Ge Appliances Ajax Integral And Separable Reciprocating Compressor Portfolio Gea31391 Brochure
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2015-08-07
: Ge-Appliances Ge-Ajax-Integral-And-Separable-Reciprocating-Compressor-Portfolio-Gea31391-Brochure-656462 ge-ajax-integral-and-separable-reciprocating-compressor-portfolio-gea31391-brochure-656462 ge-appliances pdf
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GE Oil & Gas North and South America 16250 Port Northwest Drive Houston, TX 77041 USA Tel 1.713.354.1900 Toll Free 1.866.754.3562 2101 SE 18th St. Oklahoma City, OK 73129 USA Tel 1.405.670.4121 1648 West Magnolia Road Salina, KS 67401 USA Tel 1.800.972.7612 8927 Andrews Highway Odessa, TX 79765 USA Tel 1.800.972.1172 423 South Gray Pampa, TX 79065 USA Tel 1.806.665.1647 3900 East Bloomfield Highway Farmington, NM 87401 USA Tel 1.505.325.4949 1950 North Loop Avenue Casper, WY 82601 USA Tel 1.307.265.7653 10446 River Road St. Rose, LA 70087 USA Tel 1.800.421.6075 Carretera Negra, KM. 97 Apartado No. 12 Anaco, Estado Anzoategui, Venezuela Tel 58.282.4246.615 Survey No. 255/1/8 Hinjewadi, Pune - 411057 Maharashtra, India Tel 91.20.6792.9100 Homero 1804, Desp. 403 Col. Chapultepec Morales Deleg. Miguel Hidalgo 11510 Mexico, D.F. Mexico City Tel 52.55.5395.1114 Building A-2, Himile Industrial Zone No. 5655 Kangcheng Road Gaomi, Shandong 261500 China Tel 86.536.221.4100 Europe, Africa, Caspian and Russia Via Cantú 8/10 20092 Cinisello Balsamo (MI) Milan, Italy Tel 39.02.6129.2010 51, Av CPT Alexandru Serbanescu Street Bucharest, Romania Tel 40.244.306.629 9 Trekhprudny Lance, Bldg 2 5th Floor 123001 Moscow, Russia Tel 7.495.225.1818 Asia Pacific and Middle East Dubai World Trade Center (14th Floor) PO Box 9213 Dubai, United Arab Emirates Tel 971.4.331.3160 Tower A, 17th Floor Chengjian Dasha #18 Beitaipingzhuang Haidian District, Beijing 100088 China Tel 86.10.8225.5700 No. 2 Gul Circle Jurong Industrial Est. Singapore 629560 Republic of Singapore Tel 65.6494.7976 RM413, Royal Palace Suite 85 Susong-dong, Chongno-ku Seoul 110-885 Republic of Korea Tel 82.2.32100442 6-12 French Avenue Brendale, Brisbane, Queensland. 4500 Australia Tel: 6173490.5300 Imagination at work GE Oil & Gas 16250 Port Northwest Houston TX 77041 +1 866 754 3562 www.geoilandgas.com GE Business Unit, LLC is a subsidiary of the General Electric Company. The GE brand, logo and Lumination are trademarks of the General Electric Company. © 2013 GE Business Unit, LLC. The USG brand & Logix are trademarks of USG Interiors, LLC. Information provided is subject to change without notice. All values are design or typical values when measured under laboratory conditions. GEA31391 08/2014 Reciprocating Engines and Gas Compressors Ajax Superior Cooper-Bessemer As one of the leading worldwide providers of reciprocating compression equipment for oil and gas production, transmission, processing and independent power industries, you can count on GE for quality and reliability. We understand your need for flexible solutions that provide a lower life cycle cost and punctual delivery. SERVICES AJAX GE is there – in all the key plays in which you are working – with the field-proven components, systems and services you have relied on for nearly 200 years. From drilling to processing to industrial markets, GE is there with a broad range of products and services to address your needs. SUPERIOR Technology Leadership COOPER-BESSEMER We fuel the future. We push the boundaries of technology to bring energy to the world. FPSO Lift Injection Exemplary Engineering Gathering GE employs experienced engineers who use the latest tools and techniques to work out solutions for complex problems and bring new ideas to market. Boosting Storage Application Engineering – Teams of engineers develop custom solutions for specific applications, finding just the right combination of equipment and technology to meet stringent demands, including fully packaged compressors. Transmission Fuel Gas Boosting Rapid Prototyping and Virtual Testing – Using sophisticated 3D modeling software, advanced simulation software and 3D printing techniques, our engineers can perform thermal, stress, combustion and emissions analysis on parts and assemblies before a single prototype is built. Unconventional Processing NGV In the constant pursuit of improvement, we explore new technologies, test new designs and experiment with new ideas. Since 1833, GE has manufactured top-quality products that have become known throughout the industries we serve. Today, our reciprocating compression products are known for their reliability and performance. 1877 AJAX Engine Company founded 1825 1850 1833 Charles and Elias Cooper foundry established in Mt. Vernon, Ohio 1875 1869 Cooper licensed to produce Corliss steam engine 1929 Cooper merges with Bessemer to form the Cooper-Bessemer Corporation 1892 SUPERIOR Engine and Compressor Company founded 1900 1900 Cooper enters production of natural gas internal combustion engines 1899 Bessemer Gas Engine Company founded in Grove City, Pennsylvania 1925 2006 Cooper Cameron Corporation becomes Cameron 1988 Enterprise Engine aftermarket services business acquired 1950 1975 1976 1963 AJAX acquired by Cooper Superior Engine Company acquired by Cooper Industries 2014 Reciprocating Compression acquired by GE Oil & Gas 2000 1987 Texcentric Valves acquired 2001 Nickels Industrial Manufacturing (now CSI) merges and Elliot Turbocharger Group (now TSI) becomes part of Cooper Energy Services division 1995 Cooper Cameron Corporation spun off from Cooper Industries Ajax Slow-speed, Integral Gas Engine-compressors For more than 50 years, Ajax integral engine-compressors have earned a reputation for being as reliable as any compressor product, through efficient and long-lasting service. Our product line – from 147 to 845 hp (110 to 630 kW), with a cylinder lineup capable of handling a wide range of pressures – offers up to six ratios of capability and a lower brake horsepower (BHP) per million flows for a wider range of applications. Ajax Advantages AJAX integral technology provides lower overall operating costs and maintenance expenses. Improvements over the years have added to the strength and simplicity of the original design. • Reliability – Proven two-stroke design ensures reliable operation Slow-speed Integral Gas Engine-compressors DPC-2200 / DPC-2800 147.8 to 845 bhp (110.2 to 630.1 kW) at 440 rpm 30,000 to 40,000-lb (133 to 178-kN) rod load • Gas gathering • Gas processing • Gas transmission • Helium processing • Gas storage • Propane processing • Gas reinjection • Coalbed methane • Availability – 98% or better availability providing increased revenue and production time when properly maintained and operated • Operating Efficiency – Integral net compression efficiency is greater due to low mechanical losses when compared to nonintegral technologies • Fuel Flexibility – Ability to operate using a wide variety of fuel gases, including sour gas up to 3.0 mol% • Ease of Installation and Mobility – Plug-and-play flexibility combined with the ability to relocate based on field life • Low Total Cost of Ownership – Lower overall operating costs due to fewer parts, slower speed and proven design Cutaway of Ajax 2804 LE compressor engine showing crosshead guides, main bearings and crankshaft, with four power pistons and three compression cylinders. Engine runs at 440 rpm and runs on natural gas. Slow-speed Separable Compressor C-302 Electric motor-driven separable, 200 to 455 rpm 30,000-lb (133-kN) gas rod load • Gas gathering • Gas processing • Gas transmission • Helium processing • Gas storage • Propane processing • Gas reinjection • Coalbed methane 40-hp Gas Engine E-565 Gas Engine 40 bhp (29.8 kW) at 525 rpm • Pump jacks • Gas gathering 5 6 Superior High-speed Separable Reciprocating Compressors and Engines GE’s Superior product line is a leading provider of reciprocating compression equipment, parts and services for oil and gas production, gas transmission, gas processing and independent power industries. Built to work long and hard in any gas application, the Superior product line includes a full line of aircooled and water-cooled, lubricated and non-lubricated, lined and unlined cylinders. Experience – With more than 130 years of compression experience, you can count on the quality and reliability of Superior products. You also can count on GE to understand your need for solutions that provide a lower life cycle cost. With installations in more than 70 countries, representing a diverse set of customers and applications, the Superior brand is recognized as a proven performer for reciprocating compression. Flexibility – Superior engines and compressors are designed to provide the flexibility needed to fit your application. This flexibility is offered through an extensive line of cylinders and a variety of frames designed to cross a broad range of horsepower and speed. Our frames extend to 9000 hp with our WG model and 1800 rpm with our high-speed CFA. CFA As field conditions change over time, your Superior compressor frame can be reconfigured with our flexible line of cylinders to easily realign your equipment to production needs. This ability to utilize existing modular equipment for the life of your field, over purchasing new equipment, reduces overall downtime and increases total equipment availability. Support – Before, during and after the sale, we listen and deliver. To provide you with the best possible service, GE Oil & Gas offers a dedicated team of parts support and field service personnel. We provide comprehensive inventory availability because we understand your cost of downtime. 290 to 580 hp (216 to 432 kW) at 1800 rpm 13,000-lb (58-kN) gas rod load • CNG • Gathering • Boosting • Processing RAM 950 to 1900 hp (708 to 1417 kW) at 1400 rpm 40,000-lb (179-kN) gas rod load • Fuel gas boosting • Gathering • Boosting MH/WH SUPERIOR PACKAGES selection for your specific application, from lined to non-lined, air- or watertandems. Ductile Iron Forged Steel • Transmission • Storage • Injection • CO2 Any Superior Compressor • Complete packages* • Application flexibility • Optimized engineering • Gas or motor driver cooled, high-pressure or integral • Storage • Injection • CO2 • FPSO 12 or 16 cylinders 2000 to 2650 hp (1490 to 1975 kW) at 900 rpm • Fuel gas boosting • Gathering • Boosting • Processing GE offers a versatile Superior cylinder • Transmission • Storage • CO2 • FPSO 2500 to 9000 hp (1065 to 6714 kW) at up to 1200 rpm 75,000-lb (336-kN) gas rod load • Gathering • Boosting • Processing • Transmission 825 ENGINE • Processing • FPSO 1700 to 5400 hp (1268 to 4027 kW) at up to 1200 rpm Up to 65,000-lb (291-kN) gas rod load • Fuel gas boosting • Gathering • Boosting • Processing WG • Offshore platforms • Air • FPSO • Skid mounted • Control panels • Instrumentation • Other ancillary equipment Pipeline *Fulfillment linked to high speed reciprocating compression for consumption in the United States is through authorized independent packagers. 7 8 GE Services – Partnering to maintain your reciprocating compression and power equipment Whether you need replacement parts, machine shop repairs, or even field service of remanufactured engines and compressors, experienced GE Oil & Gas service personnel provide you convenient and attentive support anywhere in the world. Our dedicated team will work with you to determine the most appropriate solution to keep your equipment operating efficiently, reliably and, above all, profitably – giving you a competitive edge. Machine Shop and Field Services Parts and Exchange • General services, including grout, equipment relocation/ reapplication, predictive emissions monitoring and contract maintenance Locate replacement parts for both GE and non-GE engines, compressors and power generation equipment. All replacement parts are manufactured to OEM or customer specifications to ensure reliability, lower maintenance and longterm savings. Availability of New Parts Strategically-placed inventory is available to address your needs quickly. Economical Alternative to New Parts With our parts exchange program, operators can trade used parts for used or factory-reconditioned components and assemblies. Our team of experienced technicians and service representatives provide a quick response to your service needs. Machine shop and field services include: • Installation, commissioning and operator training • Overhauls, including teardown, inspection and rebuild • Machining in the field to provide a cost-effective alternative to equipment removal • Repair and unit exchange to maintain your operation during equipment overhaul and to reduce downtime • Engineering and new product development teams dedicated to developing innovations for GE and non-GE products GE also maintains a global network of reciprocating compression machine shops, providing: Reconditioning – Any make of reciprocating engine, compressor or turbocharger can be reconditioned or remanufactured, offering an attractive and economical solution based on your particular situation. Retrofits – Retrofit services enhance engine performance and can reduce emission to a specified level. Upgrades – Engine efficiency upgrades improve fuel efficiency, engine performance and reliability. Upgrades include Jet Cell™ conversions, air/fuel ratio improvements, blower/turbocharger and ignition system upgrades and electronic control panels. Engineering and New Product Development – GE’s Services team maintains a dedicated engineering, technical support and new product development team that brings legacy equipment up to modern standards using today’s best technology. We strive to improve engine and compressor performance, enhance reliability and develop improved hardware and combustion technologies for reduced emissions. Our 24/7 central distribution and call center is located in Houston, Texas, highlighting our commitment to providing a onesource solution for our customers. The call center offers customer service, application engineering and technical support for customers. For immediate assistance, call us at 1.866.754.3562. 9 10 Specialized Services Compression Specialties Large-bore engine and compressor parts, repairs and service GE is one of the leading US manufacturers of parts for large, industrial engines and compression equipment including reputable brands such as Caterpillar®, Waukesha*, Clark®, Worthington®, Ingersoll Rand® and others. Turbine Specialties (TSI) Complete turbocharger manufacturing and repair For more than 40 years, our team in Salina, Kansas, has been cultivating expertise in everything to do with turbochargers and has an enviable reputation for quality work. Today, they offer the best in parts, repair, new and remanufactured turbochargers, retrofit packages, testing, upgrade/re-aero services, training and unit exchange. Texcentric New and reconditioned compressor valves GE produces TEXCENTRIC valves, assemblies and parts for virtually any type of air, gas or process/petrochemical compressor – including replacement parts, plus in-house engineering and manufacturing of poppet valves, plate valves and plug-type unloaders. ENGINE UPGRADES Technologies to improve emissions, efficiency and performance Using the best of technology, engineering services and project management, GE Oil & Gas offers comprehensive upgrades for large-bore engines, including Cooper-Bessemer and non-OEM equipment like Clark®, Worthington®, and Ingersoll Rand®. Engine upgrades reduce engine emissions, increase horsepower and improve efficiencies and reliability. The Learning Center Educating customers, operators and maintenance personnel The Learning Center is GE’s dedicated reciprocating engine and compression training resource for your employees. Staff well-trained in equipment operation and maintenance is one of your best tools for improving performance, reducing downtime and overall operating costs and maintaining a safe operation. For more information, contact us at tlc@ge.com or 1.713.354.1296. 11
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