Ge Gemin High Speed Reciprocating Compressor H Frame Brochure

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2015-03-09

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GE Oil & Gas

High-speed solutions
World-class HSR compressors and the worldwide
service capabilities to support them

High-speed reciprocating
compressors
Reciprocating compressors move gas by volumetrically
compressing it to higher pressures. They convert the rotational
motion of the crankshaft into reciprocating motion – a backand-forth pumping action that moves the gas. Valves outside
the compression chamber allow flow in and out based on
pressure differentials.

GE Oil & Gas HSRs
With a global installed fleet of over 15,000 units ranging from
60 to 7,200 hp, our field-proven portfolio delivers maximum
flexibility and minimal cost in all types of gas compression
applications. Modular designs allow frames and cylinders to be
easily reconfigured, while integrated packaging reduces your
installation and construction costs. Field-replaceable cylinder
liners and a variety of capacity-control devices provide greater
flexibility for changing operating conditions. Small footprint
and balanced-opposed designs minimize vibration while heavy,
ribbed frames distribute reciprocating stresses evenly for greater
strength and longer life – operating 24 hours a day, seven days
a week.

Technology
GE Oil & Gas offers a full line of API 11P high-speed reciprocating
compressors, providing our customers with economic, flexible and
reliable solutions to meet their gas compression needs.
Our HSR products range from 60 HP (45 kW) to 7,200 HP (5,370
kW), with a variety of piston rod load capacities and frame stroke
combinations. Over 15,000 of our compressors can be found
around the globe, working in fuel-gas boosting, gas gathering, gas
lift, CNG fueling, pipeline, and storage/withdrawal applications –
operating 24 hours a day, seven days a week.

Economical
GE Oil & Gas compressors are integrated into a package by a global
network of authorized packagers. The compressor is matched
with a driver, coolers, controls, and piping typically on a single
skid. This allows the complete compressor package to be easily
moved to a new location. This concept lowers your installation, site
construction, and re-application costs.
Our compressors are designed to be directly connected to a variety
of reciprocating natural gas engines (720 to 1,800 rpm) and electric
motors (750 to 1,800 rpm). A variety of compressor frame strokes
allow the compressor to be perfectly matched to the optimum
driver.

Flexible
It is the nature of natural gas production that pressures and flows
often change. Therefore, greater productivity can be attained if the
compressor is easily adaptable to the new operating conditions.

Many GE Oil & Gas high-speed reciprocating compressors feature
field-replaceable cylinder liners that allow the cylinder bore to be
increased or decreased as operating conditions change. When the
cylinder must be changed, several cylinders have identical flange
connections, allowing the same piping and bottles to be used.
In either case, there is no need to modify the on-skid piping and
accessories, further lowering modification costs. If the cylinder bore
is ever damaged, it is less expensive and less time consuming to
replace a liner than a complete cylinder.
A variety of capacity-control devices are also available, including
our standard variable-volume clearance pockets, featuring
generous clearance volumes. These provide greater flexibility for
changing operating conditions.
The modular design of our high-speed reciprocating compressors
allows frames and cylinders to be easily reconfigured, offering
maximum flexibility with minimal cost.

Reliable
GE Oil & Gas API 11P high-speed reciprocating compressors are
balanced opposed to minimize vibration by equalizing the opposing
reciprocating forces on the crankshaft. Heavy, ribbed frames
distribute reciprocating stresses evenly for greater strength and
longer life. Many compressor cylinders are water jacketed to lower
operating temperatures, provide thermal stability, and improve
valve life.

High-speed reciprocating compressor model FS604 has two
14.5" cylinders, one 9.50" cylinder and one 6.25" cylinder
– all with Variable Volume Clearance Pockets (VVCPs).
This configuration is most often used for gas gathering
applications where it provides superior flexibility with options
for changing the number of stages and liner bores.

Selection
HSR sizing software greatly simplifies the selection process – with
minimal input data, the user can select a compressor for any
application.

Benefits include:

The single program covers all current GE Oil & Gas high-speed
reciprocating compressor products as well as legacy brands.

•	Provides liquid drop-out estimation for more accurate sizing

Cylinder pressure ranges by application
Cylinder pressure ranges

Barg

psig

Natural gas re-injection

448

6,500

CNG fueling

414

6,000

Gas gathering

152

2,200

Pipeline

124

1,800

Fuel storage

248

3,600

•	Easy to navigate with well-organized menus for every
specification
•	Autosize feature shows various configurations that meet your
service conditions
•	Dynamic performance review immediately shows the effect of
variable inputs over the machine’s entire operating range
•	Automatically generates accurate quotes within minutes
complete with general arrangement drawings

The only thing easier than using one

is choosing one

GE’s HSR selection software is easy to
navigate with well-organized menus for
every specification.

Support
Our Field Service Engineers are highly trained, fully certified to
international standards, and knowledgeable about the unique
demands of your application. Our experts can be quickly
mobilized to deliver the highest quality service whenever you
need it, any-where in the world. They draw from the same
technology and knowledge base as the people who designed
your compressor –
so their technical fluency cannot be beat.

Repairs & reconditioning
GE’s extensive engineering capabilities and advanced diagnostic
resources are complemented by dedicated service trucks and the
fully equipped facilities of our associate companies to keep your
HSR compressors operating to their full potential – even long into
their service life.
We can completely rebuild worn parts, refabricate components
and overhaul the complete package, including frame and
cylinders. Our OEM expertise can extend compressor service life
for much longer than you might expect.

Spare parts
The best way to keep your compressor performing to its full
potential is with OEM parts designed specifically for the job. With
decades of engineering, manufacturing and in-field experience
in material wear and customer demand patterns, our parts
inventory system is designed to reflect and respond to the real
needs in modern operating conditions. So, whether you have
a current GE Oil & Gas model or one of our legacy brands, we’ll
have the parts you need – when you need them.

Portable diagnostics
With advanced yet compact data collection, miniaturization and
digital signal processing technologies, our Field Service Engineers
have the most comprehensive on-machine analysis capabilities
in the industry. Our portable diagnostics systems are much less
intrusive than on-board systems – in fact, they actually reduce
the number of on-board sensors required. We can perform a
full range of comparative and trend analyses and diagnostics at
your site to improve the performance, mechanical condition and
reliability of your HSR compressors.
In-field monitoring by a GE Oil & Gas specialist enables immediate
action to increase the efficiency and operating performance of
your HSR compressor.

GE Oil & Gas

geoilandgas.com/hsr

Global Headquarters
Via Felice Matteucci, 2
50127 Florence, Italy
T +39 055 423 211
F +39 055 423 2800
customer.service.center@ge.com
Nuovo Pignone S.p.A.
Nuovo Pignone S.r.l.
Americas Regional Headquarters
4425 Westway Park Blvd
Houston, TX 77041
T +1 713 683 2400
F +1 713 683 2421

The information contained herein is general in nature
and is not intended for specific construction, installation
or application purposes. GE reserves the right to make
changes in specifications or add improvements at any
time without notice or obligation.

©2013 General Electric Company
All Rights Reserved

24-hour Customer Service
T +1 832 978 9780
oilandgas.gehsrtechsupport@ge.com

For complete contact information,
please refer to our website.

GE imagination at work
GE_HSR_brochure_011113



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