Ge Sps Pumps Brochure

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GE imagination at work

GE Oil & Gas

Surface Pumping Systems

Product line

We know that the life cycle of industrial pumps

are often at the center of your decision making

process. That is why GE is your partner for the long

run. We carefully consider the life-cycle operating

eciencies, power consumption, environmental

impact and reliability of our pumps to ensure they

will meet your needs now and in the future.

Improved surface pumping solutions

The drive for long-lasting, highly-reliable, environmen-

tally-friendly pumping solutions has led many custom-

ers to appreciate our SPS™ Surface Pumping Systems.

GE’s SPS pumping systems provide versatile, low-main-

tenance alternatives to many high-speed integral gear-

driven centrifugal (OH6), positive displacement (PD) and

vertical-turbine pump (VTP) models.

Pre-packaged units

Our SPS pumps are available in gas, electric or diesel-

powered models and can handle up to 2,500 gpm

(85,000 BFPD) and discharge pressures up to 6000 psi.

SPS systems are delivered to the job site pre-assem-

bled—only requiring suction ange, discharge ange

and power hookups. The Easily Modied SPS Frame

(EMF™) is pre-wired with instrumentation and cabling

terminated in a central junction box. This proprietary

frame, paired with the versatile design of our pumps,

allows for easy on-site installation and maintenance

with minimal site preparation.

Trouble-free service

The SPS pump is designed for years of trouble-free

operation. There are no V-belts or packing to service.

Routine maintenance consists of a quarterly lubricant

change and component check. SPS units generate little

to no vibration-related wear or stress on piping compo-

nents and they are available with a variety of mechani-

cal seal options (including API 682 seals).

The modular design makes SPS units suitable for a wide

variety of applications, from routine water injection to

mine dewatering and leaching operations. The GE SPS

pump is very reliable, highly-ecient and easily modi-

ed in the eld, saving you maintenance time.

SPS APPLICATIONS: BOOSTER TRANSFER CIRCULATION INJECTION

4

GE’s Surface Pumping Systems (SPS)

Pump

Multi-stage centrifugal pump with industry-leading,

high-eciency designs. The pump is supplied as an

easily replaceable module. Additional pump elements

can be added or “re-staged,” if required for changing

duty conditions. Most pumps are “mixed ow” design

for enhanced abrasion resistance, improved gas han-

dling and higher eciency.

Thrust Chamber

The bearing-frame thrust chamber is an easily-

interchangeable module that is compatible with other

SPS units regardless of the pump size. It features a

low number of rotating parts for long, trouble-free life,

requires minimal maintenance, optimizes oil dispersion

and reduces operating temperatures using an oil-ring

lubrication system, and includes a thermocouple to

provide temperature monitoring and shut-down pro-

tection. Labyrinth shaft seals protect the internals from

the environment without wearing the shaft surface.

Mechanical Seal

All units feature an optimized mechanical seal and stub

shaft with silicon carbide faces that operates at suction

pressure. Seals are available up to 3000 PSI. Options

include API-682 cartridge type, as well as API ush and

quench plans. The patented Front Pull-Out™ design

allows for rapid change-out of the seal and/or stub

shaft without disturbing the bearing frame and ex-

ible motor coupling, thus avoiding realignment or the

spacer coupling requirement.

Frame Extensions

The EMF Frame can easily accommodate changing

duty conditions or the re-deployment of an existing

SPS unit for an entirely dierent application. Addition-

ally, where limited site access (i.e., underground mines)

exists, multiple component skids can be provided to

facilitate portability and assembly.

Pipe-work Height

The xed pipe-work height minimizes pipe-work chang-

es in the event of possible system recongurations.

Should the pump or motor require changing for any

reason; the pump, bearing frame, suction, discharge

and motor shaft are maintained at the same level.

Discharge Head

Standard anges are ANSI-B16.5 class 300 through

2,500, lap joint type to allow for alignment with

pipe work. Other connections/ ange standards

are available.

5

Benets

• Lower initial and whole-life cost

• Short construction lead-times

• Increased reliability and runtime

• Low noise and vibration levels

• Easy installation

• Remote monitoring and

diagnostic capability

• Worldwide support

Applications

• Borehole mining

• CO2 injection/booster

• CO2 sequestration

• Condensate transfer

• Crude oil boosting/transfer

• Dust suppression

• Geothermal

• Hydraulic power uid boosting

• Jet pumping

• Lean amine circulation

• Mine dewatering

• NGL boosting/transfer

• Oshore facilities uid handling

• Pipeline boosting

• Process uids transfer

• Produced water disposal/injection

• Salt dome leaching

• Seawater disposal/waterooding

• Wash water circulation

• Water transfer

Pump Comparison

Issue Pump Type

SPS PD OH6

Capital cost Low Low Moderate

Whole-life cost Low High High

Up time High % Low % Moderate %

Down time Low % High % High %

Daily/weekly maintenance No Yes No

Downtime per repair Low Moderate Moderate

Cost of repair Low Moderate High

Noise level Low High High

Vibration Low High Low

Pulsation Nil High Nil

Seal (qty) Mechanical (1) Packing (3 or 5) Mechanical (1)

Environmental leakage Virtually Nil High Virtually Nil

Flow/pressure exibility High Moderate Low

Motor/Prime Mover

An industry standard 2-pole NEMA and IEC foot-

mounted electric motor is used in congurations to

suit local requirements for enclosure type, voltage,

frequency, insulation class, hazardous area, etc.

Other drive options include gas or diesel engine via a

speed increaser.

Flexible Coupling

A standard grid-style coupling provides for long life and

minimizes maintenance requirements. Other coupling

types are available on request.

Suction Chamber

This chamber can be rotated in 45° increments. Stan-

dard anges are ANSI-B16.5 class 150 through 2500.

Other connections/ange standards are available.

EMF™ Frame*

The patented Easily Modied Frame™ features a rigid

base frame for low vibration and ease of installation.

It incorporates integral lifting lugs throughout and or

machined motor adapter plate (shown in green), which

together with the frame motor plate are predrilled for

virtually all available motor options.

*A model FM1000 EMF frame is shown. Other models

include FM75, FM150, FM1500 and FM3000.

Instrumentation/Control

Package

The standard SPS instrumentation package includes

suction and discharge pressure gauges and control

switches, a vibration switch and bearing frame ther-

mocouple. Other instrumentation and control options

are available.

PD = positive displacement reciprocating pump

OH6 = API 610 type OH6 High-speed integral gear-driven vertical single-stage overhung pump

6

Waterood (North America)CO2 injection (North America) Water injection

Crude Oil Transfer (North America)

7

Onshore Production

As your partner, we understand the specic pump require-

ments for onshore production and provide global pumping

solutions to maximize project investments. Our SPS pumps

are employed in a multitude of onshore production appli-

cations including:

• Enhanced oil recovery systems (ex. CO2 handling and injection)

• Gathering systems

• Production systems for conventional uids (oil and

petroleum products)

• Separations Systems

• Produced water handling and treating

• Steam-generating plants/distribution systems for thermal

recovery projects

• Storage systems

• Water Injection & disposal systems

Water injection (Middle East)

Produced water disposal (North America)

1ST STAGE

SEPARATOR

2ND STAGE

SEPARATOR

OILY WATER

SEPARATOR

GAS

WATER

KNOCKOUT

DRUM

PRODUCED

WATER

INJECTION

PUMPS

GAS COMPRESSION

OIL PIPELINE CO2 PIPELINE

gas

water

oil

gas

water

oil

wet

gas

PRODUCTION

WELLS

INJECTION

WELLS

water

water

wet

gas

oily

water

oil

dry gas

gas

GAS

SALES

GAS

FL

ARE

CO2

INJECTION

PUMPS

CO2

Typical onshore production ow diagram

Photo: Øyvind Hagen / Statoil

8

9

FPSO treated sea water injection (Africa)

FPU crude oil transfer (Gulf of Mexico)

FPU crude oil transfer (South America) FPU water injection (South America)

Oshore Production

Oshore elds account for approximately 35% of global

oil and gas production. This is expected to increase as we

continue to see growth in deepwater, remote and mar-

ginal elds. In these oshore applications, where pumps

are used to inject, transfer and boost produced uids,

equipment reliability is critical to avoid downtime,

increase run-life and improve operating eciency.

Due to the requirements of deeper and further oshore

applications, we developed a process to customize high-

ly-reliable long service life pumping systems to meet

your ship-and platform mounted pumping needs. These

SPS systems maintain your reliability expectations of GE,

while providing exibility and responsiveness to applica-

tion changes.

Oshore applications of GE’s SPS pumps include:

• Crude Oil Transfers (platform to FPSO)

• O-loading booster

• Seawater Injection

• Water Injection

Ethane pipeline booster (North America)

Crude oil and Produced Water Injection (South America)

10

11

Pipeline

Pipeline networks require high pressure pumps to move

uids over long distances. In certain instances, booster

stations are needed to keep the pressure high enough so

the uid can reach its nal destination.

Pipeline operators around the world have discovered

that our SPS pumps provide versatile and low mainte-

nance alternatives to split-case centrifugal and positive-

displacement pump applications. GE’s SPS pumps can

boost, re-circulate and transfer a wide range of liquids

through pipelines in oileld and industrial applications

including:

• Crude oil

• Light hydrocarbons (ethane, methane, butane, propane)

• CO2

• Rened petroleum products (motor gasoline, aviation fuels,

kerosene, diesel fuel, heating oil and fuel oils)

• Petrochemical feed stocks and products

• NGL (natural gas liquids)

CO2 pipeline booster (North America)

CO2 pipeline booster (North America)Crude oil and Produced Water Injection (South America)

Wash Water Services at Renery (North America)

12

13

Hydrocarbon Processing

The process industries are among the world’s largest

users of industrial pumps. Rening, petrochemical and

chemical process operations employ a multitude of

methods that convert raw materials into nished prod-

ucts of value. Managing uid ow (liquids and gases in

motion) throughout a given operation is critical. To maxi-

mize your operating eciencies, improve exibility and

create the potential to decrease environmental impact,

we assess each of your applications in order to deliver

the best possible pumping system.

GE’s SPS pumps are extremely reliable, high performance

units and are well-suited to a wide range of high pres-

sure, heavy duty applications including:

• CO2 sequestration

• Condensate transfer

• Crude oil boosting and transfer

• Hydraulic power uid boosting

• Lean amine circulation

• Liqueed/natural gas (NGL) boosting

• Liqueed/natural gas (NGL) transfer

• Process uids transfer

• Wash water circulation Amine gas treating (North America)

Ethane Booster (North America)

Mixed light hydrocarbons (North America)

ABSORBER

sour

gas

sweet gas

lean

amine

PUMP

CONDENSER

REFLEX

DRUM

acid sour gas

(H

2

S + CO

2

)

reflux

REGENERATOR

vapor steam

REBOILER

condensate

liquid

makeup

water

rich

amine

rich

amine lean

amine

Gas sweetening process ow diagram

14

15

Mining, Municipal, Industrial and Geothermal

Eective water management is critical in mining and salt dome leaching

operations. GE’s SPS pumps are available to the MMIG industry as portable

skid-mounted units, trailer-mounted units and as multiple pumps in xed

installations at main pump stations and can be used in the

following applications:

• Seawater transfer (to mines for processing)

• Mine de-watering

• Cavern (salt-dome) leaching

• Open pit and shaft mining

• Borehole mining

Mine Water Management

Mine operators must be able to manage water throughout the operation and

quickly alleviate problems as they occur. Mine dewatering is usually under-

taken to ensure the stability of mine walls during and after excavation, or to

optimize mine production and increase operational eciencies.

In many mines, the amount of water that must be pumped exceeds the

mines’ water consumption requirements. In this case, a majority of the

excess water is discharged to our surface SPS water pumping systems, re-

injected into aquifers, applied to crop land, or piped to power plants.

Cavern Leaching

There are numerous cavern leaching and/or formation jetting (borehole min-

ing) applications. For example, a salt dome is a type of structural dome

formed when a thick bed of water-soluble mineral sediments (mainly salt or

halite) intrude vertically into surrounding rock strata, forming a diapir.

In salt dome leaching processes, our SPS pumps are frequently used to circu-

late water, absorbing the salt. A large underground cavern is formed after the

salt has been leached and the water is removed. GE’s SPS pumps are also

used to re-inject materials such as oil, natural gas, hydrogen gas or even haz-

ardous waste into the empty caverns for storage.

Water transfer installation (North America)

Mining operations (North America)

Salt dome leaching/brine water (North America)

16

Design, Engineering, Manufacturing

& Custom Fabrication

Achieving the highest standards of performance with

any pumping system requires attention to detail in every

phase of design, engineering, manufacturing and ser-

vice. Some companies call this quality assurance. We call

it commitment.

With an emphasis on quality, cost and delivery, all our

processes (engineering, quotation, manufacturing, fabri-

cation, testing and tracking systems) are designed to

reduce lead times and increase eciency. Rigorous prod-

uct testing ensures that our equipment meets design

specications and is highly-reliable.

GE maintains state-of-the-art facilities and a highly

skilled workforce on a global scale. We are heavily invest-

ed in modern manufacturing systems geared to produc-

ing the best surface pumps, controls and communication

products available. Our core business is providing engi-

neered, application-specic, high-pressure pumping

solutions.

From order to eld installation, all of our systems are

designed to produce pumping solutions with trouble-free

performance in any environment.

One-half of a custom fabricated skid-mounted enclo-

sure delivered to installation site

Two of three FM1000s inside custom fab-

ricated enclosure

Assembly

Manufacturing

17

Surface Controls, Integration,

Monitoring & Diagnostics

GE oers a wide variety of automation and surface con-

trol equipment to help you increase reliability and eec-

tiveness and reduce operating costs of your Surface

Pumping Systems.

Vector® VII Variable Speed Drives

Vector™ VII Variable Speed Drives (VSD) are compatible

with surface pumping systems (SPS) and include an intui-

tive operator interface, application specic software and

expanded communications capability. Available in rat-

ings from 104-1515KVA, these drives include a full-color

graphical interface to provide:

• Motor speed

• Motor current

• Motor overload and underload settings

• Controlled starts

• Auto restarts

• Restart delays

• Restart retries

Monitoring and Control Systems

Our monitoring systems can improve the eectiveness of

your reliability/maintenance program by continually

monitoring your pump system’s health and automatical-

ly notifying you of changes or conditions that require

intervention. We provide two intelligent motor control

systems: an SPS Pump Controller for variable speed drive

applications and the iMonitor™ motor controller for xed

speed use.

Using the latest advances in hardware, software and

telecommunication technology, these units oer motor

protection, data acquisition and event logging with the

capability for real-time data analysis. Modular construc-

tion and add-on options allow these controllers to be

congured for standalone operation or for use in coordi-

nated pumping systems. Remote monitoring and control

of pump operation is possible for sites located anywhere

in the world using SCADA systems connected via Ether-

net, wireless phone, or satellite communication systems.

Vector VII VSD assembly

Vector VII VSD “plug and play,” custom-fabricated control skid

Vector VII 561 KVA VSD

&

GE Oil & Gas Headquarters

GE Oil & Gas Main Hubs

GE Oil & Gas Manufacturing

or Services Hubs

Worldwide

Industry wide

GE Oil & Gas

Global Headquarters

4425 Westway Blvd

Houston, Texas 77041 USA

Tel +1 281 492 5100

Fax +1 281 492 8107

Global Manufacturing & Sales

5500 S.E. 59th St

Oklahoma City, OK 73135 USA

Tel +1 405 671 1431

Toll free +1 800 723 3771

Fax +1 405 670 5463

For complete contact information,

please refer to our website.

ge.com/oilandgas

GE imagination at work

GE Oil & Gas

For more information, please contact your GE sales

representative.

GE Oil & Gas

4425 Westway Blvd

Houston, Texas 77041 USA

281 492 5100

www.geoilandgas.com/sps

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