Ge Appliances Valve Regulators Mooney Flowmax Brochure

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2015-08-07

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GE Oil & Gas

Mooney* FlowMax*
pressure reducing regulator
for natural gas pipelines

2

The Mooney FlowMax regulator is a pressure
reducing regulator that offers bubble tight shutoff at all pressure differentials and full capacity
at very low differential pressures. This innovative
GE Oil & Gas design compliments the Mooney
Flowgrid* regulator. The FlowMax regulator
maximizes capacity, speed of response, and
accuracy while incorporating many of the same
original maintenance and performance features
for which the Flowgrid regulator is renowned.

Product Features

Designed for a range of applications

■■

Top-entry design for ease of maintenance

■■

District regulator

■■

One actuator for all pressure control ranges

■■

Monitor, first stage, or second stage regulator

■■

Industrial service regulator

■■

Boiler/burner fuel gas regulator

■■

Oversized balanced diaphragm provides
shut off force

■■

Full portal designs for ultra high capacity

■■

Guiding piston

■■

■■

Positive bubble tight shut-off at all
pressure differentials
Control range - 5 i.w.c. to 247 psig
		
(12 mbar to 17 bar)

■■

Full open differential - as low as 3 psig (0.21 bar)

■■

Quick acting two-path pilot control system

■■

Low-volume casing (actuator)

■■

Lightweight and compact design

■■

Reversible plug seal

3

Designed for bubble tight shut-off at all
pressures and full capacity at very low
differential pressures.
Pressure Reducing Valve
When the downstream pressure is greater than
the set point of the pilot, the pilot is closed, resulting in equal pressure above and below the main
diaphragm. With a balancing diaphragm area
slightly larger than the seat area, the resulting
closing force, along with the force of the main
spring, forces the plug against the seat.
With an increase in demand, the outlet pressure
will begin to drop and decrease the pressure
above the main diaphragm. The drop of the outlet
pressure below the pilot set point will cause the
pilot to open. As the pilot opens, pressure increases underneath the main diaphragm faster than
pressure can bleed through the internal restrictor.
The imbalance in pressure on the main diaphragm
overcomes the spring force and the additional
closing force from the balancing diaphragm,
causing the plug to rise off the seat and satisfy
the flow demand.
Once the flow demand is satisfied and the downstream pressure begins to increase, the pressure

BPV Pilot Sense

Pilot Supply

PRV Pilot Sense

Plug
for BPV

above the main diaphragm and in the pilot sense
cavity rises.
This causes the pilot to close. The pressure below
the main diaphragm bleeds through the internal restrictor until pressure equalizes above and
below the main diaphragm. The forces of the main
spring and the over-sized balancing diaphragm
then close the plug on the seat.

Back Pressure Valve
In a back pressure relief application (BPV) the valve
functions to maintain upstream pressure at the
pilot set point. The sense line for the control pilot is
located upstream of the regulator. The extra sense
port on the actuator is plugged for BPV pilot
configuration. The action of the pilot is the reverse
of a pressure reducing pilot, such that the pilot
opens when the upstream pressure increases
above its set point. The pilot will close when the
upstream pressure is less than its set point.

Balancing Diaphragm
Regulator Sense Line

Pilot Loading

Internal Restrictor

Inlet Pressure

4

Loading Pressure

Outlet Pressure

Spring Color

Series 20
Pilot

Outlet Presure
Range

Red

20

3-12 psig
(0.21 bar - 0.83 bar)

Cadmium

20

10-40 psig
(0.69 bar - 3 bar)

1-3 psig
(0.02 bar - 0.21 bar)

Blue

20

25-90 psig
(2 bar - 6 bar)

20L

2-5 psig
(0.14 bar - 0.34 bar)

Purple

20

60-200 psig
(4 bar - 14 bar)

20L

4-8 psig
(0.28 bar - 0.55 bar)

Black

20

100-260 psig
(7 bar - 18 bar)

Series 20*
Pilot

Outlet Presure
Range

White

20L

5-15 i. w. c.
(12 mbar - 37 mbar)

Brown

20L

10-40 i. w. c.
(25 mbar - 100 mbar)

Yellow

20L

Orange
Gray

Spring Color

Specifications
Body Size
End Connection

Minimum Differential
(fully open)
Maximum Inlet Pressure
Maximum Outlet Pressure
Maximum Casing Pressure
Outlet Pressures
Series 20 Pilot
Series 20L Pilot
Maximum Differential
Pressure
Temperature
Emergency Temperature

100% Capacity
Cg
C1
Cv
50% Capacity
Cg
C1
Cv
Face to Face Dimensions
NPT
CL 150 RF & CL 150 FF
Weight
NPT
CL 150 RF & CL 150 FF

2” (DN 50)
NPT
ANSI CL 150 RF
CL 150 FF***
3 psig (0.21 bar)

3” (DN 80)

4” (DN 100)

6” (DN 150)

ANSI CL 150 RF
CL 150 FF***
4 psig (0.28 bar)

ANSI CL 150 RF
CL 150 FF***
4 psig (0.28 bar)

ANSI CL 150 RF
CL 150 FF***
4 psig (0.28 bar)

250 psig (17 bar)
250 psig (17 bar)
250 psig (17 bar)

250 psig (17 bar)
250 psig (17 bar)
250 psig (17 bar)

250 psig (17 bar)
250 psig (17 bar)
250 psig (17 bar)

250 psig (17 bar)
250 psig (17 bar)
250 psig (17 bar)

3-246 psig
(0.21-17 bar)
5 i.w.c.-8 psig
(12.5 mbar-0.55 bar)
250 psid (17 bar)

3-246 psig
(0.21-17 bar)
5 i.w.c.-8 psig
(12.5 mbar-0.55 bar)
250 psid (17 bar)

3-246 psig
(0.21-17 bar)
5 i.w.c.-8 psig
(12.5 mbar-0.55 bar)
250 psid (17 bar)

3-246 psig
(0.21-17 bar)
5 i.w.c.-8 psig
(12.5 mbar-0.55 bar)
250 psid (17 bar)

-20°F to 150°F
(-29°C to 66°C)
-40°F to 175°F
(-40°C to 79°C)

-20°F to 150°F
(-29°C to 66°C)
-40°F to 175°F
(-40°C to 79°C)

-20°F to 150°F
(-29°C to 66°C)
-40°F to 175°F
(-40°C to 79°C)

-20°F to 150°F
(-29°C to 66°C)
-40°F to 175°F
(-40°C to 79°C)

2,250
35
64

4,200
37
114

7,500
35
212

14,500
37
393

1,200
31**
39**

2,100
32**
66**

3,800
31**
123**

7,200
31
231

10.50 (267 mm)
10.00 (254 mm)

N/A
11.75 (298 mm)

N/A
13.88 (353 mm)

N/A
17.75 (451 mm)

31 lbs (14 kg)
36 lbs (16 kg)

N/A
59 lbs (27 kg)

N/A
103 lbs (47 kg)

N/A
190 lbs (86 kg)

** Estimated
*** CL150 FF mates with 125 FF cast iron pipe.

5

Flow Capacity Charts
(MSCFH)
Inlet
Outlet
Pressure Pressure
psig (bar) psig (bar)
3 (0.21)

2”
(50 DN)

3”
(80 DN)

4”
(100 DN)

6”
(150 DN)

0.25 (0.02)
1 (0.07)

32
28

57
50

107
93

197
171

5 (0.34)

0.25 (0.02)
1 (0.07)
3 (0.21)

43
40
30

76
71
53

142
133
99

263
245
181

10 (0.69)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)

63
62
57
50

114
111
101
89

210
205
189
166

393
382
350
307

15 (1.0)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)

80
79
76
72
56

146
144
138
130
99

268
265
254
240
185

505
498
475
448
342

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)

97
96
94
91
80
61

177
175
170
164
143
108

323
320
312
303
266
203

610
604
587
567
495
373

30 (2.1)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)

130
130
126
124
118
108
94

243
243
230
226
214
195
167

433
433
420
414
393
361
312

837
837
795
782
738
673
578

40 (2.8)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)

159
159
159
156
151
145
136
106

297
297
297
285
276
263
246
189

530
530
530
518
505
484
454
353

1025
1025
1025
984
952
908
848
651

50 (3.4)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)

188
188
188
188
183
179
172
153
117

351
351
351
351
335
325
312
274
208

627
627
627
627
610
595
575
509
389

1212
1212
1212
1212
1156
1123
1078
946
717

25 (1.7)

Inlet
Pressure
psig (bar)

Outlet
Pressure
psig (bar)

60 (4.1)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)

217
217
217
217
217
210
206
191
168
127

405
405
405
405
405
385
375
346
300
225

724
724
724
724
724
701
686
638
558
422

1399
399
1399
1399
1399
1328
1293
1193
1036
778

70 (4.8)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)

246
246
246
246
246
246
238
227
209
181
136

459
459
459
459
459
459
434
411
376
324
242

820
820
820
820
820
820
792
756
696
604
453

1586
1586
1586
1586
1586
1586
1499
1419
1298
1119
834

80 (5.5)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)

275
275
275
275
275
275
269
260
246
225
194
145

514
514
514
514
514
514
492
473
445
405
347
257

917
917
917
917
917
917
896
867
820
751
647
482

1773
1773
1773
1773
1773
1773
1700
1633
1536
1397
1197
887

100 (6.9)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)

333
333
333
333
333
333
333
324
314
301
282
255

622
622
622
622
622
622
622
592
572
544
507
457

1111
1111
1111
1111
1111
1111
1111
1079
1048
1002
938
850

2148
2148
2148
2148
2148
2148
2148
2044
1974
1878
1749
1576

NOTE: High differentials may result in high outlet piping velocities. Swaging up outlet piping is required.

6

2”
(50 DN)

3”
(80 DN)

4”
6”
(100 DN) (150 DN)

Flow Capacity Charts
(MSCFH)
Inlet
Pressure
psig (bar)

Outlet
Pressure
psig (bar)

2”
(50 DN)

3”
(80 DN)

125 (8.6)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)

406
406
406
406
406
406
406
406
394
385
372
356
268

758
758
758
758
758
758
758
758
721
701
675
642
477

1353
1353
1353
1353
1353
1353
1353
1353
1314
1283
1242
1186
893

2616
2616
2616
2616
2616
2616
2616
2616
2488
2419
2330
2217
1648

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)
125 (8.6)

478
478
478
478
478
478
478
478
478
464
455
444
386
295

893
893
893
893
893
893
893
893
893
849
930
805
693
525

1595
1595
1595
1595
1595
1595
1595
1595
1595
1548
1518
1479
1287
983

—
—
3084
3084
3084
3084
3084
3084
3084
2932
2864
2780
2392
1812

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)
125 (8.6)
150 (10.3)

551
551
551
551
551
551
551
551
551
551
535
526
484
423
320

1029
1029
1029
1029
1029
1029
1029
1029
1029
1029
978
958
873
757
568

1837
1837
1837
1837
1837
1837
1837
1837
1837
1837
1783
1752
1613
1410
1065

—
—
—
—
—
3552
3552
3552
3552
3552
3376
3309
3014
2615
1961

150 (10.3)

175 (12)

4”
6”
(100 DN) (150 DN)

Inlet
Pressure
psig (bar)

Outlet
Pressure
psig (bar)

2”
(50 DN)

3”
(80 DN)

4”
6”
(100 DN) (150 DN)

200 (14)

0.25 (0.02)
1 (0.07)
3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)
125 (8.6)
150 (10.3)
175 (12)

624
624
624
624
624
624
624
624
624
624
624
605
573
527
457
343

—
1164
1164
1164
1164
1164
1164
1164
1164
1164
1164
1106
1038
949
817
609

—
—
2079
2079
2079
2079
2079
2079
2079
2079
2079
2017
1908
1757
1523
1142

—
—
—
—
4020
4020
4020
4020
4020
4020
4020
3820
3582
3276
2821
2010

225 (16)

3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)
125 (8.6)
150 (10.3)
175 (12)
200 (14)

696
696
696
696
696
696
696
696
696
696
656
621
568
489
364

1300
1300
1300
1300
1300
1300
1300
1300
1300
1300
1194
1122
1019
873
646

—
—
—
2321
2321
2321
2321
2321
2321
2321
2188
2069
1892
1629
1214

—
—
—
4488
4488
4488
4488
4488
4488
4488
4120
3872
3520
3013
2232

250 (17)

3 (0.21)
5 (0.34)
10 (0.69)
15 (1.0)
20 (1.4)
30 (2.1)
40 (2.8)
50 (3.4)
60 (4.1)
70 (4.8)
100 (6.9)
125 (8.6)
150 (10.3)
175 (12)
200 (14)
225 (16)

769
769
769
769
769
769
769
769
769
769
737
708
666
606
519
385

­­—
1435
1435
1435
1435
1435
1435
1435
1435
1345
1345
1284
1201
1086
925
682

—
—
2563
2563
2563
2563
2563
2563
2563
2563
2458
2361
2220
2019
1729
1282

—
—
—
4956
4956
4956
4956
4956
4956
4956
4642
4433
4145
3749
3194
2355

NOTE: High differentials may result in high outlet piping velocities. Swagging up outlet piping is required.

7

GE Oil & Gas
2822 S. 1030 West
Salt Lake City, UT 84119
T: +1 801.487.2225
F: +1 801.487.2587
E: mooney.inquiries@ge.com
Visit us online at:www.ge.com/energy
©2014 General Electric Company
All Rights Reserved
*Trademark of General Electric Company

GEA19188_Mooney FlowMax Regulator
6.14
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