Generac Power Systems 0E6478 Users Manual

0E6478 to the manual 77388591-a0f0-4eac-ad8a-6bf522953b0a

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8
7
4
6
0E

6.8
G A S

P.O. BOX 310 EAGLE WI 53119

LITER
FORD

ENGINE
PARTS
MANUAL
PRINTED IN U.S.A.
Revision 0: 08/29/03

6.8L GAS TABLE OF CONTENTS
QUICK REFERENCE GUIDE .............................................................................................................................. 2
SERVICE RECOMMENDATIONS ........................................................................................................................ 3
ENGINE LOWER .................................................................................................................................................. 8
ENGINE UPPER ................................................................................................................................................ 12
ENGINE FRONT .................................................................................................................................................. 14
COOLING SYSTEM ............................................................................................................................................ 16
INTAKE AND IGNITION SYSTEM ...................................................................................................................... 18
ENGINE COMMON PARTS:
LEFT HAND SIDE (DIRECT DRIVE UNITS) .............................................................................................. 20
LEFT HAND SIDE (GEAR BOX UNITS) .................................................................................................... 22
RIGHT HAND SIDE (DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE) ...................................... 24
RIGHT HAND SIDE (DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE) .................................. 26
RIGHT HAND SIDE (GEAR BOX UNITS, OPEN SET - NO ENCLOSURE) ............................................ 28
RIGHT HAND SIDE (GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE) .......................................... 30

LEGEND
“AR” AS REQUIRED
“ S T D ” S TA N D A R D S I Z E
“ O . S .” O V E R S I Z E
“ U . S .” U N D E R S I Z E
“ N A ” N O T AVA I L A B L E

NOTICE!
THE INFORMATION IN THIS MANUAL IS KNOWN TO BE ACCURATE AS OF THE DATE OF
RELEASE SHOWN ON THE COVER. HOWEVER, ENGINEERING CHANGES CAN OCCUR
WITHOUT NOTICE.TO OBTAIN THE PROPER PARTS, PLEASE BE SURE TO USE THE MODEL
NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL.
1

6.8L GAS QUICK REFERENCE GUIDE
QUICK REFERENCE ENGINE PARTS
PART NUMBER

DESCRIPTION

QTY

0D5419
0D34540114
0D34540115
0D34540203
0D34540123
0D34540126
0D34540213
0D34540232
0D34540233
0D34540235
0D34540238
0D34540249
0D34540186
0D3488
0D3488A
0A1232
0D5418
0A8584
053667
053666

FILTER ASY. - OIL
PISTON RING SET STD (2 PISTONS)
PISTON RING SET .020"/.50MM O/S
CAP - OIL FILLER
SLINGER-CRANKSHAFT OIL REAR
SEAL-CRANKSHAFT REAR
CHAIN-TIMING
PUMP ASY & SEAL-WATER
SEAL-WATER PUMP
SEAL-THERMOSTAT (O-RING)
THERMOSTAT ASSY-WATER
COIL & BOOT ASY-IGNITION
SPARK PLUG (PLATINUM) .044 GAP
BELT SERPENTINE 67.5” (DIRECT DRIVE)
BELT SERPENTINE 70” (GEAR BOX)
D.C. ALTERNATOR ASSY
STARTER MOTOR FORD V-10 ENGINE
SWITCH OIL PRESSURE
SENDER WATER TEMP
SENDER OIL PRESSURE

1
5
5 AR
1
1
1
2
1
1
1
1
10
10
1
1
1
1
1
1
1

2

6.8L GAS SERVICE RECOMMENDATIONS
◆ ENGINE OIL RECOMMENDATIONS

DANGER

The unit has been filled with “break in” engine oil
at the factory. Use a high-quality detergent oil classified
“For Service CC, SD, SE or SF.” Detergent oils keep the
engine cleaner and reduce carbon deposits. Use oil having the following SAE viscosity rating, based on the
ambient temperature range anticipated before the next
oil change:

!

Do not remove the radiator pressure cap while
the engine is hot or serious burns from boiling
liquid or steam could result.

!

Ethylene glycol base antifreeze is poisonous. Do
not use your mouth to siphon coolant from the
radiator, recovery bottle or any container. Wash
your hands thoroughly after handling. Never
store used antifreeze in an open container
because animals are attracted to the smell and
taste of antifreeze even though it is poisonous
to them.

!

Do not use any chromate base rust inhibitor with
ethylene glycol base antifreeze, or chromium
hydroxide (“green slime”) will form and cause
overheating. Engines that have been operated
with a chromate base rust inhibitor must be
chemically cleaned before adding ethylene glycol
base antifreeze. Using any high silicate antifreeze
boosters or additives also will cause overheating.
We also recommend that you DO NOT use any
soluble oil inhibitor for this equipment.

Engine Lubrication System:
Crankcase Oil Capacity..............................................6.8 L (7 U.S. qts.)
Temperature
Above 80º F (27º C)
30º to 80º F (-1º to 27º C)
Below 32º F (0º C)

Oil Grade (Recommended)
SAE 30W or 15W-40
SAE 20W-20 or 15W-40
SAE 10W or 15W-40

◆ COOLANT
Use a mixture of half low silicate, ethylene glycol base
antifreeze and half soft water. Use only soft water and
only low silicate antifreeze. If desired, you may add a
high quality rust inhibitor to the recommended coolant
mixture. When adding coolant, always add the recommended 50-50 mixture.

Cooling System:
CCoolant Capacity
System..............................................................23.7 L (6.3 U.S. gals.)
Engine ..............................................................12.3 L (3.3 U.S. gals.)

3

6.8L GAS SERVICE RECOMMENDATIONS
35 KW - 200 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETS
Following is a recommended maintenance schedule for Generac standby gas engine driven generator sets from
35 kW to 200 kW in size. The established intervals in the schedule are the maximum recommended when the
unit is used in an average service application. They will need to be decreased (performed more frequently) if
the unit is used in a severe application. Use the unit hour meter or calendar time, whichever occurs first, from
the previous maintenance interval to determine the next required maintenance interval.

Service Maintenance Interval Information:
The various service maintenance intervals are designated by interval numbers as follows:
1 An early inspection of the generator set to insure it is ready to operate when required and to identify any
potential problem areas.
Performed monthly or following each 10 hours of operation of the unit and requires approximately .5
man-hours per unit to complete.
This inspection may be performed by the end user providing the following safety steps are taken to prevent the engine from starting automatically without warning:
To prevent injury, perform the following steps in the order indicated before starting any maintenance:
•
•
•
•

Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
Remove the control panel fuse.
Turn off the battery charger.
Remove the negative battery cable.

The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condi
tion from burning out sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
oper
ation when required.
2 A break-in service inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase
of the unit and requires approximately 2.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.
3 An operational inspection of the generator set to insure it is ready to operate and carry the load when
required, and to identify any potential problem areas.
Performed semi-annually or following each 50 hours of operation of the unit and requires approximately 1.5 man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.
4 A mid-level inspection of the generator set to insure it is ready to operate and carry the load when required,
and to identify any potential problem areas.
Performed annually or following each 100 hours of operation of the unit and requires approximately 5.0
man-hours per unit to complete.
This inspection contains some maintenance tasks which require special tools, equipment, and/or knowledge to accomplish and should be performed only by an authorized Generac Service Dealer.
NOTE: Add 20% to all times for 8 cylinder or larger engines.

4

6.8L GAS SERVICE RECOMMENDATIONS

GENERAC POWER SYSTEMS, INC.
RECOMMENDED SCHEDULED MAINTENANCE PROGRAM
SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.

OWNER INFORMATION

DEALER INFORMATION
NAME:
ADDRESS:

NAME:
ACCOUNT #:
ADDRESS:

SITE:
PHONE:

PHONE:
TECHNICIAN:
SIGNATURE:

SIGNATURE:

PURCHASE DATE:
APPLICATION:

START-UP DATE:
Standby Power

Prime Power

Rental/Trailerized

GENERATOR & TRANSFER SWITCH INFORMATION
GENERATOR

TRANSFER SWITCH

MODEL NUMBER:
SERIAL NUMBER:

MODEL NUMBER:
SERIAL NUMBER:

HOUR METER READING at Completion of the Inspection:

!

WARNING!

!

To prevent injury, perform the following steps in the order indicated before starting any maintenance:
• Disable the generator set from starting and/or connecting to the load by setting the control panel
Auto-Off-Manual switch to the “OFF” position.
• Remove the control panel fuse.
• Turn off the battery charger.
• Remove the negative battery cable.

NOTE:
The battery charger must be turned off BEFORE removing the battery cable to prevent an over current condition from burning out sensitive control panel components and circuits.
Following all maintenance, reverse these steps to insure the unit is returned to standby setup for normal
operation when required.

5

6.8L GAS SERVICE RECOMMENDATIONS
Maintenance
Tasks

Level 1
Recommended
to be done
monthly/
10 hrs.

Level 2
Task
Comp.
(DateInitials)

Required
to be done
3 months/
Break-in
30 hrs.

1. Disable the unit from
operating per the first page
warning.
2. Check the engine oil level.
Adjust as necessary.
3. Check the engine coolant
level. Adjust as necessary.
4. Check the engine coolant
thermal protection level.
Correct as necessary.
5. Check the natural gas
delivery system. Tighten
connections as necessary.
6. Check the air inlets and
outlets for debris. Clean
as necessary.
7. Check the battery
electrolyte level if
accessible. Adjust as
necessary.
8. Check the battery posts,
cables, and charger for
loose connections,
corrosion, and proper
operation. Correct as
necessary.
9. Check the unit wiring for
loose connections,
corrosion, and damage.
Correct as necessary.
10. Check the engine
accessory drive belts for
wear, weather cracking
and damage. Replace as
necessary.
11. Visually inspect the unit
looking for leaks, wear or
damage, loose connections
or components, and
corrosion. Correct as
necessary.
12. Test the engine and transfer
switch safety devices.
Correct and/or adjust as
necessary.

6

Level 3
Task
Comp.
(DateInitials)

Required
to be done
Semiannually/
50 hrs.

Level 4
Task
Comp.
(DateInitials)

Required
to be done
Annually/
100 hrs.

Task
Comp.
(DateInitials)

6.8L GAS SERVICE RECOMMENDATIONS
Maintenance
Tasks

Level 1
Recommended
to be done
monthly/
10 hrs.

Level 2
Task
Comp.
(DateInitials)

Required
to be done
3 months/
Break-in
30 hrs.

13. Initiate an automatic start
and transfer of the unit to
site load and exercise it for
at least 1 hour looking for
leaks, loose connections or
components, and abnormal
operating conditions.
Correct as necessary.
14. Start and exercise the unit
at full rated load (use a
load bank if the site load is
not enough) for at least 2
hours looking for leaks,
loose connections or
components, and abnormal
operating conditions.
Correct as necessary.
15. Change the engine oil.
16. Replace the engine oi
filter(s).
17. Replace the engine air
filter(s).
18. Check the engine spark
plugs. Clean and re-gap
or replace as necessary.
19. Perform a 5 minute no-load
operational run of the unit
looking for any post service
problems.
20. Return the unit to standby
setup for operation when
required.

7

Level 3
Task
Comp.
(DateInitials)

Required
to be done
Semiannually/
50 hrs.

Level 4
Task
Comp.
(DateInitials)

Required
to be done
Annually/
100 hrs.

Task
Comp.
(DateInitials)

6.8L GAS ENGINE LOWER

8

6.8L GAS ENGINE LOWER
ITEM

PART NUMBER

DESCRIPTION

6010
6026AA

0D34540100
0D34540101

6026A
6026A
6026BA
6397D
8555
N806040
6A008
6108
6108
6108
6135
6140
6148
6148
6200
6207
6211
6214
6K301
6303
6310
N806201
6397A
6397D
6701
N806155
6333
6333
6333
6333
6A341
6333
6333
6333
6333
6A338
6A338
6A338
6A338
6K302
6345-BA

0D34540102
0D34540103
0D34540104
0D34540105
0D34540106
0D34540107
0D34540108
0D34540109
0D34540110
0D34540111
0D34540112
0D34540113
0D34540114
0D34540115
0D34540116
0D34540117
0D34540118
0D34540119
0D34540120
0D34540121
0D34540122
0D34540123
0D34540124
0D34540125
0D34540105
0D34540126
0D34540305
0D34540127
0D34540128
0D34540129
0D34540130
0D34540131
0D34540132
0D34540133
0D34540134
0D34540135
0D34540136
0D34540137
0D34540138
0D34540139
0D34540140
0D34540142

6345-AA

0D34540143

CYL BLOCK LESS CRKSHFT,PISTONS
PLUG 1.75" STAINLESS STEEL CUP
(4 EA. LEFT/RIGHT, 2 REAR)
PLUG-CL BLK FRT 13.84MM
PLUG-CYL BLK REAR 3/8-18X.425
PLUG-38.3MM CUP STAINLESS STEEL
PIN-DOWEL 8.0 X 18.25 TIMING COVER
TUBE ASSY - HEATER WATER
PIN-DOWELL (SOLID) 8.0 X 45.5
PIN-DOWELL, CYL HEAD 16.0 X 19.0
PISTON & PIN ASSY - STD
PINSTON & PIN ASSY 0.25MM O.S.
PISTON & PIN ASSY 0.50MM O.S.
PIN - PISTON
RETAINER - PISTON PIN
PISTON RING SET STD (2 PISTONS)
PISTON RING SET .020"/.50MM O.S.
ROD-CONNECTING
BUSHING-CONNECTING ROD
BEARING-CONNECTING ROD
BRG-CONN ROD .020"/50MM U.S.
BOLT-CONNECTING ROD
RETAINER-CRANKSHAFT OIL SEAL
CRANKSHAFT ASSY
SLINGER-CRANKSHAFT OIL REAR
KEY-WOODRUFF 4.76 X 49
PIN-FLYWHL 16.0X25.0 HOLLOWDWL
PIN-DOWEL 8.0 X 18.25 TIMING COVER
SEAL-CRANKSHAFT REAR
SCREW & WASHER M6 X 1.0 X 27.5
BRG-CRKSFT MAIN UPR STD (GRD 2)
BRG-CRKSFT MAIN UPR STD (GRD 1)
BRG-CRKSFT MAIN UPR STD (GRD 3)
BRG-CRKSFT MAIN UPR .25MM U.S.
BRG-CRKSFT THRUST UPPER STD
BRG-CRKSFT MAIN UPR STD #1 GD2
BRG-CRKSFT MN UPR STD #1 (GRD1)
BRG-CRKSFT MN UPR STD #1 (GRD3)
BRG-CRKSH MN UPR STD#1 .25MM U.S.
BRG-CRKSFT MAIN LWR (GRADE 2)
BRG-CRKSFT MAIN LWR (GRADE 1)
BRG-CRKSFT MAIN LWR (GRADE 3)
BRG-CRKSFT MN LWR .25MM U.S.
WASHER-CRKSHFT THRUST LOWER
STUDBOLT-CRKCS MAIN BRG CAP
M8 X 1.25 + M10 X 1.5 X 126
BOLT-CRKSHFT MAIN BEARING CAP
M10 X 1.5 X 94.5 HEX HEAD

6345-AA

0D34540144

6A346
6600

0D34540145
0D34540146

QTY
1
10
2
2
2
2
1
2
4
10
AR
AR
10
20
5
5 AR
10
10
20
AR
20
1
1
1
1
2
2
1
6
5
5 AR
5 AR
5 AR
2
1
1 AR
1 AR
1 AR
6
6 AR
6 AR
6 AR
1
1
11

(NOTE: Do not re-use removed bolts when replacing bearings!)

BOLT-CRKSFT MAIN BEARING CAP
M9 X 1.25 X 53 HEX HEAD
DOWEL-MAIN BRG CAP TO BLOCK
PUMP ASSY-OIL

9

12
12
1

6.8L GAS ENGINE LOWER

10

6.8L GAS ENGINE LOWER
ITEM

PART NUMBER

DESCRIPTION

6622
6626
6675
6710
6731
6840
6884
6890
87836
N620482
N806155
N806156
N806180
N806183
N605904
W701605
W704787

0D34540147
0D34540148
0D34540150
0D34540151
0D5419
0D34540154
0D34540155
0D34540156
0D34540187
0D34540158
0D34540305
0D34540159
0D34540160
0D34540161
0D34540162
0D34540163
0D34540164

SCREEN & COVER ASY-OIL PUMP
SEAL-SCREEN & COVER ASSY
PAN ASY-ENGINE OIL
GASKET-OIL PAN
FILTER ASY. - OIL
GASKET-OIL FILTER ADAPTOR
ADAPTER-OIL FILTER
INSERT-OIL FILTER MOUNTING
PLUG-PIPE 1/8-27SOCKET HEX
NUT ADTR REAR/ENG STUD M10X1.5
SCREW & WASHER M6 X 1.0 X 27.5
BOLT-ADPTR/ENG M8X1.25X41 HEX
SPACER-SCRN & CVR M8X1.25X37.9
BOLT-OIL PUMP M6X1.0X42.5 HEX
BOLT-SCRN&CVR/SPACR M8X1.25X19
BOLT&WASHER M8X30 HEX FLANGE
STUD-ADAPTOR REAR TO ENGINE

11

QTY
1
1
1
1
1
1
1
1
1
1
6
4
1
3
1
18
1

6.8L GAS ENGINE UPPER

12

6.8L GAS ENGINE UPPER
ITEM

PART NUMBER

DESCRIPTION

QTY

6A008
6026C
6026BA
6026K
6049
6049
6051
6051
6057
6057
6065
6L293
N808777
6C501
6505
6507
6510
6513
6514
6518
6564
6571
AGSF-22F-M1
87836
6250
6250
6256
6256
6265
6278
6A303
6A304
6A311
6582
6582
6584
NOT SHOWN
6766
6279
N808897

0D34540108
0D34540166
0D34540104
0D34540167
0D34540168
0D34540169
0D34540170
0D34540171
0D34540172
0D34540173
0D34540174
0D34540175
0D34540176
0D34540177
0D34540178
0D34540179
0D34540180
0D34540181
0D34540182
0D34540183
0D34540184
0D34540185
0D34540186
0D34540187
0D34540188
0D34540189
0D34540190
0D34540191
0D34540192
0D34540193
0D34540194
0D34540195
0D34540196
0D34540199
0D34540200
0D34540202*
0D34540203
0D34540204
NA

PIN-DOWEL, CYL HEAD 16.0X19.0
PLUG-CYL HD PRESS RELIEF
PLUG-38.3MM CUP STAINLESS STEEL
PLUG-CYL HD MAIN OIL GALLERY
CYL HD,RH W/O VLV W/INSRTS/GDS
CYL HD,LH W/O VLVS W/INSRTS/GDS
GASKET-CYLINDER HEAD RH
GASKET-CYLINDER HEAD LH
INSERT-VALVE SEAT INTAKE
INSERT-VALVE SEAT EXHAUST
BOLT-CYL HD HEX FLANGE HEAD
BOLT-CAM CAPS M6X1.0X42.5 HXFL
BOLT-CAP BALANCE SHAFT
ADJUSTER ASSY-VALVE LASH
VALVE - EXHAUST
VALVE - INTAKE
GUIDE-INT & EXH VALVE STD
SPRING - VALVE
RETAINER-VALVE SPRING
KEY-VALVE SPRING
ARM-VALVE ROCKER
SEAL-VALVE STEM
SPARK PLUG (PLATINUM) .044 GAP
PLUG-PIPE 1/8-27SOCKET HEX
CAMSHAFT - RH
CAMSHAFT - LH
SPROCKET-CAMSHAFT RH
SPROCKET-CAMSHAFT LH
SPACER-CAMSHAFT SPROCKET RH
WASHER-CAMSHAFT, FLAT HARDENED
GEAR-BALANCE SHFT (ON CAMSHFT)
GEAR, BAL SHFT DRV (ON BAL SHF)
SHAFT & GEAR ASY - BALANCE
CVR & GASKET ASY-ROCKER ARM RH
CVR & GASKET ASY-ROCKER ARM LH
GASKET-ROCKER COVER (USE SEALANT *)
SILICONE GASKET & SEALANT
CAP - OIL FILLER
BOLT-CAMSHFT SPROCKET, HEX
NOT SERVICED — PART OF CYLINDER HEAD

•6B280
•6B284
•6C266
•6C267
•6C272

NA
NA
NA
NA
NA

SUPPLIED WITH
SUPPLIED WITH
SUPPLIED WITH
SUPPLIED WITH
SUPPLIED WITH

13

CYLINDER
CYLINDER
CYLINDER
CYLINDER
CYLINDER

HEAD,
HEAD,
HEAD,
HEAD,
HEAD,

ITEM
ITEM
ITEM
ITEM
ITEM

6049
6049
6049
6049
6049

4
4
2
4
1
1
1
1
10
10
24
26
6
20
10
10
20
20
20
40
20
20
10
2
1
1
1
1
1
2
1
1
1
1
1
NA
AR
1
2
NA

6.8L GAS ENGINE FRONT

14

6.8L GAS ENGINE FRONT
ITEM

PART NUMBER

DESCRIPTION

6019
6020
6020
6020
6K255
6M256
6L266-CA
6L266-DA
6268
6M274
6K297
6306
6700
12A227
N605892
N606527
N606543
N806177
N808140
N808142
N808529
6312
6A340
6378
6B288
6C315
N806155

0D34540205
0D34540206
0D34540207
0D34540208
0D34540209
0D34540210
0D34540211
0D34540212
0D34540213
0D34540214
0D34540215
0D34540216
0D34540217
0D34540218
0D34540219
0D34540220
0D34540221
0D34540222
0D34540223
0D34540224
0D34540225
0D34540226
0D34540227
0D34540228
0D34540230
0D34540231
0D34540305

COVER & GASKETS ASSY-FRONT
GASKET-COVER LH
GASKET-COVER CENTER
GASKET-COVER RH
ARM-TIMING CHAIN TENSIONER RH
GUIDE-TIMING CHAIN RH
TENSIONER-TIMING CHAIN LH
TENSIONER-TIMING CHAIN RH
CHAIN-TIMING
ARM-TIMING CHAIN TENSIONER LH
GUIDE-TIMING CHAIN LH
SPROCKET-CRANKSHAFT
SEAL-CRANKSHAFT FRONT
RING-IGN PULSE CRKSHFT SENSOR
BOLT-TIMING CHAIN GUIDES
BOLT-TIMING CHAIN GUIDE LH, HEX
BOLT-TIMING CHAIN TENSIONERS
BOLT-FRONT CVR M8X1.25X53, HEX
STUD & WASHER-FRONT COVER
SCREW & WASHER-FRONT COVER
STUD-FRONT CVR M10X1.5X103
DAMPER ASSY-CRANKSHAFT
BOLT-CRANKSHAFT DAMPER
WASHER-CRKSHFT DAMPER,FLAT HRD
SENSOR ASSY-CAMSHAFT POSITION
SENSOR ASSY-CRANKSHAFT
SCREW & WASHER M6 X 1.0 X 27.5

15

QTY
1
1
1
1
1
1
1
1
2
1
1
1
1
1
3
1
4
5
5
3
2
1
1
1
1
1
2

6.8L GAS COOLING SYSTEM

16

6.8L GAS COOLING SYSTEM
ITEM

PART NUMBER

DESCRIPTION

8501
8507
N808794
8255
8555
8575
8592
18599
18663
N806178
N811415

0D34540232
0D34540233
0D34540234
0D34540235
0D34540236
0D34540238
0D34540239
0D34540241
0D34540242
0D34540243
0D34540244

PUMP ASY & SEAL-WATER
SEAL-WATER PUMP
BOLT & WASHER-WATER PUMP
SEAL-THERMOSTAT (O-RING)
TUBE-WATER
THERMOSTAT ASSY-WATER
CONNECTION ASY-WATER OUTLET
TUBE-INT MNFLD HEATER INLET
TUBE-WATER HEATER
BOLT-THERMOSTAT/OUTLET CONNECT
STUD-HEATER TUBE, HEX

17

QTY
1
1
4
1
1
1
1
1
1
2
2

6.8L GAS INTAKE & IGNITION SYSTEM

18

6.8L GAS INTAKE & IGNITION SYSTEM
ITEM

PART NUMBER

DESCRIPTION

9424
9424
9439
18599
N806156
12029
W706175

0D34540245
0D34540246
0D34540247
0D34540304
0D34540159
0D34540249
0D34540252

MANIFOLD ASY-INTAKE UPPER
MANIFOLD-INTAKE LOWER
GASKET-INT MNFLD TO CYL HEAD
TUBE - INT MAN HEATER INLET
BOLT - M8 X 1.25 X 43MM
COIL & BOOT ASY-IGNITION
BOLT-COIL ON PLUG M5 X 25 HEX

19

QTY
1
1
2
1
11
10
10

6.8L GAS ENGINE COMMON PARTS LH

20

(DIRECT DRIVE UNITS)

6.8L GAS ENGINE COMMON PARTS LH

(DIRECT DRIVE UNITS)

ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

0D3293A
0D2149
0D2843
0D2844
0D5419
0D7055
0D3488
057795
0A6283
046526
0D1744
0A1232
031678
022241
055476
053666
0D6658
047411
022097
022473
042568
022129
022142
039253
022145
057796
0A5737B
0D3507
022237
022131
0D3784
0D3784A
049814
0D7801
032300
086310
028578
034125
033121
022152
023897
0D8031
0D8032
0D8033
0D8027
0D8025
0D8026
0D8030
0D8029
0D8028
0D8450
048766
049815
049226
051713
051716
0D8991
0D8614
055934B
029107
0E5333
0D6575D
043146
091526
058441
035578
035430
0A8584
056739
074908

FAN, COOLING 22" DIA KYSOR
SPACER, FAN 6.8L
BRKT, LWR, ALT 6.8L
BRKT, UPR, ALT 6.8L
OIL FILTER, FORD V-10 ENGINE
DIPSTICK TUBE, FORD 6.8L
BELT SERPENTINE 67.5” (DIRECT DRIVE)
CONNECTOR C/C VENT
HOSE PREFORMED BLOCK HEATER
WASHER LOCK M10
6.8L,IGN CONTROL,SCH ASSY
D.C. ALTERNATOR ASSY
SCREW HHC 3/8-16 X 3-3/4 G5
NUT HEX 3/8-16 STEEL
BUSHING REDUCER 3/8 TO 1/8 GAL
SENDER OIL PRESSURE
DIPSTICK, 6.8L FORD
SCREW HHC M6-1.0 X 16 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4 ZINC
SCREW HHC M6-1.0 X 20 G8.8
WASHER LOCK M8-5/16
SCREW HHC 5/16-18 X 3/4 G5
SCREW HHC M8-1.25 X 20 G8.8
WASHER FLAT 5/16 ZINC
GROMMET
SPACER, DC ALT. 25LG
ALTERNATOR PULLEY 84 O.D.
WASHER LOCK 3/8
WASHER FLAT 3/8-M10 ZINC
HARNESS, 6.8L ENGINE (E-PANEL) (NOT SHOWN)
HARNESS,ENGINE 6.8L (C-PANEL) (NOT SHOWN)
SCREW HHC M10-1.5 X 25 G8.8
WIRE HARNESS, 6.8L IGN. SYSTEM (NOT SHOWN)
HOLDER FUSE
FUSE 2A X AGC2
FUSE 10A X AGC10
VIB MNT .5 X .62 X #10-32
SCREW HHC #10-32 X 1/2
WASHER LOCK #10
WASHER FLAT #10 ZINC
DECAL, GOVERNOR 10 AMP
DECAL, COIL 10 AMP
DECAL, PCB 2 AMP
BOLT, WATER PUMP PULLEY
BOLT, GROOVED IDLER PULLEY
BOLT, BELT TENSIONER
TENSIONER, ENG. AUTOMATIC BELT
PULLEY, ENGINE WATER PUMP
PULLEY, GROOVED ENGINE IDLER
BRACKET, TERMINAL BLOCK
BLOCK TERM 20A 2 X 6 X 1100V
SCREW HHC M5-0.8 X 16 G8.8
WASHER LOCK M5
WASHER FLAT M5
NUT HEX M5-0.8 G8 YEL CHR
MODULE COVER
COVER, FUSE PANEL
CLAMP VINYL 1 X .281 Z
GROMMET 7/8 X 3/16 X 5/8
SCREW PHTT M5-0.8 X 8 ZINC
DEUTSCH,MOUNTING CLIP F/DT'S
SCREW HHC M6-1.0 X 10 G8.8
SCREW PPHM M5-0.8 X 12 ZNC
SCREW CRIMPTITE 1/4-20 X 3/8
NIPPLE CLOSE 1/8 NPT
PIPE TEE 1/8 NPT
SWITCH OIL PRESSURE HOBBS
RELAY SOLENOID 12VDC PNL MNT (NOT SHOWN)
SCREW HHTT M5-0.8 X 10 BP

32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69

21

QTY
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
8
3
2
6
4
2
2
1
1
1
1
4
1
1
2
1
3
1
2
4
4
4
4
1
1
1
4
1
3
1
1
1
1
REF
2
5
5
5
1
1
7
2
4
3
4
3
1
1
1
1
1
2

6.8L GAS ENGINE COMMON PARTS LH

22

(GEAR BOX UNITS)

6.8L GAS ENGINE COMMON PARTS LH
ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

049814
0D3784
0D2843
0D2844
0D5419
0D7055
0D3488A
057795
0A6283
046526
022237
0A1232
031678
022241
055476
053666
0D6658
047411
022097
022473
042568
022129
022131
039253
022145
057796
0A5737B
0D3507A
0D1744
0D7801A
032300
086310
028578
034125
033121
022152
023897
0D8991
0D8032
0D8033
0D8025
0D8026
0D8027
0D8028
0D8030
0D8029
0D8614
055934B
029107
0E5333
0D6575D
043146
091526
051713
049226
051716
058441
049815
048766
0D8450
035578
035430
0A8584
056739
074908

SCREW HHC M10-1.5 X 25 G8.8
HARNESS 6.8L ENGINE (E-PANEL) (NOT SHOWN)
BRKT LOWER ALT 6.8L
BRKT UPPER ALT 6.8L
OIL FILTER, FORD V-10 ENGINE
DIPSTICK TUBE, FORD 6.8L
BELT SERPENTINE 70” (GEAR BOX)
CONNECTOR C/C VENT
HOSE PREFORMED BLOCK HEATER
WASHER LOCK M10
WASHER LOCK 3/8
D.C. ALTERNATOR ASSY
SCREW HHC 3/8-16 X 3-3/4 G5
NUT HEX 3/8-16 STEEL
BUSHING REDUCER 3/8 TO 1/8 GAL
SENDER OIL PRESSURE
DIPSTICK 6.8L FORD
SCREW HHC M6-1.0 X 16 G8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4 ZINC
SCREW HHC M6-1.0 X 20 G8.8
WASHER LOCK M8-5/16
WASHER FLAT 3/8-M10 ZINC
SCREW HHC M8-1.25 X 20 G8.8
WASHER FLAT 5/16 ZINC
GROMMET
SPACER DC ALT. 25LG
ALTERNATOR PULLEY 140 O.D.
6.8L IGN CONTROL SCH ASSY
WIRE HARNESS 6.8L (GEAR BOX) (NOT SHOWN)
HOLDER FUSE
FUSE 2A X AGC2
FUSE 10A X AGC10
VIB MNT .5 X .62 X #10-32
SCREW HHC #10-32 X 1/2
WASHER LOCK #10
WASHER FLAT #10 ZINC
MODULE COVER
DECAL COIL 10 AMP
DECAL PCB 2 AMP
BOLT GROOVED IDLER PULLEY
BOLT BELT TENSIONER
BOLT WATER PUMP PULLEY
PULLEY GROOVED ENGINE IDLER
TENSIONER ENG. AUTOMATIC BELT
PULLEY ENGINE WATER PUMP
COVER FUSE PANEL
CLAMP VINYL 1 X .281 Z
GROMMET 7/8 X 3/16 X 5/8
SCREW PHTT M5-0.8 X 8 ZINC
DEUTSCH,MOUNTING CLIP F/DT'S
SCREW HHC M6-1.0 X 10 G8.8
SCREW PPHM M5-0.8 X 12 ZNC
WASHER FLAT M5
WASHER LOCK M5
NUT HEX M5-0.8 G8 YEL CHR
SCREW CRIMPTITE 1/4-20 X 3/8
SCREW HHC M5-0.8 X 16 G8.8
BLOCK TERM 20A 2 X 6 X 1100V
BRACKET TERMINAL BLOCK
NIPPLE CLOSE 1/8 NPT
PIPE TEE 1/8 NPT
SWITCH OIL PRESSURE HOBBS
RELAY SOLENOID 12VDC PNL MNT (N0T SHOWN)
SCREW HHTT M5-0.8 X 10 BP

23

(GEAR BOX UNITS)
QTY
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
8
3
2
2
4
2
2
1
1
1
1
1
2
1
1
4
4
4
4
1
1
1
1
3
4
1
1
1
1
7
2
4
3
4
3
5
5
5
1
2
REF
1
1
1
1
1
2

6.8L GAS ENGINE COMMON PARTS RH

24

(DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE)

6.8L GAS ENGINE COMMON PARTS RH

(DIRECT DRIVE UNITS, OPEN SET - NO ENCLOSURE)

ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55

0D3454
0D5418
0D4162
0D4312
050968
083982
0E0561
053667
0D2696
0D2698
057823
049120
049340
0C7649
049821
022129
043146
055816
022097
045757
022473
049226
052618
051713
0D3808
0D4255
070010
0D6344
0D3803
0D3805
0A8240
0D2608
070006
070008
046526
022131
0D5417
057822
083982
047411
0D6742
0D2244M
052647
035606
087599
077996
055934M
0D5623
0D6575D
0D9423
0D9913
052648
049813
051716
091526

6.8L FORD (V-10)
STARTER MOTOR FORD V-10 ENGINE
MANIFLD BLK COOLANT TEMP & LEVEL
BRACKET MANIFOLD BLOCK
HOSE 3/4 ID SAE-20R3
HOSE 3/8 ID 100R6 OIL LINE
ASSEMBLY WATER LEVEL SENSOR
SENDER WATER TEMP
ADAPTOR THROTTLE BODY
GASKET ADAPTOR THROTTLE BODY
CLAMP HOSE #10 .56 - 1.06
BARBED EL 90 1/2 NPT X 3/4
BARBED EL 90 1/4 NPT X 3/8
CLAMP HOSE .38 - .87
SCREW SHC M8-1.25 X 30 G12.9
WASHER LOCK M8-5/16
SCREW HHC M6-1.0 X 10 G8.8
SCREW HHC M6-1.0 X 70 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 25 G8.8
WASHER FLAT 1/4 ZINC
WASHER LOCK M5
SCREW HHC M5-0.8 X 12 G8.8
WASHER FLAT M5
EXH MANIFOLD MACH 6.8L V-10
GASKET EXHAUST MANIFOLD
SCREW HHC M8-1.25 X 35 SS G8.8
ASSEMBLY 6.8L FLYWHEEL - DIRECT
FLYWHEEL HOUSING MACH 6.8L V10
COVER FLYWHEEL MACH 6.8L V-10
FLEX PLATE SAE10 2.2
SCREW HHC 5/16-18 X 1/2 SSTL
WASHER LOCK M8 SSTL
WASHER FLAT M8 SS
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
SCREW HHC M10-1.0 X 25 G10.9
CLAMP HOSE #8 .53 - 1.00
HOSE 3/8 ID 100R6 OIL LINE
SCREW HHC M6-1.0 X 16 G8.8
VALVE PCV (FORD 6.8L)
ASSY MAG PICKUP (3/8-24 MALE)
SCREW SHC M10-1.5 X 25 G12.9
SENSOR HI COOLANT SHUTDOWN
PLUG PLASTIC 3/8 NPT
CAP HOSE
CLAMP VINYL .75 X .343 Z
HEAT SHIELD EXHAUST
DEUTSCH MOUNTING CLIP F/DT'S
BRACKET MAG-PICKUP CONNECTORS
SCREW SHC M8-1.25 X 35 SS
SCREW SHC M10-1.5 X 20 G12.9
NUT HEX M6 X 1.0 G8 YEL CHR
NUT HEX M5-0.8 G8 YEL CHR
SCREW PPHM M5-0.8 X 12 ZNC

25

QTY
1
1
1
1
.25 FT
2 FT
1
1
1
1
2
1
3
2
3
3
1
1
8
4
3
3
2
2
2
2
2
1
1
1
3
10
30
10
21
8
REF
1
1.25 FT
2
1
1
15
1
1
1
1
2
1
1
18
8
1
1
1

6.8L GAS ENGINE COMMON PARTS RH

26

(DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE)

6.8L GAS ENGINE COMMON PARTS RH

(DIRECT DRIVE UNITS, CLOSED SET - W/ ENCLOSURE)

ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
56
57
58
59
60
61
62
63
64
65

0D3454
0D5418
0D4162
0D4312
050968
047290
0E0561
053667
0C3433A
0D2696
0D2698
057823
049120
049340
0C7649
049821
022129
043146
055816
022097
045757
022473
049226
052618
051713
0D3808
0D4255
070010
0D6344
0D3803
0D3805
0A8240
0A6765
0D3649
0A5215B
0D3159
0D3651
0D3648
0D3650
0D5623
0D2608
070006
070008
0A7387
046526
022131
0D5417
057822
047290
047411
0D6742
0D2244M
052647
035606
077996
055934M
0D6575D
0D9423
0D9913
052648
091526
051716
049813
087599

6.8L FORD (V-10)
STARTER MOTOR FORD V-10 ENGINE
MANIFLD BLK COOLANT TEMP & LEVEL
BRACKET MANIFOLD BLOCK
HOSE 3/4 ID SAE-20R3 (3")
HOSE 3/8 ID SINGLE BRAID (24")
ASSEMBLY WATER LEVEL SENSOR
SENDER WATER TEMP
CLAMP BAND 2.5"
ADAPTOR THROTTLE BODY
GASKET ADAPTOR THROTTLE BODY
CLAMP HOSE #10 .56 - 1.06
BARBED EL 90 1/2 NPT X 3/4
BARBED EL 90 1/4 NPT X 3/8
CLAMP HOSE .38 - .87
SCREW SHC M8-1.25 X 30 G12.9
WASHER LOCK M8-5/16
SCREW HHC M6-1.0 X 10 G8.8
SCREW HHC M6-1.0 X 70 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 25 G8.8
WASHER FLAT 1/4 ZINC
WASHER LOCK M5
SCREW HHC M5-0.8 X 12 G8.8
WASHER FLAT M5
EXH MANIFOLD MACH 6.8L V-10
GASKET EXHAUST MANIFOLD
SCREW HHC M8-1.25 X 35 SS G8.8
ASSEMBLY 6.8L FLYWHEEL - DIRECT
FLYWHEEL HOUSING MACH 6.8L V10
COVER FLYWHEEL MACH 6.8L V-10
FLEX PLATE SAE10 2.2
RING GASKET 2.5 DIA.
TUBE R/H EXHAUST MANIFOLD
PIPE FLEX (2.5")
FLANGE EXHAUST
TUBE R/H EXHAUST MUFFLER INLET
TUBE L/H EXHAUST MANIFOLD
TUBE L/H EXHAUST MUFFLER INLET
HEAT SHIELD EXHAUST
SCREW HHC 5/16-18 X 1/2 SSTL
WASHER LOCK M8 SSTL
WASHER FLAT M8 SS
SCREW HHC M10-1.5 X 40 G10.9
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
SCREW HHC M10-1.0 X 25 G10.9
CLAMP HOSE #8 .53 - 1.00
HOSE 3/8 ID SINGLE BRAID (15")
SCREW HHC M6-1.0 X 16 G8.8
VALVE PCV (FORD 6.8L)
ASSEMBLY MAGPICKUP (3/8-24 MALE)
SCREW SHC M10-1.5 X 25 G12.9
SENSOR HI COOLANT SHUTDOWN
CAP HOSE
CLAMP VINYL .75 X .343 Z
DEUTSCH MOUNTING CLIP F/DT'S
BRACKET MAG-PICKUP CONNECTORS
SCREW SHC M8-1.25 X 35 SS
SCREW SHC M10-1.5 X 20 G12.9
SCREW PPHM M5-0.8 X 12 ZNC
NUT HEX M5-0.8 G8 YEL CHR
NUT HEX M6 X 1.0 G8 YEL CHR
PLUG PLASTIC 3/8 NPT

27

QTY
1
1
1
1
1
1
1
1
4
1
1
2
1
3
2
3
3
1
1
8
4
3
3
2
2
2
2
2
1
1
1
3
2
1
2
2
1
1
1
2
10
30
10
6
21
8
REF
1
1
2
1
1
23
1
1
1
1
1
18
8
1
1
1
1

6.8L GAS ENGINE COMMON PARTS RH

28

(GEAR BOX UNITS, OPEN SET - NO ENCLOSURE)

6.8L GAS ENGINE COMMON PARTS RH

(GEAR BOX UNITS, OPEN SET - NO ENCLOSURE)

ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

0D3454
0D5418
0D4162
0D4312
050968
047290
0E0561
053667
055934M
0D2696
0D2698
057823
049120
049340
0C7649
049821
022129
043146
055816
022097
045757
022473
049226
052618
051713
0D3808
0D4255
070010
0D6686
0D3803
0D3805
021113
077996
022131
0C9785
052647
0D2244M
0D6742
047411
0D5623
0D2608
070006
070008
049541
046526
0C9730
0D5417
057822
047290
052625
0D6575D
0D9423
0D9913
091526
049813
051716

6.8L FORD (V-10)
STARTER MOTOR FORD V-10 ENGINE
MANIFLD BLK COOLANT TEMP & LEVEL
BRACKET MANIFOLD BLOCK
HOSE 3/4 ID SAE-20R3 (3”)
HOSE 3/8 ID SINGLE BRAID (24”)
ASSEMBLY WATER LEVEL SENSOR
SENDER WATER TEMP
CLAMP VINYL .75 X .343 Z
ADAPTOR, THROTTLE BODY
GASKET ADAPTOR THROTTLE BODY
CLAMP HOSE #10 .56 - 1.06
BARBED EL 90 1/2 NPT X 3/4
BARBED EL 90 1/4 NPT X 3/8
CLAMP HOSE .38 - .87
SCREW SHC M8-1.25 X 30 G12.9
WASHER LOCK M8-5/16
SCREW HHC M6-1.0 X 10 G8.8
SCREW HHC M6-1.0 X 70 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 25 G8.8
WASHER FLAT 1/4 ZINC
WASHER LOCK M5
SCREW HHC M5-0.8 X 12 G8.8
WASHER FLAT M5
EXH MANIFOLD MACH 6.8L V-10
GASKET EXHAUST MANIFOLD
SCREW HHC M8-1.25 X 35 SS G8.8
ASSEMBLY 6.8L G-BOX FLYWHEEL
FLYWHEEL HOUSING MACH 6.8L V10
COVER FLYWHEEL MACH 6.8L V-10
PLATE DAMPNER RETNR
CAP HOSE
WASHER FLAT 3/8-M10 ZINC
GASKET POWER FLOW 50 & 60 ADAPTOR
SCREW SHC M10-1.5 X 25 G12.9
ASSY MAGPICKUP (3/8-24 MALE)
VALVE PCV (FORD 6.8L)
SCREW HHC M6-1.0 X 16 G8.8
HEAT SHIELD EXHAUST
SCREW HHC 5/16-18 X 1/2 SSTL
WASHER LOCK M8 SSTL
WASHER FLAT M8 SS
SCREW HHC M10-1.5 X 35 G8.8 (NOT SHOWN)
WASHER LOCK M10
PWR FLO 60 - ACTUATOR, POWERFLOW 60MM
SCREW HHC M10-1.0 X 25 G10.9
CLAMP HOSE #8 .53 - 1.00
HOSE 3/8 ID SINGLE BRAID (15”)
SCREW SHC M10-1.5 X 35 G12.9
DEUTSCH,MOUNTING CLIP F/DT'S
BRACKET, MAG-PICKUP CONNECTORS
SCREW SHC M8-1.25 X 35 SS
SCREW PPHM M5-0.8 X 12 ZNC
NUT HEX M6 X 1.0 G8 YEL CHR
NUT HEX M5-0.8 G8 YEL CHR

29

QTY
1
1
1
1
1
1
1
1
1
1
1
2
1
3
2
3
3
1
1
8
4
3
4
2
2
2
2
2
1
1
1
1
1
8
1
15
2
1
2
2
10
30
10
6
21
1
REF
1
1
6
2
1
18
2
1
2

6.8L GAS ENGINE COMMON PARTS RH

30

(GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE)

6.8L GAS ENGINE COMMON PARTS RH

(GEAR BOX UNITS, CLOSED SET - W/ ENCLOSURE)

ITEM

PART NUMBER

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

0D3454
0D5418
0D4162
0D4312
050968
047290
0E0561
053667
0C3433A
0D2696
0D2698
057823
049120
049340
0C7649
049821
022129
043146
055816
022097
045757
022473
049226
052618
051713
0D3808
0D4255
070010
0D6686
0D3803
0D3805
021113
0A6765
0D3166
0A5215B
0D3159
0D3196
0D3160
0D3195
0D5623
0D2608
070006
070008
0A7387
046526
0C9730
0D5417
057822
047290
047411
0D6742
0D2244M
052647
0C9785
022131
077996
055934M
052625
0D9913
0D6575D
0D9423
051716
049813
091526
0C9748

6.8L FORD (V-10)
STARTER MOTOR FORD V-10 ENGINE
MANIFLD BLK COOLANT TEMP & LEVEL
BRACKET MANIFOLD BLOCK
HOSE 3/4 ID SAE-20R3 (3”)
HOSE 3/8 ID SINGLE BRAID (24”)
ASSEMBLY WATER LEVEL SENSOR
SENDER WATER TEMP
CLAMP BAND 2.5"
ADAPTOR THROTTLE BODY
GASKET ADAPTOR THROTTLE BODY
CLAMP HOSE #10 .56 - 1.06
BARBED EL 90 1/2 NPT X 3/4
BARBED EL 90 1/4 NPT X 3/8
CLAMP HOSE .38 - .87
SCREW SHC M8-1.25 X 30 G12.9
WASHER LOCK M8-5/16
SCREW HHC M6-1.0 X 10 G8.8
SCREW HHC M6-1.0 X 70 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 25 G8.8
WASHER FLAT 1/4 ZINC
WASHER LOCK M5
SCREW HHC M5-0.8 X 12 G8.8
WASHER FLAT M5
EXH MANIFOLD MACH 6.8L V-10
GASKET EXHAUST MANIFOLD
SCREW HHC M8-1.25 X 35 SS G8.8
ASSEMBLY 6.8L G-BOX FLYWHEEL
FLYWHEEL HOUSING MACH 6.8L V10
COVER FLYWHEEL MACH 6.8L V-10
PLATE DAMPNER RETNR
RING GASKET 2.5DIA.
PIPE R/H EXHAUST MANIFOLD
PIPE FLEX 2.5"
FLANGE EXHAUST
PIPE R/H MUFFLER INLET
PIPE L/H EXHAUST MANIFOLD
PIPE L/H MUFFLER INLET
HEAT SHIELD EXHAUST
SCREW HHC 5/16-18 X 1/2 SS
WASHER LOCK M8 SS
WASHER FLAT M8 SS
SCREW HHC M10-1.5 X 40 G10.9
WASHER LOCK M10
THROTTLE BODY PWR FLO 60
SCREW HHC M10-1.0 X 25 G10.9 (NOT SHOWN)
CLAMP HOSE #8 .53 - 1.00
HOSE 3/8 ID SINGLE BRAID (15”)
SCREW HHC M6-1.0 X 16 G8.8
VALVE PCV (FORD 6.8L)
ASSY MAGPICKUP (3/8-24 MALE)
SCREW SHC M10-1.5 X 25 G12.9
GASKET POWER FLOW 50 & 60 ADAPTOR
WASHER FLAT 3/8-M10 ZINC
CAP HOSE
CLAMP VINYL .75 X .343 Z
SCREW SHC M10-1.5 X 35 G12.9
SCREW SHC M8-1.25 X 35 SS
DEUTSCH MOUNTING CLIP F/DT'S
BRACKET MAG-PICKUP CONNECTORS
NUT HEX M5-0.8 G8 YEL CHR
NUT HEX M6 X 1.0 G8 YEL CHR
SCREW PPHM M5-0.8 X 12 ZNC
PLUG M18-1.50

31

QTY
1
1
1
1
1
1
1
1
4
1
1
2
1
3
2
3
3
1
1
8
4
3
4
2
2
2
2
2
1
1
1
1
2
1
2
1
1
1
1
2
10
30
10
6
21
1
REF
1
1
2
1
2
15
1
8
1
1
6
18
2
1
2
1
2
1

Notes

Notes



---

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