Ge Appliances Virtual Natural Gas Pipeline Brochure
Ge-Virtual-Natural-Gas-Pipeline-Brochure-656390 ge-virtual-natural-gas-pipeline-brochure-656390
2015-08-07
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GE Power & Water Distributed Power Delivering gas-fired power where no gas has gone before Small gas networks for distributed power whenever and wherever it’s needed. GE Power & Water Distributed Power 30-50% 27.5% 2025 50% power producers have reported 30-50% savings in operating costs when using natural gas instead of diesel burning natural gas instead of fuel oils can reduce CO2 emissions by 27.5% gas could overtake oil and coal as number one in global energy market share by 2025 over half of the boom in natural gas consumption will take place in China, the Middle East, as well as Southeast and South Asia. “Virtual” pipelines for distributed power generation “Virtual” pipelines are a substitute to physical pipelines that distribute gas via land or sea transport. Virtual pipelines replicate the continuous flow of energy in a pipeline with the movement of gas via transportation logistics using trucks or ships. Modular and Scalable Virtual pipelines provide the ability to start from small systems and progressively scale up for a relatively modest trade off on cost per unit output. Scalability can lead to dramatically reduced investment and transaction risks along with shortened development timelines. The lower capital intensity allows a wider array of participants with smaller balance sheets and different risk appetites to invest in the opportunities. Flexible Physical pipelines are tied to the geographies they traverse. Virtual pipelines, in contrast, are flexible to serve shifting demand centers wherever rail, road or port infrastructure permit. These networks can cater to multiple transport options and end points of fuel delivery within an economically competitive radius from the gas source. Resilient In places with immature pipeline systems, a portion of the pipeline span can go down and interrupt the flow of gas for weeks while repairs take place. By their discrete nature, virtual pipelines are not subject to the same vulnerability to single point failures and can be built with redundancies at relatively low cost. Convening technologies to create customer value Distributed power and the Age of Gas Power and gas industry dynamics are changing rapidly. Uncertainty around traditional power development models, combined with advancing technology, is creating new distributed power options. Traditionally, large centralized power plants were built to capture the economies of scale in power production. The costs of these plants were spread over many customers and paid off over many Distributed gas-to-power technologies bring together next-generation, smaller, modular gas systems with distributed power generation. Natural gas system development is often highly regional and project specific. Emerging small scale systems are no different, but have standardized elements. The three important aspects to consider when developing distributed gas to power networks are segments, scale, and solutions. years. Multi-billion-dollar projects such as coal and nuclear power plants have long development timelines and can be difficult to build if institutional structures are weak and/or electric grids are immature. The speed of development, lower capital intensity, and increasing competitiveness are driving the emergence of new gas-based distributed power solutions. With a focus on customer value, GE brings technology and innovation to enable distributed gas-to-power projects around the world. The rise of distributed gas is one aspect of a larger energy mega-trend GE has described as the “Age of Gas”.1 1) For more on GE’s global gas perspective, see the Age of Gas and the Power of Networks at www.ge.com/AgeOfGas + = Segments Scale Solutions End-use or industry that defines fuel and power requirement influence economics Energy requirements along with gas cost and accessibility shape technology options Distributed gas to power system combining technology, network logistics and commercial structures that addresses risk and regulatory aspects Ex. • Peaking power or base load • Grid connected or isolated • Residential or industrial Ex. • Power: 0.5 MW or 100 MW • Gas: 1 MMSCFD or 30 MMSCFD Successful projects will create customer value while monetizing gas resources profitably. In general, a one-size-fits all approach is more likely to underperform relative to a more flexible and diverse approach. The range of solutions for multiple segments and scales is one of the key strengths of GE‘s portfolio of distributed power products and distributed gas solutions. GE Power & Water Distributed Power GE offers a wide range of gas-to-power options Realizing distributed gas-to-power systems Distributed gas-to-power is made possible through a series of components integrated into a full gas delivery system. GE plays in key parts of this series whether it is 0.5 to 50 MMSCFD of gas processing or 100 kW to 100 MW of power generation. Base load Island power using LNG (90 MW) A 90 MW base load plant supplied by a small-scale LNG plant, feeder vessels and storage tanks to create a “virtual pipeline” across the sea Gas Gas 2 1 3 $/MMBtu Cost of Gas as LNG supply ¢/KWh Cost of Electricity $ 16 ¢ 40 0.5 1.5 $ 14 13.6 ¢ 35 1.2 $ 12 3.9 Pre-treatment Compression/ Liquefaction $8 GE Oil & Gas Small-scale LNG plants 25,000 to 600,000 LNG gal/day 10 MW to 250 MW base load power equivalent ¢ 15 $4 ¢ 10 $2 ¢5 Fully-integrated and preconfigured module within a modified 8 foot by 20 foot shipping container for ease of transportation and rapid installation. The CNG In A Box system is suited for monetizing flare gas and supplying CNG for drill rig and onsite power generation, as well as on-road transportation fueling. GE’s Small-scale LNG solution is a modular, plug-and-play natural gas liquefaction plant. From design to engineering and manufacturing, GE’s skid-mounted solution provides a cleaner, abundant fuel source, ideal for supplying LNG for transportation and to power remote locations for industrial and residential use. NG ¢ 20 low ¢ 20 6.5 $6 $0 CNG In A BoxTM system 0.5 to 4 MMSCFD 2 MW to 16 MW base load power equivalent DIESEL ELECTRICITY COST RANGE ¢ 25 $ 10 Source ¢ 35 high ¢ 30 LNG Plant Shipping Storage, (900 km Rt) Regas Other DELIVERED Logistics COST (<10 km) ¢0 10.2 Fuel 2.8 Capex Power Gen <1 14.0 Opex Power Gen DELIVERED COST 30 – 60% savings Remote mining power generation with CNG (5 MW) A 5 MW mining power facility supplied by CNG based virtual pipelines using trucks and roll-on, roll-off (“ro-ro”) barges Gas POWER $/MMBtu Cost of Gas as CNG supply 1.2 $ 16 4 5 Transport 6 Storage 7 Pressure reduction/ Regasification GE Power & Water Waukesha gas engines 119 kW to 3,605 kW Jenbacher gas engines 248 kW to 9,500 kW Aeroderivative gas turbines 18 MW to 100 MW Waukesha engines can run on direct field gas and provide 80 percent lower operation cost and 95 percent lower emissions compared to diesel. Jenbacher engines offer cost advantages of natural gas through class-leading electrical efficiency – whether power is required in a remote mine or an island community or is needed for industrial applications. Aero gas turbines can provide power in peaking, cyclic and base load applications and are suitably fueled by floating storage and regasification units (FSRU). The speed and flexibility of developing virtual pipelines also work well with GE‘s mobile trailermounted units when critical power is needed fast. 14.8 ¢ 40 5.9 $ 14 Power generation ¢/KWh Cost of Electricity ¢ 35 $ 12 ¢ 30 $ 10 ¢ 25 $8 1.2 ¢ 15 $4 ¢ 10 $2 ¢5 NG CNG Plant DIESEL ELECTRICITY COST RANGE ¢ 20 low ¢ 20 6.5 $6 $0 ¢ 35 high Marine + Land transport (100 km) Storage DELIVERED COST 12.5 1.7 <1 15.2 Opex Power Gen DELIVERED COST ¢0 Fuel Capex Power Gen Assumptions Asset life 20 yr, Return @15% Source: GE Oil and Gas, GE Power & Water. Note: Numbers based on indicative cost estimates. Project specific and actual cost structures may vary depending on multiple factors 24 – 57% savings GE Power & Water Distributed Power Cases in point – Solving our customers’ challenges We are at your service The number of distributed gas-to-power projects are growing rapidly. These summaries highlight a few of the recent places where GE has been part of the solution. With a full range of product offerings and a global network of service providers, Distributed Power from GE can help ensure your reciprocating Affordable, reliable power in Nigeria’s industrial sector engines or gas turbines run reliably – anywhere and anytime. As a user of GE‘s Distributed Power products, you can benefit from a comprehensive portfolio of service offerings that can reduce your maintenance costs and help ensure the availability of your equipment. The challenge for a manufacturing plant in Nigeria was to achieve greater power reliability with no natural gas pipelines in sight. Instead of a diesel solution priced around 85 cents per liter, the factory in Sagamu took advantage of available CNG through a 60 km virtual pipeline. The operation includes two CNG truck deliveries a day to two containerized Jenbacher Type 3 engines. After two years of flawless operations, annual fuel costs dropped by more than 45 percent. LNG for power in the Australian outback Western Australia’s population of 2.5 million is situated almost entirely in its southwest corner making its energy infrastructure concentrated on this relatively small area. For the rest of the communities and industrial operations spread across an “outback” of nearly 1 million square miles, providing their power needs involve major logistics challenges. At the coastal town of Karratha, GE’s Small-scale LNG plant forms the backbone of a 120,000 gallon per day liquefaction facility distributing fuel to remote areas of the state. The plant supplies LNG using triple train LNG fueled trucks for transport, moving gas in this virtual pipeline to five remote communities and industrial sites as far as 1,200 miles away. Monetizing flare gas in the North Dakota oil boom North Dakota is in the midst of an oil boom, driven by the exploitation of the Bakken shale oil field. While the region is producing large amounts of oil, 30 percent of the associated gas is being flared. In a joint venture with Ferus Natural Gas Fuels, GE created the Last MileTM Fueling solution a fully-integrated natural gas fueling solution for exploration and production companies that can potentially slash operators’ annual operating costs by up to $6 million and dramatically cut gas flaring.1 Working closely with the first customer, the Last Mile Fueling solution takes previously uneconomic natural gas directly from a flare stack, oilfield production site, or a remote pipeline, and removes high-value liquids so they can be sold. The remaining methane is compressed using GE’s CNG In A Box system and loaded onto Ferus’ specialized tube trailers to be delivered safely to fuel drilling rigs, hydraulic fracturing crews or other oilfield power applications. Higher asset availability with advanced technology Lower costs, less downtime, and 24/7 global service Our Conversion, Modification and Upgrade (CM&U) offerings provide You operate your equipment around the clock and around the world, several performance improvements in reliability, availability, main- and GE is right there at your service. Our Remote Monitoring & tainability, efficiency, performance, emissions reduction and safety. Diagnostic (RM&D) technology cuts costs and boosts equipment Additionally, GE Predictivity* solutions harness the power of Big Data availability with immediate intervention whenever and wherever you to lift existing assets to new levels of performance and profitability. need our help. Additionally, GE’s services network is supported by our The collection of Predictivity assets provides real-time information authorized service providers in more than 170 countries. And when to forecast service events, analyze issues, and take proactive steps your reciprocating engine or gas turbine reaches the end of its life to achieve your desired operating, compliance and safety outcomes. cycle, we can replace it onsite with a new or overhauled engine or gas turbine, or repower your asset with an original GE unit. Versatile service agreements fit maintenance to your needs GE’s contractual service agreements (CSAs) help distribute the costs of major maintenance events across the life of your equipment while reducing risk with customizable performance guarantees. Our CSAs cost-effectively integrate the latest OEM technical knowledge, a full range of remote monitoring and diagnostics solutions, field service, original spare parts and repairs. In addition, we can protect your investment by improving operational productivity through guaranteed availability and reduced costs. Full range of service offerings ... once it starts, we never stop. Clean, cost effective alternative for island power in Indonesia Indonesia consists of a seismically active archipelago with more than 17,000 islands making pipeline development full of challenges. For many areas in East Indonesia, the default solution is oil-fired power. MAXpower recently opened the country’s first marine CNG-fueled power plant. The project was developed on Bintan Island at a cost of $4 million and construction took only two months. CNG is shipped by truck and barge where it is used to generate power by two Type 6 Jenbacher engines. This represents close to 35 percent in fuel savings compared to diesel or an annual savings of $4.5 million U.S. 1) GE projected calculations based on assumption of average drilling rig and fracturing crew count in the Bakken. *Trademark of General Electric Company GE Power & Water Distributed Power GE Power & Water’s Distributed Power is a leading provider of power equipment, engines and services, focused on power generation at or near the point of use. Distributed Power’s product portfolio includes highly efficient industrial reciprocating engines and aeroderivative gas turbines that generate 100 kW to 100 MW of power for numerous industries globally. Headquartered in Cincinnati, Ohio, Distributed Power from GE employs about 5,000 people around the world. GE’s Distributed Power regional locations: Houston, Texas, USA 1333 West Loop South Ste 1000 Houston, TX 77027, USA T +1 713 803 0900 Lima, Peru Av. Las Begonias 415, Piso 14 San Isidro Lima 27, Peru Tel. +51 1 514 4331 Moscow, Russia 27/8 Electrozavodskaya str. Moscow 107023, Russian Federation T +7 495 981 1313 Nairobi, Kenya The Courtyard General Mathenge Drive Westlands Nairobi, Kenya T +25 4204215133 Riyadh, Saudi Arabia 5th Floor Tatweer Towers Building No. 3&4, King Fahad Road Riyadh SA 11433, Saudi Arabia T +966 11 207 3838 Shanghai, China No.1 Hua Tuo Rd. Zhang Jiang Hi-Tech Park Shanghai 201203, China T +86 21 3877 7888 For more information on gas-to-power solutions: Power generation solutions, visit www.ge-distributedpower.com CNG and LNG solutions, visit www.geoilandgas.com Copyright © 2014 General Electric Company. All rights reserved. Houston, Texas, USA 4424 West Sam Houston Parkway North Houston, Texas 77041 P.O. Box 2291 Houston, Texas 77252-2291 T +1 713 683 2400 GEA-31232 GE Oil & Gas Americas regional headquarters:
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