Generac Power Systems Liquid Cooled Gas Engine Generator Sets Qt027 Users Manual

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QT027

GENERAC 2.4L ENGINE

• Allinputconnectionsinonesinglearea

• Highcoolanttemperatureshutdown

• Lowoilpressureshutdown

• Lowcoolantlevelautomaticshutdown

• Overspeedautomaticshutdown

• Cranktimer

• Exercisetimer

• Oildrainextension

• Coolflowradiator

• Closedcoolantrecoverysystem

• UV/Ozoneresistanthoses

• Watertightstateoftheartelectricalconnectors

• Mainlinecircuitbreaker

• Radiatordrainextension

• Batterychargealternator

• 2Ampstaticbatterycharger

• Batterycables

• Batteryrack

• Fanandbeltguards

• Isochronousgovernor

• Flexfuelline

• Hourmeter

STANDARD EQUIPMENT

Liquid Cooled Gas Engine Generator Sets

Standby Power Rating

27 kW 60 Hz

Naturally Aspirated

Gaseous Fueled

Meets 2009 EPA Emission Regulations

• Innovativedesignandfullyprototypetested

• UL2200Listed

• Solidstatefrequencycompensated

 voltageregulator

• Dynamicandstaticbatterycharger

• Soundattenuatedacousticallydesignedenclosure

• Quiettestforlownoiselevelexercise

• Acousticallydesignedenginecoolingsystem

• Highflowlownoisefactoryengineeredexhaustsystem

• State of the art digital control system with R100 digital

controlpanel

• Watertightelectricalconnectors

• Rodentproofconstruction

• High efficiency, low distortion Generac designed

alternator

• Vibrationisolatedfrommountingbase

• Matching Generac transfer switches engineered and

testedtoworkasasystem

• Allcomponentseasilyaccessibleformaintenance

• Electrostaticallyappliedpowderpaint

FEATURES

APPLICATION

& ENGINEERING DATA

Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with

BS5514, ISO3046, ISO8528 and DIN6271).

QT027

GENERATOR SPECIFICATIONS

TYPE ...........................................................................................................Synchronous

ROTOR INSULATION .......................................................................................... Class H

STATOR INSULATION .........................................................................................Class H

TOTAL HARMONIC DISTORTION ........................................................................... <5%

TELEPHONE INTERFERENCE FACTOR (TIF) ........................................................<50

ALTERNATOR OUTPUT LEADS 3 PHASE ...........................................................4 wire

BEARINGS .................................................................................................... Sealed Ball

COUPLING .................................................................................................. Flexible Disc

LOAD CAPACITY (STANDBY RATING) ................................................................ 27 kW

EXCITATION SYSTEM ........................................................................................... Direct

NOTE: Generator rating and performance in accordance with

ISO8528-5, BS5514, SAE J1349, ISO3046, and DIN6271 standards.

GENERATOR FEATURES

Revolving field heavy duty generator

Directly connected to the engine

Operating temperature rise 120 °C above a 40 °C ambient

Insulation is Class H rated at 150 °C rise

All models are fully prototyped tested

VOLTAGE REGULATOR

TYPE ................................................................................................................Electronic

SENSING ................................................................................................... Single Phase

REGULATION .......................................................................................................... ± 1%

FEATURES ............................................................................................... V/F Adjustable

Adjustable Voltage and Gain

LED Indicators

CONTROL PANEL FEATURES

SEVEN LED INDICATOR LIGHTS ADDITIONAL FUNCTIONS

  •Systemready •Utilitysensing

  •Lowfuelpressure •Delayonutilityfailureforenginestart

  •Lowbattery •Enginewarm-upbeforetransfer

  •Lowoilpressure •Delaytoretransfertoutility

  •Highcoolanttemp/lowcoolanttemp •Enginecooldowntimer

  •Overspeed •Exercisernotset

  •Overcrank •Hourmeter

INTERNAL FUNCTIONS:

•3 position switch (auto, off and manual)

  •2wirestartforanytransferswitch

  •CommunicateswiththeGeneracRTStransferswitch

  •Built-in7dayexerciser

  •Selectableenginespeedatexercise

  •Governorcontrollerisbuiltintothemastercontrolboard

  •Temperaturerange-40°C to 70 °C

ENGINE SPECIFICATIONS

MAKE ................................................................................................................ Generac

MODEL ................................................................................................................. Inline 4

CYLINDERS ...................................................................................................................4

DISPLACEMENT .................................................................................................2.4 Liter

BORE ........................................................................................................................3.41

STROKE ....................................................................................................................3.94

COMPRESSION RATIO ...........................................................................................8.5:1

INTAKE AIR SYSTEM ....................................................................... Naturally Aspirated

VALVE SEATS ..................................................................................................Hardened

LIFTER TYPE ....................................................................................................Hydraulic

GOVERNOR SPECIFICATIONS

TYPE ................................................................................................................Electronic

FREQUENCY REGULATION ....................................................................... Isochronous

STEADY STATE REGULATION ..............................................................................± 0.25

ADJUSTMENTS FOR:

Speed ..................................................................................................... Yes

Droop ......................................................................................................Yes

ENGINE LUBRICATION SYSTEM

OIL PUMP ................................................................................................................Gear

OIL FILTER ............................................................................. Full flow spin-on cartridge

CRANKCASE CAPACITY ...................................................................................4 Quarts

ENGINE COOLING SYSTEM

TYPE .....................................................................................................................Closed

WATER PUMP .................................................................................................Belt driven

FAN SPEED .............................................................................................................1980

FAN DIAMETER .......................................................................................... 17.75 inches

FAN MODE ........................................................................................................... Pusher

FUEL SYSTEM

FUEL TYPE .......................................................................... Natural gas, propane vapor

CARBURETOR...............................................................................................Down Draft

SECONDARY FUEL REGULATOR ................................................................... Standard

FUEL SHUT OFF SOLENOID .......................................................................... Standard

OPERATING FUEL PRESSURE ..................................................................5” - 14” H2O

ELECTRICAL SYSTEM

BATTERY CHARGE ALTERNATOR .............................................................12V 30 Amp

STATIC BATTERY CHARGER .............................................................................. 2 Amp

RECOMMENDED BATTERY ............................................................Group 26, 525CCA

SYSTEM VOLTAGE .............................................................................................12 Volts

QT027

KW RATING 27

ENGINE SIZE 2.4LiterInline4

GENERATOR OUTPUT VOLTAGE/KW - 60Hz KW Nat. Gas AMP KW LPG AMP CB Size (Both)

 120/240V,1-phase,1.0pf 25 104 27 112 125

 120/208V,3-phase,0.8pf 25 87 27 94 100

 120/240V,3-phase,0.8pf 25 75 27 81 90



GENERATOR LOCKED ROTOR KVA

AVAILABLE @ VOLTAGE DIP OF 35%

 Singlephaseor2083-phase  43

ENGINE FUEL CONSUMPTION (Natural Gas) (Propane) Natural Gas (25 kW)Propane (27 kW)

(ft3/hr.) (gal/hr.) cuft/hr

 Exercisecycle  42 0.44 16

 25%ofratedload  108 1.2 44

 50%ofratedload  197 2.2 81

 75%ofratedload  287 3.2 118

 100%ofratedload  359 4.1 147

ENGINE COOLING

Airflow(inlet air including alternator and combustion air) ft3/min. 2,400

 Systemcoolantcapacity USgal. 2.5

 Heatrejectiontocoolant BTU/hr. 120,000

 Max.operatingairtemp.onradiator °C(°F) 60(150)

 Max.ambienttemperature °C(°F) 50(140)

COMBUSTION AIR REQUIREMENTS

Flowatratedpower60Hz cfm 68

SOUND EMISSIONS IN DBA

 Exercisingat7meters  62

 Normaloperationat7meters  75

EXHAUST

Exhaustflowatratedoutput60Hzcfm 130

 Exhausttemp.atmuffleroutlet °F 900

ENGINE PARAMETERS

RatedsynchronousRPM 60Hz 1800

 HPatratedKW 60Hz 40

POWER ADJUSTMENT FOR AMBIENT CONDITIONS

 TemperatureDeration

  3%forevery10°Cabove-°C 25

  1.65%forevery10°Fabove-°F 77

 AltitudeDeration

  1%forevery100mabove-m 183

  3%forevery1000ft.above-ft. 600

ENCLOSURE

Material  Aluminum

Color  PMS422(Bisque)

OPERATING DATA

QT027

RATING: Allthreephasesunitsareratedat0.8powerfactor.Allsinglephaseunitsareratedat1.0powerfactor.STANDBYRATING:Standbyratings

applytoinstallationsservedbyareliableutilitysource.Thestandbyratingisapplicabletovaryingloadsforthedurationofapoweroutage.Thereis

nooverloadcapabilityforthisrating.RatingsareinaccordancewithISO-3046-1.Designandspecificationsaresubjecttochangewithoutnotice.

QT027

INTERCONNECTIONS

27 240 1 Ø 125 #2 to 1/0

27 208 3 Ø 100 #4 to 1/0

27 240 3 Ø 90 #4 to 1/0

INSTALLATION LAYOUT

INSIDE

LOCATED High voltage.

may result in personal

Contact with terminals

injury or death.

HI COOLANT TEMPERATURE

LOW OIL PRESSURE

LOW FUEL PRESSURE

LOW BATTERY

SYSTEM READY

FUSES

AUTO

MANUAL

OFF

OFF

ON

TIME

SET

EXERCISE

LOW COOLANT LEVEL

OVER SPEED

OVER CRANK

DANGER

28.98

FRONT VIEW

62.2

46.02

DOOR TYP

33.5

SEE INSTALL DWG 0G9370 FOR DETAILS

HOURS

1/10

QUARTZ

InstallationDrawingRef.No.0G0325

Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com

©2009 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0177710SBY/Printed in U.S.A. 05.08, rev: 03.09

WEIGHT: 891 lbs.