Genie Assembly Installation 750 500 Printer Friendly Eng

assembly-installation_750-500_printer-friendly_eng 3120 - Product Support Information

User Manual: Genie 2055 - Product Support Information

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Chain/Belt Drive Models

ASSEMBLY/INSTALLATION

PREINSTALLATION CONSIDERATIONS

This opener includes parts and supplies needed for installation in most garages and on most garage doors. There are many variations of garages and garage doors. A few

additional parts and supplies may be needed for installation in your garage and to your garage door. While going over these instructions, please note the additional items

you may need. For help finding a local Genie

Professional Dealer, refer to the dealer locater at www.GenieCompany.com or call Customer Service at 1-800-35-GENIE.

There are a few specific areas which might require extra materials. Measure the height of your door. For doors taller than 7' and up to 8' in height, you will

need a Rail Extension Kit for the door to fully open.

See section 4 - The header above the garage door where torsion springs are used–does it extend far enough above the spring(s) to allow mounting of the header

bracket? If not, or if you can’t tell–you will probably need a piece of 2" x 6" lumber to span across wall studs.

See section 6 - The area overhead where the powerhead will be mounted–if you have a finished ceiling, you will need a piece of perforated angle which can span

across beams of trusses. See section 9 - Is there wood along the door tracks near the floor where the Safe-T-Beam

can be most easily mounted, or will you need

fasteners or some other material for mounting to the track itself? Will you need extension brackets or wooden blocks to extend the Safe-T-Beam far enough off the wall to

see past any door hardware?

Is there an electrical outlet within approximately 3' of the point where the opener will be? If not, you need to contact a licensed electrician.

Check condition of your door and all its associated hardware: Tracks, springs, hinges, rollers. Is anything loose or appear to be worn? If so, call a trained professional for an

evaluation and repairs. DO NOT ATTEMPT TO ADJUST SPRINGS OR THEIR ATTACHED PARTS!

Operate the door manually. Does it move freely and smoothly? Check the balance of the door by manually lifting it halfway open and release. It should stay put or move

very slowly. If not, call a service person for repairs.

Remove all ropes and remove or disable all locks connected to the garage door before installing opener. It is also recommended that T-handles be removed. It is

recommended that closed loop lifting handles with no protruding parts remain.

Scan this code for installation videos

OR view on Genie’s website:

www.GenieCompany.com

ASSEMBLY AND INSTALLATION VIDEO

WARNING

A moving door could result in serious injury or death.

• Keep people clear of opening while door is moving.

• DO NOT allow children to play with the door opener.

• DO NOT operate a door that jams or one that has a broken spring.

WARNING

WARNINGHIGH SPRING TENSION

• DO NOT try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as wood block, steel brackets,

cables or other like items.

• Repairs and adjustments must be made by a trained door system technician using proper tools and instructions.

WARNING

An Electrical Shock could result in serious injury or death.

• Turn off power before removing opener cover.

• When replacing cover, make sure electrical wires are not pinched or near moving parts.

• Opener must be properly grounded.

NEED HELP OR HAVE QUESTIONS?

DO NOT RETURN to the store.

Call Genie: 1-800-35-GENIE or visit www.GenieCompany.com

IMPORTANT INSTALLATION INSTRUCTIONS

POTENTIAL HAZARDS

Overhead doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and

electric motors can cause injuries, your safety and the safety of others depends on you reading the information in this installation poster. If you have questions or do not

understand the information presented, call The Genie Company (1-800-35-Genie). In this section, and those that follow, the words Danger, Warning and Caution are

used to emphasize important safety information.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in injury or property damage.

NOTE

is used to indicate important steps to be followed or important considerations.

WARNING

DANGER

CAUTION

TO REDUCE THE RISK OF SEVERE INJURY OR DEATH

READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions or do not

understand an instruction, call The Genie® Company or your local Genie® Factory Authorized Dealer.

• DO NOT install opener on an improperly balanced door. An improperly balanced door could cause severe injury.

Repairs and adjustments to cables, spring assembly, and other hardware must be made by a trained service

person using proper tools and instructions.

•

Remove all ropes and remove or disable all locks connected to the garage door before installing opener.

• Where possible, install door opener 7 feet or more above the floor. For products having an emergency release,

mount the emergency release within reach, but at least 6 feet above the floor and avoiding contact with vehicles to

avoid accidental release.

• DO NOT connect the opener to the source of power until instructed to do so.

• Locate the wall console button: A) Within sight of door. B) At a minimum height of 5 feet so small children

cannot reach it. C) Away from all moving parts of the door.

• Install the entrapment WARNING label next to the wall button or console. Install red emergency release handle

on the emergency release cord.

• The opener must reverse when the door contacts a 1-1/2 inch high object on the floor at the center of the

doorway. This is about the size of a 2" x 4" board laid flat.

WARNING

38968503545. 08/2017

BLUE BAG

ORANGE BAG

YELLOW BAG

Cotter Pin (x2)3/8” x 1”

Clevis Pin (x2)

5/16" x 1-3/4"

Lag Screw (x2)

1/4"x 3/4"

Insulated Staple (x40)

5/16" x 1-3/4"

Lag Screw (x2)

5/16"- 18 x 3/4"

Bolt (x2)

Safe-T-Beam®

Sensor

Safe-T- Beam®

Source

(x2)

1/4"-14 x 5/8"

Self-Tapping Screw (x4)

Header Bracket

1/4" x 1-1/4"

Lag Screw (x4)

Rail Strap

Turnbuckle

5/16”-18 x 2” Bolt

5/16”-18

Serrated Lock Nut

Cotter Pin (x2)

5/16” x 1-3/4” Clevis Pin (x2)

1/4”-20 x 3/4”

Self-Tapping Screw(x3)

Door Bracket

3/8”-16 x 7/8” Bolt (x2)3/8”-16 Hex Nut (x2)

Red Emergency Release Handle

Red Release Cord

GREEN BAG

CLEAR BAG #6-18 x 3/8”

Self-Tapping Screw (x2)

Cover, Belt Retainer

5/16”-18

Serrated Lock Nut

PARTS LIST

A = 2 Light Powerhead & Lenses

B = 1 Light Powerhead & Lens

C = Header Rail Section

D = Rail Sections (x4)

E = Sprocket Support Assembly

G = Carriage Assembly

H = Idler Pulley

I = Chain or Belt Assembly

J = Curved Door Arm

K = Straight Door Arm

L = Mounting Straps (x2)

M = 90ft. Wire Spool

N = Remote

O = Wall Control:

(Console or Standard Button)

P = Wireless Keypad(Select Models Only)

• Blue Parts Bag

• Yellow Parts Bag

• Orange Parts Bag

• Green Parts Bag

• Clear Bag (Belt Models Only)

RECOMMENDED TOOLS

HARDWARE BAGS

PARTS INCLUDED

Belt Models Only

Belt Chain

7/16"

1/2"

9/16"

3/8"

1/4"

12’

5/32"

3/32"

1/8"

9/32”

6-7 foot

Ladder

Safety

Glasses

Hammer

Square

Straightedge

Small

Common

Screwdriver

Ratchet Set

Phillips Head

Screwdriver

12+ft.

Tape

Measure

Pencil

Hacksaw

Spirit Level

Wire Cutters/Strippers

Drill/Bit Set

7/16”

1/2“

9/16”

Wrenches

ASSEMBLING/INSTALLING RAIL

(ORANGE BAG)

1. Check door height; doors taller than 7' up to 8' tall require a Rail Extension Kit (available at leading retail stores)

2. If you need an extension kit, YOU MUST FULLY READ EXTENSION KIT INSTRUCTIONS AND WARNINGS BEFORE

PROCEEDING.

ASSEMBL

1b1a 1c

Gold

Threaded

End

Silver

Threaded

End

1g 1h

1/4”

Chain Version Shown

Fully Assembled Rail

DOOR

1a. Align pulley in rail slot and insert clevis pin through header rail hole and idler pulley. Secure with

cotter pin.

1b. Insert 5/16”-18 x 2” bolt into header rail and secure with nut.

1c. Slide carriage assembly onto header rail section. Note “door” arrow will point towards idler pulley.

1d. Insert rail sections together by hand as shown. Assembled length is approximately 9’3”.

1e. Insert sprocket support assembly into last rail section and place rail strap onto rail.

1f. Route chain/belt assembly gold threaded shaft around idler pulley and silver threaded end around

sprocket. (NOTE: BELT TEETH SHOULD FACE RAIL)

Opposite Side of Rail

1g. Install turnbuckle with “door” end arrow onto the gold threaded end by rotating counter-clockwise

one full turn.

1h. Disengage carriage assembly by rotating release handle downward and insert turnbuckle through the

carriage as shown. Ensure chain/belt is not twisted or bound.

1i. Continue routing the chain/belt assembly until turnbuckle is near the middle of the rail. Insert silver

threaded shaft into the turnbuckle and rotate turnbuckle counter-clockwise one full turn.

1j. Hold chain/belt and rotate turnbuckle with thumbs counter-clockwise until chain/belt is tensioned

properly. Measure chain/belt tension on opposite side of rail until 1/4” from bottom of rail.

Release

Handle

TIP! : To minimize chain/belt twist, hold

threaded shafts with hands and rotate

turnbuckle with thumbs.

DOOR

Do not force sections together

1 Bulb Model 2 Bulb Model

Belt Models Only

Clear Bag

1k. Once proper tension has been established, hold turnbuckle in place with a 7/16” or adjustable wrench.

Tighten both tension nuts with a 7/16” wrench.

1l. Lower the drive sprocket over the spline shaft on top of the powerhead. Align rail strap and sprocket

support with holes in powerhead. Fully tighten 1/4”-14 x 5/8” self tapping screws. Do not overtighten.

1m. Install belt retainer using #6 x 3/8” self tapping screws.(Clear parts bag, Belt models only).

Tighten Locknuts

against the Turnbuckle

Hold

ATTENTION!

CRITICAL STEP

2a. Determine “highest point of door travel”:

• Get on a ladder to the side of your garage

door.

• Have someone lift the door open slowly.

• As the door is raised, nd the highest point

where the door extends above the door

tracks—that is the highest point of door

travel. For sectional doors this is typically

where the top door roller exits the curved

portion of the track onto the horizontal

section as the door is raised.

2b. With a tape measure, determine the

distance from the highest point of door

travel to the floor.

2c. Place a mark on the header at the highest

point of door travel, preferably at the

center of the door (measured side to side).

2d. Position the header bracket above the highest point of travel:

2-1/2" above highest point of door travel.

2e. Drill 5/32" pilot holes in header and secure bracket with 5/16" x 1-3/4" lag screws.

Highest point

of travel

Track

Header

Bracket

Header

Sectional

Door

2-1/2" above

highest point of door travel

Distance from the

highest point of

door travel to the oor

WARNING

Door springs are under high tension. If spring or shaft is in the way, measure above spring or shaft on the

garage door centerline and mark as location for header bracket. DO NOT ATTEMPT TO MOVE, ADJUST,

OR REMOVE DOOR SPRING!

CAUTION

Header Bracket must be fastened to garage framing. DO NOT fasten to drywall, particle board, plaster, or

other such materials.

Door Centerline

Header

Bracket

5/16” x 1-3/4” Lag Screws

Highest point

of door travel

as door opens

Plus 2-1/2”

above highest

point of travel

HEADER

MOUNTING RAIL BRACKET

ON HEADER (ORANGE BAG)

2a.

Determine “highest point of door travel”:

3a. Elevate powerhead assembly and position header rail section (C) inside bracket.

NOTE: Support powerhead and have a second person assist during this step.

3b. Align holes in rail with upper holes in bracket.

3c. Slide clevis pin through holes in rail and bracket and secure with cotter pin.

3d. Slide carriage near the powerhead now to prevent damage to the door for step 6a.

ATTACHING RAIL TO

BRACKET (ORANGE BAG)

NOTE

ATTACHING POWERHEAD

TO CEILING (GREEN BAG)

4a. If possible, lift and support powerhead while a second person fully opens the door. Insert a 2 x 4 board,

cardboard or towel between door and rail to protect door. Measure and mark the door centerline.

Position powerhead over the centerline of door and allow it to rest on board. Otherwise, measure and

mark ceiling 112" * back from the header, aligned with the centerline of the door.

4b. Method A-For open ceilings with exposed joist, drill 5/32” pilot holes and secure included mounting straps

to joist using 5/16” x 1-3/4” lag screws. Raise powerhead unit so that there is sufficient clearance between

door and rail. Cut and/or bend mounting straps as needed to align with the powerhead and to level the

rail. Secure powerhead to mounting straps using 5/16”-18 x 3/4” bolts and nuts. Ensure powerhead is

centered with the door and remove the 2 x 4 board and/or other protective material.

4c. Method B-For finished or unfinished ceilings, attach perforated angle (not supplied) to joists using 5/16”

x 1-3/4” lag screws and secure mounting straps to the perforated angle with 5/16"-18 bolts and nuts

(not supplied). Raise powerhead so that there is sufficient clearance between door and rail. Cut and/or

bend mounting straps as needed to align with the powerhead and to level the rail. Secure powerhead to

mounting straps using 5/16”-18 x 3/4” bolts and nuts. Ensure powerhead is centered with the door and

remove the 2 x 4 board and/or other protective material.

4d. Close the Door.

112"

Approx.

112” from header

Ceiling Joist

Door Center-Line

112” From Header

FINISHED CEILING

NOTE: Rail should be level to oor.

Additional hanging hardware may

be required.

Door

Ceiling Joist

Protective material to

prevent door damage.

There are several methods to mount the powerhead to the ceiling. The most popular methods are shown here.

Attach to garage framework only. DO NOT attach to drywall or partical board.

6c6c

Mounting

Straps, 5/16”

Bolts & Nuts,

5/16”

Lag Bolts

provided

*Add 12” if adding rail extension kit

5/16" x 1-3/4" Clevis Pin

Cotter Pin

3a.

Elevate powerhead assembly and position header rail section (C) inside bracket.

NOTE:

Supp

ort powerhead and have a second person assist during this step.

ATTA

There are several methods to mount the powerhead to the ceiling. The most popular methods are shown here.

Attach to garage framework only. DO NOT attach to drywall or partical board.

4c 4c

ATTACHING DOOR BRACKET

TO DOOR (BLUE BAG)

Sectional Door (Typical):

5a. Center bracket on door. Attach near

the same height as top rollers.

5b. Using bracket, mark holes on door.

5c. Drill 1/8" pilot holes partially

through the door.

5d. Secure with 1/4" - 20 x 3/4" self-

drilling screws.

5e. Some garage door manufacturers

provide door brackets that CAN be

used with your Genie Door Arms.

Sectional Door (Wooden):

5a. Center bracket on door. Attach near

the same height as top rollers.

5b. Using bracket, mark holes on door

or frame.

5c. Drill 9/32" holes completely

through the door.

5d. Fasten bracket with 1/4" x 2" carriage bolts and nuts (not provided).

Door centerline Top rollerTop roller

Attach near the same height as top rollers.Attach near the same height as top rollers.

Door centerline

Door

centerline

7d Sectional (Wooden)

7d Sectional (Typical) 7e Top of door

CAUTION

Doors made of masonite, lightweight wood, berglass, and sheet metal must be properly braced before

mounting door bracket. Contact door manufacturer or distributor for any questions or concerns. The Genie®

Company is not responsible for any damage caused due to an improperly braced door.

ATTACHING DOOR ARM TO DOOR

BRACKET & CARRIAGE (BLUE BAG)

6a.

Secure cord to the red emergency release handle and carriage release.

6b. Pull the emergency release cord to disengage the carriage and move it toward the door, about 16" from

the header. Check and adjust chain/belt tension at this tiime (see not below)

6c. Sectional Doors typically accept curved door arm (J). Install the curved door arm inside the door bracket

using 3/8” x 1” clevis and cotter pins. In some cases, just the straight door arm (K) may be used if the door

bracket is mounted on the top edge of the door. (FIG. 5e)

6d. Attach straight door arm to carriage using 3/8” x 1” clevis and cotter pins.

6e. With the door closed, attach the curved and straight door arms together using 3/8"-16 x 7/8" bolts and

nuts. Space the fasteners as far apart as possible.

NOTE: Overall length of both arms should be

minimized, but not so short that the straight

arm is vertical or too long that it exceeds 30°

from the header.

16”

8a-b

Clevis pinClevis pin

Cotter pin

JClevis pinClevis pin

Door bracketDoor bracket

Cotter pinCotter pin

DoorDoor

Header end rail section

30˚ max30˚ max

Header

Attach Door Arm/Carriage

Sectional (Typical) Sectional (Wooden)

3/8"-16 x 7/8" Bolt and

3/8" Nut

Clevis Pin

Cotter Pin K

DOOR

Sectional Door (Typical):

5a.

Cen

ter bracket on door. Attach near

6a.

Secure cord to the red emergency release handle and carriage release.

6b.

Pull the emer

5d 5d 5e

6a-b

6c 6c

6d 6e

Check and adjust chain/belt tension:

With carraige disengaged, check

belt/chain tension. Proper tension is

obtained when chain/belt is between

bottom of the rail and 1/4” above.

Refer to section ij on this poster.

INSTALLING SAFETBEAM®

(YELLOW BAG)

READ ALL STEPS BEFORE PROCEEDING

7a. Position Safe-T-Beam® (STB) Transmitter and Receiver

on each side of garage door 5"-6" above oor. Face the

lenses towards each other.

7b. Mark bracket mounting holes; drill 3/32" pilot holes and

secure with (4) 1/4" x 1-1/4" lag screws (provided) into

wood. If mounting into concrete or block, other fasteners

are required and are available at leading retail stores.

7c. Use garage pre-wiring if available. Otherwise, route 2

lengths of supplied wire from powerhead, along the

ceiling, across the header and down both sides of the

door, to each sensor. Secure the wire to the ceiling

and walls using the insulated staples in the green

bag.

7d. On the powerhead: insert both wires down through

the control wire channel. Remove 1/4" insulation

from both sets of white and striped wire. Twist

two striped wires together. Using a small at

head screwdriver, press in the orange tab

at terminal 1 and insert the wires. Twist the

two white wires together and insert into terminal

2. Ensure the wires are in their terminal, adjust as

necessary.

7e. At each sensor, remove 1/4" insulation from the

white and striped wires and secure in each terminal. Ensure

the wires are secure at each terminal; adjust as necessary.

6” max

5” min

above oor

6” max

5” min

above oor

Floor mount option

PHOTOCELL (STB)

Wall mount

Receiver

Powerhead

eTransmitter

CAUTION

When using insulated staples, make only snug enough to hold electrical wire in place. Staples too tight can

cause damage to wire and cause Safe-T-Beam® System to malfunction.

INSTALLING WALL CONSOLE

8a. Use garage pre-wiring if available.

Otherwise, route supplied wire from

powerhead to the desired location for the

wall control. Secure wire with insulated

staples (green bag).

8b. On the powerhead: insert wire down

through the control wire channel. Remove

1/4" insulation from white and striped wire.

Using a small at head screwdriver,

press in the orange tab and insert the

white wire in terminal 3 and the striped

wire in terminal 4. Ensure the wires are

secure in each terminal; adjust as necessary.

8c. At the wall console end of the wire, remove

1/4" insulation from the white and striped wires and secure the

white wire to the "W" terminal and the striped wire to the "B/W"

terminal as shown. Ensure the wires are secure at each terminal;

adjust as necessary.

8d. Mark the wall console mounting holes, drill 3/32" pilot holes and

mount with #6 x 1-1/4" screws. If mounting to drywall, anchors

will be required (not provided).

8e. Post the "ENTRAPMENT WARNING LABEL" (Included in the

Operation and Maintenance Manual) next to the wall console.

WARNING

Use of any other wall control can cause unexpected operation of the door and loss of lighting feature.

Locate wall console within sight of door and far enough from door to prevent contacting it while operating

the console. Control must be at least 5 feet above oor to prevent small children from operating it.

NOTE: If pre-wiring is used, ensure that after power is applied to the powerhead (in Step 10), the wall console and Safe-T-

Beam® LEDs come on. This conrms the wiring is correct. If not, you may need to individually wire each Safe-T-Beam® and

wall console at the powerhead.

WARNING

Wire from

Photocells

Strip

1/4” of

insulation

Transmitter/Receiver

To powerhead

Push in on Tabs

to Insert Wire

Wire from

Wall Control

Strip

1/4” of

insulation

Back side

of wall control

B/W W

Striped

White

To Powerhead

Push in on Tabs

to Insert Wire

WARNING

8b-c

Staples

Wire

Feed

Channel

Wire

Feed

Channel

NST

8a.

Use garage pre-wiring if available.

therwise, route supplied wire from

NST

(YELLOW BAG)

EAD ALL STEPS BEFO

7a.

osition Safe-T-Beam

LIGHT AND LENS ASSEMBLY

9a. Install light bulbs into powerhead light socket(s).

9b. Insert lower lens tabs into slots in motor cover on powerhead.

9c. Snap upper lens tabs into place. It may be necessary to squeeze tabs down slightly to align tabs with

slots at top of opener frame.

CAUTION

DO NOT exceed maximum wattage, as the unit may overheat and permanent damage may occur. Each light bulb

should be no more than 60W MAX.

Do not use halogen, short neck, or specialty light bulbs as they may overheat the opener.

Compact CFL, LED, or Incandescent Bulbs can be used. 60W Max.

For Grounded Outlet connection:

10a. Plug in the power cord to standard 115 VAC outlet. Coil excess cord and tape or twist tie it to top of

powerhead. (DO NOT PLACE ABOVE LIGHT BULBS.). Proceed to step 10d.

For Permanent Wiring by an Electrician:

10b. Cut existing power cord OUTSIDE CHASSIS.

10c. The wire connections must be made INSIDE CHASSIS and there must be at least 6" of new power supply

line wire INSIDE CHASSIS. (Conduit is optional. Conduit, strain relief, and wire nuts are not provided.)

WARNING

Opener is equipped with grounded electrical plug for your protection, and only ts grounded electrical

outlets. DO NOT alter plug in any way! If you have no grounded outlets, have one installed by a

licensed electrician. Opener must be properly grounded to prevent personal injury and equipment damage.

NEVER USE AN EXTENSION CORD! Check local building codes for any requirement that you must have a

permanent hard-wired connection.

Hot

Neutral

GroundGround

Wire nuts

12b

12b Cut

1 Light Model 2 Light Model

CAUTION

DO NOT run opener until travel limits have been set to avoid damage to unit.

10d. Verify that the RED and GREEN lights are lit on the Safe-T-Beam®. If they are lit proceed to step 10e. If they

are not lit, return to step 7 and check wiring.

10e. Verify that the wall console is lit RED. If it is RED, proceed to step 11. If powerhead LED is blinking blue, slide

the Sure-Lock® button on the console. If the console is not lit RED, return to step 8 and check wiring.

Refer to the Operation and Maintenance Manual for programming and

Battery Backup installation instructions.

INSTALLATION IS COMPLETE.

OPENER IS NOW READY TO PROGRAM!

CONNECTING POWER

12c

9a.

Install light bulbs in

For Grounded Outlet connection:

efer to the Operation and Maintenance Manual for programming and efer to the Operation and Maintenance Manual for programming and

BaBa

ttery Backup installation instructions.ttery Backup installation instructions.

NSTALLATION

12b 12c

10b 10c

Installation & critical steps checklist prior to applying power:

FCheck to ensure Turnbuckle lock-nuts have been tightened with

a wrench (Step 1k) This is a critical step to maintain tension on

the chain or belt.

FCheck to ensure that wall control and photocells wires have been

routed through the channel to make sure they do not touch the

light bulbs (Steps 7 & 8).

* Genie LED light bulbs are designed to reduce or

eliminate reduced remote range issues caused by

common LED bulbs. They also oer better product

life by making them resistant to vibration caused

by the opener, and cold or damp weather. See

website for details at www.GenieCompany.com.

recommendations for LED bulbs.

iDCM models require a minimum 40 Watt

equivalent bulb, 60 Watt maximum.

Push down tabs

Pull light cover away from powerhead

Pull light covers away from powerhead

Genie Assembly Installation 750 500 Printer Friendly Eng

assembly-installation_750-500_printer-friendly_eng 3120 - Product Support Information

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