Therefore, it is recommended that an electric forced air fan be installed, of the indicated rating, to cool this equipment. Units tightly packed in the avionics stack heat each other through radiation, convection, and sometimes by direct conduction. Even a single unit operates at a much higher temperature in still air than in moving air. Fans or some other means of moving the air around electronic equipment are usually a worthwhile investment. A 5/8” diameter air fitting is provided on the rear of the mounting rack for the purpose of admitting cooling air under such conditions. If a form of forced air cooling is installed, make certain that rainwater cannot enter and be sprayed on the equipment. Refer to the G1000 System Installation manual, Garmin part number 190-00303-00, for information on cooling requirements. Page 2-10 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2.6 GIA 63 Minimum Installation Requirements Below is a list of required devices for TSO-C129a category A1 certification. Pressure Altitude Device This device delivers pressure altitude data to the GIA 63. This data comes from the Garmin GDC 74A Air Data Computer. Manual Course Device This device delivers the manual course select to the GIA 63, which is required for the VOR receiver, and optional for the GPS receiver. Course information can come from an analog resolver, or from the GDU PFD/MFD via Ethernet HSDB. HSI/CDI Indicator or GDU This device displays Nav Flag, Left/Right, To/From, Glideslope Flag, and Up/Down. Qualified GPS Antenna This antenna must meet the following requirements: DO-160C Environmental Conditions The antenna shall meet the environmental conditions listed below and shall conform to the test requirements of RTCA DO-160C. 1. Environmental Condition Temperature (operating) (ground survival) Altitude Temperature Variation Humidity Vibration Waterproofness Fluids Lightning Icing Category F2 F2 F2 CLMY 2A 2. Electrical Characteristics LNA Supply voltage LNA Supply Current LNA Operating Frequency LNA Gain LNA Noise Figure LNA Output VSWR (50 Ω) LNA Input power at -1 dB Gain Compression LNA Bandwidth (-3 dB) (-20 dB) (-40 dB) GIA 63/GIA 63W Installation Manual 190-00303-05 Description -55 to +70oC -55 to +85oC 55,000 feet 10oC per minute 95% at +55oC Turbo/Reciprocating/Helicopter Continuous Stream Deicing Fluid Direct Effects 0.15” thick 4.5 ± 0.5 VDC 20 mA Maximum 1575.42 ± 2.00 MHz 20 dB Maximum, 12dB Minimum 3.0 dB Maximum 2:1 Maximum -6 dB Minimum 40 MHz Maximum 100 MHz Maximum 250 MHz Maximum Page 2-11 Revision S 3. Radiation Characteristics Polarization Operating Frequency Gain (on axis) (at 160o beam width) Cross Pole Gain (LHCP) (on axis) (at 160o beam width) 4. Mounting Requirements Cable connection Mounting studs 2.7 RHCP 1575.42 ± 2.00 MHz 2.0 dBic Minimum -6.0 dBic Minimum -8 dBic Maximum -9 dBic Maximum BNC Female Four 8-32 UNC-2A studs 0.50” long GIA 63W Minimum Installation Requirements Below is a list of required devices for TSO-C145a Class 3 certification. Manual Course Device This device delivers the manual course select to the GIA 63W, which is required for the VOR receiver, and optional for the GPS receiver. Course information can come from an analog resolver, or from the GDU PFD/MFD via Ethernet HSDB. GDU PFD/MFD This device displays Nav Flag, Left/Right, To/From, Glideslope Flag, and Up/Down as well as integrity messages. In addition it provides manual course selection to the GIA, which is required for the VOR receiver and optional for the GPS receiver. Qualified GPS Antenna Refer to Section 2.1.3.2 for a list of approved antennas. Page 2-12 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 2.8 Mounting Requirements The GIA 63(W) mounting surface must be capable of providing structural support and electrical bond to the aircraft to minimize radiated EMI and provide protection from High-Intensity Radiation Fields (HIRF). The GIA 63(W) can be mounted using the G1000 modular system rack, or may be mounted remotely using the Standalone rack (refer to drawings in Appendix B). 2.8.1 Modular Rack Considerations Figure 2-2 and Figure B-2 show the GIA 63(W) G1000 modular rack. The modular rack is fastened to the main system rack using the nutplate kit listed in Section 2.1.2. Refer to Figure B-2 for nutplate placement locations. Figure B-1 gives the GIA 63(W) modular rack dimensions. The unit may also be mounted outside of the G1000 system rack. The number and positions of screws noted in Figure B-2 are to be used when mounting the GIA 63(W) modular rack outside of the G1000 system rack. Aircraft manufacturer must fabricate any additional mounting equipment needed, use outline and installation drawings in Appendix B for reference. Figure 2-2 GIA 63(W) Modular Rack GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-13 Revision S 2.8.2 Remote Mounted Stand-Alone Rack Considerations Figure 2-3 and Figure B-4 show the GIA 63(W) remote mounted stand-alone rack. The remote rack can be installed in a variety of locations, such as the electronics bay, under a seat, or on an avionics shelf behind the rear baggage area. Refer to Figure 2-4 for suggested mounting locations. Leave sufficient clearance between the GIA 63(W) and any obstruction. The rack should be mounted to a surface known to have sufficient structural integrity to withstand additional inertia forces imposed by a 7.5-pound (3.4 kg) unit. Figure B-3 gives the GIA 63(W) stand-alone rack dimensions. The rack can be mounted vertically using four #8-32 pan head screws (MS35206, AN526, or other approved fastener). It can also be mounted horizontally using four #6-32 100° counter-sunk flathead screws (MS24693, AN507R, or other approved fastener). Ensure that the GIA 63(W) chassis has a ground path to the airframe by having at least one mounting screw in contact with the airframe. After the cable assemblies are made and wiring installed to the rack back plate, route wiring bundle as appropriate. Use cable ties to secure the cable assemblies and coax to provide strain relief for the cable assemblies. Figure 2-3 GIA 63(W) Standalone Rack Page 2-14 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 Figure 2-4 GIA 63(W) Standalone Rack, Suggested Mounting Locations GIA 63/GIA 63W Installation Manual 190-00303-05 Page 2-15 Revision S This page intentionally left blank Page 2-16 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 3 INSTALLATION PROCEDURE 3.1 Unpacking Unit Carefully unpack the equipment and make a visual inspection of the unit for evidence of damage incurred during shipment. If the unit is damaged, notify the carrier and file a claim. To justify a claim, save the original shipping container and all packing materials. Do not return the unit to Garmin until the carrier has authorized the claim. Retain the original shipping containers for storage. If the original containers are not available, a separate cardboard container should be prepared that is large enough to accommodate sufficient packing material to prevent movement. 3.2 Wiring Harness Installation Allow adequate space for installation of cables and connectors. The installer shall supply and fabricate all of the cables. All electrical connections are made through 44, 62, and 78-pin D subminiature connectors. Section 4 defines the electrical characteristics of all input and output signals. Required connectors and associated hardware are supplied with the connector kit. See Appendix C for examples of interconnect wiring diagrams. Construct the actual harnesses in accordance with aircraft manufacturer authorized interconnect standards. Table 3-1. Pin Contact Part Numbers Manufacturer Garmin P/N Military P/N AMP Positronic ITT Cannon 78 pin connectors (P603, 605, 606), 62 pin connectors (P602), 44 pin connectors (P604 and P601) 16 AWG 18-20 AWG 22-28 AWG (Power Only) (Power Only) 336-00044-01 336-00044-00 336-00021-00 N/A N/A M39029/58-360 N/A N/A 204370-2 N/A N/A MC8522D N/A N/A 030-2042-000 Table 3-2. Recommended Crimp Tools Manufacturer Hand Crimping Tool Military P/N Positronic ITT Cannon AMP Daniels Astro M22520/2-01 9507 995-0001-584 601966-1 AFM8 615717 GIA 63/GIA 63W Installation Manual 190-00303-05 18-20 AWG Positioner Insertion/ Extraction Tool (note 2) N/A M81969/1-04 9502-11 M81969/1-04 N/A N/A N/A 91067-1 K774 M81969/1-04 N/A M81969/1-04 22-28 AWG Positioner Insertion/ Extraction Tool M22520/2-09 M81969/1-04 9502-4 M81969/1-04 M22520/2-09 274-7048-000 601966-6 91067-1 K42 M81969/1-04 615725 M81969/1-04 Page 3-1 Revision S NOTES 1. Non-Garmin part numbers shown are not maintained by Garmin and consequently are subject to change without notice. 2. Extraction of 16 and 18 AWG contacts requires cutting off the wire barrel from the contact. It may also be necessary to push the pin out from the face of the connector when using an extractor. 3. For applications using 16 AWG wire, contact Garmin for information regarding connector crimp positioner tooling. 3.3 Antenna Installation For the COM, VOR/LOC, and Glideslope antennas, follow the manufacturers’ instructions. Avoid running other wires and coaxial cables near the VOR/LOC antenna cable. CAUTION Do not use construction grade RTV sealant or sealants containing acetic acid. These sealants may damage the electrical connections to the antenna. Use of these type sealants may void the antenna warranty. 3.4 Cable Installation 1. Route the coaxial cable to the rack location keeping in mind the recommendations of Section 2. Secure the cable in accordance with good aviation practice. 2. Trim the coaxial cable to the desired length and install the BNC connector (330-00087-00) per the cabling instructions on Figure 3-1. If the connector is provided by the installer, follow the connector manufacturer’s instructions for cable preparation. Figure 3-1. Coaxial Cable Installation 3. Contacts for the 78, 62, and 44 pin connectors must be crimped onto the individual wires of the aircraft wiring harness. Tables 3-1 and 3-2 list contact part numbers (for reference) and recommended crimp tools. Page 3-2 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 3.5 Backshell Assembly The GIA 63(W) connector kit includes six Garmin backshell connectors. The backshell assemblies house the configuration module/temperature sensor, if applicable. Garmin’s backshell also gives the installer the ability to easily terminate shield grounds at the backshell housing using one of two methods available (SPIDER or Shield Block). To assemble the backshell and configuration module refer to instructions provided in the G1000 System Installation Manual (190-00303-00), as well as the SPIDER Installation Instructions (190-00313-03) and Shield Block Installation Instructions (190-00313-09). NOTE Information about the SPIDER grounding system is provided in support of existing installations. All new installations shall use the SHIELD BLOCK grounding system. 3.6 Unit Installation For installation and assembly, refer to the outline and installation drawings shown in Appendix B of this manual. 1. Assemble the backshell connectors, refer to Section 3.5. 2. Connect backshell connectors to the rear plate using the provided screws. 3. Mount the unit rack to the main system rack or other suitable mounting location, using the nutplates provided for the modular rack or appropriate hardware from Section 2.1.3 for the standalone rack. 4. Assemble the NAV and Main rear plates into the GIA 63(W) unit rack. 5. Carefully slide the GIA 63(W) into the rack. Ensure that the orientation of the unit allows for the engagement of the locking stud in the channel on the rack. The unit can only be installed in one direction. 6. Push the GIA 63(W) lever down towards the bottom of the unit. This engages the locking stud with the dogleg slot and locks unit into the rack. If there is excessive resistance, do not force the unit. 7. Lock the handle into the GIA 63(W) body and tighten the Phillips screw (or push in the D-Ring and twist clockwise 90°, for units with a D-Ring). CAUTION Do not use excessive force when inserting the GIA 63(W) into the rack. This may cause damage to the connectors, unit and/or unit rack. If excessive resistance is felt during installation, stop! Remove the GIA 63(W) and identify the source of resistance. The rear plates are designed to float in the unit rack. Check to ensure the rear plates are not bound by the connectors or spring clip. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 3-3 Revision S 3.7 Post Installation Configuration & Checkout All configuration and checkout procedures take place upon completion of the installation of the Garmin Integrated Flight Deck. The GDU serves as the graphics user interface to the installer configuring the system. For sample configuration and checkout procedures, refer to the G1000 Line Maintenance and Configuration Manual, Garmin part number 190-00303-04. Always use aircraft manufacturer approved checkout documents when performing actual checkout. 3.8 Continued Airworthiness Maintenance of the GIA 63(W) is “on condition” for all units installed in airframes that require power interrupt Category B (50mS). For airframes that require the GIA 63(W) to comply with RTCA/DO-160D power interrupt Category A (200mS), one of the following two actions must be taken to ensure backup time is adequate: • Comply with the applicable GIA 63(W) Mod Status (refer to Table 3-3). Table 3-3. Long Term Power Interrupt Category A (200 mS) Mod Status Unit GIA 63 GIA 63 GIA 63W GIA 63W GIA 63W Unit Part Number 011-00781-00 011-00781-01 011-01105-00 011-01105-01 011-01105-20 Long Term Power Interrupt Category A (200 mS) Mod Status Or • Perform the power interrupt annual inspection as described in Section 3.8.1. Page 3-4 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 3.8.1 Category A Long Term Power Interrupt Annual Inspection NOTE In order to comply with this procedure GIA 63 main software version must be 5.30 or later, GIA 63W main software version must be 5.21 or later, and GDU main software version must be 7.10 or later. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Verify the air temperature around both GIA’s is at least 70° Fahrenheit. Apply power to both GIA’s. Leave both GIA’s on for 10 minutes. Remove power from both GIA’s. Wait 30 seconds. Apply power to both GIA’s. Place the G1000 in Configuration mode by holding the ENT key on the GDU’s while applying power. Using the FMS knob go to the GIA STATUS page (Figure 3-2) on the PFD. Verify the GIA #1 BKUP CAPS light is green. If the BKUP CAPS light is red, replace GIA #1 with a unit of mod status indicated in Table 3-3. Using the FMS knob select GIA2 in the ‘SELECT GIA UNIT’ field. Verify the GIA #2 BKUP CAPS light is green. If the BKUP CAPS light is red, replace GIA #2, with a unit of mod status indicated in Table 3-3.. BKUP CAPS Figure 3-2. GIA STATUS Page GIA 63/GIA 63W Installation Manual 190-00303-05 Page 3-5 Revision S This page intentionally left blank Page 3-6 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4 SYSTEM INTERCONNECTS 4.1 Pin Function List 4.1.1 P601 (COM) View of J601 connector from back of unit 15 14 30 13 29 44 Pin 10 11 12 13 14 15 16 17 12 28 43 11 27 42 10 26 41 25 40 24 39 38 23 37 22 36 21 20 35 19 34 18 33 17 32 16 31 Pin Name RESERVED (UNSQUELCHED AUDIO TEST) RESERVED RESERVED COM MIC KEY* INTERCOM MIC IN HI INTERCOM MIC IN LO (GROUND) COM MIC AUDIO IN HI COM MIC AUDIO IN LO (GROUND) COM 500Ω AUDIO OUT HI COM 500Ω AUDIO OUT LO TRANSMIT INTERLOCK* COM REMOTE TRANSFER* COM DIGITAL AUDIO OUT ON-SIDE COM MIC DIGITAL AUDIO IN SIGNAL GROUND COM REMOTE POWER OFF AIRCRAFT POWER 1 SPARE 18 CROSS-SIDE COM MIC DIGITAL AUDIO IN (011-01105-20 ONLY) 19 AIRCRAFT POWER 1 20 SPARE 21 AIRCRAFT POWER 1 22 SPARE 23 AIRCRAFT POWER 2 24 SPARE 25 AIRCRAFT POWER 2 26 SPARE 27 AIRCRAFT POWER 2 28 RESERVED 29 RESERVED 30 POWER GROUND 31 POWER GROUND 32 RESERVED 33 RESERVED 34 RESERVED * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 I/O ---In In -In -Out Out In In Out In -In In -In In -In -In -In -In -------- Page 4-1 Revision S Connector P601, continued Pin Pin Name 35 RESERVED 36 RESERVED 37 RESERVED 38 RESERVED 39 RESERVED 40 RESERVED 41 RESERVED 42 RESERVED 43 POWER GROUND 44 POWER GROUND * Indicates Active Low † Pin not currently supported Page 4-2 Revision S I/O ----------- GIA 63/GIA 63W Installation Manual 190-00303-05 4.1.2 P602 (VOR/ILS) View of J602 connector from back of unit 21 20 42 19 41 62 18 40 61 17 39 60 16 38 59 Pin 15 37 58 14 36 57 13 35 56 12 34 55 11 33 54 10 32 53 31 52 30 51 50 29 49 28 48 27 26 47 25 46 24 23 Pin Name VOR/LOC +TO VOR/LOC +FROM (VOR/LOC COMMON) VOR/LOC +FROM (NAV COMMON) (011-01105-20 ONLY) VOR/LOC +FLAG VOR/LOC -FLAG (VOR/LOC COMMON) VOR/LOC -FLAG (NAV COMMON) (011-01105-20 ONLY) VOR/LOC +LEFT VOR/LOC +RIGHT (VOR/LOC COMMON) VOR/LOC +RIGHT (NAV COMMON) (011-01105-20 ONLY) RESERVED VOR/LOC COMPOSITE OUT VOR OBS ROTOR C 10 VOR OBS ROTOR H (GROUND) VOR OBS STATOR E (VOR/LOC COMMON) 11 VOR OBS STATOR E (NAV COMMON) (011-01105-20 ONLY) 12 VOR OBS STATOR F 13 VOR OBS STATOR D VOR OBS STATOR G (VOR/LOC COMMON) 14 VOR OBS STATOR G (NAV COMMON) (011-01105-20 ONLY) 15 VOR/LOC SUPERFLAG 16 VOR/LOC 500Ω AUDIO OUT HI 17 VOR/LOC 500Ω AUDIO OUT LO 18 KING SERIAL DME CLOCK 19 KING SERIAL DME DATA 20 KING SERIAL RNAV REQUEST 21 KING SERIAL RNAV* MODE 22 SIGNAL GROUND 23 VOR/ILS ARINC 429 OUT B 24 VOR/ILS ARINC 429 OUT A 25 VOR OBI CLOCK 26 VOR OBI SYNC 27 VOR OBI DATA 28 VOR/ILS REMOTE TRANSFER* 29 ILS ENERGIZE* 30 RESERVED 31 RESERVED 32 GLIDESLOPE +FLAG 33 PARALLEL DME 1 MHZ-D 34 GLIDESLOPE +UP 35 VOR/ILS ARINC 429 IN B 36 VOR/ILS ARINC 429 IN A * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 22 44 I/O Out Out Out Out Out Out Out Out Out -Out Out -Out Out In In Out Out Out Out Out Out Out In In -Out Out Out Out Out In Out --Out Out Out In In Page 4-3 Revision S Connector P602, continued Pin Name PARALLEL DME 100 KHZ-A GLIDESLOPE SUPERFLAG PARALLEL DME 100 KHZ-B PARALLEL DME 100 KHZ-C DME COMMON PARALLEL DME 100 KHZ-D PARALLEL DME 50 KHZ RESERVED PARALLEL DME 1 MHZ-A PARALLEL DME 1 MHZ-B PARALLEL DME 1 MHZ-C RESERVED SIGNAL GROUND RESERVED SPARE SPARE GLIDESLOPE –FLAG (GLIDESLOPE COMMON) 53 GLIDESLOPE –FLAG (NAV COMMON) (011-01105-20 ONLY) 54 PARALLEL DME 100KHZ-E GLIDESLOPE +DOWN (GLIDESLOPE COMMON) 55 GLIDESLOPE +DOWN (NAV COMMON) (011-01105-20 ONLY) 56 PARALLEL DME 1MHZ-E 57 RESERVED SPARE 58 GLIDESLOPE COMPOSITE OUT (011-01105-20 ONLY) 59 VOR/LOC DIGITAL AUDIO OUT 60 SIGNAL GROUND 61 POWER GROUND 62 POWER GROUND * Indicates Active Low † Pin not currently supported Pin 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Page 4-4 Revision S I/O Out Out Out Out In Out Out -Out Out Out -----Out Out Out Out Out Out --Out Out ---- GIA 63/GIA 63W Installation Manual 190-00303-05 4.1.3 P603 (Main Serial) View of J603 connector from back of unit 60 40 61 41 42 21 62 22 63 43 23 64 44 24 65 45 25 46 26 Pin Pin Name RESERVED ETHERNET OUT A ETHERNET OUT B RS-485 4 A RS-485 4 A RS-485 4 B RS-485 4 B MAIN ARINC 429 IN 3 A MAIN ARINC 429 IN 3 B 10 MAIN ARINC 429 IN 4 A 11 MAIN ARINC 429 IN 4 B 12 MAIN ARINC 429 IN 5 A 13 MAIN ARINC 429 IN 5 B 14 MAIN ARINC 429 IN 6 A 15 MAIN ARINC 429 IN 6 B 16 MAIN ARINC 429 IN 7 A 17 MAIN ARINC 429 IN 7 B 18 MAIN ARINC 429 IN 8 A 19 MAIN ARINC 429 IN 8 B 20 CAN BUS 1 HI 21 RESERVED 22 CAN BUS 1 LO 23 RS-485 1 A 24 RS-485 1 B 25 RS-485 2 A 26 RS-485 2 B 27 RS-485 3 A/RS-422 IN A 28 RS-485 3 B/RS-422 IN B 29 MAIN ARINC 429 IN 1 A 30 CAN BUS 2 LO 31 MAIN ARINC 429 IN 1 B 32 CAN BUS 2 HI 33 MAIN ARINC 429 IN 2 A 34 CAN BUS 1 TERMINATION 35 MAIN ARINC 429 IN 2 B 36 RS-485 5 A/RS-422 OUT A * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 66 67 47 27 68 48 28 69 49 29 30 10 70 50 71 72 51 52 31 11 32 12 73 53 33 13 74 54 34 14 75 55 35 15 76 56 36 16 77 58 57 37 17 78 38 18 59 39 19 20 I/O -Out Out I/O I/O I/O I/O In In In In In In In In In In In In I/O -I/O I/O I/O I/O I/O I/O I/O In I/O In I/O In -In I/O Page 4-5 Revision S Connector P603, continued Pin Pin Name 37 RS-485 5 B/RS-422 OUT B 38 RESERVED 39 CAN BUS 2 TERMINATION 40 RESERVED 41 MAIN RS-232 IN 1 42 SIGNAL GROUND 43 MAIN RS-232 OUT 1 44 MAIN RS-232 IN 2 45 SIGNAL GROUND 46 MAIN RS-232 OUT 2 47 MAIN RS-232 IN 3 48 SIGNAL GROUND 49 MAIN RS-232 OUT 3 50 MAIN RS-232 IN 4 51 SIGNAL GROUND 52 MAIN RS-232 OUT 4 53 MAIN RS-232 IN 5 54 SIGNAL GROUND 55 MAIN RS-232 OUT 5 56 MAIN RS-232 IN 6 57 SIGNAL GROUND 58 MAIN RS-232 OUT 6 59 MAIN RS-232 IN 7 60 RESERVED 61 SIGNAL GROUND 62 MAIN RS-232 OUT 7 63 MAIN RS-232 IN 8 64 SIGNAL GROUND 65 MAIN RS-232 OUT 8 66 RESERVED 67 GPS PPS OUT 68 RESERVED 69 VOICE ALERT DIGITAL AUDIO OUT 70 MAIN ARINC 429 OUT 1 B 71 MAIN ARINC 429 OUT 1 A 72 MAIN ARINC 429 OUT 2 B 73 MAIN ARINC 429 OUT 2 A 74 MAIN ARINC 429 OUT 3 B 75 MAIN ARINC 429 OUT 3 A 76 ETHERNET IN A 77 ETHERNET IN B 78 RESERVED * Indicates Active Low † Pin not currently supported Page 4-6 Revision S I/O I/O ---In -Out In -Out In -Out In -Out In -Out In -Out In --Out In -Out -Out -Out Out Out Out Out Out Out In In -- GIA 63/GIA 63W Installation Manual 190-00303-05 4.1.4 P604 (Main Discrete) View of J604 connector from back of unit 15 14 30 13 29 44 12 28 43 11 27 42 10 26 41 25 40 24 39 Pin Pin Name ANNUNCIATE* 22 VOICE ALERT 500Ω AUDIO OUT HI VOICE ALERT 500Ω AUDIO OUT LO DISCRETE IN 13 DISCRETE IN 14 ANNUNCIATE* 1 DISCRETE IN* 1 DISCRETE IN* 2 DISCRETE IN* 3 10 DISCRETE IN 15 11 AUTOPILOT DISCONNECT IN 12 DISCRETE IN* 4 13 DISCRETE IN* 5 14 DISCRETE IN* 6 15 DISCRETE IN 16 16 DISCRETE IN 17 17 DISCRETE IN* 7 18 DISCRETE IN* 8 19 DISCRETE IN* 9 20 DISCRETE IN* 10 21 DISCRETE IN* 11 22 GIA SYSTEM ID PROGRAM* 1 23 GIA SYSTEM ID PROGRAM* 2 24 DISCRETE IN* 12 25 ANNUNCIATE* 2 26 ANNUNCIATE* 3 27 ANNUNCIATE* 4 28 ANNUNCIATE* 5 29 ANNUNCIATE* 6 30 ANNUNCIATE* 7 31 ANNUNCIATE* 8 32 ANNUNCIATE* 9 33 ANNUNCIATE* 10 34 ANNUNCIATE* 11 35 ANNUNCIATE* 12 36 ANNUNCIATE* 13 37 ANNUNCIATE* 14 38 ANNUNCIATE* 15 39 ANNUNCIATE* 16 * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 38 23 37 22 36 21 20 35 19 34 18 33 17 32 16 31 I/O Out Out Out In In Out In In In In In In In In In In In In In In In In In In Out Out Out Out Out Out Out Out Out Out Out Out Out Out Out Page 4-7 Revision S Connector P604, continued Pin Pin Name 40 ANNUNCIATE* 17 41 ANNUNCIATE* 18 42 ANNUNCIATE* 19 43 ANNUNCIATE* 20 44 ANNUNCIATE* 21 * Indicates Active Low † Pin not currently supported Page 4-8 Revision S I/O Out Out Out Out Out GIA 63/GIA 63W Installation Manual 190-00303-05 4.1.5 P605 (I/O 1) View of J605 connector from back of unit 60 40 61 41 42 21 62 22 63 43 23 64 44 24 65 45 25 66 46 26 67 47 27 68 48 28 69 49 29 30 10 70 50 71 72 51 52 31 11 32 12 73 53 33 13 74 54 34 14 75 55 35 15 76 56 36 16 17 78 58 57 37 Pin Pin Name RADAR ALTIMETER DC HI† RADAR ALTIMETER DC LO† DISCRETE IN 18A SPARE SPARE SPARE SPARE FLIGHT DIRECTOR PITCH +UP FLIGHT DIRECTOR PITCH +DOWN 10 FLIGHT DIRECTOR ROLL +RIGHT 11 FLIGHT DIRECTOR ROLL +LEFT 12 DISCRETE IN 19A 13 POTENTIOMETER SIGNAL IN† 14 POTENTIOMETER REF IN HI† 15 POTENTIOMETER REF IN LO† 16 DISCRETE IN 20A 17 MAIN LATERAL DEVIATION +LEFT 18 MAIN LATERAL DEVIATION +RIGHT (MAIN COMMON) 19 MAIN LATERAL +FLAG 20 MAIN LATERAL –FLAG (MAIN COMMON) 21 SPARE 22 SPARE 23 MAIN VERTICAL DEVIATION +UP 24 MAIN VERTICAL DEVIATION +DOWN (MAIN COMMON) 25 MAIN VERTICAL +FLAG 26 MAIN VERTICAL –FLAG (MAIN COMMON) 27 SPARE 28 SPARE 29 AIRCRAFT POWER 1 30 POTENTIOMETER SIGNAL OUT† 31 AIRCRAFT POWER 1 32 POTENTIOMETER REF OUT HI† 33 AIRCRAFT POWER 2 34 POTENTIOMETER REF OUT LO (GROUND)† 35 AIRCRAFT POWER 2 36 GIA REMOTE POWER OFF * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 77 38 18 59 39 19 20 I/O In In In ----In In In In In In In In In Out Out Out Out --Out Out Out Out --In Out In Out In Out In In Page 4-9 Revision S Connector P605, continued Pin Pin Name 37 DISCRETE IN* 1A 38 DISCRETE IN* 2A 39 DISCRETE IN* 3A 40 DISCRETE IN* 4A 41 DISCRETE IN* 5A 42 DISCRETE IN* 6A 43 DISCRETE IN* 7A 44 DISCRETE IN* 8A 45 DISCRETE IN* 9A 46 DISCRETE IN* 10A 47 DISCRETE OUT* 1A 48 SIGNAL GROUND 49 DISCRETE IN* 11A 50 DISCRETE IN 21A 51 DISCRETE IN 22A 52 DISCRETE IN* 12A 53 DISCRETE IN* 13A 54 DISCRETE IN* 14A 55 DISCRETE IN* 15A 56 OUTER MARKER LAMP IN 57 MIDDLE MARKER LAMP IN 58 AIRWAY/INNER MARKER LAMP IN 59 DISCRETE IN* 16A 60 DISCRETE IN 23A 61 SIGNAL GROUND 62 MAIN LATERAL SUPERFLAG 63 MAIN VERTICAL SUPERFLAG 64 SUPERFLAG 4A 65 SPARE 66 SPARE 67 SUPERFLAG 1A 68 DISCRETE OUT* 2A 69 DISCRETE OUT* 3A 70 DISCRETE OUT* 4A 71 ANNUNCIATE* 1A 72 ANNUNCIATE* 2A 73 DISCRETE IN* 17A 74 DISCRETE IN 24A 75 SUPERFLAG 2A 76 POWER GROUND 77 SUPERFLAG 3A 78 POWER GROUND * Indicates Active Low † Pin not currently supported Page 4-10 Revision S I/O In In In In In In In In In In Out -In In In In In In In In In In In In -Out Out Out --Out Out Out Out Out Out In In Out -Out -- GIA 63/GIA 63W Installation Manual 190-00303-05 4.1.6 P606 (I/O 2) View of J606 connector from back of unit 60 40 61 41 42 21 62 22 63 43 23 64 44 24 65 45 25 66 46 26 67 47 27 68 48 28 69 49 29 30 10 70 50 71 51 52 31 11 32 12 Pin Pin Name 26 VAC VERTICAL GYRO REF HI† 26 VAC VERTICAL GYRO REF LO† 26 VAC ADF REF HI† 26 VAC ADF REF LO† 26 VAC AFCS REF HI† 26 VAC AFCS REF LO† DIRECTIONAL GYRO MOTOR A† DIRECTIONAL GYRO MOTOR B† SIGNAL GROUND 10 ADF X/COS 11 ADF Y/SIN 12 ADF Z (GROUND) 13 SIGNAL GROUND 14 HEADING X† 15 HEADING Y† 16 HEADING Z (GROUND)† 17 SIGNAL GROUND 18 PITCH ATTITUDE X† 19 PITCH ATTITUDE Y† 20 PITCH ATTITUDE Z (GROUND)† 21 ROLL ATTITUDE X† 22 ROLL ATTITUDE Y† 23 ROLL ATTITUDE Z (GROUND)† 24 SIGNAL GROUND 25 SPARE 26 SPARE 27 SPARE 28 SPARE 29 RESERVED 30 SIGNAL GROUND 31 RESERVED 32 ADF DC REF IN 33 RESERVED 34 ANALOG ROLL STEERING HI 35 RESERVED 36 ANALOG ROLL STEERING LO (GROUND) * Indicates Active Low † Pin not currently supported GIA 63/GIA 63W Installation Manual 190-00303-05 72 73 53 33 13 74 54 34 14 75 55 35 15 76 56 36 16 77 58 57 37 17 78 38 18 59 39 19 20 I/O In In In In In In In In -In In In -In In In -In In In In In In --------In -Out -Out Page 4-11 Revision S Connector P606, continued Pin Pin Name 37 HEADING BOOTSTRAP OUT X† 38 HEADING BOOTSTRAP OUT Y† 39 HEADING BOOTSTRAP OUT Z (GROUND)† 40 AC ROLL ATTITUDE OUT HI† 41 AC ROLL ATTITUDE OUT LO (GROUND)† 42 AC PITCH ATTITUDE OUT HI† 43 AC PITCH ATTITUDE OUT LO (GROUND)† 44 YAW RATE +RIGHT† 45 YAW RATE +LEFT (GROUND)† 46 HEADING DATUM HI 47 HEADING DATUM LO (GROUND) 48 COURSE DATUM HI 49 COURSE DATUM LO (GROUND) 50 SIGNAL GROUND 51 26 VAC DIRECTIONAL GYRO REF HI† 52 26 VAC DIRECTIONAL GYRO REF LO† 53 REMOTE ANNUNCIATE CLOCK 54 REMOTE ANNUNCIATE DATA 55 REMOTE ANNUNCIATE SYNC 56 MAIN OBI CLOCK† 57 MAIN OBI DATA† 58 MAIN OBI SYNC† 59 MAIN KING SERIAL DME DATA 60 MAIN KING SERIAL DME CLOCK 61 MAIN KING SERIAL DME HOLD* OUT† 62 MAIN KING SERIAL DME REQUEST 63 MAIN KING SERIAL DME ON* OUT† 64 MAIN KING SERIAL RNAV REQUEST† 65 RESERVED 66 RESERVED 67 DISCRETE OUT* 1B 68 DISCRETE OUT* 2B 69 DISCRETE OUT* 3B 70 DISCRETE OUT* 4B 71 DISCRETE OUT* 5B 72 DISCRETE OUT* 6B 73 DISCRETE OUT* 7B 74 DISCRETE OUT* 8B 75 DISCRETE OUT* 9B 76 RESERVED 77 DISCRETE OUT* 10B 78 RESERVED * Indicates Active Low † Pin not currently supported Page 4-12 Revision S I/O Out Out Out Out Out Out Out Out Out Out Out Out Out -In In In In In Out Out Out I/O I/O Out Out Out In --Out Out Out Out Out Out Out Out Out -Out -- GIA 63/GIA 63W Installation Manual 190-00303-05 4.2 Power and Antennas 4.2.1 Power Functions This section covers the power input requirements. 4.2.1.1 Aircraft Power Pin Name AIRCRAFT POWER 1 AIRCRAFT POWER 1 AIRCRAFT POWER 1 AIRCRAFT POWER 2 AIRCRAFT POWER 2 AIRCRAFT POWER 2 AIRCRAFT POWER 1 AIRCRAFT POWER 1 AIRCRAFT POWER 2 AIRCRAFT POWER 2 POWER GROUND POWER GROUND POWER GROUND POWER GROUND POWER GROUND POWER GROUND POWER GROUND POWER GROUND Connector P601 P601 P601 P601 P601 P601 P605 P605 P605 P605 P601 P601 P601 P601 P602 P602 P605 P605 Pin 17 19 21 23 25 27 29 31 33 35 30 31 43 44 61 62 76 78 I/O In In In In In In In In In In --------- Pins 17, 19, and 21 of P601 are internally connected to form AIRCRAFT POWER 1. Pins 23, 25, and 27 of P601 are internally connected to form AIRCRAFT POWER 2. AIRCRAFT POWER 1 and AIRCRAFT POWER 2 are “diode ORed” to provide power redundancy. The same applies to pins 29/31 and pins 33/35 of P605. 4.2.1.2 Remote On/Off Pin Name GIA REMOTE POWER OFF COM REMOTE POWER OFF Connector P605 P601 Pin 36 16 I/O In In INACTIVE: Vin ≤ 3.5VDC ACTIVE: 10 ≤ Vin ≤ 33VDC with ≥ 75 uA source current Source current is internally limited to 1.5 mA max for a 10-33VDC input 4.2.1.3 Antennas Pin Name GPS ANTENNA COM ANTENNA VOR/LOC ANTENNA GLIDESLOPE ANTENNA GIA 63/GIA 63W Installation Manual 190-00303-05 Connector P611 P612 P613 P614 I/O In I/O In In Page 4-13 Revision S 4.3 GIA System ID Program The GIA 63(W) utilizes a hard strapping method to assign a unit ID to a unit. Unit ID’s identify a unit as a #1, #2, #3, or #4 GIA. GIA SYSTEM ID PROGRAM* GIA SYSTEM ID PROGRAM* 1 (P604, Pin 22) 2 (P604, Pin 23) Open Open Ground Open Open Ground Ground Ground 4.4 UNIT NUMBER #1 #2 #3 #4 Serial Data 4.4.1 Serial Data Electrical Characteristics 4.4.1.1 RS-232 Pin Name MAIN RS-232 IN 1 MAIN RS-232 OUT 1 MAIN RS-232 IN 2 MAIN RS-232 OUT 2 MAIN RS-232 IN 3 MAIN RS-232 OUT 3 MAIN RS-232 IN 4 MAIN RS-232 OUT 4 MAIN RS-232 IN 5 MAIN RS-232 OUT 5 MAIN RS-232 IN 6 MAIN RS-232 OUT 6 MAIN RS-232 IN 7 MAIN RS-232 OUT 7 MAIN RS-232 IN 8 MAIN RS-232 OUT 8 Connector P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 Pin 41 43 44 46 47 49 50 52 53 55 56 58 59 62 63 65 I/O In Out In Out In Out In Out In Out In Out In Out In Out The RS-232 outputs conform to EIA Standard RS-232C with an output voltage swing of at least ± 5V when driving a standard RS-232 load. Page 4-14 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.4.1.2 RS-485/422 Pin Name RS-485 3 A/RS-422 IN A RS-485 3 B/RS-422 IN B RS-485 5 A/RS-422 OUT A RS-485 5 B/RS-422 OUT B RS-485 1 A RS-485 1 B RS-485 2 A RS-485 2 B RS-485 4 A RS-485 4 A RS-485 4 B RS-485 4 B Connector P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 Pin 27 28 36 37 23 24 25 26 I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O I/O The GIA 63(W) contains a total of 5 channels of RS-485 serial data communications. Any two of these channels can also be configured as one RS-422 channel to allow for system flexibility. These data busses conform to EIA standard RS-485, or RS-422, depending on which mode they are currently operating in. 4.4.1.3 ARINC 429 Pin Name MAIN ARINC 429 IN 1 A MAIN ARINC 429 IN 1 B MAIN ARINC 429 IN 2 A MAIN ARINC 429 IN 2 B MAIN ARINC 429 IN 3 A MAIN ARINC 429 IN 3 B MAIN ARINC 429 IN 4 A MAIN ARINC 429 IN 4 B MAIN ARINC 429 IN 5 A MAIN ARINC 429 IN 5 B MAIN ARINC 429 IN 6 A MAIN ARINC 429 IN 6 B MAIN ARINC 429 IN 7 A MAIN ARINC 429 IN 7 B MAIN ARINC 429 IN 8 A MAIN ARINC 429 IN 8 B MAIN ARINC 429 OUT 1 B MAIN ARINC 429 OUT 1 A MAIN ARINC 429 OUT 2 B MAIN ARINC 429 OUT 2 A MAIN ARINC 429 OUT 3 B MAIN ARINC 429 OUT 3 A VOR/ILS ARINC 429 OUT B VOR/ILS ARINC 429 OUT A VOR/ILS ARINC 429 IN B VOR/ILS ARINC 429 IN A Connector P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P603 P602 P602 P602 P602 Pin 29 31 33 35 10 11 12 13 14 15 16 17 18 19 70 71 72 73 74 75 23 24 35 36 I/O In In In In In In In In In In In In In In In In Out Out Out Out Out Out Out Out In In The MAIN and VOR/ILS ARINC 429 outputs conform to ARINC 429 electrical specifications when loaded with up to 5 standard ARINC 429 receivers. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-15 Revision S 4.4.1.4 Can Bus Pin Name CAN BUS 1 HI CAN BUS 1 LO CAN BUS 1 TERMINATION CAN BUS 2 HI CAN BUS 2 LO CAN BUS 2 TERMINATION Connector P603 P603 P603 P603 P603 P603 Pin 20 22 34 32 30 39 I/O I/O I/O -I/O I/O -- This data bus conforms to the BOSCH standard for Controller Area Network 2.0-B. This bus complies with ISO 11898. CAN BUS TERMINATION should be connected to CAN BUS LO if GIA is located at the end of the bus. 4.4.1.5 Ethernet HSDB Pin Name ETHERNET OUT A ETHERNET OUT B ETHERNET IN A ETHERNET IN B Connector P603 P603 P603 P603 Pin 76 77 I/O Out Out In In This Ethernet based high speed data bus (HSDB) provides communications capability with the GDU. HSDB meets the hardware aspects of IEEE standard 802.3 for 10 base T Ethernet communications. Page 4-16 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.5 Discrete I/O Pin Name DISCRETE IN Connector P604 P605 DISCRETE IN* P604 P605 DISCRETE OUT* ANNUNCIATE* ANNUNCIATE* P605 P606 P605 P604 Pin 4, 5, 10, 15, 16 3, 12, 16, 50-51, 60, 74 7-9, 1214, 1721, 24 37-46, 49, 5255, 59, 73 47, 68-70 67-75, 77 71, 72 1, 6, 2544 I/O In In In In Out Out Out Out DISCRETE IN* pins: INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥ 100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input DISCRETE IN pins: INACTIVE: Vin ≤ 3.5VDC or open ACTIVE: 6.5 ≤ Vin ≤ 33VDC with ≥ 75 uA source current Source current is internally limited to 1.5 mA max for a 10-33VDC input DISCRETE OUT* pins: INACTIVE: Floating (can be pulled up to externally sourced Vout in the range 0 ≤ Vout ≤ 33VDC) Leakage current in the INACTIVE state is typically ≤ 10 uA to ground ACTIVE: Vout ≤ 0.5VDC with ≤ 20 mA sink current Sink current must be externally limited to 20 mA max ANNUNCIATE* pins: INACTIVE: Floating (can be pulled up to externally sourced Vout in the range 0 ≤ Vout ≤ 33VDC) Leakage current in the INACTIVE state is typically ≤ 250 uA to ground ACTIVE: Vout ≤ 0.5VDC with ≤ 500 mA sink current Sink current must be externally limited to 500 mA max GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-17 Revision S 4.6 COM/VOR/ILS/Digital Audio 4.6.1 COM/VOR/ILS/Digital Audio Function and Emergency Mode Activation of COM MIC KEY* enables COM MIC AUDIO and causes the transceiver to transmit. 500Ω COM AUDIO and 500Ω VOR/ILS AUDIO are 100 mW audio outputs that are intended to drive a headset or an audio panel. Digital audio outputs from the GMA 1347 are 3.87 Vrms into 150 ohms. Momentarily depressing the COM REMOTE TRANSFER* button toggles the active and standby COM frequencies. Momentarily depressing the VOR/ILS REMOTE TRANSFER* button toggles the active and standby VLOC frequencies. The COM REMOTE TRANSFER* input may be used for EMERGENCY operation of the COM transmitter. If the remote transfer switch is depressed for two seconds, the active COM frequency changes to 121.50 MHz. Once the emergency frequency is activated through COM REMOTE TRANSFER*, the GIA 63(W) ignores inputs from the front panel controls for COM selections only. The pilot may exit this independent mode—restoring COM selection control to the front panel knobs and buttons—by momentarily depressing the COM REMOTE TRANSFER* switch. When TRANSMIT INTERLOCK* is active, the GIA 63(W) COM receiver sensitivity is decreased. This input is intended to reduce interference from other transmitters in the aircraft. The TRANSMIT INTERLOCK* input should be connected to the PTT input of other transmitters in the aircraft. If connected to multiple PTT inputs, these connections must include diode isolation or multiple radios transmit simultaneously. For digital audio installations, all of this information is transferred in the digital audio data stream. 4.6.2 Com/VOR/ILS/DIGITAL Audio Electrical Characteristics 4.6.2.1 Com Mic Key Pin Name COM MIC KEY* Connector P601 Pin I/O In Pin I/O In -In -- INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥ 100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input 4.6.2.2 Com Mic Audio, Intercom Mic Audio Pin Name INTERCOM MIC IN HI INTERCOM MIC IN LO (GROUND) COM MIC AUDIO IN HI COM MIC AUDIO IN LO (GROUND) Connector P601 P601 P601 P601 COM MIC AUDIO and INTERCOM MIC each have a 520 Ω AC input impedance and supply the microphone with a 9 V bias through 620 Ω. COM MIC AUDIO is set in the factory for 275 mVRMS to modulate the transmitter at 80% nominally. The microphone gain adjustment is accessible through the top cover. When a 125 mVRMS signal at 1000 Hz is applied to the INTERCOM MIC input, the level on the COM AUDIO output is not less than 7.07 VRMS. Page 4-18 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.6.2.3 Com/VOR/ILS Audio Pin Name COM 500Ω AUDIO OUT HI COM 500Ω AUDIO OUT LO VOR/LOC 500Ω AUDIO OUT HI VOR/LOC 500Ω AUDIO OUT LO VOICE ALERT 500Ω AUDIO OUT HI VOICE ALERT 500Ω AUDIO OUT LO Connector P601 P601 P602 P602 P604 P604 Pin 10 16 17 I/O Out Out Out Out Out Out 500Ω COM AUDIO and 500Ω VOR/ILS AUDIO each supply 100 mW into a 500 Ω load. 500Ω VOICE ALERT AUDIO supplies 50 mW into a 500Ω load. These are balanced outputs and the LO output must be connected. 500Ω COM AUDIO is the summation of the COM receiver audio, COM sidetone audio, and INTERCOM MIC audio. 4.6.2.4 Digital Audio Pin Name COM DIGITAL AUDIO OUT ON-SIDE COM MIC DIGITAL AUDIO IN VOICE ALERT DIGITAL AUDIO OUT VOR/LOC DIGITAL AUDIO OUT CROSS-SIDE COM MIC DIGITAL AUDIO IN (011-0110520 ONLY) Connector P601 P601 P603 P602 Pin 13 14 69 59 I/O Out In Out Out P601 18 In When interfaced to a GMA 1347 audio panel, these can be used in place of analog audio lines. In dual GMA installations the CROSS-SIDE COM MIC DIGITAL AUDIO IN allows a working GMA to access digital audio from both GIAs in the case of a single GMA failure. 4.6.2.5 Discrete Inputs Pin Name TRANSMIT INTERLOCK* COMM REMOTE TRANSFER* VOR/ILS REMOTE TRANSFER* Connector P601 P601 P602 Pin 11 12 28 I/O In In In INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥ 100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input COM REMOTE TRANSFER* and VOR/ILS REMOTE TRANSFER* are momentary inputs. 4.6.2.6 Marker Beacon Pin Name OUTER MARKER LAMP IN MIDDLE MARKER LAMP IN AIRWAY/INNER MARKER LAMP IN Connector P605 P605 P605 Pin 56 57 58 I/O In In In Active high inputs used for outer/middle/inner marker lamp inputs. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-19 Revision S 4.7 VOR/ILS Indicator 4.7.1 VOR/ILS Indicator Function The VOR/ILS indicator displays both lateral and vertical, To/From indications, lateral flags, vertical flags, and superflags. VOR/LOC COMPOSITE OUT is a standard VOR/localizer composite signal which may be used to drive the Left/Right, TO/FROM, and Flag indications of certain navigational indicators that contain an internal converter. GLIDESLOPE COMPOSITE OUT (011-01105-20 ONLY) is a standard glideslope composite signal which may be used to drive UP/DOWN and Flag indications of certain navigational indicators that contain an internal converter. The ILS ENERGIZE* output goes low when the VLOC frequency is channeled to a localizer channel. 4.7.2 VOR/ILS Indicator Electrical Characteristics 4.7.2.1 Superflags Pin Name VOR/LOC SUPERFLAG GLIDESLOPE SUPERFLAG Connector P602 P602 Pin 15 38 I/O Out Out The output supplies not less than 500 mA on a 28 volt system with the output voltage not less than (AIRCRAFT POWER – 1.5 VDC) when the flag is to be OUT OF VIEW. The output voltage with respect to ground is less than 0.25 VDC when the flag is to be IN VIEW. 4.7.2.2 Deviation Pin Name VOR/LOC +LEFT VOR/LOC +RIGHT (VOR/LOC COMMON) VOR/LOC +RIGHT (NAV COMMON) (011-01105-20 ONLY) GLIDESLOPE +UP GLIDESLOPE +DOWN (GLIDESLOPE COMMON) GLIDESLOPE +DOWN (NAV COMMON) (011-01105-20 ONLY) Connector P602 Pin I/O Out P602 Out P602 34 Out P602 55 Out The deviation outputs are each capable of driving up to three 1000 Ω meter loads with ±150 mVDC ±10% with respect to 2.5V Common for full-scale deflection. The drive circuit provides for more than full-scale deflection with a maximum course deviation output voltage of ±300 mVDC ±10%. Page 4-20 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.7.2.3 To/From Pin Name VOR/LOC +TO VOR/LOC +FROM (VOR/LOC COMMON) VOR/LOC +FROM (NAV COMMON) (011-01105-20 ONLY) Connector P602 Pin I/O Out P602 Out The output is capable of driving up to three 200 Ω meter loads. When indicating TO, the output is +225 ±75 mVDC. When indicating FROM, output is -225 ±75 mVDC. When invalid information is present (Flag IN VIEW) the TO/FROM output is 0 ±10 mVDC. 4.7.2.4 Flag Pin Name VOR/LOC +FLAG VOR/LOC -FLAG (VOR/LOC COMMON) VOR/LOC -FLAG (NAV COMMON) (011-01105-20 ONLY) GLIDESLOPE +FLAG GLIDESLOPE -FLAG (GLIDESLOPE COMMON) GLIDESLOPE –FLAG (NAV COMMON) (011-01105-20 ONLY) Connector P602 Pin I/O Out P602 Out P602 32 Out P602 53 Out The Flag output is capable of driving up to three 1000 Ω meter loads. When valid information is present (Flag OUT OF VIEW) the Flag output is 375 ±80 mVDC. When invalid information is present (Flag IN VIEW) the Flag output is 0 ±25 mVDC. 4.7.2.5 OBS Pin Name VOR OBS ROTOR C VOR OBS ROTOR H (GROUND) VOR OBS STATOR E (VOR/LOC COMMON) VOR OBS STATOR E (NAV COMMON) (011-01105-20 ONLY) VOR OBS STATOR F VOR OBS STATOR D VOR OBS STATOR G (VOR/LOC COMMON) VOR OBS STATOR G (NAV COMMON) (011-01105-20 ONLY) Connector P602 P602 Pin 10 I/O Out -- P602 11 Out P602 P602 12 13 In In P602 14 Out VOR OBS ROTOR C and H are a buffered 500 Hz output that is intended to drive the OBS rotors. VOR OBS STATOR D and VOR OBS STATOR F are each phase and amplitude shifted version of the VOR ROTOR C output. Each pair is intended to read one of the two windings of the indicator’s OBS stator. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-21 Revision S 4.7.2.6 VOR/LOC Composite Pin Name VOR/LOC COMPOSITE OUT Connector P602 Pin I/O Out With a Standard VOR Test Signal applied, VOR/LOC COMPOSITE OUT is 0.5 ±0.1 VRMS into a 10 kΩ load. With a standard localizer centering test signal applied, VOR/LOC COMPOSITE OUT is 0.350 ±0.05 VRMS into a 10 kΩ load. 4.7.2.7 Glideslope Composite Pin Name GLIDESLOPE COMPOSITE OUT (011-01105-20 ONLY) Connector P602 Pin 58 I/O Out With a standard glideslope centering test signal applied, GLIDESLOPE COMPOSITE OUT is 0.35 +/- 0.05 Vrms into a 10k Ω load. 4.7.2.8 ILS Energize Pin Name ILS ENERGIZE* Connector P602 Pin 29 I/O Out INACTIVE: Floating (can be pulled up to externally sourced Vout in the range 0 ≤ Vout ≤ 33VDC) Leakage current in the INACTIVE state is typically ≤ 10 uA to ground ACTIVE: Vout ≤ 0.5VDC with ≤ 20 mA sink current Sink current must be externally limited to 20 mA max Page 4-22 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.8 RMI/OBI 4.8.1 RMI/OBI Function The VOR OBI output provides bearing information from the active waypoint based upon the VOR receiver. When a localizer channel is tuned on the VLOC window, there is a bit in the data stream set to indicate that a localizer frequency is tuned which stows the needle or drives it to the 3 o’clock position. 4.8.2 RMI/OBI Electrical Characteristics Pin Name VOR OBI CLOCK VOR OBI SYNC VOR OBI DATA Connector P602 P602 P602 Pin 25 26 27 I/O Out Out Out INACTIVE: Floating (can be pulled up to externally sourced Vout in the range 0 ≤ Vout ≤ 33VDC) Leakage current in the INACTIVE state is typically ≤ 10 uA to ground ACTIVE: Vout ≤ 0.5VDC with ≤ 20 mA sink current Sink current must be externally limited to 20 mA max GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-23 Revision S 4.9 DME Tuning and ADF 4.9.1 DME Tuning Function The GIA 63(W) can channel a DME based on the tuned VLOC frequency. The GIA 63(W) outputs 2 of 5, BCD or Slip parallel DME and King Serial DME channeling format. When DME COMMON is held low, the GIA 63(W) actively tunes the DME. 4.9.2 DME Interface and ADF Electrical Characteristics 4.9.2.1 Parallel DME Tuning Pin Name PARALLEL DME 1 MHZ-D PARALLEL DME 100 KHZ-A PARALLEL DME 100 KHZ-B PARALLEL DME 100 KHZ-C PARALLEL DME 100 KHZ-D PARALLEL DME 50 KHZ PARALLEL DME 1 MHZ-A PARALLEL DME 1 MHZ-B PARALLEL DME 1 MHZ-C PARALLEL DME 100KHZ-E PARALLEL DME 1MHZ-E NAV DME COMMON Connector P602 P602 P602 P602 P602 P602 P602 P602 P602 P602 P602 P602 Pin 33 37 39 40 42 43 45 46 47 54 56 41 I/O Out Out Out Out Out Out Out Out Out Out Out In For each of the parallel DME tuning discrete outputs: INACTIVE: Floating (can be pulled up to externally sourced Vout in the range 0 ≤ Vout ≤ 33VDC) Leakage current in the INACTIVE state is typically ≤ 10 uA to ground ACTIVE: Vout ≤ 0.5VDC with ≤ 20 mA sink current Sink current must be externally limited to 20 mA max NAV DME COMMON must be pulled low to indicate to the NAV module that it is the device channeling the DME. INACTIVE: 10 ≤ Vin ≤ 33VDC or Rin ≥ 100kΩ ACTIVE: Vin ≤ 1.9VDC with ≥ 75 uA sink current, or Rin ≤ 375Ω Sink current is internally limited to 200 uA max for a grounded input Page 4-24 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.9.2.2 King Serial DME Interface Pin Name KING SERIAL DME CLOCK KING SERIAL DME DATA KING SERIAL RNAV REQUEST KING SERIAL RNAV* MODE MAIN KING SERIAL DME DATA MAIN KING SERIAL DME CLOCK MAIN KING SERIAL DME REQUEST Connector P602 P602 P602 P602 P606 P606 P606 Pin 18 19 20 21 59 60 62 I/O Out Out In In I/O I/O Out Pin 10 11 12 32 I/O In In -In These pins are used when the GIA 63(W) is configured for King Serial DME tuning. Input logic levels are: High 6.5 Vdc or greater Low 3.5 Vdc or less 4.9.2.3 Automatic Direction Finder Inputs Pin Name ADF X/COS ADF Y/SIN ADF Z (GROUND) ADF DC REF IN Amplitude: Input Impedance: Range: Resolution: Accuracy: DC Reference Input: Connector P606 P606 P606 P606 DC -8 Vdc to +8 Vdc > 80 kΩ 0 to 360 degrees ±0.1 degree or better ±3.0 degrees 0 to 5 Vdc maximum (>40 kΩ) GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-25 Revision S 4.10 Auto Pilot 4.10.1 Flight Instruments Pin Name FLIGHT DIRECTOR PITCH +UP FLIGHT DIRECTOR PITCH +DOWN FLIGHT DIRECTOR ROLL +RIGHT FLIGHT DIRECTOR ROLL +LEFT Connector P605 P605 P605 P605 Pin 10 11 I/O In In In In Inputs from AFCS that direct the pilot through the PFD. Amplitude Input Impedance Range limit Resolution Accuracy Flight Director Pitch +UP/+DOWN -1.0 Vdc to +1.25 Vdc 19 kOhm differential 26 kOhm to ground 10 degrees down and 15 degrees up 0.7mV +/-13mV with an input voltage of 0V +/-63mV with an input voltage of +/1.25V Flight Director Roll +RIGHT/+LEFT -1.0 Vdc to +1.0 Vdc 19 kOhm differential 26 kOhm to ground +/- 20 degrees 0.7mV +/-17mV with an input voltage of 0V +/-83mV with an input voltage of +/1.25V The input voltage is positive if FLIGHT DIRECTOR PITCH +UP is greater than FLIGHT DIRECTOR PITCH +DOWN. Otherwise the input voltage is negative. The input voltage is positive if FLIGHT DIRECTOR ROLL +RIGHT is greater than FLIGHT DIRECTOR ROLL +LEFT. Otherwise the input voltage is negative. Page 4-26 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.10.2 Automatic Flight Control System Outputs Pin Name ANALOG ROLL STEERING HI ANALOG ROLL STEERING LO (GROUND) Connector P606 P606 Pin 34 36 I/O Out -- Variable-amplitude output, which is proportional to the aircraft roll command from the GPS navigation system. Amplitude: Load Impedance: Scaling: Range: Resolution: Accuracy: DC -15 to +15 Vdc > 5 kΩ 2.0 Vdc per degree of roll command 0 ± 7.5 degrees of roll ± 0.05° or better ± 0.3° Pin Name HEADING DATUM HI HEADING DATUM LO (GROUND) Connector P606 P606 Pin 46 47 I/O Out -- Connector P606 P606 Pin 48 49 I/O Out -- Outputs heading datum information to AFCS. Amplitude: Load Impedance: Scaling: Range: Resolution: Accuracy: DC -15 to +15 Vdc > 5 kΩ 0.55 Vdc per degree of heading error 0 ± 27 degrees ± 0.15° or better ± 1° Pin Name COURSE DATUM HI COURSE DATUM LO (GROUND) Outputs course datum information to AFCS. Amplitude: Load Impedance: Scaling: Range: Resolution: Accuracy: DC -15 to +15 Vdc > 5 kΩ 0.21 Vdc per degree of course error 0 ± 71 degrees ± 0.15° or better ± 1° GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-27 Revision S 4.10.3 Main Deviation Outputs Pin Name MAIN LATERAL DEVIATION +LEFT MAIN LATERAL DEVIATION +RIGHT (MAIN COMMON) MAIN VERTICAL DEVIATION +UP MAIN VERTICAL DEVIATION +DOWN (MAIN COMMON) Connector P605 P605 P605 P605 Pin 17 18 23 24 I/O Out Out Out Out The deviation output is capable of driving up to three 1000 Ω loads with ±150 mVDC ±5% for full-scale deflection. The drive circuit provides for more than full-scale deflection with a maximum course deviation output voltage of ±300 mVDC ±5%. Pin Name MAIN LATERAL +FLAG MAIN LATERAL -FLAG (MAIN COMMON) MAIN VERTICAL +FLAG MAIN VERTICAL –FLAG (MAIN COMMON) Connector P605 P605 P605 P605 Pin 19 20 25 26 I/O Out Out Out Out The Flag output is capable of driving up to three 1000 Ω loads. When valid information is present (Flag OUT OF VIEW) the Flag output is 375 ±80 mVDC. When invalid information is present (Flag IN VIEW) the Flag output is 0 ±25 mVDC. Pin Name MAIN LATERAL SUPERFLAG MAIN VERTICAL SUPERFLAG SUPERFLAG 1A SUPERFLAG 2A SUPERFLAG 3A SUPERFLAG 4A Connector P605 P605 P605 P605 P605 P605 Pin 62 63 67 75 77 64 I/O Out Out Out Out Out Out The output supplies not less than 500 mA on a 28 volt system with the output voltage not less than (AIRCRAFT POWER –2.0 VDC) when the flag is to be OUT OF VIEW. The output voltage with respect to ground is less than 0.25 VDC when the flag is to be IN VIEW. Page 4-28 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 4.10.4 Remote Annunciate Data Bus Pin Name REMOTE ANNUNCIATE CLOCK REMOTE ANNUNCIATE DATA REMOTE ANNUNCIATE SYNC Connector P606 P606 P606 Pin 53 54 55 I/O In In In These inputs read the remote annunciate data bus that the autopilot uses to tell its remote annunciator panel what mode it is operating in. The GIA 63 requires 4.7 kΩ pull-up resistors to +28 VDC in the aircraft harness for each of these inputs. No pull-up resistors are required for the GIA 63W. NOTE The GIA 63W will function properly if the pull-up resistors are installed in the aircraft harness. GIA 63/GIA 63W Installation Manual 190-00303-05 Page 4-29 Revision S This page intentionally left blank Page 4-30 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 APPENDIX A GIA 63 MAIN BOOT BLOCK UPLOADING INSTRUCTIONS NOTE This appendix applies to the GIA 63 only, and does not apply to the GIA 63W. A.1 Introduction This appendix contains instructions on how to upgrade main boot block software for the GIA 63. Boot block version 4.01 is required for GIA Main Software Version 4.00 or later. CAUTION While performing this procedure ensure the aircraft is connected to and drawing power from a power cart. A loss of power during this procedure may result in a defective GIA 63. A.2 Determining Current Boot Block 1. Ensure the G1000 is powered off. 2. Insert the airframe specific approved software loader card (containing GIA main software version 4.00 or later) into the top slot of the PFD. 3. While holding the ENT key on the PFD, restore power to the PFD. 4. When the words appear in the upper left corner of the PFD, release the ENT key. 5. Press the CLR key at the “DO YOU WANT TO UPDATE SYSTEM FILES?” prompt. 6. Repeat step 3 and 4 for the MFD. 7. Restore power to all remaining G1000 LRUs. 8. On the MFD use the FMS knob to highlight ‘GIA 1’ on the System Status page. 9. On the PFD use the FMS knob to turn to the Software Upload page. GIA 63/GIA 63W Installation Manual 190-00303-05 Page A-1 Revision S 10. Use the FMS knob to highlight GIA 6X software. 11. 12. 13. 14. Press the LRU softkey and highlight ‘GIA 1’. Press the ENT key to begin loading software. The boot block version should now appear on the MFD. If GIA main boot block version is 4.00 or earlier press the CANCEL softkey on the PFD and select ‘YES’ at the prompt. Continue to Section A.3 for instructions on loading GIA main boot block version 4.01. NOTE If GIA main boot block version is 4.01, do not cancel the software upload. 15. Repeat steps 7 through 13 for GIA 2. A.3 Loading Boot Block Version 4.01 1. Remove power from the PFD only. NOTE If power is removed from the entire G1000 system GIA 2 may appear as GIA 1. 2. Insert the GIA 63 boot block version 4.01 loader card into the top slot of the PFD. 3. While holding the ENT key on the PFD, restore power to the PFD. 4. When the words appear in the upper left corner of the PFD, release the ENT key. 5. Use the FMS knob to turn to the Software Upload page on the PFD. 6. Verify ‘GIA 6X Boot Block 4.01’ appears in the File List. 7. Verify ‘GIA 1’ and ‘GIA 2’ appears in the LRU window. 8. Press the FMS knob to highlight ‘GIA 6X Boot Block 4.01’. 9. Press the LOAD softkey. 10. Press the ENT key at the “BEGIN FILE UPLOAD?” prompt. CAUTION Do not turn power off or cancel the software upload while the boot block is loading. Page A-2 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 11. 12. 13. 14. 15. 16. 17. Confirm update completion and press the ENT key. On the MFD use the FMS knob to turn to the System Status page. Highlight ‘GIA 1’. Verify ‘G1000 GIA 6X SYS’ is being reported in the description field. Power down the G1000. Remove the GIA 63 boot block version 4.01 loader card form the PFD. Continue to Section A.4. A.4 Loading GIA Main Software (only if GIA main software was cancelled in Section A.2) 1. Insert the airframe specific approved software loader card (containing GIA main software version 4.00 or later) into the top slot of the PFD. 2. While holding the ENT key on the PFD, restore power to the PFD. 3. When the words appear in the upper left corner of the PFD, release the ENT key. 4. Press the CLR key at the “DO YOU WANT TO UPDATE SYSTEM FILES?” prompt. 5. Repeat step 2 and 3 for the MFD. 6. Restore power to all remaining G1000 LRUs. 7. On the PFD use the FMS knob to turn to the Software Upload page. 8. Use the FMS knob to highlight GIA 6X software. 9. Press the LOAD softkey. 10. Press the ENT key at the “BEGIN FILE UPLOAD?” prompt. 11. Confirm update completion and press the ENT key. GIA 63/GIA 63W Installation Manual 190-00303-05 Page A-3 Revision S This page intentionally left blank Page A-4 Revision S GIA 63/GIA 63W Installation Manual 190-00303-05 APPENDIX B OUTLINE & INSTALLATION DRAWINGS MODULAR INSTALLATION 14X NOTE 3 3.76 95.4 P604 P606 G/S P601 7.26 184.4 P603 6.30 160.0 6.900 175.26 TYP NAV P602 COM 2.9 74 AIR P605 4.7 120 .44 11.1 TYP .480 12.19 TYP 14X NOTE 3 GPS 8.29 210.5 8.78 223.1 4X 9.17 232.9 6X 10.00 253.9 .20 5.0 14X NOTE 3 NOTES: UNLESS OTHERWISE SPECIFIED 1. 2. 3. 1.8 46 DIMENSIONS: INCHES[mm] DIMENSIONS SHOWN ARE FOR REFERENCE ONLY. MOUNTING HOLE FOR #6 FLAT HEAD 100 CSK SCREW (42 PLCS). .480 12.19 TYP .44 11.1 TYP .377 9.58 TYP 3.727 94.67 TYP Figure B-1. GIA 63(W) Modular Installation Outline Drawing GIA 63/GIA 63W Installation Manual 190-00303-05 Page B-1 (Page B-2 blank) Revision S APPENDIX B OUTLINE & INSTALLATION DRAWINGS MODULAR INSTALLATION GIA 63X RACK 115-00426-00 GIA 63X CONNECTOR KIT 011-01000-01 GIA 63X BACK PLATE KIT 011-00963-00 3-POSITION NUTPLATE KIT 011-00915-01 (PREFERRED WITH GARMIN SYSTEM RACK) OR 011-01148-01 (NOT SHOWN) QTY 2 GIA 63 011-00781-( ) NOTE: MINIMUM OF FOUR SCREWS REQUIRED PER NUTPLATE (TWO PER POSITION) OR GIA 63W 011-01105-( ) Figure B-2. GIA 63(W) Modular Installation Drawing GIA 63/GIA 63W Installation Manual 190-00303-05 Page B-3 (Page B-4 blank) Revision S APPENDIX B OUTLINE & INSTALLATION DRAWINGS STANDALONE INSTALLATION 2X .56 14.2 2X 3.88 98.5 1.98 50.3 2X 5.250 133.35 P604 2X 1.13 28.6 4X NOTE 3 P606 2X 1.625 41.28 G/S 2X 4.500 114.30 P601 4X NOTE 3 2X 4.500 114.30 NAV 2X 5.25 133.4 P603 P602 3.50 88.9 COM AIR 8.35 212.0 3X 6.42 163.1 2X .56 14.2 P605 GPS 4.42 112.3 2X 8.84 224.6 4X 9.23 234.3 2X 6.91 175.5 .14 3.5 6X 10.06 255.4 NOTES: UNLESS OTHERWISE SPECIFIED 1. 2. 3. 4. 2X 1.60 40.6 2X .56 14.3 2X 4.458 113.23 DIMENSIONS: INCHES[mm] DIMENSIONS SHOWN ARE FOR REFERENCE ONLY. MOUNTING HOLE FOR #6 FLAT HEAD 100 CSK SCREW (8 PLCS). MOUNTING HOLE FOR #8 PAN HEAD SCREW (4 PLCS). 2X 2.75 69.85 4X NOTE 4 Figure B-3. GIA 63(W) Standalone Installation Outline Drawing GIA 63/GIA 63W Installation Manual 190-00303-05 Page B-5 (Page B-6 blank) Revision S APPENDIX B OUTLINE & INSTALLATION DRAWINGS STANDALONE INSTALLATION STANDALONE RACK 115-01239-00 GIA 63X CONNECTOR KIT 011-01000-01 GIA 63X BACK PLATE KIT 011-00963-00 GIA 63 011-00781-( ) OR GIA 63W 011-01105-( ) Figure B-4. GIA 63(W) Standalone Installation Drawing GIA 63/GIA 63W Installation Manual 190-00303-05 Page B-7 (Page B-8 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 1 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-1 (Page C-2 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 2 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-3 (Page C-4 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 3 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-5 (Page C-6 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 4 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-7 (Page C-8 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 5 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-9 (Page C-10 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 6 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-11 (Page C-12 blank) Revision S APPENDIX C INTERCONNECT EXAMPLES Figure C-1. GIA 63(W) Example Interconnect (Sheet 7 of 7) GIA 63/GIA 63W Installation Manual 190-00303-05 Page C-13 (Page C-14 blank) Revision S
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