Garmin 01640 MARINE RADAR TRANSMITTER User Manual

Garmin International Inc MARINE RADAR TRANSMITTER Users Manual

Users Manual

GMR™ 600/1200 Series Radar Installation InstructionsProperly install your GMR 600/1200 series radar according to the following instructions. ®Before installing your GMR 600/1200 series radar, conrm that the package contains the items listed on the box. If any parts are missing, contact your Garmin dealer immediately.  See the Important Safety and Product Information guide in the product box for product warnings and other important information. Always wear safety goggles, ear protection, and a dust mask when drilling, cutting, or sanding. The selected radar mounting location must be able to hold the weight of the radar and withstand any inertial forces. The radar transmits electromagnetic energy. It is important that the radar is turned off or the DC power input is disconnected when personnel are required to come close to the radar to perform work on the radar assembly or associated equipment. Electromagnetic energy is harmful. When the radar is transmitting, do not look directly at the antenna at close range, because the eyes are the most sensitive part of the body to electromagnetic energy. When drilling or cutting, always check the opposite side of the drilling or cutting surface.Product RegistrationHelp us better support you by completing our online registration today. Go to http://my.garmin.com. Keep the original sales receipt, or a photocopy, in a safe place.Contact GarminContact Garmin Product Support if you have any questions while installing your GMR 600/1200 series radar. In the USA, go to www.garmin .com/support, or contact Garmin USA by phone at (913) 397.8200 or (800) 800.1020.In the UK, contact Garmin (Europe) Ltd. by phone at 0808 2380000.In Europe, go to www.garmin.com/support and click  for in-country support information, or contact Garmin (Europe) Ltd. by phone at +44 (0) 870.8501241.Needed ToolsFor Installing the Radar:#2 Phillips screwdriver5 mm Allen wrenchDrill and drill bitsWrench and socket setFor Installing the Optional Field-Installable RJ-45 Network Connector:KnifePliers15 mm wrenchAMP modular-plug hand tool and die set or compatible equivalent••••••••May, 2009  190-01067-02 Rev. A  Printed in Taiwan
2   GMR 600/1200 Series Installation InstructionsSelecting a LocationWhen selecting a location to install the GMR 600/1200 series radar, consider the following:An ideal mounting location is high above the keel line of the ship with a minimal part of the structure or rigging blocking the radar beam. Obstructions in the path of the radar beam may cause blind and shadow sectors, or generate false echoes. The higher the installation position, the farther the radar can detect targets. Avoid mounting on the same level as smoke stacks, horizontal spreaders, or crosstrees on a mast. Do not install the radar near heat sources where it may be exposed to smoke or hot air from smoke stacks or heat from lights.The mounting surface or platform should be sturdy enough to support the weight of the radar and any inertial forces, as at as possible, and parallel with the water line. Garmin recommends mounting the radar out of range of personnel (horizontal beam width above head height). When properly installed and operated, the use of this radar conforms to the requirements of ANSI/IEEE C95.1-1992 Standard for Safety Levels with Respect to Human Exposure to Radio Frequency Electromagnetic Fields.IEC 60936-1 clause 3-27.1 states maximum distances from the antenna at which Radio Frequency (RF) levels can be expected.GMR 604 (100W/m squared = 67 in. [1.7 m]) (10W/m squared = 217 in. [5.5 m])GMR 606 (100W/m squared = 79 in. [2 m]) (10W/m squared = 244 in. [6.2 m])GMR 1204 (100W/m squared = 99 in. [2.5 m]) (10W/m squared = 307 in. [7.8 m])GMR 1206 (100W/m squared = 111 in. [2.8 m]) (10W/m squared = 343 in. [8.7 m]) When the radar is transmitting, do not look directly at the antenna at close range (the eyes are the most sensitive part of the body to electromagnetic energy). A compass safe distance must be maintained between the compass and the radar. The compass safe distance is measured from the center point of the compass to the nearest point on the radar.Standard compass = 35 7/15 in. (90 cm)Standby Steering and Emergency compasses = 31 1/2 in. (80 cm)Mount other electronics and cables more than 7 ft. (2 m) from the path of a radar beam. A radar beam can spread 25° vertically above and below the radiating element of the radar. For vessels with higher bow angles at cruise speed,you can lower the angle so that the beam points slightly downward to the waterline while at rest. Shims may be used as necessary.Install the radar away from antennas or other electronics. GPS antennas should be located above or below the radar beam path of the radar. Mount at least 3 ft. (1 m) from any equipment transmitting or cables carrying radio signals, such as VHF radios, cables, and antennas. In the case of SSB radios, the distance should be increased to 7 ft. (2 m). 12.5°12.5°12.5°12.5°•••••◦◦◦◦•◦◦••
GMR 600/1200 Series Installation Instructions   3Installing the Mounting Studs and Seals1.  Remove the hatch on the front of pedestal by loosening the screw and lifting the hatch off of the hinges as shown in Figure 1.2.  Use a 5 mm Allen wrench, to install the M10 x 71 mounting studs (Figure 2) in the pedestal matching the hole pattern that was selected. Tighten the mounting studs until they bottom out in the pedestal. Do not overtighten the studs to avoid damaging the pedestal. The mounting studs have a thread-locking patch applied at the factory. Optional: Apply moisture-inhibitive grease or paste to the four studs prior to installation.3.  Install the seals onto the pedestal (Figure 3).Figure 1 Figure 2 Figure 3Mounting the RadarMount the radar with either end pointed toward the bow. Ensure it is mounted along the Bow-Stern Axis line indicated on the GMR 400/600/1200 Series Mounting Template. If the end with the hatch is pointed toward the bow, the Front of Boat Offset setting on the chartplotter must be set to 180° (Figure 4). To adjust the Front of Boat Offset on the chartplotter, see page 7.To mount the radar:1.  (Skip to step two if you are using a pre-drilled Garmin compatible Furuno® or Raymarine® mount.) Determine a suitable mounting location and tape the Mounting Template in place. The Mounting Template has two hole patterns: Option A and Option B. Determine the most appropriate patterns from the two patterns available on the Mounting Template (Option A or Option B). Use a 1/2 in. (13 mm) bit to drill the four mounting holes. 2.  Hoist the radar into position using the supplied strap. Position the strap over the ends of the antenna mount as shown in Figure 5. Ensure that you position the strap as close to the radar as possible.3. FastentheradartothemountingsurfaceusingtheM10hexnuts,springwashers,andatwashersintheordershowninFigure6.TheM10nuts should be torqued to 130 lbf-in (11 lbf-ft) (1.5 kgf-m). Figure 5 Figure 6at washerspring washerM10 hex nutFigure 4BowSternBearing Offset = 0°Bearing Offset = 180°Waveguide protective cover
4   GMR 600/1200 Series Installation InstructionsMounting the Antenna1.  Remove the protective cover from the pedestal wave guide.2.  Verify that the antenna wave guide is aligned with the pedestal wave guide. Slide the antenna onto the pedestal.3.  Secure the antenna to the pedestal using the 8 mm hex bolts and spring washers. The 8 mm bolts should be torqued to 70 lbf-in  (6 lbf-ft) (.81 kgf-m).Installing the Voltage Converter UnitThe included voltage converter unit is needed to supply a specic constant voltage to the radar. When installing the voltage converter unit, consider the following:The voltage converter requires an input voltage of 10–40 Vdc (20–40 Vdc for the GMR 1204 and GMR 1206).You must connect the converter to the boat battery through a 15 A slow-blow fuse. Garmin recommends that you install the voltage converter as close as possible to the selected power source.For optimal performance, connect the voltage converter housing to the RF ground of the vessel.If the input wires need to be extended, follow the recommendations in the wire gauge table.If the wires are extended, use the supplied heat-shrink butt connectors.After the connector is crimped, heat the connector to shrink it and provide a water resistant t.Voltage Converter Unit+-15 A slow-blow fuseTo radar To RF groundTo power10–40 Vdc(20–40 Vdc for the GMR 1204 and 1206)GMR 600/1200 series Voltage Converter Unit  Sample boat fuse blockConnecting the Voltage Converter to a Boat Fuse BlockInstalling the Power and Network CablesRoute the cable as needed, based on the type of mount you are using.When installing the power and network cables, consider the following:To ensure safety, use the appropriate tie-wraps, fasteners, and sealant to secure the cable along a route and through any bulkhead or deck. Avoid running the cable near moving objects, high-heat sources, or through doorways and bilges. Avoid installing the cable next to or parallel to other cables, such as radio antenna lines or power cables. This is essential to avoid interference to or from other equipment. If this is not possible, shield the cable with metal conduit or a form of EMI shielding.You may need to drill a 1 1/4 in. (31.7 mm) hole for routing the power/network cable. Garmin provides a rubber cable grommet to cover the cable installation hole. The grommet does NOT provide a waterproof seal. To waterproof the grommet, apply a marine sealant.You can purchase additional cable grommets through Garmin or a Garmin dealer.Use the optional eld-installable RJ-45 network connector (included) to create a custom-length Garmin Marine Network cable if needed (see page 8).•••••◦◦•••◦◦•Align the waveguide facesAntennaPedestalAlign the waveguide facesAntennaPedestalWire Gauge TableDistance Gauge9 ft. 10 in. (3 m) 12 AWG16 ft. 4 in. (5 m) 10 AWG21 ft. 3 in. (6.5 m) 9 AWG26 ft. 2 in. (8 m) 8 AWGWire Gauge TableDistance Gauge9 ft. 10 in. (3 m) 12 AWG16 ft. 4 in. (5 m) 10 AWG21 ft. 3 in. (6.5 m) 9 AWG26 ft. 2 in. (8 m) 8 AWG
GMR 600/1200 Series Installation Instructions   5To install the cable assembly:1.  Align the notch and locking ring on the power cable to the power connector. Press the 2-pin power cable to the power connector. Tighten the power-cable locking ring clockwise until it is rmlysealed..2.  Press the RJ-45 marine network cable to the RJ-45 socket. Tighten the RJ-45 locking ring clockwiseuntilitisrmlysealed.3.  Route the power and network cables through the front of the radar (Figure 7), or through a hole drilled through the mounting surface (Figure 8). Avoid excessively bending or twisting the cables.4.  Install the hatch on the front of the radar.Figure 7 Figure 8Connecting the Radar to Power Through the Voltage ConverterConnect the radar power cable (red and black) to the voltage converter output cable (red and black) using the supplied heat-shrink crimp connectors. After crimping the connections, heat the connectors to shrink the housing for a water resistant t. If you choose to cut the radar power cable, you must reconnect the in-line fuse holder.Connect the radar to the water ground of the vessel using an 8 gauge copper cable (not included). Secure the ground wire to the radar housing using one of the four mounting studs, an M10 nut, and at washer.Power Wiring Diagram10–40 Vdc(20–40 Vdc for the GMR 1204 and 1206)+-Garmin marine network cableRadar power cableGMR 600/1200 series radarPower converterTo RF groundTo water ground7.5 A fusePower connectorRJ-45 network cable connectorPower connectorRJ-45 network cable connector
6   GMR 600/1200 Series Installation InstructionsConnecting the Radar to the Garmin Marine NetworkFor a stand-alone network (chartplotter and radar only), attach the RJ-45 marine network cable to the RJ-45 socket on the back of the chartplotter. For an expanded network (including a chartplotter, radar, a GMS 10, etc.), attach the RJ-45 marine network cable to an open RJ-45 socket on the GMS 10 network expander. Tighten the RJ-45 locking ring clockwise until it is rmly sealed.GMR 600/1200 series radar Garmin Marine Network-compatible chartplotterStand-Alone Garmin Marine Network ExampleExpanded Garmin Marine Network Examplexxxxxxxxxxx xxx xxx xxxxxx xxxxGarmin GPSMAP 4000/5000 series chartplotterGSD 22 sounder unitTo transducerGarmin  GPSMAP 3000 series chartplotterGMS 10 marine network port expanderGDL 30/30A XM weather receiverGMR 600/1200 series radar Each component of the expanded network must be installed according to its installation instructions. These diagrams only show how a GMR 404/406 radar interacts with a network and do not show proper wiring for other network components. Every device connected to the Garmin Marine Network must be connected to the power supply for the boat. These diagrams show the network connections; however, they do not show the power connections. Wire each device according to the appropriate installation instructions.
GMR 600/1200 Series Installation Instructions   7Conguring the RadarAfter you install the radar, you must prepare the chartplotter or the Garmin Marine network to properly use the radar.1.  Update the chartplotter or Garmin Marine Network software.2.  Enter the radar antenna size.3.  Set the Front of Boat Offset if necessary.Updating the Chartplotter or the Garmin Marine NetworkIf you have a GPSMAP 4000 or 5000 series chartplotter, use a blank SD card to update the chartplotter or the network according to the instructions in the chartplotter owner’s manual.If you have a GPSMAP 3000 series chartplotter, use a blank Garmin Data Card to update the chartplotter or the network according to the instructions in the chartplotter owner’s manual.Download the latest software from www.garmin.com.Entering the Radar Antenna SizeUsing a chartplotter, specify the size of your radar antenna (4 foot or 6 foot). Until you specify the antenna size, the warning “Radar Needs Congured” appears on the chartplotter. Ensure you specify the correct antenna size on your chartplotter to obtain optimum performance.To enter the radar antenna size on a GPSMAP 4000 or 5000 series chartplotter:1.  From the Home screen, select Radar > Harbor (or Offshore).2  From the Radar screen, select Menu > Radar Setup > Antenna Size.3.  Select the correct antenna size, 4 foot or 6 foot.To enter the radar antenna size on a GPSMAP 3000 series chartplotter:1.  Press the PAGE key to switch to the Radar page.2.  Press the Setup softkey to open the setup page.2.  Using the ROCKER, highlight the Advanced tab, then the Antenna Sizeeld,andpressENTER.3.  Select the correct antenna size, 4 foot or 6 foot, and press ENTER.Changing the Front of Boat OffsetDepending on the radar installation, you may need to change the Front of Boat Offset. If the radar installation requires a 180° offset, change the Front of Boat Offset to 180° and test the radar. If the Front of Boat Offset needs further adjustment, measure the radar offset and change the offset using the following procedures.To measure potential radar offset:1.  Using a magnetic compass, take an optical bearing of a stationary target located within viewable range.2.  Measure the target bearing on the radar.3.  If the bearing deviation is more than +/- 1°, further correct the Front of Boat Offset.To change the Front of Boat Offset on a GPSMAP 4000 or 5000 series chartplotter:1.  From the Home screen, select Radar > Harbor (or Offshore).2.  From the Radar screen, select Radar Setup > Front of Boat.3.  Enter an offset value, then select Back.To change the Front of Boat Offset:1.  From the Radar page, press the Setup softkey to open the setup page.2.  From the Setup page, using the ROCKER, select the Advanced tab.3.  Highlight the Front of Boat Offset slider, and press ENTER.4.  Adjust the value accordingly. The preview window changes as you adjust the slider.5.  After an offset is determined, press ENTER to save, and press QUIT to return to the Radar page.bowsternFront of Boat Offset = 0°Front of boat Offset = 180°bowsternFront of Boat Offset = 0°Front of boat Offset = 180°
8   GMR 600/1200 Series Installation InstructionsInstalling the Field-Installable RJ-45 Network Connector (Optional)A eld-installable RJ-45 network connector is provided for you to create a network cable that is the correct length for your installation.➊ O-Ring➋ RJ-45 modular plug➌ Ethernet cable termination Copper tape strip (not shown)➊➋➌Preparing the Network Cable1.  Cleanly cut your Ethernet cable to the desired length. Retain the cut RJ-45 connector for Step 4.2.  Remove the strain-relief nut from the cable-connection housing and slide it onto the cut end of the cable as shown.3.  Feed the cut cable end through the connection housing as shown.Strain reliefCut end of cable Connection housing4.  Examine the RJ-45 connector removed in Step 1 and compare it to the wire positions in the table below. Note which cable side, A or B, was removed in Step 1.Position Wire Color—Main/StripeSide A Side B1 White/Orange White/Green2 Orange Green3 White/Green White/Orange4 Blue Blue5 White/Blue White/Blue6 Green Orange7 White/Brown White/Brown8 Brown Brown The Garmin Marine Network requires cross-over cables not exceeding 100 meters between devices. When constructing a custom cable from bulk wire, you must create both a Side A and Side B.5.  Prepare the cable for plug installation:Using a sharp knife, insert the blade between the cable shield and jacket. Slit the jacket 5/8" back from the trimmed end of the cable.Peel the jacket back and remove the slit portion.TrimtheshieldandMylarlmawayfromwires.Becarefulnottocutanyofthewires.Fold the drain wire back over the jacket and trim to approximately 9/16 iin. (14 mm).Untwist the wire pairs enough to ensure a proper connection.Arrangeindividualwiresinproperorderaccordingtothetableshownabove.Forexample,ifyouhaveidentiedthe end of the cable in Step 4 as Side A, arrange the wires for Side A. If you are constructing a custom cable from bulk wire, you need to make both a Side A and a Side B connection.Trim the wire ends to an even length, leaving approximately 9/16 in. (14 mm) from the ends to the jacket edge.Place the drain wire on the jacket. Wrap the supplied copper tape around cable as close to the edge of the jacket as possible.Using a pair of pliers, squeeze the copper tape to pre-form the cable jacket end for easier insertion into the plug. Use caution to avoid damaging the copper tape. •••••••••Position 1Position 8Position 1Position 89/16 in.(14 mm)Drain wire9/16 in.(14 mm)Drain wire
GMR 600/1200 Series Installation Instructions   9Installing the Network Connector1.  Keeping the wires in proper sequence, insert them into the modular plug until the ends bottom out inside the plug. Visually inspect the wires to verify proper order before continuing. If any wires are not in the correct position, remove the plug and rearrange the wires.2.  Using an AMP Modular Plug Hand Tool and Die Set (or compatible equivalent), crimp the plug onto the wires following the recommended procedure of the crimp-tool manufacturer.3.  After the plug is crimped, align the release tab on the plug with the corresponding notch in the cable-connection housing. Depress the tab and push the cable through the connection housing until the plug is securely seated in the plug cavity.Release tab4.  Screw the strain relief nut onto the housing and tighten it snugly with a 15 mm wrench. Be careful not to overtighten the nut.5.  Install the O-ring onto the housing. The cable is now ready to use.O-Ring
10   GMR 600/1200 Series Installation InstructionsUnit DimensionsModel LGMR 604/1204 51 19/32 in. (1310 mm)GMR 606/1206 75 45/64 in. (1923 mm)17 11/32 in.(440.8 mm)7 7/8 in.(200 mm)5 29/32 in.(150 mm)5 33/64 in.(140 mm)7 7/8 in.(200 mm)12 11/32 in.(313.5 mm)12 7/8 in.(326.8 mm)L
GMR 600/1200 Series Installation Instructions   11SpecicationsPedestal (Physical) 42 lb. (19 kg) 49 ft. 2 35/64 in. (15 m) long 49 ft. 2 35/64 in. (15 m) long 600 Series 6 kW 9410 ±30 MHz 10–40 Vdc (with the Voltage Converter Unit) 55 W 145 W max 0.125 – 0.5/75/3980  0.750 - 1/185/3975  1.5/235/3200  2.0/283/2750  3.0/370/1970  4.0/440/1736  6.0 – 12/535/1407  16 – 36/1032/800  48 – 72/1032/500 24 rpm and 48 rpm 100 kts Less than 4 dB  from 14 to 140ºF  (from -10 to +60ºC)  95% at 95 ºF (35 ºC)  100 kn  Waterproof to IEC 60529 IPX6 65.5 ft. (20 m) mini, 72 nm max 65.5 ft. (20 m) Anti-jamming algorithmSea clutter and rain clutter1200 Series 12 kW 9410 ±30 MHz 20–40 Vdc (with the Voltage Converter Unit) 65 W 155 W max 0.125 – 0.5/75/3980  0.750 - 1/185/3975  1.5/235/3200  2.0/283/2750  3.0/370/1970  4.0/440/1736  6.0 – 12/535/1407  16 – 36/1032/800  48 – 72/1032/500 24 rpm and 48 rpm 100 kts Less than 4 dB  from 14 to 140ºF (from -10 to +60ºC)  95% at 95 ºF (35 ºC)  100 kn  Waterproof to IEC 60529 IPX6  65.5 ft. (20 m) min, 72 nm max 65.5 ft. (20 m) Anti-jamming algorithmSea clutter and rain clutter4 ft Open-Array Antenna End-fed slotted waveguide 1.8 degrees   -23 dB within ±10 degrees of main  -30 dB outside ±10 degrees of main 24 degrees 29 dB Horizontal Better than -20 dB  12 lb. (5.4 kg)6 ft. Open-Array Antenna End-fed slotted waveguide1.1 degrees   -25 dB within ±10 degrees of main  -30 dB outside ±10 degrees of main 24 degrees 30 dB Horizontal Better than -20 dB  16 lb. (7.3 kg)Radar Display Features North up, Course up, Heading up 1 user adjustable (GPSMAP 4000/5000 series chartplotters) 2 user adjustable, capable of oating (GPSMAP 3000 series chartplotters) 1 degree65.5 ft. (20 m) or ±1.5% of range scale, whichever is greater Auto & manual gain adjust; manual or auto (AFC) receiver tuning;  manual adjust for rain clutter and for sea clutter. Overlay mode is supported. Also has split overlay with standard radar presentation Optimized radar performance in the harbor  Optimized radar performance offshore Simultaneous operation of two ranges displayed in split screen format  User selectable ranges of 1/8 nm to 3 nm on left side and 1/8 nm to 72 nm on right side (GPSMAP 3000 series chartplotters) user-specied transmission and standby time. (GPSMAP 4000/5000 series chartplotters) user-adjustable timed-transmit mode 2x, 4x (GPSMAP 3000 series chartplotters only) Short, Medium, Long (GPSMAP 3000 series chartplotters only) 2 guard zones—user adjustable Look ahead (GPSMAP 4000/5000 series chartplotters) Look ahead, Auto Shift and Manual (GPSMAP 3000 series chartplotters) Selectable to 24 or 48 rpm Tracks up to 10 MARPA targets for radar plotting and collision avoidance (Heading sensor is required)
For the latest free software updates (excluding map data) throughout the life of your  Garmin products, visit the Garmin Web site at www.garmin.com.© 2009 Garmin Ltd. or its subsidiariesGarmin International, Inc. 1200 East 151st Street, Olathe, Kansas 66062, USAGarmin (Europe) Ltd. Liberty House, Hounsdown Business Park, Southampton, Hampshire, SO40 9LR UKGarmin Corporation No. 68, Jangshu 2nd Road, Shijr, Taipei County, Taiwanwww.garmin.comMay 2009  Part Number 190-01067-02 Rev. A  Printed in TaiwanAll rights reserved. Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual onto a hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this manual must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.Information in this document is subject to change without notice. Garmin reserves the right to change or improve its products and to make changes in the content without obligation to notify any person or organization of such changes or improvements. Visit the Garmin Web site (www.garmin.com) for current updates and supplemental information concerning the use and operation of this and other Garmin products.Garmin®, the Garmin logo, and GPSMAP® are trademarks of Garmin Ltd. or its subsidiaries, registered in the USA and other countries. GMR™ and myGarmin™ are trademarks of Garmin Ltd. or its subsidiaries. These trademarks may not be used without the express permission of Garmin.Furuno® is a registered trademark of Furuno Electric Co., Ltd. Raymarine® is a registered trademark of Raymarine Limited.

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