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Operator’s Manual

with Maintenance Information

Third Edition

First Printing

Part No. 114002

Operator’s Manual Third Edition • First Printing

2 Genie AWP Super Series Part No. 114002

Copyright © 1996 by Genie Industries

First Edition: Eighth Printing, October 2001

Second Edition: Second Printing, April 2004

Third Edition: First Printing, August 2005

"Genie" and "AWP" are registered trademarks

of Genie Industries in the U.S.A. and many other

countries. "Super Series" is a trademark of Genie

Industries.

This machine complies with

ANSI/SIA 92.3-1990.

Printed on recycled paper

Printed in U.S.A.

Important

Read, understand and obey these safety rules and

operating instructions before operating this machine.

Only trained and authorized personnel shall be

permitted to operate this machine. This manual should

be considered a permanent part of your machine and

should remain with the machine at all times. If you

have any questions, call Genie Industries.

Contents

Page

Safety Rules .............................................................. 1

Controls ..................................................................... 8

Legend ....................................................................... 9

Pre-operation Inspection ........................................... 10

Maintenance ............................................................. 12

Function Tests .......................................................... 15

Workplace Inspection ................................................ 18

Operating Instructions ............................................... 19

Battery Charging Instructions .................................... 21

Transport Instructions ............................................... 22

Tilt-back Operation Instructions ................................ 25

Decals ...................................................................... 28

Specifications ........................................................... 32

Contact us:

Internet: http://www.genielift.com

e-mail: techpub@genieind.com

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 1

Safety Rules

Danger

Failure to obey the instructions and

safety rules in this manual will cause

death or serious injury.

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator's

manual.

1 Avoid hazardous situations.

Know and understand the safety rules

before going on to the next section.

2 Always perform a pre-operation inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

You read, understand and obey the

manufacturer's instructions and safety rules—

safety and operator's manuals and machine

decals.

You read, understand and obey employer's

safety rules and worksite regulations.

You read, understand and obey all applicable

governmental regulations.

You are properly trained to safely operate the

machine.

The first time this machine is set up for use, a

breather cap is installed. See Pre-operation

Inspection section.

Operator’s Manual Third Edition • First Printing

2 Genie AWP Super Series Part No. 114002

SAFETY RULES

Electrocution Hazards

This machine, even with an optional fiberglass

platform, is not electrically insulated and will not

provide protection from contact with or proximity to

electrical current.

Keep away from the machine if it contacts

energized power lines or becomes electrically

charged. Personnel on the ground or in the platform

must not touch or operate the machine until

energized power lines are shut off.

Maintain safe distances from electrical power lines

and apparatus in accordance with applicable

governmental regulations and the following chart.

Minimum Safe

Voltage Approach Distance

Phase to Phase Feet Meters

0 to 300V Avoid Contact

300V to 50KV 10 3.05

50KV to 200KV 15 4.60

200KV to 350KV 20 6.10

350KV to 500KV 25 7.62

500KV to 750KV 35 10.67

750KV to 1000KV 45 13.72

Allow for platform movement, electrical line sway

or sag and movement due to strong or gusty winds.

Do not use the machine as a ground for welding.

Do not operate an AC powered machine or a DC

battery charger unless using a 3-wire grounded

extension cord connected to a grounded AC circuit.

Do not alter or disable 3-wire grounded plugs.

Tip-over Hazards

Do not raise the platform unless the base is level,

all four outriggers are properly installed and the

leveling jacks firmly contact the floor.

Do not adjust or remove the outriggers while the

platform is occupied or raised.

Do not move the machine while the platform is

raised.

Do not place ladders or scaffolds in the platform or

against any part of this machine.

Do not place or attach overhanging loads to any

part of this machine.

Do not transport tools and materials unless they are

evenly distributed and can be safely handled by the

person in the platform.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 3

SAFETY RULES

Do not raise the platform unless the machine is

level. Do not set the machine up on a surface

where it cannot be leveled using only the leveling

jacks.

Do not cause a horizontal force or side load to the

machine by raising or lowering a fixed or

overhanging load.

Do not push off or pull toward any object outside

the platform.

Maximum allowable

side force

ANSI / CSA

50 lbs / 222 N

Maximum allowable

manual force

CE / AUS

45 lbs / 200 N

Do not operate the machine near drop-offs, holes,

bumps, debris, unstable or slippery surfaces or

other possible hazardous conditions.

Do not alter or disable machine components that in

any way affect safety and stability.

Do not replace items critical to stability with items

of different weight or specification. Use only Genie

authorized replacement parts.

Do not push the Genie AWP from the platform side

of the machine.

When moving the machine with a forklift or other

transport vehicle, the platform should be fully

lowered, the machine should be turned off and no

personnel shall remain in the platform.

Do not use the machine on a moving or mobile

surface or vehicle.

Do not raise the platform when wind speeds may

exceed 28 mph / 12.5 m/s. If wind speeds exceed

28 mph / 12.5 m/s when platform is raised, lower

the platform and do not continue to operate the

machine.

Do not operate the machine in strong or gusty

winds. Do not increase the surface area of the

platform or the load. Increasing the area exposed

to the wind will decrease machine stability.

Occupants, equipment and materials shall not

exceed the maximum platform capacity.

Maximum capacity

AWP-20S 350 lbs 159 kg

AWP-25S 350 lbs 159 kg

AWP-30S 350 lbs 159 kg

AWP-36S 350 lbs 159 kg

AWP-40S 300 lbs 136 kg

Maximum occupancy 1 person

Operator’s Manual Third Edition • First Printing

4 Genie AWP Super Series Part No. 114002

SAFETY RULES

Fall Hazards

The guard rail system provides fall protection. If

occupants of the platform are required to wear

personal fall protection equipment (PFPE) due to

job site or employer rules, PFPE equipment and its

use shall be in accordance with the PFPE

manufacturer’s instructions and applicable

governmental requirements.

Do not sit, stand or climb

on the platform guard

rails. Maintain a firm

footing on the platform

floor at all times.

Do not exit the platform

while raised. If a power

failure occurs, have

ground personnel activate

the manual lowering

valve.

Keep the platform floor clear of debris.

Lower the platform entry mid-rail or gate before

operating.

Collision Hazards

Operators must comply with employer, job site and

governmental rules regarding the use of personal

protective equipment.

Check the work area for overhead obstructions or

other possible hazards.

Be aware of crushing hazard when grasping the

platform guard rail.

Do not lower the platform

unless the area below is

clear of personnel and

obstructions.

Use common sense and

planning to control the

movement of the machine

on or near inclines.

Stay clear of descending

platform.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 5

SAFETY RULES

Improper Use Hazard

Do not leave the machine unattended unless the

key is removed to secure from unauthorized use.

Bodily Injury Hazard

Do not operate the machine with a hydraulic oil or

air leak. An air leak or hydraulic leak can penetrate

and/or burn skin.

Explosion and Fire Hazard

Do not operate the machine or charge the battery in

hazardous locations or locations where potentially

flammable or explosive gases or particles may be

present.

Damaged Machine Hazards

Do not use a damaged or malfunctioning machine.

Be sure all maintenance has been performed

as specified in this manual and the Genie AWP

Super Series service manual.

Be sure all decals are in place and legible.

Be sure the operator’s, safety and responsibilities

manuals are complete, legible and in the storage

container located on the platform.

Conduct a thorough pre-operation inspection of the

machine and test all functions before each

work shift. Immediately tag and remove from

service a damaged or malfunctioning machine.

Do not use the machine as a ground for welding.

Operator’s Manual Third Edition • First Printing

6 Genie AWP Super Series Part No. 114002

Battery and Charger Safety

- DC Models

Burn Hazards

Batteries contain acid. Always wear protective

clothing and eye wear when working with batteries.

Avoid spilling or contacting

battery acid. Neutralize

battery acid spills with

baking soda and water.

The battery pack must

remain in an upright

position.

Explosion Hazards

Batteries emit explosive

gas. Keep sparks, flames

and lighted tobacco away

from the battery.

Charge the battery in a well-

ventilated area.

Do not disconnect charger DC output wires from the

battery when the charger is on.

Electrocution Hazards

Connect the charger to a

grounded AC circuit only.

Do not expose the battery

or charger to water or rain.

Before each use, inspect

for damage. Replace

damaged components

before operating.

Lifting Hazard

The battery pack weighs 90 lbs / 40.8 kg. Use the

appropriate number of people and proper lifting

techniques when lifting the battery pack.

SAFETY RULES

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 7

SAFETY RULES

Decal Legend

Genie product decals use symbols, color coding

and signal words to identify the following:

Safety alert symbol—used to alert

personnel to potential personal

injury hazards. Obey all safety

messages that follow this symbol

to avoid possible injury or death.

Red—used to indicate the

presence of an imminently

hazardous situation which, if not

avoided, will result in death or

serious injury.

Orange—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

Yellow with safety alert symbol—

used to indicate the presence of a

potentially hazardous situation

which, if not avoided, may cause

minor or moderate injury.

Yellow without safety alert

symbol—used to indicate the

presence of a potentially

hazardous situation which, if not

avoided, may result in property

damage.

Green—used to indicate operation

or maintenance information.

Operator’s Manual Third Edition • First Printing

8 Genie AWP Super Series Part No. 114002

Controls

1 Red Emergency Stop button

2 Key switch

3 Outrigger interlock display

lights (four)

4 Low battery indicator light for

auxiliary lowering

5 DC models: Low battery

indicator light

6 Power light

7 Auxiliary platform lowering

button

8 Air pressure gauge

9 Control activate button

10 Up/Down switch

Ground Controls -

Air Models

Platform Controls

Ground Controls -

AC and DC Models

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 9

Legend

9 Loading pivot bar

10 Forklift pocket

11 Airline lubricator

adjustment knob

12 Air supply for

machine

13 Airline lubricator

14 DC models: Battery

pack with charger

15 Hydraulic power unit

16 Winching/tie-down

point

17 Bubble level

18 Base

19 Sliding T-handle

20 AC outlet

21 Platform controls

22 Operator's manual

storage container

23 Manual lowering

valve (under

machine)

24 Base outrigger

socket

1 Lifting eye

2 AC models: Circuit

breaker

3 Outrigger storage

socket

4 Tilt-back frame

retaining pin in strut

socket

5 Tilt-back strut

6 Swivel lock

7 Tilt-back frame

8 Loading stop

bracket

25 Outrigger with

leveling jack

26 Outrigger lock pin

27 Platform

28 Platform entry mid-

rail or gate

29 AC models: Power

supply for machine

DC models: Power

to platform

30 Ground controls

31 Mast

Operator’s Manual Third Edition • First Printing

10 Genie AWP Super Series Part No. 114002

Pre-operation Inspection

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

Know and understand the pre-operation

inspection before going on to the next

section.

3 Always perform the function tests prior to

use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Breather Cap - AC & DC Models

Component damage will occur if the machine

is operated without a breather cap. Check to make

sure the breather cap is in place in the hydraulic

reservoir.

AWP-36 & AWP-40: The

first time these machines

are set up for use, the pipe

plug in the hydraulic

reservoir should be

removed and permanently

replaced with a breather

cap.

A breather cap is supplied and can be found

in an envelope taped to the mast near the

platform controls.

Fundamentals

It is the responsibility of the operator to perform a

pre-operation inspection and routine maintenance.

The pre-operation inspection is a visual inspection

performed by the operator prior to each work shift.

The inspection is designed to discover if anything

is apparently wrong with a machine before the

operator performs the function tests.

The pre-operation inspection also serves to

determine if routine maintenance procedures are

required. Only routine maintenance items specified

in this manual may be performed by the operator.

Refer to the list on the next page and check each

of the items.

If damage or any unauthorized variation from

factory delivered condition is discovered, the

machine must be tagged and removed from

service.

Repairs to the machine may only be made by a

qualified service technician, according to the

manufacturer's specifications. After repairs are

completed, the operator must perform a

pre-operation inspection again before going on to

the function tests.

Scheduled maintenance inspections shall be

performed by qualified service technicians,

according to the manufacturer's specifications and

the requirements listed in the responsibilities

manual.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 11

PRE-OPERATION INSPECTION

Pre-operation Inspection

oBe sure that the operator’s, safety and

responsibilities manuals are complete, legible

and in the storage container located on the

platform.

oBe sure that all decals are legible and in place.

See Decals section.

oCheck for battery fluid leaks and proper fluid

level. Add distilled water if needed. See

Maintenance section.

oAC & DC models: Check for hydraulic oil leaks

and proper oil level. Add oil if needed. See

Maintenance section.

oRT base models: Check for proper tire pressure.

Add air to tires if needed. See Maintenance

section.

oAir models: Check the oil level of the airline

lubricator. See Maintenance section.

oAir models: Check the oil lubricator canister drip

rate. Adjust as needed. See Maintenance

section.

oAir models: Check the air filter/regulator

canister. Drain water as needed. See

Maintenance section.

Check the following components or areas for

damage, improperly installed or missing parts and

unauthorized modifications:

oElectrical components, wiring and

electrical cables

oAC & DC models: Hydraulic power unit,

hoses, fittings and cylinder

oAir models: Air power unit, air lines, fittings

and cylinder

oPlatform entry mid-rail or gate

oSequencing cables and pulleys

oLifting chains and idler wheels

oNuts, bolts and other fasteners

oMast columns and counterweight

oBreather cap

oOutriggers, leveling jacks and footpads

oAdjustable glide pads

Check entire machine for:

oDents or damage

oCorrosion or oxidation

oCracks in welds or structural components

oInspect and clean battery terminals and all

battery cable connections.

oBe sure that all structural and other critical

components are present and all associated

fasteners and pins are in place and properly

tightened.

Operator’s Manual Third Edition • First Printing

12 Genie AWP Super Series Part No. 114002

Maintenance

Observe and Obey:

Only routine maintenance items specified in this

manual shall be performed by the operator.

Scheduled maintenance inspections shall be

completed by qualified service technicians,

according to the manufacturer's specifications

and the requirements specified in the

responsibilities manual.

Maintenance Symbols Legend

The following symbols have been

used in this manual to help

communicate the intent of the

instructions. When one or more of

the symbols appear at the

beginning of a maintenance

procedure, it conveys the meaning

below.

Indicates that tools will be required to

perform this procedure.

Indicates that new parts will be required

to perform this procedure.

Check the Battery - DC Models

Proper battery condition is essential to good

machine performance and safe operation. Improper

fluid levels or damaged cables and connections can

result in component damage and hazardous

conditions.

Electrocution hazard. Contact with

hot or live circuits could result in

death or serious injury. Remove all

rings, watches and other jewelry.

Bodily injury hazard. Batteries

contain acid. Avoid spilling or

contacting battery acid. Neutralize

battery acid spills with baking soda

and water.

Perform this test after fully

charging the battery.

1 Put on protective clothing and eye wear.

2 Remove the battery vent caps.

3 Check the battery acid level. If needed,

replenish with distilled water to the bottom of the

battery fill tube. Do not overfill.

4 Install the vent caps.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 13

MAINTENANCE

Check the Hydraulic Oil Level

Maintaining the hydraulic oil at the proper level is

essential to machine operation. Improper hydraulic

oil levels can damage hydraulic components. Daily

checks allow the inspector to identify changes in oil

level that might indicate the presence of hydraulic

system problems.

1 Be sure the platform is fully lowered.

2 Check the sight gauge on the side of the

hydraulic reservoir.

Result: The hydraulic oil level should be visible

in the middle of the sight gauge. Do not overfill.

Hydraulic oil specifications

Hydraulic oil type Chevron Rykon

Premium MV equivalent

Check the Tire Pressure - RT

Base Models

It is essential to maintain proper pressure in all air-

filled tires. Improperly inflated tires can affect

machine handling.

1 Check each tire with an air pressure gauge. Add

air as needed. The proper air pressure is

stamped on the tire.

Check the Air Line Lubricator Oil

Level - Air Models

Maintaining the proper oil level in the lubricator

canister is essential to safe operation and good

machine performance. Failure to keep the lubricator

canister at the proper oil level could result in unsafe

operating conditions and possible component

damage.

1 Be sure the platform is fully lowered.

2 Inspect the lubricator canister for the proper oil

level.

Result: The oil level must be within 1/2 inch /

12.7 mm from the top of the lubricator canister.

3 To add oil, remove the oil lubricator canister

from the lubricator base and fill with oil. Install

the canister back onto the lubricator base.

Oil Specifications

Oil Type 10W automotive engine oil

Operator’s Manual Third Edition • First Printing

14 Genie AWP Super Series Part No. 114002

MAINTENANCE

Check the Oil Lubricator

Canister Drip Rate - Air Models

Maintaining the proper oil drip rate into the lubricator

canister is essential to safe operation and good

machine performance. Failure to maintain the

proper drip rate could result in machine component

damage.

1 While raising the platform, visually inspect the

oil lubricator sight gauge.

Result: There should be a maximum of 1 to 2

drops of oil visible in the sight gauge.

2 To adjust the drip rate, turn the oil flow control

valve clockwise to decrease the flow or

counterclockwise to increase the flow.

3 Repeat this procedure until the proper oil drip

rate is achieved.

Check the Air Filter/Regulator

Canister - Air Models

It is essential to drain the air filter/regulator canister

of water to ensure good air motor performance and

service life. A water-filled canister could cause the

air motor to perform poorly and continued use could

cause component damage.

1 Check the air filter/regulator canister for any

water accumulation.

2 If water is visible, loosen the drain plug at the

bottom of the canister and allow the water to

drain out.

3 Tighten the drain plug.

Scheduled Maintenance

Maintenance performed quarterly, annually and

every two years must be completed by a person

trained and qualified to perform maintenance on this

machine according to the procedures found in the

service manual for this machine.

Machines that have been out of service for more

than three months must receive the quarterly

inspection before they are put back into service.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 15

Function Tests

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation inspection.

3 Always perform the function tests prior to

use.

Know and understand the function tests

before going on to the next section.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The function tests are designed to discover any

malfunctions before the machine is put into service.

The operator must follow the step-by-step

instructions to test all machine functions.

A malfunctioning machine must never be used. If

malfunctions are discovered, the machine must be

tagged and removed from service. Repairs to the

machine may only be made by a qualified service

technician, according to the manufacturers

specifications.

After repairs are completed, the operator must

perform a pre-operation inspection and function

tests before putting the machine into service.

Operator’s Manual Third Edition • First Printing

16 Genie AWP Super Series Part No. 114002

FUNCTION TESTS

Function Tests

Setup

1 Position the machine on a firm surface directly

below the desired work area.

2 Connect to the appropriate power source:

DC models: Connect the battery pack.

AC models: Connect to a grounded 15A AC

power supply. Use a 12 gauge / 3.3mm2 3-wire

grounded extension cord no longer than

50 feet / 13 m.

Air models: Connect the air line.

3 Insert the key and turn to platform control.

4 Pull out the red Emergency Stop button to the

on position at the ground controls.

5 Twist to release the red Emergency Stop button

at the platform controls.

Result: AC & DC models: The power light should

come on.

Air models: The air pressure gauge should read

80-110 psi /5.5 - 7.8 bar.

6 Select an outrigger and

slide it into a base

socket until the

outrigger lock pin snaps

into place. Adjust the

outrigger to level the

machine and raise the

base casters slightly off

the ground. Level the

machine using only the

outriggers.

7 Check the interlock display

lights at the ground

controls. Confirm that the

corresponding light is on.

8 Repeat this procedure for each of the remaining

outriggers.

9 Use the bubble level and adjust the leveling

jacks until the machine base is level.

Test Emergency Stop

10 Push in the red Emergency Stop button at the

ground controls to the off position.

11 Push in the control activate button and rotate

the up/down switch in the direction of intended

travel.

Result: The up/down function should not

operate.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 17

12 Push in the red Emergency Stop button at the

platform controls to the off position.

13 Pull out the red Emergency Stop button at the

ground controls to the on position.

14 Push in the control activate button and rotate

the up/down switch in the direction of intended

travel.

Result: The up/down function should not

operate.

Test Outrigger Interlock

15 Twist to release the red Emergency Stop button

at the platform controls.

Result: The up/down functions should operate.

16 Unscrew one leveling jack until the

corresponding interlock display light turns off.

Result: The up/down function should not

operate.

17 Return the leveling jack to the previous setting

and check the bubble level.

18 Repeat this procedure for each outrigger.

Test Auxiliary Platform Lowering

- AC & DC Models

19 Raise the platform slightly.

20 Disconnect the power source from the machine.

21 Turn the key switch to ground control.

22 Push in the auxiliary platform lowering button at

the ground controls.

Result: The platform should lower.

FUNCTION TESTS

23 Connect the power source to the machine.

24 Turn the key switch to platform control.

25 Raise the platform slightly.

26 Disconnect the power source from the machine.

27 Push in the control activate button and rotate

the up/down switch in the down direction.

Result: The platform should lower.

28 Connect the power source to the machine.

Test Manual Lowering

29 Raise the platform slightly.

30 Activate the manual

lowering valve located

at the bottom of the

hydraulic cylinder.

Result: The

platform should

lower.

Operator’s Manual Third Edition • First Printing

18 Genie AWP Super Series Part No. 114002

Workplace Inspection

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

Know and understand the work place

inspection before going on to the next

section.

5 Only use the machine as it was intended.

Fundamentals

The workplace inspection helps the operator

determine if the workplace is suitable for safe

machine operation. It should be performed by the

operator prior to moving the machine to the

workplace.

It is the operator’s responsibility to read and

remember the workplace hazards, then watch for

and avoid them while moving, setting up and

operating the machine.

Workplace Inspection

Be aware of and avoid the following hazardous

situations:

· drop-offs or holes

· bumps, floor obstructions or debris

· slopes that exceed the machine’s leveling

capability

· unstable or slippery surfaces

· overhead obstructions and high voltage

conductors

· hazardous locations

· inadequate surface support to withstand all load

forces imposed by the machine

· wind and weather conditions

· the presence of unauthorized personnel

· other possible unsafe conditions

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 19

Do Not Operate Unless:

You learn and practice the principles of safe

machine operation contained in this operator’s

manual.

1 Avoid hazardous situations.

2 Always perform a pre-operation

inspection.

3 Always perform function tests prior to use.

4 Inspect the workplace.

5 Only use the machine as it was intended.

Fundamentals

The Operating Instructions section provides

instructions for each aspect of machine operation.

It is the operator's responsibility to follow all the

safety rules and instructions in the operator's,

safety and responsibilities manuals.

Using the machine for anything other than lifting

personnel, along with their tools and materials, to

an aerial work site is unsafe and dangerous.

If more than one operator is expected to use a

machine at different times in the same work shift,

each operator is expected to follow all safety rules

and instructions in the operator’s manual. That

means every new operator should perform a pre-

operation inspection, function tests and a work

place inspection before using the machine.

Setup

1 Position the machine on a firm surface directly

below the desired work area.

2 Connect to the appropriate power source:

DC models: Connect the battery pack.

AC models: Connect to a grounded 15A AC

power supply. Use a 12 gauge / 3.3mm2 3-wire

grounded extension cord no longer than

50 feet / 13 m.

Air models: Connect the air line.

3 Insert the key and turn to platform control.

4 Pull out the red Emergency Stop button at the

ground controls and twist to release the red

Emergency Stop at the platform controls. Be

sure the power light is on or the air pressure

gauge reads 80-110 psi / 5.5 - 7.8 bar.

5 Install the outriggers and adjust to level the

machine and raise the base casters slightly off

the ground.

6 Be sure all four interlock display lights at the

ground controls are on and all four outriggers are

in firm contact with the ground.

7 Use the bubble level to

make sure the machine is

level.

Note: If adjustment is necessary, check the bubble

level and interlock display again to make sure the

machine is level and all four interlock display lights

are on.

Operating Instructions

Operator’s Manual Third Edition • First Printing

20 Genie AWP Super Series Part No. 114002

OPERATING INSTRUCTIONS

Emergency Stop

Push in the red Emergency Stop button at the

platform controls or at the ground controls to stop

the up function.

Platform Raise and Lower

1 Pull out the red Emergency Stop button to the

on position at the ground controls. Twist to

release the red Emergency Stop button at the

platform controls.

2 Push in the control activate button and rotate

the up/down switch in the desired direction of

travel.

Manual Lowering

1 Activate the manual

lowering valve located

at the bottom of the

hydraulic cylinder.

Auxiliary Platform Lowering

- AC & DC Models

1 Turn the key switch to ground control. Pull out

the red Emergency Stop button to the on

position.

2 Activate the auxiliary platform lowering button at

the ground controls.

Fall Protection

Personal fall protection equipment (PFPE) is not

required when operating this machine. If PFPE is

required by job site or employer rules, the following

shall apply:

All PFPE must comply with applicable

governmental regulations and must be inspected

and used in accordance with the manufacturer’s

instructions.

After Each Use

1 Select a safe storage location—firm, level

surface, weather protected, clear of obstruction

and traffic.

2 Chock the wheels to prevent the machine from

rolling.

3 Remove the key to secure from unauthorized

use.

4 DC models: Recharge the battery.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 21

Battery and Charger

Instructions

Observe and Obey:

Do not use an external charger or booster

battery.

Charge the battery in a well-ventilated area.

Use proper AC input voltage for charging as

indicated on the charger.

Use only Genie authorized battery and charger.

To Charge Battery

1 Open the battery pack lid to access the battery.

2 Remove the battery vent caps and check the

battery acid level. If necessary, add only

enough distilled water to cover the plates. Do

not overfill prior to the charge cycle.

3 Replace the battery vent caps.

4 Be sure that the DC output cord is properly

connected to the battery.

Black to negative, red to positive.

5 Connect the battery charger to a grounded AC

circuit.

6 The charger will turn off automatically when the

battery is fully charged.

7 Check the battery acid level when the charge

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

Dry Battery Filling and

Charging Instructions

1 Remove the battery vent caps and permanently

remove the plastic seal from the battery vent

openings.

2 Fill each cell with battery acid (electrolyte) until

the level is sufficient to cover the plates.

Do not fill to maximum level until the battery charge

cycle is complete. Overfilling can cause the battery

acid to overflow during charging. Neutralize battery

acid spills with baking soda and water.

3 Install the battery vent caps.

4 Charge the battery.

5 Check the battery acid level when the charging

cycle is complete. Replenish with distilled water

to the bottom of the fill tube. Do not overfill.

Battery Charging Instructions

Operator’s Manual Third Edition • First Printing

22 Genie AWP Super Series Part No. 114002

Lifting Instructions

The number of people required to load and unload a

machine is dependent on a number of factors,

including but not limited to:

· the physical condition, strength and

disabilities or prior injuries of the people

involved

· the vertical and horizontal distances the

machine has to be moved

· the number of times the machine will be

loaded or unloaded

· the stance, posture and grip used by the

people involved

· the lifting techniques used

· the site conditions and weather in which the

activity is being performed (i.e., slippery, icy,

raining)

The appropriate number of people and proper lifting

techniques must be used to prevent physical injury.

Transport Instructions

Observe and Obey:

Be sure the transport vehicle capacity and

loading surfaces are sufficient to support the

machine weight. See the serial label for the

machine weight. Some pick-up truck tailgates

are not strong enough to support the weight of

the machine and may require reinforcement.

Do not load the machine onto a transport vehicle

unless it is parked on a level surface.

The transport vehicle must be secured to

prevent rolling while the machine is being

loaded.

The machine must be securely fastened to the

transport vehicle. Use chains or straps of ample

load capacity.

Be sure to lock both swivel casters on the

tilt-back frame.

Do not transport with the machine resting on the

tilt-back frame.

Transport Instructions

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 23

Loading for Transport

1 Fully lower the platform.

2 Push in the red Emergency Stop buttons, turn

the key switch to the off position and remove

the key.

3 Remove the outriggers from the base and place

them in the storage sockets.

4 DC models: Disconnect the battery cable and

remove the battery pack.

5 Inspect the entire machine for loose or

unsecured items.

6 Slide the stop bracket to the top lock position.

a stop bracket

b loading pivot

All models without tilt-back frame

a stop bracket

b loading pivot

All models with tilt-back frame

7 Hook the loading pivot to the stop bracket.

TRANSPORT INSTRUCTIONS

8 Position the machine

flush against the

loading surface.

Lower and lock the

stop bracket to the

lowest lock pin

position above the

loading surface.

9 All models with tilt-back frame:

Be sure both stop bracket lock pins are fully

locked.

Be sure both tilt-back frame swivel casters are

locked.

10 Slide out the T-handle until the lock pin snaps

into place.

11 Lift the T-handle to

tilt the machine

onto the loading

surface. Use the

appropriate number

of people and

proper lifting

techniques.

12 Carefully push

the machine into

the transport

position.

13 Return the sliding

T-handle to the

stowed position.

14 Secure the machine base and mast to the

transport vehicle. See Securing the Machine on

the next page.

15 Reverse this procedure to unload the machine.

a

b

a

b

Operator’s Manual Third Edition • First Printing

24 Genie AWP Super Series Part No. 114002

TRANSPORT INSTRUCTIONS

Winching the Machine onto a

Flatbed Truck

1 Fully lower the platform.

2 Push in the red Emergency Stop buttons, turn

the key switch to the off position and remove

the key.

3 Remove the outriggers from the base and place

them in the storage sockets.

4 Inspect the entire machine for loose or

unsecured items.

5 Connect the cable to the winching point located

at the rear of the base.

6 Carefully winch the machine onto the truck.

7Secure the machine base to the transport

vehicle. See Securing the Machine.

Loading the Machine With

a Crane

Use the lifting eye mounted on the rear mast

column.

The battery pack must be removed before lifting the

machine with a crane. Disconnect the battery plug

before removing the battery pack.

Be sure to inspect the machine

and remove any loose or

unsecured items.

Always place the lifting hook

through the lifting eye so that it

points away from the machine.

Securing the Machine

Use chains or straps of ample load capacity.

Use a minimum of 2 chains.

Adjust the rigging to prevent damage to the chains.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 25

Tilt-back Operation Instructions

Observe and obey:

The retaining pin must be inserted to prevent the

spring-loaded tilt-back frame from dropping.

Do not tilt the machine back unless the area is

clear of personnel and obstructions.

Do not stand behind or under the tilt-back frame

when raising or lowering it.

Tilt-back Frame

The Genie AWP Super

Series has a tilt-back

frame which allows the

machine to roll through a

standard doorway. The

tilt-back frame is

standard equipment on

standard base AWP-36S

and 40S models, and

optional on standard base

AWP-15S, 20S, 25S and

30S models. The tilt-back

frame is not available on

narrow base machines or

rough terrain base machines.

Lifting Instructions

The number of people required to load and unload a

machine is dependent on a number of factors,

including but not limited to:

· the physical condition, strength and

disabilities or prior injuries of the people

involved

· the vertical and horizontal distances the

machine has to be moved

· the number of times the machine will be

loaded or unloaded

· the stance, posture and grip used by the

people involved

· the lifting techniques used

· the site conditions and weather in which the

activity is being performed (i.e., slippery, icy,

raining)

The appropriate number of people and proper lifting

techniques must be used to prevent physical injury.

Tilt-back Operation Instructions

Operator’s Manual Third Edition • First Printing

26 Genie AWP Super Series Part No. 114002

TILTBACK OPERATION INSTRUCTIONS

Lowering the Tilt-back

Assembly

1 Be sure the area behind the machine and under

the tilt-back frame is clear of personnel and

obstructions.

2 Fully lower the platform.

3 Remove the outriggers from the base and place

them in the storage sockets.

The tilt-back

frame is spring

loaded and will

immediately fall

outward when the

retaining pin is

removed.

Maintain a firm

grasp on the tilt-

back frame and

remove the

retaining pin.

4 Lower the tilt-back frame and guide the tilt-back

strut into the strut socket.

5 Insert the retaining pin into the strut socket.

Tilting Back the Machine

1 Slide out the T-

handle until the lock

pin snaps into

place.

2 Lift the machine

with the T-handle to

mid-tilt position—

casters on the tilt-back frame are in contact with

the floor, and the machine is supported by the

extended tilt-back strut. Use the appropriate

number of people and proper lifting techniques.

3 Continue lifting until the telescoping tilt-back

strut is completely compressed.

4 Return the sliding T-handle to the stowed

position.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 27

Returning the Machine to

Standing Position

1 Be sure the area below the machine base and

T-handle is clear of personnel and obstructions.

2 Slide out the T-handle

untl the lock pin snaps

into place.

3 Carefully pull down the

T-handle until the

machine rests at mid-

tilt position.

4 Lower the machine with

the T-handle until the base casters are in

contact with the ground. Use the appropriate

number of people and proper lifting techniques.

5 Return the sliding T-handle to the stowed

position.

TILTBACK OPERATION INSTRUCTIONS

Stowing the Tilt-back Assembly

1 Remove the retaining pin.

2 Firmly grasp the

tilt-back frame and

remove the

tilt-back strut from

the strut socket.

3 Lift the tilt-back

frame, hold in an

upright position

against the spring

and secure with

the retaining pin.

Operator’s Manual Third Edition • First Printing

28 Genie AWP Super Series Part No. 114002

Decals

Part No. Description Quantity

27838 Warning - Tilt-back Hazards/Instructions 1

27839 Label - Sliding T-handle 1

27840 Label - Retaining Pin 1

27841 Label - Stop Bracket 1

27842 Label - Loading Pivot 1

27843 Label - Tilt-back Strut 1

27844 Label - Strut Socket 1

27857 Caution - Pipe Plug 1

27863 Warning - Collision Hazard 3

27864 Notice - Lower Stop Bracket Before . . . 1

27865 Label - Bubble Level 1

27867 Label - Swivel Lock 1

27868 Danger - Relief Valve 1

27872 Danger - Tip-over Hazard, Outriggers 1

27873 Notice - Maintain Firm Grasp 1

27874 Label - Insert Retaining Pin 1

28174 Label - Power to Platform, 230V 2

28235 Label - Power to Platform, 115V 2

28372 Caution - Quick Disconnect 1

31070 Danger - Tip-over Hazard, Moving 1

31071 Warning - Failure to Read 1

31245 Warning - Collision Hazard 1

37141 Notice - Manual Lowering Instructions 1

37142 Notice - Operating Instructions 1

37143 Notice - Max Capacity 350 lbs / 136 kg

AWP-20S, 25S, 30S, 36S 1

37144 Notice - Max Capacity 300 lbs / 159 kg

AWP-40S 1

Part No. Description Quantity

37145 Label - Manual Lowering Valve 1

38122 Label - Manual Storage Container 1

38142 Label - Circuit Breaker, AC models 1

41266 Label - Interlock Display, Air Models,

Standard Base 1

41268 Label - Interlock Display, Air Models,

Narrow Base and Rough Terrain Base 1

52996 Cosmetic - Genie Logo 1

52999 Cosmetic - AWP-20S 2

62992 Cosmetic - AWP-25S 2

62993 Cosmetic - AWP-30S 2

62994 Cosmetic - AWP-36S 2

62995 Cosmetic - AWP-40S 2

72086 Label - Lifting Eye 1

82366 Label - Chevron Rykon 1

82780 Label - Interlock Display 1

82781 Label - Interlock Display 1

82802 Label - Function Enable 1

82907 Danger - Battery Charger Safety 1

82975 Danger - Collision Hazard 1

82986 Danger - Electrocution Hazard 1

97522 Label - Wheel Load 4

97523 Label - Outrigger Load 4

114008 Notice - Max Side Force 50 lbs / 222 N,

ANSI/CSA 1

114009 Notice - Max Manual Force 45 lbs / 200N,

AUS 1

114011 Danger - General Safety 1

Inspection for Decals with Words

Determine whether the decals on your machine

have words or symbols. Use the appropriate

inspection to verify that all decals are legible and

in place.

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 29

DECALS

Models with Tilt-back Frame

Note: Platform

decals may be

in diffferent

locations on

optional

fiberglass

basket.

Models without Tilt-back Frame

Operator’s Manual Third Edition • First Printing

30 Genie AWP Super Series Part No. 114002

DECALS

Inspection for Decals with

Symbols

Determine whether the decals on your machine

have words or symbols. Use the appropriate

inspection to verify that all decals are legible and in

place.

Part No. Description Quantity

28174 Label - Power to Platform, 230V 2

28235 Label - Power to Platform, 115V 2

52996 Cosmetic - Genie Logo 1

52999 Cosmetic - AWP-20S 2

62992 Cosmetic - AWP-25S 2

62993 Cosmetic - AWP-30S 2

62994 Cosmetic - AWP-36S 2

62995 Cosmetic - AWP-40S 2

82481 Danger - Battery Charger Safety 1

82487 Label - Read the Manual 1

82614 Caution - Collision Hazard 1

82780 Label - Interlock Display 1

82781 Label - Interlock Display 1

82802 Label - Function Enable 1

82913 Danger - Max Capacity, 159 kg

AWP-20S, 25S, 30S, 36S 1

82914 Danger - Max Capacity, 136 kg

AWP-40S 1

82915 Label - Manual Lowering Valve 1

82916 Danger - Maximum Manual Force 200N,

CE 1

Part No. Description Quantity

82973 Warning - Insert Pin 1

82974 Warning - Collision Hazard 1

82976 Danger - Wind Speed, 51 cm Outrigger 4

82977 Danger - Wind Speed, 66 cm Outrigger 4

82978 Danger - Wind Speed, 77 cm Outrigger 4

82979 Danger - Wind Speed, 91 cm Outrigger 4

82980 Danger - Wind Speed, 1.02 m Outrigger 4

82981 Danger - Wind Speed, 1.17 m Outrigger 4

82982 Danger - Wind Speed, 1.52 m Outrigger 4

82983 Danger - Wind Speed, 1.91 m Outrigger 4

82984 Danger - Wind Speed, 2.16 m Outrigger 4

82987 Danger - Electrocution Hazard 1

82988 Label - Read the Manual, Tilt-back Frame 1

97522 Label - Wheel Load 4

97523 Label - Outrigger Load 4

97815 Label - Lower Mid-rail 1

114010 Danger - Maximum Side Force 222N,

ANSI 1

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 31

Note: Platform decals

may be in diffferent

locations on optional

fiberglass basket.

DECALS

Models with Tilt-back Frame Models without Tilt-back Frame

Operator’s Manual Third Edition • First Printing

32 Genie AWP Super Series Part No. 114002

Outrigger Specifications

Standard Base AWP-20S AWP-25S AWP-30S

Outrigger footprint 603/4 x 523/4 in 603/4 x 523/4 in 691/4 x 611/4 in

(l x w) ANSI / CSA 1.5 x 1.3 m 1.5 x 1.3 m 1.8 x 1.6 m

Outrigger footprint 603/4 x 523/4 in 691/4 x 611/4 in 751/2 x 671/2 in

(l x w) CE / AUS Indoor 1.5 x 1.3 m 1.8 x 1.6 m 1.9 x 1.7 m

Outrigger footprint 831/4 x 751/4 in 89 x 81 in 1171/4 x 1091/2 in

(l x w) CE / AUS Outdoor 2.1 x 1.9 m 2.3 x 2.1 m 3.0 x 2.8 m

Corner access/wall access* 141/2 / 51/2 in 14 / 3 in 181/2 / 43/4 in

ANSI / CSA 36.9 / 7.4 cm 35.1 / 7.4 cm 46.6 / 11.9 cm

Corner access/wall access* 141/2 / 51/2 in 191/4 / 71/4 in 221/4 / 8 in

CE / AUS Indoor 36.9 / 7.4 cm 48.6 / 18.2 cm 56.5 / 20.3 cm

Corner access/wall access* 30 / 163/4 in 321/2 / 17 in 503/4 / 283/4 in

CE / AUS Outdoor 76 / 42.4 cm 82.5 / 43.4 cm 1.3 m / 73 cm

* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

Specifications

Machine Specifications

Height, working maximum

AWP-20S 26 ft 1 in / 8.0 m

AWP-25S 30 ft 9 in / 9.4 m

AWP-30S 35 ft 6 in / 10.8 m

AWP-36S 42 ft 5 in / 12.9 m

AWP-40S 46 ft 3 in / 4.1 m

Height, platform maximum

AWP-20S 20 ft 1 in / 6.1 m

AWP-25S 24 ft 9 in / 7.6 m

AWP-30S 29 ft 6 in / 9.0 m

AWP-36S 36 ft 6 in / 11.1 m

AWP-40S 40 ft 3 in / 12.3 m

Height, stowed

AWP-20S, 25S, 30S 78 in / 2.0 m

AWP-36S, 40S 1091/2 in / 2.8 m

Width

Standard base 29 in / 73.6 m

Narrow base 22 in / 55.8 cm

Rough terrain base 291/2 in / 75 cm

Length, AWP-20S, 25S, 30S

Standard base 46 in / 1.2 m

Narrow base 291/2 in / 75 cm

Rough terrain base 58 in / 1.5 m

Length, AWP-36S, 40S

Standard base 55 in / 1.4 m

Weight See Serial Label

Wheel load, maximum 509 lbs / 231 kg

Outrigger load, maximum 400 lbs / 181 kg

Lift capacity

AWP-20S, 25S, 30S, 36S 350 lbs / 159 kg

AWP-40S 300 lbs / 136 kg

Power source

DC model 12V

AC model 110V or 220V

Air motor 100 psi / 6.9 bar @ 80 cfm /

37760 cc/sec

Ambient operating -20°F to 135°F

temperature -29°C to 57°C

Airborne noise emissions 80 dB

Maximum sound level at normal operating workstations

(A-weighted)

Platform dimensions (length x width x height)

Standard platform 27 x 26 x 443/4 in

gated or sliding mid-rail 69 cm x 66 cm x 1.1 m

Gated ultra-narrow platform 22 x 18 x 443/4 in

56 cm x 46 cm x 1.1 m

Gated narrow platform 26 x 20 x 443/4 in

66 cm x 51 cm x 1.1 m

Standard fiberglass platform 29 x 261/2 x 431/2 in

74 cm x 67 cm x 1.1 m

Narrow fiberglass platform 26 x 22 x 431/2 in

66 cm x 56 cm x 1.1 m

Front entry gated narrow platform 20 x 26 x 443/4 in

51cm x 66 cm x 1.1 m

Extra large front and side entry 30 x 28 x 443/4 in

platform 76 cm x 71 cm x 1.1 m

Operator’s ManualThird Edition • First Printing

Part No. 114002 Genie AWP Super Series 33

SPECIFICATIONS

Outrigger Specifications

Standard Base AWP-36S AWP-40S

Outrigger footprint 831/4 x 751/4 in 89 x 81 in

(l x w) ANSI / CSA 2.1 x 1.9 m 2.3 x 2.0 m

Outrigger footprint 831/4 x 751/4 in 89 x 81 in

(l x w) CE / AUS Indoor 2.1 x 1.9 m 2.3 x 2.0 m

Outrigger footprint 139 x 131 in 153 x 145 in

(l x w) CE / AUS Outdoor 3.5 x 3.3 m 3.9 x 3.7 m

Corner access/wall access* 281/2 / 141/4 in 311/4 / 141/2 in

ANSI / CSA 72.7 / 36.2 cm 79.4 / 37.1 cm

Corner access/wall access* 281/2 / 141/4 in 311/4 / 141/2 in

CE / AUS Indoor 72.7 / 36.2 cm 79.4 / 37.1 cm

Corner access/wall access* 52 / 311/4 in 503/4 / 283/4 in

CE / AUS Outdoor 1.3 m / 79.3 cm 1.3 m / 73 cm

* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

Outrigger Specifications

Narrow Base / Rough Terrain Base AWP-20S AWP-25S AWP-30S

Outrigger footprint 64 x 481/4 in 64 x 481/4 in 711/2 x 58 in

(l x w) ANSI / CSA 1.6 x 1.2 m 1.6 x 1.2 m 1.8 x 1.5 m

Outrigger footprint 711/4 x 58 in 711/4 x 58 in 741/2 x 651/2 in

(l x w) CE / AUS Indoor 1.8 x 1.5 m 1.8 x 1.5 m 1.9 x 1.6 m

Outrigger footprint 831/4 x 74 in 951/4 x 893/4 in 112 x 112 in

(l x w) CE / AUS Outdoor 2.1 x 1.9 m 2.4 x 2.2 m 2.8 x 2.8 m

Corner access/wall access* 141/4 / 81/2 in 13 / 6 in 181/2 / 71/4 in

ANSI / ANSI 36.2 / 21.6 cm 33 / 15.2 cm 47 / 18.4 cm

Corner access/wall access* 21 / 121/4 in 191/2 / 93/4 in 22 / 9 in

CE / AUS Indoor 53.3 / 31.1 cm 49.5 / 24.7cm 55.8 / 22.8 cm

Corner access/wall access* 76.2 / 44.4 cm 98.4 / 53.3 cm 1.3 m / 67.3 cm

* Corner of platform top rail to corner of wall with ability to rotate leveling jack.

Continuous improvement of our products is a Genie policy. Product specifications are subject to change

without notice or obligation.

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