Ge Appliances Valve Regulators Mooney Specialty Brochure
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2015-08-07
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GE Oil & Gas GE’s Mooney* Specialty Regulators The Handloader, Mity-Mite and Powereactor Regulators 2 | GE Oil & Gas Mooney* Handloader Regulator This small volume, high pressure regulator has become the standard of industry and science. These instruments are often referred to as “Loaders” because of their many years of extensive use maintaining constant, extremely accurate pressure control in the “loading” of dome regulators. However, their accuracy, trouble-free performance, and versatility have led to hundreds of other applications in static, mobile and airborne services. They are used in component testing, hydraulic and pneumatic operator systems, safety relief valve actuation, critical rocket fuel transfer and pressurizing problems encountered in missiles and space vehicle projects, to name only a few. Features ■■ Maintains constant, accurate pressure control ■■ Simple effective design ■■ Compact, lightweight, easy to mount ■■ Self-contained, self operating ■■ Bubble-tight shutoff ■■ Repeatability and accuracy of spring loading ■■ Greater sensitivity with flexible diaphragm ■■ Ease of adjustment ■■ Corrosion resistant ■■ Interchangeability of parts ■■ Positive downstream protection GE’s Mooney Regulators | 3 Mooney* Handloader Pressure Reducing Regulator Model 15L w/ Relief System 16 L 15LH w/Relief System 16 LH 15 LX w/Relief System 16 LX 15 LHX w/Relief System 16 LHX Inlet Pressure Temperature Range Cv 6000 psi -65° to 165° F 0.06 -65° to 165° F 0.06 6000 psi Model Basic Fig # Outlet Range Code End Connection 15L 10927 2-251 psi A 16L 11058 3-60 psi B 15 LX 10928 5-150 psi C 16 LX 11089 8-300 psi E 10-750 psi F 15 LH 10929 10-1000 psi H 16 LH 11059 10-2000 psi K 15 LHX 10930 10-3100 psi* L 16 LHX 11118 Code 1/4 Tube MS33649-4 1/4”NPT L2 P2 1/4 Tube MS33649-4 1/4”NPT L2 P2 Order Code = Model 15L Shown * Available only in 15LHX and 16LHX models For all handloaders, add the letter A to the end of the figure number for standard soft goods (Mylar diaphragm, Nylon seat). For other materials, please contact Oil & Gas. For example, the complete figure number for a Model 15L with 0-300 psi outlet range and 1/4” FNPT connections and standard soft goods is 10927EP2A. Mooney* Handloader Pressure Reducing Regulator Model 15KX w/Relief System Model 16KX Inlet Pressure 600 psi 10000 psi Temperature Range -65° F to + 165° F -65° F to + 165° F Cv 0.018 0.018 Model Basic Fig # Outlet Range Code End Connection 15KX max Inlet: 6000 psi 10931 10-2000 psi K 1/4 Tube MS336494 L2 16KX max Inlet: 6000 psi 11060 10-3500 psi M 1/4”NPT P2 15KX max 10932 10-6000 psi P 1/4” Tube AMINCO (for 100000 psi only) S2 16KX max 11229 10-6000 psi Order Code = 4 | GE Oil & Gas Code Model 15KX Shown Mooney* Handloader Pressure Reducing Regulator Model Max Inlet (psig) Outlet Range (psig) 6000 2-25 3-60 5-150 8-300 10-750 Outlet Rise/ 1000 psig inlet drop Average Lockup (psig) 0.06 3 3 3 5.4 11 1.7 1.7 1.7 3 6 6000 2-25 3-60 5-150 8-300 10-750 0.06 3 3 3 5.4 11 1.7 1.7 1.7 3 6 6000 2-25 3-60 5-150 8-300 10-750 0.018 1 1 1 1.8 3.7 1.7 1.7 1.7 3 6 16LX 6000 2-25 3-60 5-150 8-300 10-750 No 0.18 1 1 1 1.8 3.7 1.7 1.7 1.7 3 6 15LH 6000 10-1000 10-3100 Yes 0.06 33 33 19 19 16LH 6000 10-1000 10-3100 No 0.06 33 33 19 19 15LHX 6000 10-1000 10-2000 10-3100 Yes 0.018 5.5 11 11 9 19 19 16LHX 6000 10-1000 10-2000 10-3100 10-6000 No 0.018 5.5 11 11 6.9 9 19 19 12 0.018 6.9 6.9 6.9 6.9 6.9 6.9 12 12 12 12 12 12 0.018 6.9 6.9 6.9 6.9 6.9 6.9 12 12 12 12 12 12 15L 16L 15LX 6000 15KX 10000 6000 16KX 10000 10-2000 10-3500 10-6000 10-2000 10-3500 10-6000 10-2000 10-3500 10-6000 10-2000 10-3500 10-6000 Relief System Yes No Yes Yes No Cv input signals. GE’s Mooney Regulators | 5 Mooney* Handloader Pressure Reducing Regulator Model Temperature Range 153 -65° to 165° F Cv 0.17 155 -65° to 165° F 0.04 Model Basic Fig # Outlet Range Code End Connection 153 11409 2-25 psi 3-60 psi 5-150 psi 8-300 psi 10-750 psi 10-1000 psi A B C E F H 1/4”NPT P2 2-25 psi 3-60 psi 5-150 psi 8-300 psi 10-750 psi 10-1000 psi A B C E F H 1/4”NPT P2 155 11410 Order Code = Code P2 NOTE: Other configurations may be available, please contact Oil & Gas. Model 15L Shown 6 | GE Oil & Gas Mooney* Mity-Mite Regulator The Pressure Reducing Mity-Mite is a direct acting, self-contained gas dome regulator of compact design, weighing approximately 2 lbs. These regulators have a set of integral needle valves for internal dome loading for gas service. An auxiliary connection is provided in the dome for external dome loading. This port is used for those applications where the line fluid is a liquid and the dome must be externally loaded from a separate source of gas pressure, also used for those situations where it is desirable to set the reference dome pressure form a remote point by means of a Mooney* series 15, combination reducing and relief regulator. Control pressure is sensed within the regulator. The Back Pressure Mity-Mite is a an extremely simple, angle pattern regulator having only one moving part. The diaphragm senses upstream pressure on the underside and is balanced by dome pressure on the upper side. In addition, the diaphragm serves as the valve seal, closing on a nozzle which is an integral part of the body. This regulator acts to limit upstream pressure and has no control over outlet pressure. Unlike relief valves, this unit is designed for continuous throttling service, maintaining the upstream system pressure between two pressure levels. Features All Mity-Mite back pressure regulators have externally loaded domes and may be used to control either gases or liquids providing such fluids do not react chemically with the wetted regulator materials. The dome must be charged with gas to a pressure of approximately the desired back pressure setting. Two connections are provided in the dome. One is intended for the attachment of a gauge and the other is for dome charging purposes. An assortment of double needle valve loading assemblies are available for this purpose as options. Please contact GE Oil & Gas for details. ■■ Rugged, extremely compact and lightweight ■■ Capacity range equal to conventional regulators ■■ Recommended for small/medium flow conditions where extreme accuracy is required ■■ Available for pressure reducing and back pressure service ■■ Handles any non-corrosive gas or liquid over a variety of pressure ranges ■■ Back pressure Mity-Mite series can be applied to corrosive flow media ■■ Materials - Aluminum Alloy/316 SST GE’s Mooney Regulators | 7 Mooney* Mity-Mite Regulator Model 94 Inlet Pressure 5000 psi Max. Outlet Pressure 3000 psi End Connections 1/4” FNPT Cv 0.1 with 3/32” orifice 0.6 with 3/16’ orifice Weight Aluminum - 1.6 lbs Stainless Steel - 4.6 lbs. Model Diaphragm Size (Inches) Max Inlet (psig) Max Outlet (psig) Orifice Cv Outlet rise/100 psig Inlet Drop Average Lock up (psi) Internal Loading Option* External Sensing Option* Valve Type 94 2 5000 3000 3/32” 0.14 0.41 1 Yes No Unbal 94 2 5000 3000 3/16’ 0.65 2.3 6.1 Yes No Unbal Model Basic Fig. # Body/ Dome Material Trim Material End Conn. Code Size Code Orifice Code Valve/ Valve Seat Seat Gasket Rubber Goods Temp Range Code 94 11486 All Alloy 416 SST 1/4” NPT P2 1/8” 1 3/16” None Nylon PCTFE Nitrile 0 to 165° F A 11233 18-8 SST 17-4 PH SST 1/4” MS336494 L2 1/4” 2 3/32” 8 Nylon PCTFE Nitrile -65°F to 165°F C 3/8’ 3 PCTFE PCTFE Nitrile 0 to 165° F E 1/2’ 4 PCTFE PCTFE Nitrile -65°F to 165°F G PCTFE PCTFE PCTFE 0 to 65°F J Order Code = *All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on order for the models specified above for an additional fee. The Internal Loading option is included at no additional charge for the models specified above. 8 | GE Oil & Gas Mity-Mite Back Pressure Regulator Specifications Model Connections Cv Control Range 90W S90W SD90W 1/4” FNPT 0.44 10-2000 psi 91LW S91LW SD91LW 1/4” FNPT 0.44 25-400 psi 91W S91W SD91W 1/4” FNPT 0.38 100-2000 psi 91W S91W SD91W 1/4” FNPT 0.17 100-3000 psi 91 1/4” FNPT 0.12 60-6000 psi Model Basic Fig # Dome Body Diaphragm Temperature Range Back Pressure Range (psig) Max Cv Weight (lbs) 90W S90W SD90W 10448 11521 11508 Al-Alloy Al-Alloy 316 SST Al-Alloy Al-Alloy 316 SST Nitrile FKM FKM 0 to 165° F 0 to 200° F 0 to 200 ° F 10-2000 0.44 1.6 2.5 4 91LW S91LW SD91LW 10451 11522 11504 Al-Alloy 316 SST 316 SST Al-Alloy 316 SST 316 SST PTFE PTFE PTFE -65° F to 200 °F 25-400 0.44 1.6 2.5 4 91W S91W SD91W 10454 11523 11505 Al-Alloy Al-Alloy 316 SST Al-Alloy 316 SST 316 SST PTFE PTFE PTFE -65° F to 200 °F 100-2000 0.38 1.6 2.5 4 91W S91W SD91W 10457 11524 11506 Al-Alloy Al-Alloy 316 SST Al-Alloy 316 SST 316 SST PTFE PTFE PTFE -65° F to 200 °F 100-3000 0.17 1.6 2.5 4 316 SST 316 SST FKM 0° F to 200 ° F 60-6000 0.12 4 91 Order Code = M12519-G AL = Aluminum 316 SST = 316 Stainless Steel Viton and Teflon are registered trademarks of Dupont. GE’s Mooney Regulators | 9 Mooney* Powreactor Dome Regulator The Mooney* Powreactors are direct-acting, self-contained, dome-loaded, pressure reducing regulators. Control pressure sensing is normally accomplished within the Powreactor without the need for external tubing and valves. This achieves a clean silhouette and minimum envelope size while also making the Powreactor capable of sustaining much rougher handling than the average regulator. Features ■■ Instantaneous automatic control ■■ Extremely sensitive to pressure changes ■■ Maintains constant delivered pressure ■■ Balanced valve construction ■■ Ease of cleaning ■■ Avoids chattering and pounding ■■ Positive, tight shutoff ■■ Entirely self-contained ■■ Quick, easy adjustment ■■ Few wearing parts ■■ Fail close on loss of dome pressure ■■ Optional external sensing 10 | GE Oil & Gas As you consider the proper regulator for your application, please consider the balanced and unbalanced valve configurations that are available for the Mooney* Specialty Regulator. The normal configuration of the Mooney* regulator is Internal Sensing. This method conveys outlet pressure to the bottom of the diaphragm through an internal sensing passage. This method provides quick response and accurate control. In Unbalanced Valves, the inlet pressure beneath the valve adds the force needed to open the valve. As the inlet pressure decreases, the force on the valve decreases, allowing the valve to open more freely and resulting in higher downstream pressure. Balanced Valves reduce this effect by equalizing the pressure above and below the valve, allowing greater consistency in downstream pressure as the upstream Sometimes high-pressure drops across the regulator can cause turbulence at the outlet port resulting in inaccurate sensing of the true outlet pressure. This makes the External Sensing configuration the better choice as the outlet sensing point is moved away from the turbulence. pressure varies. Also, consider which outlet pressure sensing configuration is best for your application. The choices are External Sensing or Internal Sensing. Model 112B - 3/16” Bal Valve 112 BR - 3/16” Models 202B, 212B, 301B, 311B, 402F, 412F, and 411B can be converted to external sensing by plugging the internal sense passage and connecting a tube between the sense volume and downstream piping. Inlet Pressure Max Outlet Pressure Cv Relief Port 6000 psi 6000 psi 0.5 6000 psi 6000 psi 0.5 1/4” MS16142-4 Relief Material Weight 6 lbs aluminum/ 15 lbs stainless PCTFE 16 lbs BR represents relief configuration 112BR Relief Port: Internally loaded through integral needle valves External Dome Loading connection: 1/4” MS16142-4 Model Basic Fig. # Body/ Dome Material End Connection Code Orifice Code Rubber Goods Seat Temperature Range Code Trim Material Seat Material 112B 11220 All Alloy 1/2” FNPT P04 3/16” Bal 9 Nitrile -65° F to 165° F A 18-8 & 17-4 SST PTFE 112B 11221 304 SST 1/2” MS33649-8 L04 3/16” Bal 9 EDPM -65° F to 165° F H 18-8 & 17-4 SST PTFE 112 BR 11301 304 SST 1/2” & 3/4” GR4 H044 3/16” Bal 9 FKM 0° to 165* F P 18-8 & 17-4 SST PTFE Order Code = GE’s Mooney Regulators | 11 Model Inlet Pressure Maximum Outlet Pressure Weight Internal Sensing with Alternate External Sensing Connection 3/8” MS16142 202B 6000 psi 6000 psi 32 lbs. 212B 6000 psi 6000 psi 32 lbs Internally loaded through integral needle valves External Dome Loading connection: 1/4” MS16142-4 202F 3500 psi 3500 psi 12 lbs Balanced Valve Example Unbalanced Valve Example Unbalanced Valve Example Model Basic Fig. # Body/ Dome Material Trim Material End Conn. Code End Conn Size Code Orifice Code Rubber Goods Seat Material Seat Gasket Temp Range Code 202B 11127 304 SST 18-8 & 17-4 SST FNPT P 1/2” 04 1/4” 6 Nitrile PCTFE PCTFE -65°F to 165°F A 212B 11128 304 SST 18-8 & 17-4 SST MS336494 L 1” 06 3/8” 8 EPDM Kynar PCTFE -65°F to 165°F H 1/2” 9 Viton PCTFE PCTFE 0 to 165° F 9 1/2” GR4 Grayloc 1’ GR7 Grayloc 1-1/12” GR14 Grayloc 202F 11568 Aluminum Bronze/ Brass 18-8 SST H044 H067 H0814 FNPT P 1/2” 04 3/16” 5 Nitrile PCTFE PCTFE -65°F to 165°F A MS33649 L 3/4” 05 1/4” 6 EPDM Kynar PCTFE -65°F to 165°F H MS16142 M 1” 06 5/16” 7 Viton PCTFE PCTFE -65°F to 165°F P 3/8” 8 1/2” 9 Order Code = Internally loaded through integral needle valves External Dome Loading connection: 1/8” FNPT Example: A Model 202B with 1/2” MS end connections, a 3/8” orifice, and standard soft goods (Nitrile O-rings and diaphragm, PCTFE seat and seal gasket), would be Figure No. 11127L048A. 12 | GE Oil & Gas Model Basic Fig. # Body/Dome Material End Connection Code Orifice Code Rubber Goods Seat Temperature Range Code Trim Material Seat Material 301B 11167 All Alloy 1/2” FNPT P04 3/16” Bal 9 Nitrile -65° F to 165° F A 18-8 & 17-4 SST PCTFE 311B 11221 304 SST 1/2” MS336498 L04 3/16” Bal 9 EDPM -65° F to 165° F H 18-8 & 17-4 SST Kynar 301B 11213 Carbon Steel Elect Nickel Coated 1-1/2” FNPT Grayloc H0814 3/4” 8 KFM P 18-8 & 17-4 SST PCTFE 311B 11215 Carbon Steel Elect Nickel Coated 3’ x 3” ANSI 2500 RTJ Flg CJ12 1” Bal Val 9 18-8 & 17-4 SST PCTFE 311B 11245 304 SST 2-1/2” - 3” H1225 1-1/2” Bal 9 303 & 17-4 PH SST PTFE 311B 11246 Carbon Steel Elect Nickel Coated 4” FR 31 - 4” GR31 H1431 1-1/2” Bal 9 303 & 17-4 PH SST PTFE Order Code = FKM 0° to 165* F P 301B, 311 B Weights: 1” -1-1/2” = 94 lbs. 3” - 4” = 306 lbs 302G Weight: 40 lbs Internal Sensing (External Sensing Available) External Dome Loading connection: 1/4” MS16142-4 Internally loaded through integral needle valves External Dome Loading connection: 1/8” FNPT 301B Unbalanced 311B Balanced 302G Unbalanced Model Basic Fig. # Body/Dome Material End Connection Code Orifice Code Rubber Goods Seat Temperature Range Code Trim Material 302G 11567 Aluminum Bronze/Carbon Steel 1/2” FNPT P08 1/4” 4 Nitrile -65° F to 165° F A 18-8 SST 1-1/2’ MS33694924 L08 5/16” 5 3/8” 6 1/2” 7 3/4” 8 1’ 9 Order Code = 11567 GE’s Mooney Regulators | 13 Model 402E Basic Fig # Body/Dome Material End Connection Orifice Size Max Inlet (psi) Max Outlet (psi) Temperature Range 11487P106A Forged Carbon Steel Forged Carbon Steel Forged Carbon Steel Forged Carbon Steel Forged Carbon Steel 2’ FNPT 1/2” 3600 1500 0 to 165° F 2’ FNPT 3/4” 3600 1500 0 to 165° F 2’ FNPT 1” 3600 1500 0 to 165° F 1-1/2’ FNPT 1-1/2’ FNPT 1/2” 6000 3000 0 to 165° F 1” 6000 3000 0 to 165° F 11487P107A 11487P108A 11487P088A 11487P086A Order Code = Rubber Goods Valve Seal & Gasket Body Plug Gasket Nitrile PCTFE PCTFE Nitrile PCTFE PCTFE Nitrile PCTFE PCTFE Nitrile PCTFE PCTFE Nitrile PCTFE PCTFE Trim Material 18-8 SST 18-8 SST 18-8 SST 18-8 SST 18-8 SST 402E Weight: 80 lbs Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT Model 402F Basic Fig # Body/Dome Material End Connection Orifice Size Max Inlet (psi) Max Outlet (psi) Temperature Range Rubber Goods Valve Seal & Gasket Body Plug Gasket 11040P106A Nickel Coated Carbon Steel 2’ FNPT 1/2” 3600 3000 -65° F to 165° F Nitrile PCTFE PCTFE Nickel Coated Carbon Steel 2’ FNPT -65° F to 165° F Nitrile PCTFE PCTFE Nickel Coated Carbon Steel 2’ FNPT -65° F to 165° F Nitrile PCTFE PCTFE Nickel Coated Carbon Steel 1-1/2’ FNPT 1/2” -65° F to 165° F Nitrile PCTFE PCTFE Nickel Coated Carbon Steel 1-1/2’ FNPT 1” -65° F to 165° F Nitrile PCTFE PCTFE 11040P107A 11040P108A 11040P086A 11040P088A Order Code = 3/4” 1” 3600 3000 3600 300 6000 3000 6000 3000 Trim Material 18-8 SST 17-4 PH SST 18-8 SST 17-4 PH SST 18-8 SST 17-4 PH SST 18-8 SST 17-4 PH SST 18-8 SST 17-4 PH SST 402F Weight: 85 lbs Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT Model Basic Fig. # Body/Dome Material End Connection Code Orifice Code Rubber Goods Seat Temperature Range Code Trim Material Seat Seal 411B 11251 304 SST 4’ x 4” ANSI 2500 RGJ Flg CJ14 2-1/2” 9 Nitrile -65° F to 165° F A 303 SST and 17-4 PH SST PTFE 11252 Aluminum Bronze/Carbon Steel 4’ x 4” GR 31 Grayloc H1431 2-1/2” 9 EDPM -65° F to 165° F H 303 SST and 17-4 PH SST PTFE FKM 0 to 165° F P 303 SST and 17-4 PH SST PTFE Order Code = 11567 411B Weight: 900 lbs Internally Sensing (External sensing option available) External Dome Loading connection: 1/2” MS-16142 14 | GE Oil & Gas Model Basic Fig # Body/Dome Material End Connection Orifice Size Max Inlet (psi) Max Outlet (psi) Temperature Range 412E 11489P109A Forged Carbon Steel 2’ FNPT 1/2” 3600 1500 0 to 165° F 412F 11311P109A Nickel Coated Carbon Steel 2’ FNPT 3/4” 6000 3000 -65° F to 165° F Order Code = 412E Weight: 80 lbs Rubber Goods Valve Seal & Gasket Body Plug Gasket Nitrile PCTFE PCTFE Nitrile PCTFE PCTFE Trim Material 412F Weight: 85 lbs Internal loaded integral needle valves External Dome Loading connection: 1/8” FNPT 411B Balanced 402E Balanced 412E Unbalanced 412F Unbalanced 4142F Unbalanced GE’s Mooney Regulators | 15 18-8 SST 18-8 SST Powreactor Dome Regulator Chart Model Diaphragm Size Max Inlet (psi) Max Outlet (psi) Orifice (inches) Cv Outlet rise per 100 psi Inlet Drop Average Lockup (psi) Internal Loading Option• External Loading Option• Valve Type 94 2 5000 3000 3/32 0.14 94 2 5000 3000 3/16 0.65 0.41 1 Yes No Unbal 2.3 6.1 Yes No Unbal 112B 2 6000 6000 3/16 0.5 0.3 7.1 Yes No Bal 112BR 2 6000 6000 3/16 0.5 0.18 7.1 Yes No Bal 202B 3 6000 6000 202B 3 6000 6000 3/16 0.7 0.94 2.6 Yes Yes Unbal 1/4 1.4 1.5 3.3 Yes Yes Unbal 202B 3 6000 6000 5/16 1.5 2.2 4 Yes Yes Unbal 202B 3 6000 6000 3/8 2.3 2.6 4.4 Yes Yes Unbal 212B 202F 3 6000 6000 1/2 4 0.92 6.7 Yes Yes Bal 3 3500 3000 3/16 0.7 0.94 2.6 Yes No Unbal 202F 3 3500 3000 1/4 1.2 1.5 3.3 Yes No Unbal 202F 3 3500 3000 5/16 1.5 32.2 4 Yes No Unbal 202F 3 3500 3000 3/8 2.4 2.6 4.4 Yes No Unbal 202F 3 3500 3000 1/2 3.4 5 6 Yes No Unbal 301B 5 6000 6000 3/8 2.4 0.99 1.5 No Yes Unbal 301B 5 6000 6000 1/2 5 1.6 1.9 No Yes Unbal 301B 5 6000 6000 3/4 10.7 3.5 2.9 No Yes Unbal 311B 5 6000 6000 1 12.4 0.75 3.7 No Yes Bal 311B 5 6000 6000 1-1/2 26 1 8 No Yes Bal 302G 5 3500 2000 3/8 2.4 0.99 1.5 Yes No Unbal 302G 5 3500 2000 1/2 4.4 1.6 1.9 Yes No Unbal 302G 5 3500 2000 3/4 8.6 3.5 2.9 Yes No Unbal 302G 5 3500 2000 1 11 5.9 3.7 Yes No Unbal 402E 7-3/4 6000 3000 1/2 4 0.62 0.8 Yes No Unbal 402E 7-3/4 6000 3000 3/4 10 1.4 1.1 Yes No Unbal 402E 7-3/4 6000 3000 1 12 2.3 1.5 Yes No Unbal 412E 7-3/4 3600 3000 1-1/2 20 0.55 2.2 Yes Yes Bal 402F 7-3/4 6000 3000 1/2 4 0.62 0.8 Yes Yes Unbal 402F 7-3/4 6000 3000 3/4 10 104 1.1 Yes Yes Unbal 402F 7-3/4 6000 3000 1 12 2.3 1.5 Yes Yes Unbal 412F 7-3/4 3600 3000 1-1/2 20 0.55 2.2 Yes Yes Bal 411B 7-3/4 6000 3000 2-1/2 69 0.65 5.1 No Yes Bal * All regulators also include options for External Loading or Internal Sensing. External Sensing may be requested on order for the models specified above for an additional fee. The Internal Loading option is included at no additional charge for the models specified above. 16 | GE Oil & Gas Dome Loading Methods Dome regulators use gas pressure instead of a spring force to push down on the diaphragm to establish an outlet set pressure. A pressure down stream that is lower than the dome pressure results in the diaphragm being pushed down which opens the valve. Conversely, the valve closes as the outlet increases above the dome pressure. The dome loading methods include the use of internal loading needle valves or by the use of a Model 15 Handloader or other method. By using the Model 15 Handloader, compensation for variations of pressure changes caused by increased temperature is carried out by venting gas out of the dome. Any decrease in dome pressure is maintained by set point of the Model 15 by adding gas to the dome. Dome Loaded Regulator uses include: ■■ Propellant transfer systems (pressurization prefabs) ■■ Fuel tank pressurization (test stands) ■■ Test consoles and benches ■■ Jet engine air start sets ■■ Component pressure testing ■■ Hydraulic hoists, power cylinders and presses ■■ High pressure gas wells and pipelines GE’s Mooney Regulators | 17 Regulator Selection Considerations: ■■ Is the flow media liquid or gas? ■■ Is it for pressure reducing or back pressure service? ■■ What is the minimum and maximum inlet pressure? ■■ What is the minimum and maximum outlet pressure? ■■ What is the specific gravity of the media? ■■ What is the minimum and maximum flow rate? ■■ What are the connection requirements? ■■ Other considerations: ❖❖ Unbalanced Effect = Outlet pressure change affected by the inlet pressure. ❖❖ L ockup = Normal pressure rise above set pressure required to shut off flow through the regulator • Larger diaphragms and smaller valves have lower lockup pressures ❖❖ Droop = As flow increases through the regulator, the outlet pressure decreases • Large diaphragms and small orifices have lower droop Liquid Sizing Universal Gas Sizing Equation Q= 520 G•T Cg • P1 • sin [ ∆P P1 3417 C1 Q Cg = P1 • 520 G•T • sin Simplifies 1.29 Natural gas@ 60° F & 0.6 Sg [ P1 - P2 P1 ] ] deg. Q =CvFp ∆PA G ∆PA or ∆P Allowable deg. Simplifies 1.00 Critical Flow ∆PA = P 1 - P2 or ∆PA = .8 (P1 - Pv) } whichever is less Q = Flow gpm (Gallons per minute) Cv = Liquid Sizing coefficient (see valve selection) G = Liquid Specific Gravity P1 = Inlet Pressure (psia) P2 = Outlet Pressure (psia) Pv = Vapor Pressure (psia) Fp = Piping Swage Factor Q = Flow Rate (SCFH) Cg = Gas Size Coefficient P1 = Inlet Pressure (psia) ∆P = Pressure Drop Across Valve (∆P = P1 - P2 (psid) P2 = Outlet Pressure (psia) C1 = Value Recovery Coefficient (C1 = Cg - Cv) Cv = Liquid Sizing Coefficient G = Specific Gravity (0.6 for Natural Gas0 (1.0 for Air) T = Gas temperature (°Rankine) (T = 460 + °F) 18 | GE Oil & Gas Whether it is the simple operation of the Handloader, the compact Mity-Mite or the configurable Powreactor, the Mooney* Specialty Regulators provide a stellar history of performance in the most demanding industrial, laboratory, aero space and defense applications. PSI Pressure Reducing 10,000 For pressure reducing applications, the Mooney* Specialty Regulator line are typically used for high inlet pressure applications but they work equally well for low inlet pressures. As seen below, their simple yet durable direct acting design senses down stream pressure and delivers accurate pressure control over a wide range of inlet pressures and volumes. 6,000 5,000 0.6 0.06 PSI 69 Volume (C v) 6,000 Back Pressure The back pressure versions of the Mooney* Specialty Regulator line provide the same reliability and proven performance and operate by sensing upstream pressure and throttling the valves to maintain inlet pressure. 3,000 2,000 1,000 0.04 0.12 0.17 0.44 Volume (C v) GE’s Mooney Regulators | 19 GE Oil & Gas 2822 S. 1030 West Salt Lake City, UT 84119 T: +1 801.487.2225 F: +1 801.487.2587 Visit us online at: www.ge.com/energy ©2014, General Electric Company All Rights Reserved *Trademark of General Electric Company GEA19588 Mooney Specialty Regulator Rev 07.2014
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