Ge Appliances 1150 Hp Ac Drilling Motor 5Geb22 Users Manual Print Preview C
1150 HP AC Drilling Motor 5GEB22 7c5bb56f-ddb9-4fb0-9caf-75f60d4f56a5
5geb22 7c5bb56f-ddb9-4fb0-9caf-75f60d4f56a5 GE Cordless Drill 5GEB22 User Guide |
2015-01-23
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Page Count: 70
- toc
- 1150 HP AC Drilling Motor, Model 5GEB22
- 1.GENERAL INFORMATION
- 1.1.INTRODUCTION
- 1.2.SAFETY INFORMATION
- 1.3.ATEX CERTIFICATION
- 1.4.INSTALLATION AND OPERATIONAL INSTRUCTIONS
- 1.4.1.Drilling Motor Model 5GEB22 Operational Requirements
- 1.4.2.5GEB22 Motor Equipped with Closed Loop Cooling System
- 1.4.3.Drive Systems Used with the 5GEB22
- 1.4.4.Grounding Instructions
- 1.4.5.Grounding Procedures
- 1.4.6.Motor Coupling and Alignment
- 1.4.6.1.Coupled Drives
- 1.4.6.2.V-Belt Drives
- 1.4.6.3.Grouting
- 1.4.6.4.Flexible Coupling Alignment Procedure
- 1.5.MODEL DIFFERENCES
- 2.CONTROLS AND INDICATORS
- 3.FUNCTIONAL DESCRIPTION
- 4.SCHEDULED MAINTENANCE
- 4.1.MONTHLY SCHEDULED MAINTENANCE PROCEDURE
- 4.1.1.Covers, Seals, and Latches
- 4.1.2.Power Cable Inspection
- 4.1.3.Megohmmeter Test
- 4.1.4.Motor Mounting Hardware
- 4.2.CLEANING THE MOTOR
- 5.REMOVAL AND REPLACEMENT PROCEDURES
- 5.1.MOTOR PREPARATION FOR SHIPMENT
- 5.1.1.Rotor Locking for Shipment
- 5.1.2.Motor Packaging for Shipment
- 5.1.3.Motor Storage
- 5.2.DISASSEMBLY PROCEDURES
- 5.2.1.Hub Removal
- 5.2.2.Rotor Removal
- 5.2.3.Connection End (CE) Bearing Assembly Removal
- 5.2.3.1.Connection End Bearing Assembly Removal Procedure for 5G
- 5.2.3.2.Connection End Bearing Assembly Removal Procedure for 5G
- 5.2.4.Drive End Bearing Assembly Removal
- 5.2.5.Connection End Frame Head Removal
- 5.3.INSPECTION AND REPAIR PROCEDURES
- 5.3.1.Rotor Shaft Inspection
- 5.3.2.Stator Coils and Bus Rings Connection Inspection
- 5.3.2.1.Repairing Stator Coils to Bus Ring Connection, Cleaning
- 5.3.2.2.Repairing Stator Coils to Bus Ring Connection, Brazing a
- 5.3.3.Stator / Rotor Reconditioning
- 5.4.STEAM CLEANING
- 5.4.1.Steam Cleaning Introduction
- 5.5.STATIC ELECTRICAL TESTING
- 5.5.1.Static Electrical Testing Introduction
- 5.5.1.1.Megohmmeter Test
- 5.5.1.2.High–Potential (Hi–Pot) Test
- 5.6.ROTOR SUBASSEMBLY PROCEDURES
- 5.6.1.Rotor Balancing
- 5.6.2.Connection–End (CE) Frame Head Installation
- 5.6.3.Connection−End (CE) Bearing Assembly
- 5.6.4.Drive End (DE) Bearing Assembly
- 5.7.ROTOR INSTALLATION INTO THE STATOR FRAME
- 5.8.MOTOR BEARING CHECKS AFTER ASSEMBLY
- 5.8.1.Connection End (CE) Bearing Runout Check
- 5.8.2.Drive End (DE) Bearing Runout Check
- 5.8.3.Drive End (DE) Bearing Radial Clearance Check
- 5.8.4.Rotor Shaft End–Play Check
- 5.9.FINAL ASSEMBLY OF ROTOR DRIVE END (DE) COMPONENTS
- 5.10.FINAL ASSEMBLY OF ROTOR CONNECTION END (CE) COMPONENTS
- 5.11.ELECTRICAL RUNNING TESTS
- 5.12.HUB INSTALLATION
- 5.12.1.Hub Fitting
- 5.12.2.Hub Mounting
- 6.SUMMARY DATA
- 6.1.DRILL MOTOR DATA
- 6.1.1.Drill Motor Application Data
- 6.1.2.Drill Motor General Data
- 6.1.3.Drill Motor Lubricant D6A2C10 Data
- 6.2.DRILL MOTOR COMPONENT IDENTIFICATION
- 6.3.INSPECTION DATA
- 6.3.1.Rotor Shaft Inspection Data
- 6.4.SPECIAL TOOLS AND MATERIALS
- 6.4.1.Standard Removal Tool Assemblies
- 6.4.2.Individual Components of Tool Assemblies
- 6.4.3.Other Special Tools and Materials
- 6.4.3.1.DE Hub Removal Tool Assembly
- 6.4.3.2.Bearing Nut Spanner Wrench
- 6.4.3.3.CE Dummy Bearing Cap
- 6.4.3.4.DE Bearing Guide
- 6.4.3.5.DE Dummy Bearing Cap
- 6.4.3.6.Hub Installation Advance Gage
- 1150 HP AC Drilling Motor, Model 5GEB22
- tables
- Table 2. 5GEB22 CLOSED LOOP COOLING OPTIONS
- Table 3. 5GEB22 DUTY CYCLES
- Table 4. DRIVE SYSTEM LIST.
- Table 5. 5GEB22 MODEL DIFFERENCE INFORMATION
- Table 6. CLEANING AGENT pH DATA.
- Table 7. HUB Rise TEMPERATURE IN DEGREES ABOVE SHAFT TEMPERATURE
- Table 8. 5GEB22 APPLICATION DATA
- Table 9. 5GEB22 GENERAL DATA
- Table 10. 5GEB22 LUBRICANT DATA
- Table 11. TOOL ASSEMBLIES
- Table 12. TOOL ASSEMBLIES INDIVIDUAL COMPONENT LISTING.
- Table 13. HUB REMOVAL TOOL 41B535703G1.
GE
Transportation
1150 HP AC Drilling Motor,
Model 5GEB22
Document No. GEK-91696, Rev. D
GE Proprietary and Confidential Information
GE Proprietary and Confidential Information
E-
50984
DRILLING MOTOR MODEL NO. – 5GEB22
.ON LAIRES
COOLING–3000 SCFM AIR SUPPLIED
BY BLOWER UNIT
RATINGS S9 CONTINUOUS
AMBIENT AIR MAX 45 C 45 C / 55 C
PHASE 3
AC VOLTS (L-L) 587
AMPS AC 1380 1120 / 1048
RATER RPM 800
MAX. FREQUENCY HERTZ 153
SHAFT HP 1400 1150 / 1075
MAX OPERATING RPM 3000
CONSTANT HP 800–1800 RPM (600 VOLT L–LINE SUPPLY)
WITH 600 VOLTS MAINTAINED ABOVE 820 RPM
CONSTANT HP 800–2400 RPM (690 VOLT L–LINE SUPPLY)
WITH 690 VOLTS MAINTAINED ABOVE 940 RPM
INSULATING CLASS H
N WYEOITCENNOC
INGRESS PROTECTION IP44 / 6424 LBS (2914 Kg)
IP56 / 7124 LBS (3238 Kg)
CLOSED COOLING SYSTEM, IP56, TO MAINTAIN MAX.
INTERNAL AIR TEMPERATURE OF 45 C
GE Proprietary and Confidential Information
E-50985
CERTIFIED Ex e II T3 (TAMB –40 C to +55 C)
IEC 60034–1
SIRA 09ATEX3077X
Year of Construction
1180
II 2 G c T3
Motor Model Number: 5GEB22
Maximum Current: 1800 AMPS (RMS)
Ratio Max./Nom. (IA / IN) Current: 1.36
Safe Stall Time: 37 Seconds
Temperature Protection Devices Must Be
Set At 190 C (maximum)
DO NOT OPEN WHEN ENERGIZED
GE Proprietary and Confidential Information
E-50871
SIEMENS DRIVE IDENTIFICATION 6SE7041 - * * * *
RATED CURRENT INDICATOR:
0 = 1000A (M CHASSIS)
2 = 1200A (L OR M CHASSIS)
5 = 1500A (M CHASSIS)
DC LINK VOLTAGE INDICATOR:
V = 930V (690V LINE-LINE)
U = 780V (600V LINE-LINE)
CHASSIS INDICATOR:
M
L
DIGIT 2 OR 6
GE Proprietary and Confidential Information
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± ±
± ±
GE Proprietary and Confidential Information
GE Proprietary and Confidential Information
GE Proprietary and Confidential Information
E-50831
LARGEST BEARING CAP
BOLT SPACE TO BE AT
6 O’CLOCK POSITION
WHEN FRAME HEAD (27)
IS ASSEMBLED TO FRAME (21)
GE Proprietary and Confidential Information
E-50557
REF. DESCRIPTION
1 D.E. SHAFT COLLAR
2 FLINGER
3 ROLLER BEARING
4 SLEEVE
5 ROTOR SHAFT
6 PIPE PLUG
7 BEARING CAP (OUTER)
8 BOLT AND HARD WASHER
9 GASKET
10 BOLT AND HARD WASHER
11 D.E. FRAME HEAD
12 BEARING CAP (INNER)
13 STATOR AIR BAFFLE
14 FELT (AIR DAM)
15 TIE RING
16 STATOR COIL
17 ROTOR END RING
18 BALANCE WEIGHT
19 ROTOR BAR
20 ROTOR CAGE STOP RING
21 STATOR FRAME
REF. DESCRIPTION
22 STATOR CORE
23 ROTOR CORE
24 BUS RING SUPPORT
25 TAP BLOCK
26 BUS RINGS
27 C. E. FRAME HEAD
28 BOLT AND HARD WASHER
29 BUS RING CLAMPS
30 BOLT AND INSULATING SLEEVE
31 BOLT AND HARD WASHER
32 C. E. BEARING CAP
33 BEARING RETAINING NUT
34 ROLLER BEARING
35 C. E. BEARING HOUSING
36 COLLAR (ROTOR LOCKING)
37 SHAFT NUT
38 SHAFT WASHER
39 GASKET
40 SET SCREW
41 BEARING CLAMP
42 BOLT AND HARD WASHER
23
25
19 17 2624
18 37
38
13 14 15 16 17 18 19 20
21 22
1
23
4
5
7
6
8
9
11
12
10
28
27
32
31
33
30
34
6
40
35
36
29
39
542
41
VIEW OF PRODUCTION
AFTER SEPTEMBER 2001
NOTE: ALL PARTS SAME EXCEPT THOSE SHOWN
GE Proprietary and Confidential Information
GE Proprietary and Confidential Information
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°
°
°
°
°
°
°°°
°
°
°
°
°
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°
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°
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°
°°
°
GE Proprietary and Confidential Information
E-50541
1
ITEM PART NUMBER DESCRIPTION QNTY
1 8843947P20 MANUAL HYDRAULIC PUMP 1
2 8864170P1 HYDRAULIC FITTING ADAPTER 1
3 41B535119G1 BACKING PLATE 1
4 41A230939P14 FELT 1
5 N22P39040 BOLT, 1-8X2.5 1
2
34
5ROTOR
SHAFT
HUB
41B535703G1 HUB REMOVAL TOOL ASSEMBLY
GE Proprietary and Confidential Information
E-50832
1.0625 (26.9875) DIA THRU .40 (10.16)
1.75 (44.45)1.60 (40.64)
3.85 (97.79) DIA
3.85 (97.79) DIA
1.00
(25.4)
.4375 (11.1125) DRILL
THRU 2 HOLES
CEMENT FELT RING HERE
WITH 497A806P12
MAKE FROM B4C1B
250 FINSH ALL SURFACES
MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES)
GE Proprietary and Confidential Information
E-50542
0.5625
(14.287)
0.50
(12.7)
0.875
(22.225)
3.125
(79.375)
30°
0.285 +/- 0.002 DIA
(7.239 +/- 0.0508)
0.25 RAD
(6.35)
0.180 +/- 0.005 DIA
(4.572 +/- 0.127)
0.5625-18 UNF-2B
BOTTOM TAP
0.750
(19.05)
0.900 +/- 0.005 DIA
(22.86 +/- 0.127)
MAKE FROM B5F4M STEEL
ALTERNATE MATERIAL B4C1A
125 FINISH ALL SURFACES
MEASUREMENTS IN INCHES (MILLIMETERS IN PARENTHESES)
0.375-24
UNF-2A
0.125 DRILL
(31.75)
0.375 DIA
(9.525)
0.2187 DIA
(5.555)
30°
0.625
(15.875)
0.4375
(11.1125)
0.0625 CHAM
(1.5875)
GE Proprietary and Confidential Information
E-50833
9945228 SPANNER WRENCH
PART DESCRIPTION
1 HANDLE (4140)
2 PLATE (4140)
3PIN (T.S)
4 SOCKET HEAD SCREW (.5-13X1.25)
MEASUREMENTS IN INCHES (MILLIMETERS IN PARENTHESES)
PART 3 PIN
ROCKWELL ‘C’ 45-50
PIN ENLARGED FOR DETAIL
.625 (15.875)
1.4375 (36.5125) .1094
(2.7788)
2.25 (57.15)
PART 2 PLATE
NITRIDE HARDEN
RC 52-54
2.3125 (58.7375) DIA
THRU, PARTS 1 & 2
.5-13 TAP THRU
2 OPPOSITE HOLES
PART 4
BOLT
DRILL FOR .625 (15.875) REAMER, PART 1 & 2,
2 OPPOSITE HOLES, REAM ASSEMBLED
DRILL .5625 (14.287)
C’BORE .8125 (20.638) .5625 DEEP
2 OPPOSITE HOLES
.75 (19.05) DIA
20.75 (527.05)
17.0 (431.8)
1.105 + .005
(28.067 + .127)
1.105 + .005
(28.067 + .127)
+ 1.5 (38.1) RAD
PART 1 HANDLE
NITRIDE HARDEN
RC 52-54
1 (25.4)
RAD
45
0
0
3
3
0
1.105 + .005
(28.067 + .127)
4.000 + .007 DIA
(101.600 + .1778)
BOLT CIRCLE
PART 3 PIN
5.5 (139.7) DIA
.8125 (20.6375) C’BORE,
.125 (3.175) DEEP, C’SINK
.031 (794), 2 OPP. HOLES
.0312 (.7925) RAD
.46875 (11.90.63) DIA
.6255 +.000/-.001 DIA
(15.8877 +.0000/-.0254)
.03125 RAD
(.79375)
.6255 +.000/-.001 DIA
(15.887 +.0000/-.0254)
.0625 RAD
(1.5875)
.75 (19.05)
BLANCHARD GRIND
1.0 (25.4)
BLANCHARD
GRIND
1.105 + .005
(28.067 + .127)
3.125 (79.375) DIA
BOLT CIRCLE
.53125 (13.4938) DRILL THRU, .8125 (20.6375), 2 OPPOSITE
HOLES, C’BORE HANDLE .8125 (20.6375), .1875 (4.7625) DEEP
GE Proprietary and Confidential Information
E-50834
.5625 (14.287) DRILL THRU
4 HOLES ON 9.5 (241.3) BC
250 FINISH ALL SURFACES
MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES)
27
.50 (12.70)
1.125 (28.575)
.180 +.000/-.010
(4.572 +.000/-.254)
0
10.5 (266.7) DIA
8.465 +.004/-.000 DIA
(215.011 +.1016/-.0000)
7.890 +.001/-.000 DIA
(200.4060 +.0254/-.0000)
GE Proprietary and Confidential Information
E-50835
250 FINISH ALL SURFACES
BREAK ALL SHARP CORNERS WITH .062 (1.575) RAD
CARBURIZE, HARDEN, AND GRIND (G) SURFACES AS SHOWN
MEASUREMENT IN INCHES (MILLIMETERS IN PARENTHESES)
.5 RAD
(12.70)
2.75
(69.85)
.25
(6.35)
6
.375
(9.525)
.75
(19.05)
1.0 FLAT
(25.4)
7.474 +.000/-.001 DIA
(189.8400 +.0000/-.0254)
6.00 DIA
(152.400)
5.758 +.001/-.000 DIA
(146.2530 +.0254/-.0000)
5.781 DIA
(146.837)
6.25 DIA
(158.750)
0
GE Proprietary and Confidential Information
E-50836
WELD
.0625 (1.5875) RELIEF
.6875 (17.4625) DRILL THRU
4 HOLES ON 13.5 (342.9) BC
250 FINISH ALL SURFACES
MEASUREMENT IN INCHES (MILLIMETER IN PARENTHESES)
3.0
(76.20)
.625-11 NUT
12.5625 (319.0880) DIA
11.50 (292.10) DIA
14.75 (374.65) DIA
3.0 (76.20)
.031 (.7874) CHAMFER
.140 (3.556)
1.125 (28.575)
GE Proprietary and Confidential Information
E-50961
GE Proprietary and Confidential Information
GE Proprietary and Confidential Information
