Goodman Mfg Avptc183014 Users Manual
AVPTC183014 to the manual 7a1b29ef-e61f-4bbe-a4fb-3c2b5b979452
2015-02-02
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TECHNICAL MANU AL MANUAL AVPTC Air Handlers • Refer to Service Manual RS6200006 for installation, operation & troubleshooting information. • All safety information must be followed as provided in the Service Manual. • Refer to the appropriate Parts Catalog for part number information. • Models listed on page 3. This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. Copyright © 2010 - 2011 Goodman Manufacturing Company, L.P. RT6121001r2 January 2011 PRODUCT IDENTIFICATION The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information. A V P T C 1830 1 4 EXPANSION DEVICE: F: Flowrater T: TXV (Expansion Device) PRODUCT TYPE: A: Air Handler A MINOR REVISION* MAJOR REVISION* CABINET FINISH: U: Unpainted P: Painted N: Uncased APPLICATION C: Ceiling Mount PSC Motor D: Downflow PSC Motor E: Multi-Position Varible Speed Motor R: Multi-Position PSC Motor S: Energy-Efficient Motor: Multi-Position PSC Motor T: Coated Coils V: Variable Speed ECM Motor A REFRIGERANT CHARGE: 4: R-410A EXPANSION DEVICE: C: 4-Wire Communicating Ready ELECTRICAL: 1: 208-230V/1ph/60Hz NOMINAL CAPACITY RANGE: Multi-Position & Downflow Applications 1830: 1 1/2 - 2 1/2 Tons 3137: 2 1/2 - 3 Tons 4260: 3 1/2 - 5 Tons All Airhandlers use DIRECT DRIVE MOTORS. Power supply is AC 208-230v, 60 hz, 1 phase. WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment. WARNING 2 Installation and repair of this unit should be performed ONLY by individuals meeting (at a minimum) the requirements of an "entry level technician", as specified by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death. WARNING PRODUCT IDENTIFICATION The model number is used for positive identification of component parts used in manufacturing. Please use this number when requesting service or parts information. AVPTC183014** AVPTC313714** AVPTC426014** WARNING The United States Environmental Protection Agency (“EPA”) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. WARNING 3 PRODUCT DESIGN WARNING When installing or servicing this equipment, safety clothing, including hand and eye protection, is strongly advised. If installing this equipment in an area that has special safety requirements (hard hats etc.), observe these requirements. To protect the unit when brazing close to the painted surfaces, the use of a quenching cloth is strongly advised to prevent scorching or marring of the equipment finish. AIR HANDLERS *See Air Handler Specification Sheet for Proper Combinations. ALL AIR HANDLERS USE DIRECT DRIVE MOTORS. POWER SUPPLY IS 220-240 V, 60 HZ, 1 PHASE Installation Before installing this appliance insure that it is properly sized and adequate power is available. This appliance can be installed in the vertical position without modification. The horizontal left and downflow positions require product modification and instructions for these field conversions can be found in the AVPTC installation instruction manual. This product is designed for zero inches (0 inches) clearance; however, adequate access for service or replacement must be considered without removing permanent structure. This unit can be installed on a platform when deemed necessary. WARNING The unit MUST have an uninterrupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. The electrical ground circuit may consist of an appropriately sized electrical wire connecting the ground lug in the unit control box to the building electrical service panel. Other methods of grounding are permitted if performed in accordance with the “National Electric Code” (NEC)/“American National Standards Institute” (ANSI)/“National Fire Protection Association” (NFPA) 70 and local/state codes. In Canada, electrical grounding is to be in accordance with the Canadian Electric Code CSA C22.1. Failure to observe this warning can result in electrical shock that can cause personal injury or death. WARNING If this appliance is installed in an enclosed area such as a garage or utility room with any carbon monoxide (CO) producing appliance (i.e. automobile, furnace, water-heaters, etc.), ensure the area is properly ventilated. 4 In an attic installation a secondary drain pan must be provided by the installer and placed under the entire unit with a separate drain line properly sloped and terminated in an area visible to the owner. This secondary drain pan is required in the event that there is a leak or main drain blockage. Closed cell insulation should be applied to the drain lines in unconditioned spaces where sweating may occur. Appliances installed in garages, warehouses or other areas where they may be subjected to mechanical damage must be suitably guarded against such damage by installing behind protective barriers, being elevated or located out of the normal path of vehicles. When installed on a base, the base must also be protected by similar means. Heating and cooling equipment located in garages, which may generate a glow, spark or flame capable of igniting flammable vapors, must be installed with the ignition source at least 18"[46cm] above the floor level. When more than one appliance is installed in a building it shall be permanently identified as to the area or space serviced by the equipment. PRODUCT DESIGN When this product is installed in the downflow installation in an unconditioned space, remove the horizontal drain pan and install the following insulation kit AVPTC Model Insulation Kit 1830 DPI36-42/20 3137 4260 See following chart for the correct DPIH kit. AVPTC Model Insulation Kit 1830 DPIH36-42 3137 4260 DPIH48-61 DPI48-61/-20 This kit is used to prevent sweating on the vertical drain pan. To prevent the horizontal drain pan from sweating in high humidity applications, it is recommended that a DPIH insulation accessory kit be used. NOTE: The DPIH insulation kit is not supplied with this product and must be purchased separately. *AVPTC is a multi-position, variable-speed air handler and is used with R-410A. The unit's blower design includes a variable-speed ECM motor and is compatible with heat pumps and variable-capacity cooling applications. (See note below.) *NOTE: Factory-sealed to achieve a 2% or less leakage rate at 1.0" water gauge external duct static pressure. Complies with the Factory-sealed Air Handling Credit as listed in the 2001 Florida Building Code, Chapter 13, Section 610.2.A.2.1. 5 AVPTC PRODUCT DIMENSIONS D B C E A SUCTION LINE LIQUID LINE INLET TUBE F G I INLET (RIGHT SIDE VIEW) H INLET (FRONT VIEW) Model A B C D E F G H I J AVPTC183014 46 3/4" 22" 17 1/2" 19 1/2" 10' 14 1/2" 11 15/16" 17 1/8" 17 15/16" 2" AVPTC313714 53 1/4" 24" 20" 22" 12" 19 5/8" 11 15/16" 19 5/8" 19 15/16" 1 13/16" AVPTC426014 53 1/4" 24" 20" 22" 12" 19 5/8" 11 15/16" 19 5/8" 19 15/16" 1 13/16" 6 PRODUCT SPECIFICATIONS AVPTC AVPTC183016* AVPTC313716* AVPTC426016* 9 1/2" 10 5/8" 10 5/8" Width Lineset Connection Size 8" 10 5/8" 10 5/8" Coil Drain Connection FPT 3/4" 3/4" 3/4" Liquid 3/8" 3/8" 3/8" Suction Electrical Data Voltage 3/4" 7/8" 7/8" 208/240 208/240 208/240 Min. Circuit Ampacity 4.9/4.9 6.5/6.5 8.6/8.6 15/15 15/15 15/15 197 253 197 253 197 253 FLA 3.90 5.20 6.90 HP Ship Weight (lbs) 1/2 3/4 1 127 178 197 Blower Wheel Diameter Max. Overcurrent Device (amps) Minimum VAC Maximum VAC Blower Motor 7 BLOWER PERFORMANCE DATA Speed Selection Dip Switches Cool Selection Switches Adjust Selection Switches 2 3 4 Electric Heat Airflow and Temperature Rise Table Htr Kw 10 11 ON ON ON 600 600 600 6 5 ON ON OFF 700 700 700 TAP 1 A OFF OFF OFF OFF OFF OFF 6 ON OFF ON 800 800 800 B ON OFF ON OFF ON OFF 8 ON OFF OFF 1000 1000 1000 C OFF ON OFF ON OFF ON 10 OFF ON ON 1200 1200 1200 D ON ON ON ON ON 15 OFF ON OFF NR 1400 1400 ON 5 AVPTC 183014* AVPTC 313714* AVPTC 426014* 9 3 Profile Selection Switches Pre-Run Short-Run OFF Delay 20 OFF OFF ON NR NR 1600 A ------- -------- 60 sec/100% 21 OFF OFF OFF NR NR 1600 B ------- 30 sec/50% 60 sec/100% Profiles C ------- 7.5 min/82% 60 sec/100% D 30 sec/50% 7.5 min/82% 30 sec/50% NOTE: Airflow data shown applies to the emergency heat mode (electric heat only) in either legacy mode operation or fully communicating mode operation. Cooling/Heat Pump Airflow Table To set airflow: (1) Select model and desired high stage cooling airflow. Determine the cooresponding tap ( A, B, C, or D ). Set dip switches 1 and 2 to the appropriate ON / OFF positions. (2) Select model and installed electric heater size. Set switches 9, 10, and 11 to the appropriate ON/OFF positions. (3) Select the airflow adjustment factor tap A and D are 0%; Tap B is +10%; Tap C -10%. Set dip switches 3 and 4 to the appropriate ON / OFF positions. To set Comfort Mode: Select desired Comfort Mode profile (see profiles above). Set switches 5 and 6 to the approriate ON / OFF positions. Model Tap AVPTC 183014 * A B C D 422 563 694 825 630 840 1036 1232 AVPTC 313714* A B C D 409 553 696 829 610 825 1040 1237 A 810 1210 C D 1047 1209 1562 1804 AVPTC 426014* Low Stage Cool High Stage Cool 0140A00048 REV A Heat Kit Selection MODELS AVPTC183014A* AVPTC313714* AVPTC426014A* HKR-03* X X X HKR-05*/-05C* X X X HKR-06* X X X HKR-08*/-08C* X X X HKR-10*/-10C* X1 X X 2 X HKR-15C * X HKR-20C X3 HKR-21C X3 Revision level that may or may not be designated. C Circuit breaker option. 1 For units operating in Legacy mode, use dip switches 9-ON, 10-OFF, 11-OFF, to obtain 1000 CFM, or 9-OFF, 10-ON, 11-ON to obtain 1200 CFM. For units operating in Communicating mode, use dip switch 8 kW Htr to obtain 1000 CFM or 10 kW Htr to obtain 1200 CFM. 2 This heater kit can only be used for ‘1000 CFM or higher’ applications. 3 This heater kit can only be used for ‘1200 CFM or higher’ applications. 8 BLOWER PERFORMANCE DATA Outdoor Control Indoor Control BIAS Dipswitches Switch 1 Switch 2 TERM Dipswitch TERM Dipswitches Switch 3 Switch 1 Switch 2 Data Line Voltages, Vdc 1-C 2-C 1-2 ON ON ON ON ON >2.5 <2.5 >0.2 ON ON ON ON OFF ON ON OFF ON ON >2.8 >2.8 <2.2 <2.2 >0.6 >0.6 ON ON ON ON OFF >2.8 <2.2 >0.6 ON ON OFF OFF OFF 5 0 5 OFF ON ON ON ON 0 0 0 ON OFF ON ON ON 5 5 0 ON or ON or OFF OFF ON or OFF 0 0 0 OFF OFF TERM1 / TERM2 = Termination dipswitches at outdoor unit. See installation TM instructions with CT compatiable outdoor unit. OFF ON 1 BIAS 2 BIAS 3 TERM Indoor Unit BIAS and TERMINATION Dipswitches 9 WIRING DIAGRAMS AVPTC FL FL FL FL HTR 2 TL FL HTR1 TL BK BK FL RD BK HTR 1 TL BK HTR 2 TL RD FL HTR 1 TL FL HTR 1 TL HTR2 TL FL RD HTR 3 TL FL 1 BK 2 BK HTR3 TL 1 BK YL HTR 4 TL 1 BL BK RD PU BK 2 3 4 M1 BK R RD 5 M2 YL PU BL M3 4 M4 5 WH R2 RD 4 BR 5 WH 3 BL BL M2 RD M1 YL RD M3 M2 M4 M5 M7 M6 M8 R1 6 RD R2 BL 4 BR 5 BK BK RD 6 WH 7 BK 7 BK 8 B K RD RD M1 M4 6 7 YL 8 RD YL BK 8 9 RD BL BK 9 8 RD 9 9 L1 L2 L1 ONE (1) ELEMENT ROWS L2 L1 TWO (2) ELEMENT ROWS L2 L1 L2 THREE (3) ELEMENT ROWS L1 L2 L1 L2 FOUR (4) ELEMENT ROWS NOTE: WHEN INSTALLING HEATER KIT, ENSURE SPEED TAP DOES NOT EXCEED MINIMUM BLOWER SPEED (MBS) SPEC IFIED FOR THE AIRHANDLER/HEAT ER KIT COMBINATION ON THIS UNIT'S S&R PLATE. AFTER INSTALLING OPTIONAL HEAT KIT, MARK AN "X" IN THE PROVIDED ABOVE. MARK ACCORDING TO NUMBER OF HEATER ELEMENT ROW S INSTALLED. NO MARK INDICATES NO HEAT KIT INSTALLED. L1 2 2 RD 3 3 1 1 GND RD RD L2 GND PL1 PL2 GN DISCONNECT BL RD 1 3 7 8 9 BR BL 2 7 8 9 WH TR TH SEE NOTE 7 FUSE CFM LED ELEC HEAT AF DELAY DEHUM UNUSED O Y2 2 DIP SWITCHES LEARN STATUS LED W2 W1 BIAS TERM BIAS 4 G C RX LED R SEE NOTE 6 2 1 BL GY BK RD CIRCULATOR BLOWER 4 4 2 2 3 1 ECM MOTOR HARNESS GND 1 2 3 4 5 FUSE 3 A 24 VAC W1 (1) W1 W2 (2) W2 Y1 Y2 L2 40 VA TRANSFORMER TH R 24V THERMOSTAT CONNECTIONS Y1 3 208/230 VAC L1 DEHUM 24 V THERMOSTAT CONNECTIONS 1 GND 24 V 3A SEE NOTE 5 DIAGNOSTIC LED ADJUST R D INDOOR AIR CIRCULATOR BLWR COM COOL B K 6 5 4 BL BK 4 6 5 4 BK - HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. M3 BL BK BK WH 7 RD M2 R1 6 BK RD 2 PU 3 BL M1 M1 M2 R BK PU BK 3 1 2 YL RD RD BL HEAT SEQUENCER R1 HEAT SEQUENCER R2 +VDC (1) TO MICRO G RX (2) INDOOR AIR CIRCULATOR BLWR TX (3) O DEHUM GND (4) GN C TR BK COM RD INTEGRATED CONTROL MODULE NOTES: 1. PLACE RED WIRE ON TRANSFORMER TERMINAL 2 FOR 208 VAC OPERATION. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING. 3. IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONLY 4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL CODES. 5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (N THERMOSTAT INPUTS) 6. BIAS AND TERM DIP SWITCHES MUST BE IN "ON" POSITION. RED STATUS LED PROVIDES NETWORK STATUS. GREEN RX LED INDICATES NETWORK TRAFFIC. USE LEARN BUTTON TO RESET NETWORK. 7. DISCARD CONNECTOR PL1 WHEN INSTALLING OPTIONAL HEAT KIT 0140A00039 REV.C COLOR CODES: PK PINK BR BROWN W H WHITE BL BLUE GY GRAY RD RED YL YELLOW OR ORANGE VT VIOLET GN GREEN BK BLACK GND LOW VOLTAGE (24V) LOW VOLTAGE FIELD HI VOLTAGE (230V) HI VOLTAGE FIELD JUNCTION TERMINAL INTERNAL TO INTEGRATED CONTROL EQUIPMENT GND FIELD GND FIELD SPLICE RESISTER OVERCURRENT PROT. DEVICE PLUG CONNECTION Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 10
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